CN118455702B - Automobile metal fitting welding machine tool with efficient cleaning function - Google Patents
Automobile metal fitting welding machine tool with efficient cleaning function Download PDFInfo
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- CN118455702B CN118455702B CN202410917114.6A CN202410917114A CN118455702B CN 118455702 B CN118455702 B CN 118455702B CN 202410917114 A CN202410917114 A CN 202410917114A CN 118455702 B CN118455702 B CN 118455702B
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- 238000003466 welding Methods 0.000 title claims abstract description 149
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 53
- 239000002184 metal Substances 0.000 title claims abstract description 53
- 238000004140 cleaning Methods 0.000 title claims abstract description 38
- 239000000428 dust Substances 0.000 claims abstract description 33
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 21
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000000746 purification Methods 0.000 claims abstract description 5
- 230000006698 induction Effects 0.000 claims description 28
- 230000001681 protective effect Effects 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 238000010891 electric arc Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 5
- 230000007797 corrosion Effects 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 4
- 230000035515 penetration Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 230000005389 magnetism Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 12
- 230000001877 deodorizing effect Effects 0.000 abstract description 11
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 239000002912 waste gas Substances 0.000 description 13
- 238000001914 filtration Methods 0.000 description 9
- 230000002829 reductive effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 230000036961 partial effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- NGONBPOYDYSZDR-UHFFFAOYSA-N [Ar].[W] Chemical compound [Ar].[W] NGONBPOYDYSZDR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- QFXZANXYUCUTQH-UHFFFAOYSA-N ethynol Chemical group OC#C QFXZANXYUCUTQH-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/90—Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Cleaning In General (AREA)
Abstract
本发明涉及汽车金属配件焊接机床技术领域，公开了一种具有高效清洁功能的汽车金属配件焊接机床，包括焊接台，所述焊接台的顶部固定安装夹紧台。本发明实现了通过箱盖对清洁箱进行闭合作用，然后通过箱盖对吸风机进行安装作用，接着通过吸风机进行吸风作用，接着通过滤尘网对吸进的灰尘进行阻隔作用，然后通过磁吸网对其中的金属碎屑进行吸附，从而达到对碎屑分类的作用，接着通过活性炭网与除味网的配合使用，对焊接过程中产生的废气进行除味的工作，然后通过净化网对废气中的有害气体进行净化作用，从而能对焊接过程中产生的碎屑进行收集分类，且能够对废气进行净化，避免直接排出对环境造成污染的问题发生，从而提高了设备使用的环保性能。
The present invention relates to the technical field of automobile metal parts welding machine tools, and discloses an automobile metal parts welding machine tool with an efficient cleaning function, including a welding table, and a clamping table is fixedly installed on the top of the welding table. The present invention realizes closing the cleaning box through a box cover, then installing the suction fan through the box cover, then suctioning the air through the suction fan, then blocking the sucked dust through the dust filter, and then adsorbing the metal debris therein through the magnetic suction net, thereby achieving the effect of classifying the debris, and then deodorizing the exhaust gas generated during the welding process through the coordinated use of the activated carbon net and the deodorizing net, and then purifying the harmful gas in the exhaust gas through the purification net, so that the debris generated during the welding process can be collected and classified, and the exhaust gas can be purified to avoid the problem of direct discharge causing pollution to the environment, thereby improving the environmental protection performance of the equipment.
Description
Technical Field
The invention relates to the technical field of automobile metal fitting welding machine tools, in particular to an automobile metal fitting welding machine tool with an efficient cleaning function.
Background
An electric arc welding machine tool is used as heat source to perform various welding processes, such as manual arc welding, tungsten argon arc welding, carbon dioxide welding, etc., resistance welding machine tool is used as heat source to perform spot welding, seam welding, etc., body welding machine tool is used as heat source to mainly perform oxy-acetylene welding, oxyhydrogen welding, etc., laser welding machine tool is used as heat source to realize high-precision welding, ultrasonic welding machine tool is used for welding by utilizing heat generated by ultrasonic vibration, when the welding of automobile metal fittings is finished, a large amount of dust and waste gas are easy to generate, and after the welding is finished, the cleaning can affect the working environment, thereby affecting the welding quality of the automobile metal fittings.
