CN118438338A - Steel band ring manufacturing device - Google Patents

Steel band ring manufacturing device Download PDF

Info

Publication number
CN118438338A
CN118438338A CN202410681883.0A CN202410681883A CN118438338A CN 118438338 A CN118438338 A CN 118438338A CN 202410681883 A CN202410681883 A CN 202410681883A CN 118438338 A CN118438338 A CN 118438338A
Authority
CN
China
Prior art keywords
grinding
frame
axis
welding
steel belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410681883.0A
Other languages
Chinese (zh)
Inventor
徐宾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baoying Seiko Insulation Material Co ltd
Original Assignee
Baoying Seiko Insulation Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baoying Seiko Insulation Material Co ltd filed Critical Baoying Seiko Insulation Material Co ltd
Priority to CN202410681883.0A priority Critical patent/CN118438338A/en
Publication of CN118438338A publication Critical patent/CN118438338A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/02—Frames; Beds; Carriages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention belongs to the technical field of polymer film production equipment, and particularly relates to a steel belt ring manufacturing device. The invention comprises the following steps: the lower part of the frame is an X-axis transmission frame, and the upper part of the frame is provided with a plurality of frames arranged along the X-axis direction; the transmission assembly is arranged on the X-axis transmission frame and is used for driving the steel belt ring to realize rotary motion along the X axis; and each grinding component is arranged on each frame in a one-to-one correspondence manner, can reciprocate along the Y axis and is used for grinding the outer surface of the steel belt ring. The invention is used for solving the technical problems that the deformation of the steel belt ring and the inconsistent surface roughness are easily caused by manual grinding of the steel belt ring in the prior art, and the manual grinding efficiency is low.

