Transformer shell plate bending machine capable of performing multiple bending
Technical Field
The invention belongs to the technical field of bending of transformer plates, and particularly relates to a bending machine for a transformer shell plate, which can perform multiple bending.
Background
In the power equipment manufacturing industry, a transformer is one of key electrical components, the manufacturing quality of a shell directly influences the installation efficiency and the service efficiency of the transformer, a traditional transformer shell is mostly made of metal plates, and in order to meet specific structural form and strength requirements, the plates are required to be subjected to accurate bending processing and then are connected and assembled with each part
But traditional panel bender can not carry out the secondary to the panel and bend the compensation, can not carry out the excessive compensation of bending to the resilience of panel, leads to taking place to rebound after bending of transformer casing, influences follow-up assembly and use, consequently in order to can bend to the transformer casing panel and bend and carry out the secondary and bend the compensation excessively, make the transformer panel can once bend the shaping, improve the efficiency of transformer assembly, propose a transformer casing panel bender that can carry out multiple bending.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the transformer shell plate bending machine capable of performing multiple bending, the transmission assembly and the secondary bending assembly are arranged, so that the transformer shell plate can be subjected to secondary bending when being bent, and the overbending angle of the secondary bending is adapted to the thickness of the plate, so that the plate can be subjected to one-time bending forming, and the problem that the conventional plate bending machine cannot perform secondary bending and overbending compensation on the plate, and the plate is subjected to rebound due to self elasticity to influence on subsequent assembly and use is effectively solved.
The technical scheme adopted by the invention is as follows: the invention provides a transformer shell plate bending machine capable of performing multiple bending, which comprises a frame assembly, a transmission assembly, a secondary bending assembly, a bending base and a bending frame, wherein the bending frame is rotationally connected to the bending base, the bending base is slidably connected to the frame assembly, the secondary bending assembly is arranged on the bending base and is used for performing secondary bending on a plate, the transmission assembly is arranged between the frame assembly and the bending base, and the transmission assembly is connected with the secondary bending assembly.
Further, the secondary subassembly of bending includes transmission pneumatic cylinder, removal piston block, connecting rod, drive pneumatic cylinder, drive piston block, push rod, mounting panel and lifting board, remove piston block sliding connection inside the transmission pneumatic cylinder, connecting rod and removal piston block fixed connection, drive piston block sliding connection is in the drive pneumatic cylinder, be connected with the connecting pipe between drive pneumatic cylinder and the drive pneumatic cylinder, push rod and drive piston block fixed connection, drive pneumatic cylinder fixed mounting is on the mounting panel, the mounting panel rotates to be connected on the base of bending, drive pneumatic cylinder fixed mounting is on the lifting board, lifting board sliding connection is on the base of bending, fixedly connected with trigger plate on the connecting rod, be equipped with the elastic guide pole between trigger plate and the lifting board, the secondary subassembly of bending converts the longitudinal force that the briquetting was applyed to the rotating turret into the bending force of bending the board through the hydraulic drive in drive pneumatic cylinder and the drive pneumatic cylinder to carry out the secondary to panel.
Further, the transmission assembly comprises a speed changer, a gear, a transmission shaft, a screw rod, a rotating shaft, a transverse guide rail, a moving block and a lifting plate, wherein the speed changer is fixedly arranged on the frame assembly, the gear is fixedly connected to the input end of the speed changer, the transmission shaft is fixedly connected to the output end of the speed changer, the screw rod is fixedly connected with the transmission shaft, the transverse guide rail is fixedly connected to the bending base, the moving block is slidably connected to the transverse guide rail, the moving block is in threaded connection with the screw rod, the lifting plate is slidably connected to the bending base, a connecting rod is arranged between the lifting plate and the moving block, two ends of the connecting rod are respectively hinged to the lifting plate and the moving block, the thickness of the plate is converted into the moving amount of the bending base, and the transverse movement of the bending base is amplified and then is converted into the longitudinal movement of the lifting plate.
Further, the base of bending includes base body, sliding plate and rack, sliding plate fixed connection is in the bottom of base body, sliding plate sliding connection is on the frame assembly, fixedly connected with rack on the sliding plate, rack and gear engagement are connected.
Further, the base body is fixedly connected with a vertical guide rail, the lifting plate and the lifting plate are both in sliding connection on the vertical guide rail, and the lifting plate is fixedly connected with the lifting plate.
Further, the bending frame comprises a rotating frame and bending plates, wherein fixing shafts are fixedly connected to two sides of the rotating frame, the bending plates are rotatably connected to the fixing shafts, positioning plates are fixedly connected to the rotating frame, and a pressurizing block is fixedly connected to one side, away from the positioning plates, of the rotating frame.
