CN118437961A - Milling device and method for worm machining - Google Patents

Milling device and method for worm machining Download PDF

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Publication number
CN118437961A
CN118437961A CN202410208059.3A CN202410208059A CN118437961A CN 118437961 A CN118437961 A CN 118437961A CN 202410208059 A CN202410208059 A CN 202410208059A CN 118437961 A CN118437961 A CN 118437961A
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fixedly connected
milling
rotating cylinder
rod
worm
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Chinese (zh)
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颜丽萍
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Jinjiang Tengda Gear Shaft Manufacturing Co ltd
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Jinjiang Tengda Gear Shaft Manufacturing Co ltd
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Priority to CN202410208059.3A priority Critical patent/CN118437961A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C3/00—Milling particular work; Special milling operations; Machines therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • B23Q11/0046—Devices for removing chips by sucking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
    • B23Q15/22—Control or regulation of position of tool or workpiece
    • B23Q15/24—Control or regulation of position of tool or workpiece of linear position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
    • B23Q15/22—Control or regulation of position of tool or workpiece
    • B23Q15/26—Control or regulation of position of tool or workpiece of angular position
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

The invention discloses a milling device and a milling method for worm machining, and relates to the field of worm milling. According to the milling device and the milling method for machining the worm, the adverse phenomenon of stacking the metal chips on the working table surface can be effectively avoided by timely collecting the metal chips, meanwhile, the threaded cylinder can be rotated to drive the annular sliding rail to move so as to adjust the angle of the tool bit, the toothed ring can be rotated to drive the six gears to rotate so as to adjust the depth of the tool bit, therefore, a worker can flexibly adjust the milling angle and depth of the worm, the tool bit is not required to be repeatedly installed in the adjusting process, and the milling device is convenient and fast.

Description

一种蜗杆加工用铣削装置及其方法Milling device and method for worm machining

技术领域Technical Field

本发明涉及蜗杆铣削加工技术领域,具体为一种蜗杆加工用铣削装置及其方法。The invention relates to the technical field of worm milling processing, in particular to a milling device and a method for worm processing.

背景技术Background technique

蜗杆是指具有一个或几个螺旋齿,并且与蜗轮啮合而组成交错轴齿轮副的齿轮,其分度曲面可以是圆柱面,圆锥面或圆环面,有阿基米德蜗杆、渐开线蜗杆、法向直廓蜗杆、锥面包络圆柱蜗杆四种类别,在生产蜗杆的过程中一般使用铣削车床对光杆进行车加工,铣削是指使用旋转的多刃刀具切削工件,是高效率的加工方法。A worm gear is a gear with one or more spiral teeth that meshes with a worm wheel to form a staggered axis gear pair. Its pitch surface can be a cylindrical surface, a conical surface or a torus surface. There are four types of worm gears: Archimedean worm, involute worm, normal straight worm, and conical envelope cylindrical worm. In the process of producing worm gears, milling lathes are generally used to turn the polished rods. Milling refers to the use of a rotating multi-blade tool to cut the workpiece, which is a highly efficient processing method.

目前在对蜗杆进行加工过程中,一般是通过铣削这种较为高效的加工方法对光杆进行车加工,在加工过程中将光杆的两端通过车床上的夹持爪进行固定,使光杆进行旋转并在车床上往复移动,并通过旋转的多刃刀具铣削光杆,进而使光杆加工成蜗杆,但是在铣削过程中产生会产生大量的金属碎屑,这些金属碎屑会囤积在车床的工作区域将影响车床夹持爪的移动进程,同时产生的一些细小金属碎屑会飞溅至周边工作人员危害健康。At present, in the process of processing worm gears, milling, a more efficient processing method, is generally used to machine the polished rod. During the processing, the two ends of the polished rod are fixed by clamping claws on the lathe, so that the polished rod is rotated and reciprocated on the lathe, and the polished rod is milled by a rotating multi-blade tool, and then the polished rod is processed into a worm gear. However, a large amount of metal debris will be generated in the milling process. These metal debris will accumulate in the working area of the lathe and will affect the movement process of the lathe clamping claws. At the same time, some small metal debris will splash to the surrounding workers and endanger their health.