However, in the process of implementing the present invention, the inventor finds that at least the following problems in the prior art are not solved: 1. when the automobile metal fitting is welded, a large amount of dust and waste gas are easy to generate, and after the work is finished, the cleaning is carried out, so that the working environment is influenced, the welding working environment of the automobile metal fitting is polluted, and the environmental protection of equipment is reduced; 2. when the automobile metal fittings are welded, the welding time requirements on the metal fittings are different because the materials and the parts of the automobile metal fittings are different, so that the welding quality of the automobile fittings is reduced if the welding time is unified; 3. when the metal fittings are welded, the welding is performed through the welding rod, but the welding rod is lost in the welding process, so that the welding rod cannot be found out in time after the welding rod is consumed, the welding head and the welding part are easy to damage, and the service life of the welding head is reduced. Therefore, the invention designs the automobile metal fitting welding machine tool with the efficient cleaning function.
Disclosure of Invention
The invention aims to solve the defects existing in the prior art, such as: when the automobile metal fitting is welded, a large amount of dust and waste gas are generated, and after the operation is finished, the cleaning can affect the working environment, so that the welding environment of the automobile metal fitting is polluted, the environmental protection of equipment is reduced, when the automobile metal fitting is welded, because the materials and the parts of the automobile metal fitting are different, the welding time requirements on the metal fittings are different, so that the welding quality of the automobile fittings is reduced if the welding time is uniform, and when the welding operation is performed on the metal fittings, the welding operation is performed through the welding rod, but the welding rod is lost in the welding process, so that the welding rod cannot be found out in time after the welding rod is consumed, the welding head and the welding part are damaged easily, and the service life of the welding head is reduced. Therefore, the invention designs the automobile metal fitting welding machine tool with the efficient cleaning function.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides an automobile metal fitting welding machine tool with high-efficient clean function, includes the welding bench, the top fixed mounting of welding bench presss from both sides tight platform, the both sides fixed mounting of pressing from both sides tight platform has the fixing base, the both sides fixed mounting of fixing base has the support, the top fixed mounting of support has the clean case, one side fixed mounting of support has the control end, the opposite side fixed mounting of clean case has the case lid, the opposite side of case lid runs through and installs the suction fan, the inside one side movable mounting of clean case has the dust screen, the opposite side movable mounting of dust screen has the magnetic attraction net, the opposite side movable mounting of magnetic attraction net has the active carbon net, the opposite side movable mounting of active carbon net has the purification net, the opposite side movable mounting of purification net has the odor removal net;
One end inside the control end is fixedly provided with a data receiving module, one side of the data receiving module is fixedly provided with a data transmission module, one side of the data transmission module is fixedly provided with a database, one side of the database is fixedly provided with a time adjusting module, and the bottom of the data receiving module is fixedly provided with a data detection module;
The double-shaft motor is fixedly arranged at the bottom end inside the clamping table, screw rods are fixedly arranged at two sides of the double-shaft motor, wire sleeves are sleeved on the surfaces of the screw rods, clamping plates are fixedly arranged at the tops of the wire sleeves, arc induction modules are fixedly arranged on opposite surfaces of the clamping plates, and position induction modules are fixedly arranged at the bottoms of the arc induction modules.
Preferably, a conveying pipe is arranged on one side of the cleaning box in a penetrating mode, and a dust collection head is fixedly arranged at the bottom of the conveying pipe.
Preferably, a remote control module is fixedly arranged on one side of the data detection module, a network connection module is fixedly arranged on one side of the remote control module, and a data updating module is fixedly arranged on one side of the network connection module.
Preferably, the two sides of the position sensing module are fixedly provided with the conducting modules.
Preferably, the bottom of welding bench is fixed mounting has the support frame, and the bottom fixed mounting of support frame has the bottom plate, and the bottom fixed mounting of bottom plate has corrosion-resistant pad, and the bolt is installed at the top equidistance of bottom plate.