Further, fixedly connected with slider on the rotating frame, arc spout has been seted up on the base body, slider sliding connection is in the arc spout, the guide chute has been seted up on the rotating frame, be equipped with the arc guide rail on the base body, arc guide rail sliding connection is in the guide chute.
Further, the bending plate is hinged with the push rod, the rotating frame is provided with a yielding groove, and the push rod is arranged in the yielding groove.
Further, the frame assembly includes bottom plate, slide rail, locating piece and hydraulic means, slide rail fixed connection is on the bottom plate, slide plate sliding connection is on slide rail, locating piece fixed connection is on the bottom plate, one side of slide plate is located to the locating piece, fixedly connected with bearing bracket on the bottom plate, the pivot rotates to be connected on the bearing bracket, screw rod and pivot fixed connection, hydraulic means locates the top of frame assembly, hydraulic means's telescopic end fixedly connected with briquetting of bending.
Further, a reset spring is arranged between the positioning plate and the bottom plate, and a compression spring is arranged between the base body and the bottom plate.
The beneficial effects obtained by the invention by adopting the structure are as follows:
(1) In order to solve the problems that a plate bending machine cannot perform secondary bending and overbending compensation on the plate, and the rebound occurs due to the elasticity of the plate when the transformer shell is bent, and the subsequent assembly and use are affected, the plate bending machine disclosed by the invention can perform secondary bending of an overbending angle on the plate according to the thickness of the plate in the plate bending process by arranging the transmission assembly and the secondary bending assembly, so that the plate can be subjected to primary bending forming, and the bending efficiency and bending precision of the plate are effectively improved;
(2) Wherein, by arranging the secondary bending component, the longitudinal force applied by the bending press block to the rotating frame is converted into the bending force for the bending plate to rotate through the hydraulic transmission in the transmission hydraulic cylinder and the driving hydraulic cylinder, thereby carrying out secondary bending on the plate, and when in secondary bending, the bending plate rotates on the rotating frame and is separated from the surface of the rotating frame, so that the positioning plate can bend the plate at an excessive angle by a certain amount, and then the rebound of the plate is counteracted, the one-time bending and forming of the plate are realized, and the bending efficiency of the plate is effectively improved;
(3) In addition, through setting up drive assembly and bending the base, when the panel is bent, the thickness of panel converts the motion of bending the base to make the transverse movement of bending the base enlarge the back and convert into the longitudinal movement of lifter plate under drive assembly's effect, and then realize the turned angle of bending the board and the thickness adaptation of panel, can provide different angle of bending of crossing according to panel thickness, effectively improved the precision of bending of panel.
Drawings
Fig. 1 is a perspective view of a bending machine for a transformer housing plate capable of performing multiple bending according to the present invention;
Fig. 2 is an exploded schematic view of a bending machine for a transformer housing plate capable of performing multiple bending according to the present invention;
Fig. 3 is a schematic structural diagram of a transmission assembly of a bending machine for bending a plate of a transformer housing capable of performing multiple bending according to the present invention;
FIG. 4 is an enlarged view of FIG. 3 at A;
fig. 5 is a schematic structural diagram of a secondary bending assembly of a bending machine for a transformer housing plate capable of performing multiple bending according to the present invention;
FIG. 6 is a schematic diagram of a secondary bending assembly;
Fig. 7 is a schematic structural diagram of a bending base of a bending machine for a plate of a transformer housing capable of performing multiple bending according to the present invention;
FIG. 8 is an enlarged view at B in FIG. 7;
fig. 9 is a schematic structural diagram of a bending frame of a bending machine for bending a plate of a transformer housing capable of performing multiple bending according to the present invention;
FIG. 10 is an exploded view of the bending frame;
Fig. 11 is a schematic diagram of a frame assembly of a bending machine for bending a plate of a transformer housing capable of performing multiple bending according to the present invention;
Fig. 12 is a conventional state diagram of a bending machine for a transformer housing plate capable of performing multiple bending according to the present invention;
fig. 13 is a working state diagram of a bending machine for a transformer housing plate capable of performing multiple bending according to the present invention.