另一方面,经检索专利号为CN111745196B公开了一种多工位铣削的装置,该装置在铣削的过程中能实时地检测被加工工件的表面平面度,进而使得被加工工件能保证加工精度避免过多的工件因加工不合格而报废,但是在上述方案中难以对铣削刀具的角度和进深进行灵活调节,目前在对蜗杆进行铣削过程中,一般是将可旋转多刃刀具夹持固定在工位上,在开始对蜗杆进行铣削加工时需要多次调节刀具的进深以及车削角度,使得工作人员需要多次夹持和放松刀具,十分的繁琐不够灵活。On the other hand, after searching, patent number CN111745196B discloses a multi-station milling device, which can detect the surface flatness of the workpiece being processed in real time during the milling process, so as to ensure the processing accuracy of the workpiece being processed and avoid too many workpieces being scrapped due to unqualified processing. However, it is difficult to flexibly adjust the angle and depth of the milling tool in the above scheme. At present, in the process of milling the worm, the rotatable multi-blade tool is generally clamped and fixed on the work station. When the milling process of the worm is started, the depth of the tool and the turning angle need to be adjusted multiple times, so that the staff needs to clamp and release the tool multiple times, which is very cumbersome and inflexible.

为此,我们提供了一种蜗杆加工用铣削装置及其方法解决以上问题。To this end, we provide a milling device and method for worm machining to solve the above problems.

发明内容Summary of the invention

本发明的目的就是为了弥补现有技术的不足,提供了一种蜗杆加工用铣削装置,包括:The purpose of the present invention is to make up for the deficiencies of the prior art and provide a milling device for worm machining, comprising:

用于支撑工件的工作桌和旋转筒,所述工作桌的上方安装有一对可夹持固定光杆的夹持爪,所述工作桌的夹持爪可以带动被夹持的光杆进行旋转并移动,所述旋转筒的外表面开设有六个可供金属碎屑通过的方形槽口;A work table and a rotating cylinder for supporting the workpiece, a pair of clamping claws for clamping and fixing the polished rod are installed above the work table, the clamping claws of the work table can drive the clamped polished rod to rotate and move, and six square notches for metal debris to pass through are opened on the outer surface of the rotating cylinder;

用于收集金属碎屑的收集机构,所述收集机构设置在工作桌的上方,所述收集机构包括底座和调节槽板,所述调节槽板与旋转筒转动连接;A collecting mechanism for collecting metal scraps, the collecting mechanism being arranged above the work table, the collecting mechanism comprising a base and an adjusting slot plate, the adjusting slot plate being rotatably connected to the rotating drum;

六个用于调节铣削角度的角度调节机构,所述角度调节机构位于旋转筒的内部,所述角度调节机构包括固定座,所述固定座固定连接在旋转筒的内壁,所述固定座的一端通过销轴铰接有转向杆,所述转向杆的远离固定座的一端固定连接有方形杆,所述方形杆的外表面滑动连接有移动架,所述移动架的外表面固定连接有铣削刀具,所述方形杆的外表面固定连接有两个与移动架相适配的限位块;Six angle adjustment mechanisms for adjusting the milling angle, the angle adjustment mechanisms are located inside the rotating cylinder, the angle adjustment mechanisms include a fixed seat, the fixed seat is fixedly connected to the inner wall of the rotating cylinder, one end of the fixed seat is hinged with a steering rod through a pin shaft, the end of the steering rod away from the fixed seat is fixedly connected to a square rod, the outer surface of the square rod is slidably connected to a moving frame, the outer surface of the moving frame is fixedly connected to a milling tool, and the outer surface of the square rod is fixedly connected to two limit blocks adapted to the moving frame;

