CN118455156A - High pressure cleaning equipment - Google Patents

High pressure cleaning equipment Download PDF

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Publication number
CN118455156A
CN118455156A CN202410931076.XA CN202410931076A CN118455156A CN 118455156 A CN118455156 A CN 118455156A CN 202410931076 A CN202410931076 A CN 202410931076A CN 118455156 A CN118455156 A CN 118455156A
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China
Prior art keywords
guide
cleaning
cable
wheel
base
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CN202410931076.XA
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CN118455156B (en
Inventor
张挺峰
王忠凯
卞海龙
陈宝
夏乾锋
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Wuxi Coal Mine Machinery Co ltd
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Wuxi Coal Mine Machinery Co ltd
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Priority to CN202410931076.XA priority Critical patent/CN118455156B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/041Cleaning travelling work

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  • Cleaning In General (AREA)

Abstract

The invention relates to the technical field of cleaning equipment, and particularly discloses high-pressure cleaning equipment which comprises a water tank, a coiling machine and a cleaning mechanism, wherein the cleaning mechanism comprises a base, a decontamination assembly, a high-pressure spraying assembly and an adjusting assembly, the wire outlet end of the base is arranged adjacent to the coiling machine, the decontamination assembly is provided with two groups, the two groups of decontamination assemblies are positioned between the wire inlet end and the wire outlet end of the base, the decontamination assembly comprises a cleaning belt and two guide wheels, the cleaning belt is sleeved on the two guide wheels, a cable passes through the two cleaning belts and is in friction contact with the two cleaning belts, the high-pressure spraying assembly is arranged on the upper sides of the two groups of decontamination assemblies, and the adjusting assembly is used for adjusting the distance between the two cleaning belts and/or the rotating speed of the cleaning belts relative to the guide wheels.

Description

一种高压清洗设备High pressure cleaning equipment

技术领域Technical Field

本发明涉及清洗设备技术领域,具体涉及一种高压清洗设备。The invention relates to the technical field of cleaning equipment, and in particular to a high-pressure cleaning equipment.

背景技术Background Art

矿用线缆在拆除后,为了日后的翻新和再次使用,需要彻底清洁去除表面的污垢,相关技术中多通过高压清洗机对矿用线缆进行冲洗,使用高压清洗机冲洗线缆时,由操作人员手持高压水枪并使喷嘴以适当的距离和角度对准线缆表面,从线缆的一端缓缓移动高压水枪,对线缆表面全面冲洗,该清洗方式的清洗效率较低且工作强度较大。After the mining cables are dismantled, they need to be thoroughly cleaned to remove dirt from the surface for future renovation and reuse. In related technologies, mining cables are often washed with high-pressure cleaners. When using a high-pressure cleaner to wash the cables, the operator holds the high-pressure water gun and aims the nozzle at the cable surface at an appropriate distance and angle, and slowly moves the high-pressure water gun from one end of the cable to fully wash the cable surface. This cleaning method has low cleaning efficiency and high work intensity.

授权公告号为CN111515157B的专利文件公开了一种矿用线缆清洗装置,包括水槽和卷线机,水槽内安装有清理机构,清理机构包括清理架和清洁器,清洁器安装于清理架上,清洁器包括基环、定环、动环和传动齿圈,定环上固定安装有多个支座,支座上均安装有挤压辊,动环位于基环和定环之间且挤压辊位于动环内,动环内固定安装有海绵圈,该专利文件提供的清洗装置实现了对线缆的自动清洗,将待清洗线缆穿过海绵圈,同时在水槽内注入清洗用水,第一步进电机驱动传动齿轮转动从而带动传动齿圈和动环转动,海绵圈跟随动环转动对线缆表面进行清洗,卷线机在收线同时拉动线缆移动,即可对整个线缆进行清洗。The patent document with authorization announcement number CN111515157B discloses a mining cable cleaning device, including a water tank and a winding machine, a cleaning mechanism is installed in the water tank, the cleaning mechanism includes a cleaning frame and a cleaner, the cleaner is installed on the cleaning frame, the cleaner includes a base ring, a fixed ring, a movable ring and a transmission gear ring, a plurality of supports are fixedly installed on the fixed ring, and squeezing rollers are installed on the supports, the movable ring is located between the base ring and the fixed ring and the squeezing roller is located in the movable ring, and a sponge ring is fixedly installed in the movable ring. The cleaning device provided by the patent document realizes automatic cleaning of the cable, the cable to be cleaned is passed through the sponge ring, and cleaning water is injected into the water tank at the same time, the first stepper motor drives the transmission gear to rotate, thereby driving the transmission gear ring and the movable ring to rotate, the sponge ring follows the rotation of the movable ring to clean the cable surface, and the winding machine pulls the cable to move while winding the cable, so that the entire cable can be cleaned.

上述专利文件提供的清洗装置在动环带动海绵圈转动时,挤压辊可对海绵进行挤压,以在海绵圈对线缆清洗的同时对海绵圈进行挤压清洗,避免大量污渍附着于海绵圈上,保证海绵圈的持续清理效果,但是海绵圈中的杂质挤出后排入水槽,线缆在水槽中移动时水槽中的杂质会附着在线缆表面,对线缆造成二次污染;In the cleaning device provided by the above patent document, when the dynamic ring drives the sponge ring to rotate, the squeezing roller can squeeze the sponge, so that the sponge ring can be squeezed and cleaned while the sponge ring cleans the cable, thereby preventing a large amount of stains from adhering to the sponge ring and ensuring the continuous cleaning effect of the sponge ring. However, the impurities in the sponge ring are squeezed out and discharged into the water tank. When the cable moves in the water tank, the impurities in the water tank will adhere to the surface of the cable, causing secondary pollution to the cable.

此外,因煤矿开采过程中会产生大量的煤尘和岩石碎屑,这些微小颗粒容易沉积在线缆表面,长期累积在线缆表面形成污垢,因线缆表面不同位置污垢的大小及附着强度均存在差异,上述专利文件提供的清洗装置清洗力度无法根据线缆表面污垢附着强度的差异改变,导致线缆表面一些附着力较强的污垢无法得到彻底清理,存在线缆清洗效果不理想的问题。In addition, a large amount of coal dust and rock debris are generated during coal mining. These tiny particles are easily deposited on the cable surface and accumulate on the cable surface for a long time to form dirt. Since the size and adhesion strength of dirt at different positions on the cable surface are different, the cleaning force of the cleaning device provided by the above patent document cannot be changed according to the difference in adhesion strength of dirt on the cable surface, resulting in some dirt with strong adhesion on the cable surface cannot be thoroughly cleaned, resulting in the problem of unsatisfactory cable cleaning effect.

发明内容Summary of the invention

本发明提供一种高压清洗设备,旨在解决相关技术中的清洗设备在清洗线缆时,线缆易受到二次污染,以及清洗过程中无法根据线缆上脏污程度的差异调整清洁强度,导致线缆清洁效果不理想的问题。The present invention provides a high-pressure cleaning device, aiming to solve the problem that the cleaning device in the related art is susceptible to secondary contamination of cables when cleaning cables, and the cleaning intensity cannot be adjusted according to the difference in the degree of dirt on the cables during the cleaning process, resulting in unsatisfactory cable cleaning effect.

本发明的一种高压清洗设备,包括水槽和用于对线缆进行收卷的卷线机,所述水槽内设有清理机构,所述清理机构包括:A high-pressure cleaning device of the present invention comprises a water tank and a wire winding machine for winding a cable, wherein a cleaning mechanism is arranged in the water tank, and the cleaning mechanism comprises:

底座,所述底座上设有进线端和出线端,所述底座的出线端与卷线机相邻设置;A base, wherein an inlet terminal and an outlet terminal are provided on the base, and the outlet terminal of the base is arranged adjacent to the winding machine;

去污组件,所述去污组件有两组,两组去污组件均位于所述底座的进线端和出线端之间,所述去污组件包括清洁带和两个导向轮,所述清洁带套设在两个导向轮上,线缆自两个清洁带之间穿过并与两个清洁带摩擦接触;A decontamination assembly, wherein the decontamination assembly has two groups, and the two groups of decontamination assemblies are both located between the inlet and outlet ends of the base, and the decontamination assembly comprises a cleaning belt and two guide wheels, wherein the cleaning belt is sleeved on the two guide wheels, and the cable passes between the two cleaning belts and is in frictional contact with the two cleaning belts;

高压喷淋组件,所述高压喷淋组件设于两组所述去污组件上侧,并用于向去污组件及线缆喷淋液体;A high-pressure spray assembly, which is disposed on the upper side of the two groups of decontamination assemblies and is used to spray liquid onto the decontamination assemblies and cables;

调节组件,所述调节组件用于调节两个清洁带的间距,所述调节组件包括活动板和限位结构,所述活动板有两个,两组去污组件分别设于两个所述活动板上,两个所述活动板与所述底座活动连接,两个所述活动板通过伸缩杆连接,所述限位结构用于限制两个所述活动板的相对滑动状态。An adjustment component is used to adjust the distance between the two cleaning belts. The adjustment component includes a movable plate and a limiting structure. There are two movable plates. Two groups of decontamination components are respectively arranged on the two movable plates. The two movable plates are movably connected to the base. The two movable plates are connected by a telescopic rod. The limiting structure is used to limit the relative sliding state of the two movable plates.