Preferably, the surface of fixing base all runs through and installs the stop cock, and the connecting axle has been cup jointed to the both sides of stop cock.
Preferably, the top fixed mounting of support has the alignment jig, and one side fixed mounting of alignment jig has displacement motor, and the protective housing has been cup jointed on the surface of displacement motor, and the output fixed mounting of displacement motor has the bull stick, and the surface of bull stick has cup jointed the axle sleeve, and the bottom fixed mounting of axle sleeve has the lifter, and the bottom fixed mounting of lifter has the soldered connection.
Preferably, the inner wall of protective housing is fixed to be provided with and falls the cotton of making an uproar, the dead bolt is installed in the both ends penetration of protective housing, one side equidistance of protective housing is provided with the louvre.
Preferably, the two sides of the connecting shaft are fixedly provided with baffle plates, and the top parts of the baffle plates are fixedly provided with protection pads.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the box cover is fixedly arranged on the other side of the cleaning box, the cleaning box is closed through the box cover, then the suction fan is arranged through the box cover, then the suction fan is used for sucking air, then the dust filter net is used for blocking sucked dust, then the magnetic suction net is used for adsorbing metal scraps therein, so that the effect of classifying scraps is achieved, then the activated carbon net is used in combination with the deodorizing net, the waste gas generated in the welding process is subjected to deodorizing, and then the purifying net is used for purifying harmful gas in the waste gas, so that scraps generated in the welding process can be collected and classified, the waste gas can be purified, the problem of pollution caused by direct discharge of the waste gas is avoided, and the environment-friendly performance of equipment is improved.
2. According to the invention, the data receiving module is fixedly arranged at one end inside the control end, the control end is used for electrically connecting the electronic module by using the circuit board, then the data receiving module is used for receiving data detection data of current voltage and temperature in the equipment to collect the data detection data, then the corresponding welding time is selected by the database according to the material and the part type of the automobile metal fitting, and then the automatic welding time of the welding equipment is adjusted by the time adjusting module, so that the welding time is set according to the material and the type of the automobile metal fitting, the welding quality of the metal fitting is improved while the welding loss is reduced.
3. According to the welding machine, the double-shaft motor is fixedly arranged at the bottom end inside the clamping table, the double-shaft motor can be arranged through the clamping table, the screw rod is arranged through the double-shaft motor, the screw sleeve is arranged through the screw rod, the clamping plate is arranged through the screw sleeve, the arc induction module and the position induction module are arranged through the clamping plate, the screw rod is driven to move relatively through rotation of the double-shaft motor, the screw sleeve is driven to move relatively through the screw rod, so that the clamping plate is driven to clamp a welding piece automatically, the damage length of a welding rod can be detected when the metal piece is welded through the action of the arc induction module, whether the welding position meets the welding requirement or not can be detected through the position induction module, workers can be reminded of modifying when the welding requirement is not met, and the problems that the welding position is wrong and the welding piece is damaged are avoided.
Drawings
FIG. 1 is a perspective view of an automotive metal fitting welding machine tool with efficient cleaning function;
Fig. 2 is a schematic structural diagram of an automotive metal fitting welding machine tool with an efficient cleaning function;
FIG. 3 is a schematic view of a cleaning box of an automobile metal fitting welding machine tool with an efficient cleaning function;
Fig. 4 is a schematic diagram of a control end part structure of an automotive metal fitting welding machine tool with an efficient cleaning function;
FIG. 5 is a schematic view of a part of a clamping table of an automotive metal fitting welding machine tool with efficient cleaning function;
FIG. 6 is a partial perspective view of a welding table of an automotive metal fitting welding machine tool with an efficient cleaning function;
Fig. 7 is a schematic diagram of a partial structure of a bracket of an automotive metal fitting welding machine tool with an efficient cleaning function;
Fig. 8 is a schematic diagram of a partial structure of a protective housing of an automotive metal fitting welding machine tool with efficient cleaning function according to the present invention;
fig. 9 is a partial perspective view of a fixing seat of an automobile metal fitting welding machine tool with an efficient cleaning function.