Description

Steel band ring manufacturing device
Technical Field
The invention belongs to the technical field of polymer film production equipment, and particularly relates to a steel belt ring manufacturing device.
Background
In the production process of the film, the film conveying equipment is required to transfer the processes; however, films have different properties from one another during different production processes. Some films can be conveyed by conveying rollers, and some films need to be conveyed by using a steel belt ring as a conveying main body.
Specifically, a film which is not completely cured, has a certain temperature and is easy to deform is laid on a steel belt ring, and the film is conveyed to a specified position by rotating the steel belt ring on a conveying roller. In order to prevent the steel belt ring from affecting the shape of the film, the outer surface of the steel belt ring needs to be ground to achieve a mirror effect.
However, the steel belt ring has large area and thin thickness, and the problems of deformation and inconsistent surface roughness of the steel belt ring are easily caused in the manual grinding process; in addition, the production efficiency of manual grinding is also low.
Disclosure of Invention
The invention aims to solve the technical problems of deformation and inconsistent surface roughness of a steel belt ring caused by manual grinding of the steel belt ring in the prior art and low manual grinding efficiency.
The technical scheme for solving the technical problems is as follows: a steel strip loop manufacturing apparatus comprising:
The X-axis transmission frame is arranged at the lower part of the frame, and a plurality of frames arranged along the X-axis direction are arranged at the upper part of the frame;
The transmission assembly is arranged on the X-axis transmission frame and is used for driving the steel belt ring to realize rotary motion along the X axis;
And each grinding component is arranged on each frame in a one-to-one correspondence manner, can reciprocate along the Y axis and is used for grinding the outer surface of the steel belt ring.
According to the invention, the grinding assembly reciprocates along the Y axis and is matched with the steel belt ring driven along the X axis, so that the working effect of grinding the surface of the steel belt ring can be realized, a plurality of groups of grinding assemblies can provide larger grinding area, and the working efficiency of grinding the surface of the steel belt ring is improved.
Further: the transmission assembly includes:
the driving roller and the driven roller are arranged at two ends of the X-axis transmission frame;
The carrier rollers are arranged between the driving roller and the driven roller, and the top edges of the carrier rollers are flush with the top edges of the driving roller and the driven roller;
The grinding device comprises a plurality of grinding platforms, wherein the grinding platforms are arranged among a plurality of carrier rollers at intervals, the top surfaces of the grinding platforms are flush with the top edges of the carrier rollers, and each grinding platform is located below the grinding assembly in a one-to-one correspondence mode.
The beneficial effects of the adoption of this step are: the driving roller and the driven roller drive the steel belt ring to perform normal rotation movement, and then the carrier roller is used for supporting the steel belt ring to be flat, so that the steel belt ring is prevented from sinking and deforming, and the grinding platform is used for supporting the steel belt ring, so that the steel belt ring is provided with a table board capable of being stressed and supported during grinding.
Further: and a pressing roller is further arranged above the carrier roller, and the distance between the bottom edge of the pressing roller and the top edge of the carrier roller is matched with the thickness of the steel belt ring.
The beneficial effects of the adoption of this step are: the compression roller and the carrier roller are matched for use, so that the steel belt ring does not sink or jump up, and a stable motion state is maintained, so that a good grinding effect is achieved.
Further: the frame comprises a fixed frame and a Z-axis lifting frame, and two side walls of the Z-axis lifting frame are in sliding connection with two side inner walls of the fixed frame through sliding rail pairs;
the top surface of the Z-axis lifting frame is also provided with a first driving mechanism.
The beneficial effects of the adoption of this step are: the Z-axis lifting frame can be utilized to realize large-amplitude displacement in the Z-axis direction.
Further: the abrasive assembly includes:
the grinding frame is arranged on the Z-axis lifting frame through a translation mechanism, and is driven by a second driving mechanism to reciprocate along the Y-axis direction;
the grinding device comprises a grinding frame, a plurality of telescopic rotary cylinders, a plurality of grinding wheels and a plurality of grinding wheels, wherein the telescopic rotary cylinders are arranged on two sides of the grinding frame, the upper ends of cylinder shafts of the telescopic rotary cylinders are connected with driving motors, and the lower ends of the cylinder shafts are connected with the grinding wheels.