所述转向杆的内壁固定连接有固定柱,所述固定柱的外表面滑动连接有直槽板,所述直槽板的外表面固定连接有长杆,所述长杆远离直槽板的一端固定连接有滑动圆板,所述旋转筒的外表面固定连接有螺纹管,所述螺纹管的内壁螺纹连接有螺纹筒,所述螺纹筒的一端固定连接有环形滑轨,所述滑动圆板滑动连接在环形滑轨的内壁;The inner wall of the steering rod is fixedly connected with a fixed column, the outer surface of the fixed column is slidably connected with a straight groove plate, the outer surface of the straight groove plate is fixedly connected with a long rod, the end of the long rod away from the straight groove plate is fixedly connected with a sliding circular plate, the outer surface of the rotating cylinder is fixedly connected with a threaded tube, the inner wall of the threaded tube is threadedly connected with a threaded tube, one end of the threaded tube is fixedly connected with an annular slide rail, and the sliding circular plate is slidably connected to the inner wall of the annular slide rail;

所述旋转筒的内部设置有与角度调节机构相对应的进深调节机构,所述进深调节机构包括两个滑动块,通过角度调节机构的设置可以调节铣削的进深。A depth adjustment mechanism corresponding to the angle adjustment mechanism is arranged inside the rotating cylinder. The depth adjustment mechanism comprises two sliding blocks. The depth of milling can be adjusted by setting the angle adjustment mechanism.

进一步的,所述底座固定连接在工作桌的上表面,所述调节槽板通过销轴与底座相铰接,所述调节槽板的外表面通过销轴铰接有液压伸缩杆,所述液压伸缩杆远离调节槽板的一端通过销轴铰接在工作桌的上表面。Furthermore, the base is fixedly connected to the upper surface of the work table, the adjustment slot plate is hinged to the base through a pin, the outer surface of the adjustment slot plate is hinged with a hydraulic telescopic rod through a pin, and one end of the hydraulic telescopic rod away from the adjustment slot plate is hinged to the upper surface of the work table through a pin.

通过采用上述技术方案,通过控制液压伸缩杆进行伸缩,进而可以带动调节槽板进行翻转,进而可以调节六个铣削刀具的倾斜角度进行调节,从而可以根据蜗杆铣削加工时的特别要求进行调节。By adopting the above technical solution, the hydraulic telescopic rod is controlled to extend and retract, thereby driving the adjustment slot plate to flip, and then the inclination angles of the six milling tools can be adjusted, so that it can be adjusted according to the special requirements of the worm milling process.

进一步的,所述调节槽板的外表面套设有套盒,所述套盒与调节槽板固定连接,所述工作桌的外表面固定连接有两个吸尘器,两个所述吸尘器的输入端均固定连接有连接盒,两个所述连接盒均固定连通在套盒的外表面。Furthermore, a sleeve box is provided on the outer surface of the adjusting slot plate, and the sleeve box is fixedly connected to the adjusting slot plate. Two vacuum cleaners are fixedly connected to the outer surface of the work table, and the input ends of the two vacuum cleaners are fixedly connected to connection boxes, and the two connection boxes are fixedly connected to the outer surface of the sleeve box.

通过采用上述技术方案,在铣削过程中产生的金属碎屑将掉落至旋转的旋转筒中,并由于旋转筒旋转时产生的离心力,将金属碎屑通过旋转筒的方形槽口甩飞至套盒中,启动两个吸尘器抽取套盒中的金属碎屑,进而完成对金属碎屑的收集工作,通过对金属碎屑的及时收集有效避免了金属碎屑堆积工作台面的不良现象。By adopting the above technical solution, the metal debris generated during the milling process will fall into the rotating drum, and due to the centrifugal force generated when the rotating drum rotates, the metal debris will be thrown into the sleeve box through the square groove of the rotating drum, and the two vacuum cleaners will be started to extract the metal debris in the sleeve box, thereby completing the collection of the metal debris. By timely collecting the metal debris, the undesirable phenomenon of metal debris accumulating on the work surface is effectively avoided.