有益效果为:减少了线缆清洗中受到的二次污染,清理机构靠近卷线机设置,线缆自水槽中初步清洗后再经清理机构进行清洁处理,并在完成清洁操作后及时通过卷线机收卷,减少了线缆受到二次污染的可能,此外,调节组件通过调节清洁带的间距或清洁带的转速,可以在线缆上存在较为严重结垢的情况下,增加对线缆的清洁力度,保证对线缆的清理效果。The beneficial effects are: reducing secondary contamination during cable cleaning, the cleaning mechanism is arranged close to the winding machine, the cable is initially cleaned in the water tank and then cleaned by the cleaning mechanism, and is promptly reeled up by the winding machine after the cleaning operation is completed, reducing the possibility of secondary contamination of the cable, and in addition, the adjustment component can increase the cleaning intensity of the cable and ensure the cleaning effect of the cable by adjusting the spacing or rotation speed of the cleaning belt when there is more serious scaling on the cable.

优选的,所述限位结构包括:Preferably, the limiting structure includes:

导向杆,所述导向杆设于两个所述活动板的底部,两个所述活动板均通过滑块与所述导向杆滑动配合;A guide rod, the guide rod is arranged at the bottom of the two movable plates, and the two movable plates are slidably matched with the guide rod through a slider;

限位件,所述底座的进线端滑动设有导向件,所述限位件的一端与所述导向件连接,所述限位件的另一端与所述导向杆滑动配合,所述限位件用于连接导向杆的端部还设有限位弹簧和两个弹性限位块,以两个所述滑块相对的一侧为其内侧,两个所述弹性限位块分别与两个所述滑块的内侧活动抵接。A limiting member, a guide member is slidably provided at the line inlet end of the base, one end of the limiting member is connected to the guide member, and the other end of the limiting member is slidably matched with the guide rod. The end of the limiting member used to connect the guide rod is also provided with a limiting spring and two elastic limiting blocks, with the opposite side of the two sliders as its inner side, and the two elastic limiting blocks are respectively movably abutted against the inner sides of the two sliders.

优选的,所述限位件还连接有阻尼结构,所述阻尼结构包括:Preferably, the limiting member is further connected to a damping structure, and the damping structure comprises:

连接块,所述连接块与所述底座固定,所述限位件与所述连接块相对滑动;A connecting block, wherein the connecting block is fixed to the base, and the limiting member slides relative to the connecting block;

连接筒,所述连接筒滑动套设在所述限位件外侧,所述连接筒周向设有若干阻尼条,所述阻尼条朝向所述导向件的一端与所述连接筒转动配合,所述阻尼条的另一端相对连接筒分离,阻尼条与连接块弹性连接,所述连接筒周向开设有若干阻尼槽,各阻尼槽与各阻尼条一一对应设置,相对设置的阻尼条与阻尼槽之间设有滚珠,所述滚珠与所述限位件摩擦接触。A connecting tube, the connecting tube is slidably sleeved on the outside of the limiting member, a plurality of damping strips are arranged around the connecting tube, one end of the damping strip facing the guide member is rotationally matched with the connecting tube, the other end of the damping strip is separated relative to the connecting tube, the damping strip is elastically connected to the connecting block, a plurality of damping grooves are opened around the connecting tube, each damping groove is arranged in a one-to-one correspondence with each damping strip, a ball is arranged between the relatively arranged damping strips and the damping grooves, and the ball is in frictional contact with the limiting member.

有益效果为:通过延长线缆的强度清理时间,提升对线缆的清理效果,阻尼结构可以降低限位件复位的速度,限位件复位时,滚珠与限位件之间摩擦力增加,使限位件以相对缓慢地速度复位,有效延长了两个清洁带靠近状态的保持时间,进而达到延长高强度清洁的时间,使清洁带与线缆表面的结垢充分接触。The beneficial effects are: by extending the intensity cleaning time of the cable, the cleaning effect of the cable is improved. The damping structure can reduce the speed of resetting the limiter. When the limiter is reset, the friction between the ball and the limiter increases, causing the limiter to reset at a relatively slow speed, effectively extending the time that the two cleaning belts are kept in close contact, thereby extending the time of high-intensity cleaning and allowing the cleaning belt to fully contact the scale on the cable surface.

优选的,所述导向件包括连接环和若干活动片,所述连接环沿平行于线缆移动的方向与所述底座滑动连接,各所述活动片沿所述连接环的周向与所述连接环弹性连接,各所述活动片之间形成用于线缆通过的空间,各所述活动片受挤压时沿远离连接环轴向的方向相对连接环转动。Preferably, the guide member includes a connecting ring and a plurality of movable plates, the connecting ring being slidably connected to the base along a direction parallel to the movement of the cable, each of the movable plates being elastically connected to the connecting ring along the circumference of the connecting ring, a space for the cable to pass through being formed between each of the movable plates, and each of the movable plates rotating relative to the connecting ring in a direction away from the axial direction of the connecting ring when squeezed.

有益效果为:便于清理机构根据线缆的脏污程度自动调节清洁强度,在线缆表面脏污程度较为严重时,线缆自导向件穿过时,挤压各活动片相对连接环转动,使活动片与线缆的压力增加,进而提升活动片与线缆之间的摩擦力,以在线缆上脏污程度较为严重时带动导向件相对底座滑动,进而触发调节组件工作,提升对线缆的清洁强度。The beneficial effects are: it is convenient for the cleaning mechanism to automatically adjust the cleaning intensity according to the degree of dirt on the cable. When the cable surface is seriously dirty, when the cable passes through the guide part, the movable pieces are squeezed to rotate relative to the connecting ring, so that the pressure between the movable piece and the cable is increased, thereby increasing the friction between the movable piece and the cable. When the cable is seriously dirty, the guide part is driven to slide relative to the base, thereby triggering the adjustment component to work and improving the cleaning intensity of the cable.

优选的,所述底座上还设有复位结构,所述复位结构包括:Preferably, the base is further provided with a reset structure, and the reset structure comprises:

齿条,所述齿条有两个,两个所述齿条分别沿平行于线缆移动的方向与两个活动板滑动配合,所述限位件同时与两个齿条滑动配合,所述限位件推动两个齿轮相对所述活动板滑动;Racks, there are two racks, the two racks are respectively slidably matched with the two movable plates in a direction parallel to the movement of the cable, the limiter is slidably matched with the two racks at the same time, and the limiter pushes the two gears to slide relative to the movable plate;

齿轮,所述底座上转动设有两个齿轮,两个所述齿轮分别与两个所述齿条活动啮合,所述齿轮连接有驱动结构,所述驱动结构带动两个所述齿轮同步反向转动,两个齿轮与两个齿轮啮合时,推动两个齿条相对远离。Gears, two gears are rotatably provided on the base, the two gears are respectively movably meshed with the two racks, the gears are connected with a driving structure, the driving structure drives the two gears to rotate synchronously in opposite directions, and when the two gears are meshed with the two gears, the two racks are pushed away from each other.

优选的,所述驱动结构有两组,两组驱动机构分别与两个所述齿轮连接,所述驱动结构包括:Preferably, the driving structure has two groups, and the two groups of driving mechanisms are respectively connected to the two gears. The driving structure includes:

驱动轮,所述驱动轮与所述底座转动配合,所述驱动轮设于所述底座的出线端并与线缆摩擦接触;A driving wheel, the driving wheel is rotatably matched with the base, the driving wheel is arranged at the cable outlet end of the base and is in frictional contact with the cable;

传动轮,所述传动轮与所述底座转动配合,所述传动轮通过固定轴与所述齿轮连接;A transmission wheel, the transmission wheel is rotatably matched with the base, and the transmission wheel is connected to the gear through a fixed shaft;

传动带,所述传动带同时套设在所述驱动轮与所述传动轮上。A transmission belt is sleeved on the driving wheel and the transmission wheel at the same time.

有益效果为:便于清理机构根据线缆上的脏污情况,调整不同的清洁强度,复位组件用于在线缆上脏污严重区域清理完成后,使限位结构复位,以便后续线缆出现脏污严重区域时重新启用高强度的清洁操作。The beneficial effects are: it is convenient for the cleaning mechanism to adjust different cleaning intensities according to the dirtiness of the cable, and the reset component is used to reset the limit structure after the cleaning of the severely dirty area on the cable is completed, so as to re-enable high-intensity cleaning operations when the cable has a severely dirty area later.

