CN118455416A - A steel core aluminum stranded wire end aluminum stranded wire cutting tool - Google Patents
A steel core aluminum stranded wire end aluminum stranded wire cutting tool Download PDFInfo
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Abstract
本发明公开了一种钢芯铝绞线端头铝绞线切割工具,具体涉及切割工具技术领域,包括支座、凹形滑块以及驱动电机,凹形滑块滑动连接在支座上方,驱动电机固定在凹形滑块内壁,驱动电机的输出端连接有均力切割机构;均力切割机构包括连接在驱动电机输出端的驱动轴,且驱动轴的输出端固定连接有切割刀。本发明采用均力切割机构,通过电缸驱动套接块右移,第一压力传感器移动时推动柱右移,推动柱沿着套接滑环内壁右移滑动,驱动轴携带切割刀挤压铝绞线进行切割,切割刀能够对铝绞线实现均力挤压切割,铝绞线切割面更加整齐,提高铝绞线切割品质。
The present invention discloses a steel core aluminum stranded wire end aluminum stranded wire cutting tool, specifically relates to the technical field of cutting tools, including a support, a concave slider and a driving motor, the concave slider is slidably connected above the support, the driving motor is fixed on the inner wall of the concave slider, and the output end of the driving motor is connected to a force-equalizing cutting mechanism; the force-equalizing cutting mechanism includes a driving shaft connected to the output end of the driving motor, and the output end of the driving shaft is fixedly connected to a cutting knife. The present invention adopts a force-equalizing cutting mechanism, and the sleeve block is driven to move right by an electric cylinder. When the first pressure sensor moves, the push column moves right, and the push column slides right along the inner wall of the sleeve slip ring. The driving shaft carries a cutting knife to extrude the aluminum stranded wire for cutting. The cutting knife can realize force-equalizing extrusion and cutting of the aluminum stranded wire, and the cutting surface of the aluminum stranded wire is more neat, thereby improving the cutting quality of the aluminum stranded wire.
Description
技术领域Technical Field
本发明涉及切割工具技术领域,更具体地说,本发明涉及一种钢芯铝绞线端头铝绞线切割工具。The present invention relates to the technical field of cutting tools, and more specifically, to a steel core aluminum stranded wire end aluminum stranded wire cutting tool.
背景技术Background Art
钢芯铝绞线端头铝绞线切割工具主要用于切割钢芯铝绞线中的铝绞线部分,这些工具通常具有锋利的切割刃,可以迅速而有效地进行切割操作。以下是它们的主要用途方便施工,在电力、通信等行业中,经常需要对钢芯铝绞线进行端头处理或维修。而在现有已经公开的技术文献中,专利公开号 CN210755595U的专利公开了一种钢芯铝绞线铝层切割工具,该切割工具通过增加安装调整部,实现对切割深度的控制,调高了切割效率,缩短了作业时间。但是该切割工具存在如下缺陷。Steel-core aluminum stranded wire end aluminum stranded wire cutting tools are mainly used to cut the aluminum stranded wire part of the steel-core aluminum stranded wire. These tools usually have sharp cutting edges and can perform cutting operations quickly and effectively. The following are their main uses for convenient construction. In the power, communication and other industries, it is often necessary to perform end processing or maintenance on the steel-core aluminum stranded wire. In the existing published technical literature, the patent publication number CN210755595U discloses a steel-core aluminum stranded wire aluminum layer cutting tool. The cutting tool increases the cutting efficiency and shortens the operation time by adding an installation adjustment part to control the cutting depth. However, the cutting tool has the following defects.
切割工具在对钢芯铝绞线端头的铝绞线进行切割时,由于铝绞线通过接触切割刀片实现切割,但是在切割过程中,切割所受到的切割力却难以保持在指定挤压力,这就导致铝绞线切割挤压力过大会造成铝绞线切口出现形变,同时锁紧部位力难以掌握,也会造成铝绞线切割张力过大,影响切割整齐,降低铝绞线切割品质,为此需要一种钢芯铝绞线端头铝绞线切割工具。When the cutting tool cuts the aluminum stranded wire at the end of the steel core aluminum stranded wire, the aluminum stranded wire is cut by contacting the cutting blade. However, during the cutting process, the cutting force is difficult to maintain at the specified extrusion pressure. This causes the aluminum stranded wire cutting extrusion pressure to be too large, causing the aluminum stranded wire cut to deform. At the same time, the locking force is difficult to control, which can also cause the aluminum stranded wire cutting tension to be too large, affecting the neat cutting and reducing the cutting quality of the aluminum stranded wire. Therefore, a steel core aluminum stranded wire end aluminum stranded wire cutting tool is needed.
发明内容Summary of the invention
为了克服现有技术的上述缺陷,本发明提供一种钢芯铝绞线端头铝绞线切割工具。In order to overcome the above-mentioned defects of the prior art, the present invention provides a steel core aluminum stranded wire end aluminum stranded wire cutting tool.