进一步的,所述旋转筒的外表面固定连接有齿环二,所述调节槽板的外表面固定连接有电机,所述电机的输出端固定连接有齿轮一,所述齿轮一与齿环二相啮合。Furthermore, a second gear ring is fixedly connected to the outer surface of the rotating cylinder, a motor is fixedly connected to the outer surface of the adjusting slot plate, a gear one is fixedly connected to the output end of the motor, and the gear one is meshed with the second gear ring.

通过采用上述技术方案,启动电机带动齿轮一进行旋转,齿轮一旋转时通过齿环二带动旋转筒进行旋转,从而使旋转筒带动六个铣削刀具进行旋转实现铣削工作。By adopting the above technical solution, the starting motor drives gear one to rotate. When gear one rotates, it drives the rotating cylinder to rotate through gear ring two, so that the rotating cylinder drives the six milling cutters to rotate to realize milling work.

进一步的,所述旋转筒的内壁固定连接有两个滑杆,两个所述滑动块均滑动连接在滑杆的外表面,所述旋转筒的内壁转动连接有双向螺纹杆,两个所述滑动块均与双向螺纹杆螺纹连接。Furthermore, the inner wall of the rotating cylinder is fixedly connected to two sliding rods, the two sliding blocks are slidably connected to the outer surfaces of the sliding rods, the inner wall of the rotating cylinder is rotatably connected to a bidirectional threaded rod, and the two sliding blocks are threadedly connected to the bidirectional threaded rod.

通过采用上述技术方案,由于双向螺纹杆具有双向螺纹,当双向螺纹杆旋转时将带动两个滑动块同步靠近或者同步远离,通过滑杆的设置对滑动块进行限位,避免滑动块发生偏移。By adopting the above technical solution, since the bidirectional threaded rod has bidirectional threads, when the bidirectional threaded rod rotates, it will drive the two sliding blocks to move closer or farther away synchronously. The sliding blocks are limited by the setting of the sliding rod to prevent the sliding blocks from offset.

进一步的,所述双向螺纹杆的一端贯穿旋转筒的内壁并与旋转筒转动连接,所述双向螺纹杆的外表面固定连接有齿轮二,所述旋转筒的外表面转动连接有齿环一,所述齿环一与齿轮二相啮合。Furthermore, one end of the bidirectional threaded rod passes through the inner wall of the rotating cylinder and is rotatably connected to the rotating cylinder, the outer surface of the bidirectional threaded rod is fixedly connected to gear 2, the outer surface of the rotating cylinder is rotatably connected to gear ring 1, and the gear ring 1 is meshed with gear 2.

通过采用上述技术方案,通过六个齿轮二与齿环一的啮合,且齿环一的外表面安装有多个把手,方便工作人员把持齿环一进行旋转,齿环一旋转时将带动六个齿轮二同时进行旋转,进而使六个铣削刀具同步调节进深。By adopting the above technical solution, the six gears 2 are meshed with the gear ring 1, and a plurality of handles are installed on the outer surface of the gear ring 1, so that the staff can hold the gear ring 1 for rotation. When the gear ring 1 rotates, the six gears 2 will be driven to rotate at the same time, thereby making the six milling tools adjust the depth synchronously.

进一步的,两个所述滑动块的外表面均通过销轴铰接有铰接杆,两个所述铰接杆远离滑动块的一端均通过销轴铰接有移动板,所述旋转筒的内壁固定连接有两组限位杆,两个所述移动板分别与两组限位杆滑动连接。Furthermore, the outer surfaces of the two sliding blocks are hinged with hinged rods through pins, and the ends of the two hinged rods away from the sliding blocks are hinged with movable plates through pins. Two groups of limit rods are fixedly connected to the inner wall of the rotating cylinder, and the two movable plates are slidably connected to the two groups of limit rods respectively.