优选的,以去污组件中靠近进线端的导向轮为导向轮一,所述导向轮一由两个轮板组成,两个轮板通过连接轴连接,下侧所述轮板与所述连接轴滑动连接,所述清洁带内侧间隔设有若干夹持块,各所述夹持块伸入导向轮一的两个所述轮板之间并与两个所述轮板滑动配合;Preferably, the guide wheel near the inlet end of the decontamination assembly is the guide wheel 1, the guide wheel 1 is composed of two wheel plates, the two wheel plates are connected by a connecting shaft, the lower wheel plate is slidably connected to the connecting shaft, and a plurality of clamping blocks are arranged at intervals on the inner side of the cleaning belt, each of the clamping blocks extends between the two wheel plates of the guide wheel 1 and slidably cooperates with the two wheel plates;

所述清洁带由若干清洁单元组成,所述清洁单元包括清洁部和连接部,相邻两个清洁单元的连接部弹性连接,各夹持块分别设于各清洁单元的连接部上,所述清洁部与线缆柔性接触。The cleaning belt is composed of a plurality of cleaning units, wherein the cleaning unit comprises a cleaning part and a connecting part, the connecting parts of two adjacent cleaning units are elastically connected, each clamping block is respectively arranged on the connecting part of each cleaning unit, and the cleaning part is in flexible contact with the cable.

有益效果为:使清洁带与线缆充分接触,提升清洁带对线缆的清洁效果,清洁带由若干清洁单元组成,各清洁单元的清洁部与线缆柔性接触,以在线缆自两个清洁带之间穿过时,各清洁单元的清洁部与线缆周侧充分接触。The beneficial effect is: the cleaning belt is in full contact with the cable, improving the cleaning effect of the cleaning belt on the cable. The cleaning belt is composed of a plurality of cleaning units, and the cleaning part of each cleaning unit is in flexible contact with the cable, so that when the cable passes between two cleaning belts, the cleaning part of each cleaning unit is in full contact with the peripheral side of the cable.

优选的,所述调节组件还包括:Preferably, the adjustment component further comprises:

导向槽,两个所述活动板上分别设有导向槽,两个所述连接轴分别与两个导向槽滑动配合,活动板上端面在所述导向槽的周侧设有导向部,所述导向部的高度沿远离进线端的方向增加,所述导向部与导向轮一下侧的轮板抵接;Guide grooves, the two movable plates are respectively provided with guide grooves, the two connecting shafts are respectively slidably matched with the two guide grooves, the upper end surface of the movable plate is provided with a guide portion on the peripheral side of the guide groove, the height of the guide portion increases in the direction away from the inlet end, and the guide portion abuts against the wheel plate on the lower side of the guide wheel;

导向结构,所述导向结构用于带动两个所述导向轮一沿所述导向槽滑动。A guide structure is used to drive the two guide wheels to slide along the guide groove.

优选的,导向结构包括导向块、推块、导向杆和限位件,连接轴与导向块固定,导向块贴合活动板的下端面滑动,两个导向块同时沿垂直于线缆移动的方向与推块滑动配合,导向杆设于两个活动板的底部,两个活动板沿垂直于线缆移动的方向与导向杆滑动配合,导向杆通过弹性连接杆与推块连接,底座的进线端滑动设有导向件,限位件的一端与导向件连接,限位件的另一端与导向杆活动连接,推块相对限位件固定,限位件还通过限位弹簧与导向杆连接,限位件相对导向杆滑动时挤压或拉伸限位弹簧。Preferably, the guide structure includes a guide block, a push block, a guide rod and a limit piece. The connecting shaft is fixed to the guide block, and the guide block slides in contact with the lower end surface of the movable plate. The two guide blocks slide with the push block in a direction perpendicular to the movement of the cable at the same time. The guide rod is provided at the bottom of the two movable plates, and the two movable plates slide with the guide rod in a direction perpendicular to the movement of the cable. The guide rod is connected to the push block through an elastic connecting rod. The wire inlet end of the base is slidably provided with a guide piece, one end of the limit piece is connected to the guide piece, and the other end of the limit piece is movably connected to the guide rod. The push block is fixed relative to the limit piece, and the limit piece is also connected to the guide rod through a limit spring. When the limit piece slides relative to the guide rod, the limit spring is squeezed or stretched.

本发明的有益效果为:The beneficial effects of the present invention are:

(1)减少了线缆清洗中受到的二次污染,清理机构靠近卷线机设置,线缆自水槽中初步清洗后再经清理机构进行清洁处理,并在完成清洁操作后及时通过卷线机收卷,减少了线缆受到二次污染的可能,此外,调节组件通过调节清洁带的间距或清洁带的转速,可以在线缆上存在较为严重结垢的情况下,增加对线缆的清洁力度,保证对线缆的清理效果。(1) The secondary contamination of the cable during cleaning is reduced. The cleaning mechanism is arranged close to the winding machine. The cable is initially cleaned in the water tank and then cleaned by the cleaning mechanism. After the cleaning operation is completed, the cable is promptly reeled up by the winding machine, which reduces the possibility of secondary contamination of the cable. In addition, the adjustment component can increase the cleaning intensity of the cable by adjusting the spacing of the cleaning belt or the speed of the cleaning belt when there is severe scaling on the cable, thereby ensuring the cleaning effect of the cable.

(2)延长了对线缆的强度清理时间,提升对线缆的清理效果,设置阻尼结构可以降低限位件复位的速度,限位件复位时,滚珠与限位件之间摩擦力增加,使限位件以相对缓慢地速度复位,延长了两个清洁带靠近状态的保持时间,进而延长线缆的高强度清洁的时间,使清洁带对线缆的脏污部分充分接触。(2) The intensive cleaning time of the cable is extended and the cleaning effect of the cable is improved. The damping structure can reduce the speed of the limiter reset. When the limiter resets, the friction between the ball and the limiter increases, causing the limiter to reset at a relatively slow speed, thereby extending the time the two cleaning belts are kept in close proximity, thereby extending the high-intensity cleaning time of the cable and allowing the cleaning belt to fully contact the dirty part of the cable.

(3)便于清理机构根据线缆的脏污程度自动调节清洁强度,在线缆表面脏污程度较为严重时,线缆自导向件穿过时,挤压各活动片相对连接环转动,使活动片与线缆的压力增加,进而提升活动片与线缆之间的摩擦力,以在线缆上脏污程度较为严重时带动导向件相对底座滑动,进而触发调节组件工作,提升对线缆的清洁强度。(3) The cleaning mechanism can automatically adjust the cleaning intensity according to the degree of dirt on the cable. When the cable surface is severely dirty, the cable passes through the guide member, squeezing each movable piece to rotate relative to the connecting ring, thereby increasing the pressure between the movable piece and the cable, thereby increasing the friction between the movable piece and the cable. When the cable is severely dirty, the guide member is driven to slide relative to the base, thereby triggering the adjustment component to work and improving the cleaning intensity of the cable.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.

图2是本发明中清理机构内部的结构示意图。FIG. 2 is a schematic diagram of the structure inside the cleaning mechanism of the present invention.

图3是本发明中清洁带的整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of the cleaning belt of the present invention.

图4是本发明中活动板、导向轮及导向件的连接结构示意图。FIG. 4 is a schematic diagram of the connection structure of the movable plate, the guide wheel and the guide member in the present invention.

图5是本发明中调节组件的结构示意图。FIG. 5 is a schematic diagram of the structure of the adjustment component in the present invention.

图6是本发明中导向轮一的结构示意图。FIG. 6 is a schematic structural diagram of a guide wheel 1 in the present invention.

图7是本发明中限位件的结构示意图。FIG. 7 is a schematic structural diagram of a position-limiting member in the present invention.

图8是图7中A部分的放大图。FIG. 8 is an enlarged view of portion A in FIG. 7 .

图9是本发明中导向件的结构示意图。FIG. 9 is a schematic structural diagram of a guide member in the present invention.

