CN118455592B - Building board punching device and operation method thereof - Google Patents
Building board punching device and operation method thereof Download PDFInfo
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- CN118455592B CN118455592B CN202410909577.8A CN202410909577A CN118455592B CN 118455592 B CN118455592 B CN 118455592B CN 202410909577 A CN202410909577 A CN 202410909577A CN 118455592 B CN118455592 B CN 118455592B
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- 238000004080 punching Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title abstract description 19
- 239000000428 dust Substances 0.000 claims abstract description 200
- 239000002699 waste material Substances 0.000 claims abstract description 61
- 238000011017 operating method Methods 0.000 claims abstract description 15
- 238000005553 drilling Methods 0.000 claims description 95
- 238000005498 polishing Methods 0.000 claims description 20
- 238000001125 extrusion Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 description 8
- 230000036541 health Effects 0.000 description 4
- 230000004630 mental health Effects 0.000 description 4
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B35/00—Methods for boring or drilling, or for working essentially requiring the use of boring or drilling machines; Use of auxiliary equipment in connection with such methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
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Abstract
本发明属于板材打孔技术领域,具体的说是一种建筑板材打孔装置及其操作方法;包括工作台,所述工作台上滑动连接有龙门架,所述龙门架的顶端滑动连接有控制座,所述控制座上固接有安装架一,所述安装架一的顶部固定安装有气缸一,所述气缸一的输出端延伸至安装架一的下方并固接有安装架二,所述安装架二远离气缸一的一端滑动连接有T型杆,所述T型杆的底端延伸至安装架二的下方并固接有固定架一,所述T型杆上套设有弹簧一;本发明通过吸尘筒两侧安装的吸尘泵和吸尘管以及吸尘管上设置的竖管可以在不影响打孔作业的情况下抽吸打孔过程中产生的废屑,有效的避免了废屑的逃逸,保证了工作人员打孔作业环境。
The present invention belongs to the technical field of plate punching, and specifically is a device for punching holes in building plates and an operating method thereof; it comprises a workbench, a gantry is slidably connected to the workbench, a control seat is slidably connected to the top of the gantry, a mounting frame 1 is fixedly connected to the control seat, a cylinder 1 is fixedly installed on the top of the mounting frame 1, an output end of the cylinder 1 extends to the bottom of the mounting frame 1 and is fixedly connected to a mounting frame 2, an end of the mounting frame 2 away from the cylinder 1 is slidably connected to a T-bar, the bottom end of the T-bar extends to the bottom of the mounting frame 2 and is fixedly connected to a fixed frame 1, and a spring 1 is sleeved on the T-bar; the present invention can suck out waste chips generated in the punching process without affecting the punching operation through the dust suction pump and dust suction pipe installed on both sides of the dust suction tube and the vertical pipe arranged on the dust suction pipe, thereby effectively avoiding the escape of waste chips and ensuring the punching working environment of the staff.
Description
技术领域Technical Field
本发明属于板材打孔技术领域,具体的说是一种建筑板材打孔装置及其操作方法。The invention belongs to the technical field of plate punching, in particular to a building plate punching device and an operating method thereof.
背景技术Background Art
建筑施工的过程中常常会使用到各种建筑板材,施工人员在对建筑板材进行安装固定时,通常需要提前在板材指定的位置开凿安装孔,以便于后期工作人员对板材进行安装,因此需要使用打孔装置对板材打孔。Various building panels are often used in the process of construction. When construction workers install and fix building panels, they usually need to drill installation holes at designated locations of the panels in advance to facilitate the installation of the panels by later workers. Therefore, a punching device is needed to punch holes in the panels.
现有技术中,钻孔设备对建筑板材进行打孔作业时常常会产生大量的废屑,这些废屑飘散在工作台的台面和空气中,不仅影响工作人员对预打孔位置的观察和定位,而且会对工作人员的健康造成影响,虽然有的打孔设备也具有吸尘功能,但是这些打孔设备只能在废屑飘散在空气中后通过抽吸设备完成对废屑的抽吸,并不能在废屑产生的第一时间就实现对废屑的收集,这就导致抽吸设备在抽吸废屑的过程中仍然会有一些废屑逃逸,进而对工作人员的打孔作业以及身心健康产生影响。In the prior art, drilling equipment often generates a large amount of waste chips when drilling holes in building panels. These waste chips float on the workbench surface and in the air, which not only affects the staff's observation and positioning of the pre-drilling position, but also affects the health of the staff. Although some drilling equipment also has a dust suction function, these drilling equipment can only suck the waste chips through a suction device after the waste chips float in the air, and cannot collect the waste chips as soon as they are generated. This results in some waste chips still escaping from the suction device during the process of sucking the waste chips, which in turn affects the staff's drilling operation and physical and mental health.
为此,本发明提供一种建筑板材打孔装置及其操作方法。To this end, the present invention provides a building board punching device and an operating method thereof.
发明内容Summary of the invention
为了弥补现有技术的不足,解决现有技术中,钻孔设备对建筑板材进行打孔作业时常常会产生大量的废屑,这些废屑飘散在工作台的台面和空气中,不仅影响工作人员对预打孔位置的观察和定位,而且会对工作人员的健康造成影响,虽然有的打孔设备也具有吸尘功能,但是这些打孔设备只能在废屑飘散在空气中后通过抽吸设备完成对废屑的抽吸,并不能在废屑产生的第一时间就实现对废屑的收集,这就导致抽吸设备在抽吸废屑的过程中仍然会有一些废屑逃逸,进而对工作人员的打孔作业以及身心健康产生影响的问题,本发明提出一种建筑板材打孔装置及其操作方法。In order to make up for the shortcomings of the prior art and solve the problem that a large amount of waste chips are often generated when drilling holes in building boards using drilling equipment in the prior art, and the waste chips are scattered on the workbench surface and in the air, which not only affects the staff's observation and positioning of the pre-drilling position, but also affects the health of the staff. Although some drilling equipment also has a dust suction function, these drilling equipment can only suck the waste chips through a suction device after the waste chips are scattered in the air, and cannot collect the waste chips as soon as the waste chips are generated. This results in some waste chips still escaping from the suction device during the process of sucking the waste chips, thereby affecting the staff's drilling operation and physical and mental health. The present invention proposes a building board punching device and an operating method thereof.
本发明解决其技术问题所适用于的技术方案是:本发明所述的一种建筑板材打孔装置,包括工作台,所述工作台上滑动连接有龙门架,所述龙门架的顶端滑动连接有控制座,所述控制座上固接有安装架一,所述安装架一的顶部固定安装有气缸一,所述气缸一的输出端延伸至安装架一的下方并固接有安装架二,所述安装架二远离气缸一的一端滑动连接有T型杆,所述T型杆的底端延伸至安装架二的下方并固接有固定架一,所述T型杆上套设有弹簧一,所述弹簧一的两端分别与安装架二和固定架一固接,所述固定架一上固接有吸尘筒,所述吸尘筒的一侧外壁上固定安装有吸尘泵,所述吸尘筒远离吸尘泵的一侧固接有吸尘管,所述吸尘管为弧形管,且吸尘管远离吸尘筒的一端顶部固接有竖管,所述安装架二靠近气缸一的一端底部固定安装有电机一,所述电机一的输出端固接有转轴一,所述转轴一的下方设有钻孔组件,所述钻孔组件与竖管相适配。The technical solution applicable to the present invention for solving its technical problem is: a building board punching device described in the present invention comprises a workbench, a gantry is slidably connected to the workbench, a control seat is slidably connected to the top of the gantry, a mounting frame 1 is fixedly connected to the control seat, a cylinder 1 is fixedly installed on the top of the mounting frame 1, an output end of the cylinder 1 extends to the bottom of the mounting frame 1 and is fixedly connected to the mounting frame 2, an end of the mounting frame 2 away from the cylinder 1 is slidably connected to a T-bar, the bottom end of the T-bar extends to the bottom of the mounting frame 2 and is fixedly connected to the fixing frame 1, A spring 1 is sleeved on the T-bar, and two ends of the spring 1 are respectively fixedly connected to the mounting frame 2 and the fixing frame 1, a dust cylinder is fixedly connected to the fixing frame 1, a dust pump is fixedly installed on one outer wall of the dust cylinder, a dust pipe is fixedly connected to the side of the dust cylinder away from the dust pump, the dust pipe is an arc-shaped pipe, and a vertical pipe is fixedly connected to the top of the end of the dust pipe away from the dust cylinder, a motor 1 is fixedly installed at the bottom of the end of the mounting frame 2 close to the cylinder 1, a rotating shaft 1 is fixedly connected to the output end of the motor 1, a drilling assembly is provided below the rotating shaft 1, and the drilling assembly is adapted to the vertical pipe.
