CN118439349B - Quick alignment formula coal discharge apparatus - Google Patents
Quick alignment formula coal discharge apparatus Download PDFInfo
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- CN118439349B CN118439349B CN202410888161.2A CN202410888161A CN118439349B CN 118439349 B CN118439349 B CN 118439349B CN 202410888161 A CN202410888161 A CN 202410888161A CN 118439349 B CN118439349 B CN 118439349B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/005—Large containers of variable capacity, e.g. with movable or adjustable walls or wall parts, modular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/08—Interconnections of wall parts; Sealing means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/12—Supports
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- Mechanical Engineering (AREA)
- Loading Or Unloading Of Vehicles (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
本发明涉及煤炭卸料技术领域,尤其是指一种快速对齐式煤炭卸料装置,该装置包括:带式输送机,用于接收拉煤车辆卸下的煤炭,之后输送到指定区域,例如仓库等位置;支撑架,安装在带式输送机的底端,用于对带式输送机支撑;接料斗,设置在带式输送机的上方,且底端为带式输送机的接料端;固定板件,设置有一对,且对称安装在带式输送机的两端;本发明所述的一种快速对齐式煤炭卸料装置,在使用时通过第一液压缸调节接料斗的位置,使得接料斗与指定的卸料门对齐;之后接料斗可精确承接卸料门内脱落的煤炭,不需要再次调控车辆位置,降低调整难度,有利于工作人员操作。
The present invention relates to the technical field of coal unloading, and in particular to a quick-alignment coal unloading device, which comprises: a belt conveyor, for receiving coal unloaded by a coal-hauling vehicle, and then transporting it to a designated area, such as a warehouse or the like; a support frame, installed at the bottom end of the belt conveyor, for supporting the belt conveyor; a receiving hopper, arranged above the belt conveyor, and having its bottom end as the receiving end of the belt conveyor; a pair of fixed plates, which are symmetrically installed at both ends of the belt conveyor; the quick-alignment coal unloading device described in the present invention, when in use, adjusts the position of the receiving hopper by a first hydraulic cylinder so that the receiving hopper is aligned with a designated unloading door; thereafter, the receiving hopper can accurately receive the coal that falls off in the unloading door, and there is no need to adjust the vehicle position again, thereby reducing the difficulty of adjustment and facilitating operation by staff.
Description
技术领域Technical Field
本发明涉及煤炭卸料技术领域,尤其是指一种快速对齐式煤炭卸料装置。The invention relates to the technical field of coal unloading, in particular to a quick alignment type coal unloading device.
背景技术Background Art
煤又名煤炭,是一种可燃的黑色或棕黑色沉积岩,通常发生在煤床或煤层的岩石地层中或矿脉中;煤中的有机质主要由碳、氢、氧、氮和有机硫等五种元素组成,其中前三者总和约占有机质的95%以上;目前工业上对煤炭的使用具有保持常态化,例如作为火力发电的燃料等;现有煤炭的运输方式水运、火车运输、车辆运输;其中车辆运输较为普及;而在通过运输车将煤炭运输到指定区域后,需要进行卸料作业。Coal, also known as coal, is a combustible black or brown-black sedimentary rock that usually occurs in rock strata or veins of coal beds or coal seams; the organic matter in coal is mainly composed of five elements: carbon, hydrogen, oxygen, nitrogen and organic sulfur, of which the total of the first three accounts for more than 95% of the organic matter; the current industrial use of coal has remained normalized, such as as a fuel for thermal power generation; the existing coal transportation methods are water transportation, train transportation, and vehicle transportation; among which vehicle transportation is more popular; and after the coal is transported to the designated area by a transport vehicle, unloading operations are required.
现有公开号为CN219314073U的中国专利一种煤炭卸料装置,包括支架,支架的顶端固定安装有运输带,支架的顶端一侧固定安装有U型架,U型架的内顶面一侧固定安装有隔板,隔板呈L型,且隔板的底端与运输带顶端贴合设置,设置有吸尘机等零部件,这样利用隔板与U型架的配合,使得灰尘大部分聚集在二者之间,避免外泄,同时在吸力的作用下,使得灰尘被收集在收集袋内,避免污染环境,同时维护操作工人的身体健康,同时设置有可以升降的进料斗,使得装置能够适应不同的高度,这样可以方便卸料;The existing Chinese patent with publication number CN219314073U discloses a coal unloading device, which includes a bracket, a conveyor belt is fixedly installed on the top of the bracket, a U-shaped frame is fixedly installed on one side of the top of the bracket, a partition is fixedly installed on one side of the inner top surface of the U-shaped frame, the partition is L-shaped, and the bottom end of the partition is arranged in close contact with the top of the conveyor belt, and a dust collector and other parts are arranged. In this way, the dust is mostly gathered between the partition and the U-shaped frame by the cooperation between the partition and the U-shaped frame to avoid leakage. At the same time, under the action of suction, the dust is collected in the collection bag to avoid environmental pollution and maintain the health of the operating workers. At the same time, a feed hopper that can be raised and lowered is arranged so that the device can adapt to different heights, which can facilitate unloading;
上述专利通过设置隔板、吸尘机等零部件;使得灰尘被收集在收集袋内,避免污染环境,同时维护操作工人的身体健康,同时设置有可以升降的进料斗,使得装置能够适应不同的高度,这样可以方便卸料;然而在实际进行卸料作业中,通常需要进料斗接收运输车卸下的煤炭;而运输车通常为侧面存在多个卸料门的半挂;在卸料时,卸料门是逐步打开的,卸料时司机控制车斗侧翻,车斗内煤炭通过卸料门掉落,通过进料斗将煤炭接引到运输带上,通过运输带运输到指定区域;在卸料过程需要控制运输车的位置,使得打开的不同卸料门与进料斗对齐,因此需要精确调整运输车的位置,这一过程难度较大,不利于操作。The above patent sets partitions, vacuum cleaners and other components to collect dust in a collection bag to avoid environmental pollution and protect the health of the operating workers. At the same time, a liftable feed hopper is set so that the device can adapt to different heights, which makes unloading convenient. However, in actual unloading operations, a feed hopper is usually required to receive the coal unloaded by a transport vehicle. The transport vehicle is usually a semi-trailer with multiple unloading doors on the side. When unloading, the unloading door is opened gradually. When unloading, the driver controls the bucket to overturn, and the coal in the bucket falls through the unloading door. The coal is then led to the conveyor belt through the feed hopper and transported to the designated area through the conveyor belt. During the unloading process, the position of the transport vehicle needs to be controlled so that the different opened unloading doors are aligned with the feed hopper. Therefore, the position of the transport vehicle needs to be accurately adjusted. This process is difficult and not conducive to operation.
