CN118452585B - A production process for down jackets - Google Patents
A production process for down jackets Download PDFInfo
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- CN118452585B CN118452585B CN202410898015.8A CN202410898015A CN118452585B CN 118452585 B CN118452585 B CN 118452585B CN 202410898015 A CN202410898015 A CN 202410898015A CN 118452585 B CN118452585 B CN 118452585B
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- guide block
- filling
- clamping plate
- plate
- jacket
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000011084 recovery Methods 0.000 claims abstract description 8
- 238000004064 recycling Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000011229 interlayer Substances 0.000 claims description 31
- 238000003860 storage Methods 0.000 claims description 23
- 230000008093 supporting effect Effects 0.000 claims description 20
- 239000011521 glass Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims 1
- 238000005429 filling process Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a production process of a down jacket, which relates to the technical field of down jacket production and aims to solve the technical problems of poor down filling quality, waste of down materials and increased production cost of jacket products caused by easy down running in the down filling process, the process is realized based on a down jacket down filling device which comprises a down filling machine main body, an alignment mechanism, a clamping mechanism and a recovery mechanism, the aligning mechanism comprises a lower guide block and an upper guide block, a down filling pipe is arranged between the lower guide block and the upper guide block, the clamping mechanism comprises a lower clamping plate, an upper clamping plate and a plurality of hydraulic cylinders, the output ends of the hydraulic cylinders are connected with telescopic rods, the bottoms of the telescopic rods are connected with the top surface of the upper clamping plate, the recycling mechanism comprises a down suction opening, a fan is arranged below the down suction opening, and the output end of the fan is connected with a down collecting box. The invention has the advantages of reducing the velvet running phenomenon in the velvet filling process, improving the velvet filling effect of the clothing sleeve product, reducing the waste of down and reducing the production cost.
Description
Technical Field
The invention relates to the technical field of down jacket production, in particular to a down jacket production process.
Background
The down jacket production down filling refers to the process of filling down into the down jacket, and is an important link in the down jacket production, and the thermal insulation performance and quality of the down jacket are directly affected;
When filling down, the down and the products to be filled, such as a clothing item, are prepared, then the down is uniformly filled into each part by disassembling the quilting line of the clothing item, and then the quilting line is sewn, and in the down filling process, the down filling amount is controlled carefully so as to ensure the warm keeping effect and comfort of the products.
When the existing down filling machine is used for filling down, a worker usually uses hands to sleeve the clothing sleeve product on the down filling pipe, then holds the clothing sleeve product tightly to fill down, after long-time work, the fatigue feeling of the hand of the worker is enhanced, the leakage is easy to occur when the worker holds the clothing sleeve product, the down is easy to run, the clothing sleeve product is not fully filled, the down filling quality of the clothing sleeve product is affected, and meanwhile, the clothing sleeve product runs down and the down filling pipe leaks down, so that the production environment is reduced, the down is inconvenient to clean, waste is caused, and the production cost is increased. In view of this, we propose a production process of down jackets.
Disclosure of Invention
The invention aims to provide a production process of a down jacket, which aims to solve the technical problems that down filling quality of jacket products is poor, down materials are wasted and production cost is increased due to easy down running in the down filling process.
In order to solve the technical problems, the invention provides a production process of a down jacket, which is realized based on a down jacket down filling device, wherein the down jacket down filling device comprises a down filling machine main body, an alignment mechanism, a clamping mechanism and a recovery mechanism;
the down filling machine comprises a down filling machine body, a down filling pipe and a down filling machine, wherein a down storage bin, an input motor and an output motor are arranged inside the down filling machine body;
the alignment mechanism comprises an operation table top, the top surface of the operation table top is connected with a back plate, the side wall of the back plate is connected with a lower guide block and an upper guide block, the lower guide block is provided with a square hole I from top to bottom, and the upper guide block is provided with a square hole II from top to bottom;
the down guide block and the upper guide block are provided with the down filling pipe, a down interlayer channel is formed between the down guide block and the down filling pipe, and an upper interlayer channel is formed between the upper guide block and the down filling pipe;
the clamping mechanism comprises a lower clamping plate arranged in the first square hole and an upper clamping plate arranged in the second square hole, a plurality of fixing plates are arranged above the upper guide blocks, the top surfaces of the fixing plates are connected with a plurality of supporting columns and positioning plates, the top surfaces of the supporting columns are connected with a top plate, a hydraulic cylinder is arranged above the top plate, the output end of the hydraulic cylinder is connected with a telescopic rod, the telescopic rod penetrates through the positioning plates, the bottom of the telescopic rod is connected with the top surface of the upper clamping plate, and the lower part of the lower clamping plate is provided with the same structure as the upper part of the upper clamping plate;
The recycling mechanism comprises a velvet absorbing port, a fan is arranged below the velvet absorbing port, and the output end of the fan is connected with a velvet collecting box;
the production process of the down jacket comprises the following steps:
S1, storing down, namely, sucking the down accumulated in an external concentrated way into a down storage bin through a down sucking pipe by working of an input motor;
S2, aligning the clothes sleeves, opening the down filling openings of the clothes sleeve products, enabling the upper interlayers of the clothes sleeve products to slide into the upper interlayer channels through the upper guide blocks, enabling the lower interlayers of the clothes sleeve products to slide into the lower interlayer channels through the lower guide blocks, and enabling the down filling pipes to enter the clothes sleeve products;
S3, clamping and fixing, namely, driving the telescopic rod to move downwards through starting the hydraulic cylinder, further enabling the upper clamping plate to move downwards, simultaneously starting the hydraulic cylinder below the lower clamping plate, enabling the lower clamping plate to move upwards, and clamping and fixing the clothing sleeve product on the circumferential outer wall of the down filling pipe through the lower clamping plate and the upper clamping plate;
S4, filling down into the jacket by using an output motor, spraying down in the down storage bin into the jacket product through a down filling pipe, driving the upper clamping plate to move upwards by using the upper and lower hydraulic cylinders after finishing down filling, and further taking out the jacket product after down filling;
s5, recovering the running velvet, sucking the running velvet above the velvet suction opening into a velvet collecting box through the work of a fan, and collecting and processing the running velvet.
Preferably, the down filling machine is characterized in that a box door is arranged on the side wall of the main body of the down filling machine, a down storage bin is arranged on the inner side wall of the box door, and transparent glass is arranged on the box door.
Preferably, a circular hole is formed in the side wall of the backboard, and the down filling pipe penetrates through the circular hole of the backboard.
Preferably, the bottom surface of the upper guide block is a circular arc curved surface, a semicircular groove matched with the shape of the down filling pipe is formed in the bottom surface of the upper guide block, and the lower guide block and the upper guide block are in symmetrical shapes with the same structure.
Preferably, the operation mesa bottom surface is connected with a plurality of post legs, post leg lateral wall is connected with the backup pad, the backup pad top is connected with the support frame, the support frame top is provided with the pneumatic cylinder.
Preferably, the upper clamping plate is of a plate-shaped structure, semicircular grooves matched with the outer wall of the circumference of the down filling pipe are formed in the bottom of the upper clamping plate, and the lower clamping plate is identical in structure and symmetrically arranged with the upper clamping plate.
Preferably, the bottom surface of the operating table is connected with the top surface of the velvet collecting box, and the side wall of the supporting plate is connected with the side wall of the velvet collecting box.
Preferably, the bottom of the velvet collecting box is provided with a plurality of supporting legs, the side wall of the velvet collecting box is provided with an air outlet plate, and the air outlet plate is of a net structure.
Preferably, the side wall of the velvet collecting box is provided with a side baffle and a side door, and transparent glass is arranged on the side door.
Preferably, the down suction port is in a strip-shaped groove structure, and the bottom of the down suction port is connected with the air inlet of the fan through a pipeline.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the down filling machine, the external down is sucked into the down storage bin in the main body of the down filling machine through the down sucking pipe and discharged through the down filling pipe, down filling is carried out on the clothing sleeve product, the designed lower guide block and the upper guide block are matched with the down filling pipe to form the lower interlayer channel and the upper interlayer channel, the lower interlayer of the clothing sleeve product slides into the lower interlayer channel through the lower guide block, the upper interlayer of the clothing sleeve product slides into the upper interlayer channel through the upper guide block, the down filling opening of the clothing sleeve product is favorably, more accurately and effectively sleeved into the down filling pipe, the lower clamping plate and the upper clamping plate of the clamping mechanism are utilized to clamp and fix the clothing sleeve product on the circumferential outer wall of the down filling pipe, the down filling phenomenon in the down filling process is favorably reduced, the down filling effect of the clothing sleeve product is improved, the down waste is reduced, the production cost is reduced, and the problems that the down filling quality of the clothing sleeve product is poor, the down filling material is wasted and the production cost is increased in the down filling process are solved.