Wherein, 1, the frame assembly; 2. a transmission assembly; 3. a secondary bending component; 4. bending the base; 5. a bending frame; 6. a return spring; 7. a compression spring; 101. a bottom plate; 102. a sliding guide rail; 103. a positioning block; 104. a bearing bracket; 105. a hydraulic device; 106. bending and briquetting; 201. a transmission; 202. a gear; 203. a transmission shaft; 204. a screw; 205. a rotating shaft; 206. a transverse guide rail; 207. a moving block; 208. a lifting plate; 209. a connecting rod; 301. a transmission hydraulic cylinder; 302. moving the piston block; 303. a connecting rod; 304. a connecting pipe; 305. driving a hydraulic cylinder; 306. driving the piston block; 307. a push rod; 308. a mounting plate; 309. a lifting plate; 310. a trigger plate; 311. an elastic guide rod; 401. a base body; 402. a sliding plate; 403. a rack; 404. a vertical guide rail; 405. an arc chute; 406. an arc-shaped guide rail; 501. a rotating frame; 502. a fixed shaft; 503. a bending plate; 504. a slide block; 505. a guide chute; 506. a positioning plate; 507. pressurizing the block; 508. and (5) giving way.
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate orientation or positional relationships based on those shown in the drawings, merely to facilitate description of the invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
As shown in fig. 1-13, the invention provides a bending machine for a transformer shell plate capable of performing multiple bending, which comprises a frame assembly 1, a transmission assembly 2, a secondary bending assembly 3, a bending base 4 and a bending frame 5, wherein the bending frame 5 is rotationally connected to the bending base 4, the bending base 4 is slidably connected to the frame assembly 1, the secondary bending assembly 3 is arranged on the bending base 4, the secondary bending assembly 3 is used for performing secondary bending on the plate, the transmission assembly 2 is arranged between the frame assembly 1 and the bending base 4, and the transmission assembly 2 is connected with the secondary bending assembly 3.
The secondary bending assembly 3 comprises a transmission hydraulic cylinder 301, a movable piston block 302, a connecting rod 303, a driving hydraulic cylinder 305, a driving piston block 306, a push rod 307, a mounting plate 308 and a lifting plate 309, wherein the movable piston block 302 is slidably connected inside the transmission hydraulic cylinder 301, the connecting rod 303 is fixedly connected with the movable piston block 302, the driving piston block 306 is slidably connected inside the driving hydraulic cylinder 305, hydraulic oil is arranged in the transmission hydraulic cylinder 301 and the driving hydraulic cylinder 305, a connecting pipe 304 is connected between the transmission hydraulic cylinder 301 and the driving hydraulic cylinder 305, the push rod 307 is fixedly connected with the driving piston block 306, the driving hydraulic cylinder 305 is fixedly mounted on the mounting plate 308, the mounting plate 308 is rotatably connected on the bending base 4, the transmission hydraulic cylinder 301 is fixedly mounted on a lifting plate 309, the lifting plate 309 is slidably connected on the bending base 4, a trigger plate 310 is fixedly connected on the connecting rod 303, an elastic guide rod 311 is arranged between the trigger plate 310 and the lifting plate 309, after the bending is completed, the trigger plate 310 is upwardly moved under the elastic force of the elastic guide rod 311, and the secondary bending assembly 3 is reset.
In addition, the transmission assembly 2 comprises a speed changer 201, a gear 202, a transmission shaft 203, a screw 204, a rotating shaft 205, a transverse guide rail 206, a moving block 207 and a lifting plate 208, wherein the speed changer 201 is fixedly installed on the frame assembly 1, the gear 202 is fixedly connected to the input end of the speed changer 201, the transmission shaft 203 is fixedly connected to the output end of the speed changer 201, the speed changer 201 increases the rotating speed of the gear 202 and then transmits the rotating speed to the transmission shaft 203, so that the displacement of the bending base 4 is transmitted to the lifting plate 208 after the expansion, the screw 204 is fixedly connected with the transmission shaft 203, the transverse guide rail 206 is fixedly connected to the bending base 4, the moving block 207 is slidably connected to the transverse guide rail 206, the moving block 207 is in threaded connection with the screw 204, the lifting plate 208 is slidably connected to the bending base 4, a connecting rod 209 is arranged between the lifting plate 208 and the moving block 207, and two ends of the connecting rod 209 are respectively hinged to the lifting plate 208 and the moving block 207.
In addition, the base 4 of bending includes base body 401, sliding plate 402 and rack 403, sliding plate 402 fixed connection is in the bottom of base body 401, sliding plate 402 sliding connection is on frame assembly 1, fixedly connected with rack 403 on the sliding plate 402, rack 403 and gear 202 meshing are connected, make rack 403 drive gear 202 dwang when bending base 4 removes, and drive transmission shaft 203 rotation under the acceleration rate effect of derailleur 201, fixedly connected with vertical guide rail 404 on the base body 401, lifting plate 208 and lifting plate 309 all sliding connection are on vertical guide rail 404, lifting plate 208 and lifting plate 309 fixed connection.
In addition, bending frame 5 includes rotating turret 501 and bending plate 503, the both sides fixedly connected with fixed axle 502 of rotating turret 501, bending plate 503 rotates to connect on fixed axle 502, fixedly connected with locating plate 506 on the rotating turret 501, after bending, make rotating turret 501 rotate and reset under reset spring 6's pulling force, the bottom of locating plate 506 supports the top at base body 401 and makes bending frame 5 accomplish the location, one side fixedly connected with presser 507 of rotating turret 501 keeping away from locating plate 506, during bending, presser 507 can press down trigger plate 310 for trigger plate 310 moves down, fixedly connected with slider 504 on the rotating turret 501, arc spout 405 has been seted up on the base body 401, slider 504 sliding connection has been seted up guide chute 505 on the rotating turret 501, be equipped with arc guide 406 on the base body 401, arc guide 406 sliding connection is in guide chute 505, bending plate 503 is articulated with push rod 307 and is connected, the groove 508 of stepping down has been seted up on the rotating turret 501, push rod 307 is located in the groove 508 of stepping down.
In addition, frame assembly 1 includes bottom plate 101, slide rail 102, locating piece 103 and hydraulic means 105, slide rail 102 fixed connection is on bottom plate 101, slide plate 402 sliding connection is on slide rail 102, locating piece 103 fixed connection is on bottom plate 101, one side of slide plate 402 is located to locating piece 103, fixedly connected with bearing bracket 104 on the bottom plate 101, pivot 205 swivelling joint is on bearing bracket 104, screw rod 204 and pivot 205 fixed connection, hydraulic means 105 locates the top of frame assembly 1, hydraulic means 105's telescopic end fixedly connected with briquetting 106 of bending, be equipped with reset spring 6 between locating plate 506 and the bottom plate 101, be equipped with hold-down spring 7 between base body 401 and the bottom plate 101, hold-down spring 7's elasticity makes the base 4 of bending can be moved to locating piece 103 department along slide rail 102 after the completion of bending.
The plate is placed between the bending frame 5 and the bending press block 106 according to the specific use and working principle, the hydraulic device 105 is started to enable the bending press block 106 to move downwards so as to press and bend the plate, and when the plate is bent, one side, close to the bending press block 106, of the rotating frame 501 is pressed by the bending press block 106, and then the rotating frame 501 is driven to rotate so as to enable the bending plate 503 to bend the plate;
In the bending process, as the two sides of the bending press block 106 squeeze the plate due to the thickness of the plate, the bending base 4 is pushed to move away from each other, the bending base 4 and the bending frame 5 can keep being attached to the plate under the action of the elasticity of the compression spring 7, when the sliding plate 402 moves along the sliding guide rail 102, the rack 403 drives the gear 202 to rotate, and the transmission shaft 203 and the screw 204 rotate under the acceleration action of the transmission 201, the screw 204 drives the moving block 207 to move along the transverse guide rail 206, and the moving block 207 pushes the lifting plate 208 to move upwards through the connecting rod 209, so that the lifting plate 309 is driven to move upwards, and the trigger plate 310 is lifted upwards;
In the bending process, the rotating frame 501 rotates along with the downward pressing of the bending press block 106, so that the pressurizing block 507 presses down the trigger plate 310, the trigger plate 310 drives the movable piston block 302 to slide towards the inside of the transmission hydraulic cylinder 301 through the connecting rod 303, and then hydraulic oil in the transmission hydraulic cylinder 301 is pushed into the driving hydraulic cylinder 305 through the connecting pipe 304, so that the driving piston block 306 and the push rod 307 are pushed to move, the push rod 307 pushes the bending plate 503 to rotate around the fixed shaft 502, and the bending plate 503 is subjected to secondary bending, so that the bending treatment can be carried out on the plate at the bending position, the influence caused by the rebound of the plate is counteracted, and the bending precision of the plate is improved;
Because the thickness of the plate pushes the bending base 4 to move along the sliding guide rail 102, the trigger plate 310 is lifted, when the plate is thicker, the lifting height of the trigger plate 310 is higher, so that the pressing distance of the pressing block 507 to the trigger plate 310 is larger, the rotation amount of the bending plate 503 is larger, and the excessive bending angle of the plate is increased; when the thickness of the plate is smaller, the excessive bending angle of the bending plate 503 to the plate is correspondingly smaller, so that the excessive bending angle can be changed according to the thickness adaptability of the plate;
After bending, the bending press block 106 moves upwards, the sliding plate 402 moves to the positioning block 103 under the action of the elastic force of the compression spring 7, the bending base 4 is reset, and meanwhile the rotating frame 501 rotates under the action of the tensile force of the return spring 6, so that the bending frame 5 is reset.
The above is the overall workflow of the present invention.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.