In the figure: 1. a welding table; 101. a support frame; 102. a bottom plate; 103. a bolt; 104. a corrosion-resistant pad; 2. a clamping table; 201. a biaxial motor; 202. a screw rod; 203. a silk sleeve; 204. a clamping plate; 205. an arc induction module; 206. a position sensing module; 207. a conductive module; 3. a fixing seat; 301. a limit bolt; 302. a connecting shaft; 303. a baffle; 304. a protective pad; 4. a control end; 401. a data receiving module; 402. a data transmission module; 403. a database; 404. a time adjustment module; 405. a data detection module; 406. a remote control module; 407. a network connection module; 408. a data updating module; 5. a bracket; 501. an adjusting frame; 502. a displacement motor; 503. a rotating rod; 504. a shaft sleeve; 505. a lifting rod; 506. a welding head; 6. a cleaning tank; 601. a case cover; 602. a suction fan; 603. a dust filtering net; 604. a magnetic attraction net; 605. an activated carbon net; 606. a purification net; 607. a deodorizing net; 608. a delivery tube; 609. a dust collection head; 7. a protective shell; 701. noise reduction cotton; 702. a fixing bolt; 703. and the heat dissipation holes.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 9, an automotive metal fitting welding machine tool with an efficient cleaning function comprises a welding table 1, wherein a clamping table 2 is fixedly arranged at the top of the welding table 1, fixing seats 3 are fixedly arranged at two sides of the clamping table 2, a bracket 5 is fixedly arranged at two sides of the fixing seats 3, a cleaning box 6 is fixedly arranged at the top of the bracket 5, a control end 4 is fixedly arranged at one side of the bracket 5, a box cover 601 is fixedly arranged at the other side of the cleaning box 6, a suction fan 602 is arranged at the other side of the box cover 601 in a penetrating manner, a dust filtering net 603 is movably arranged at one side of the interior of the cleaning box 6, a magnetic suction net 604 is movably arranged at the other side of the dust filtering net 603, an active carbon net 605 is movably arranged at the other side of the magnetic suction net 604, a purifying net 606 is movably arranged at the other side of the active carbon net 605, and a deodorizing net 607 is movably arranged at the other side of the purifying net 606;
One end inside the control end 4 is fixedly provided with a data receiving module 401, one side of the data receiving module 401 is fixedly provided with a data transmission module 402, one side of the data transmission module 402 is fixedly provided with a database 403, one side of the database 403 is fixedly provided with a time adjusting module 404, and the bottom of the data receiving module 401 is fixedly provided with a data detecting module 405;
the inside bottom fixed mounting of clamping bench 2 has biax motor 201, and biax motor 201's both sides fixed mounting has lead screw 202, and the silk cover 203 has all been cup jointed on the surface of lead screw 202, and the top fixed mounting of silk cover 203 has clamping plate 204, and the opposite face fixed mounting of clamping plate 204 has electric arc induction module 205, and the bottom fixed mounting of electric arc induction module 205 has position induction module 206.
When the device works, the cleaning box 6 is closed through the box cover 601, then the suction fan 602 is installed through the box cover 601, then the suction fan 602 is used for sucking air, then the dust filtering net 603, the magnetic suction net 604, the activated carbon net 605, the purifying net 606 and the deodorizing net 607 are movably installed through the cleaning box 6, then the sucked dust is blocked through the dust filtering net 603, then the metal chips in the dust filtering net are adsorbed through the magnetic suction net 604, so that the effect of chip classification is achieved, the activated carbon net 605 and the deodorizing net 607 are matched for use, the waste gas generated in the welding process is subjected to deodorizing, and then the harmful gas in the waste gas is purified through the purifying net 606, so that the chips generated in the welding process are collected and classified, the waste gas is purified, the problem that the direct discharge pollutes the environment is avoided, and the environment-friendly performance of the device is improved.