为实现上述目的,本发明提供如下技术方案:一种钢芯铝绞线端头铝绞线切割工具,包括支座、凹形滑块以及驱动电机,所述凹形滑块滑动连接在支座上方,所述驱动电机固定在凹形滑块内壁,所述驱动电机的输出端连接有均力切割机构;所述均力切割机构包括连接在驱动电机输出端的驱动轴,且所述驱动轴的输出端固定连接有切割刀,所述切割刀用于切割铝绞线;所述凹形滑块的一侧焊接有推动柱,在所述推动柱的一端部从右到左依次设有第一压力传感器和套接块,所述套接块和推动柱均与第一压力传感器之间固定连接;所述套接块的一侧固定安装有电缸;所述支座的一端部固定安装有弧形定位板,所述弧形定位板的内壁安装有均力挤压组件;所述弧形定位板的顶端安装有均力锁紧组件。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steel core aluminum stranded wire end aluminum stranded wire cutting tool, comprising a support, a concave slider and a driving motor, the concave slider being slidably connected above the support, the driving motor being fixed on the inner wall of the concave slider, and the output end of the driving motor being connected with a uniform force cutting mechanism; the uniform force cutting mechanism comprises a driving shaft connected to the output end of the driving motor, and the output end of the driving shaft is fixedly connected with a cutting knife, and the cutting knife is used to cut the aluminum stranded wire; a pushing column is welded on one side of the concave slider, and a first pressure sensor and a socket block are sequentially provided from right to left at one end of the pushing column, and the socket block and the pushing column are both fixedly connected to the first pressure sensor; an electric cylinder is fixedly installed on one side of the socket block; an arc-shaped positioning plate is fixedly installed on one end of the support, and a uniform force extrusion assembly is installed on the inner wall of the arc-shaped positioning plate; and a uniform force locking assembly is installed on the top of the arc-shaped positioning plate.
优选地,所述切割刀的圆心点与驱动轴的圆心点处于同一水平线,且所述切割刀和驱动轴均与凹形滑块之间转动连接,所述套接块的内壁滑动连接有滑柱,且所述滑柱的一端部固定安装有滑框;所述电缸和支座均与滑框之间固定连接,所述支座的前方固定安装有控制器,且所述控制器用于启动电缸驱动,所述推动柱的外壁滑动连接有套接滑环,且所述套接滑环的底端与支座顶端之间固定连接。Preferably, the center point of the cutting knife and the center point of the driving shaft are on the same horizontal line, and the cutting knife and the driving shaft are both rotatably connected to the concave slider, the inner wall of the sleeve block is slidably connected with a sliding column, and a sliding frame is fixedly installed at one end of the sliding column; the electric cylinder and the support are both fixedly connected to the sliding frame, a controller is fixedly installed in front of the support, and the controller is used to start the electric cylinder drive, the outer wall of the push column is slidably connected with a sleeve slip ring, and the bottom end of the sleeve slip ring is fixedly connected to the top end of the support.
根据上述技术方案在使用时,控制器启动电缸,电缸驱动套接块右移。套接块沿着滑柱的外壁右移,同时滑框支撑滑柱,而滑框能够对套接块外壁起到导向作用,套接块携带第一压力传感器时推动柱右移,推动柱沿着套接滑环内壁右移滑动。推动柱带动凹形滑块右移,凹形滑块带动驱动电机使驱动轴右移,而驱动轴携带切割刀挤压铝绞线进行切割。第一压力传感器能够传感到切割挤压力数值。通过第一压力传感器传感的压力数值为控制器设定的压力数值时,则保持电缸正常推动,切割刀能够对铝绞线实现均力挤压切割。According to the above technical solution, when in use, the controller starts the electric cylinder, and the electric cylinder drives the socket block to move right. The socket block moves right along the outer wall of the sliding column, and at the same time the sliding frame supports the sliding column, and the sliding frame can guide the outer wall of the socket block. When the socket block carries the first pressure sensor, the push column moves right, and the push column slides right along the inner wall of the sleeve slip ring. The push column drives the concave slider to move right, and the concave slider drives the drive motor to move the drive shaft to the right, and the drive shaft carries the cutting knife to extrude the aluminum stranded wire for cutting. The first pressure sensor can sense the cutting extrusion force value. When the pressure value sensed by the first pressure sensor is the pressure value set by the controller, the electric cylinder is kept pushed normally, and the cutting knife can achieve uniform extrusion cutting of the aluminum stranded wire.