发明内容Summary of the invention
为此,本发明所要解决的技术问题在于克服现有技术中在卸料过程需要控制运输车的位置,使得打开的不同卸料门与进料斗对齐,因此需要精确调整运输车的位置,这一过程难度较大,不利于操作的技术问题。To this end, the technical problem to be solved by the present invention is to overcome the technical problem in the prior art that the position of the transport vehicle needs to be controlled during the unloading process so that the different opened unloading doors are aligned with the feed hopper. Therefore, the position of the transport vehicle needs to be precisely adjusted, which is a difficult process and not conducive to operation.
为解决上述技术问题,本发明提供了一种快速对齐式煤炭卸料装置,该装置包括:带式输送机,用于接收拉煤车辆卸下的煤炭,之后输送到指定区域,例如仓库等位置;支撑架,安装在带式输送机的底端,用于对带式输送机支撑;接料斗,设置在带式输送机的上方,且底端为带式输送机的接料端;固定板件,设置有一对,且对称安装在带式输送机的两端;隔离组件,设置有一对且基于接料斗的中心线对称安装在接料斗的底端;且拉伸时能够同步拉长;隔板;基于接料斗的中心线对称设置有一对;且位于固定板件与隔离组件之间;且端部与隔离组件的底端连接;固定件,安装在固定板件上,用于将隔板远离隔离组件的一端与固定板件连接;支撑件,基于接料斗对称设置有一对,且底端与隔板滑动连接;第一液压缸,基于接料斗对称设置有一对,且壳体部分安装在固定板件的表面、输出端端部与支撑件远离接料斗的端部连接。In order to solve the above technical problems, the present invention provides a fast alignment type coal unloading device, which includes: a belt conveyor, which is used to receive the coal unloaded by the coal-pulling vehicle and then transport it to a designated area, such as a warehouse; a support frame, which is installed at the bottom end of the belt conveyor and is used to support the belt conveyor; a receiving hopper, which is arranged above the belt conveyor and has a bottom end as the receiving end of the belt conveyor; a pair of fixed plates, which are symmetrically installed at both ends of the belt conveyor; an isolation assembly, which is provided with a pair of symmetrically installed at the receiving hopper based on the center line of the receiving hopper. The bottom end of the hopper; and can be stretched synchronously when stretched; a partition; a pair is symmetrically arranged based on the center line of the receiving hopper; and is located between the fixed plate and the isolation assembly; and the end is connected to the bottom end of the isolation assembly; a fixing member, installed on the fixed plate, used to connect the end of the partition away from the isolation assembly to the fixed plate; a support member, a pair is symmetrically arranged based on the receiving hopper, and the bottom end is slidably connected to the partition; a first hydraulic cylinder, a pair is symmetrically arranged based on the receiving hopper, and the shell part is installed on the surface of the fixed plate, and the output end is connected to the end of the support member away from the receiving hopper.
在本发明的一个实施例中,所述接料斗包括:第一组合板,为接料斗的组成结构,设置有一对,且侧面与支撑件的端部连接;倾斜板,安装在第一组合板的顶端;第二组合板,基于第一组合板中心线对称设置有一对,且端部与第一组合板及倾斜板对接;缓冲板;设置有一对且与第二组合板的侧面滑动连接;第三组合板,基于第一组合板中心线对称设置有一对,端部与第一组合板及倾斜板对接且对接位置基于接料斗中心对称;所述缓冲板端部与第三组合板端部固接。In one embodiment of the present invention, the receiving hopper includes: a first combination plate, which is a component structure of the receiving hopper, and is provided in a pair, and the side is connected to the end of the support member; an inclined plate, which is installed on the top of the first combination plate; a second combination plate, which is symmetrically provided in a pair based on the center line of the first combination plate, and the end is docked with the first combination plate and the inclined plate; a buffer plate, which is provided in a pair and is slidably connected to the side of the second combination plate; a third combination plate, which is symmetrically provided in a pair based on the center line of the first combination plate, and the end is docked with the first combination plate and the inclined plate, and the docking position is symmetrical based on the center of the receiving hopper; the end of the buffer plate is fixedly connected to the end of the third combination plate.
在本发明的一个实施例中,隔离组件包括:第一橡胶条,安装在隔板的顶端;承接板,安装在所述第一橡胶条的顶端,且顶端开设有缺口;插接板,底端插接在承接板顶端开设的缺口内,顶端位于缺口的上方;第二橡胶条,底端与插接板顶端固接,顶端与第一组合板底端固接。In one embodiment of the present invention, the isolation assembly includes: a first rubber strip installed on the top of the partition; a receiving plate installed on the top of the first rubber strip and having a notch on the top; a plug-in plate, the bottom end of which is plugged into the notch on the top of the receiving plate and the top end is located above the notch; a second rubber strip, the bottom end of which is fixedly connected to the top of the plug-in plate and the top end of which is fixedly connected to the bottom end of the first combination plate.
在本发明的一个实施例中,所述第一组合板的侧面开设有出料孔,所述出料孔的内部贯通插接有固定架,所述固定架的表面安装有传输带,所述固定架的侧面且位于接料斗的外部包括:第一栏板,基于固定架对称设置有一对且端部安装在第一组合板的侧面;且侧面与固定架对接;第二栏板,安装在第一栏板远离接料斗的端部,且侧面与传输带滑动连接;第一栏板配合第二栏板将传输带上方空间拦截;驱动电机,安装在第一栏板的侧面,用于驱动传输带转动;第一组合板的侧面还包括:支撑台,安装在第一组合板的侧面且位于出料孔的上方;支撑弹簧,基于支撑台对称安装在支撑台的顶面;支撑柱,底端安装在支撑弹簧的顶端;插接块,安装在支撑柱的顶端,所述倾斜板的侧面开设有通孔,所述插接块插接在通孔的内部;压力传感器,安装在所述支撑台的顶端,与驱动电机的控制器通过电信号连接;挤压柱,顶部安装在插接块的底端,底端与压力传感器的压力检测端接触;初始时挤压柱未对压力传感器的压力检测端挤压。In one embodiment of the present invention, a discharge hole is provided on the side of the first combination plate, a fixing frame is inserted through the inside of the discharge hole, a conveyor belt is installed on the surface of the fixing frame, and the side of the fixing frame located outside the receiving hopper includes: a first guardrail, a pair of which are symmetrically arranged based on the fixing frame and the ends are installed on the side of the first combination plate; and the side is connected to the fixing frame; a second guardrail is installed at the end of the first guardrail away from the receiving hopper, and the side is slidably connected to the conveyor belt; the first guardrail cooperates with the second guardrail to intercept the space above the conveyor belt; a drive motor is installed on the side of the first guardrail, and is used to drive the conveyor belt to rotate; the first The side of the combined plate also includes: a support platform, which is installed on the side of the first combined plate and is located above the discharge hole; a support spring, which is symmetrically installed on the top surface of the support platform based on the support platform; a support column, the bottom end of which is installed on the top of the support spring; a plug-in block, which is installed on the top of the support column, and a through hole is opened on the side of the inclined plate, and the plug-in block is plugged into the inside of the through hole; a pressure sensor, which is installed on the top of the support platform and is connected to the controller of the drive motor through an electrical signal; an extrusion column, the top of which is installed on the bottom end of the plug-in block, and the bottom end is in contact with the pressure detection end of the pressure sensor; initially, the extrusion column does not squeeze the pressure detection end of the pressure sensor.