附图标记:Reference numerals:

1、水槽;11、卷线机;12、导向辊;13、线缆;2、底座;21、高压喷淋组件;22、活动板;221、导向槽;222、导向部;23、导向轮;231、导向块;232、推块;233、弹性连接杆;24、导向杆;25、滑块;26、伸缩杆;27、连接部;271、清洁部;272、夹持块;3、连接环;31、活动片;32、限位件;321、弹性限位块;322、限位弹簧;4、齿轮;41、齿条;42、传动轮;43、传动带;44、驱动轮;5、连接块;51、连接筒;52、阻尼条;53、阻尼槽;54、滚珠。1. Water tank; 11. Winding machine; 12. Guide roller; 13. Cable; 2. Base; 21. High-pressure spray assembly; 22. Movable plate; 221. Guide groove; 222. Guide part; 23. Guide wheel; 231. Guide block; 232. Push block; 233. Elastic connecting rod; 24. Guide rod; 25. Slider; 26. Telescopic rod; 27. Connecting part; 271. Cleaning part; 272. Clamping block; 3. Connecting ring; 31. Movable sheet; 32. Limiting piece; 321. Elastic limiting block; 322. Limiting spring; 4. Gear; 41. Rack; 42. Transmission wheel; 43. Transmission belt; 44. Driving wheel; 5. Connecting block; 51. Connecting cylinder; 52. Damping strip; 53. Damping groove; 54. Ball.

具体实施方式DETAILED DESCRIPTION

下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

如图1所示,本发明的高压清洗设备,包括水槽1、卷线机11和清理机构,水槽1内用于盛放清洗液,卷线机11位于水槽1外侧,卷线机11用于对清洁完成的线缆13进行收卷,清理机构位于水槽1内,清理机构与卷线机11相邻上侧,且清理机构位于清洗液的液面上侧,待清洗的线缆13浸入水槽1内,并经由清理机构清洗后与卷线机11连接,为了使线缆13在水槽1内与清洗液充分接触,水槽1内还设有多根导向辊12,导向辊12与水槽1转动连接,各导向辊12在水槽1内高度错落设置,线缆13依次绕过各导向辊12进入清理机构,使线缆13在进入清理机构清洁之前与清洗液充分接触,以去除线缆13表面一些附着力较弱的杂质并对附着力较强的杂质进行软化处理。As shown in FIG1 , the high-pressure cleaning equipment of the present invention comprises a water tank 1, a wire reel 11 and a cleaning mechanism. The water tank 1 is used to hold a cleaning liquid. The wire reel 11 is located outside the water tank 1. The wire reel 11 is used to reel in a cleaned cable 13. The cleaning mechanism is located in the water tank 1. The cleaning mechanism is adjacent to the wire reel 11 on the upper side, and the cleaning mechanism is located above the liquid surface of the cleaning liquid. The cable 13 to be cleaned is immersed in the water tank 1, and is connected to the wire reel 11 after being cleaned by the cleaning mechanism. In order to make the cable 13 fully contact with the cleaning liquid in the water tank 1, a plurality of guide rollers 12 are further provided in the water tank 1. The guide rollers 12 are rotatably connected to the water tank 1, and the guide rollers 12 are arranged at different heights in the water tank 1. The cable 13 bypasses the guide rollers 12 in turn and enters the cleaning mechanism, so that the cable 13 is fully contacted with the cleaning liquid before entering the cleaning mechanism for cleaning, so as to remove some impurities with weaker adhesion on the surface of the cable 13 and soften the impurities with stronger adhesion.

如图1和2所示,清理机构包括底座2、去污组件、高压喷淋组件21和调节组件,底座2相对水槽1内壁固定,底座2上对应线缆13的移动方向设有进线端和出线端,底座2的出线端与卷线机11相邻设置,卷线机11收卷线缆13时带动线缆13自底座2的进线端向出线端移动,去污组件有两组,两组去污组件关于线缆13的移动方向对称设置,两组去污组件均位于底座2的进线端和出线端之间,线缆13自两组去污组件的间隙穿过,去污组件包括清洁带和两个导向轮23,清洁带套设在两个导向轮23上,线缆13自两个清洁带之间穿过并与两个清洁带摩擦接触,高压喷淋组件21设于两组去污组件之间,高压喷淋组件21用于向去污组件及线缆13喷淋液体,其中高压喷淋组件21喷淋的液体优选为清水,为提升线缆13的清洗效果,线缆13上结垢程度不同的位置所需的清洁强度不同,为了对线缆13进行充分清洁,调节组件用于根据线缆13上脏污程度的差异调整去污组件的清洁力度。As shown in Figures 1 and 2, the cleaning mechanism includes a base 2, a decontamination component, a high-pressure spray component 21 and an adjustment component. The base 2 is fixed relative to the inner wall of the water tank 1. An inlet end and an outlet end are provided on the base 2 corresponding to the moving direction of the cable 13. The outlet end of the base 2 is arranged adjacent to the winding machine 11. When the winding machine 11 reels the cable 13, it drives the cable 13 to move from the inlet end to the outlet end of the base 2. There are two groups of decontamination components, and the two groups of decontamination components are symmetrically arranged about the moving direction of the cable 13. The two groups of decontamination components are both located between the inlet end and the outlet end of the base 2. The cable 13 passes through the gap between the two groups of decontamination components. The decontamination components include The cleaning belt comprises a cleaning belt and two guide wheels 23, the cleaning belt is sleeved on the two guide wheels 23, the cable 13 passes between the two cleaning belts and is in frictional contact with the two cleaning belts, the high-pressure spray component 21 is arranged between the two groups of decontamination components, the high-pressure spray component 21 is used to spray liquid onto the decontamination component and the cable 13, wherein the liquid sprayed by the high-pressure spray component 21 is preferably clean water, in order to improve the cleaning effect of the cable 13, different cleaning intensities are required for positions on the cable 13 with different degrees of scaling, in order to fully clean the cable 13, the adjustment component is used to adjust the cleaning strength of the decontamination component according to the difference in the degree of dirt on the cable 13.

如图2和图3所示,为提高清洁带对线缆13的清洁效果,清洁带由若干清洁单元组成,清洁单元包括清洁部271和连接部27,相邻两个清洁单元的连接部27弹性连接,相邻两个连接部27可以通过弹性杆、弹簧或其他弹性件连接,且相邻两个连接部27之间存在相对靠近的趋势,清洁部271与线缆13柔性接触,清洁部271位于连接部27的外侧,连接部27的内部还固定有滑块25,滑块25与导向轮23滑动配合,导向轮23可以由两个轮板组成,两个轮板之间形成与滑块25滑动配合的间隙,移动至与导向轮23弧面侧贴合的清洁单元的间距增加,清洁带对线缆13清洁的过程中不可避免的会附着杂质,为了及时对清洁带上的杂质进行清理,保证清洁带的清洁效果,底座2上还设有冲洗单元,冲洗单元设置在底座2的出线端并与导向轮23相对,清洁带移动至导向轮23时相邻清洁单元的间距增加,使清洁带上的清洁部271呈相对打开的状态,冲洗单元在导向轮23处对处于打开状态的清洁带冲洗,提升对清洁带的清洁效果。As shown in FIGS. 2 and 3 , in order to improve the cleaning effect of the cleaning belt on the cable 13, the cleaning belt is composed of a plurality of cleaning units, wherein the cleaning unit includes a cleaning portion 271 and a connecting portion 27, wherein the connecting portions 27 of two adjacent cleaning units are elastically connected, and the two adjacent connecting portions 27 can be connected by an elastic rod, a spring or other elastic member, and there is a tendency for the two adjacent connecting portions 27 to be relatively close to each other, and the cleaning portion 271 is in flexible contact with the cable 13, and the cleaning portion 271 is located on the outside of the connecting portion 27, and a slider 25 is also fixed inside the connecting portion 27, and the slider 25 is slidably matched with the guide wheel 23, and the guide wheel 23 can be composed of two wheel plates, and the two wheel plates are connected to each other. A gap is formed between the cleaning units that slide with the slider 25, and the spacing between the cleaning units that move to the curved side of the guide wheel 23 increases. Impurities will inevitably adhere to the cleaning belt during the cleaning of the cable 13. In order to clean the impurities on the cleaning belt in time and ensure the cleaning effect of the cleaning belt, a flushing unit is also provided on the base 2. The flushing unit is arranged at the outlet end of the base 2 and is opposite to the guide wheel 23. When the cleaning belt moves to the guide wheel 23, the spacing between adjacent cleaning units increases, so that the cleaning part 271 on the cleaning belt is in a relatively open state. The flushing unit flushes the cleaning belt in an open state at the guide wheel 23, thereby improving the cleaning effect of the cleaning belt.

为提高清洁部271对线缆13的清洗效果,清洁部271可以包括多个片状结构的清洁片,各清洁片纵向设置,清洁片由弹性材料制作,清洁片的材质包括但不包括海绵。To improve the cleaning effect of the cleaning part 271 on the cable 13, the cleaning part 271 may include a plurality of cleaning sheets with sheet-like structures, each of which is arranged longitudinally and is made of elastic material. The material of the cleaning sheet includes but does not include sponge.