优选地,所述均力挤压组件包括滑动安装在弧形定位板内壁的弧形支块;所述弧形定位板的一侧固定安装有支框,在所述弧形支块的一侧焊接有连接块,且所述连接块的底端固定安装有连接支块;Preferably, the uniform force extrusion assembly comprises an arc-shaped support block slidably mounted on the inner wall of the arc-shaped positioning plate; a support frame is fixedly mounted on one side of the arc-shaped positioning plate, a connecting block is welded on one side of the arc-shaped support block, and a connecting support block is fixedly mounted on the bottom end of the connecting block;
所述连接支块的底端焊接有套接滑块,在所述套接滑块的内壁滑动连接有滑杆,所述滑杆与支框之间焊接,且所述套接滑块的一侧从右到左依次设有第二压力传感器和挤压块;所述挤压块的一侧焊接有螺纹套块,且所述螺纹套块的内壁螺纹连接有联动螺杆,在所述螺纹套块的外壁滑动连接有滑动框,且所述滑动框与支框之间焊接;所述滑动框的一侧固定安装有用于驱动联动螺杆旋转的第一减速电机,所述套接滑块的外壁与支框内壁之间滑动连接,且所述套接滑块的外壁和支框的内壁均经抛光打磨处理,所述挤压块和套接滑块均与第二压力传感器之间固定连接,所述第二压力传感器用于压力传感。A sleeve slider is welded to the bottom end of the connecting support block, and a sliding rod is slidably connected to the inner wall of the sleeve slider, the sliding rod is welded to the support frame, and a second pressure sensor and an extrusion block are provided on one side of the sleeve slider in sequence from right to left; a threaded sleeve block is welded to one side of the extrusion block, and a linkage screw is threadedly connected to the inner wall of the threaded sleeve block, a sliding frame is slidably connected to the outer wall of the threaded sleeve block, and the sliding frame and the support frame are welded; a first reduction motor for driving the linkage screw to rotate is fixedly installed on one side of the sliding frame, the outer wall of the sleeve slider is slidably connected to the inner wall of the support frame, and the outer wall of the sleeve slider and the inner wall of the support frame are polished and ground, the extrusion block and the sleeve slider are fixedly connected to the second pressure sensor, and the second pressure sensor is used for pressure sensing.
根据上述技术方案在使用时,切割刀挤压到弧形支块上产生较大挤压力时,弧形支块挤压在连接块上,连接块携带连接支块移动,连接支块带动套接滑块移动,套接滑块沿着滑杆外壁左移滑动,并且套接滑块沿着支框内壁左移,而套接滑块携带第二压力传感器挤压,第二压力传感器传感的压力数值大于通过控制器设定压力数值时,则通过控制器启动第一减速电机,第一减速电机驱动联动螺杆旋转,联动螺杆在滑动框内壁旋转,同时联动螺杆携带螺纹套块在螺纹传动力的作用下左移,而螺纹套块沿着滑动框内壁向左移动,并且螺纹套块带动挤压块左移,挤压块带动第二压力传感器使套接滑块左移,套接滑块携带连接支块左移,连接块带动弧形支块左移,弧形支块不再接触到铝绞线,从而弧形定位板内壁的弧形空隙中能够通过切割刀彻底实现切割。When the cutting knife is used according to the above technical scheme, when it is squeezed onto the arc-shaped support block to generate a large squeezing force, the arc-shaped support block is squeezed on the connecting block, and the connecting block carries the connecting support block to move, and the connecting support block drives the sleeve slider to move, and the sleeve slider slides left along the outer wall of the slide rod, and the sleeve slider moves left along the inner wall of the support frame, and the sleeve slider carries the second pressure sensor to squeeze, and when the pressure value sensed by the second pressure sensor is greater than the pressure value set by the controller, the first reduction motor is started by the controller, and the first reduction motor drives the linkage screw to rotate, and the linkage screw rotates on the inner wall of the sliding frame. At the same time, the linkage screw carries the threaded sleeve block to move left under the action of the thread transmission force, and the threaded sleeve block moves to the left along the inner wall of the sliding frame, and the threaded sleeve block drives the extrusion block to move left, and the extrusion block drives the second pressure sensor to move the sleeve slider left, and the sleeve slider carries the connecting support block to move left, and the connecting block drives the arc-shaped support block to move left, and the arc-shaped support block no longer contacts the aluminum stranded wire, so that the arc-shaped gap on the inner wall of the arc positioning plate can be completely cut by the cutting knife.
优选地,所述均力锁紧组件包括固定安装在弧形定位板顶端的两个套轴块;所述套轴块的内壁转动连接有传动杆,所述传动杆的一端部同轴传动连接有第二减速电机,且所述第二减速电机的底端安装有支撑块,所述第二减速电机和弧形定位板均与支撑块之间固定连接;Preferably, the equalizing locking assembly comprises two sleeve blocks fixedly mounted on the top of the arc-shaped positioning plate; the inner wall of the sleeve block is rotatably connected with a transmission rod, one end of the transmission rod is coaxially connected with a second reduction motor, and a support block is mounted on the bottom end of the second reduction motor, and the second reduction motor and the arc-shaped positioning plate are both fixedly connected to the support block;
两个所述套轴块的相反一侧均设有转环,两个所述转环的内壁均与传动杆之间固定连接,每个所述转环的外壁一侧均固定安装有弧形转条,两个所述弧形转条关于弧形定位板对称设置;两个所述弧形转条均与弧形定位板之间滑动连接;所述传动杆的另一端部固定安装有扭矩力传感器,且所述扭矩力传感器的外壁底端固定安装有加固块,所述加固块的一侧设有支撑柱,所述弧形定位板和加固块均与支撑柱之间固定连接,所述加固块用于加固扭矩力传感器。A swivel is provided on the opposite side of the two sleeve shaft blocks, and the inner walls of the two swivels are fixedly connected to the transmission rod, and an arc-shaped turning bar is fixedly installed on one side of the outer wall of each swivel, and the two arc-shaped turning bars are symmetrically arranged about the arc-shaped positioning plate; the two arc-shaped turning bars are slidingly connected to the arc-shaped positioning plate; a torque sensor is fixedly installed on the other end of the transmission rod, and a reinforcement block is fixedly installed on the bottom end of the outer wall of the torque sensor, a support column is provided on one side of the reinforcement block, the arc-shaped positioning plate and the reinforcement block are fixedly connected to the support column, and the reinforcement block is used to reinforce the torque sensor.