The beneficial effects of the adoption of this step are: the telescopic rotary cylinder has small telescopic amplitude, and can realize the large-amplitude and accurate telescopic capacity in the Z-axis direction only by combining with the grinding frame.
Further: still include the grinding fluid and spray the subassembly, the grinding fluid sprays the subassembly and includes:
the grinding fluid storage box is arranged at one end of the frame;
the conveying pipe is paved on one side or two sides of the X-axis transmission frame along the X-axis direction, and the conveying pipe extracts grinding liquid from the grinding liquid storage box through the pump group;
The spray pipes are arranged between the grinding assemblies or under the grinding frames, are arranged along the Y-axis direction, and are communicated with the conveying pipes.
The beneficial effects of the adoption of this step are: and the spraying pipe is used for spraying grinding liquid on the surface of the steel belt ring so as to improve the grinding effect.
Further: and a diversion trench or a liquid collecting trench is arranged below the X-axis transmission frame.
The beneficial effects of the adoption of this step are: the diversion trench or the liquid collecting tank can recycle residual grinding fluid, so that the pollution to a machine table and a site is avoided, and the grinding fluid can be recycled.
Further: the cleaning assembly is arranged at the rear end of the rack;
the cleaning assembly comprises a cleaning roller and a clear water spray pipe, and the clear water spray pipe is arranged at the front end of the cleaning roller.
The beneficial effects of the adoption of this step are: the clean water spray pipe can spray clean water on the surface of the steel belt ring, and then the cleaning roller is matched to clean residual substances such as grinding liquid on the surface of the steel belt ring.
Further: still include welding assembly, welding assembly includes:
The welding frame is arranged at the front end of the frame;
The mechanical arm is inverted on the welding frame, and the base of the mechanical arm is movably arranged on the bottom surface of the top beam of the welding frame;
and the welding gun is arranged at the front end of the mechanical arm.
The beneficial effects of the adoption of this step are: the functions of welding and grinding for manufacturing the steel belt ring are integrated on the same equipment, the transfer between working procedures is not needed, and the production efficiency is improved.
Further: the X-axis transmission frame is also provided with a steel belt welding positioning mechanism corresponding to the position of the welding assembly, the steel belt welding positioning mechanism comprises a welding platform and at least two pressing plates, the pressing plates are arranged on the top surface of the welding platform and are used for pressing two ends of the steel belt ring before welding, and the pressing plates are detachably connected with the welding platform.
The beneficial effects of the adoption of this step are: the steel belt welding positioning mechanism can improve welding quality.
The beneficial effects of the invention are as follows:
1. The surface of the steel belt ring can be automatically ground through the matching use of the multiple groups of grinding assemblies and the transmission assembly to replace manual grinding, so that the grinding efficiency is realized, the artificial loss of the steel belt ring in the manual grinding process is avoided, the production cost is reduced, and the qualification rate of the product quality is improved;
2. By additionally arranging the welding assembly at the front end of the grinding assembly, the welding and grinding functions of the steel belt ring can be integrated on one piece of equipment, so that the welding quality of the steel belt ring can be ensured, the equipment transferring process between the working procedures can be omitted, and the effects of reducing the number of equipment and improving the overall production efficiency are achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a first embodiment of a steel strip ring manufacturing apparatus according to the present invention;
FIG. 2 is a schematic diagram of a second embodiment of a steel strip ring manufacturing apparatus according to the present invention;
FIG. 3 is an enlarged view of a portion of section I of FIG. 1;
FIG. 4 is a schematic view of a polishing assembly in a steel belt loop manufacturing apparatus according to the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4;
FIG. 6 is a cross-sectional view taken along B-B in FIG. 4;
Fig. 7 is a schematic structural view of a welding assembly in a steel strip ring manufacturing apparatus according to the present invention.
Reference coordinate systems are provided in fig. 1,2, 4 and 7, and arrows in fig. 1 and 2 indicate the direction of revolution of the steel strip ring.
Reference numerals:
1-a frame; 2-a transmission assembly; 3-steel belt rings; 4-a grinding assembly; 5-a grinding fluid spraying assembly; 6-a liquid collecting tank; 7-a mechanical arm; 8-a welding platform; 9-pressing plates;
11-X axis transmission frame; 12-frame; 13-welding a frame; 21-carrier rollers; 22-a grinding platform; 23-a press roll; 41-a grinding frame; 42-telescopic rotary cylinder; 43-driving a motor; 44-grinding wheels; 45-translation motor; 46-right angle decelerator; 47-a first link; 48-a second link; 51-a grinding fluid storage tank; 52-pumping set; 53-conveying pipe; 54-spraying pipes; 71-welding gun;