优选的,所述钻孔组件包括安装架三、安装杆、钻头和抛光头,所述控制座上固接有安装架三,所述安装架三的顶部固定安装有电机二,所述电机二的输出端固接有转轴二,所述转轴二的底端延伸至安装架三的下方并固接有安装板,所述安装板上对称的转动连接有两个转动件,所述转动件内设有安装杆,所述安装杆的两侧均设有滑槽,所述安装杆的内腔滑动连接有限位块,所述限位块的两端延伸至滑槽外与转动件的内壁固接,所述限位块的底端与安装杆的内腔底部之间固接有弹簧三,所述安装杆的顶端设有卡槽,所述转轴一的内腔顶部固接有电磁体,所述电磁体的底端贴合有永磁体,所述永磁体与转轴一的内腔上下滑动连接,所述永磁体的底端延伸至转轴一的下方并固接有卡块,所述卡块与卡槽相适配,所述永磁体与转轴一的内腔底部之间固接有弹簧二,一个所述安装杆的底端固接有钻头,另一个所述安装杆的底端固接有抛光头。Preferably, the drilling assembly comprises a mounting frame three, a mounting rod, a drill bit and a polishing head, the control seat is fixedly connected to the mounting frame three, the top of the mounting frame three is fixedly mounted with a motor two, the output end of the motor two is fixedly connected to a rotating shaft two, the bottom end of the rotating shaft two extends to the bottom of the mounting frame three and is fixedly connected to a mounting plate, the mounting plate is symmetrically rotatably connected to two rotating parts, a mounting rod is provided in the rotating part, both sides of the mounting rod are provided with sliding grooves, the inner cavity of the mounting rod is slidably connected to a limiting block, and both ends of the limiting block extend to the outside of the sliding groove and the inner cavity of the rotating part The invention relates to a method for fixing the inner wall of the rotating shaft one, wherein the spring three is fixedly connected between the bottom end of the limit block and the bottom of the inner cavity of the mounting rod, the top of the mounting rod is provided with a slot, the top of the inner cavity of the rotating shaft one is fixedly connected with an electromagnet, the bottom end of the electromagnet is fitted with a permanent magnet, the permanent magnet is slidably connected to the inner cavity of the rotating shaft one up and down, the bottom end of the permanent magnet extends to the bottom of the rotating shaft one and is fixedly connected with a block, the block is adapted to the slot, the permanent magnet is fixedly connected with the bottom of the inner cavity of the rotating shaft one with a spring two, the bottom end of one of the mounting rods is fixedly connected with a drill bit, and the bottom end of the other mounting rod is fixedly connected with a polishing head.
优选的,所述龙门架的一侧侧壁上固接有固定架二,所述固定架二的顶部固接有支架一,所述支架一上设有顶挤组件,所述固定架二的底部固接有支架二,所述支架二上固接有集尘筒,所述集尘筒与吸尘筒相适配,所述集尘筒的底部螺纹连接有螺纹盖,所述吸尘筒的内腔设有弹性升降组件,所述弹性升降组件与顶挤组件相适配,所述吸尘筒的底部设有底板,所述底板与弹性升降组件连接,所述底板的直径小于集尘筒的内腔直径。Preferably, a fixing frame 2 is fixedly connected to a side wall of one side of the gantry, a bracket 1 is fixedly connected to the top of the fixing frame 2, a top extrusion assembly is provided on the bracket 1, a bracket 2 is fixedly connected to the bottom of the fixing frame 2, a dust collecting cylinder is fixedly connected to the bracket 2, the dust collecting cylinder is adapted to the dust collection cylinder, a threaded cover is threadedly connected to the bottom of the dust collecting cylinder, an elastic lifting assembly is provided in the inner cavity of the dust collection cylinder, the elastic lifting assembly is adapted to the top extrusion assembly, a bottom plate is provided at the bottom of the dust collection cylinder, the bottom plate is connected to the elastic lifting assembly, and the diameter of the bottom plate is smaller than the inner cavity diameter of the dust collection cylinder.
优选的,所述顶挤组件包括顶挤杆和弹簧四,所述支架一上滑动连接有顶挤杆,所述顶挤杆与支架一的底部之间固接有弹簧四,所述吸尘筒的侧壁顶部呈锥面,且吸尘筒的顶部开设有锥形槽,所述顶挤杆与锥形槽相适配。Preferably, the pushing assembly includes a pushing rod and a spring four, the pushing rod is slidably connected to the bracket one, and the spring four is fixedly connected between the pushing rod and the bottom of the bracket one. The top of the side wall of the dust collection cylinder is conical, and a conical groove is provided on the top of the dust collection cylinder, and the pushing rod is adapted to the conical groove.
优选的,所述弹性升降组件包括固定套筒、环形块、弹簧五和支杆,所述吸尘筒的内腔顶部固接有固定套筒,所述固定套筒的内腔中滑动连接有环形块,所述环形块上固接有支杆,所述支杆的顶端延伸至吸尘筒顶部的锥形槽内,所述支杆的底端延伸至固定套筒的下方并与底板的顶部固接,所述底板的顶部呈锥面,所述支杆与顶挤杆相适配,所述环形块与固定套筒的内腔底部之间固接有弹簧五,所述弹簧五套在支杆上。Preferably, the elastic lifting assembly includes a fixed sleeve, an annular block, a spring five and a support rod. The top of the inner cavity of the dust collection cylinder is fixedly connected with a fixed sleeve, and an annular block is slidably connected in the inner cavity of the fixed sleeve. The support rod is fixedly connected to the annular block. The top of the support rod extends into the conical groove at the top of the dust collection cylinder, and the bottom end of the support rod extends to the bottom of the fixed sleeve and is fixedly connected to the top of the base plate. The top of the base plate is a conical surface. The support rod is adapted to the ejection rod. A spring five is fixedly connected between the annular block and the bottom of the inner cavity of the fixed sleeve, and the spring five is sleeved on the support rod.
优选的,所述吸尘筒靠近吸尘泵的连接处固接有滤板,所述吸尘筒的内腔顶部设有环形刷,所述环形刷与支杆之间固接有连接杆,所述环形刷与吸尘筒的内壁相贴合。Preferably, a filter plate is fixedly connected to the connection of the dust cylinder near the dust pump, an annular brush is provided on the top of the inner cavity of the dust cylinder, a connecting rod is fixedly connected between the annular brush and the support rod, and the annular brush fits against the inner wall of the dust cylinder.
优选的,所述吸尘筒上均匀开设有冲击槽,所述吸尘筒的外壁上均匀固接有收纳筒,所述收纳筒的内腔中滑动连接有冲击块,所述冲击块与收纳筒的内壁之间固接设有Z型弹片,所述冲击块远离Z型弹片的一端延伸至吸尘筒的冲击槽内并贴合,所述冲击块远离Z型弹片的一端呈球面。Preferably, impact grooves are evenly opened on the dust cylinder, a storage cylinder is evenly fixed to the outer wall of the dust cylinder, an impact block is slidably connected in the inner cavity of the storage cylinder, a Z-shaped spring piece is fixed between the impact block and the inner wall of the storage cylinder, one end of the impact block away from the Z-shaped spring piece extends into the impact groove of the dust cylinder and fits therein, and one end of the impact block away from the Z-shaped spring piece is spherical.
优选的,所述工作台的顶部开设有凹槽,所述工作台的凹槽内均匀固接有支板,所述支板的截面呈梯形,所述龙门架的两侧壁之间固接有横臂,所述横臂贯穿工作台的凹槽,所述横臂的一侧均匀固接有支臂,所述支臂上滑动连接有顶撑杆,所述顶撑杆的顶端固接有收集盒,所述收集盒的两侧与凹槽的内壁两侧贴合,所述顶撑杆与支臂的顶部之间固接有弹簧六。Preferably, a groove is provided on the top of the workbench, and a support plate is evenly fixed in the groove of the workbench, the cross section of the support plate is trapezoidal, a cross arm is fixed between the two side walls of the gantry, the cross arm passes through the groove of the workbench, a support arm is evenly fixed on one side of the cross arm, a top support rod is slidably connected to the support arm, a collection box is fixed to the top of the top support rod, both sides of the collection box are in contact with the inner walls of the groove, and a spring six is fixed between the top support rod and the top of the support arm.
优选的,所述安装架一的侧壁上固接有耳板,所述耳板的底部固接有导向杆,所述安装架二与导向杆滑动连接,所述工作台的顶部两侧均匀固接有安装架四,所述安装架四的顶部固定安装有气缸二,所述气缸二的输出端延伸至安装架四的下方并固接有压板。Preferably, an ear plate is fixedly connected to the side wall of the mounting frame one, a guide rod is fixedly connected to the bottom of the ear plate, the mounting frame two is slidably connected to the guide rod, mounting frames four are evenly fixedly connected to both sides of the top of the workbench, a cylinder two is fixedly installed on the top of the mounting frame four, and the output end of the cylinder two extends to the bottom of the mounting frame four and is fixedly connected to a pressure plate.
一种建筑板材打孔装置的操作方法,该操作方法适用于上述所述的一种建筑板材打孔装置,该操作方法包括以下步骤:An operating method of a building board punching device, the operating method is applicable to the building board punching device described above, and the operating method comprises the following steps:
S1:工作人员将建筑板材放置在工作台的表面,通过安装架四上设有的气缸二配合压板完成对建筑板材的压紧固定,通过龙门架和控制座的滑动配合,使得钻孔组件对准板材上需要打孔的部位,完成定位后,启动气缸一和电机一,通过电机一驱动钻孔组件旋转,通过气缸一带动安装架二向下滑动,钻孔组件随着安装架二的下滑完成钻孔作业;S1: The staff places the building board on the surface of the workbench, and the cylinder 2 provided on the mounting frame 4 cooperates with the pressure plate to press and fix the building board. The gantry and the control seat slide together to align the drilling assembly with the part on the board that needs to be drilled. After positioning, the cylinder 1 and the motor 1 are started, and the drilling assembly is driven to rotate by the motor 1, and the mounting frame 2 is driven to slide downward by the cylinder 1. The drilling assembly completes the drilling operation as the mounting frame 2 slides downward;
S2:在钻孔组件对板材进行打孔的过程中启动吸尘泵,通过吸尘泵产生抽吸力使得打孔时产生的废屑从吸尘管被抽吸至吸尘筒内;S2: When the drilling assembly is drilling holes in the plate, the vacuum pump is started, and the vacuum pump generates suction force so that the waste generated during the drilling is sucked from the vacuum pipe into the vacuum cylinder;
S3:当板材的钻孔抛光完成后,通过将控制座移动至龙门架设有集尘筒的一侧,使得吸尘筒滑动至集尘筒的上方,此时,支架一上的顶挤组件会顶挤弹性升降组件,使得底板下滑,进而使得吸尘筒内收集的废屑从吸尘筒内掉落至集尘筒内完成排屑。S3: When the drilling and polishing of the plate is completed, the control seat is moved to the side of the gantry where the dust collection tube is provided, so that the dust collection tube slides to the top of the dust collection tube. At this time, the pushing assembly on the bracket 1 will push the elastic lifting assembly to make the bottom plate slide down, thereby making the waste chips collected in the dust collection tube fall from the dust collection tube into the dust collection tube to complete the chip removal.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种建筑板材打孔装置及其操作方法,通过吸尘筒两侧安装的吸尘泵和吸尘管以及吸尘管上设置的竖管可以在不影响打孔作业的情况下抽吸打孔过程中产生的废屑,有效的避免了废屑的逃逸,保证了工作人员打孔作业环境。1. The building board punching device and the operating method thereof described in the present invention can suck the waste generated during the punching process without affecting the punching operation through the dust pump and dust pipe installed on both sides of the dust cylinder and the vertical pipe provided on the dust pipe, thereby effectively avoiding the escape of the waste and ensuring the punching working environment for the staff.
2.本发明所述的一种建筑板材打孔装置及其操作方法,通过电磁体配合永磁体以及卡块等部件可以实现钻头和抛光头的更换,使得工作人员可以在钻孔后直接进行抛光,实现了钻孔和抛光一体化的功能,提高了工作效率;通过集尘筒的设置,使得吸尘筒在钻孔作业后可以快速排屑,保证吸尘效果。2. The building board punching device and its operating method described in the present invention can realize the replacement of the drill bit and the polishing head through the electromagnet, permanent magnet, clamping block and other components, so that the staff can directly polish after drilling, realizing the integrated function of drilling and polishing and improving work efficiency; through the setting of the dust collection tube, the dust collection tube can quickly remove chips after the drilling operation to ensure the dust collection effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明整体的立体图;Fig. 1 is a perspective view of the present invention as a whole;
图2是本发明龙门架处的局部立体图;FIG2 is a partial perspective view of the gantry of the present invention;
图3是本发明龙门架处的剖视图;FIG3 is a cross-sectional view of the gantry of the present invention;
图4是图3中A处局部放大图;FIG4 is a partial enlarged view of point A in FIG3;
图5是图3中B处局部放大图;FIG5 is a partial enlarged view of point B in FIG3;
图6是本发明吸尘筒和集尘筒配合的示意图;FIG6 is a schematic diagram of the cooperation between the dust collection cylinder and the dust collection cylinder of the present invention;
图7是图6中C处局部放大图;FIG7 is a partial enlarged view of point C in FIG6;
图8是本发明安装杆处的爆炸图;FIG8 is an exploded view of the mounting rod of the present invention;
图9是本发明吸尘筒处的剖视图;FIG9 is a cross-sectional view of the dust collection tube of the present invention;
图10是图9中D处局部放大图;FIG10 is a partial enlarged view of point D in FIG9;
图11是本发明横臂处的剖视图;FIG11 is a cross-sectional view of the cross arm of the present invention;
图12是图11中E处局部放大图;FIG12 is a partial enlarged view of point E in FIG11;
图13是本发明集尘筒的剖视图;13 is a cross-sectional view of the dust collecting tube of the present invention;
图中:1、工作台;2、龙门架;3、控制座;4、安装架一;5、气缸一;6、安装架二;7、耳板;8、导向杆;9、T型杆;10、弹簧一;11、固定架一;12、吸尘筒;13、吸尘泵;14、吸尘管;15、竖管;16、电机一;17、转轴一;18、电磁体;19、永磁体;20、弹簧二;21、卡块;22、安装杆;23、卡槽;24、钻头;25、安装架三;26、电机二;27、转轴二;28、安装板;29、弹簧三;30、限位块;31、转动件;32、抛光头;33、滑槽;34、固定架二;35、支架一;36、顶挤杆;37、弹簧四;38、支架二;39、集尘筒;40、固定套筒;41、环形块;42、弹簧五;43、支杆;44、底板;45、连接杆;46、环形刷;47、滤板;48、收纳筒;49、Z型弹片;50、冲击块;51、横臂;52、支臂;53、顶撑杆;54、收集盒;55、弹簧六;56、支板;57、安装架四;58、气缸二;59、螺纹盖。In the figure: 1. workbench; 2. gantry; 3. control seat; 4. mounting frame 1; 5. cylinder 1; 6. mounting frame 2; 7. ear plate; 8. guide rod; 9. T-bar; 10. spring 1; 11. fixing frame 1; 12. dust cylinder; 13. dust pump; 14. dust pipe; 15. vertical pipe; 16. motor 1; 17. rotating shaft 1; 18. electromagnet; 19. permanent magnet; 20. spring 2; 21. block; 22. mounting rod; 23. slot; 24. drill; 25. mounting frame 3; 26. motor 2; 27. rotating shaft 2; 28. mounting plate; 29. spring 3; 30. limit Block; 31. Rotating part; 32. Polishing head; 33. Slide; 34. Fixed frame two; 35. Bracket one; 36. Push rod; 37. Spring four; 38. Bracket two; 39. Dust collecting cylinder; 40. Fixed sleeve; 41. Annular block; 42. Spring five; 43. Support rod; 44. Bottom plate; 45. Connecting rod; 46. Annular brush; 47. Filter plate; 48. Storage cylinder; 49. Z-shaped spring; 50. Impact block; 51. Cross arm; 52. Support arm; 53. Top support rod; 54. Collecting box; 55. Spring six; 56. Support plate; 57. Mounting frame four; 58. Cylinder two; 59. Threaded cover.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1-图13所示,本发明实施例所述的一种建筑板材打孔装置,包括工作台1,工作台1上滑动连接有龙门架2,龙门架2的顶端滑动连接有控制座3,控制座3上固接有安装架一4,安装架一4的顶部固定安装有气缸一5,气缸一5的输出端延伸至安装架一4的下方并固接有安装架二6,安装架二6远离气缸一5的一端滑动连接有T型杆9,T型杆9的底端延伸至安装架二6的下方并固接有固定架一11,T型杆9上套设有弹簧一10,弹簧一10的两端分别与安装架二6和固定架一11固接,固定架一11上固接有吸尘筒12,吸尘筒12的一侧外壁上固定安装有吸尘泵13,吸尘筒12远离吸尘泵13的一侧固接有吸尘管14,吸尘管14为弧形管,且吸尘管14远离吸尘筒12的一端顶部固接有竖管15,安装架二6靠近气缸一5的一端底部固定安装有电机一16,电机一16的输出端固接有转轴一17,转轴一17的下方设有钻孔组件,钻孔组件与竖管15相适配;工作时,工作人员将建筑板材放置在工作台1的表面,通过龙门架2和控制座3的滑动配合,使得钻孔组件对准板材上需要打孔的部位,完成定位后,启动气缸一5和电机一16,通过电机一16驱动钻孔组件旋转,通过气缸一5带动安装架二6向下滑动,初始时,弹簧一10处于自然状态,T型杆9的顶端与安装架二6贴合,直至吸尘筒12一侧的吸尘管14与板材的顶部贴合后,气缸一5继续驱动安装架二6下滑,弹簧一10开始压缩,使得吸尘管14的管口能够与板材紧密贴合,保证排屑时的密封性,同时,钻孔组件随着安装架二6的下滑进入竖管15内并开始完成钻孔作业,在钻孔组件对板材进行打孔的过程中,吸尘泵13产生抽吸力使得打孔时产生的废屑从吸尘管14被抽吸至吸尘筒12内,打孔完成后,气缸一5带动安装架二6上移,钻孔组件和吸尘筒12随之复位,通过吸尘筒12两侧安装的吸尘泵13和吸尘管14以及吸尘管14上设置的竖管15能够在不影响打孔作业的情况下抽吸打孔过程中产生的废屑,有效的解决了现有技术中,钻孔设备对建筑板材进行打孔作业时常常会产生大量的废屑,这些废屑飘散在工作台1的台面和空气中,不仅影响工作人员对预打孔位置的观察和定位,而且会对工作人员的健康造成影响,虽然有的打孔设备也具有吸尘功能,但是这些打孔设备只能在废屑飘散在空气中后通过抽吸设备完成对废屑的抽吸,并不能在废屑产生的第一时间就实现对废屑的收集,这就导致抽吸设备在抽吸废屑的过程中仍然会有一些废屑逃逸,进而对工作人员的打孔作业以及身心健康产生影响。As shown in FIGS. 1 to 13 , a punching device for building panels according to an embodiment of the present invention comprises a workbench 1, a gantry 2 is slidably connected to the workbench 1, a control seat 3 is slidably connected to the top of the gantry 2, a mounting frame 4 is fixedly connected to the control seat 3, a cylinder 5 is fixedly installed on the top of the mounting frame 4, an output end of the cylinder 5 extends to the bottom of the mounting frame 4 and is fixedly connected to a mounting frame 2 6, an end of the mounting frame 2 6 away from the cylinder 5 is slidably connected to a T-bar 9, a bottom end of the T-bar 9 extends to the bottom of the mounting frame 2 6 and is fixedly connected to a fixing frame 11, a spring 10 is sleeved on the T-bar 9, two ends of the spring 10 are respectively fixedly connected to the mounting frame 2 6 and the fixing frame 11, a dust collection cylinder 12 is fixedly connected to the fixing frame 11, and a dust collection device is fixedly installed on the outer wall of one side of the dust collection cylinder 12 Pump 13, a dust suction pipe 14 is fixedly connected to one side of the dust suction cylinder 12 away from the dust suction pump 13, the dust suction pipe 14 is an arc-shaped pipe, and a vertical pipe 15 is fixedly connected to the top of one end of the dust suction pipe 14 away from the dust suction cylinder 12, a motor 16 is fixedly installed at the bottom of one end of the mounting frame 2 6 close to the cylinder 1 5, a rotating shaft 17 is fixedly connected to the output end of the motor 16, and a drilling assembly is arranged below the rotating shaft 17, and the drilling assembly is adapted to the vertical pipe 15; when working, the staff places the building board on the surface of the workbench 1, and through the sliding cooperation of the gantry 2 and the control seat 3, the drilling assembly is aligned with the part of the board that needs to be drilled, and after positioning is completed, the cylinder 1 5 and the motor 16 are started, and the drilling assembly is driven to rotate by the motor 16, and the mounting frame 2 6 is driven to slide downward by the cylinder 1 5. Initially, the spring 1 10 is in a natural state, the top of the T-bar 9 is in contact with the mounting frame 2 6, until the dust suction pipe 14 on one side of the dust suction cylinder 12 is in contact with the top of the plate, the cylinder 15 continues to drive the mounting frame 2 6 to slide down, and the spring 10 begins to compress, so that the pipe mouth of the dust suction pipe 14 can be closely fitted with the plate to ensure the sealing during chip removal. At the same time, the drilling assembly enters the vertical pipe 15 as the mounting frame 2 6 slides down and starts to complete the drilling operation. In the process of the drilling assembly drilling holes in the plate, the dust suction pump 13 generates a suction force so that the waste chips generated during drilling are sucked from the dust suction pipe 14 into the dust suction cylinder 12. After the drilling is completed, the cylinder 15 drives the mounting frame 2 6 to move up, and the drilling assembly and the dust suction cylinder 12 are reset accordingly, and the dust suction pump 13 and the dust suction pipe 14 installed on both sides of the dust suction cylinder 12 and the dust suction pipe The vertical pipe 15 arranged on 14 can suck the waste chips generated in the drilling process without affecting the drilling operation, which effectively solves the problem in the prior art that a large amount of waste chips are often generated when the drilling equipment performs a drilling operation on the building board. These waste chips are scattered on the table top of the workbench 1 and in the air, which not only affects the staff's observation and positioning of the pre-drilling position, but also affects the health of the staff. Although some drilling equipment also has a dust suction function, these drilling equipment can only complete the suction of the waste chips through the suction equipment after the waste chips are scattered in the air, and cannot collect the waste chips as soon as the waste chips are generated. This results in some waste chips still escaping from the suction equipment during the process of sucking the waste chips, which in turn affects the drilling operation and physical and mental health of the staff.
钻孔组件包括安装架三25、安装杆22、钻头24和抛光头32,控制座3上固接有安装架三25,安装架三25的顶部固定安装有电机二26,电机二26的输出端固接有转轴二27,转轴二27的底端延伸至安装架三25的下方并固接有安装板28,安装板28上对称的转动连接有两个转动件31,转动件31内设有安装杆22,安装杆22的两侧均设有滑槽33,安装杆22的内腔滑动连接有限位块30,限位块30的两端延伸至滑槽33外与转动件31的内壁固接,限位块30的底端与安装杆22的内腔底部之间固接有弹簧三29,安装杆22的顶端设有卡槽23,转轴一17的内腔顶部固接有电磁体18,电磁体18的底端贴合有永磁体19,永磁体19与转轴一17的内腔上下滑动连接,永磁体19的底端延伸至转轴一17的下方并固接有卡块21,卡块21与卡槽23相适配,永磁体19与转轴一17的内腔底部之间固接有弹簧二20,一个安装杆22的底端固接有钻头24,另一个安装杆22的底端固接有抛光头32;工作时,当需要钻孔时,电磁体18通电,永磁体19受到磁吸力带动卡块21向上滑动的同时拉伸弹簧二20,通过电机二26驱动转轴二27旋转使得装有钻头24的安装杆22随着安装板28旋转至转轴一17的下方,电磁体18断电,通过弹簧二20的拉力作用带动永磁体19复位的同时使得卡块21滑入卡槽23内实现锁定,此时,弹簧二20恢复自然状态,弹簧三29处于自然状态,当准备钻孔时,电机一16驱动转轴一17旋转,使得卡块21带动装有钻头24的安装杆22旋转,进而使得限位块30带动转动件31在安装板28上旋转,当气缸一5带动安装架二6下滑,转轴一17会顶挤装有钻头24的安装杆22下滑,使得限位块30沿着滑槽33进行相对滑动,同时,弹簧三29拉伸,当钻孔完成后,气缸一5带动安装架二6上移,装有钻头24的安装杆22随之复位,通过电磁体18配合永磁体19解除卡块21对装有钻头24的安装杆22的锁定,在电机二26和转轴二27的驱动下,装有抛光头32的安装杆22再次与转轴一17锁定,便于对钻孔进行抛光,同时,再配合吸尘筒12和吸尘管14,避免了钻孔和抛光时产生的废屑飘散逃逸到空气中。The drilling assembly includes a mounting frame 3 25, a mounting rod 22, a drill bit 24 and a polishing head 32. The control seat 3 is fixedly connected to the mounting frame 3 25. The top of the mounting frame 3 25 is fixedly installed with a motor 26. The output end of the motor 26 is fixedly connected to a rotating shaft 27. The bottom end of the rotating shaft 27 extends to the bottom of the mounting frame 3 25 and is fixedly connected to a mounting plate 28. The mounting plate 28 is symmetrically rotatably connected to two rotating members 31. The rotating member 31 is provided with a mounting rod 22. Both sides of the mounting rod 22 are provided with a slide groove 33. The inner cavity of the mounting rod 22 is slidably connected to a limit block 30. The two ends of the limit block 30 extend to the outside of the slide groove 33 and are fixedly connected to the inner wall of the rotating member 31. The bottom end of the limit block 30 is connected to the mounting rod 2 2, a spring three 29 is fixedly connected between the bottom of the inner cavity of the rotating shaft 17, a slot 23 is provided at the top of the mounting rod 22, an electromagnet 18 is fixedly connected to the top of the inner cavity of the rotating shaft 17, a permanent magnet 19 is fitted at the bottom of the electromagnet 18, the permanent magnet 19 is slidably connected to the inner cavity of the rotating shaft 17 up and down, the bottom end of the permanent magnet 19 extends to the bottom of the rotating shaft 17 and is fixedly connected with a block 21, the block 21 is adapted to the slot 23, a spring two 20 is fixedly connected between the permanent magnet 19 and the bottom of the inner cavity of the rotating shaft 17, a drill bit 24 is fixedly connected to the bottom end of one mounting rod 22, and a polishing head 32 is fixedly connected to the bottom end of the other mounting rod 22; during operation, when drilling is required, the electromagnet 18 is energized, and the permanent magnet 19 is driven by the magnetic attraction The block 21 slides upward while stretching the spring 20, and the motor 26 drives the shaft 27 to rotate so that the mounting rod 22 equipped with the drill bit 24 rotates to the bottom of the shaft 17 along with the mounting plate 28, and the electromagnet 18 is powered off. The pulling force of the spring 20 drives the permanent magnet 19 to reset while the block 21 slides into the slot 23 to achieve locking. At this time, the spring 20 returns to its natural state, and the spring 3 29 is in its natural state. When drilling is ready, the motor 16 drives the shaft 17 to rotate, so that the block 21 drives the mounting rod 22 equipped with the drill bit 24 to rotate, and then the limit block 30 drives the rotating member 31 to rotate on the mounting plate 28. When the cylinder 15 drives the mounting frame When the second frame 6 slides down, the rotating shaft 17 will push the mounting rod 22 equipped with the drill bit 24 to slide down, so that the limit block 30 slides relatively along the slide groove 33. At the same time, the spring three 29 is stretched. When the drilling is completed, the cylinder 15 drives the mounting frame 26 to move up, and the mounting rod 22 equipped with the drill bit 24 is reset accordingly. The locking of the mounting rod 22 equipped with the drill bit 24 by the clamping block 21 is released through the cooperation of the electromagnet 18 and the permanent magnet 19. Driven by the motor 26 and the rotating shaft 27, the mounting rod 22 equipped with the polishing head 32 is locked with the rotating shaft 17 again, which is convenient for polishing the drilled hole. At the same time, in combination with the dust collection cylinder 12 and the dust collection tube 14, the waste chips generated during drilling and polishing are prevented from scattering into the air.
龙门架2的一侧侧壁上固接有固定架二34,固定架二34的顶部固接有支架一35,支架一35上设有顶挤组件,固定架二34的底部固接有支架二38,支架二38上固接有集尘筒39,集尘筒39与吸尘筒12相适配,集尘筒39的底部螺纹连接有螺纹盖59,吸尘筒12的内腔设有弹性升降组件,弹性升降组件与顶挤组件相适配,吸尘筒12的底部设有底板44,底板44与弹性升降组件连接,底板44的直径小于集尘筒39的内腔直径;工作时,当板材的钻孔抛光完成后,通过将控制座3移动至龙门架2设有集尘筒39的一侧,使得吸尘筒12滑动至集尘筒39的上方,此时,支架一35上的顶挤组件会顶挤弹性升降组件,使得底板44下滑,进而使得吸尘筒12内收集的废屑从吸尘筒12内掉落至集尘筒39内,避免了吸尘筒12内的废屑集聚过多影响吸尘泵13的抽吸效果。A fixing frame 2 34 is fixedly connected to a side wall of the gantry 2, a bracket 1 35 is fixedly connected to the top of the fixing frame 2 34, a top extrusion assembly is provided on the bracket 1 35, a bracket 2 38 is fixedly connected to the bottom of the fixing frame 2 34, a dust collecting cylinder 39 is fixedly connected to the bracket 2 38, the dust collecting cylinder 39 is adapted to the dust collecting cylinder 12, a threaded cover 59 is threadedly connected to the bottom of the dust collecting cylinder 39, an elastic lifting assembly is provided in the inner cavity of the dust collecting cylinder 12, the elastic lifting assembly is adapted to the top extrusion assembly, a bottom plate 44 is provided at the bottom of the dust collecting cylinder 12, and the bottom plate 44 and the elastic lifting assembly are connected. The diameter of the bottom plate 44 is smaller than the inner diameter of the dust collecting cylinder 39; during operation, after the drilling and polishing of the plate is completed, the control seat 3 is moved to the side of the gantry 2 where the dust collecting cylinder 39 is provided, so that the dust collecting cylinder 12 slides to the top of the dust collecting cylinder 39. At this time, the pushing assembly on the bracket 35 will push the elastic lifting assembly to make the bottom plate 44 slide down, thereby making the waste debris collected in the dust collecting cylinder 12 fall from the dust collecting cylinder 12 into the dust collecting cylinder 39, thereby avoiding excessive accumulation of waste debris in the dust collecting cylinder 12 affecting the suction effect of the dust pump 13.
顶挤组件包括顶挤杆36和弹簧四37,支架一35上滑动连接有顶挤杆36,顶挤杆36与支架一35的底部之间固接有弹簧四37,吸尘筒12的侧壁顶部呈锥面,且吸尘筒12的顶部开设有锥形槽,顶挤杆36与锥形槽相适配;工作时,在吸尘筒12滑动至集尘筒39上方的过程中,顶挤杆36先与吸尘筒12的顶部锥面接触,并受到锥面挤压向上滑动,使得弹簧四37压缩,直至顶挤杆36滑至吸尘筒12的锥形槽内,通过弹簧四37的弹力作用带动顶挤杆36复位,并挤压弹性升降组件,使得底板44打开完成排屑。The pushing assembly includes a pushing rod 36 and a spring four 37. The pushing rod 36 is slidably connected to the bracket one 35, and a spring four 37 is fixedly connected between the pushing rod 36 and the bottom of the bracket one 35. The top of the side wall of the dust collection cylinder 12 is conical, and a conical groove is provided on the top of the dust collection cylinder 12, and the pushing rod 36 is adapted to the conical groove; when working, when the dust collection cylinder 12 slides to above the dust collection cylinder 39, the pushing rod 36 first contacts the top conical surface of the dust collection cylinder 12, and slides upward due to the conical surface, so that the spring four 37 is compressed until the pushing rod 36 slides into the conical groove of the dust collection cylinder 12, and the elastic force of the spring four 37 drives the pushing rod 36 to reset, and squeezes the elastic lifting assembly, so that the bottom plate 44 is opened to complete the chip removal.
弹性升降组件包括固定套筒40、环形块41、弹簧五42和支杆43,吸尘筒12的内腔顶部固接有固定套筒40,固定套筒40的内腔中滑动连接有环形块41,环形块41上固接有支杆43,支杆43的顶端延伸至吸尘筒12顶部的锥形槽内,支杆43的底端延伸至固定套筒40的下方并与底板44的顶部固接,底板44的顶部呈锥面,支杆43与顶挤杆36相适配,环形块41与固定套筒40的内腔底部之间固接有弹簧五42,弹簧五42套在支杆43上;工作时,当顶挤杆36滑至吸尘筒12的锥形槽内时,因为弹簧四37的弹力大于弹簧五42的弹力,所以顶挤杆36滑至锥形槽内后与支杆43顶端接触并带动支杆43下滑,使得弹簧五42被环形块41压缩,同时,底板44下滑,吸尘筒12内的废屑沿着底板44上的锥面下落至集尘筒39内,排屑完成后,吸尘筒12远离顶挤杆36,支杆43和底板44在弹簧五42的弹力作用下复位。The elastic lifting assembly includes a fixed sleeve 40, an annular block 41, a spring 42 and a support rod 43. The top of the inner cavity of the dust suction cylinder 12 is fixedly connected to the fixed sleeve 40, and the annular block 41 is slidably connected in the inner cavity of the fixed sleeve 40. The support rod 43 is fixedly connected to the annular block 41. The top of the support rod 43 extends to the conical groove at the top of the dust suction cylinder 12. The bottom end of the support rod 43 extends to the bottom of the fixed sleeve 40 and is fixedly connected to the top of the bottom plate 44. The top of the bottom plate 44 is conical. The support rod 43 is adapted to the top extrusion rod 36. The spring 42 is fixedly connected between the annular block 41 and the bottom of the inner cavity of the fixed sleeve 40. 42, spring five 42 is sleeved on the support rod 43; during operation, when the ejecting rod 36 slides into the conical groove of the dust collecting cylinder 12, because the elastic force of spring four 37 is greater than the elastic force of spring five 42, the ejecting rod 36 slides into the conical groove and contacts with the top of the support rod 43 and drives the support rod 43 to slide down, so that the spring five 42 is compressed by the annular block 41. At the same time, the bottom plate 44 slides down, and the waste chips in the dust collecting cylinder 12 fall into the dust collecting cylinder 39 along the conical surface on the bottom plate 44. After the chip removal is completed, the dust collecting cylinder 12 is away from the ejecting rod 36, and the support rod 43 and the bottom plate 44 are reset under the elastic force of the spring five 42.
吸尘筒12靠近吸尘泵13的连接处固接有滤板47,吸尘筒12的内腔顶部设有环形刷46,环形刷46与支杆43之间固接有连接杆45,环形刷46与吸尘筒12的内壁相贴合;工作时,当支杆43被顶挤杆36的带动下滑时,连接杆45带动环形刷46下滑,不仅将吸尘筒12内壁上的废屑刮下,而且实现对滤板47的清刷,保证了滤板47的过滤效果以及通风效果。A filter plate 47 is fixedly connected to the connection between the dust collection cylinder 12 and the dust pump 13, and an annular brush 46 is provided at the top of the inner cavity of the dust collection cylinder 12. A connecting rod 45 is fixedly connected between the annular brush 46 and the support rod 43, and the annular brush 46 fits against the inner wall of the dust collection cylinder 12. During operation, when the support rod 43 is driven to slide down by the pushing rod 36, the connecting rod 45 drives the annular brush 46 to slide down, which not only scrapes off the waste on the inner wall of the dust collection cylinder 12, but also cleans the filter plate 47, thereby ensuring the filtering effect and ventilation effect of the filter plate 47.
吸尘筒12上均匀开设有冲击槽,吸尘筒12的外壁上均匀固接有收纳筒48,收纳筒48的内腔中滑动连接有冲击块50,冲击块50与收纳筒48的内壁之间固接设有Z型弹片49,冲击块50远离Z型弹片49的一端延伸至吸尘筒12的冲击槽内并贴合,冲击块50远离Z型弹片49的一端呈球面;工作时,当环形刷46下滑时,环形刷46会与吸尘筒12内壁上的冲击块50接触并进行挤压,使得冲击块50向收纳筒48内滑动的同时压缩Z型弹片49,直至环形刷46远离冲击块50后,冲击块50在Z型弹片49的弹力作用下复位并敲击冲击槽的内壁,进而使得整个吸尘筒12受到震动,帮助环形刷46对吸尘筒12内壁和滤板47上的废屑进行清刷。The dust collecting cylinder 12 is evenly provided with impact grooves, and a storage cylinder 48 is evenly fixed on the outer wall of the dust collecting cylinder 12. An impact block 50 is slidably connected in the inner cavity of the storage cylinder 48. A Z-shaped spring piece 49 is fixedly provided between the impact block 50 and the inner wall of the storage cylinder 48. One end of the impact block 50 away from the Z-shaped spring piece 49 extends into the impact groove of the dust collecting cylinder 12 and fits in it. One end of the impact block 50 away from the Z-shaped spring piece 49 is spherical. When working, when the annular brush 46 slides down, The annular brush 46 will contact and squeeze the impact block 50 on the inner wall of the dust collection tube 12, causing the impact block 50 to slide into the storage tube 48 while compressing the Z-shaped spring piece 49, until the annular brush 46 is away from the impact block 50. The impact block 50 is reset under the elastic force of the Z-shaped spring piece 49 and strikes the inner wall of the impact groove, thereby vibrating the entire dust collection tube 12, helping the annular brush 46 to clean the waste debris on the inner wall of the dust collection tube 12 and the filter plate 47.
工作台1的顶部开设有凹槽,工作台1的凹槽内均匀固接有支板56,支板56的截面呈梯形,龙门架2的两侧壁之间固接有横臂51,横臂51贯穿工作台1的凹槽,横臂51的一侧均匀固接有支臂52,支臂52上滑动连接有顶撑杆53,顶撑杆53的顶端固接有收集盒54,收集盒54的两侧与凹槽的内壁两侧贴合,顶撑杆53与支臂52的顶部之间固接有弹簧六55;工作时,当龙门架2配合控制座3带动钻孔组件移动至建筑板材预打孔位置的上方时,横臂51配合支臂52带动收集盒54移动至预打孔位置的正下方,当钻孔组件对板材进行打孔时,一部分废屑通过吸尘管14进入吸尘筒12内,另一部分废屑从钻孔下方掉落至收集盒54内,通过收集盒54顶部与板材底部相贴合,能够避免收集废屑的过程中废屑出现逃逸的情况,当龙门架2带动横臂51移动时,收集盒54会经过工作台1上的支板56,又因为支板56的截面呈梯形并配合支臂52上设有的弹簧六55和顶撑杆53,使得收集盒54能够顺利的经过支板56,达到指定的位置。A groove is provided on the top of the workbench 1, and a support plate 56 is evenly fixed in the groove of the workbench 1. The cross section of the support plate 56 is trapezoidal. A cross arm 51 is fixed between the two side walls of the gantry 2. The cross arm 51 passes through the groove of the workbench 1. A support arm 52 is evenly fixed on one side of the cross arm 51. A top support rod 53 is slidably connected to the support arm 52. A collection box 54 is fixed to the top of the top support rod 53. The two sides of the collection box 54 are fitted with the two sides of the inner wall of the groove. A spring 55 is fixed between the top support rod 53 and the top of the support arm 52. When working, when the gantry 2 cooperates with the control seat 3 to drive the drilling assembly to move above the pre-drilling position of the building board, the cross arm 51 cooperates with the support arm 5 2 drives the collecting box 54 to move to the right below the pre-punching position. When the drilling assembly punches holes in the plate, a part of the waste chips enters the dust tube 12 through the dust suction tube 14, and the other part of the waste chips falls into the collecting box 54 from below the drilling hole. The top of the collecting box 54 fits the bottom of the plate, which can prevent the waste chips from escaping during the collection process. When the gantry 2 drives the cross arm 51 to move, the collecting box 54 will pass through the support plate 56 on the workbench 1. Because the cross section of the support plate 56 is trapezoidal and cooperates with the spring six 55 and the top support rod 53 provided on the support arm 52, the collecting box 54 can smoothly pass through the support plate 56 and reach the specified position.
安装架一4的侧壁上固接有耳板7,耳板7的底部固接有导向杆8,安装架二6与导向杆8滑动连接,工作台1的顶部两侧均匀固接有安装架四57,安装架四57的顶部固定安装有气缸二58,气缸二58的输出端延伸至安装架四57的下方并固接有压板;工作时,通过耳板7上设有的导向杆8能够对安装架二6的滑动起到辅助导向的作用,通过安装架四57上设有的气缸二58配合压板能够实现对建筑板材的压紧固定,避免板材在钻孔的过程中出现偏移。An ear plate 7 is fixedly connected to the side wall of the mounting frame 4, a guide rod 8 is fixedly connected to the bottom of the ear plate 7, the mounting frame 2 6 is slidably connected to the guide rod 8, mounting frames 4 57 are evenly fixedly connected to both sides of the top of the workbench 1, a cylinder 2 58 is fixedly installed on the top of the mounting frame 4 57, and the output end of the cylinder 2 58 extends to the bottom of the mounting frame 4 57 and is fixedly connected to a pressure plate; when working, the guide rod 8 provided on the ear plate 7 can play an auxiliary guiding role in the sliding of the mounting frame 2 6, and the cylinder 2 58 provided on the mounting frame 4 57 and the pressure plate can be used to achieve the compression and fixation of the building board to avoid the board from being offset during the drilling process.
一种建筑板材打孔装置的操作方法,该操作方法适用于上述的一种建筑板材打孔装置,该操作方法包括以下步骤:An operating method of a building board punching device, the operating method is applicable to the above-mentioned building board punching device, and the operating method comprises the following steps:
S1:工作人员将建筑板材放置在工作台1的表面,通过安装架四57上设有的气缸二58配合压板完成对建筑板材的压紧固定,通过龙门架2和控制座3的滑动配合,使得钻孔组件对准板材上需要打孔的部位,完成定位后,启动气缸一5和电机一16,通过电机一16驱动钻孔组件旋转,通过气缸一5带动安装架二6向下滑动,钻孔组件随着安装架二6的下滑完成钻孔作业;S1: The staff places the building board on the surface of the workbench 1, and the cylinder 2 58 provided on the mounting frame 4 57 cooperates with the pressure plate to press and fix the building board. The gantry 2 and the control seat 3 slide together to align the drilling assembly with the part on the board that needs to be drilled. After positioning, the cylinder 1 5 and the motor 16 are started, and the drilling assembly is driven to rotate by the motor 16, and the mounting frame 2 6 is driven to slide downward by the cylinder 1 5. The drilling assembly completes the drilling operation as the mounting frame 2 6 slides downward;
S2:在钻孔组件对板材进行打孔的过程中启动吸尘泵13,通过吸尘泵13产生抽吸力使得打孔时产生的废屑从吸尘管14被抽吸至吸尘筒12内;S2: When the drilling assembly is drilling holes in the plate, the dust suction pump 13 is started, and the dust suction pump 13 generates a suction force so that the waste generated during the drilling is sucked from the dust suction pipe 14 into the dust suction cylinder 12;
S3:当板材的钻孔抛光完成后,通过将控制座3移动至龙门架2设有集尘筒39的一侧,使得吸尘筒12滑动至集尘筒39的上方,此时,支架一35上的顶挤组件会顶挤弹性升降组件,使得底板44下滑,进而使得吸尘筒12内收集的废屑从吸尘筒12内掉落至集尘筒39内完成排屑。S3: When the drilling and polishing of the plate is completed, the control seat 3 is moved to the side of the gantry 2 where the dust collecting tube 39 is provided, so that the dust collecting tube 12 slides to the top of the dust collecting tube 39. At this time, the pushing assembly on the bracket 35 will push the elastic lifting assembly, so that the bottom plate 44 slides down, and then the waste chips collected in the dust collecting tube 12 fall from the dust collecting tube 12 into the dust collecting tube 39 to complete the chip removal.
工作原理,工作人员将建筑板材放置在工作台1的表面,通过龙门架2和控制座3的滑动配合,使得钻孔组件对准板材上需要打孔的部位,完成定位后,启动气缸一5和电机一16,通过电机一16驱动钻孔组件旋转,通过气缸一5带动安装架二6向下滑动,初始时,弹簧一10处于自然状态,T型杆9的顶端与安装架二6贴合,直至吸尘筒12一侧的吸尘管14与板材的顶部贴合后,气缸一5继续驱动安装架二6下滑,弹簧一10开始压缩,使得吸尘管14的管口能够与板材紧密贴合,保证排屑时的密封性,同时,钻孔组件随着安装架二6的下滑进入竖管15内并开始完成钻孔作业,在钻孔组件对板材进行打孔的过程中,吸尘泵13产生抽吸力使得打孔时产生的废屑从吸尘管14被抽吸至吸尘筒12内,打孔完成后,气缸一5带动安装架二6上移,钻孔组件和吸尘筒12随之复位,通过吸尘筒12两侧安装的吸尘泵13和吸尘管14以及吸尘管14上设置的竖管15,能够在不影响打孔作业的情况下抽吸打孔过程中产生的废屑,有效的解决了现有技术中,钻孔设备对建筑板材进行打孔作业时常常会产生大量的废屑,这些废屑飘散在工作台1的台面和空气中,不仅影响工作人员对预打孔位置的观察和定位,而且会对工作人员的健康造成影响,虽然有的打孔设备也具有吸尘功能,但是这些打孔设备只能在废屑飘散在空气中后通过抽吸设备完成对废屑的抽吸,并不能在废屑产生的第一时间就实现对废屑的收集,这就导致抽吸设备在抽吸废屑的过程中仍然会有一些废屑逃逸,进而对工作人员的打孔作业以及身心健康产生影响,当需要钻孔时,电磁体18通电,永磁体19受到磁吸力带动卡块21向上滑动的同时拉伸弹簧二20,通过电机二26驱动转轴二27旋转使得装有钻头24的安装杆22随着安装板28旋转至转轴一17的下方,电磁体18断电,通过弹簧二20的拉力作用带动永磁体19复位的同时使得卡块21滑入卡槽23内实现锁定,此时,弹簧三29处于自然状态,当准备钻孔时,电机一16驱动转轴一17旋转,使得卡块21带动装有钻头24的安装杆22旋转,进而使得限位块30带动转动件31在安装板28上旋转,当气缸一5带动安装架二6下滑,转轴一17会顶挤装有钻头24的安装杆22下滑,使得限位块30沿着滑槽33进行相对滑动,同时,弹簧三29拉伸,当钻孔完成后,气缸一5带动安装架二6上移,装有钻头24的安装杆22随之复位,通过电磁体18配合永磁体19解除卡块21对装有钻头24的安装杆22的锁定,在电机二26和转轴二27的驱动下,装有抛光头32的安装杆22再次与转轴一17锁定,便于对钻孔进行抛光,同时,再配合吸尘筒12和吸尘管14,避免了抛光时产生的废屑飘散逃逸到空气中,当板材的钻孔抛光完成后,通过将控制座3移动至龙门架2设有集尘筒39的一侧,使得吸尘筒12滑动至集尘筒39的上方,此时,支架一35上的顶挤组件会顶挤弹性升降组件,使得底板44下滑,进而使得吸尘筒12内收集的废屑从吸尘筒12内掉落至集尘筒39内,避免了吸尘筒12内的废屑集聚过多影响吸尘泵13的抽吸效果,在吸尘筒12滑动至集尘筒39上方的过程中,顶挤杆36先与吸尘筒12的顶部锥面接触,并受到锥面挤压向上滑动,使得弹簧四37压缩,直至顶挤杆36滑至吸尘筒12的锥形槽内,通过弹簧四37的弹力作用带动顶挤杆36复位,并挤压弹性升降组件,使得底板44打开完成排屑,当顶挤杆36滑至吸尘筒12的锥形槽内时,因为弹簧四37的弹力大于弹簧五42的弹力,所以顶挤杆36滑至锥形槽内后与支杆43顶端接触并带动支杆43下滑,使得弹簧五42被环形块41压缩,同时,底板44下滑,吸尘筒12内的废屑沿着底板44上的锥面下落至集尘筒39内,排屑完成后,通过移动控制座3带动吸尘筒12远离顶挤杆36,支杆43和底板44在弹簧五42的弹力作用下复位,当支杆43被顶挤杆36的带动下滑时,连接杆45带动环形刷46下滑,不仅将吸尘筒12内壁上的废屑刮下,而且实现对滤板47的清刷,保证了滤板47的过滤效果以及通风效果,当环形刷46下滑时,环形刷46会与吸尘筒12内壁上的冲击块50接触并进行挤压,使得冲击块50向收纳筒48内滑动的同时压缩Z型弹片49,直至环形刷46远离冲击块50后,冲击块50在Z型弹片49的弹力作用下复位并敲击冲击槽的内壁,进而使得整个吸尘筒12受到震动,帮助环形刷46对吸尘筒12内壁和滤板47上的废屑进行清刷,当龙门架2配合控制座3带动钻孔组件移动至建筑板材预打孔位置的上方时,横臂51配合支臂52带动收集盒54移动至预打孔位置的正下方,当钻孔组件对板材进行打孔时,一部分废屑通过吸尘管14进入吸尘筒12内,另一部分废屑从钻孔下方掉落至收集盒54内,通过收集盒54顶部与板材底部相贴合,能够避免收集废屑的过程中废屑出现逃逸的情况,当龙门架2带动横臂51移动时,收集盒54会经过工作台1上的支板56,又因为支板56的截面呈梯形并配合支臂52上设有的弹簧六55和顶撑杆53,使得收集盒54能够顺利的经过支板56,达到指定的位置,通过耳板7上设有的导向杆8能够对安装架二6的滑动起到辅助导向的作用,通过安装架四57上设有的气缸二58配合压板能够实现对建筑板材的压紧固定,避免板材在钻孔的过程中出现偏移。Working principle: the staff puts the building board on the surface of the workbench 1, and through the sliding cooperation of the gantry 2 and the control seat 3, the drilling assembly is aligned with the part of the board that needs to be drilled. After positioning is completed, the cylinder 15 and the motor 16 are started, and the drilling assembly is driven to rotate by the motor 16, and the mounting frame 26 is driven to slide downward by the cylinder 15. Initially, the spring 10 is in a natural state, and the top of the T-bar 9 is in contact with the mounting frame 26. Until the dust suction pipe 14 on one side of the dust suction cylinder 12 is in contact with the top of the board, the cylinder 15 continues to drive the mounting frame 26 to slide down, and the spring 10 begins to compress, so that the nozzle of the dust suction pipe 14 can fit tightly with the board to ensure the sealing during chip removal. At the same time, the drilling assembly enters the vertical pipe 15 as the mounting frame 26 slides down and starts to complete the drilling operation. During the process of punching holes in the plate, the dust pump 13 generates a suction force so that the waste chips generated during the punching are sucked from the dust pipe 14 into the dust cylinder 12. After the drilling is completed, the cylinder 15 drives the mounting frame 2 6 to move upward, and the drilling assembly and the dust cylinder 12 are reset accordingly. The dust pump 13 and the dust pipe 14 installed on both sides of the dust cylinder 12 and the vertical pipe 15 arranged on the dust pipe 14 can suck the waste chips generated during the punching process without affecting the punching operation, which effectively solves the problem in the prior art that a large amount of waste chips are often generated when the drilling equipment is used to punch holes in the building plate. These waste chips are scattered on the table top and in the air of the workbench 1, which not only affects the staff's observation and positioning of the pre-punching position, but also affects the health of the staff. Although some drilling equipment also has a dust suction function, these drilling equipment The waste chips can only be sucked out by the suction device after they are scattered in the air, and the waste chips cannot be collected at the first time when they are generated. This results in some waste chips still escaping from the suction device during the process of sucking out the waste chips, which in turn affects the drilling operation and physical and mental health of the staff. When drilling is required, the electromagnet 18 is energized, and the permanent magnet 19 is driven by the magnetic attraction to drive the block 21 to slide upward while stretching the spring 20. The motor 26 drives the shaft 27 to rotate so that the mounting rod 22 equipped with the drill bit 24 rotates to the bottom of the shaft 17 along with the mounting plate 28. The electromagnet 18 is powered off, and the tension of the spring 20 drives the permanent magnet 19 to reset while causing the block 21 to slide into the slot 23 to be locked. At this time, the spring 3 29 is in a natural state. When drilling is ready, The motor 16 drives the rotating shaft 17 to rotate, so that the block 21 drives the mounting rod 22 equipped with the drill bit 24 to rotate, and then the limit block 30 drives the rotating member 31 to rotate on the mounting plate 28. When the cylinder 15 drives the mounting frame 26 to slide down, the rotating shaft 17 will push the mounting rod 22 equipped with the drill bit 24 to slide down, so that the limit block 30 slides relatively along the slide groove 33. At the same time, the spring 3 29 is stretched. When the drilling is completed, the cylinder 15 drives the mounting frame 26 to move up, and the mounting rod 22 equipped with the drill bit 24 is reset accordingly. The locking of the mounting rod 22 equipped with the drill bit 24 by the block 21 is released by the electromagnet 18 and the permanent magnet 19. Under the drive of the motor 26 and the rotating shaft 27, the mounting rod 22 equipped with the polishing head 32 is locked with the rotating shaft 17 again, which is convenient for polishing the drilled hole. At the same time, with the help of the dust collection cylinder 12 and the dust collection tube 14 prevent the waste chips generated during polishing from scattering and escaping into the air. When the drilling and polishing of the plate is completed, the control seat 3 is moved to the side of the gantry 2 where the dust collection tube 39 is provided, so that the dust collection tube 12 slides to the top of the dust collection tube 39. At this time, the pushing assembly on the bracket 35 will push the elastic lifting assembly to make the bottom plate 44 slide down, thereby causing the waste chips collected in the dust collection tube 12 to fall from the dust collection tube 12 into the dust collection tube 39, preventing the waste chips in the dust collection tube 12 from accumulating too much and affecting the suction effect of the dust suction pump 13. In the process of the dust collection tube 12 sliding to the top of the dust collection tube 39, the pushing rod 36 first contacts the top conical surface of the dust collection tube 12, and slides upward due to the squeezing of the conical surface, so that the spring four 37 is compressed until the pushing rod 36 slides into the conical groove of the dust collection tube 12, and the spring four 3 The elastic force of 7 drives the ejection rod 36 to reset and squeezes the elastic lifting component so that the bottom plate 44 opens to complete chip removal. When the ejection rod 36 slides into the conical groove of the dust suction tube 12, because the elastic force of spring four 37 is greater than the elastic force of spring five 42, the ejection rod 36 slides into the conical groove and contacts the top of the support rod 43 and drives the support rod 43 to slide down, so that the spring five 42 is compressed by the annular block 41. At the same time, the bottom plate 44 slides down, and the waste chips in the dust suction tube 12 fall into the dust collecting tube 39 along the conical surface on the bottom plate 44. After the chip removal is completed, the dust suction tube 12 is driven away from the ejection rod 36 by the moving control seat 3, and the support rod 43 and the bottom plate 44 are reset under the elastic force of spring five 42. When the support rod 43 is driven to slide down by the ejection rod 36, the connecting rod 45 drives the annular brush 46 to slide down, which not only removes the waste chips on the inner wall of the dust suction tube 12 The ring brush 46 is scraped off and the filter plate 47 is cleaned, ensuring the filtering effect and ventilation effect of the filter plate 47. When the annular brush 46 slides down, the annular brush 46 will contact and squeeze the impact block 50 on the inner wall of the dust collection tube 12, so that the impact block 50 slides into the storage tube 48 while compressing the Z-shaped spring piece 49. Until the annular brush 46 is away from the impact block 50, the impact block 50 is reset under the elastic force of the Z-shaped spring piece 49 and knocks the inner wall of the impact groove, thereby vibrating the entire dust collection tube 12, helping the annular brush 46 to clean the waste debris on the inner wall of the dust collection tube 12 and the filter plate 47. When the gantry 2 cooperates with the control seat 3 to drive the drilling assembly to move above the pre-drilling position of the building board, the cross arm 51 cooperates with the support arm 52 to drive the collection box 54 to move to just below the pre-drilling position. When the drilling assembly drills the board When drilling a hole, a part of the waste chips enters the dust collection tube 12 through the dust collection tube 14, and the other part of the waste chips falls into the collection box 54 from the bottom of the drill hole. The top of the collection box 54 fits against the bottom of the board, which can prevent the waste chips from escaping during the collection process. When the gantry 2 drives the cross arm 51 to move, the collection box 54 will pass through the support plate 56 on the workbench 1, and because the cross section of the support plate 56 is trapezoidal and cooperates with the spring six 55 and the top support rod 53 provided on the support arm 52, the collection box 54 can smoothly pass through the support plate 56 to reach the specified position. The guide rod 8 provided on the ear plate 7 can play an auxiliary guiding role in the sliding of the mounting frame two 6. The cylinder two 58 provided on the mounting frame four 57 cooperates with the pressure plate to achieve the compression and fixation of the building board, thereby preventing the board from deflecting during the drilling process.
上述前、后、左、右、上、下均以说明书附图中的图1为基准,按照人物观察视角为标准,装置面对观察者的一面定义为前,观察者左侧定义为左,依次类推。The above-mentioned front, back, left, right, top and bottom are all based on Figure 1 of the accompanying drawings in the specification. According to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN117840481A (en) * | 2024-02-05 | 2024-04-09 | 淮北相鹏节能科技有限公司 | Aluminum plate drilling equipment for aluminum alloy door and window production |
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