The electronic module is electrically connected through the control end 4 by utilizing a circuit board, then the data detection module 405 is received through the data receiving module 401 to collect data of current voltage and temperature in the equipment, then corresponding welding time is selected through the database 403 according to the material and the part type of the automobile metal fittings, and then the automatic welding time of the welding equipment is adjusted through the time adjusting module 404, so that the welding time is set according to the material and the type of the automobile metal fittings, the welding quality of the metal fittings is improved while the welding loss is reduced, the data detection module 405 consists of a sensor and a controller unit, the data acquisition card and the data acquisition module are data acquisition tools, acquire and detect the data of the current voltage and the temperature in the equipment through the sensor, and can detect whether the parameters are in a normal range or not;
The double-shaft motor 201 is installed through the clamping table 2, the screw rod 202 is installed through the double-shaft motor 201, the screw rod 202 is installed, the screw sleeve 203 is installed through the screw rod 203, the clamping plate 204 is installed through the screw sleeve 203, the arc induction module 205 and the position induction module 206 are installed through the clamping plate 204, the screw rod 202 is driven to move relatively through the rotation of the double-shaft motor 201, the screw sleeve 203 is driven to move relatively through the screw rod 202, the clamping plate 204 is driven to clamp a welding piece automatically, the damage length of a welding rod can be detected when the metal piece is welded through the action of the arc induction module 205, whether the welding position meets the welding requirement or not can be detected through the position induction module 206, when the welding requirements are not met, the welding control system can remind workers to modify, avoid the problems of error of welding positions and damage to welding parts, an arc induction module 205 detects the height and left-right deviation of a welding torch by utilizing welding parameter changes caused by distance changes between the welding torch and a workpiece, a wire feeding speed is constant in a constant-speed wire feeding regulating system, a welding power supply generally adopts flat or slowly-descending external characteristics, in which case, welding current changes along with the change of arc lengths, a position induction module 206 is an electronic device for detecting and measuring the positions of objects or devices, and the modules generally use various sensors such as a GPS (global positioning system), an accelerometer, a gyroscope and the like to determine the coordinate positions of the objects or the devices;
wherein, one side of the cleaning box 6 is provided with a conveying pipe 608 in a penetrating way, and the bottom of the conveying pipe 608 is fixedly provided with a dust collection head 609;
The cleaning box 6 is used for installing the conveying pipe 608, then the conveying pipe 608 is used for installing the dust suction head 609, and the dust suction fan 602, the dust suction head 609 and the conveying pipe 608 are matched for use, so that chips and waste gas generated in the welding process are absorbed;
Wherein, a remote control module 406 is fixedly installed on one side of the data detection module 405, a network connection module 407 is fixedly installed on one side of the remote control module 406, and a data update module 408 is fixedly installed on one side of the network connection module 407;
it should be noted that, the remote control module 406 can facilitate the staff to perform remote change operation setting on the device, then the network connection module 407 is used to connect the network, the uploading and backup of the data are facilitated, and then the data update module 408 can perform the data update on the database 403;
wherein, the two sides of the position sensing module 206 are fixedly provided with the conducting modules 207;
It should be noted that, the data collected by the arc sensing module 205 and the position sensing module 206 are transmitted by the conduction module 207;
The bottom of the welding table 1 is fixedly provided with a supporting frame 101, the bottom of the supporting frame 101 is fixedly provided with a bottom plate 102, the bottom of the bottom plate 102 is fixedly provided with a corrosion-resistant pad 104, and the top of the bottom plate 102 is equidistantly provided with bolts 103;
The welding table 1 is acted on by the support frame 101, the support frame 101 is installed by the bottom plate 102, the bottom plate 102 is installed by the bolts 103, and then the pressure and erosion action on the bottom of the bottom plate 102 are reduced by the corrosion-resistant pad 104;
Wherein, the surface of the fixed seat 3 is provided with a limit bolt 301 in a penetrating way, and two sides of the limit bolt 301 are sheathed with a connecting shaft 302;
the connecting shaft 302 is mounted by the fixing base 3, and then the connecting shaft 302 is limited by the limiting plug 301.