通过采用上述技术方案,通过限位杆的设置,增加移动板移动时的稳定性,避免移动板移动时发生偏移,两个滑动块同步移动时将通过两个铰接杆带动两个移动板同时移动。By adopting the above technical solution and setting the limit rod, the stability of the moving plate is increased to avoid the moving plate from shifting when moving. When the two sliding blocks move synchronously, the two moving plates will be driven to move simultaneously through the two hinged rods.

进一步的,两个所述移动板之间固定连接有两个固定板,两个所述固定板远离移动板的一端均固定连接有弧形槽板,所述移动架的外表面固定连接有两个拨动杆,两个所述拨动杆分别与两个弧形槽板滑动连接。Furthermore, two fixed plates are fixedly connected between the two movable plates, and one end of the two fixed plates away from the movable plates is fixedly connected to an arc-shaped groove plate. The outer surface of the movable frame is fixedly connected to two toggle rods, and the two toggle rods are respectively slidably connected to the two arc-shaped groove plates.

通过采用上述技术方案,两个移动板移动时,两个移动板之间的固定板将带动两个弧形槽板靠近光杆,两个弧形槽板移动将通过两个拨动杆带动移动架上的铣削刀具靠近光杆,从而六个铣削刀具同步靠近光杆,完成蜗杆铣削过程中对刀具进深的调节。By adopting the above technical solution, when the two movable plates move, the fixed plate between the two movable plates will drive the two arc-shaped slot plates to approach the polished rod. The movement of the two arc-shaped slot plates will drive the milling tools on the movable frame to approach the polished rod through the two toggle rods, so that the six milling tools approach the polished rod synchronously, completing the adjustment of the tool depth during the worm milling process.

该蜗杆加工用铣削装置的操作方法包括以下步骤:The operating method of the worm machining milling device comprises the following steps:

S1、首先将待加工光杆贯穿旋转筒,并通过工作桌上的夹持爪将光杆的两端夹持固定,使得光杆被固定在旋转筒的中心轴处,控制液压伸缩杆进行伸长或者缩短,液压伸缩杆伸缩时带动调节槽板进行翻转,使调节槽板保持与工作桌垂直状态。S1. First, pass the polished rod to be processed through the rotating cylinder, and clamp and fix the two ends of the polished rod through the clamping claws on the work table, so that the polished rod is fixed at the central axis of the rotating cylinder, and control the hydraulic telescopic rod to extend or shorten. When the hydraulic telescopic rod is extended or shortened, it drives the adjustment slot plate to flip, so that the adjustment slot plate remains perpendicular to the work table.

S2、旋转螺纹筒带动环形滑轨进行移动,环形滑轨移动时通过滑动圆板带动直槽板进行移动,直槽板移动通过拉动固定柱带动转向杆进行偏转,从而使六个铣削刀具进行同时偏转切削角度,从而完成对蜗杆的铣削角度调节。S2. The rotating threaded cylinder drives the annular slide rail to move. When the annular slide rail moves, it drives the straight groove plate to move through the sliding circular plate. The movement of the straight groove plate drives the steering rod to deflect by pulling the fixed column, so that the six milling tools can deflect the cutting angle at the same time, thereby completing the milling angle adjustment of the worm.

S3、完成铣削角度调节后,旋转齿环一带动六个齿轮二进行旋转,齿轮二旋转时将带动其上的两个滑动块同步靠近,两个滑动块同步靠近时通过两个铰接杆挤压两个移动板进行移动,此时两个移动板之间的固定板将带动两个弧形槽板靠近光杆,两个弧形槽板移动将通过两个拨动杆带动移动架上的铣削刀具靠近光杆,从而六个铣削刀具同步靠近光杆,完成蜗杆铣削过程中对刀具进深的调节。S3. After the milling angle adjustment is completed, the rotating gear ring 1 drives the six gears 2 to rotate. When the gear 2 rotates, it will drive the two sliding blocks on it to approach synchronously. When the two sliding blocks approach synchronously, the two movable plates are squeezed to move through the two hinged rods. At this time, the fixed plate between the two movable plates will drive the two arc-shaped slot plates to approach the polished rod. The movement of the two arc-shaped slot plates will drive the milling tools on the movable frame to approach the polished rod through the two toggle rods, so that the six milling tools are synchronously close to the polished rod, completing the adjustment of the tool depth during the worm milling process.