121-a fixed frame; 122-Z-axis lifting frame; 123-slide rail pairs; 124-screw rod; 125-lead screw elevator; 126-synchronizing bar; 127-lifting motor; 411-roller; 412-a yielding slot; 413—a fixed support;
1221-a roller track; 1222-a translation motor fixed platform; 4131-spindle.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs.
In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, the meaning of "plurality" is two or more unless specifically defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
Examples
As shown in fig. 1,2, 4 and 7, a reference coordinate system is set in the drawings, the rotation direction of the steel belt ring 3 is an X axis, the direction parallel to the transmission assembly 2 is a Y axis, and the direction perpendicular to the steel belt ring 3 is a Z axis, and the steel belt ring manufacturing device provided by the invention comprises:
the device comprises a frame 1, wherein an X-axis transmission frame 11 is arranged at the lower part of the frame 1, and a plurality of frames 12 arranged along the X-axis direction are arranged at the upper part of the frame 1;
The transmission assembly 2 is arranged on the X-axis transmission frame 11, and the transmission assembly 2 is used for driving the steel belt ring 3 to realize rotary motion along the X axis;
A plurality of grinding assemblies 4, each grinding assembly 4 is arranged on each frame 12 in a one-to-one correspondence, the grinding assemblies 4 can reciprocate along the Y axis, and the grinding assemblies 4 are used for grinding the outer surface of the steel belt ring 3.
According to the invention, the grinding assembly 4 reciprocates along the Y axis and is matched with the steel belt ring 3 driven along the X axis, so that the working effect of grinding the surface of the steel belt ring 3 can be realized, the plurality of groups of grinding assemblies 4 can provide larger grinding area, and the working efficiency of grinding the surface of the steel belt ring 3 is improved.
As shown in fig. 1,2 and 3, the transmission assembly 2 includes:
The driving roller and the driven roller are arranged at two ends of the X-axis transmission frame 11, wherein the driving roller is connected with a driving source, and the tensioning mechanism is arranged on the driving roller and/or the driven roller, which belongs to the technical scheme well known to the person skilled in the art and is not repeated here;
A plurality of carrier rollers 21, wherein the carrier rollers 21 are arranged between the driving roller and the driven roller, and the top edges of the carrier rollers 21 are level with the top edges of the driving roller and the driven roller;
the plurality of grinding platforms 22, a plurality of the grinding platforms 22 are arranged among the plurality of carrier rollers 21 at intervals, and the top surfaces of the grinding platforms 22 are flush with the top edges of the carrier rollers 21, so that the upper surfaces of the steel belt rings 3 can be guaranteed to be in the same horizontal plane, and each grinding platform 22 is located below the grinding assembly 4 in a one-to-one correspondence mode.
In the technical scheme, the driving roller and the driven roller drive the steel belt ring 3 to perform normal rotation movement, then the carrier roller 21 is used for supporting the steel belt ring 3 to avoid the sinking deformation of the steel belt ring 3, and the grinding platform 22 is used for supporting the steel belt ring 3, so that the steel belt ring 3 is provided with a table surface capable of being supported by stress during grinding; the grinding platform 22 is also detachably connected to the X-axis transmission frame 11, and is usually connected by a plurality of sets of bolt assemblies or clamping grooves with adjustable heights.
As shown in fig. 3, a pressing roller 23 is further disposed above the carrier roller 21, and a distance between a bottom edge of the pressing roller 23 and a top edge of the carrier roller 21 is adapted to the thickness of the steel belt loop 3.
The compression roller 23 and the carrier roller 21 are detachably connected with the X-axis transmission frame 11 through a limiting adjusting plate and are matched with each other for use, so that the steel belt ring 3 does not sink or jump up, and a stable motion state is maintained, so that a good grinding effect is achieved.
In summary, the transmission assembly 2, the carrier roller 21, the grinding table 22 and the pressing roller 23, which are connected to the X-axis transmission frame 11, are all detachably connected, so that the ground steel belt ring 3 can be smoothly removed from the apparatus.
As shown in fig. 4, the frame 12 includes a fixed frame 121 and a Z-axis lifting frame 122, and two side walls of the Z-axis lifting frame 122 are slidably connected with two side inner walls of the fixed frame 121 through a sliding rail pair 123;