The top of the bracket 5 is fixedly provided with an adjusting frame 501, one side of the adjusting frame 501 is fixedly provided with a displacement motor 502, the surface of the displacement motor 502 is sleeved with a protective shell 7, the output end of the displacement motor 502 is fixedly provided with a rotating rod 503, the surface of the rotating rod 503 is sleeved with a shaft sleeve 504, the bottom of the shaft sleeve 504 is fixedly provided with a lifting rod 505, and the bottom of the lifting rod 505 is fixedly provided with a welding head 506;
The adjusting frame 501 is installed through the bracket 5, the displacement motor 502 is installed through the adjusting frame 501, the rotating rod 503 is installed through the displacement motor 502, the shaft sleeve 504 is installed through the rotating rod 503, the lifting rod 505 is installed through the shaft sleeve 504, the welding joint 506 is installed through the lifting rod 505, the shaft sleeve 504 is driven to move left and right through the rotation of the displacement motor 502, the welding joint 506 is driven to move up and down through the lifting rod 505, and then the metal fittings are welded through the welding joint 506.
The inner wall of the protective shell 7 is fixedly provided with noise reduction cotton 701, two ends of the protective shell 7 are provided with fixing bolts 702 in a penetrating mode, and one side of the protective shell 7 is provided with radiating holes 703 at equal intervals;
It should be noted that, the fixing bolt 702 is used to install the protective housing 7, then the noise reduction capability of the protective housing 7 is increased by the noise reduction cotton 701, and then the heat dissipation effect of the displacement motor 502 is facilitated by the heat dissipation hole 703.
Wherein, the two sides of the connecting shaft 302 are fixedly provided with baffle plates 303, and the top of the baffle plates 303 are fixedly provided with protection pads 304;
The baffle 303 is mounted by the connecting shaft 302, and then the protective pad 304 is mounted by the baffle 303, so that the limit bolt 301 is unscrewed when welding is performed, the baffle 303 is erected, and the problem of damage to surrounding equipment during welding is prevented.
In the present invention, when a user uses the device, referring to fig. 1, fig. 2, fig. 5, fig. 6 and fig. 9, the welding table 1 is acted on by the supporting frame 101, then the supporting frame 101 is installed by the bottom plate 102, then the bottom plate 102 is installed by the bolts 103, the biaxial motor 201 is installed by the clamping table 2, then the screw rod 202 is installed by the biaxial motor 201, then the wire sleeve 203 is installed by the screw rod 202, and the clamping plate 204 is acted on by the wire sleeve 203, then the arc induction module 205 and the position induction module 206 are installed by the clamping plate 204, then the screw rod 202 is driven to perform relative motion by the rotation of the biaxial motor 201, then the wire sleeve 203 is driven to perform relative motion by the screw rod 202, so as to drive the clamping plate 204 to automatically clamp the welding piece, the data collected by the arc induction module 205 and the position induction module 206 are transmitted by the conduction module 207, the connecting shaft 302 is installed by the fixing base 3, the connecting shaft 302 is limited by the limiting bolt 301, the baffle 303 is installed by the connecting shaft 302, then the baffle 303 is installed by the baffle plate 303, and then the baffle plate 303 is unscrewed when the baffle plate 301 is installed by the protection pad, and the limit bolt 303 is unscrewed.