S4、蜗杆铣削角度和进深调节完成后,控制电机启动并通过齿轮一带动旋转筒进行旋转,使得旋转筒中的六个铣削刀具进行旋转,并控制工作桌上的夹持爪将光杆进行旋转并在旋转筒中往复移动进行铣削工作,在铣削过程中产生的金属碎屑将掉落至旋转的旋转筒中,并通过旋转筒的方形槽口掉落至套盒,启动两个吸尘器抽取套盒中的金属碎屑,进而完成对金属碎屑的收集工作。S4. After the worm milling angle and depth are adjusted, the control motor is started and the rotating cylinder is driven to rotate through gear 1, so that the six milling tools in the rotating cylinder are rotated, and the clamping claws on the work table are controlled to rotate the light rod and reciprocate in the rotating cylinder to perform milling work. The metal debris generated during the milling process will fall into the rotating rotating cylinder and fall into the sleeve box through the square notch of the rotating cylinder. Two vacuum cleaners are started to extract the metal debris in the sleeve box, thereby completing the collection of the metal debris.

与现有技术相比,该蜗杆加工用铣削装置及其方法具备如下有益效果:Compared with the prior art, the milling device and method for worm machining have the following beneficial effects:

一、本发明通过设置有旋转筒和收集机构,在铣削过程中产生的金属碎屑将掉落至旋转的旋转筒中,并由于旋转筒旋转时产生的离心力,将金属碎屑通过旋转筒的方形槽口甩飞至套盒中,启动两个吸尘器抽取套盒中的金属碎屑,进而完成对金属碎屑的收集工作,通过对金属碎屑的及时收集有效避免了金属碎屑堆积工作台面的不良现象,同时及时的收集有效防止金属碎屑飞溅带来的危害。1. The present invention is provided with a rotating drum and a collecting mechanism. The metal debris generated during the milling process will fall into the rotating rotating drum. Due to the centrifugal force generated when the rotating drum rotates, the metal debris will be thrown into the sleeve box through the square notch of the rotating drum. Two vacuum cleaners are started to extract the metal debris in the sleeve box, thereby completing the collection of the metal debris. The timely collection of the metal debris effectively avoids the undesirable phenomenon of metal debris accumulating on the work surface. At the same time, the timely collection effectively prevents the harm caused by the splashing of metal debris.

二、本发明通过设置有进深调节机构和角度调节机构,旋转螺纹筒带动环形滑轨进行移动,环形滑轨移动时通过滑动圆板带动直槽板进行移动,直槽板移动通过拉动固定柱带动转向杆进行偏转,从而使六个铣削刀具进行同时偏转切削角度,从而完成对蜗杆的铣削角度调节,旋转齿环一带动六个齿轮二进行旋转,齿轮二旋转时通过其上的两个滑动块带动两个弧形槽板进行移动,使得移动架上的铣削刀具靠近光杆,从而六个铣削刀具同步靠近光杆,完成蜗杆铣削过程中对刀具进深的调节,从而使工作人员可以灵活调节蜗杆铣削的角度和进深,且在调节过程无需反复安装刀头,方便快捷。2. The present invention is provided with a depth adjustment mechanism and an angle adjustment mechanism. The rotating threaded cylinder drives the annular slide rail to move. When the annular slide rail moves, it drives the straight groove plate to move through the sliding circular plate. The movement of the straight groove plate drives the steering rod to deflect by pulling the fixed column, so that the six milling tools can deflect the cutting angle at the same time, thereby completing the milling angle adjustment of the worm. The rotating gear ring 1 drives the six gears 2 to rotate. When the gear 2 rotates, the two arc groove plates are driven to move through the two sliding blocks thereon, so that the milling tool on the moving frame is close to the polished rod, so that the six milling tools are synchronously close to the polished rod, and the depth of the tool is adjusted during the worm milling process, so that the staff can flexibly adjust the angle and depth of the worm milling, and there is no need to repeatedly install the tool head during the adjustment process, which is convenient and quick.

本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;

图2为本发明蜗杆铣削时的立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the worm during milling of the present invention;

图3为本发明收集机构的分体结构示意图;FIG3 is a schematic diagram of the split structure of the collecting mechanism of the present invention;

图4为本发明调节槽板内部的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the interior of the adjusting slot plate of the present invention;

图5为本发明旋转筒内部的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure inside the rotating drum of the present invention;

图6为本发明部分的分体结构示意图;FIG6 is a schematic diagram of the split structure of part of the present invention;

图7为本发明螺纹筒和环形滑轨的立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the threaded barrel and the annular slide rail of the present invention;

图8为本发明进深调节机构和角度调节机构联动的立体结构示意图;FIG8 is a schematic diagram of a three-dimensional structure of the linkage between the depth adjustment mechanism and the angle adjustment mechanism of the present invention;

图9为本发明进深调节机构的立体结构示意图;FIG9 is a schematic diagram of the three-dimensional structure of the depth adjustment mechanism of the present invention;

图10为本发明角度调节机构的立体结构示意图;FIG10 is a schematic diagram of the three-dimensional structure of the angle adjustment mechanism of the present invention;

图11为本发明直槽板和固定柱的分体结构示意图。FIG. 11 is a schematic diagram of the split structure of the straight groove plate and the fixed column of the present invention.

图中:In the figure:

1、工作桌;2、旋转筒;1. Work table; 2. Rotating cylinder;

3、收集机构;31、底座;32、调节槽板;33、液压伸缩杆;34、套盒;35、吸尘器;36、连接盒;3. Collection mechanism; 31. Base; 32. Adjustment slot plate; 33. Hydraulic telescopic rod; 34. Set box; 35. Vacuum cleaner; 36. Connection box;

4、进深调节机构;41、双向螺纹杆;42、齿轮二;43、滑杆;44、滑动块;45、铰接杆;46、移动板;47、限位杆;48、固定板;49、弧形槽板;4. Depth adjustment mechanism; 41. Bidirectional threaded rod; 42. Gear 2; 43. Sliding rod; 44. Sliding block; 45. Articulated rod; 46. Moving plate; 47. Limiting rod; 48. Fixed plate; 49. Arc groove plate;

5、角度调节机构;501、固定座;502、转向杆;503、方形杆;504、移动架;505、铣削刀具;506、限位块;507、拨动杆;508、固定柱;509、直槽板;510、长杆;511、滑动圆板;5. Angle adjustment mechanism; 501. Fixed seat; 502. Steering rod; 503. Square rod; 504. Moving frame; 505. Milling tool; 506. Limit block; 507. Toggle rod; 508. Fixed column; 509. Straight groove plate; 510. Long rod; 511. Sliding circular plate;