在本发明的一个实施例中,所述第二栏板设置为倾斜状态;且倾斜方向为远离接料斗的方向。In one embodiment of the present invention, the second baffle is arranged to be in an inclined state; and the inclined direction is a direction away from the receiving hopper.
在本发明的一个实施例中,初始时进入到接料斗的煤炭部分会掉入到传输带表面;所述传输带驱使表面煤炭向接料斗下方掉落;在压力传感器压力检测端受压时,传输带被控制反向转动。In one embodiment of the present invention, part of the coal that initially enters the receiving hopper will fall onto the surface of the conveyor belt; the conveyor belt drives the surface coal to fall below the receiving hopper; when the pressure detection end of the pressure sensor is pressurized, the conveyor belt is controlled to rotate in the reverse direction.
在本发明的一个实施例中,所述固定架的底端包括:滚轴,设置在固定架的底端且与传输带内壁接触;连接框架,与滚轴的两端转动连接,底端位于传输带的下方;重力块,安装在连接框架的底端;限制框,设置有一对且基于滚轴对称,顶端安装在固定架的底端,传输带位于一对限制框之间的部分被限制。In one embodiment of the present invention, the bottom end of the fixed frame includes: a roller, which is arranged at the bottom end of the fixed frame and contacts the inner wall of the conveyor belt; a connecting frame, which is rotatably connected to both ends of the roller, and the bottom end is located below the conveyor belt; a gravity block, which is installed at the bottom end of the connecting frame; a limiting frame, which is provided with a pair and is symmetrical based on the roller, and the top end is installed at the bottom end of the fixed frame, and the part of the conveyor belt located between the pair of limiting frames is limited.
在本发明的一个实施例中,所述限制框的表面转动设置有支撑轴,所述传输带通过限制框时支撑轴对传输带承接。In one embodiment of the present invention, a support shaft is rotatably provided on the surface of the limiting frame, and the support shaft supports the conveyor belt when the conveyor belt passes through the limiting frame.
在本发明的一个实施例中,所述第二栏板的底端设置有支撑板;所述支撑板的底端与固定板件的表面滑动连接。In one embodiment of the present invention, a support plate is provided at the bottom end of the second guardrail; and the bottom end of the support plate is slidably connected to the surface of the fixed plate.
在本发明的一个实施例中,所述支撑板的底端转动设置有支撑辊。In one embodiment of the present invention, a supporting roller is rotatably provided at the bottom end of the supporting plate.
本发明的上述技术方案相比现有技术具有以下优点:The above technical solution of the present invention has the following advantages compared with the prior art:
1、本发明所述的一种快速对齐式煤炭卸料装置,在使用时通过第一液压缸调节接料斗的位置,使得接料斗与指定的卸料门对齐;之后接料斗可精确承接卸料门内脱落的煤炭,不需要再次调控车辆位置,降低调整难度,有利于工作人员操作;具体的,在接料斗位置调整时,接料斗底端的隔离组件可被同步拉长,避免隔离组件干涉调整过程,且隔离组件可持续的将从接料斗内掉落的煤炭接引到带式输送机上,确保煤炭卸料准确与稳定。1. The quick alignment coal unloading device described in the present invention adjusts the position of the receiving hopper through the first hydraulic cylinder when in use, so that the receiving hopper is aligned with the designated unloading door; thereafter, the receiving hopper can accurately receive the coal that falls out of the unloading door, and there is no need to adjust the position of the vehicle again, which reduces the difficulty of adjustment and is convenient for staff to operate; specifically, when the position of the receiving hopper is adjusted, the isolation component at the bottom of the receiving hopper can be synchronously lengthened to avoid interference of the isolation component in the adjustment process, and the isolation component can continuously receive the coal that falls out of the receiving hopper to the belt conveyor, ensuring accurate and stable coal unloading.
2、本发明所述的一种快速对齐式煤炭卸料装置,对于不同尺寸的卸料门,需要的接料斗尺寸也存在差异,故设计可调整尺寸的接料斗,具体的,在调整接料斗尺寸时,通过控制第一液压缸的输出量,配合支撑件可调整一对第一组合板之间的间距,在第一组合板之间的间距满足尺寸需求时停止,在这个过程中,第三组合板带动缓冲板与第二组合板的侧面滑动连接,使得接料斗保持侧面的密闭,确保正常使用;上述提高了装置对卸料门尺寸的适用范围。2. The quick alignment coal unloading device described in the present invention requires different sizes of receiving hoppers for unloading doors of different sizes, so a receiving hopper with adjustable size is designed. Specifically, when adjusting the size of the receiving hopper, the output of the first hydraulic cylinder is controlled and the distance between a pair of first combination plates can be adjusted in conjunction with the support member. The device stops when the distance between the first combination plates meets the size requirement. In this process, the third combination plate drives the buffer plate to slide and connect with the side of the second combination plate, so that the receiving hopper keeps the side closed to ensure normal use. The above improves the applicability of the device to the size of the unloading door.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明。In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.