2. According to the invention, when the garment sleeve product is sleeved into the down filling pipe, the garment sleeve product can be guided into the interlayer channel by the arc curved surfaces of the lower guide block and the upper guide block, so that the accuracy and efficiency of sleeving the garment sleeve product into the down filling pipe are improved, the down filling is more convenient and faster, and the problem of slower efficiency of sleeving the garment sleeve product into the down filling pipe is further solved.
3. The invention also designs the recovery mechanism, the down sucking port of the recovery mechanism is arranged below the down filling pipe outlet, and the down sucking port is used for sucking down running near the down filling pipe and the down filling port of the clothing product by utilizing the operation of the fan, and the down sucking port is concentrated and stored in the down collecting box, and the storage amount of the down inside is observed through transparent glass on the side door, so that the concentrated cleaning, the recovery and the use of the down are convenient, the down waste is reduced, the production cost is reduced, the production environment is improved, and the problems of down material waste caused by the down running phenomenon in the down filling process and the production cost increase are further solved
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the main structure of the down filling machine of the present invention;
FIG. 3 is a schematic view of an alignment mechanism mounting structure of the present invention;
FIG. 4 is a schematic view showing the separation of the guide block and the clamping plate according to the present invention;
FIG. 5 is a schematic view of a clamping mechanism according to the present invention;
FIG. 6 is a schematic diagram of the upper structure of the clamping mechanism of the present invention;
FIG. 7 is a schematic diagram of the structure of an upper guide block according to the present invention;
FIG. 8 is a schematic view of a recycling mechanism according to the present invention;
FIG. 9 is a schematic view of the structure of the air outlet plate of the present invention;
Fig. 10 is a schematic view of the structure of the nap-absorbing mouth of the present invention.
The reference numerals in the figures illustrate:
1. a down filling machine main body; 2, an alignment mechanism, 3, a clamping mechanism, 4, a recovery mechanism;
101. the down storage bin comprises a down storage bin, 102, a down suction pipe, 103, a down filling pipe, 104 and a box door;
201. The device comprises an operation table top, a back plate, a lower guide block, an upper guide block, a square hole I, a square hole II and a square hole II, wherein the operation table top is 202, the back plate is 203;
301. lower clamping plate 302, upper clamping plate 303, fixing plate 304, supporting column 305, top plate 306, hydraulic cylinder 307, telescopic rod 308, positioning plate 309, supporting frame 310, supporting plate 311 and column leg;
401. A down suction port; 402, fans, 403, a velvet collecting box, 404, supporting legs, 405, an air outlet plate, 406, side baffles, 407 and a side door.
Detailed Description
In order to facilitate the understanding of the technical scheme of the present invention by those skilled in the art, the technical scheme of the present invention will be further described with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 10, the present invention provides a down jacket down filling device, which comprises a down filling machine body 1, an alignment mechanism 2, a clamping mechanism 3 and a recovery mechanism 4;
The down filling machine comprises a down filling machine body 1, a down storage bin 101, an input motor and an output motor, wherein a down suction pipe 102 is arranged on the side wall of the down filling machine body 1, the output end of the down suction pipe 102 is connected with the inside of the down storage bin 101 through the input motor, and the output end of the down storage bin 101 is connected with a down filling pipe 103 through the output motor;
The alignment mechanism 2 comprises an operation table surface 201, the top surface of the operation table surface 201 is connected with a backboard 202, the side wall of the backboard 202 is connected with a lower guide block 203 and an upper guide block 204, the lower guide block 203 is provided with a square hole I205 from top to bottom, and the upper guide block 204 is provided with a square hole II 206 from top to bottom;
A down filling pipe 103 is arranged between the lower guide block 203 and the upper guide block 204, a lower interlayer channel is formed between the lower guide block 203 and the down filling pipe 103, and an upper interlayer channel is formed between the upper guide block 204 and the down filling pipe 103;
the clamping mechanism 3 comprises a lower clamping plate 301 arranged in a first square hole 205 and an upper clamping plate 302 arranged in a second square hole 206, a plurality of fixing plates 303 are arranged above the upper guide blocks 204, the top surfaces of the fixing plates 303 are connected with a plurality of supporting columns 304 and positioning plates 308, the top surfaces of the supporting columns 304 are connected with a top plate 305, a hydraulic cylinder 306 is arranged above the top plate 305, the output end of the hydraulic cylinder 306 is connected with a telescopic rod 307, the telescopic rod 307 penetrates through the positioning plates 308, the bottom of the telescopic rod 307 is connected with the top surface of the upper clamping plate 302, and the lower clamping plate 301 is provided with the same structure as the upper part of the upper clamping plate 302;
In the embodiment of the invention, the down is sucked into the down storage bin 101 in the down filling machine main body 1 through the down sucking pipe 102 and discharged through the down filling pipe 103, down filling is carried out on the clothing sleeve product, a lower interlayer channel and an upper interlayer channel are formed by matching the designed lower guide block 203 and the upper guide block 204 with the down filling pipe 103, the lower interlayer of the clothing sleeve product slides into the lower interlayer channel through the lower guide block 203, the upper interlayer of the clothing sleeve product slides into the upper interlayer channel through the upper guide block 204, thereby being beneficial to more accurately and effectively sleeving the down filling port of the clothing sleeve product into the down filling pipe 103, and the clothing sleeve product is clamped and fixed on the circumferential outer wall of the down filling pipe 103 by utilizing the lower clamping plate 301 and the upper clamping plate 302 of the clamping mechanism 3, being beneficial to reducing the down running phenomenon in the down filling process, improving the down filling effect of the clothing sleeve product, reducing the down waste and reducing the production cost;
In the embodiment of the invention, the recycling mechanism 4 comprises a down suction port 401, a fan 402 is arranged below the down suction port 401, the output end of the fan 402 is connected with a down collecting box 403, the side wall of the down collecting box 403 is provided with a side baffle 406 and a side door 407, transparent glass is arranged on the side door 407, the down suction port 401 is in a strip-shaped groove structure, the bottom of the down suction port 401 is connected with the air inlet of the fan 402 through a pipeline, and the down suction port 401 is designed below the outlet of the down filling pipe 103.
Specifically, in order to facilitate cleaning and sweeping the down storage bin 101 and to facilitate observing the internal conditions, a box door 104 is provided on the side wall of the down filling machine body 1, the down storage bin 101 is provided on the inner side wall of the box door 104, and transparent glass is provided on the box door 104.
Further, in order to support the down tube 103 by the back plate 202, a circular hole is formed in the side wall of the back plate 202, and the down tube 103 penetrates through the circular hole of the back plate 202.
It should be noted that, the bottom surface of the upper guide block 204 is a circular arc curved surface, the bottom surface of the upper guide block 204 is provided with a semicircular arc groove matched with the shape of the down filling pipe 103, and the lower guide block 203 and the upper guide block 204 are in symmetrical shapes with the same structure.
It should be noted that, in order to have a better supporting effect on the hydraulic cylinder below, the bottom surface of the operating table 201 is connected with two column legs 311, the side walls of the column legs 311 are welded with a supporting plate 310, a supporting frame 309 is connected above the supporting plate 310, and the hydraulic cylinder is arranged above the supporting frame 309.
It should be noted that, in order to make the clamping mechanism 3 more fit and clamp the clothing item on the down tube 103, the upper clamping plate 302 has a plate structure, the bottom of the upper clamping plate 302 is provided with a semicircular groove matched with the circumferential outer wall of the down tube 103, and the lower clamping plate 301 and the upper clamping plate 302 have the same structure and are symmetrically arranged.
Next, in order to firmly support the bottom of the operation table 201, the bottom surface of the operation table 201 is connected to the top surface of the lint collecting box 403, and the sidewall of the support plate 310 is connected to the sidewall of the lint collecting box 403.
Finally, be provided with four supporting legs 404 bottom the fine hair collection case 403, can carry out comparatively firm supporting role to the fine hair collection case 403, the fine hair collection case 403 lateral wall is provided with out aerofoil 405, and out aerofoil 405 is the network structure, filters down under the circumstances that aerofoil 405 can keep ventilation, prevents that down from running out from the fine hair collection incasement 403.
Example 2
The invention provides a use process of a down jacket down filling device of an embodiment 1, which comprises the following steps:
s1, storing down, namely, sucking the down which is accumulated in a concentrated way outside into a down storage bin 101 through a down sucking pipe 102 by working of an input motor;
s2, aligning the clothes sleeves, opening the down filling openings of the clothes sleeve products, enabling the upper interlayers of the clothes sleeve products to slide into the upper interlayer channels through the upper guide blocks 204, enabling the lower interlayers of the clothes sleeve products to slide into the lower interlayer channels through the lower guide blocks 203, and enabling the down filling pipes 103 to enter the clothes sleeve products;
S3, clamping and fixing, namely, starting a hydraulic cylinder 306 to drive a telescopic rod 307 to move downwards, further enabling an upper clamping plate 302 to move downwards, starting a hydraulic cylinder below a lower clamping plate 301 to enable the lower clamping plate 301 to move upwards, and enabling the lower clamping plate 301 and the upper clamping plate 302 to clamp and fix a garment sleeve product on the circumferential outer wall of a down filling pipe 103;
S4, filling down into the jacket by using an output motor, spraying down in the down storage bin 101 into the jacket product through a down filling pipe 103, driving an upper clamping plate 302 to move upwards by using the work of an upper hydraulic cylinder and a lower hydraulic cylinder after filling down, and further taking out the jacket product after filling down;
S5, recovering the running velvet, sucking the running velvet above the velvet suction port 401 into a velvet collecting box 403 through the work of a fan 402, and collecting and processing the running velvet.
The embodiments of the present invention are disclosed as preferred embodiments, but not limited thereto, and those skilled in the art will readily appreciate from the foregoing description that various modifications and variations can be made without departing from the spirit of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410898015.8A CN118452585B (en) | 2024-07-05 | 2024-07-05 | A production process for down jackets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410898015.8A CN118452585B (en) | 2024-07-05 | 2024-07-05 | A production process for down jackets |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118452585A CN118452585A (en) | 2024-08-09 |
| CN118452585B true CN118452585B (en) | 2024-11-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410898015.8A Active CN118452585B (en) | 2024-07-05 | 2024-07-05 | A production process for down jackets |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103274347A (en) * | 2013-05-03 | 2013-09-04 | 苏州琼派瑞特电子科技有限公司 | Full-automatic down filling machine |
| CN103288032A (en) * | 2013-05-03 | 2013-09-11 | 苏州琼派瑞特电子科技有限公司 | Efficient down filling machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212315525U (en) * | 2020-04-08 | 2021-01-08 | 武汉捷盛经贸有限责任公司 | Full-automatic down filling machine with recovery device |
| CN213524022U (en) * | 2020-11-13 | 2021-06-25 | 河北铭睿服装制造有限公司 | Down core filling device of down jacket |
| CN113786024A (en) * | 2021-10-08 | 2021-12-14 | 济南景辰服装有限公司 | Down filling machine for producing down jackets |
| CN218474175U (en) * | 2022-09-23 | 2023-02-14 | 浙江大嘴鸭服饰有限公司 | Down filling device for down jacket processing |
| CN218303593U (en) * | 2022-10-20 | 2023-01-17 | 安庆香巢纺织品有限公司 | Full-automatic down jacket down filling device |
| CN220859523U (en) * | 2023-05-25 | 2024-04-30 | 铜陵市承江服装有限责任公司 | Down filling device for down jacket processing |
| CN220557481U (en) * | 2023-08-04 | 2024-03-08 | 重庆渝隆服饰有限公司 | Automatic down filling machine for down jackets |
-
2024
- 2024-07-05 CN CN202410898015.8A patent/CN118452585B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103274347A (en) * | 2013-05-03 | 2013-09-04 | 苏州琼派瑞特电子科技有限公司 | Full-automatic down filling machine |
| CN103288032A (en) * | 2013-05-03 | 2013-09-11 | 苏州琼派瑞特电子科技有限公司 | Efficient down filling machine |
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| CN118452585A (en) | 2024-08-09 |
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