The top surface of the Z-axis lifting frame 122 is further provided with a first driving mechanism, the first driving mechanism may be a vertical hydraulic cylinder or a cylinder or other driving modes, however, in this embodiment, the first driving mechanism includes two screws 124 fixedly connected to two ends of the top surface of the Z-axis lifting frame 122, the upper ends of the screws 124 pass through the fixed frame 121, two screw lifters 125 are provided on the fixed frame 121, the screws 124 and the screw lifters 125 are connected in a one-to-one correspondence manner, and one of the screw lifters 125 is connected with a lifting motor 127, the middle of the two screw lifters 125 is connected through a synchronizing rod 126, so that the lifting motor 127 can drive the two screw lifters 125 to rotate simultaneously, and the screws 124 can stably lift the Z-axis lifting frame 122.
The Z-axis lifting frame 122 can be utilized to realize that the grinding assembly 4 mounted thereon can be displaced substantially along the Z-axis direction.
As shown in fig. 4,5 and 6, the grinding assembly 4 includes:
A grinding frame 41, wherein the grinding frame 41 is arranged on the Z-axis lifting frame 122 through a translation mechanism, and the grinding frame 41 is driven by a second driving mechanism to reciprocate along the Y-axis direction;
The telescopic rotary air cylinders 42 are arranged on two sides of the grinding frame 41, the upper ends of air cylinder shafts of the telescopic rotary air cylinders 42 are connected with driving motors 43, the lower ends of the air cylinder shafts are connected with grinding wheels 44, and the telescopic rotary air cylinders 42 belong to mature existing products and are characterized by high rotating speed resistance, high telescopic precision and settable pressing force; when the grinding frame 41 is used, the lower pressure is set as a set value, and when the lower pressure of the grinding frame 41 is greater than the set value, the telescopic rotary air cylinder 42 can retract, so that the steel belt ring 3 is not damaged, and the function of protecting the steel belt ring 3 is realized.
The telescopic rotary air cylinders 42 at two sides of the grinding frame 41 can be symmetrically arranged, and also can be asymmetrically arranged, the number is also not unique, the driving motor 43 drives the telescopic rotary air cylinders 42 by utilizing belt transmission, the rotation speed of the telescopic rotary air cylinders 42 can be controlled by adjusting the wheel diameter proportion of the driving wheel and the driven wheel, the telescopic rotary air cylinders 42 have small telescopic amplitude, and the large-amplitude and accurate telescopic capacity in the Z-axis direction can be realized only by combining the grinding frame 41.
Specifically, the grinding frame 41 may be symmetrically welded by two steel plates, the upper part of the grinding frame 41 is fixedly connected, the lower part is provided with a translation mechanism, the translation mechanism generally includes a sliding block, a ball or a roller, etc., in this embodiment, the translation mechanism is composed of a roller 411 disposed in the middle of the grinding frame 41 and a roller track 1221 disposed on the Z-axis lifting frame 122, the number of the rollers 411 is greater than or equal to 2, and the rollers 411 can stably roll in the roller track 1221; and the roller 411 can be installed at the middle part or the lower part or the bottom of the grinding frame 41, and the roller 411 is installed at the middle part of the grinding frame 41, so that the length of the whole grinding assembly can be shortened, the height of the frame 12 can be shortened, and the purpose of saving materials can be realized.
The second driving mechanism for pushing the grinding frame 41 to reciprocate on the Z-axis lifting frame 122 along the Y-axis direction may be a hydraulic cylinder, an air cylinder, an electric push rod or other linear driving mechanisms which are horizontally arranged, and in this embodiment, a crank-link mechanism is selected; specifically, a translation motor fixing platform 1222 is disposed on the Z-axis lifting frame 122, and the translation motor fixing platform 1222 passes through a relief groove 412 formed on the top surface of the grinding frame 41; the translation motor fixed platform 1222 is provided with a translation motor 45, the output end of the translation motor 45 is connected with a right-angle reducer 46, the right-angle reducer 46 can change the transmission direction and the transmission speed, the output end of the right-angle reducer 46 is fixedly connected with a first connecting rod 47, the first connecting rod 47 is hinged with a second connecting rod 48, the tail end of the second connecting rod 48 is hinged with a rotating shaft 4131, and the rotating shaft 4131 is arranged on a fixed support at the front end of the grinding frame 41; after the translation motor 45 is started, the transmission angle is changed and the transmission speed is reduced by the action of the right-angle reducer 46, so that the crank-link mechanism can be utilized to drive the grinding frame 41 to slowly reciprocate on the Z-axis lifting frame 122; the final grinding wheel 44 of the grinding assembly 2 is a wool wheel, which has a good grinding effect and enables the steel belt ring to achieve a mirror effect.
As shown in fig. 2, the polishing liquid spraying device 5 further comprises a polishing liquid spraying assembly 5, wherein the polishing liquid spraying assembly 5 comprises:
A polishing liquid storage tank 51, wherein the polishing liquid storage tank 51 is arranged at one end of the frame 1;