图1是本发明整体示意图;Fig. 1 is an overall schematic diagram of the present invention;
图2是本发明接料斗连接结构示意图;FIG2 is a schematic diagram of the connection structure of the receiving hopper of the present invention;
图3是本发明接料斗侧面示意图;FIG3 is a schematic side view of the receiving hopper of the present invention;
图4是本发明接料斗示意图;Fig. 4 is a schematic diagram of the receiving hopper of the present invention;
图5是本发明隔离组件示意图;FIG5 is a schematic diagram of an isolation assembly of the present invention;
图6是本发明倾斜板示意图;FIG6 is a schematic diagram of an inclined plate of the present invention;
图7是本发明第一组合板侧面示意图;FIG7 is a side view of a first composite panel of the present invention;
图8是本发明支撑台上结构示意图;FIG8 is a schematic diagram of the structure of the support platform of the present invention;
图9是本发明传输带连接结构示意图;9 is a schematic diagram of the transmission belt connection structure of the present invention;
图10是本发明固定架与传输带连接示意图;10 is a schematic diagram of the connection between the fixing frame and the conveyor belt of the present invention;
图11是本发明固定架下方结构示意图;11 is a schematic diagram of the structure below the fixing frame of the present invention;
图12是本发明限制框示意图;FIG12 is a schematic diagram of a restriction frame of the present invention;
图13是本发明滚轴连接结构侧面示意图。FIG. 13 is a side schematic diagram of the roller connection structure of the present invention.
说明书附图标记说明:1、带式输送机;11、支撑架;2、接料斗;21、第一组合板;22、倾斜板;23、第二组合板;24、缓冲板;25、第三组合板;3、固定板件;4、隔离组件;41、第一橡胶条;42、承接板;43、插接板;44、第二橡胶条;5、隔板;6、支撑件;61、第一液压缸;7、插接块;70、通孔;71、支撑柱;72、支撑弹簧;73、支撑台;74、压力传感器;75、挤压柱;8、出料孔;81、固定架;82、传输带;83、第一栏板;84、第二栏板;85、驱动电机;86、限制框;861、支撑轴;87、连接框架;88、滚轴;89、重力块;9、支撑板;91、支撑辊。Explanation of the reference numerals in the specification: 1. belt conveyor; 11. support frame; 2. receiving hopper; 21. first combination plate; 22. inclined plate; 23. second combination plate; 24. buffer plate; 25. third combination plate; 3. fixed plate; 4. isolation assembly; 41. first rubber strip; 42. receiving plate; 43. plug-in plate; 44. second rubber strip; 5. partition; 6. support member; 61. first hydraulic cylinder; 7. plug-in block; 70. through hole; 71. support column; 72. support spring; 73. support table; 74. pressure sensor; 75. extrusion column; 8. discharge hole; 81. fixed frame; 82. conveyor belt; 83. first guardrail; 84. second guardrail; 85. drive motor; 86. limit frame; 861. support shaft; 87. connecting frame; 88. roller; 89. gravity block; 9. support plate; 91. support roller.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
参照图1-3所示,本发明的一种快速对齐式煤炭卸料装置,该装置包括:带式输送机1,用于接收拉煤车辆卸下的煤炭,之后输送到指定区域,例如仓库等位置;支撑架11,安装在带式输送机1的底端,用于对带式输送机1支撑;接料斗2,设置在带式输送机1的上方,且底端为带式输送机1的接料端;固定板件3,设置有一对,且对称安装在带式输送机1的两端;隔离组件4,设置有一对且基于接料斗2的中心线对称安装在接料斗2的底端;且拉伸时能够同步拉长;隔板5;基于接料斗2的中心线对称设置有一对;且位于固定板件3与隔离组件4之间;且端部与隔离组件4的底端连接;固定件51,安装在固定板件3上,用于将隔板5远离隔离组件4的一端与固定板件3连接;支撑件6,基于接料斗2对称设置有一对,且底端与隔板5滑动连接;第一液压缸61,基于接料斗2对称设置有一对,且壳体部分安装在固定板件3的表面、输出端端部与支撑件6远离接料斗2的端部连接;Referring to Figures 1-3, a fast alignment coal unloading device of the present invention includes: a belt conveyor 1, which is used to receive coal unloaded by a coal-pulling vehicle and then transport it to a designated area, such as a warehouse; a support frame 11, which is installed at the bottom end of the belt conveyor 1 and is used to support the belt conveyor 1; a receiving hopper 2, which is arranged above the belt conveyor 1, and the bottom end is the receiving end of the belt conveyor 1; a pair of fixed plates 3 are provided and symmetrically installed at both ends of the belt conveyor 1; an isolation assembly 4, which is provided and symmetrically installed at the bottom end of the receiving hopper 2 based on the center line of the receiving hopper 2 ; and can be stretched synchronously during stretching; partition 5; a pair is symmetrically arranged based on the center line of the receiving hopper 2; and is located between the fixed plate 3 and the isolation component 4; and the end is connected to the bottom end of the isolation component 4; the fixing member 51 is installed on the fixed plate 3, and is used to connect the end of the partition 5 away from the isolation component 4 to the fixed plate 3; the support member 6 is symmetrically arranged in a pair based on the receiving hopper 2, and the bottom end is slidably connected to the partition 5; the first hydraulic cylinder 61 is symmetrically arranged in a pair based on the receiving hopper 2, and the shell part is installed on the surface of the fixed plate 3, and the output end is connected to the end of the support member 6 away from the receiving hopper 2;
在实际进行卸料作业中,通常需要进料斗接收运输车卸下的煤炭;而运输车通常为侧面存在多个卸料门的半挂;在卸料时,卸料门是逐步打开的,卸料时司机控制车斗侧翻,车斗内煤炭通过卸料门掉落,通过进料斗将煤炭接引到运输带上,通过运输带运输到指定区域;在卸料过程需要控制运输车的位置,使得打开的不同卸料门与进料斗对齐,因此需要精确调整运输车的位置,这一过程难度较大,不利于操作;为解决上述问题,本发明实施例设置接料斗2,在使用时,司机将车辆车斗侧面的卸料门与接料斗2对齐,之后控制车斗侧翻,车斗内煤炭通过卸料门向下掉落,之后通过对齐的接料斗2接收,之后掉入到带式输送机1的带面上,通过带式输送机1将煤炭输送到指定区域;当车辆移动距离存在误差导致车斗侧面的卸料门与接料斗2未对齐时,工作人员启动固定板件3上的第一液压缸61,第一液压缸61通过支撑件6带动接料斗2移动,在接料斗2与指定的卸料门对齐时停止,之后接料斗2可精确承接卸料门内脱落的煤炭,不需要再次调控车辆位置,降低调整难度,有利于工作人员操作;具体的,在接料斗2位置调整时,接料斗2底端的隔离组件4可被同步拉长,避免隔离组件4干涉调整过程,且隔离组件4可持续的将从接料斗2内掉落的煤炭接引到带式输送机1上,确保煤炭卸料准确与稳定。In actual unloading operations, a feed hopper is usually required to receive the coal unloaded by the transport vehicle; and the transport vehicle is usually a semi-trailer with multiple unloading doors on the side; when unloading, the unloading door is gradually opened, and the driver controls the bucket to overturn during unloading, and the coal in the bucket falls through the unloading door, and the coal is led to the conveyor belt through the feed hopper, and then transported to the designated area through the conveyor belt; during the unloading process, the position of the transport vehicle needs to be controlled so that the different opened unloading doors are aligned with the feed hopper, so the position of the transport vehicle needs to be accurately adjusted, which is difficult and not conducive to operation; to solve the above problems, the embodiment of the present invention provides a receiving hopper 2, and when in use, the driver aligns the unloading door on the side of the vehicle bucket with the receiving hopper 2, and then controls the bucket to overturn, and the coal in the bucket falls downward through the unloading door, and then is received by the aligned receiving hopper 2, and then It falls onto the belt surface of the belt conveyor 1, and the coal is transported to the designated area through the belt conveyor 1; when there is an error in the vehicle's moving distance, resulting in the unloading door on the side of the vehicle bucket being misaligned with the receiving hopper 2, the staff starts the first hydraulic cylinder 61 on the fixed plate 3, and the first hydraulic cylinder 61 drives the receiving hopper 2 to move through the support 6, and stops when the receiving hopper 2 is aligned with the designated unloading door. After that, the receiving hopper 2 can accurately receive the coal that falls off in the unloading door, and there is no need to adjust the vehicle position again, which reduces the adjustment difficulty and is convenient for the staff to operate; specifically, when the position of the receiving hopper 2 is adjusted, the isolation component 4 at the bottom of the receiving hopper 2 can be synchronously lengthened to avoid the isolation component 4 interfering with the adjustment process, and the isolation component 4 can continuously receive the coal that falls from the receiving hopper 2 to the belt conveyor 1, ensuring accurate and stable coal unloading.