如图4至图9所示,调节组件的工作方式一为调整两个清洁带的间隙,两个清洁带相对靠近时,清洁带与线缆13之间的摩擦力增加,清洁带的清洁强度增加,两个清洁带相对远离时,清洁带与线缆13之间的摩擦力减小,清洁带的清洁强度减小;As shown in FIGS. 4 to 9 , the first working mode of the adjustment component is to adjust the gap between the two cleaning belts. When the two cleaning belts are relatively close to each other, the friction between the cleaning belts and the cable 13 increases, and the cleaning strength of the cleaning belts increases. When the two cleaning belts are relatively far away from each other, the friction between the cleaning belts and the cable 13 decreases, and the cleaning strength of the cleaning belts decreases.

调节组件的工作方式二为调节两个清洁带与线缆13的相对速度,线缆13在两个清洁带之间移动时通过摩擦力作用带动两个清洁带相对导向轮23转动,清洁带与线缆13之间存在相对移动,清洁带与线缆13的相对移动速度增加时,清洁带对线缆13的清洁强度较大,反之在清洁带与线缆13的相对移动速度减小时,清洁带对线缆13的清洁强度较小,调节清洁带与导向轮23之间的相对摩擦力可以调整清洁带与线缆13的相对移动速度,清洁带与导向轮23之间的摩擦力增加时,清洁带相对导向轮23的移动速度减小,相对线缆13之间的移动速度增加,因此通过调整导向轮23与清洁带之间的相对摩擦力可以改变清洁带对线缆13的清洁强度;The second working mode of the adjustment component is to adjust the relative speed between the two cleaning belts and the cable 13. When the cable 13 moves between the two cleaning belts, the two cleaning belts are driven to rotate relative to the guide wheel 23 through the friction force. There is relative movement between the cleaning belt and the cable 13. When the relative movement speed of the cleaning belt and the cable 13 increases, the cleaning intensity of the cleaning belt on the cable 13 is greater. On the contrary, when the relative movement speed of the cleaning belt and the cable 13 decreases, the cleaning intensity of the cleaning belt on the cable 13 is smaller. The relative movement speed of the cleaning belt and the cable 13 can be adjusted by adjusting the relative friction between the cleaning belt and the guide wheel 23. When the friction between the cleaning belt and the guide wheel 23 increases, the movement speed of the cleaning belt relative to the guide wheel 23 decreases, and the movement speed between the relative cables 13 increases. Therefore, the cleaning intensity of the cleaning belt on the cable 13 can be changed by adjusting the relative friction between the guide wheel 23 and the cleaning belt.

此外,调节组件的两种工作方式可以同时进行,即在增加清洁强度操作中,驱动两个清洁带靠近的同时增加清洁带与导向轮23之间的摩擦力。In addition, the two working modes of the adjustment component can be performed simultaneously, that is, in the operation of increasing the cleaning intensity, the friction between the cleaning belts and the guide wheel 23 is increased while driving the two cleaning belts closer together.

如图4和图5所示,实现工作方式一的调节组件包括活动板22和限位结构,活动板22有两个,两组去污组件分别设置在两个活动板22上,两个活动板22与底座2活动连接,两个活动板22通过伸缩杆26连接,伸缩杆26具有拉动两个活动板22相对靠近的趋势,两个活动板22相对靠近时带动两组去污组件靠近,两组去污组件靠近时,两个清洁带的间隙减小,清洁带与线缆13的摩擦力增加,同时提升对线缆13的清洁强度,限位结构用于限制两个活动板22的相对滑动状态。As shown in Figures 4 and 5, the adjustment component for realizing working mode 1 includes a movable plate 22 and a limiting structure. There are two movable plates 22, and two groups of decontamination components are respectively arranged on the two movable plates 22. The two movable plates 22 are movably connected to the base 2. The two movable plates 22 are connected by a telescopic rod 26. The telescopic rod 26 has a tendency to pull the two movable plates 22 relatively close to each other. When the two movable plates 22 are relatively close to each other, the two groups of decontamination components are driven close to each other. When the two groups of decontamination components are close to each other, the gap between the two cleaning belts is reduced, and the friction between the cleaning belts and the cable 13 is increased. At the same time, the cleaning intensity of the cable 13 is improved. The limiting structure is used to limit the relative sliding state of the two movable plates 22.

限位结构包括导向杆24和限位件32,导向杆24设于两个活动板22的底部,两个活动板22底部均固定有“U”形滑块25,滑块25滑动套设在导向杆24上,底座2的进线端滑动连接有导向件,限位件32的结构如图7所示,限位件32的一端与导向件连接,限位件32的另一端与导向杆24滑动配合,限位件32用于连接导向杆24的端部还设有限位弹簧322和两个弹性限位块321,限位弹簧322的一端与导向杆24固定,限位弹簧322的另一端与限位件32固定,限位弹簧322为拉簧,两个弹性限位块321分别设于限位弹簧322的两侧,以两个滑块25相对的一侧为其内侧,两个弹性限位块321分别与两个滑块25的内侧活动抵接,且两个弹性限位块321与导向杆24活动抵接,两个弹性限位块321的长度沿其移动方向可伸缩,两个弹性限位块321相对端面设有斜面,以朝向线缆13出线端的一侧为前侧,限位弹簧322及两个滑块25均位于导向杆24的前侧,在线缆13上结垢较为严重时,线缆13移动时带动导向件相对底座2向前滑动,导向件推动限位件32向前移动,限位件32向前移动时带动两个弹性限位块321与两个滑块25脱离,两个活动板22在伸缩杆26的作用下相对靠近,最终带动两个清洁带靠近并增加对线缆13的清洁强度。The limiting structure includes a guide rod 24 and a limiting member 32. The guide rod 24 is arranged at the bottom of the two movable plates 22. A "U"-shaped slider 25 is fixed at the bottom of the two movable plates 22. The slider 25 is slidably sleeved on the guide rod 24. The inlet end of the base 2 is slidably connected with the guide member. The structure of the limiting member 32 is shown in Figure 7. One end of the limiting member 32 is connected to the guide member, and the other end of the limiting member 32 is slidably matched with the guide rod 24. The end of the limiting member 32 used to connect the guide rod 24 is also provided with a limiting spring 322 and two elastic limiting blocks 321. One end of the limiting spring 322 is fixed to the guide rod 24, and the other end of the limiting spring 322 is fixed to the limiting member 32. The limiting spring 322 is a tension spring. The two elastic limiting blocks 321 are respectively arranged on both sides of the limiting spring 322, with the opposite side of the two sliders 25 as its On the inner side, the two elastic limit blocks 321 are movably abutted against the inner sides of the two sliders 25 respectively, and the two elastic limit blocks 321 are movably abutted against the guide rod 24. The length of the two elastic limit blocks 321 is retractable along the moving direction. The opposite end faces of the two elastic limit blocks 321 are provided with inclined surfaces, with the side facing the outlet end of the cable 13 as the front side. The limit spring 322 and the two sliders 25 are all located on the front side of the guide rod 24. When the scaling on the cable 13 is serious, the cable 13 drives the guide member to slide forward relative to the base 2 when it moves, and the guide member pushes the limit member 32 to move forward. When the limit member 32 moves forward, it drives the two elastic limit blocks 321 to disengage from the two sliders 25, and the two movable plates 22 are relatively close to each other under the action of the telescopic rod 26, which finally drives the two cleaning belts to approach and increase the cleaning intensity of the cable 13.

如图9所示,导向件包括连接环3和若干活动片31,连接片与底座2滑动配合,连接片的滑动方向与线缆13的移动方向平行,各活动片31沿连接环3的周向与连接环3连接,各活动片31位于连接环3的前侧,各活动片31分别通过扭簧与连接环3连接,各活动片31在连接环3前侧围设形成用于线缆13穿过的空间,且各活动片31围设的空间的直径由前向后增加,线缆13上存在较大结垢时,线缆13通过各活动片31围设的空间推动各活动片31沿远离连接环3周向的方向相对连接环3转动,同时活动片31与线缆13的摩擦力增加,线缆13移动时会通过活动片31带动连接环3向前侧移动,连接环3向前移动时推动限位件32向前移动,并解除对两个活动板22相对移动的限位作用。As shown in Figure 9, the guide member includes a connecting ring 3 and a plurality of movable pieces 31. The connecting piece slidably cooperates with the base 2, and the sliding direction of the connecting piece is parallel to the moving direction of the cable 13. Each movable piece 31 is connected to the connecting ring 3 along the circumference of the connecting ring 3, and each movable piece 31 is located at the front side of the connecting ring 3. Each movable piece 31 is connected to the connecting ring 3 through a torsion spring. Each movable piece 31 is surrounded on the front side of the connecting ring 3 to form a space for the cable 13 to pass through, and the diameter of the space surrounded by each movable piece 31 increases from front to back. When there is a large amount of scale on the cable 13, the cable 13 pushes each movable piece 31 to rotate relative to the connecting ring 3 in a direction away from the circumference of the connecting ring 3 through the space surrounded by each movable piece 31. At the same time, the friction between the movable piece 31 and the cable 13 increases. When the cable 13 moves, it will drive the connecting ring 3 to move forward through the movable piece 31. When the connecting ring 3 moves forward, it pushes the limit member 32 to move forward and releases the limiting effect on the relative movement of the two movable plates 22.

如图4和图5所示,在完成线缆13上结垢较为严重部位的清洁后,需要使两个活动板22复位,为实现两个活动板22的复位操作,底座2上还设有复位结构,复位结构包括齿条41、齿轮4和驱动结构,齿条41有两个,两个齿条41分别与两个活动板22滑动配合,齿条41沿平行于线缆13移动的方向与活动板22滑动配合,限位件32同时与两个齿条41滑动配合,齿条41沿垂直于线缆13移动的方向与限位件32滑动配合,限位件32沿线缆13移动方向滑动时推动两个齿条41相对活动板22滑动;As shown in FIGS. 4 and 5 , after cleaning the parts of the cable 13 where the scale is more serious, it is necessary to reset the two movable plates 22. To achieve the reset operation of the two movable plates 22, a reset structure is also provided on the base 2. The reset structure includes a rack 41, a gear 4 and a driving structure. There are two racks 41. The two racks 41 are respectively slidably matched with the two movable plates 22. The racks 41 are slidably matched with the movable plates 22 in a direction parallel to the movement of the cable 13. The limiter 32 is slidably matched with the two racks 41 at the same time. The racks 41 are slidably matched with the limiter 32 in a direction perpendicular to the movement of the cable 13. When the limiter 32 slides in the moving direction of the cable 13, it pushes the two racks 41 to slide relative to the movable plates 22.

底座2上转动设有两个齿轮4,两个齿轮4分别与两个齿条41活动啮合,具体为,限位件32不产生位移时,两个齿条41分别与两个齿轮4啮合,限位件32向前侧移动时推动两个齿条41相对两个齿轮4远离,使齿条41与齿轮4脱离啮合状态,驱动结构用于驱动齿轮4转动,驱动结构有两组,两组驱动结构分别驱动两个齿轮4同步反向转动,在齿轮4与齿条41啮合的状态下,驱动结构驱动齿轮4转动并推动两个齿条41相对远离,进而实现推动两个活动板22分离的操作。Two gears 4 are rotatably provided on the base 2, and the two gears 4 are movably meshed with two racks 41 respectively. Specifically, when the limit member 32 does not generate displacement, the two racks 41 are respectively meshed with the two gears 4, and when the limit member 32 moves toward the front side, it pushes the two racks 41 away from the two gears 4, so that the racks 41 and the gears 4 are out of meshing state. The driving structure is used to drive the gears 4 to rotate. The driving structure has two groups, and the two groups of driving structures respectively drive the two gears 4 to rotate synchronously in opposite directions. When the gears 4 are meshed with the racks 41, the driving structure drives the gears 4 to rotate and pushes the two racks 41 away from each other, thereby realizing the operation of pushing the two movable plates 22 to separate.

驱动结构包括驱动轮44、传动轮42和传动带43,驱动轮44与底座2转动配合,驱动轮44设于底座2的出线端并与线缆13摩擦接触,线缆13自底座2出线端移出时带动两个驱动轮44相对反向转动,两个传动轮42与底座2转动配合,两个传动轮42分别与两个齿轮4固定连接,传动轮42可以通过固定轴与齿轮4连接,齿轮4与传动轮42同轴设置,传动带43同时套设在驱动轮44和传动轮42上。The driving structure includes a driving wheel 44, a transmission wheel 42 and a transmission belt 43. The driving wheel 44 rotates in coordination with the base 2. The driving wheel 44 is arranged at the outlet end of the base 2 and is in frictional contact with the cable 13. When the cable 13 moves out from the outlet end of the base 2, it drives the two driving wheels 44 to rotate in opposite directions. The two transmission wheels 42 rotate in coordination with the base 2. The two transmission wheels 42 are fixedly connected to the two gears 4 respectively. The transmission wheel 42 can be connected to the gear 4 through a fixed shaft. The gear 4 and the transmission wheel 42 are coaxially arranged. The transmission belt 43 is simultaneously sleeved on the driving wheel 44 and the transmission wheel 42.

在线缆13上结垢严重区域清洗完成后,两个滑块25移动至两个弹性限位块321内侧,齿条41与齿轮4啮合,线缆13自出线端向卷线机11移动时带动驱动轮44转动,驱动轮44进一步通过传动带43带动传动轮42及齿轮4转动,齿轮4转动时带动与其啮合的两个齿条41相对远离,最终带动两个活动板22相对远离,两个活动板22相对远离时,带动两个滑块25分别与两个弹性限位块321内侧的斜面抵接,随着两个活动板22相对远离的作用力增加,弹性限位块321受滑块25的挤压作用长度减小,并避让滑块25,两个滑块25移动至两个弹性限位块321外侧,两个弹性限位块321重新对两个滑块25限位,并阻挡两个活动板22相对靠近。After the cleaning of the area with serious scaling on the cable 13 is completed, the two sliders 25 move to the inner side of the two elastic limit blocks 321, and the rack 41 meshes with the gear 4. When the cable 13 moves from the outlet end to the winding machine 11, it drives the driving wheel 44 to rotate. The driving wheel 44 further drives the driving wheel 42 and the gear 4 to rotate through the transmission belt 43. When the gear 4 rotates, it drives the two racks 41 meshed with it to move relatively away from each other, and finally drives the two movable plates 22 to move relatively away from each other. When the two movable plates 22 move relatively away from each other, the two sliders 25 are driven to abut against the inclined surfaces on the inner sides of the two elastic limit blocks 321 respectively. As the force acting on the two movable plates 22 to move relatively away from each other increases, the length of the elastic limit block 321 is reduced by the squeezing action of the slider 25, and the slider 25 is avoided. The two sliders 25 move to the outside of the two elastic limit blocks 321, and the two elastic limit blocks 321 limit the two sliders 25 again, and prevent the two movable plates 22 from getting relatively close.

如图7和图8所示,为了延长清洁带对线缆13强力清理的时间,即减缓复位结构的复位速度,限位件32还连接有阻尼结构,阻尼结构包括连接块5和连接筒51,连接块5与底座2固定,限位件32可相对连接块5滑动,连接筒51滑动套设在限位件32外侧,连接筒51及连接块5均相对连接筒51周向设有若干阻尼条52,各阻尼条52的后侧与连接筒51转动配合,各阻尼条52的前侧相对连接筒51分离,阻尼条52与连接块5弹性连接,具体的,各阻尼条52可通过弹簧与连接块5的内壁连接,连接筒51轴向开设有若干阻尼槽53,各阻尼槽53与各阻尼条52一一对应设置,相对设置的阻尼条52与阻尼槽53之间设有滚珠54,滚珠54与限位件32摩擦接触,限位件32与阻尼结构连接的部分呈圆杆状,为增加滚珠54与限位件32的摩擦力,限位件32用于连接阻尼结构的外周侧可以设置粗糙面;As shown in Figures 7 and 8, in order to extend the time for the cleaning tape to vigorously clean the cable 13, that is, to slow down the resetting speed of the resetting structure, the limiter 32 is also connected to a damping structure, which includes a connecting block 5 and a connecting tube 51. The connecting block 5 is fixed to the base 2, and the limiter 32 can slide relative to the connecting block 5. The connecting tube 51 is slidably sleeved on the outside of the limiter 32. The connecting tube 51 and the connecting block 5 are both circumferentially provided with a plurality of damping strips 52 relative to the connecting tube 51. The rear side of each damping strip 52 is rotatably matched with the connecting tube 51, and the front side of each damping strip 52 is separated from the connecting tube 51. The damping strips 52 are elastically connected to the connecting block 5. Specifically, each damping strip 52 can be connected to the inner wall of the connecting block 5 through a spring. The connecting tube 51 is axially provided with a plurality of damping grooves 53. Each damping groove 53 is arranged in a one-to-one correspondence with each damping strip 52. A ball 54 is arranged between the damping strips 52 and the damping grooves 53 that are arranged opposite to each other. The ball 54 is in frictional contact with the stopper 32. The portion of the stopper 32 that is connected to the damping structure is in the shape of a round rod. In order to increase the friction between the ball 54 and the stopper 32, a rough surface can be arranged on the outer peripheral side of the stopper 32 that is used to connect the damping structure.