The conveying pipe 53 is laid on one side or two sides of the X-axis transmission frame 11 along the X-axis direction, the conveying pipe 53 can be buried in a pipe fitting of the X-axis transmission frame 11 or hung below the X-axis transmission frame 11, and the conveying pipe 53 extracts grinding fluid from the grinding fluid storage box 51 through the pump group 52;
the multiple spraying pipes 54, the multiple spraying pipes 54 are arranged between the multiple grinding assemblies 4, or are arranged under the multiple grinding frames 41, the multiple spraying pipes 54 are arranged along the Y-axis direction, the multiple spraying pipes 54 are communicated with the conveying pipes 53, multiple holes can be formed in the spraying pipes 54, two ends of the spraying pipes 54 can be inserted into the X-axis transmission frame 11, when the conveying pipes 53 are only one, one end of each spraying pipe 54 is communicated with the conveying pipes 53, and when the conveying pipes 53 are two, two ends of each spraying pipe 54 are respectively communicated with the two conveying pipes 53.
The spraying pipe 54 is used for spraying the grinding fluid on the surface of the steel belt ring 3 to improve the grinding effect of the steel belt ring 3 and reduce the surface temperature of the steel belt ring 3.
On the basis of the technical scheme, a diversion trench or a liquid collecting trench 6 is arranged below the X-axis transmission frame 11.
The diversion trench or the liquid collection tank 6 can recycle residual grinding fluid, so that the pollution to a machine table and a site is avoided, and the grinding fluid can be recycled.
On the basis of the technical scheme, the surface cleaning machine further comprises a cleaning component, wherein the cleaning component is arranged at the rear end of the frame 1, and surface cleaning work is performed after the steel belt ring 3 completes the grinding operation of the front end;
the cleaning assembly comprises a cleaning roller and a clear water spray pipe, wherein the clear water spray pipe is arranged at the front end of the cleaning roller, and the cleaning roller is a roller brush with soft fur.
The clean water spray pipe can spray clean water on the surface of the steel belt ring, and then the cleaning roller is matched to clean residual substances such as grinding liquid on the surface of the steel belt ring 3.
As shown in fig. 2 and 7, further comprising a welding assembly comprising:
a welding frame 13, wherein the welding frame 13 is arranged at the front end of the frame 12;
The mechanical arm 7 is inverted on the welding frame 13, the base of the mechanical arm 7 is movably arranged on the bottom surface of the top beam of the welding frame 13, and a linear sliding mechanism is generally adopted, and in the embodiment, a T-shaped groove and a T-shaped track can be selected because the mass of the mechanical arm 7 is large;
and a welding gun 71, wherein the welding gun 71 is arranged at the front end of the mechanical arm 7.
Before the steel belt ring 3 is formed into a ring, or a common steel belt, the steel belt ring 3 can be formed by welding the head and the tail, so that the functions of welding and grinding for manufacturing the steel belt ring 3 are integrated on the same equipment, the transfer between working procedures is not needed, and the production efficiency is improved.
On the basis of the technical scheme, the position of the X-axis transmission frame 11 corresponding to the welding assembly is also provided with a steel belt welding positioning mechanism, the steel belt welding positioning mechanism comprises a welding platform 8 and at least two pressing plates 9, the pressing plates 9 are arranged on the top surface of the welding platform 8, the two pressing plates 9 are used for pressing two ends of the steel belt ring 3 before welding, and the pressing plates 9 are detachably connected with the welding platform 8.
In general, the length of the steel belt is long, the whole quality is heavy, and once the seam of the head-tail splicing is misplaced, the quality of the steel belt ring 3 is seriously affected. Therefore, in order to ensure the welding quality of the steel belt ring 3, in the preparation work of the welding work, one end of the steel belt is firstly pressed on the welding platform 8 by using one of the pressing plates 9, then the steel belt is wound, in the winding process, the steel belt is fully attached to the transmission assembly 2, the carrier roller 21, the pressing roller 23 and the like, and after the winding is completed, the other end of the steel belt is fixed on the welding platform by using the remaining pressing plate 9. It should be noted that: 1. the steel belt rings 3 are spliced welding seams, which are not welding seams after lap joint, and the spliced welding seams cannot cause the steel belt rings 3 to generate thickness differences; 2. the splicing weld joint is arranged between the two pressing plates 9, and the welding gun 71 can weld along the joint under the action of the mechanical arm 7.
With the technical scheme, the device starts the transmission assembly 2, then starts the grinding fluid spraying assembly 5 and finally starts the grinding assembly 4 during the normal starting operation; and the shutdown action is the reverse.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (10)