根据上述技术方案在使用时,传动杆在两个套轴块内壁逆时针向下旋转,传动杆带动两个转环逆时针向下旋转,转环携带弧形转条逆时针向下旋转,两个弧形转条能够挤压在铝绞线外壁上。当传动杆旋转所产生的扭矩力时,通过传动杆传感到扭矩力传感器上,并且弧形定位板支撑着支撑柱,支撑柱支撑加固块,而加固块能够支撑扭矩力传感器。扭矩力传感器传感的扭矩力数值与控制器设定的扭矩力数值相同时,则通过控制器关闭第二减速电机。According to the above technical solution, when in use, the transmission rod rotates counterclockwise downward on the inner wall of the two sleeve shaft blocks, the transmission rod drives the two swivels to rotate counterclockwise downward, the swivel carries the arc-shaped rotating bar to rotate counterclockwise downward, and the two arc-shaped rotating bars can be squeezed on the outer wall of the aluminum stranded wire. When the torque force generated by the rotation of the transmission rod is sensed by the transmission rod to the torque sensor, and the arc-shaped positioning plate supports the support column, the support column supports the reinforcement block, and the reinforcement block can support the torque sensor. When the torque force value sensed by the torque sensor is the same as the torque force value set by the controller, the second reduction motor is turned off by the controller.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明采用均力切割机构,通过电缸驱动套接块右移。套接块沿着滑柱的外壁右移,同时滑框支撑滑柱,第一压力传感器移动时推动柱右移,推动柱沿着套接滑环内壁右移滑动,凹形滑块带动驱动电机使驱动轴右移,而驱动轴携带切割刀挤压铝绞线进行切割,切割刀能够对铝绞线实现均力挤压切割,铝绞线切割受力更加均匀,铝绞线切割面更加整齐,提高铝绞线切割品质。1. The present invention adopts a uniform cutting mechanism, and drives the sleeve block to move rightward through an electric cylinder. The sleeve block moves rightward along the outer wall of the sliding column, and the sliding frame supports the sliding column. When the first pressure sensor moves, the push column moves rightward, and the push column slides rightward along the inner wall of the sleeve slip ring. The concave slider drives the drive motor to move the drive shaft rightward, and the drive shaft carries a cutting knife to extrude the aluminum strands for cutting. The cutting knife can achieve uniform extrusion and cutting of the aluminum strands, and the force of cutting the aluminum strands is more uniform, and the cutting surface of the aluminum strands is more neat, thereby improving the cutting quality of the aluminum strands.
2、本发明采用均力挤压组件,通过铝绞线能够挤压弧形支块,挤压到弧形支块上产生较大挤压力时,第二压力传感器传感的压力数值大于通过控制器设定压力数值时,第一减速电机驱动联动螺杆旋转,联动螺杆在滑动框内壁旋转,螺纹套块沿着滑动框内壁向左移动,挤压块带动第二压力传感器使套接滑块左移,弧形定位板内壁的弧形空隙中能够通过切割刀彻底实现切割,铝绞线平整实现均力切割,切割铝绞线更加平整。2. The present invention adopts a uniform force extrusion component, which can extrude the arc-shaped support block through the aluminum stranded wire. When a large extrusion force is generated on the arc-shaped support block, and the pressure value sensed by the second pressure sensor is greater than the pressure value set by the controller, the first reduction motor drives the linkage screw to rotate, and the linkage screw rotates on the inner wall of the sliding frame. The threaded sleeve moves to the left along the inner wall of the sliding frame, and the extrusion block drives the second pressure sensor to move the sleeve slider to the left. The arc-shaped gap on the inner wall of the arc positioning plate can be completely cut by the cutting knife, and the aluminum stranded wire is flat and uniformly cut, and the cut aluminum stranded wire is smoother.
3、本发明通过均力锁紧组件,当第二减速电机驱动传动杆逆时针向下旋转,传动杆带动两个转环逆时针向下旋转,转环携带弧形转条逆时针向下旋转,当传动杆旋转所产生的扭矩力时,通过传动杆传感到扭矩力传感器上,扭矩力传感器传感的扭矩力数值与控制器设定的扭矩力数值相同时,则通过控制器关闭第二减速电机,这样能够施加指定锁紧力,从而确保切割铝绞线张力保持一致,切割铝绞线更加整齐。3. The present invention uses an equalizing locking component. When the second reduction motor drives the transmission rod to rotate counterclockwise downward, the transmission rod drives the two swivels to rotate counterclockwise downward, and the swivel carries the arc-shaped rotating bar to rotate counterclockwise downward. When the torque force generated by the rotation of the transmission rod is transmitted to the torque sensor through the transmission rod, when the torque force value sensed by the torque force sensor is the same as the torque force value set by the controller, the second reduction motor is turned off through the controller, so that the specified locking force can be applied, thereby ensuring that the tension of the cut aluminum strands remains consistent and the cut aluminum strands are cut more neatly.
依据上述多个作用的相互影响,首先对铝绞线施加指定锁紧力,其次切割刀能够对铝绞线实现均力挤压切割,最后弧形定位板内壁的弧形空隙能够通过切割刀彻底实现切割,综上铝绞线切割挤压力保持一致,避免造成铝绞线切口出现形变,锁紧部位力更加精确,避免造成铝绞线切割张力过大,切割更加整齐,提高铝绞线切割品质。According to the mutual influence of the above-mentioned multiple effects, firstly, a specified locking force is applied to the aluminum stranded wire, and secondly, the cutting knife can realize uniform extrusion cutting of the aluminum stranded wire, and finally, the arc-shaped gap on the inner wall of the arc-shaped positioning plate can be completely cut by the cutting knife. In summary, the cutting extrusion force of the aluminum stranded wire remains consistent to avoid deformation of the aluminum stranded wire incision, and the locking force is more precise to avoid excessive cutting tension of the aluminum stranded wire, so that the cutting is more neat and the cutting quality of the aluminum stranded wire is improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的钢芯铝绞线端头铝绞线切割工具主视结构示意图。FIG1 is a schematic diagram of the front view of the aluminum stranded wire cutting tool for the steel core aluminum stranded wire end of the present invention.
图2为本发明的推动柱与第一压力传感器连接处截断局部结构示意图。FIG. 2 is a schematic diagram of a partial structure of a connection between a push column and a first pressure sensor according to the present invention.
图3为本发明的钢芯铝绞线端头铝绞线切割工具侧视结构示意图。FIG. 3 is a side structural schematic diagram of the steel core aluminum stranded wire end aluminum stranded wire cutting tool of the present invention.
图4为本发明的连接块与弧形支块连接处截断局部结构示意图。FIG. 4 is a schematic diagram of a partial structure of a connection portion between a connecting block and an arc-shaped supporting block of the present invention.
图5为本发明的弧形定位板与套轴块连接处局部结构示意图。FIG. 5 is a schematic diagram of the local structure of the connection between the arc-shaped positioning plate and the sleeve shaft block of the present invention.
图6为本发明的弧形转条与转环连接处局部结构示意图。FIG. 6 is a schematic diagram of the local structure of the connection between the arc-shaped rotating bar and the rotating ring of the present invention.
图7为本发明的扭矩力传感器与加固块连接处局部结构示意图。FIG. 7 is a schematic diagram of the local structure of the connection between the torque sensor and the reinforcement block of the present invention.
附图标记为:1、支座;2、凹形滑块;3、驱动电机;4、驱动轴;5、切割刀;6、推动柱;7、第一压力传感器;8、套接块;9、电缸;10、滑柱;11、滑框;12、控制器;13、套接滑环;14、弧形定位板;15、弧形支块;16、支框;17、连接块;18、套接滑块;19、连接支块;20、滑杆;21、第二压力传感器;22、挤压块;23、螺纹套块;24、联动螺杆;25、滑动框;26、第一减速电机;27、套轴块;28、传动杆;29、第二减速电机;30、支撑块;31、转环;32、弧形转条;33、扭矩力传感器;34、加固块;35、支撑柱。The accompanying drawings are marked as follows: 1. support; 2. concave slider; 3. drive motor; 4. drive shaft; 5. cutting knife; 6. push column; 7. first pressure sensor; 8. sleeve block; 9. electric cylinder; 10. slide column; 11. slide frame; 12. controller; 13. sleeve slip ring; 14. arc positioning plate; 15. arc support block; 16. support frame; 17. connecting block; 18. sleeve slider; 19. connecting support block; 20. slide rod; 21. second pressure sensor; 22. extrusion block; 23. threaded sleeve block; 24. linkage screw; 25. sliding frame; 26. first reduction motor; 27. sleeve block; 28. transmission rod; 29. second reduction motor; 30. support block; 31. swivel; 32. arc turning bar; 33. torque sensor; 34. reinforcement block; 35. support column.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如附图1-7所示的一种钢芯铝绞线端头铝绞线切割工具,该钢芯铝绞线端头铝绞线切割工具上设置有均力切割机构、均力挤压组件、均力锁紧组件,各个机构和组件的设置能够保持铝绞线切割挤压力一致,避免造成铝绞线切口出现形变,锁紧部位力更加精确,避免造成铝绞线切割张力过大,切割更加整齐,提高铝绞线切割品质,各机构和组件的具体结构设置如下。As shown in Figures 1-7, a steel core aluminum stranded wire end aluminum stranded wire cutting tool is provided with a uniform force cutting mechanism, a uniform force extrusion component, and a uniform force locking component. The settings of each mechanism and component can keep the aluminum stranded wire cutting extrusion force consistent to avoid deformation of the aluminum stranded wire incision. The locking part force is more precise to avoid excessive tension in the cutting of the aluminum stranded wire, and the cutting is more neat, thereby improving the cutting quality of the aluminum stranded wire. The specific structural settings of each mechanism and component are as follows.
在本技术方案中,如附图1-2所示,均力切割机构包括连接在驱动电机3输出端的驱动轴4,且驱动轴4的输出端固定连接有切割刀5,切割刀5用于切割铝绞线;凹形滑块2的一侧焊接有推动柱6,在推动柱6的一端部从右到左依次设有第一压力传感器7和套接块8,套接块8和推动柱6均与第一压力传感器7之间固定连接;套接块8的一侧固定安装有电缸9;支座1的一端部固定安装有弧形定位板14,弧形定位板14的内壁安装有均力挤压组件;弧形定位板14的顶端安装有均力锁紧组件。In the present technical solution, as shown in Figures 1-2, the uniform force cutting mechanism includes a driving shaft 4 connected to the output end of the driving motor 3, and the output end of the driving shaft 4 is fixedly connected to a cutting knife 5, and the cutting knife 5 is used to cut the aluminum stranded wire; a pushing column 6 is welded to one side of the concave sliding block 2, and a first pressure sensor 7 and a socket block 8 are provided at one end of the pushing column 6 from right to left, and the socket block 8 and the pushing column 6 are fixedly connected to the first pressure sensor 7; an electric cylinder 9 is fixedly installed on one side of the socket block 8; an arc-shaped positioning plate 14 is fixedly installed on one end of the support 1, and a uniform force extrusion assembly is installed on the inner wall of the arc-shaped positioning plate 14; and a uniform force locking assembly is installed on the top of the arc-shaped positioning plate 14.
在本技术方案中,如附图1-2所示,套接块8的内壁滑动连接有滑柱10,且滑柱10的一端部固定安装有滑框11;电缸9和支座1均与滑框11之间固定连接。以便于套接块8沿着滑柱10的外壁右移,同时滑框11支撑滑柱10,而滑框11能够对套接块8外壁起到导向作用,实现导向操作,支座1的前方固定安装有控制器12,且控制器12用于启动电缸9驱动。以便于通过控制器12启动第二减速电机29,而支撑块30能够牢牢支撑第二减速电机29,大幅度增加第二减速电机29的稳定性。推动柱6的外壁滑动连接有套接滑环13,且套接滑环13的底端与支座1顶端之间固定连接。以便于推动柱6沿着套接滑环13内壁右移滑动,推动柱6带动凹形滑块2右移。In the present technical solution, as shown in Figures 1-2, the inner wall of the sleeve block 8 is slidably connected with a slide column 10, and a slide frame 11 is fixedly installed at one end of the slide column 10; the electric cylinder 9 and the support 1 are fixedly connected with the slide frame 11. So that the sleeve block 8 moves right along the outer wall of the slide column 10, and the slide frame 11 supports the slide column 10, and the slide frame 11 can guide the outer wall of the sleeve block 8 to achieve the guiding operation. A controller 12 is fixedly installed in front of the support 1, and the controller 12 is used to start the electric cylinder 9. So that the second reduction motor 29 can be started by the controller 12, and the support block 30 can firmly support the second reduction motor 29, greatly increasing the stability of the second reduction motor 29. The outer wall of the push column 6 is slidably connected with a sleeve slip ring 13, and the bottom end of the sleeve slip ring 13 is fixedly connected to the top of the support 1. So that the push column 6 slides right along the inner wall of the sleeve slip ring 13, and the push column 6 drives the concave slider 2 to move right.
在本技术方案中,如附图3-4所示,均力挤压组件包括滑动安装在弧形定位板14内壁的弧形支块15;弧形定位板14的一侧固定安装有支框16,在弧形支块15的一侧焊接有连接块17,且连接块17的底端固定安装有连接支块19;连接支块19的底端焊接有套接滑块18,在套接滑块18的内壁滑动连接有滑杆20,滑杆20与支框16之间焊接,且套接滑块18的一侧从右到左依次设有第二压力传感器21和挤压块22;挤压块22的一侧焊接有螺纹套块23,且螺纹套块23的内壁螺纹连接有联动螺杆24,在螺纹套块23的外壁滑动连接有滑动框25,且滑动框25与支框16之间焊接;滑动框25的一侧固定安装有用于驱动联动螺杆24旋转的第一减速电机26,套接滑块18的外壁与支框16内壁之间滑动连接,且套接滑块18的外壁和支框16的内壁均经抛光打磨处理,挤压块22和套接滑块18均与第二压力传感器21之间固定连接,第二压力传感器21用于压力传感。In the present technical solution, as shown in Figures 3-4, the force-averaging extrusion assembly includes an arc-shaped support block 15 slidably mounted on the inner wall of the arc-shaped positioning plate 14; a support frame 16 is fixedly mounted on one side of the arc-shaped positioning plate 14, a connecting block 17 is welded on one side of the arc-shaped support block 15, and a connecting support block 19 is fixedly mounted on the bottom end of the connecting block 17; a sleeve slider 18 is welded on the bottom end of the connecting support block 19, a slide rod 20 is slidably connected to the inner wall of the sleeve slider 18, the slide rod 20 is welded to the support frame 16, and a second pressure sensor 21 and an extrusion block 22 are sequentially arranged on one side of the sleeve slider 18 from right to left; one side of the extrusion block 22 A threaded sleeve 23 is welded on the side, and the inner wall of the threaded sleeve 23 is threadedly connected with a linkage screw 24, and a sliding frame 25 is slidably connected to the outer wall of the threaded sleeve 23, and the sliding frame 25 is welded to the support frame 16; a first reduction motor 26 for driving the linkage screw 24 to rotate is fixedly installed on one side of the sliding frame 25, the outer wall of the sleeve slider 18 is slidably connected to the inner wall of the support frame 16, and the outer wall of the sleeve slider 18 and the inner wall of the support frame 16 are polished and ground, the extrusion block 22 and the sleeve slider 18 are fixedly connected to the second pressure sensor 21, and the second pressure sensor 21 is used for pressure sensing.
在本技术方案中,如附图5-7所示,均力锁紧组件包括固定安装在弧形定位板14顶端的两个套轴块27;套轴块27的内壁转动连接有传动杆28,传动杆28的一端部同轴传动连接有第二减速电机29,且第二减速电机29的底端安装有支撑块30,第二减速电机29和弧形定位板14均与支撑块30之间固定连接;In the present technical solution, as shown in Figures 5-7, the equalizing locking assembly includes two sleeve blocks 27 fixedly mounted on the top of the arc-shaped positioning plate 14; the inner wall of the sleeve block 27 is rotatably connected to a transmission rod 28, one end of the transmission rod 28 is coaxially connected to a second reduction motor 29, and a support block 30 is installed at the bottom end of the second reduction motor 29, and the second reduction motor 29 and the arc-shaped positioning plate 14 are fixedly connected to the support block 30;
两个套轴块27的相反一侧均设有转环31,两个转环31的内壁均与传动杆28之间固定连接,每个转环31的外壁一侧均固定安装有弧形转条32,两个弧形转条32关于弧形定位板14对称设置;两个弧形转条32均与弧形定位板14之间滑动连接;传动杆28的另一端部固定安装有扭矩力传感器33,且扭矩力传感器33的外壁底端固定安装有加固块34,加固块34的一侧设有支撑柱35,弧形定位板14和加固块34均与支撑柱35之间固定连接,加固块34用于加固扭矩力传感器33。A swivel 31 is provided on the opposite side of the two sleeve shaft blocks 27, and the inner walls of the two swivels 31 are fixedly connected to the transmission rod 28. An arc-shaped turning bar 32 is fixedly installed on one side of the outer wall of each swivel 31, and the two arc-shaped turning bars 32 are symmetrically arranged about the arc-shaped positioning plate 14; the two arc-shaped turning bars 32 are slidingly connected to the arc-shaped positioning plate 14; a torque sensor 33 is fixedly installed on the other end of the transmission rod 28, and a reinforcement block 34 is fixedly installed on the bottom end of the outer wall of the torque sensor 33, and a support column 35 is provided on one side of the reinforcement block 34, and the arc-shaped positioning plate 14 and the reinforcement block 34 are fixedly connected to the support column 35, and the reinforcement block 34 is used to reinforce the torque sensor 33.
本发明钢芯铝绞线端头铝绞线切割工具的工作原理:The working principle of the steel core aluminum stranded wire end aluminum stranded wire cutting tool of the present invention is as follows:
首先,本发明均力锁紧时,将铝绞线放置在弧形定位板14与切割刀5之间的空隙中。通过控制器12启动第二减速电机29,而支撑块30能够牢牢支撑第二减速电机29,第二减速电机29驱动传动杆28逆时针向下旋转。传动杆28在两个套轴块27内壁逆时针向下旋转,传动杆28带动两个转环31逆时针向下旋转,转环31携带弧形转条32逆时针向下旋转,两个弧形转条32能够挤压在铝绞线外壁上。当传动杆28旋转所产生的扭矩力时,通过传动杆28传感到扭矩力传感器33上,并且弧形定位板14支撑着支撑柱35,支撑柱35支撑加固块34,而加固块34能够支撑扭矩力传感器33。扭矩力传感器33传感的扭矩力数值与控制器12设定的扭矩力数值相同时,则通过控制器12关闭第二减速电机29。First, when the present invention is locked evenly, the aluminum strand is placed in the gap between the arc-shaped positioning plate 14 and the cutting knife 5. The second reduction motor 29 is started by the controller 12, and the support block 30 can firmly support the second reduction motor 29, and the second reduction motor 29 drives the transmission rod 28 to rotate counterclockwise downward. The transmission rod 28 rotates counterclockwise downward on the inner wall of the two sleeve shaft blocks 27, and the transmission rod 28 drives the two rotating rings 31 to rotate counterclockwise downward. The rotating ring 31 carries the arc-shaped rotating bar 32 to rotate counterclockwise downward, and the two arc-shaped rotating bars 32 can be squeezed on the outer wall of the aluminum strand. When the torque generated by the rotation of the transmission rod 28 is sensed by the transmission rod 28, the torque sensor 33 is sensed by the transmission rod 28, and the arc-shaped positioning plate 14 supports the support column 35, the support column 35 supports the reinforcement block 34, and the reinforcement block 34 can support the torque sensor 33. When the torque value sensed by the torque sensor 33 is the same as the torque value set by the controller 12, the second reduction motor 29 is turned off by the controller 12.
其次,本发明均力切割时,控制器12启动电缸9,电缸9驱动套接块8右移。套接块8沿着滑柱10的外壁右移,同时滑框11支撑滑柱10,而滑框11能够对套接块8外壁起到导向作用,套接块8携带第一压力传感器7时推动柱6右移,推动柱6沿着套接滑环13内壁右移滑动。推动柱6带动凹形滑块2右移,凹形滑块2带动驱动电机3使驱动轴4右移,而驱动轴4携带切割刀5挤压铝绞线进行切割。第一压力传感器7能够传感到切割挤压力数值。通过第一压力传感器7传感的压力数值为控制器12设定的压力数值时,则保持电缸9正常推动,切割刀5能够对铝绞线实现均力挤压切割。Secondly, when the present invention performs even-force cutting, the controller 12 starts the electric cylinder 9, and the electric cylinder 9 drives the socket block 8 to move right. The socket block 8 moves right along the outer wall of the sliding column 10, and the sliding frame 11 supports the sliding column 10, and the sliding frame 11 can guide the outer wall of the socket block 8. When the socket block 8 carries the first pressure sensor 7, the push column 6 moves right, and the push column 6 slides right along the inner wall of the sleeve slip ring 13. The push column 6 drives the concave slider 2 to move right, and the concave slider 2 drives the drive motor 3 to move the drive shaft 4 to move right, and the drive shaft 4 carries the cutting knife 5 to extrude the aluminum stranded wire for cutting. The first pressure sensor 7 can sense the cutting extrusion force value. When the pressure value sensed by the first pressure sensor 7 is the pressure value set by the controller 12, the electric cylinder 9 is kept pushed normally, and the cutting knife 5 can achieve even-force extrusion cutting of the aluminum stranded wire.
最后,本发明均力挤压时,当切割刀5右移挤压铝绞线右移时,铝绞线能够挤压弧形支块15,切割刀5挤压到弧形支块15上产生较大挤压力时,弧形支块15挤压在连接块17上,连接块17携带连接支块19移动,连接支块19带动套接滑块18移动,套接滑块18沿着滑杆20外壁左移滑动,并且套接滑块18沿着支框16内壁左移,而套接滑块18携带第二压力传感器21挤压,第二压力传感器21传感的压力数值大于通过控制器12设定压力数值时,则通过控制器12启动第一减速电机26,第一减速电机26驱动联动螺杆24旋转,联动螺杆24在滑动框25内壁旋转,同时联动螺杆24携带螺纹套块23在螺纹传动力的作用下左移,而螺纹套块23沿着滑动框25内壁向左移动,并且螺纹套块23带动挤压块22左移,挤压块22带动第二压力传感器21使套接滑块18左移,套接滑块18携带连接支块19左移,连接块17带动弧形支块15左移,弧形支块15不再接触到铝绞线,从而弧形定位板14内壁的弧形空隙中能够通过切割刀5彻底实现切割。Finally, during the uniform extrusion of the present invention, when the cutting knife 5 moves right to extrude the aluminum stranded wire, the aluminum stranded wire can extrude the arc-shaped support block 15. When the cutting knife 5 is extruded onto the arc-shaped support block 15 to generate a large extrusion force, the arc-shaped support block 15 is extruded onto the connecting block 17. The connecting block 17 carries the connecting support block 19 to move. The connecting support block 19 drives the sleeve slider 18 to move. The sleeve slider 18 slides to the left along the outer wall of the slide rod 20, and the sleeve slider 18 moves to the left along the inner wall of the support frame 16. The sleeve slider 18 carries the second pressure sensor 21 to extrude. When the pressure value sensed by the second pressure sensor 21 is greater than the pressure value set by the controller 12, the controller 12 starts the second pressure sensor 21. A reduction motor 26, the first reduction motor 26 drives the linkage screw 24 to rotate, the linkage screw 24 rotates on the inner wall of the sliding frame 25, and at the same time, the linkage screw 24 carries the threaded sleeve block 23 to move left under the action of the thread transmission force, and the threaded sleeve block 23 moves to the left along the inner wall of the sliding frame 25, and the threaded sleeve block 23 drives the extrusion block 22 to move left, the extrusion block 22 drives the second pressure sensor 21 to make the sleeve slider 18 move left, the sleeve slider 18 carries the connecting support block 19 to move left, the connecting block 17 drives the arc support block 15 to move left, the arc support block 15 no longer contacts the aluminum stranded wire, so that the arc gap on the inner wall of the arc positioning plate 14 can be completely cut by the cutting knife 5.
说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术,且各电器的型号参数不作具体限定,使用常规设备即可,本技术方案中,未提及到的电器控制元件由于属于现有技术,因而图中未进行示出,在此也不再进行叙述。The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
以上仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN120072415A (en) * | 2025-04-30 | 2025-05-30 | 常州特发华银电线电缆有限公司 | Processing device for aluminum-clad steel-cored aluminum stranded wire |
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| CN120072415A (en) * | 2025-04-30 | 2025-05-30 | 常州特发华银电线电缆有限公司 | Processing device for aluminum-clad steel-cored aluminum stranded wire |
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