限位件32向前侧移动时,通过摩擦力作用带动滚珠54向前侧移动,因阻尼条52的前侧端部与阻尼槽53相对分离,滚珠54向前侧移动时阻尼条52对滚珠54不产生挤压作用,反之,在限位件32向后移动时,滚珠54在摩擦力作用下向后移动,滚珠54向后移动时挤压阻尼条52向靠近连接块5的方向移动,阻尼条52与连接块5之间的弹簧被充分压缩,阻尼条52在弹簧的弹力作用下与滚珠54抵紧,进而使滚珠54与限位件32紧密贴合,提升滚珠54与限位件32之间的摩擦力,即限位件32向后侧移动时受到的摩擦力作用增加,其复位动作减缓,阻尼结构的设置有效延长了两个清洁带相对靠近状态的保持时间,延长了对线缆13强力清洁的时间,保证了线缆13的清洁效果。When the limit member 32 moves to the front side, the ball 54 is driven to move to the front side by the friction force. Because the front end of the damping strip 52 is relatively separated from the damping groove 53, the damping strip 52 does not squeeze the ball 54 when the ball 54 moves to the front side. On the contrary, when the limit member 32 moves backward, the ball 54 moves backward under the action of the friction force. When the ball 54 moves backward, it squeezes the damping strip 52 to move in the direction close to the connecting block 5. The spring between the damping strip 52 and the connecting block 5 is fully compressed. The damping strip 52 is pressed against the ball 54 under the elastic force of the spring, thereby making the ball 54 fit closely with the limit member 32, thereby increasing the friction between the ball 54 and the limit member 32, that is, the friction force applied to the limit member 32 when it moves to the rear side increases, and its reset action slows down. The setting of the damping structure effectively prolongs the time for the two cleaning belts to remain in a relatively close state, prolongs the time for strong cleaning of the cable 13, and ensures the cleaning effect of the cable 13.

如图4至图6所示,实现工作方式二的调节组件活动板22、导向槽221和导向结构,活动板22有两个,两组去污组件分别安装在两个活动板22上,以去污组件中靠近进线端的导向轮23为导向轮一,导向轮一由两个轮板组件,两个轮板通过连接轴连接,下侧轮板可相对连接轴滑动,上侧轮板相对连接轴固定,下侧轮板沿连接轴移动时,两个轮板的间距调整,两个轮板之间形成用于间隙,各清洁单元上的夹持块272伸入两个轮板的间隙,并与两个轮板滑动配合。As shown in Figures 4 to 6, the adjustment component for realizing working mode 2 has a movable plate 22, a guide groove 221 and a guide structure. There are two movable plates 22, and two groups of decontamination components are respectively installed on the two movable plates 22. The guide wheel 23 close to the incoming line end in the decontamination component is guide wheel one. Guide wheel one consists of two wheel plate assemblies. The two wheel plates are connected by a connecting shaft. The lower wheel plate can slide relative to the connecting shaft, and the upper wheel plate is fixed relative to the connecting shaft. When the lower wheel plate moves along the connecting shaft, the spacing between the two wheel plates is adjusted, and a gap is formed between the two wheel plates. The clamping block 272 on each cleaning unit extends into the gap between the two wheel plates and slides with the two wheel plates.

两个活动板22上均设有导向槽221,两个连接轴分别与两个导向槽221滑动配合,活动板22上端面在导向槽221的周侧设有导向部222,导向部222的高度沿远离进线端的方向增加,导向部222与导向轮一下侧的轮板抵接,导向轮一向前侧移动时,在导向部222的挤压作用下,导向轮一下侧的轮板相对连接轴上移,导向轮一两个轮板之间的间距减小,夹持块272与导向轮一的摩擦力增加,进而降低清洁带的转速,而线缆13的收卷速度稳定不变,线缆13自两个清洁带之间移动时,在清洁带转速变慢的情况下,线缆13与清洁带的相对速度增加,清洁带对线缆13的清洁强度增加。The two movable plates 22 are each provided with a guide groove 221, and the two connecting shafts are respectively slidably matched with the two guide grooves 221. A guide portion 222 is provided on the upper end surface of the movable plate 22 on the circumferential side of the guide groove 221. The height of the guide portion 222 increases in the direction away from the incoming line end, and the guide portion 222 abuts against the wheel plate on the lower side of the guide wheel. When the guide wheel 1 moves toward the front side, under the extrusion of the guide portion 222, the wheel plate on the lower side of the guide wheel moves upward relative to the connecting shaft, and the spacing between the two wheel plates of the guide wheel 1 is reduced, and the friction force between the clamping block 272 and the guide wheel 1 is increased, thereby reducing the rotation speed of the cleaning belt, while the winding speed of the cable 13 remains stable. When the cable 13 moves between the two cleaning belts, when the rotation speed of the cleaning belt slows down, the relative speed of the cable 13 and the cleaning belt increases, and the cleaning intensity of the cleaning belt on the cable 13 increases.

导向结构用于带动两个导向轮一沿导向槽221滑动,导向结构包括导向块231、推块232、导向杆24和限位件32,在该实施方式中,导向结构中的限位件32和导向杆24的结构及作用与调节组件工作方式一中相同,导向块231有两个,两个导向块231分别贴合两个活动板22的下侧端面滑动,两个连接轴分别与两个导向块231固定,两个导向块231同时沿垂直于线缆13移动的方向与推块232滑动配合,导向杆24设于两个活动板22的底部,两个活动板22沿垂直于线缆13移动的方向与导向杆24滑动配合,导向杆24通过弹性连接杆233与推块232连接,在该实施方式中,底座2的进线端同样滑动设有导向件,且导向件的结构及其与底座2的配合关系与工作方式一中相同,限位件32的一端与导向件连接,限位件32的另一端与导向杆24活动连接,推块232相对限位件32固定,限位件32还通过限位弹簧322与导向杆24连接,限位件32相对导向杆24滑动时挤压或拉伸限位弹簧322。The guide structure is used to drive the two guide wheels to slide along the guide groove 221. The guide structure includes a guide block 231, a push block 232, a guide rod 24 and a limit piece 32. In this embodiment, the structure and function of the limit piece 32 and the guide rod 24 in the guide structure are the same as those in the working mode 1 of the adjustment component. There are two guide blocks 231. The two guide blocks 231 slide against the lower end surfaces of the two movable plates 22 respectively. The two connecting shafts are fixed to the two guide blocks 231 respectively. The two guide blocks 231 simultaneously slide with the push block 232 in a direction perpendicular to the movement of the cable 13. The guide rod 24 is arranged at the bottom of the two movable plates 22. The movable plate 22 slides with the guide rod 24 in a direction perpendicular to the movement of the cable 13. The guide rod 24 is connected to the push block 232 through an elastic connecting rod 233. In this embodiment, the wire input end of the base 2 is also slidably provided with a guide member, and the structure of the guide member and its matching relationship with the base 2 are the same as those in the first working mode. One end of the limit member 32 is connected to the guide member, and the other end of the limit member 32 is movably connected to the guide rod 24. The push block 232 is fixed relative to the limit member 32. The limit member 32 is also connected to the guide rod 24 through a limit spring 322. When the limit member 32 slides relative to the guide rod 24, the limit spring 322 is squeezed or stretched.

在工作方式二中,在线缆13上存在较大结垢时,线缆13带动导向件相对底座2滑动,导向件推动限位件32向前移动,限位件32进一步通过推块232带动两个导向块231前移,导向块231向前移动的过程中,使导向轮一沿导向槽221向前滑动,导向轮一下侧的轮板在导向部222的挤压作用下上移,导向轮一两个轮板之间的间隙减小,导向轮一与清洁带上夹持块272的摩擦力作用增加,清洁带相对导向轮23的转速减缓,线缆13与清洁带的相对转速增加,提升对线缆13的清洁强度,此外,为充分清洗线缆13,调节组件的工作方式一和工作方式二可以组合进行。In working mode 2, when there is a large amount of scale on the cable 13, the cable 13 drives the guide member to slide relative to the base 2, and the guide member pushes the limit member 32 to move forward. The limit member 32 further drives the two guide blocks 231 to move forward through the push block 232. During the forward movement of the guide block 231, the guide wheel 1 slides forward along the guide groove 221, and the wheel plate on the lower side of the guide wheel moves upward under the extrusion of the guide part 222. The gap between the two wheel plates of the guide wheel 1 is reduced, and the friction between the guide wheel 1 and the clamping block 272 on the cleaning belt increases. The rotation speed of the cleaning belt relative to the guide wheel 23 is slowed down, and the relative rotation speed of the cable 13 and the cleaning belt is increased, thereby improving the cleaning intensity of the cable 13. In addition, in order to fully clean the cable 13, the working mode 1 and working mode 2 of the adjustment component can be combined.