参照图1-4所示,接料斗2包括:第一组合板21,为接料斗2的组成结构,设置有一对,且侧面与支撑件6的端部连接;倾斜板22,安装在第一组合板21的顶端;第二组合板23,基于第一组合板21中心线对称设置有一对,且端部与第一组合板21及倾斜板22对接;缓冲板24;设置有一对且与第二组合板23的侧面滑动连接;第三组合板25,基于第一组合板21中心线对称设置有一对,端部与第一组合板21及倾斜板22对接且对接位置基于接料斗2中心对称;缓冲板24端部与第三组合板25端部固接;As shown in Figures 1-4, the receiving hopper 2 includes: a first combination plate 21, which is a component structure of the receiving hopper 2, and is provided with a pair, and the side is connected to the end of the support member 6; an inclined plate 22, which is installed on the top of the first combination plate 21; a second combination plate 23, which is symmetrically provided with a pair based on the center line of the first combination plate 21, and the end is docked with the first combination plate 21 and the inclined plate 22; a buffer plate 24; a pair is provided and is slidably connected to the side of the second combination plate 23; a third combination plate 25, which is symmetrically provided with a pair based on the center line of the first combination plate 21, and the end is docked with the first combination plate 21 and the inclined plate 22, and the docking position is symmetrical based on the center of the receiving hopper 2; the end of the buffer plate 24 is fixedly connected to the end of the third combination plate 25;
对于不同尺寸的卸料门,需要的接料斗2尺寸也存在差异,故设计可调整尺寸的接料斗2,具体的,在调整接料斗2尺寸时,通过控制第一液压缸61的输出量,配合支撑件6可调整一对第一组合板21之间的间距,在第一组合板21之间的间距满足尺寸需求时停止,在这个过程中,第三组合板25带动缓冲板24与第二组合板23的侧面滑动连接,使得接料斗2保持侧面的密闭,确保正常使用;上述提高了装置对卸料门尺寸的适用范围。For discharge doors of different sizes, the required sizes of the receiving hopper 2 are also different, so a receiving hopper 2 with adjustable size is designed. Specifically, when adjusting the size of the receiving hopper 2, the output of the first hydraulic cylinder 61 is controlled, and the distance between a pair of first combination plates 21 can be adjusted in conjunction with the support 6. The device stops when the distance between the first combination plates 21 meets the size requirement. In this process, the third combination plate 25 drives the buffer plate 24 to slide and connect with the side of the second combination plate 23, so that the receiving hopper 2 keeps the side closed to ensure normal use. The above improves the applicability of the device to the size of the discharge door.
参照图2-5所示,隔离组件4包括:第一橡胶条41,安装在隔板5的顶端;承接板42,安装在第一橡胶条41的顶端,且顶端开设有缺口;插接板43,底端插接在承接板42顶端开设的缺口内,顶端位于缺口的上方;第二橡胶条44,底端与插接板43顶端固接,顶端与第一组合板21底端固接;2-5, the isolation assembly 4 includes: a first rubber strip 41, which is installed on the top of the partition 5; a receiving plate 42, which is installed on the top of the first rubber strip 41 and has a notch on the top; a plug-in plate 43, whose bottom end is plugged into the notch on the top of the receiving plate 42 and whose top end is located above the notch; a second rubber strip 44, whose bottom end is fixedly connected to the top of the plug-in plate 43 and whose top end is fixedly connected to the bottom of the first assembly plate 21;
在接料斗2调整位置时,插接板43在承接板42上的缺口内滑动,第一橡胶条41与第二橡胶条44同步发生形变,整体隔离效果良好,相比于隔离组件4全部通过拉伸变形材料制备,具有变形程度小而不易损坏,受到煤炭挤压时不易变形的优势;使用稳定。When the receiving hopper 2 adjusts its position, the plug-in plate 43 slides in the notch on the receiving plate 42, and the first rubber strip 41 and the second rubber strip 44 are deformed synchronously, with a good overall isolation effect. Compared with the isolation component 4 which is entirely made of stretch-deformed materials, it has the advantages of small deformation and not easy to be damaged, and not easy to deform when squeezed by coal; it is stable to use.
参照图6-10所示,第一组合板21的侧面开设有出料孔8,出料孔8的内部贯通插接有固定架81,固定架81的表面安装有传输带82,固定架81的侧面且位于接料斗2的外部包括:第一栏板83,基于固定架81对称设置有一对且端部安装在第一组合板21的侧面;且侧面与固定架81对接;第二栏板84,安装在第一栏板83远离接料斗2的端部,且侧面与传输带82滑动连接;第一栏板83配合第二栏板84将传输带82上方空间拦截;驱动电机85,安装在第一栏板83的侧面,用于驱动传输带82转动;第一组合板21的侧面还包括:支撑台73,安装在第一组合板21的侧面且位于出料孔8的上方;支撑弹簧72,基于支撑台73对称安装在支撑台73的顶面;支撑柱71,底端安装在支撑弹簧72的顶端;插接块7,安装在支撑柱71的顶端,倾斜板22的侧面开设有通孔70,插接块7插接在通孔70的内部;压力传感器74,安装在支撑台73的顶端,与驱动电机85的控制器通过电信号连接;挤压柱75,顶部安装在插接块7的底端,底端与压力传感器74的压力检测端接触;初始时挤压柱75未对压力传感器74的压力检测端挤压;As shown in Figures 6-10, a discharge hole 8 is opened on the side of the first combination plate 21, and a fixing frame 81 is inserted through the inside of the discharge hole 8. A conveyor belt 82 is installed on the surface of the fixing frame 81. The side of the fixing frame 81 and located outside the receiving hopper 2 includes: a first fence 83, a pair of which are symmetrically arranged based on the fixing frame 81 and the end is installed on the side of the first combination plate 21; and the side is connected to the fixing frame 81; a second fence 84 is installed at the end of the first fence 83 away from the receiving hopper 2, and the side is slidably connected to the conveyor belt 82; the first fence 83 cooperates with the second fence 84 to intercept the space above the conveyor belt 82; a drive motor 85 is installed on the side of the first fence 83, and is used to drive the conveyor belt 82 to rotate; the first combination plate The side of 21 also includes: a support platform 73, which is installed on the side of the first combination plate 21 and is located above the discharge hole 8; a support spring 72, which is symmetrically installed on the top surface of the support platform 73 based on the support platform 73; a support column 71, the bottom end of which is installed on the top of the support spring 72; a plug-in block 7, which is installed on the top of the support column 71, and a through hole 70 is opened on the side of the inclined plate 22, and the plug-in block 7 is plugged into the inside of the through hole 70; a pressure sensor 74, which is installed on the top of the support platform 73 and is connected to the controller of the drive motor 85 through an electrical signal; an extrusion column 75, the top of which is installed on the bottom end of the plug-in block 7, and the bottom end is in contact with the pressure detection end of the pressure sensor 74; initially, the extrusion column 75 does not squeeze the pressure detection end of the pressure sensor 74;
在接料斗2接收煤炭时,煤炭卸料的速度存在差异,而单位时间内接料斗2接收煤炭的体量有限,故当煤炭卸料速度过快时,煤炭会将接料斗2填满并溢出;故设置传输带82,在煤炭将接料斗2填满前,煤炭会对倾斜板22侧面通孔70内插接的插接块7挤压,插接块7通过支撑柱71对支撑弹簧72压缩,同时通过挤压柱75对压力传感器74的压力检测端挤压,压力传感器74向驱动电机85的控制器发出电信号,控制器控制驱动电机85转动,驱动电机85驱动传输带82转动,伸入到接料斗2内部的传输带82将接料斗2内部的部分煤炭输送到接料斗2外,之后通过第一栏板83配合第二栏板84拦截限制,之后在接料斗2内煤炭不再对插接块7挤压时,控制传输带82反向转动,将接料斗2外的煤炭重新送入到接料斗2内,完成卸料;整个过程降低了接料斗2内煤炭含量过多而溢出的风险,有利于煤炭卸料过程。When the receiving hopper 2 receives coal, there are differences in the speed of coal unloading, and the volume of coal received by the receiving hopper 2 per unit time is limited. Therefore, when the coal unloading speed is too fast, the coal will fill the receiving hopper 2 and overflow. Therefore, a conveyor belt 82 is provided. Before the coal fills the receiving hopper 2, the coal will squeeze the plug-in block 7 inserted in the side through hole 70 of the inclined plate 22. The plug-in block 7 compresses the support spring 72 through the support column 71, and at the same time squeezes the pressure detection end of the pressure sensor 74 through the squeezing column 75. The pressure sensor 74 sends an electric signal to the controller of the drive motor 85. The controller controls the driving motor 85 to rotate, and the driving motor 85 drives the conveyor belt 82 to rotate. The conveyor belt 82 extending into the receiving hopper 2 transports part of the coal in the receiving hopper 2 to the outside of the receiving hopper 2, and then is intercepted and restricted by the first baffle 83 and the second baffle 84. After that, when the coal in the receiving hopper 2 no longer squeezes the plug-in block 7, the conveyor belt 82 is controlled to rotate in the opposite direction to send the coal outside the receiving hopper 2 back into the receiving hopper 2 to complete the unloading. The whole process reduces the risk of overflow due to excessive coal content in the receiving hopper 2, which is beneficial to the coal unloading process.
第二栏板84设置为倾斜状态;且倾斜方向为远离接料斗2的方向;第二栏板84为倾斜状态时有利于煤炭的向上堆积,提高煤炭的收集体量。The second baffle plate 84 is set to be in an inclined state; and the inclined direction is the direction away from the receiving hopper 2; when the second baffle plate 84 is in an inclined state, it is beneficial for the coal to pile up upwards and increase the collected volume of coal.
初始时进入到接料斗2的煤炭部分会掉入到传输带82表面;传输带82驱使表面煤炭向接料斗2下方掉落;在压力传感器74压力检测端受压时,传输带82被控制反向转动;在接料斗2内煤炭不再对插接块7挤压时,传输带82恢复初始转动方向,自动卸除收集的煤炭,且之后煤炭泄漏的过程中也不会出现煤炭在传输带82表面积累的现象。Initially, part of the coal that enters the receiving hopper 2 will fall onto the surface of the conveyor belt 82; the conveyor belt 82 drives the surface coal to fall to the bottom of the receiving hopper 2; when the pressure detection end of the pressure sensor 74 is pressurized, the conveyor belt 82 is controlled to rotate in the opposite direction; when the coal in the receiving hopper 2 no longer squeezes the plug-in block 7, the conveyor belt 82 restores its initial rotation direction and automatically unloads the collected coal, and there will be no accumulation of coal on the surface of the conveyor belt 82 during subsequent coal leakage.
参照图11-13所示,固定架81的底端包括:滚轴88,设置在固定架81的底端且与传输带82内壁接触;连接框架87,与滚轴88的两端转动连接,底端位于传输带82的下方;重力块89,安装在连接框架87的底端;限制框86,设置有一对且基于滚轴88对称,顶端安装在固定架81的底端,传输带82位于一对限制框86之间的部分被限制;11-13, the bottom end of the fixing frame 81 includes: a roller 88, which is arranged at the bottom end of the fixing frame 81 and contacts the inner wall of the conveyor belt 82; a connecting frame 87, which is rotatably connected to both ends of the roller 88, and the bottom end of which is located below the conveyor belt 82; a gravity block 89, which is installed at the bottom end of the connecting frame 87; a limiting frame 86, which is provided with a pair and is symmetrical based on the roller 88, and the top end is installed at the bottom end of the fixing frame 81, and the part of the conveyor belt 82 located between the pair of limiting frames 86 is limited;
在传输带82使用过程中,在将煤炭输送到接料斗2外时,随着传输带82的持续转动;煤炭会挤压传输带82并与传输带82之间产生摩擦;导致传输带82加速损坏松弛;故设置滚轴88,滚轴88位于一对限制框86之间,随着传输带82转动,滚轴88同步滚动,且重力块89通过连接框架87持续将滚轴88向下拉伸,导致滚轴88持续对传输带82产生压力,故传输带82持续保持绷紧状态,提高使用寿命。During the use of the conveyor belt 82, when the coal is transported to the outside of the receiving hopper 2, as the conveyor belt 82 continues to rotate, the coal will squeeze the conveyor belt 82 and generate friction with the conveyor belt 82, causing the conveyor belt 82 to be damaged and loosened faster. Therefore, a roller 88 is provided, and the roller 88 is located between a pair of limiting frames 86. As the conveyor belt 82 rotates, the roller 88 rolls synchronously, and the gravity block 89 continuously stretches the roller 88 downward through the connecting frame 87, causing the roller 88 to continuously generate pressure on the conveyor belt 82, so the conveyor belt 82 is continuously kept in a taut state, thereby increasing its service life.
限制框86的表面转动设置有支撑轴861,传输带82通过限制框86时支撑轴861对传输带82承接;降低传输带82与限制框86之间的摩擦力,降低传输带82的损耗。A support shaft 861 is rotatably provided on the surface of the limiting frame 86 . When the transmission belt 82 passes through the limiting frame 86 , the support shaft 861 supports the transmission belt 82 , thereby reducing the friction between the transmission belt 82 and the limiting frame 86 and reducing the loss of the transmission belt 82 .
参照图2与图9所示,第二栏板84的底端设置有支撑板9;支撑板9的底端与固定板件3的表面滑动连接;通过传输带82输送到接料斗2外的煤炭通过固定架81配合第一栏板83及第二栏板84支撑,而第二栏板84的底端设置有支撑板9,因此增加支撑点可降低接料斗2的负担,阻止接料斗2变形损坏,有利于提高接料斗2的使用寿命。2 and 9 , a support plate 9 is provided at the bottom end of the second guardrail 84; the bottom end of the support plate 9 is slidably connected to the surface of the fixed plate 3; the coal transported to the outside of the receiving hopper 2 by the conveyor belt 82 is supported by the fixed frame 81 in cooperation with the first guardrail 83 and the second guardrail 84, and a support plate 9 is provided at the bottom end of the second guardrail 84, so increasing the support points can reduce the burden on the receiving hopper 2, prevent the receiving hopper 2 from deformation and damage, and is beneficial to increasing the service life of the receiving hopper 2.
支撑板9的底端转动设置有支撑辊91;降低支撑板9与固定板件3之间的摩擦力,提高支撑的顺畅性。A support roller 91 is rotatably provided at the bottom end of the support plate 9 to reduce the friction between the support plate 9 and the fixed plate 3 and improve the smoothness of the support.
在使用时,司机将车辆车斗侧面的卸料门与接料斗2对齐,之后控制车斗侧翻,车斗内煤炭通过卸料门向下掉落,之后通过对齐的接料斗2接收,之后掉入到带式输送机1的带面上,通过带式输送机1将煤炭输送到指定区域;当车辆移动距离存在误差导致车斗侧面的卸料门与接料斗2未对齐时,工作人员启动固定板件3上的第一液压缸61,第一液压缸61通过支撑件6带动接料斗2移动,在接料斗2与指定的卸料门对齐时停止,之后接料斗2可精确承接卸料门内脱落的煤炭,不需要再次调控车辆位置,降低调整难度,有利于工作人员操作;具体的,在接料斗2位置调整时,接料斗2底端的隔离组件4可被同步拉长,避免隔离组件4干涉调整过程,且隔离组件4可持续的将从接料斗2内掉落的煤炭接引到带式输送机1上,确保煤炭卸料准确与稳定;其中对于不同尺寸的卸料门,需要的接料斗2尺寸也存在差异,故设计可调整尺寸的接料斗2,具体的,在调整接料斗2尺寸时,通过控制第一液压缸61的输出量,配合支撑件6可调整一对第一组合板21之间的间距,在第一组合板21之间的间距满足尺寸需求时停止,在这个过程中,第三组合板25带动缓冲板24与第二组合板23的侧面滑动连接,使得接料斗2保持侧面的密闭,确保正常使用;上述提高了装置对卸料门尺寸的适用范围;其中在接料斗2调整位置时,插接板43在承接板42上的缺口内滑动,第一橡胶条41与第二橡胶条44同步发生形变,整体隔离效果良好,相比于隔离组件4全部通过拉伸变形材料制备,具有变形程度小而不易损坏,受到煤炭挤压时不易变形的优势;使用稳定。When in use, the driver aligns the unloading door on the side of the vehicle bucket with the receiving hopper 2, then controls the bucket to overturn, and the coal in the bucket falls downward through the unloading door, is then received by the aligned receiving hopper 2, and then falls onto the belt surface of the belt conveyor 1, and the coal is transported to the designated area through the belt conveyor 1; when there is an error in the vehicle moving distance causing the unloading door on the side of the bucket to be misaligned with the receiving hopper 2, the staff starts the first hydraulic cylinder 61 on the fixed plate 3, and the first hydraulic cylinder 61 drives the receiving hopper 2 to move through the support member 6, and stops when the receiving hopper 2 is aligned with the designated unloading door. After that, the receiving hopper 2 can accurately receive the coal that falls off in the unloading door, and there is no need to adjust the vehicle position again, which reduces the adjustment difficulty and is convenient for the staff to operate; specifically, when the position of the receiving hopper 2 is adjusted, the isolation component 4 at the bottom of the receiving hopper 2 can be synchronously stretched to avoid the isolation component 4 interfering with the adjustment process, and the isolation component 4 can continuously receive the coal that falls from the receiving hopper 2 to the belt conveyor 1, ensuring The coal unloading is accurate and stable; for unloading doors of different sizes, the required sizes of the receiving hopper 2 are also different, so an adjustable size receiving hopper 2 is designed. Specifically, when adjusting the size of the receiving hopper 2, the output of the first hydraulic cylinder 61 is controlled, and the distance between a pair of first combination plates 21 can be adjusted in cooperation with the support member 6. The distance between the first combination plates 21 meets the size requirement and stops. In this process, the third combination plate 25 drives the buffer plate 24 to slide and connect with the side of the second combination plate 23, so that the receiving hopper 2 keeps the side closed to ensure normal use; the above improves the applicable range of the device for the size of the unloading door; when the receiving hopper 2 adjusts its position, the plug-in plate 43 slides in the notch on the receiving plate 42, and the first rubber strip 41 and the second rubber strip 44 are deformed synchronously, and the overall isolation effect is good. Compared with the isolation component 4, which is entirely made of stretch-deformed materials, it has the advantages of small deformation and not easy to be damaged, and not easy to deform when squeezed by coal; it is stable to use.
其中在接料斗2接收煤炭时,煤炭卸料的速度存在差异,而单位时间内接料斗2接收煤炭的体量有限,故当煤炭卸料速度过快时,煤炭会将接料斗2填满并溢出;故设置传输带82,在煤炭将接料斗2填满前,煤炭会对倾斜板22侧面通孔70内插接的插接块7挤压,插接块7通过支撑柱71对支撑弹簧72压缩,同时通过挤压柱75对压力传感器74的压力检测端挤压,压力传感器74向驱动电机85的控制器发出电信号,控制器控制驱动电机85转动,驱动电机85驱动传输带82转动,伸入到接料斗2内部的传输带82将接料斗2内部的部分煤炭输送到接料斗2外,之后通过第一栏板83配合第二栏板84拦截限制,之后在接料斗2内煤炭不再对插接块7挤压时,控制传输带82反向转动,将接料斗2外的煤炭重新送入到接料斗2内,完成卸料;整个过程降低了接料斗2内煤炭含量过多而溢出的风险,有利于煤炭卸料过程;其中第二栏板84为倾斜状态时有利于煤炭的向上堆积,提高煤炭的收集体量;其中在压力传感器74压力检测端受压时,传输带82被控制反向转动;在接料斗2内煤炭不再对插接块7挤压时,传输带82恢复初始转动方向,自动卸除收集的煤炭,且之后煤炭泄漏的过程中也不会出现煤炭在传输带82表面积累的现象。When the receiving hopper 2 receives coal, there are differences in the speed of coal unloading, and the volume of coal received by the receiving hopper 2 per unit time is limited. Therefore, when the coal unloading speed is too fast, the coal will fill the receiving hopper 2 and overflow. Therefore, a conveyor belt 82 is provided. Before the coal fills the receiving hopper 2, the coal will squeeze the plug-in block 7 plugged into the side through hole 70 of the inclined plate 22. The plug-in block 7 compresses the support spring 72 through the support column 71, and at the same time squeezes the pressure detection end of the pressure sensor 74 through the squeezing column 75. The pressure sensor 74 sends an electrical signal to the controller of the drive motor 85. The controller controls the drive motor 85 to rotate, and the drive motor 85 drives the conveyor belt 82 to rotate. The conveyor belt 82 extending into the receiving hopper 2 transports part of the coal in the receiving hopper 2 to the outside of the receiving hopper 2. Afterwards, the first baffle 83 cooperates with the second baffle 84 to intercept and limit. After that, when the coal in the receiving hopper 2 no longer squeezes the plug-in block 7, the conveyor belt 82 is controlled to rotate in the opposite direction, and the coal outside the receiving hopper 2 is sent back into the receiving hopper 2 to complete the unloading. The whole process reduces the risk of overflow due to excessive coal content in the receiving hopper 2, which is beneficial to the coal unloading process. Among them, when the second baffle 84 is in an inclined state, it is beneficial to the upward accumulation of coal and the increase of the collected coal volume. Among them, when the pressure detection end of the pressure sensor 74 is pressurized, the conveyor belt 82 is controlled to rotate in the opposite direction. When the coal in the receiving hopper 2 no longer squeezes the plug-in block 7, the conveyor belt 82 resumes its initial rotation direction, automatically unloads the collected coal, and there will be no accumulation of coal on the surface of the conveyor belt 82 during the subsequent coal leakage.
其中在传输带82使用过程中,在将煤炭输送到接料斗2外时,随着传输带82的持续转动;煤炭会挤压传输带82并与传输带82之间产生摩擦;导致传输带82加速损坏松弛;故设置滚轴88,滚轴88位于一对限制框86之间,随着传输带82转动,滚轴88同步滚动,且重力块89通过连接框架87持续将滚轴88向下拉伸,导致滚轴88持续对传输带82产生压力,故传输带82持续保持绷紧状态,提高使用寿命;其中限制框86的表面转动设置有支撑轴861,传输带82通过限制框86时支撑轴861对传输带82承接;降低传输带82与限制框86之间的摩擦力,降低传输带82的损耗;其中通过传输带82输送到接料斗2外的煤炭通过固定架81配合第一栏板83及第二栏板84支撑,而第二栏板84的底端设置有支撑板9,因此增加支撑点可降低接料斗2的负担,阻止接料斗2变形损坏,有利于提高接料斗2的使用寿命;其中支撑板9的底端转动设置有支撑辊91;降低支撑板9与固定板件3之间的摩擦力,提高支撑的顺畅性。During the use of the conveyor belt 82, when the coal is transported to the outside of the receiving hopper 2, as the conveyor belt 82 continues to rotate, the coal will squeeze the conveyor belt 82 and generate friction between the conveyor belt 82, causing the conveyor belt 82 to be damaged and loosened at an accelerated rate. Therefore, a roller 88 is provided, and the roller 88 is located between a pair of limiting frames 86. As the conveyor belt 82 rotates, the roller 88 rolls synchronously, and the gravity block 89 continuously stretches the roller 88 downward through the connecting frame 87, causing the roller 88 to continuously generate pressure on the conveyor belt 82, so the conveyor belt 82 is continuously kept in a taut state, thereby increasing its service life. The surface of the limiting frame 86 is provided with a support shaft 861 for rotation. When the conveyor belt 82 passes through the limiting frame 86, the support shaft 861 supports the conveyor belt 82; the friction between the conveyor belt 82 and the limiting frame 86 is reduced, and the loss of the conveyor belt 82 is reduced; the coal transported to the outside of the receiving hopper 2 by the conveyor belt 82 is supported by the fixed frame 81 in cooperation with the first guardrail 83 and the second guardrail 84, and the bottom end of the second guardrail 84 is provided with a support plate 9, so increasing the support point can reduce the burden on the receiving hopper 2, prevent the receiving hopper 2 from deformation and damage, and is beneficial to increasing the service life of the receiving hopper 2; the bottom end of the support plate 9 is rotatably provided with a support roller 91; the friction between the support plate 9 and the fixed plate 3 is reduced, and the smoothness of the support is improved.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.
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