1. A steel strip loop manufacturing apparatus comprising:
The X-axis transmission frame is arranged at the lower part of the frame, and a plurality of frames arranged along the X-axis direction are arranged at the upper part of the frame;
The transmission assembly is arranged on the X-axis transmission frame and is used for driving the steel belt ring to realize rotary motion along the X axis;
And each grinding component is arranged on each frame in a one-to-one correspondence manner, can reciprocate along the Y axis and is used for grinding the outer surface of the steel belt ring.
2. The apparatus for manufacturing a steel strip ring according to claim 1, wherein the transmission assembly comprises:
the driving roller and the driven roller are arranged at two ends of the X-axis transmission frame;
The carrier rollers are arranged between the driving roller and the driven roller, and the top edges of the carrier rollers are flush with the top edges of the driving roller and the driven roller;
The grinding device comprises a plurality of grinding platforms, wherein the grinding platforms are arranged among a plurality of carrier rollers at intervals, the top surfaces of the grinding platforms are flush with the top edges of the carrier rollers, and each grinding platform is located below the grinding assembly in a one-to-one correspondence mode.
3. The apparatus according to claim 2, wherein a press roller is further provided above the carrier roller, and a distance between a bottom edge of the press roller and a top edge of the carrier roller is adapted to a thickness of the steel belt loop.
4. The steel strip ring manufacturing apparatus according to claim 1, wherein the frame comprises a fixed frame and a Z-axis lifting frame, and both side walls of the Z-axis lifting frame are slidably connected to both side inner walls of the fixed frame through slide rail pairs;
the top surface of the Z-axis lifting frame is also provided with a first driving mechanism.
5. The apparatus for manufacturing a steel strip ring according to claim 4, wherein the grinding assembly comprises:
the grinding frame is arranged on the Z-axis lifting frame through a translation mechanism, and is driven by a second driving mechanism to reciprocate along the Y-axis direction;
the grinding device comprises a grinding frame, a plurality of telescopic rotary cylinders, a plurality of grinding wheels and a plurality of grinding wheels, wherein the telescopic rotary cylinders are arranged on two sides of the grinding frame, the upper ends of cylinder shafts of the telescopic rotary cylinders are connected with driving motors, and the lower ends of the cylinder shafts are connected with the grinding wheels.
6. The apparatus for manufacturing a steel strip ring according to claim 5, further comprising a slurry spray assembly comprising:
the grinding fluid storage box is arranged at one end of the frame;
the conveying pipe is paved on one side or two sides of the X-axis transmission frame along the X-axis direction, and the conveying pipe extracts grinding liquid from the grinding liquid storage box through the pump group;
The spray pipes are arranged between the grinding assemblies or under the grinding frames, are arranged along the Y-axis direction, and are communicated with the conveying pipes.
7. The apparatus according to claim 6, wherein a diversion trench or a liquid collection trench is provided below the X-axis transmission frame.
8. The apparatus for manufacturing a steel strip ring according to claim 7, further comprising a cleaning assembly provided at a rear end of the frame;
the cleaning assembly comprises a cleaning roller and a clear water spray pipe, and the clear water spray pipe is arranged at the front end of the cleaning roller.
9. The apparatus for manufacturing a steel strip ring according to claim 8, further comprising a welding assembly comprising:
The welding frame is arranged at the front end of the frame;
The mechanical arm is inverted on the welding frame, and the base of the mechanical arm is movably arranged on the bottom surface of the top beam of the welding frame;
and the welding gun is arranged at the front end of the mechanical arm.
10. The steel band ring manufacturing device of claim 9, wherein the position of the X-axis transmission frame corresponding to the welding assembly is further provided with a steel band welding positioning mechanism, the steel band welding positioning mechanism comprises a welding platform and at least two pressing plates, the pressing plates are arranged on the top surface of the welding platform, the two pressing plates are used for pressing two ends of the steel band ring before welding, and the pressing plates are detachably connected with the welding platform.
CN202410681883.0A 2024-05-29 2024-05-29 Steel band ring manufacturing device Pending CN118438338A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410681883.0A CN118438338A (en) 2024-05-29 2024-05-29 Steel band ring manufacturing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410681883.0A CN118438338A (en) 2024-05-29 2024-05-29 Steel band ring manufacturing device