Next, referring to fig. 1 of the specification, fig. 2 of the specification, fig. 3 of the specification, fig. 7 of the specification, and fig. 8 of the specification, the adjusting frame 501 is installed through the bracket 5, the displacement motor 502 is installed through the adjusting frame 501, the rotating rod 503 is installed through the displacement motor 502, the shaft sleeve 503 is installed through the shaft sleeve 503, the lifting rod 505 is installed through the lifting rod 505, the welding joint 506 is installed, the shaft sleeve 504 is driven to move left and right through the rotation of the displacement motor 502, the welding joint 506 is driven to move up and down through the lifting rod 505, the metal fittings are welded through the welding joint 506, the protective housing 7 is installed through the fixing bolt 702, the cleaning box 6 is closed through the box cover 601, the conveying pipe 608 is installed through the cleaning box 6, then the dust suction head 609 is installed through the conveying pipe 608, the dust suction fan 602, the dust suction head 609 and the conveying pipe 608 are matched for use, the chips and the waste gas generated in the welding process are absorbed, then the dust suction fan 602 is installed through the box cover 601, then the suction fan 602 is used for sucking air, then the dust filtering net 603, the magnetic suction net 604, the activated carbon net 605, the purifying net 606 and the deodorizing net 607 are movably installed through the cleaning box 6, then the sucked dust is blocked through the dust filtering net 603, then the metal chips in the dust filtering net are absorbed through the magnetic suction net 604, then the activated carbon net 605 and the deodorizing net 607 are matched for use, and then the harmful gas in the waste gas is purified through the purifying net 606;
Finally, referring to fig. 1, fig. 2 and fig. 4 of the specification, the control end 4 is used for electrically connecting the electronic module by using the circuit board, then the data receiving module 401 is used for receiving the data detection data of the current voltage and the temperature in the device by the data detecting module 405, then according to the material and the component type of the automobile metal fitting, the corresponding welding time is selected by the database 403, then the automatic welding time of the welding device is adjusted by the time adjusting module 404, so that the welding time is set according to the material and the type of the automobile metal fitting, the remote control module 406 is used for conveniently performing remote changing operation setting on the device by a worker, then the network connecting module 407 is used for conveniently uploading and backing up the data, and then the database 403 is updated by the data updating module 408.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (3)
1. The utility model provides an automobile metal fitting welding machine tool with high-efficient clean function, its characterized in that includes welding bench (1), the top fixed mounting of welding bench (1) presss from both sides tight platform (2), the both sides fixed mounting of pressing from both sides tight platform (2) have fixing base (3), the both sides fixed mounting of fixing base (3) have support (5), the top fixed mounting of support (5) has clean case (6), the one side fixed mounting of support (5) has control end (4), the opposite side fixed mounting of clean case (6) has case lid (601), the opposite side of case lid (601) runs through and installs suction fan (602), one side movable mounting has dust filter net (603) inside clean case (6), the opposite side movable mounting of dust filter net (603) has magnetism to inhale net (604), the opposite side movable mounting of magnetism inhale net (604) has active carbon net (605), the opposite side movable mounting of active carbon net (605) has purification net (606), the opposite side movable mounting of active carbon net (606) has odor removal net (607);
One end inside the control end (4) is fixedly provided with a data receiving module (401), one side of the data receiving module (401) is fixedly provided with a data transmission module (402), one side of the data transmission module (402) is fixedly provided with a database (403), one side of the database (403) is fixedly provided with a time adjusting module (404), the bottom of the data receiving module (401) is fixedly provided with a data detecting module (405), the data receiving module (401) is used for receiving detection data of current voltage and temperature in the device by the data detecting module (405), then corresponding welding time is selected by the database (403) according to the material and the part type of an automobile metal fitting, and then the automatic welding time of the welding device is adjusted by the time adjusting module (404);
The utility model discloses a base plate (101) of a welding machine, which comprises a clamping table (2), a double-shaft motor (201) is fixedly arranged at the bottom end inside the clamping table (2), a screw rod (202) is fixedly arranged at two sides of the double-shaft motor (201), a wire sleeve (203) is sleeved on the surface of the screw rod (202), a clamping plate (204) is fixedly arranged at the top of the wire sleeve (203), an arc induction module (205) is fixedly arranged at the opposite surface of the clamping plate (204), a position induction module (206) is fixedly arranged at the bottom of the arc induction module (205), a conveying pipe (608) is arranged at one side of a cleaning box (6) in a penetrating manner, a dust collection head (609) is fixedly arranged at the bottom of the conveying pipe (608), a remote control module (406) is fixedly arranged at one side of the data detection module (405), a network connection module (407) is fixedly arranged at one side of the remote control module (406), a data updating module (408) is fixedly arranged at one side of the network connection module (407), a conducting module (207) is fixedly arranged at two sides of the position induction module (206), a conducting module (205) is fixedly arranged at the bottom of the electric arc, a base plate (101) is fixedly arranged at the bottom of the electric arc support table (101), the bottom fixed mounting of bottom plate (102) has corrosion-resistant pad (104), bolt (103) are installed to the top equidistance of bottom plate (102), limit bolt (301) are all installed in the surface of fixing base (3) penetration, and connecting axle (302) have been cup jointed to the both sides of limit bolt (301), both sides fixed mounting of connecting axle (302) have baffle (303), and protection pad (304) are all fixed mounting at the top of baffle (303), when carrying out the welding, unscrew limit bolt (301), erect baffle (303), prevent to cause the damage to surrounding equipment when the welding, through the effect of electric arc induction module (205), can detect the loss length of welding rod when carrying out the welding to the metalwork, then can detect whether welded position accords with the welding requirement through position induction module (206), and electric arc induction module (205) utilize the welding parameter change that the change of distance between welding torch and the work piece arouses to detect high and left and right deviations.