清洁机构上的高压喷淋组件21进一步对清洁带及线缆13进行冲洗,以使杂质相对线缆13脱离,同时高压喷淋组件21的喷淋作用还可以降低垢块与线缆13之间的附着强度,便于清洁带对线缆13的清洗,提高线缆13的清洗效果。The high-pressure spray assembly 21 on the cleaning mechanism further rinses the cleaning belt and the cable 13 to separate the impurities from the cable 13. At the same time, the spraying action of the high-pressure spray assembly 21 can also reduce the adhesion strength between the scale and the cable 13, thereby facilitating the cleaning of the cable 13 by the cleaning belt and improving the cleaning effect of the cable 13.

本发明提供的高压清洗设备可以有效减少清洗过后的线缆受到二次污染,同时在线缆清洗过程中根据线缆上脏污程度差异自动调节清洁强度,使线缆得到充分清洁,提高线缆的清洁效果和清洁效率。The high-pressure cleaning device provided by the present invention can effectively reduce secondary contamination of cables after cleaning, and automatically adjust the cleaning intensity according to the difference in dirtiness on the cables during the cable cleaning process, so that the cables can be fully cleaned, thereby improving the cleaning effect and cleaning efficiency of the cables.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个、三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims (9)

1. The utility model provides a high pressure cleaning equipment, includes basin (1) and is used for carrying out coiling winder (11) of rolling to cable (13), its characterized in that is equipped with clearance mechanism in basin (1), clearance mechanism includes:
The wire outlet device comprises a base (2), wherein a wire inlet end and a wire outlet end are arranged on the base (2), and the wire outlet end of the base (2) is arranged adjacent to a wire winder (11);
The decontamination assembly comprises two groups of decontamination assemblies, wherein the two groups of decontamination assemblies are positioned between an inlet wire end and an outlet wire end of the base (2), the decontamination assembly comprises a cleaning belt and two guide wheels (23), the cleaning belt is sleeved on the two guide wheels (23), and a cable (13) passes through the space between the two cleaning belts and is in friction contact with the two cleaning belts;
The high-pressure spraying assembly (21) is arranged on the upper sides of the two groups of decontamination assemblies and is used for spraying liquid to the decontamination assemblies and the cables (13);
The cleaning device comprises an adjusting assembly and is characterized in that the adjusting assembly is used for adjusting the distance between two cleaning belts and comprises two movable plates (22) and a limiting structure, the two movable plates (22) are respectively provided with two groups of decontamination assemblies, the two groups of decontamination assemblies are respectively arranged on the two movable plates (22), the two movable plates (22) are movably connected with a base (2), the two movable plates (22) are connected through a telescopic rod (26), and the limiting structure is used for limiting the relative sliding states of the two movable plates (22).
2. The high pressure cleaning apparatus of claim 1, wherein the limit structure comprises:
the guide rods (24) are arranged at the bottoms of the two movable plates (22), and the two movable plates (22) are in sliding fit with the guide rods (24) through sliding blocks (25);
The wire inlet end of the base (2) is slidably provided with a guide piece, one end of the guide piece (32) is connected with the guide piece, the other end of the guide piece (32) is slidably matched with the guide rod (24), the end part of the guide rod (24) is connected with the guide piece (32), a limiting spring (322) and two elastic limiting blocks (321) are further arranged at the end part of the guide rod (24), two opposite sides of the sliding block (25) are used as inner sides of the sliding block, and the two elastic limiting blocks (321) are respectively connected with the inner sides of the sliding block (25) in a movable and abutting mode.
3. The high-pressure cleaning apparatus according to claim 2, characterized in that the limiting member (32) is further connected with a damping structure comprising:
the connecting block (5), the connecting block (5) is fixed with the base (2), and the limiting piece (32) and the connecting block (5) slide relatively;
the connecting cylinder (51), connecting cylinder (51) slip cap establishes in the locating part (32) outside, connecting cylinder (51) circumference is equipped with a plurality of damping strips (52), damping strip (52) are towards the one end of direction spare and connecting cylinder (51) normal running fit, the separation of the relative connecting cylinder (51) of the other end of damping strip (52), a plurality of damping grooves (53) have been seted up to damping strip (52) and connecting block (5) elastic connection, a plurality of damping grooves (53) have been seted up to connecting cylinder (51) circumference, each damping groove (53) and each damping strip (52) one-to-one set up, be equipped with ball (54) between damping strip (52) and damping groove (53) of relative setting, ball (54) and locating part (32) frictional contact.
4. The high-pressure cleaning apparatus according to claim 2, wherein the guide member comprises a connection ring (3) and a plurality of movable pieces (31), the connection ring (3) is slidably connected to the base (2) in a direction parallel to the movement of the cable (13), each movable piece (31) is elastically connected to the connection ring (3) in the circumferential direction of the connection ring (3), a space for the passage of the cable (13) is formed between each movable piece (31), and each movable piece (31) rotates relative to the connection ring (3) in a direction away from the axial direction of the connection ring (3) when pressed.
5. The high-pressure cleaning apparatus according to claim 2, wherein the base (2) is further provided with a reset structure comprising:
The two racks (41) are respectively in sliding fit with the two movable plates (22) along the direction parallel to the movement of the cable (13), the limiting piece (32) is simultaneously in sliding fit with the two racks (41), and the limiting piece (32) pushes the two gears (4) to slide relative to the movable plates (22);
The gear (4), it is equipped with two gears (4) to rotate on base (2), two gear (4) respectively with two rack (41) movable engagement, gear (4) are connected with drive structure, drive structure drives two gear (4) synchronous reverse rotation, and when two gears (4) and two gears (4) meshing, promote two racks (41) and keep away from relatively.
6. The high-pressure cleaning apparatus according to claim 5, characterized in that the drive structure has two sets, and the two sets of drive mechanisms are respectively connected to the two gears (4), the drive structure comprising:
the driving wheel (44), the said driving wheel (44) cooperates with said base (2) in a rotating way, the said driving wheel (44) locates the outgoing line end of the said base (2) and contacts with friction of the cable (13);
the driving wheel (42) is in running fit with the base (2), and the driving wheel (42) is connected with the gear (4) through a fixed shaft;
And the transmission belt (43) is sleeved on the driving wheel (44) and the driving wheel (42) at the same time.
7. The high-pressure cleaning equipment according to claim 1, wherein a guide wheel (23) close to a wire inlet end in the decontamination assembly is taken as a guide wheel I, the guide wheel I is composed of two wheel plates, the two wheel plates are connected through a connecting shaft, the lower side of the wheel plates are in sliding connection with the connecting shaft, a plurality of clamping blocks (272) are arranged at intervals on the inner side of the cleaning belt, and each clamping block (272) stretches into between the two wheel plates of the guide wheel I and is in sliding fit with the two wheel plates;
The cleaning belt is composed of a plurality of cleaning units, each cleaning unit comprises a cleaning part (271) and a connecting part (27), the connecting parts (27) of the adjacent cleaning units are elastically connected, each clamping block (272) is respectively arranged on the connecting part (27) of each cleaning unit, and the cleaning parts (271) are in flexible contact with the cables (13).
8. The high pressure cleaning apparatus of claim 7, wherein the conditioning assembly further comprises:
The guide grooves (221) are respectively formed in the two movable plates (22), the two connecting shafts are respectively in sliding fit with the two guide grooves (221), guide parts (222) are arranged on the upper end faces of the movable plates (22) on the periphery sides of the guide grooves (221), the height of each guide part (222) is increased along the direction away from the inlet wire end, and each guide part (222) is abutted against a wheel plate on the lower side of each guide wheel;
And the guide structure is used for driving the two guide wheels to slide along the guide groove (221).
9. The high-pressure cleaning device according to claim 8, wherein the guide structure comprises guide blocks (231), push blocks (232), guide rods (24) and limiting pieces (32), the connecting shaft is fixed with the guide blocks (231), the guide blocks (231) are attached to the lower end face of the movable plate (22) and slide, the two guide blocks (231) are simultaneously in sliding fit with the push blocks (232) along the direction perpendicular to the movement of the cables (13), the guide rods (24) are arranged at the bottoms of the two movable plates (22), the two movable plates (22) are in sliding fit with the guide rods (24) along the direction perpendicular to the movement of the cables (13), the guide rods (24) are connected with the push blocks (232) through elastic connecting rods (233), one ends of the limiting pieces (32) are connected with the guide pieces in a sliding mode, the other ends of the limiting pieces (32) are movably connected with the guide rods (24), the push blocks (232) are fixed relative to the limiting pieces (32), the limiting pieces (32) are further connected with the guide rods (24) through limiting springs (322), and the limiting pieces (32) are stretched or the limiting springs (322) slide relative to the guide rods (24) in a sliding mode.
CN202410931076.XA 2024-07-12 2024-07-12 High-pressure cleaning equipment Active CN118455156B (en)

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CN221026837U (en) * 2023-11-15 2024-05-28 安徽天明电缆有限公司 Cable guiding and conveying device for cable production

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