Publications (1)

Publication Number Publication Date
CN118438338A true CN118438338A (en) 2024-08-06

Family

ID=92330148

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410681883.0A Pending CN118438338A (en) 2024-05-29 2024-05-29 Steel band ring manufacturing device

Country Status (1)

Country Link
CN (1) CN118438338A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119734185A (en) * 2025-03-04 2025-04-01 上海舜睿新材料股份有限公司 Processing polishing equipment for antistatic flame-retardant PVC floor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119734185A (en) * 2025-03-04 2025-04-01 上海舜睿新材料股份有限公司 Processing polishing equipment for antistatic flame-retardant PVC floor

Similar Documents

Publication Publication Date Title
CN107214585A (en) A kind of efficient sanding apparatus of T-rail
CN115319293B (en) Arc surface laser welding equipment and method based on spacecraft part assembly
CN118438338A (en) Steel band ring manufacturing device
CN108942514A (en) A kind of automatic milling and grinding machine of optical mirror slip and its automatic milling method
CN118372027A (en) Steel belt ring, manufacturing device and manufacturing method of steel belt ring
CN120190543B (en) A splicing welding device and method based on steel coil processing
CN212600820U (en) Steel plate deburring equipment
CN222137769U (en) Conveying structure for manufacturing display screen
CN211681322U (en) Metal sheet welding seam levels device for machining
CN117697599B (en) Flexible polishing equipment and method for three surfaces of plate simultaneously
CN216152064U (en) Burnishing device is used in bearing processing
CN206731391U (en) Furniture spray paint line paints reclaimer
CN212683367U (en) Swinging type grinding device for cooling roller
CN212886881U (en) Construction site reinforcing bar rust cleaning device
CN212071538U (en) Pipe fitting burnishing device for machine production
CN218360136U (en) Full-automatic wheel set spraying equipment
CN222768084U (en) High-hardness diamond coating polishing machine
CN223198629U (en) Material feeding unit is used in processing of carbon steel floor
CN115533698B (en) Variable cross-section tank inner wall grinding device
CN223011006U (en) A glue-spraying table for glass production
CN212122743U (en) Grinding equipment for efficient laser cladding
CN223589036U (en) On-line grinding device for external weld joint of spiral welded pipe
CN221311617U (en) Automatic surface cleaning equipment of coating production line
CN218284940U (en) Polishing equipment for machining solid rocket engine combustion chamber shell
CN223575322U (en) Steel pipe conveying device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination