CN118454824A - An automatic grading feeding device for ball mill - Google Patents

An automatic grading feeding device for ball mill Download PDF

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Publication number
CN118454824A
CN118454824A CN202410736738.8A CN202410736738A CN118454824A CN 118454824 A CN118454824 A CN 118454824A CN 202410736738 A CN202410736738 A CN 202410736738A CN 118454824 A CN118454824 A CN 118454824A
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conveyor belt
fixed
plate
ball mill
assembly
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CN118454824B (en
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张俊杰
高伟伟
李东宁
刘建哲
徐世群
邵士洲
田朵
杨东斌
邱威嘉
宫琳清
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Shanjin Heavy Industry Co ltd
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Shanjin Heavy Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18Details
    • B02C17/183Feeding or discharging devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/16Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
    • B03C1/18Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation
    • B03C1/20Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation in the form of belts, e.g. cross-belt type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/10Screens in the form of endless moving bands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B15/00Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Abstract

本发明涉及球磨机技术领域,特别涉及一种用于球磨机的自动分级上料装置,通过磁选组件、筛选组件和输料组件的配合,利用第二传输带对原料进行筛选,大颗粒通过第二传输带传输至粉碎箱内进行破碎,然后再通过回收组件将破碎后的原料再次传输至储料仓内进行回收使用,小颗粒原料通过导流机构进入输料组件上,利用输料组件传输至球磨机内,使进入球磨机内的原料均为小颗粒,大大缩短了球磨机的破碎时间,在筛选的同时第二传输带上金属原料通过第一传输带内的电磁铁片吸附,第一传输带上吸附的金属物质通过收集组件进行收集,以起到对第二传输带上传输的原料进行金属物质除杂的效果,提高了对球磨机上料的自动化。

The present invention relates to the technical field of ball mills, and in particular to an automatic grading and feeding device for a ball mill. Through the cooperation of a magnetic separation component, a screening component and a feeding component, a second conveyor belt is used to screen raw materials. Large particles are transmitted to a crushing box through the second conveyor belt for crushing, and then the crushed raw materials are transmitted to a storage bin again for recycling through a recovery component. Small particle raw materials enter the feeding component through a guide mechanism and are transmitted to a ball mill through the feeding component, so that the raw materials entering the ball mill are all small particles, which greatly shortens the crushing time of the ball mill. While screening, the metal raw materials on the second conveyor belt are adsorbed by an electromagnet sheet in a first conveyor belt, and the metal substances adsorbed on the first conveyor belt are collected by a collecting component, so as to achieve the effect of removing metal impurities from the raw materials transmitted on the second conveyor belt, thereby improving the automation of feeding the ball mill.

Description

一种用于球磨机的自动分级上料装置An automatic grading feeding device for ball mill

技术领域Technical Field

本发明属于球磨机技术领域,特别涉及一种用于球磨机的自动分级上料装置。The invention belongs to the technical field of ball mills, and in particular relates to an automatic grading feeding device for a ball mill.

背景技术Background Art

球磨机的自动上料设备通常包括电磁吸合装置、电动单向控制阀、管道自动升降装置以及球磨进料控制组件等。电磁吸合装置和电动单向控制阀位于球磨机顶端的进料口处,用于控制料浆进入球磨机的时间与量。管道自动升降装置连接于电磁吸合装置之上,能够根据需要调节管道的高度,以配合进料或出料的过程。球磨进料控制组件与管道自动升降装置相连接,负责控制料浆的进料以及正压气体的进料过程。The automatic feeding equipment of the ball mill usually includes an electromagnetic suction device, an electric one-way control valve, an automatic pipeline lifting device, and a ball mill feed control component. The electromagnetic suction device and the electric one-way control valve are located at the feed port at the top of the ball mill to control the time and amount of slurry entering the ball mill. The automatic pipeline lifting device is connected to the electromagnetic suction device and can adjust the height of the pipeline as needed to match the feeding or discharging process. The ball mill feed control component is connected to the automatic pipeline lifting device and is responsible for controlling the feeding of the slurry and the feeding process of the positive pressure gas.

如专利文件申请号为202020444107.6,公开了一种自动上料的球磨机,包括自动上料机构和球磨机,自动上料机构包括输送装置和位于输送装置一端上方的料斗,输送装置包括输送带支架、输送带、辊筒和驱动电机,输送带位于输送带支架上,辊筒位于输送带的两端,驱动电机传动连接辊筒,上端辊筒外表面包裹有磁性层,上端辊筒的斜下方固定在输送带支架上设有导料槽;该装置能够自动均匀的将原料送入球磨机,改善了制程品质,同时无需工人守在设备边上加料,节约人工成本,提高生产效率,设置磁性层,能将原料中的金属物质回收,设置有筛网,能将物料进行分级粉碎,增加粉碎效率,还能防止粉碎不完全的物料进入出料口,使物料粉碎更加彻底。For example, the patent document application number is 202020444107.6, which discloses an automatic feeding ball mill, including an automatic feeding mechanism and a ball mill, the automatic feeding mechanism includes a conveying device and a hopper located above one end of the conveying device, the conveying device includes a conveyor belt support, a conveyor belt, rollers and a driving motor, the conveyor belt is located on the conveyor belt support, the rollers are located at both ends of the conveyor belt, the driving motor drives and connects the rollers, the outer surface of the upper roller is wrapped with a magnetic layer, and the oblique lower part of the upper roller is fixed on the conveyor belt support to provide a material guide trough; the device can automatically and evenly feed raw materials into the ball mill, improve the process quality, and at the same time, there is no need for workers to stay by the equipment to add materials, saving labor costs and improving production efficiency. A magnetic layer is provided to recover metal substances in the raw materials, a screen is provided to grade and crush the materials, increase the crushing efficiency, and prevent incompletely crushed materials from entering the discharge port, so that the materials are crushed more thoroughly.

但是,上述球磨机在自动上料时,虽能够将原料中的金属物质回收,但是未对进入球磨机前的原料进行分级筛选,使得进入球磨机内部的原料尺寸大小差异较大,由于进入球磨机后的大尺寸原料粉碎间长,从而延长了球磨机整体的粉碎时间,因此我们需要提出一种用于球磨机的自动分级上料装置来解决上述存在的问题。However, although the above-mentioned ball mill can recover metal substances in the raw materials during automatic feeding, it does not grade and screen the raw materials before entering the ball mill, resulting in large differences in the size of the raw materials entering the ball mill. Since the large-sized raw materials after entering the ball mill have a long crushing interval, the overall crushing time of the ball mill is prolonged. Therefore, we need to propose an automatic grading and feeding device for a ball mill to solve the above-mentioned problems.

发明内容Summary of the invention

针对上述问题,本发明提供了一种用于球磨机的自动分级上料装置,包括:储料仓,所述储料仓的一侧开设有出料口,所述出料口处安装有用于限制原料流出速率的出料组件;In view of the above problems, the present invention provides an automatic grading feeding device for a ball mill, comprising: a storage bin, a discharge port is provided on one side of the storage bin, and a discharge assembly for limiting the outflow rate of raw materials is installed at the discharge port;

倾斜设置在所述出料组件两侧的固定板,所述固定板的下端安装有支撑机构,两个所述固定板之间安装有磁选组件和筛选组件,所述磁选组件位于筛选组件的上方;A fixed plate is obliquely arranged on both sides of the discharging assembly, a supporting mechanism is installed at the lower end of the fixed plate, a magnetic separation assembly and a screening assembly are installed between the two fixed plates, and the magnetic separation assembly is located above the screening assembly;

所述磁选组件包括第一传输带以及用于带动第一传输带移动的两个第一驱动杆,所述第一传输带的内部均匀分布有若干个电磁铁片,所述第一驱动杆安装在两个固定板之间,所述第一传输带套接在两个第一驱动杆的外部,其中一个所述第一驱动杆通过第一电机驱动;The magnetic separation assembly includes a first conveyor belt and two first driving rods for driving the first conveyor belt to move, a plurality of electromagnet sheets are evenly distributed inside the first conveyor belt, the first driving rod is installed between two fixed plates, the first conveyor belt is sleeved on the outside of the two first driving rods, and one of the first driving rods is driven by a first motor;

位于在第一传输带上表面且用于对金属物质收集的收集组件,所述收集组件的两端分别与固定板连接;A collecting assembly located on the upper surface of the first conveyor belt and used for collecting metal substances, wherein both ends of the collecting assembly are respectively connected to the fixing plate;

所述筛选组件包括呈网格状设置的第二传输带以及用于带动第二传输带移动的两个第二驱动杆,两个所述第二驱动杆转动连接在两个固定板之间,且所述第二传输带套接在两个第二驱动杆的外部,其中一个所述第二驱动杆通过第二电机驱动;The screening assembly includes a second conveyor belt arranged in a grid shape and two second driving rods for driving the second conveyor belt to move, the two second driving rods are rotatably connected between two fixed plates, and the second conveyor belt is sleeved on the outside of the two second driving rods, and one of the second driving rods is driven by a second motor;

安装在所述第二传输带内侧的导流机构,所述导流机构的出口处设置有用于对导流机构收集的原料自动传输至球磨机入口的输料组件;A flow guide mechanism installed on the inner side of the second conveyor belt, wherein a material conveying component for automatically conveying the raw materials collected by the flow guide mechanism to the inlet of the ball mill is arranged at the outlet of the flow guide mechanism;

所述第一传输带的安装方向与第二传输带的安装方向不平行,且所述第一传输带与第二传输带之间的夹角在15-30°;The installation direction of the first conveyor belt is not parallel to the installation direction of the second conveyor belt, and the angle between the first conveyor belt and the second conveyor belt is 15-30°;

安装在固定板一端的粉碎组件,所述第二传输带的一端设置有与粉碎组件连通的引流机构,所述粉碎组件的一侧连通有与储料仓连通的回收组件。A crushing assembly is installed at one end of the fixed plate, one end of the second conveyor belt is provided with a drainage mechanism connected to the crushing assembly, and one side of the crushing assembly is connected to a recovery assembly connected to the storage bin.

进一步的,所述出料组件包括固定在出料口处的固定座,所述固定座的内部转动连接有转动轴,所述转动轴的外部套接固定有固定轴,所述固定轴的外壁等角度设置有多个挡料板,所述转动轴的一端安装有第三电机。Furthermore, the discharging assembly includes a fixed seat fixed at the discharging port, the internal rotation of the fixed seat is connected to a rotating shaft, the external sleeve of the rotating shaft is fixed with a fixed shaft, the outer wall of the fixed shaft is provided with a plurality of baffle plates at equal angles, and a third motor is installed at one end of the rotating shaft.

进一步的,两个固定板下端固定有连接板,所述连接板上安装有贴附式振动器。Furthermore, a connecting plate is fixed at the lower ends of the two fixing plates, and an attached vibrator is installed on the connecting plate.

进一步的,所述支撑机构包括安装在固定板的两端的支撑杆,所述支撑杆的上端与固定板之间通过橡胶垫块连接。Furthermore, the support mechanism includes support rods installed at both ends of the fixing plate, and the upper ends of the support rods are connected to the fixing plate via rubber pads.

进一步的,所述收集组件包括安装在两个固定板之间的收集箱和位于第一传输带上表面的导向板,所述收集箱的一端呈敞口设置,所述导向板的相对两侧分别通过圆杆与固定板转动连接,所述导向板一端设置有与第一传输带上表面贴合的斜面,所述导向板的另一端通过收集箱的敞口延伸至收集箱的内部,其中一个所述固定板上安装有用于对收集箱安装倾斜角度调节的角度调节机构,所述收集箱的一侧连通有第一出料管。Furthermore, the collecting assembly includes a collecting box installed between two fixed plates and a guide plate located on the upper surface of the first conveyor belt, one end of the collecting box is open, and the opposite sides of the guide plate are rotatably connected to the fixed plates through round rods, one end of the guide plate is provided with an inclined surface that fits the upper surface of the first conveyor belt, and the other end of the guide plate extends to the interior of the collecting box through the opening of the collecting box, one of the fixed plates is installed with an angle adjustment mechanism for adjusting the inclination angle of the collecting box, and one side of the collecting box is connected to the first discharge pipe.

进一步的,所述角度调节机构包括两个分别固定在固定板上的支撑板,所述支撑板上转动连接有连接杆,其中一个所述连接杆的一端固定有从动轮,含有所述从动轮的支撑板上转动连接有套管,所述套管的内部滑动连接有内杆,所述内杆的一端固定有主动轮,所述主动轮和从动轮的侧壁均等距设置有多个弧形的凸起,且所述主动轮上的凸起和从动轮上的凸起交错啮合设置,所述内杆的外壁固定有限位块,所述支撑板上等距开设有多个供限位块插入的限位孔,所述套管上设置有供限位块移动让位的让位槽,所述主动轮的一端固定有供调节主动轮转动的调节块。Furthermore, the angle adjustment mechanism includes two support plates respectively fixed on the fixed plates, the support plates are rotatably connected with connecting rods, one end of one of the connecting rods is fixed with a driven wheel, the support plate containing the driven wheel is rotatably connected with a sleeve, the interior of the sleeve is slidably connected with an inner rod, one end of the inner rod is fixed with a driving wheel, the side walls of the driving wheel and the driven wheel are equidistantly provided with a plurality of arc-shaped protrusions, and the protrusions on the driving wheel and the protrusions on the driven wheel are staggered and meshed, a limiting block is fixed to the outer wall of the inner rod, a plurality of limiting holes for inserting the limiting blocks are equidistantly provided on the support plate, a giving way groove for the limiting blocks to move and give way is provided on the sleeve, and an adjustment block for adjusting the rotation of the driving wheel is fixed to one end of the driving wheel.

进一步的,所述导流机构包括位于两个第二驱动杆之间的斜板,所述斜板安装在第二传输带内侧,且所述斜板的相对两侧与固定板外壁固定,所述斜板的一端固定有挡杆,所述斜板的另一端固定有斜杆,所述斜杆、斜板、挡杆与两个固定板之间组成导流腔,所述导流腔的斜角处连通有第二出料管,所述第二出料管与输料组件的入料口连通。Furthermore, the guide mechanism includes an inclined plate located between two second driving rods, the inclined plate is installed on the inner side of the second conveyor belt, and the opposite sides of the inclined plate are fixed to the outer wall of the fixed plate, a baffle rod is fixed to one end of the inclined plate, and an inclined rod is fixed to the other end of the inclined plate, and a guide cavity is formed between the inclined rod, the inclined plate, the baffle rod and the two fixed plates, and a second discharge pipe is connected to the oblique angle of the guide cavity, and the second discharge pipe is connected to the feed port of the feeding assembly.

进一步的,所述输料组件包括上料绞龙和用于对上料绞龙倾斜支撑的第二支杆,所述上料绞龙的一端设置有第二进料斗,所述第二进料斗位于第二出料管出口的正下方,所述上料绞龙的另一端设置有与球磨机入料口连接的导流管。Furthermore, the feeding assembly includes a feeding auger and a second support rod for obliquely supporting the feeding auger. A second feed hopper is provided at one end of the feeding auger. The second feed hopper is located directly below the outlet of the second discharge pipe. The other end of the feeding auger is provided with a guide pipe connected to the inlet of the ball mill.

进一步的,所述引流机构包括呈漏斗形设置的下料管以及位于两个固定板之间的限位板,所述限位板固定在第一传输带和第二传输带之间的固定板远离储料仓一端,所述下料管安装在位于第二传输带下方固定板上,且所述下料管的下端延伸至粉碎箱的内部,所述第二传输带与限位板存在间隙。Furthermore, the drainage mechanism includes a feed pipe arranged in a funnel shape and a limit plate located between two fixed plates, the limit plate is fixed to the fixed plate between the first conveyor belt and the second conveyor belt, away from one end of the storage bin, the feed pipe is installed on the fixed plate below the second conveyor belt, and the lower end of the feed pipe extends to the interior of the crushing box, and there is a gap between the second conveyor belt and the limit plate.

进一步的,所述粉碎组件包括粉碎箱以及安装在粉碎箱内部的两个破碎辊,所述破碎辊的两端通过连接轴与粉碎箱内壁转动连接,所述破碎辊的一端通过驱动机构驱动,所述粉碎箱的上端设置有与引流机构对接的第一进料斗,所述粉碎箱的下端连通有第三出料管;所述回收组件包括回收绞龙和用于对回收绞龙倾斜安装支撑的第一支杆,所述第三出料管的一端与回收绞龙的一端连通,所述回收绞龙的另一端设置有连接至储料仓内部的排料管。Furthermore, the crushing assembly includes a crushing box and two crushing rollers installed inside the crushing box, both ends of the crushing rollers are rotatably connected to the inner wall of the crushing box through connecting shafts, one end of the crushing rollers is driven by a driving mechanism, the upper end of the crushing box is provided with a first feed hopper docked with a drainage mechanism, and the lower end of the crushing box is connected with a third discharge pipe; the recovery assembly includes a recovery auger and a first support rod for supporting the recovery auger to be inclined, one end of the third discharge pipe is connected to one end of the recovery auger, and the other end of the recovery auger is provided with a discharge pipe connected to the inside of the storage bin.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明通过磁选组件、筛选组件和输料组件的配合,利用第二传输带对原料进行筛选,大颗粒通过第二传输带传输至粉碎箱内进行破碎,然后再通过回收组件将破碎后的原料再次传输至储料仓内进行回收使用,小颗粒原料通过导流机构进入输料组件上,利用输料组件传输至球磨机内,使进入球磨机内的原料均为小颗粒,大大缩短了球磨机的破碎时间,在筛选的同时第二传输带上金属原料通过第一传输带内的电磁铁片吸附,第一传输带上吸附的金属物质通过收集组件进行收集,以起到对第二传输带上传输的原料进行金属物质除杂的效果,通过此设备使球磨机在工作前即对原料进行自动分级处理,提高了对球磨机上料的自动化。1. The present invention uses the second conveyor belt to screen the raw materials through the cooperation of the magnetic separation component, the screening component and the feeding component. The large particles are transmitted to the crushing box through the second conveyor belt for crushing, and then the crushed raw materials are transmitted to the storage bin again for recycling through the recovery component. The small particle raw materials enter the feeding component through the guide mechanism and are transmitted to the ball mill by the feeding component, so that the raw materials entering the ball mill are all small particles, which greatly shortens the crushing time of the ball mill. While screening, the metal raw materials on the second conveyor belt are adsorbed by the electromagnet sheet in the first conveyor belt, and the metal substances adsorbed on the first conveyor belt are collected by the collecting component, so as to achieve the effect of removing metal impurities from the raw materials transmitted on the second conveyor belt. Through this equipment, the ball mill can automatically classify the raw materials before working, thereby improving the automation of feeding the ball mill.

2、本发明通过出料组件与筛选组件的配合,能够将储料仓内的原料进行定量自动上料,提高第二传输带对原料传输的均匀性。2. The present invention can automatically and quantitatively load the raw materials in the storage bin through the cooperation of the discharging component and the screening component, thereby improving the uniformity of the second conveyor belt in conveying the raw materials.

3、本发明通过收集组件与磁选组件的配合,能够根据筛选出金属原料的颗粒大小调节收集组件的导向角度,使其能够有效将筛选出的金属原料通过导向板进行定向传输收集,避免金属原料在收集时出现渗漏的现象发生,当金属原料大或量较多时,使间隙变大,收集箱竖向倾斜较多,使金属原料快速掉落入收集箱内,当金属原料小或量较少时,使间隙变小,收集箱较为水平,使此类金属原料平缓掉落入收集箱内,防止泄露。3. The present invention can adjust the guide angle of the collecting component according to the particle size of the screened metal raw materials through the cooperation of the collecting component and the magnetic separation component, so that the screened metal raw materials can be effectively collected and transmitted through the guide plate for direction, thereby avoiding leakage of the metal raw materials during collection. When the metal raw materials are large or the amount is large, the gap becomes larger and the collecting box is tilted vertically more, so that the metal raw materials fall into the collecting box quickly. When the metal raw materials are small or the amount is small, the gap becomes smaller and the collecting box is relatively horizontal, so that such metal raw materials fall smoothly into the collecting box to prevent leakage.

本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所指出的结构来实现和获得。Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1示出了根据本发明实施例的结构示意图;FIG1 shows a schematic structural diagram of an embodiment of the present invention;

图2示出了根据本发明实施例的剖面结构示意图;FIG2 shows a schematic cross-sectional structure diagram according to an embodiment of the present invention;

图3示出了根据本发明实施例的出料组件结构示意图;FIG3 shows a schematic structural diagram of a discharging assembly according to an embodiment of the present invention;

图4示出了根据本发明实施例的收集组件结构示意图;FIG4 shows a schematic diagram of the structure of a collection component according to an embodiment of the present invention;

图5示出了根据本发明实施例的导流机构结构示意图;FIG5 shows a schematic structural diagram of a flow guiding mechanism according to an embodiment of the present invention;

图6示出了根据本发明实施例的回收组件结构示意图;FIG6 shows a schematic structural diagram of a recycling assembly according to an embodiment of the present invention;

图7示出了根据本发明实施例的输料组件结构示意图;FIG7 shows a schematic structural diagram of a material feeding assembly according to an embodiment of the present invention;

图8示出了根据本发明实施例的粉碎组件结构示意图;FIG8 shows a schematic structural diagram of a crushing assembly according to an embodiment of the present invention;

图9示出了根据本发明实施例的收集组件与固定板安装结构示意图‘FIG. 9 shows a schematic diagram of the installation structure of the collection assembly and the fixing plate according to an embodiment of the present invention.

图10示出了根据本发明实施例的角度调节组件结构示意图。FIG. 10 shows a schematic structural diagram of an angle adjustment assembly according to an embodiment of the present invention.

图中:1、储料仓;2、固定板;3、磁选组件;31、第一传输带;32、第一驱动杆;4、筛选组件;41、第二传输带;42、第二驱动杆;43、导流机构;431、斜板;432、挡杆;433、斜杆;434、第二出料管;5、粉碎组件;51、第一进料斗;52、粉碎箱;53、第三出料管;54、驱动机构;55、破碎辊;56、连接轴;6、输料组件;61、第二进料斗;62、上料绞龙;63、第二支杆;64、导流管;7、收集组件;71、收集箱;72、第一出料管;73、导向板;74、插孔;75、挡板;76、角度调节机构;761、从动轮;762、连接杆;763、主动轮;764、内杆;765、套管;766、限位块;767、让位槽;768、调节块;769、限位孔;77、圆杆;78、支撑板;8、回收组件;81、回收绞龙;82、排料管;83、第一支杆;9、出料组件;91、固定座;92、固定轴;93、转动轴;94、第三电机;95、挡料板;10、限位板;11、下料管;12、支撑杆;13、贴附式振动器;14、连接板。In the figure: 1, storage bin; 2, fixed plate; 3, magnetic separation assembly; 31, first conveyor belt; 32, first drive rod; 4, screening assembly; 41, second conveyor belt; 42, second drive rod; 43, flow guide mechanism; 431, inclined plate; 432, blocking rod; 433, inclined rod; 434, second discharge pipe; 5, crushing assembly; 51, first feed hopper; 52, crushing box; 53, third discharge pipe; 54, drive mechanism; 55, crushing roller; 56, connecting shaft; 6, feeding assembly; 61, second feed hopper; 62, feeding auger; 63, second support rod; 64, flow guide pipe; 7, collecting assembly; 71, collecting box; 72, first discharge pipe; 7 3. Guide plate; 74. Socket; 75. Baffle; 76. Angle adjustment mechanism; 761. Driven wheel; 762. Connecting rod; 763. Driving wheel; 764. Inner rod; 765. Sleeve; 766. Limit block; 767. Make way groove; 768. Adjustment block; 769. Limit hole; 77. Round rod; 78. Support plate; 8. Recovery component; 81. Recovery auger; 82. Discharge pipe; 83. First support rod; 9. Discharge component; 91. Fixed seat; 92. Fixed shaft; 93. Rotating shaft; 94. Third motor; 95. Baffle plate; 10. Limit plate; 11. Discharge pipe; 12. Support rod; 13. Attached vibrator; 14. Connecting plate.

具体实施方式DETAILED DESCRIPTION

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地说明,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

本发明实施例提供了一种用于球磨机的自动分级上料装置,如图1-10所示,包括:储料仓1,所述储料仓1的一侧开设有出料口,所述出料口处安装有用于限制原料流出速率的出料组件9;储料仓1的下端呈锥形设置,以便于将储存在储料仓1内的原料利用锥形的斜面导流至出料口,再通过出料组件9进行定量出料。An embodiment of the present invention provides an automatic grading and feeding device for a ball mill, as shown in Figures 1-10, comprising: a storage bin 1, a discharge port is provided on one side of the storage bin 1, and a discharge assembly 9 for limiting the outflow rate of raw materials is installed at the discharge port; the lower end of the storage bin 1 is arranged in a conical shape, so that the raw materials stored in the storage bin 1 can be guided to the discharge port by the conical inclined surface, and then quantitatively discharged through the discharge assembly 9.

如图3所示,所述出料组件9包括固定在出料口处的固定座91,所述固定座91的内部转动连接有转动轴93,所述转动轴93的外部套接固定有固定轴92,所述固定轴92的外壁等角度设置有多个挡料板95,所述转动轴93的一端安装有第三电机94,通过第三电机94带动转动轴93转动,使转动轴93带动固定轴92转动,利用固定轴92转动带动挡料板95进行圆周移动,储料仓1内的原料进入相邻两个挡料板95之间,再利用挡料板95的移动推入筛选组件4上进行筛选作业。As shown in Figure 3, the discharging component 9 includes a fixed seat 91 fixed at the discharging port, the internal rotation of the fixed seat 91 is connected to a rotating shaft 93, the external sleeve of the rotating shaft 93 is fixed with a fixed shaft 92, and the outer wall of the fixed shaft 92 is provided with a plurality of baffle plates 95 at equal angles, and a third motor 94 is installed at one end of the rotating shaft 93, and the rotating shaft 93 is driven to rotate by the third motor 94, so that the rotating shaft 93 drives the fixed shaft 92 to rotate, and the fixed shaft 92 is rotated to drive the baffle plate 95 to move in a circle, and the raw materials in the storage bin 1 enter between two adjacent baffle plates 95, and then are pushed into the screening component 4 for screening operation by the movement of the baffle plate 95.

倾斜设置在所述出料组件9两侧的固定板2,所述固定板2的下端安装有支撑机构,两个所述固定板2之间安装有磁选组件3和筛选组件4,所述磁选组件3位于筛选组件4的上方;The fixed plates 2 are obliquely arranged on both sides of the discharging assembly 9, the lower end of the fixed plates 2 is installed with a supporting mechanism, and the magnetic separation assembly 3 and the screening assembly 4 are installed between the two fixed plates 2, and the magnetic separation assembly 3 is located above the screening assembly 4;

两个固定板2下端固定有连接板14,所述连接板14上安装有贴附式振动器13,所述支撑机构包括安装在固定板2的两端的支撑杆12,所述支撑杆12的上端与固定板2之间通过橡胶垫块连接,通过橡胶垫块的使用使固定板2具有一定缓冲空间,利用贴附式振动器13产生的振动力使固定板2能够出现小范围的抖动,再通过固定板2带动筛选组件4和磁选组件3进行振动,以增加筛选组件4及磁选组件3的筛选效率。A connecting plate 14 is fixed to the lower ends of the two fixed plates 2, and an attached vibrator 13 is installed on the connecting plate 14. The supporting mechanism includes support rods 12 installed at both ends of the fixed plates 2. The upper ends of the support rods 12 are connected to the fixed plates 2 via rubber pads. The use of rubber pads allows the fixed plates 2 to have a certain buffer space. The vibration force generated by the attached vibrator 13 is used to make the fixed plates 2 vibrate in a small range, and then the screening component 4 and the magnetic separation component 3 are driven to vibrate through the fixed plates 2 to increase the screening efficiency of the screening component 4 and the magnetic separation component 3.

所述磁选组件3包括第一传输带31以及用于带动第一传输带31移动的两个第一驱动杆32,所述第一传输带31的内部均匀分布有若干个电磁铁片,所述第一驱动杆32安装在两个固定板2之间,所述第一传输带31套接在两个第一驱动杆32的外部,其中一个所述第一驱动杆32通过第一电机驱动;利用电磁铁片的通电或断电来增加第一传输带31的磁性,筛选组件4在对储料仓1流出的原料筛选传输时,靠近筛选组件4一侧的第一传输带31内电磁铁片通电,而远离筛选组件4一侧的第一传输带31内的电磁铁片断电,利用磁性吸附原理吸附筛选组件4上的金属物质,当金属物质通过第一传输带31传输至远离筛选组件4的一侧时,利用收集组件7对金属物质进行收集。The magnetic separation component 3 includes a first conveyor belt 31 and two first driving rods 32 for driving the first conveyor belt 31 to move. A plurality of electromagnet sheets are evenly distributed inside the first conveyor belt 31. The first driving rod 32 is installed between the two fixed plates 2. The first conveyor belt 31 is sleeved on the outside of the two first driving rods 32, and one of the first driving rods 32 is driven by the first motor. The magnetism of the first conveyor belt 31 is increased by turning on or off the electromagnet sheets. When the screening component 4 screens and transmits the raw materials flowing out of the storage bin 1, the electromagnet sheets in the first conveyor belt 31 close to the side of the screening component 4 are energized, while the electromagnet sheets in the first conveyor belt 31 away from the side of the screening component 4 are de-energized. The metal substances on the screening component 4 are adsorbed by the magnetic adsorption principle. When the metal substances are transmitted to the side away from the screening component 4 through the first conveyor belt 31, the collecting component 7 is used to collect the metal substances.

位于在第一传输带31上表面且用于对金属物质收集的收集组件7,所述收集组件7的两端分别与固定板2连接;A collecting assembly 7 located on the upper surface of the first conveyor belt 31 and used for collecting metal substances, wherein both ends of the collecting assembly 7 are respectively connected to the fixing plate 2;

所述收集组件7包括安装在两个固定板2之间的收集箱71和位于第一传输带31上表面的导向板73,所述收集箱71的一端呈敞口设置,所述导向板73的相对两侧分别通过圆杆77与固定板2转动连接,所述导向板73一端设置有与第一传输带31上表面贴合的斜面,利用斜面以对第一传输带31表面吸附的金属物质进行刮除和导流,以使金属物质能够通过导向板73流入至收集箱71的内部收集,所述导向板73的另一端通过收集箱71的敞口延伸至收集箱71的内部,其中一个所述固定板2上安装有用于对收集箱71安装倾斜角度调节的角度调节机构76,通过角度调节机构76便于根据筛选出金属原料的颗粒大小调节导向板73的倾斜角度,使金属原料能够顺着导向板73流入收集箱71内,以对金属原料定向传输收集,防止金属原料在收集时出现渗漏现象;所述收集箱71的一侧连通有第一出料管72,所述第一出料管72的一侧开设有插孔74,所述插孔74内活动插接有挡板75,当挡板75位于插孔74内时将第一出料管72内腔堵塞,当挡板75远离第一出料管72时,收集箱71内收集的金属物质通过第一出料管72排出,提高对收集箱71内部收集的金属物质排出的便捷性。The collecting assembly 7 includes a collecting box 71 installed between the two fixed plates 2 and a guide plate 73 located on the upper surface of the first conveyor belt 31. One end of the collecting box 71 is open, and the opposite sides of the guide plate 73 are rotatably connected to the fixed plate 2 through round rods 77. One end of the guide plate 73 is provided with an inclined surface that fits the upper surface of the first conveyor belt 31. The inclined surface is used to scrape and guide the metal substances adsorbed on the surface of the first conveyor belt 31, so that the metal substances can flow into the interior of the collecting box 71 through the guide plate 73 for collection. The other end of the guide plate 73 extends to the interior of the collecting box 71 through the opening of the collecting box 71. An angle adjustment device for adjusting the inclination angle of the collecting box 71 is installed on one of the fixed plates 2. The angle adjustment mechanism 76 is used to adjust the inclination angle of the guide plate 73 according to the particle size of the screened metal raw materials, so that the metal raw materials can flow into the collection box 71 along the guide plate 73, so as to directional transmit and collect the metal raw materials and prevent the metal raw materials from leaking during collection; one side of the collection box 71 is connected to the first discharge pipe 72, and a socket 74 is provided on one side of the first discharge pipe 72. A baffle 75 is movably inserted in the socket 74. When the baffle 75 is located in the socket 74, the inner cavity of the first discharge pipe 72 is blocked. When the baffle 75 is away from the first discharge pipe 72, the metal material collected in the collection box 71 is discharged through the first discharge pipe 72, thereby improving the convenience of discharging the metal material collected in the collection box 71.

所述角度调节机构76包括两个分别固定在固定板2上的支撑板78,所述支撑板78上转动连接有连接杆762,其中一个所述连接杆762的一端固定有从动轮761,含有所述从动轮761的支撑板78上转动连接有套管765,所述套管765的内部滑动连接有内杆764,所述内杆764的一端固定有主动轮763,所述主动轮763和从动轮761的侧壁均等距设置有多个弧形的凸起,且所述主动轮763上的凸起和从动轮761上的凸起交错啮合设置,所述内杆764的外壁固定有限位块766,所述支撑板78上等距开设有多个供限位块766插入的限位孔769,所述套管765上设置有供限位块766移动让位的让位槽767,所述主动轮763的一端固定有供调节主动轮763转动的调节块768;The angle adjustment mechanism 76 includes two support plates 78 respectively fixed on the fixed plate 2, and the support plates 78 are rotatably connected with connecting rods 762, one end of which is fixed with a driven wheel 761, and the support plate 78 containing the driven wheel 761 is rotatably connected with a sleeve 765, the interior of the sleeve 765 is slidably connected with an inner rod 764, one end of the inner rod 764 is fixed with a driving wheel 763, and the driving wheel 763 and the driven wheel 761 are rotatably connected with each other. The side walls are evenly spaced with a plurality of arc-shaped protrusions, and the protrusions on the driving wheel 763 and the protrusions on the driven wheel 761 are staggered and meshed, the outer wall of the inner rod 764 is fixed with a limit block 766, the support plate 78 is evenly spaced with a plurality of limit holes 769 for inserting the limit blocks 766, the sleeve 765 is provided with a clearance groove 767 for the limit blocks 766 to move and make way, and one end of the driving wheel 763 is fixed with an adjustment block 768 for adjusting the rotation of the driving wheel 763;

在调节时,向远离支撑板78的一端外拉主动轮763,使限位块766远离让位槽和限位孔769,主动轮763在移动时始终与从动轮761上的凸起啮合,通过调节块768转动主动轮763,使主动齿轮带动从动轮761转动,从而使收集箱71以连接杆762为轴心进行转动,以对收集箱71的安装角度进行调整,又由于导向板73的一端与通过圆杆77与固定板2转动连接,导向板73的另一端位于收集箱71的内部,在收集箱71的安装角度发生变化时,导向板73也通过收集箱71敞口处的推动发生倾斜角度的改变,从而调节导向板73与收集箱71内壁之间的间隙,使金属原料通过该间隙进入收集箱71的内部,通过调节导向板73与收集箱71内壁之间的间隙,可对金属原料进行导流,从而针对不同金属原料的大小和多少,灵活调整,当金属原料大或量较多时,使间隙变大,收集箱71竖向倾斜较多,使金属原料快速掉落入收集箱71内,当金属原料小或量较少时,使间隙变小,收集箱71较为水平,使此类金属原料平缓掉落入收集箱71内,防止泄露,同时还可以防止收集箱71内收集的金属原料出现倒流现象。When adjusting, the driving wheel 763 is pulled outward toward the end away from the support plate 78, so that the limit block 766 is away from the yield groove and the limit hole 769. The driving wheel 763 is always engaged with the protrusion on the driven wheel 761 when moving. The driving wheel 763 is rotated by the adjustment block 768, so that the driving gear drives the driven wheel 761 to rotate, so that the collection box 71 is rotated around the connecting rod 762 as the axis to adjust the installation angle of the collection box 71. Since one end of the guide plate 73 is rotatably connected to the fixed plate 2 through the round rod 77, and the other end of the guide plate 73 is located inside the collection box 71, when the installation angle of the collection box 71 changes, the guide plate 73 is also tilted by the push of the open part of the collection box 71 The change in angle can adjust the gap between the guide plate 73 and the inner wall of the collection box 71, so that the metal raw materials can pass through the gap and enter the interior of the collection box 71. By adjusting the gap between the guide plate 73 and the inner wall of the collection box 71, the metal raw materials can be guided, so that flexible adjustments can be made according to the size and amount of different metal raw materials. When the metal raw materials are large or the amount is large, the gap becomes larger, and the collection box 71 is tilted vertically more, so that the metal raw materials fall into the collection box 71 quickly. When the metal raw materials are small or the amount is small, the gap becomes smaller, and the collection box 71 is more horizontal, so that such metal raw materials fall smoothly into the collection box 71 to prevent leakage. At the same time, it can also prevent the metal raw materials collected in the collection box 71 from flowing back.

所述筛选组件4包括呈网格状设置的第二传输带41以及用于带动第二传输带41移动的两个第二驱动杆42,两个所述第二驱动杆42转动连接在两个固定板2之间,且所述第二传输带41套接在两个第二驱动杆42的外部,其中一个所述第二驱动杆42通过第二电机驱动;通过网格状的第二传输带41对储料仓1内流出的原料进行筛选过滤,大颗粒原料通过第二传输带41传输至粉碎组件5进行粉碎,小颗粒的原料穿过第二传输带41落入导流机构43上,再通过输料组件6将小颗粒原料传输至球磨机内加工,有效缩短了球磨机对原料粉碎的时间,磁选机构用于对第二传输带41传输的大颗粒物质进行金属物质筛选,通过此方式达到对原料上料过程中的分级筛选,一定程度上提高了球磨机的加工效率。The screening component 4 includes a second conveyor belt 41 arranged in a grid shape and two second driving rods 42 for driving the second conveyor belt 41 to move, the two second driving rods 42 are rotatably connected between the two fixed plates 2, and the second conveyor belt 41 is sleeved on the outside of the two second driving rods 42, one of the second driving rods 42 is driven by a second motor; the raw materials flowing out of the storage bin 1 are screened and filtered by the grid-shaped second conveyor belt 41, and the large-particle raw materials are transmitted to the crushing component 5 for crushing through the second conveyor belt 41, and the small-particle raw materials pass through the second conveyor belt 41 and fall onto the guide mechanism 43, and then are transmitted to the ball mill for processing through the feeding component 6, which effectively shortens the time for the ball mill to crush the raw materials, and the magnetic separation mechanism is used to screen the metal substances of the large-particle substances transmitted by the second conveyor belt 41. In this way, the graded screening of the raw materials during the feeding process is achieved, which improves the processing efficiency of the ball mill to a certain extent.

安装在所述第二传输带41内侧的导流机构43,所述导流机构43的出口处设置有用于对导流机构43收集的原料自动传输至球磨机入口的输料组件6;A flow guide mechanism 43 installed on the inner side of the second conveyor belt 41, wherein a material conveying component 6 for automatically conveying the raw materials collected by the flow guide mechanism 43 to the inlet of the ball mill is provided at the outlet of the flow guide mechanism 43;

所述导流机构43包括位于两个第二驱动杆42之间的斜板431,所述斜板431安装在第二传输带41内侧,且所述斜板431的相对两侧与固定板2外壁固定,所述斜板431的一端固定有挡杆432,所述斜板431的另一端固定有斜杆433,所述斜杆433、斜板431、挡杆432与两个固定板2之间组成导流腔,所述导流腔的斜角处连通有第二出料管434,所述第二出料管434与输料组件6的入料口连通,在第二传输带41对原料输送时,小颗粒原料穿过第二传输带41上的网孔掉落至导流腔的内部,再利用导流腔的斜面将小颗粒原料通过第二出料管434传输至输料组件6内,再利用输料组件6对球磨机进行自动上料,不需额外占用人员看守,节省人员使用量。The guide mechanism 43 includes an inclined plate 431 located between the two second driving rods 42, the inclined plate 431 is installed on the inner side of the second conveyor belt 41, and the opposite sides of the inclined plate 431 are fixed to the outer wall of the fixed plate 2, one end of the inclined plate 431 is fixed with a baffle rod 432, and the other end of the inclined plate 431 is fixed with an inclined rod 433, and the inclined rod 433, the inclined plate 431, the baffle rod 432 and the two fixed plates 2 form a guide cavity, and the oblique angle of the guide cavity is connected to a second discharge pipe 434, and the second discharge pipe 434 is connected to the feed port of the feed assembly 6. When the second conveyor belt 41 transports the raw materials, the small particle raw materials pass through the mesh on the second conveyor belt 41 and fall into the inside of the guide cavity, and then the inclined surface of the guide cavity is used to transport the small particle raw materials through the second discharge pipe 434 to the feed assembly 6, and then the feed assembly 6 is used to automatically load the ball mill, without the need for additional personnel to guard, thus saving personnel usage.

所述输料组件6包括上料绞龙62和用于对上料绞龙62倾斜支撑的第二支杆63,所述上料绞龙62的一端设置有第二进料斗61,所述第二进料斗61位于第二出料管434出口的正下方,所述上料绞龙62的另一端设置有与球磨机入料口连接的导流管64,导流管64设置为弧形管或L形弯管,上料绞龙62是通过螺旋叶片的旋转来推动物料沿机壳向前运动实现输送,为现有技术,在此不再详细叙述。The feeding assembly 6 includes a feeding auger 62 and a second support rod 63 for obliquely supporting the feeding auger 62. A second feed hopper 61 is provided at one end of the feeding auger 62. The second feed hopper 61 is located directly below the outlet of the second discharge pipe 434. The other end of the feeding auger 62 is provided with a guide pipe 64 connected to the inlet of the ball mill. The guide pipe 64 is configured as an arc pipe or an L-shaped bend pipe. The feeding auger 62 realizes transportation by pushing the material forward along the casing through the rotation of the spiral blades. This is a prior art and will not be described in detail here.

所述第一传输带31的安装方向与第二传输带41的安装方向不平行,且所述第一传输带31与第二传输带41之间的夹角在15-30°;如图2所示,靠近储料仓1处的第一传输带31与第二传输带41之间的距离小,使储料仓1内的原料先通过出料组件9进入第二传输带41上后,缩小第一传输带31与第二传输带41之间的距离有助于使第一传输带31内的电磁铁片更近距离的吸附金属物质,远离储料仓1处的第一传输带31与第二传输带41之间的距离大,使第一传输带31上吸附的金属物质逐渐远离第二传输带41,以便于对第二传输带41上传输的大颗粒物质进行金属除杂。The installation direction of the first conveyor belt 31 is not parallel to the installation direction of the second conveyor belt 41, and the angle between the first conveyor belt 31 and the second conveyor belt 41 is 15-30°; as shown in Figure 2, the distance between the first conveyor belt 31 and the second conveyor belt 41 near the storage bin 1 is small, so that the raw materials in the storage bin 1 first pass through the discharging component 9 and enter the second conveyor belt 41. Then, shortening the distance between the first conveyor belt 31 and the second conveyor belt 41 helps to make the electromagnet sheet in the first conveyor belt 31 adsorb metal substances at a closer distance, and the distance between the first conveyor belt 31 and the second conveyor belt 41 away from the storage bin 1 is large, so that the metal substances adsorbed on the first conveyor belt 31 gradually move away from the second conveyor belt 41, so as to facilitate metal impurity removal of large particle substances transmitted on the second conveyor belt 41.

安装在固定板2一端的粉碎组件5,所述第二传输带41的一端设置有与粉碎组件5连通的引流机构,所述粉碎组件5的一侧连通有与储料仓1连通的回收组件8。A crushing assembly 5 is installed at one end of the fixed plate 2, and one end of the second conveyor belt 41 is provided with a drainage mechanism connected to the crushing assembly 5, and one side of the crushing assembly 5 is connected to a recovery assembly 8 connected to the storage bin 1.

所述引流机构包括呈漏斗形设置的下料管11以及位于两个固定板2之间的限位板10,所述限位板10固定在第一传输带31和第二传输带41之间的固定板2远离储料仓1一端,所述下料管11安装在位于第二传输带41下方固定板2上,且所述下料管11的下端延伸至粉碎箱52的内部,所述第二传输带41与限位板10存在间隙,第二传输带41上的物料通过限位板10与第二传输带41之间的间隙掉落至下料管11内,再通过下料管11引流至粉碎组件5内进行破碎处理。The drainage mechanism includes a feed pipe 11 arranged in a funnel shape and a limit plate 10 located between two fixed plates 2. The limit plate 10 is fixed to the fixed plate 2 between the first conveyor belt 31 and the second conveyor belt 41 at one end away from the storage bin 1. The feed pipe 11 is installed on the fixed plate 2 located below the second conveyor belt 41, and the lower end of the feed pipe 11 extends to the interior of the crushing box 52. There is a gap between the second conveyor belt 41 and the limit plate 10. The material on the second conveyor belt 41 falls into the feed pipe 11 through the gap between the limit plate 10 and the second conveyor belt 41, and then is drained to the crushing assembly 5 through the feed pipe 11 for crushing.

所述粉碎组件5包括粉碎箱52以及安装在粉碎箱52内部的两个破碎辊55,所述破碎辊55的两端通过连接轴56与粉碎箱52内壁转动连接,所述破碎辊55的一端通过驱动机构54驱动,所述粉碎箱52的上端设置有与引流机构对接的第一进料斗51,所述粉碎箱52的下端连通有第三出料管53,驱动机构54可采用驱动电机直接驱动,也可在连接轴56的一端安装传动齿轮,将两个破碎辊55上的传动齿轮啮合,再使用驱动电机对其中一个连接轴56驱动,通过驱动机构54带动两个破碎辊55相对方向转动,大颗粒原料通过引流机构进入粉碎箱52内,并从两个破碎辊55之间穿过,以对大颗粒原料进行破碎处理,破碎后的原料通过第三出料管53进入回收组件8将破碎后的原料传输至储料仓1进行循环上料使用。The crushing assembly 5 includes a crushing box 52 and two crushing rollers 55 installed inside the crushing box 52. Both ends of the crushing rollers 55 are rotatably connected to the inner wall of the crushing box 52 through a connecting shaft 56. One end of the crushing roller 55 is driven by a driving mechanism 54. The upper end of the crushing box 52 is provided with a first feeding hopper 51 connected to the drainage mechanism. The lower end of the crushing box 52 is connected with a third discharge pipe 53. The driving mechanism 54 can be directly driven by a driving motor, or a transmission gear can be installed at one end of the connecting shaft 56 to mesh the transmission gears on the two crushing rollers 55. Then, the driving motor is used to drive one of the connecting shafts 56. The two crushing rollers 55 are driven to rotate in relative directions through the driving mechanism 54. Large particle raw materials enter the crushing box 52 through the drainage mechanism and pass between the two crushing rollers 55 to crush the large particle raw materials. The crushed raw materials enter the recovery assembly 8 through the third discharge pipe 53 to transfer the crushed raw materials to the storage bin 1 for cyclic feeding and use.

所述回收组件8包括回收绞龙和用于对回收绞龙81倾斜安装支撑的第一支杆83,所述第三出料管53的一端与回收绞龙81的一端连通,所述第三出料管53呈倾斜设置,所述回收绞龙81的另一端设置有连接至储料仓1内部的排料管82,回收绞龙81是通过螺旋叶片的旋转来推动物料沿机壳向前运动实现输送,破碎后的原料通过排料管82进入回收绞龙的内部再通过回收绞龙81将原料传输至储料仓1的内部使用。The recovery component 8 includes a recovery auger and a first support rod 83 for supporting the recovery auger 81 at an inclined installation. One end of the third discharge pipe 53 is connected to one end of the recovery auger 81. The third discharge pipe 53 is arranged at an inclined position. The other end of the recovery auger 81 is provided with a discharge pipe 82 connected to the interior of the storage bin 1. The recovery auger 81 promotes the material to move forward along the casing to achieve transportation through the rotation of the spiral blades. The crushed raw materials enter the interior of the recovery auger through the discharge pipe 82 and then are transferred to the interior of the storage bin 1 for use through the recovery auger 81.

在对球磨机自动上料时,先将原料储存至储料仓1内,利用第三电机94带动固定轴92转动,使固定轴92带动多个挡料板95进行圆周移动,以对第二传输带41进行定量自动上料,提高第二传输带41对原料传输的均匀性,通过第二传输带41对原料进行筛选,大颗粒通过第二传输带41传输至粉碎箱52内进行破碎,然后再通过回收组件8将破碎后的原料再次传输至储料仓1内进行回收使用,小颗粒原料通过导流机构43进入输料组件6上,利用输料组件6传输至球磨机内,使进入球磨机内的原料均为小颗粒,大大缩短了球磨机的破碎时间,在筛选的同时第二传输带41上金属原料通过第一传输带31内的电磁铁片吸附,第一传输带31上吸附的金属物质通过收集组件7进行收集,以起到对第二传输带41上传输的原料进行金属物质除杂的效果,通过此设备使球磨机在工作前即对原料进行自动分级处理,且不需要占用人员看守,提高了对球磨机上料的自动化。When the ball mill is automatically fed, the raw materials are first stored in the storage bin 1, and the fixed shaft 92 is driven to rotate by the third motor 94, so that the fixed shaft 92 drives the plurality of baffle plates 95 to move in a circular motion, so as to automatically and quantitatively feed the second conveyor belt 41, thereby improving the uniformity of the second conveyor belt 41 in conveying the raw materials. The raw materials are screened by the second conveyor belt 41, and the large particles are transmitted to the crushing box 52 through the second conveyor belt 41 for crushing, and then the crushed raw materials are transmitted to the storage bin 1 again for recycling through the recovery component 8, and the small particles of raw materials enter the conveyor belt 43 through the guide mechanism 43. The material component 6 is used to transmit the material to the ball mill, so that the raw materials entering the ball mill are all small particles, which greatly shortens the crushing time of the ball mill. While screening, the metal raw materials on the second conveyor belt 41 are adsorbed by the electromagnet sheet in the first conveyor belt 31, and the metal substances adsorbed on the first conveyor belt 31 are collected by the collecting component 7, so as to achieve the effect of removing metal impurities from the raw materials transmitted on the second conveyor belt 41. Through this equipment, the ball mill can automatically grade the raw materials before working, and does not need to occupy personnel to guard, thereby improving the automation of feeding the ball mill.

尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1.一种用于球磨机的自动分级上料装置,其特征在于:包括:储料仓(1),所述储料仓(1)的一侧开设有出料口,所述出料口处安装有用于限制原料流出速率的出料组件(9);1. An automatic grading feeding device for a ball mill, characterized in that it comprises: a storage bin (1), a discharge port is provided on one side of the storage bin (1), and a discharge assembly (9) for limiting the outflow rate of raw materials is installed at the discharge port; 倾斜设置在所述出料组件(9)两侧的固定板(2),所述固定板(2)的下端安装有支撑机构,两个所述固定板(2)之间安装有磁选组件(3)和筛选组件(4),所述磁选组件(3)位于筛选组件(4)的上方;A fixed plate (2) is obliquely arranged on both sides of the discharge assembly (9), a support mechanism is installed at the lower end of the fixed plate (2), a magnetic separation assembly (3) and a screening assembly (4) are installed between the two fixed plates (2), and the magnetic separation assembly (3) is located above the screening assembly (4); 所述磁选组件(3)包括第一传输带(31)以及用于带动第一传输带(31)移动的两个第一驱动杆(32),所述第一传输带(31)的内部均匀分布有若干个电磁铁片,所述第一驱动杆(32)安装在两个固定板(2)之间,所述第一传输带(31)套接在两个第一驱动杆(32)的外部,其中一个所述第一驱动杆(32)通过第一电机驱动;The magnetic separation component (3) comprises a first conveyor belt (31) and two first driving rods (32) for driving the first conveyor belt (31) to move, a plurality of electromagnet sheets are evenly distributed inside the first conveyor belt (31), the first driving rods (32) are installed between two fixed plates (2), the first conveyor belt (31) is sleeved on the outside of the two first driving rods (32), and one of the first driving rods (32) is driven by a first motor; 位于在第一传输带(31)上表面且用于对金属物质收集的收集组件(7),所述收集组件(7)的两端分别与固定板(2)连接;A collecting component (7) located on the upper surface of the first conveyor belt (31) and used for collecting metal substances, wherein both ends of the collecting component (7) are respectively connected to the fixing plate (2); 所述筛选组件(4)包括呈网格状设置的第二传输带(41)以及用于带动第二传输带(41)移动的两个第二驱动杆(42),两个所述第二驱动杆(42)转动连接在两个固定板(2)之间,且所述第二传输带(41)套接在两个第二驱动杆(42)的外部,其中一个所述第二驱动杆(42)通过第二电机驱动;The screening assembly (4) comprises a second conveyor belt (41) arranged in a grid shape and two second driving rods (42) for driving the second conveyor belt (41) to move, the two second driving rods (42) are rotatably connected between the two fixed plates (2), and the second conveyor belt (41) is sleeved on the outside of the two second driving rods (42), and one of the second driving rods (42) is driven by a second motor; 安装在所述第二传输带(41)内侧的导流机构(43),所述导流机构(43)的出口处设置有用于对导流机构(43)收集的原料自动传输至球磨机入口的输料组件(6);A flow guiding mechanism (43) installed on the inner side of the second conveyor belt (41), wherein a material conveying component (6) is provided at the outlet of the flow guiding mechanism (43) for automatically conveying the raw materials collected by the flow guiding mechanism (43) to the inlet of the ball mill; 所述第一传输带(31)的安装方向与第二传输带(41)的安装方向不平行,且所述第一传输带(31)与第二传输带(41)之间的夹角在15-30°;The installation direction of the first conveyor belt (31) is not parallel to the installation direction of the second conveyor belt (41), and the angle between the first conveyor belt (31) and the second conveyor belt (41) is 15-30°; 安装在固定板(2)一端的粉碎组件(5),所述第二传输带(41)的一端设置有与粉碎组件(5)连通的引流机构,所述粉碎组件(5)的一侧连通有与储料仓(1)连通的回收组件(8)。A crushing assembly (5) is mounted on one end of the fixed plate (2); one end of the second conveyor belt (41) is provided with a drainage mechanism connected to the crushing assembly (5); one side of the crushing assembly (5) is connected to a recovery assembly (8) connected to the storage bin (1). 2.根据权利要求1所述的一种用于球磨机的自动分级上料装置,其特征在于:所述出料组件(9)包括固定在出料口处的固定座(91),所述固定座(91)的内部转动连接有转动轴(93),所述转动轴(93)的外部套接固定有固定轴(92),所述固定轴(92)的外壁等角度设置有多个挡料板(95),所述转动轴(93)的一端安装有第三电机(94)。2. An automatic grading and feeding device for a ball mill according to claim 1, characterized in that: the discharge assembly (9) includes a fixed seat (91) fixed at the discharge port, the fixed seat (91) is internally rotatably connected to a rotating shaft (93), the rotating shaft (93) is externally sleeved and fixed with a fixed shaft (92), the outer wall of the fixed shaft (92) is provided with a plurality of baffle plates (95) at equal angles, and a third motor (94) is installed at one end of the rotating shaft (93). 3.根据权利要求2所述的一种用于球磨机的自动分级上料装置,其特征在于:两个固定板(2)下端固定有连接板(14),所述连接板(14)上安装有贴附式振动器(13)。3. An automatic grading and feeding device for a ball mill according to claim 2, characterized in that: a connecting plate (14) is fixed to the lower ends of the two fixed plates (2), and an attached vibrator (13) is installed on the connecting plate (14). 4.根据权利要求3所述的一种用于球磨机的自动分级上料装置,其特征在于:所述支撑机构包括安装在固定板(2)的两端的支撑杆(12),所述支撑杆(12)的上端与固定板(2)之间通过橡胶垫块连接。4. An automatic grading and feeding device for a ball mill according to claim 3, characterized in that: the supporting mechanism includes supporting rods (12) installed at both ends of the fixed plate (2), and the upper ends of the supporting rods (12) are connected to the fixed plate (2) through rubber pads. 5.根据权利要求4所述的一种用于球磨机的自动分级上料装置,其特征在于:所述收集组件(7)包括安装在两个固定板(2)之间的收集箱(71)和位于第一传输带(31)上表面的导向板(73),所述收集箱(71)的一端呈敞口设置,所述导向板(73)的相对两侧分别通过圆杆(77)与固定板(2)转动连接,所述导向板(73)一端设置有与第一传输带(31)上表面贴合的斜面,所述导向板(73)的另一端通过收集箱(71)的敞口延伸至收集箱(71)的内部,其中一个所述固定板(2)上安装有用于对收集箱(71)安装倾斜角度调节的角度调节机构(76),所述收集箱(71)的一侧连通有第一出料管(72)。5. An automatic grading and feeding device for a ball mill according to claim 4, characterized in that: the collecting assembly (7) includes a collecting box (71) installed between two fixed plates (2) and a guide plate (73) located on the upper surface of the first conveyor belt (31), one end of the collecting box (71) is open, and the opposite sides of the guide plate (73) are rotatably connected to the fixed plate (2) through round rods (77), one end of the guide plate (73) is provided with an inclined surface that fits the upper surface of the first conveyor belt (31), and the other end of the guide plate (73) extends through the opening of the collecting box (71) to the interior of the collecting box (71), one of the fixed plates (2) is installed with an angle adjustment mechanism (76) for adjusting the inclination angle of the collecting box (71), and one side of the collecting box (71) is connected to the first discharge pipe (72). 6.根据权利要求5所述的一种用于球磨机的自动分级上料装置,其特征在于:所述角度调节机构(76)包括两个分别固定在固定板(2)上的支撑板(78),所述支撑板(78)上转动连接有连接杆(762),其中一个所述连接杆(762)的一端固定有从动轮(761),含有所述从动轮(761)的支撑板(78)上转动连接有套管(765),所述套管(765)的内部滑动连接有内杆(764),所述内杆(764)的一端固定有主动轮(763),所述主动轮(763)和从动轮(761)的侧壁均等距设置有多个弧形的凸起,且所述主动轮(763)上的凸起和从动轮(761)上的凸起交错啮合设置,所述内杆(764)的外壁固定有限位块(766),所述支撑板(78)上等距开设有多个供限位块(766)插入的限位孔(769),所述套管(765)上设置有供限位块(766)移动让位的让位槽(767),所述主动轮(763)的一端固定有供调节主动轮(763)转动的调节块(768)。6. An automatic grading and feeding device for a ball mill according to claim 5, characterized in that: the angle adjustment mechanism (76) comprises two support plates (78) respectively fixed on the fixed plate (2), the support plates (78) are rotatably connected with connecting rods (762), one end of one of the connecting rods (762) is fixed with a driven wheel (761), the support plate (78) containing the driven wheel (761) is rotatably connected with a sleeve (765), the interior of the sleeve (765) is slidably connected with an inner rod (764), one end of the inner rod (764) is fixed with a driving wheel (763), The side walls of the driving wheel (763) and the driven wheel (761) are both equidistantly provided with a plurality of arc-shaped protrusions, and the protrusions on the driving wheel (763) and the protrusions on the driven wheel (761) are arranged in a staggered meshing manner. A limiting block (766) is fixed to the outer wall of the inner rod (764). A plurality of limiting holes (769) for inserting the limiting blocks (766) are equidistantly provided on the support plate (78). A giving way groove (767) for the limiting blocks (766) to move and give way is provided on the sleeve (765). An adjusting block (768) for adjusting the rotation of the driving wheel (763) is fixed to one end of the driving wheel (763). 7.根据权利要求6所述的一种用于球磨机的自动分级上料装置,其特征在于:所述导流机构(43)包括位于两个第二驱动杆(42)之间的斜板(431),所述斜板(431)安装在第二传输带(41)内侧,且所述斜板(431)的相对两侧与固定板(2)外壁固定,所述斜板(431)的一端固定有挡杆(432),所述斜板(431)的另一端固定有斜杆(433),所述斜杆(433)、斜板(431)、挡杆(432)与两个固定板(2)之间组成导流腔,所述导流腔的斜角处连通有第二出料管(434),所述第二出料管(434)与输料组件(6)的入料口连通。7. An automatic grading and feeding device for a ball mill according to claim 6, characterized in that: the guide mechanism (43) includes an inclined plate (431) located between the two second driving rods (42), the inclined plate (431) is installed on the inner side of the second conveyor belt (41), and the opposite sides of the inclined plate (431) are fixed to the outer wall of the fixed plate (2), one end of the inclined plate (431) is fixed with a blocking rod (432), and the other end of the inclined plate (431) is fixed with an inclined rod (433), the inclined rod (433), the inclined plate (431), the blocking rod (432) and the two fixed plates (2) form a guide cavity, and the second discharge pipe (434) is connected to the oblique angle of the guide cavity, and the second discharge pipe (434) is connected to the feed inlet of the feeding assembly (6). 8.根据权利要求7所述的一种用于球磨机的自动分级上料装置,其特征在于:所述输料组件(6)包括上料绞龙(62)和用于对上料绞龙(62)倾斜支撑的第二支杆(63),所述上料绞龙(62)的一端设置有第二进料斗(61),所述第二进料斗(61)位于第二出料管(434)出口的正下方,所述上料绞龙(62)的另一端设置有与球磨机入料口连接的导流管(64)。8. An automatic grading feeding device for a ball mill according to claim 7, characterized in that: the feeding assembly (6) includes a feeding auger (62) and a second support rod (63) for obliquely supporting the feeding auger (62), a second feed hopper (61) is provided at one end of the feeding auger (62), and the second feed hopper (61) is located directly below the outlet of the second discharge pipe (434), and the other end of the feeding auger (62) is provided with a guide pipe (64) connected to the inlet of the ball mill. 9.根据权利要求8所述的一种用于球磨机的自动分级上料装置,其特征在于:所述引流机构包括呈漏斗形设置的下料管(11)以及位于两个固定板(2)之间的限位板(10),所述限位板(10)固定在第一传输带(31)和第二传输带(41)之间的固定板(2)远离储料仓(1)一端,所述下料管(11)安装在位于第二传输带(41)下方固定板(2)上,且所述下料管(11)的下端延伸至粉碎箱(52)的内部,所述第二传输带(41)与限位板(10)存在间隙。9. An automatic grading and feeding device for a ball mill according to claim 8, characterized in that: the drainage mechanism includes a feed pipe (11) arranged in a funnel shape and a limit plate (10) located between two fixed plates (2), the limit plate (10) is fixed to the fixed plate (2) between the first conveyor belt (31) and the second conveyor belt (41) away from one end of the storage bin (1), the feed pipe (11) is installed on the fixed plate (2) located below the second conveyor belt (41), and the lower end of the feed pipe (11) extends to the interior of the crushing box (52), and there is a gap between the second conveyor belt (41) and the limit plate (10). 10.根据权利要求9所述的一种用于球磨机的自动分级上料装置,其特征在于:所述粉碎组件(5)包括粉碎箱(52)以及安装在粉碎箱(52)内部的两个破碎辊(55),所述破碎辊(55)的两端通过连接轴(56)与粉碎箱(52)内壁转动连接,所述破碎辊(55)的一端通过驱动机构(54)驱动,所述粉碎箱(52)的上端设置有与引流机构对接的第一进料斗(51),所述粉碎箱(52)的下端连通有第三出料管(53);所述回收组件(8)包括回收绞龙和用于对回收绞龙(81)倾斜安装支撑的第一支杆(83),所述第三出料管(53)的一端与回收绞龙(81)的一端连通,所述回收绞龙(81)的另一端设置有连接至储料仓(1)内部的排料管(82)。10. An automatic grading and feeding device for a ball mill according to claim 9, characterized in that: the crushing component (5) includes a crushing box (52) and two crushing rollers (55) installed inside the crushing box (52), both ends of the crushing rollers (55) are rotatably connected to the inner wall of the crushing box (52) through a connecting shaft (56), one end of the crushing roller (55) is driven by a driving mechanism (54), the upper end of the crushing box (52) is provided with a first feeding hopper (51) connected to a drainage mechanism, and the lower end of the crushing box (52) is connected to a third discharge pipe (53); the recovery component (8) includes a recovery auger and a first support rod (83) for supporting the recovery auger (81) to be inclined, one end of the third discharge pipe (53) is connected to one end of the recovery auger (81), and the other end of the recovery auger (81) is provided with a discharge pipe (82) connected to the inside of the storage bin (1).
CN202410736738.8A 2024-06-07 2024-06-07 An automatic grading feeding device for ball mill Active CN118454824B (en)

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* Cited by examiner, † Cited by third party
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US20130026267A1 (en) * 2011-07-25 2013-01-31 Gi-Young Roh Movable metal separator
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