2. The automobile metal fitting welding machine tool with the efficient cleaning function according to claim 1, wherein an adjusting frame (501) is fixedly arranged at the top of the support (5), a displacement motor (502) is fixedly arranged on one side of the adjusting frame (501), a protective shell (7) is sleeved on the surface of the displacement motor (502), a rotating rod (503) is fixedly arranged at the output end of the displacement motor (502), a shaft sleeve (504) is sleeved on the surface of the rotating rod (503), a lifting rod (505) is fixedly arranged at the bottom of the shaft sleeve (504), and a welding head (506) is fixedly arranged at the bottom of the lifting rod (505).
3. The automobile metal fitting welding machine tool with the efficient cleaning function according to claim 2, wherein noise reduction cotton (701) is fixedly arranged on the inner wall of the protective shell (7), fixing bolts (702) are installed at two ends of the protective shell (7) in a penetrating mode, and radiating holes (703) are formed in one side of the protective shell (7) at equal intervals.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410917114.6A CN118455702B (en) | 2024-07-10 | 2024-07-10 | Automobile metal fitting welding machine tool with efficient cleaning function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410917114.6A CN118455702B (en) | 2024-07-10 | 2024-07-10 | Automobile metal fitting welding machine tool with efficient cleaning function |
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| CN118455702B true CN118455702B (en) | 2024-11-19 |
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| KR20120017189A (en) * | 2010-08-18 | 2012-02-28 | 고종철 | Remote monitoring system of welding work |
| CN209286952U (en) * | 2018-12-12 | 2019-08-23 | 昆山市聚晟环保科技设备有限公司 | An easy-to-clean welding fume purifier |
| CN116851862A (en) * | 2023-04-04 | 2023-10-10 | 苏州易启康电子科技有限公司 | Circuit board welding equipment and production process thereof |
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| WO2018080994A1 (en) * | 2016-10-24 | 2018-05-03 | Illinois Tool Works Inc. | System and methods for selecting weld parameters |
| CN109621631A (en) * | 2018-12-28 | 2019-04-16 | 吴国秋 | A kind of electric welding fume and dust deodorizing purifier |
| CN211840588U (en) * | 2020-03-04 | 2020-11-03 | 苏州尼胜塑胶电子有限公司 | Air draft dust removal mechanism of laser engraving cutting machine |
| CN218694814U (en) * | 2022-10-18 | 2023-03-24 | 无锡市顺达亿洲科技有限公司 | Gantry welding machine with dust removal function |
| CN220127934U (en) * | 2023-06-27 | 2023-12-05 | 江苏鼎宏自动化科技有限公司 | Welding mechanism based on auto parts processing |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120017189A (en) * | 2010-08-18 | 2012-02-28 | 고종철 | Remote monitoring system of welding work |
| CN209286952U (en) * | 2018-12-12 | 2019-08-23 | 昆山市聚晟环保科技设备有限公司 | An easy-to-clean welding fume purifier |
| CN116851862A (en) * | 2023-04-04 | 2023-10-10 | 苏州易启康电子科技有限公司 | Circuit board welding equipment and production process thereof |
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