6、齿环一;7、螺纹筒;8、环形滑轨;9、螺纹管;10、电机;11、齿轮一;12、齿环二。6. Gear ring 1; 7. Threaded cylinder; 8. Annular slide rail; 9. Threaded tube; 10. Motor; 11. Gear 1; 12. Gear ring 2.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1、图2和图3,本发明提供如下技术方案:一种蜗杆加工用铣削装置,包括工作桌1和旋转筒2,工作桌1的上方设置有收集机构3,收集机构3包括底座31和调节槽板32,底座31固定连接在工作桌1的上表面,调节槽板32通过销轴与底座31相铰接,调节槽板32的外表面通过销轴铰接有液压伸缩杆33,液压伸缩杆33远离调节槽板32的一端通过销轴铰接在工作桌1的上表面,调节槽板32与旋转筒2转动连接,通过控制液压伸缩杆33进行伸缩,进而可以带动调节槽板32进行翻转,进而可以调节六个铣削刀具505的倾斜角度进行调节,从而可以根据蜗杆铣削加工时的特别要求进行调节。Please refer to Figures 1, 2 and 3. The present invention provides the following technical solutions: a milling device for worm processing, including a work table 1 and a rotating cylinder 2. A collecting mechanism 3 is arranged above the work table 1. The collecting mechanism 3 includes a base 31 and an adjusting slot plate 32. The base 31 is fixedly connected to the upper surface of the work table 1. The adjusting slot plate 32 is hinged to the base 31 through a pin shaft. The outer surface of the adjusting slot plate 32 is hinged with a hydraulic telescopic rod 33 through a pin shaft. The end of the hydraulic telescopic rod 33 away from the adjusting slot plate 32 is hinged to the upper surface of the work table 1 through a pin shaft. The adjusting slot plate 32 is rotatably connected to the rotating cylinder 2. The hydraulic telescopic rod 33 is controlled to be extended and retracted, and then the adjusting slot plate 32 can be driven to flip, and then the inclination angle of the six milling tools 505 can be adjusted, so that it can be adjusted according to the special requirements during worm milling processing.

调节槽板32的外表面套设有套盒34,套盒34与调节槽板32固定连接,工作桌1的外表面固定连接有两个吸尘器35,两个吸尘器35的输入端均固定连接有连接盒36,两个连接盒36均固定连通在套盒34的外表面,在铣削过程中产生的金属碎屑将掉落至旋转的旋转筒2中,并由于旋转筒2旋转时产生的离心力,将金属碎屑通过旋转筒2的方形槽口甩飞至套盒34中,启动两个吸尘器35抽取套盒34中的金属碎屑,进而完成对金属碎屑的收集工作,通过对金属碎屑的及时收集有效避免了金属碎屑堆积工作台面的不良现象,同时及时的收集有效防止金属碎屑飞溅带来的危害。The outer surface of the adjusting slot plate 32 is sleeved with a sleeve box 34, and the sleeve box 34 is fixedly connected to the adjusting slot plate 32. Two vacuum cleaners 35 are fixedly connected to the outer surface of the work table 1. The input ends of the two vacuum cleaners 35 are fixedly connected with connection boxes 36. The two connection boxes 36 are fixedly connected to the outer surface of the sleeve box 34. The metal debris generated during the milling process will fall into the rotating rotating cylinder 2, and due to the centrifugal force generated when the rotating cylinder 2 rotates, the metal debris will be thrown into the sleeve box 34 through the square notch of the rotating cylinder 2. The two vacuum cleaners 35 are started to extract the metal debris in the sleeve box 34, and then the collection of the metal debris is completed. The timely collection of the metal debris can effectively avoid the undesirable phenomenon of metal debris accumulating on the work surface, and the timely collection can effectively prevent the harm caused by the splashing of metal debris.

请参阅图5、图7、图10和图11,旋转筒2的外表面固定连接有齿环二12,调节槽板32的外表面固定连接有电机10,电机10的输出端固定连接有齿轮一11,齿轮一11与齿环二12相啮合,旋转筒2的内部设置有六个角度调节机构5,在铣削过程中,启动电机10带动齿轮一11进行旋转,齿轮一11旋转时通过齿环二12带动旋转筒2进行旋转,从而使旋转筒2带动六个铣削刀具505进行旋转实现铣削工作。Please refer to Figures 5, 7, 10 and 11. The outer surface of the rotating cylinder 2 is fixedly connected to the gear ring 2 12, the outer surface of the adjusting slot plate 32 is fixedly connected to the motor 10, the output end of the motor 10 is fixedly connected to the gear 11, the gear 11 is meshed with the gear ring 2 12, and six angle adjustment mechanisms 5 are arranged inside the rotating cylinder 2. During the milling process, the motor 10 is started to drive the gear 11 to rotate. When the gear 11 rotates, it drives the rotating cylinder 2 to rotate through the gear ring 2 12, so that the rotating cylinder 2 drives the six milling tools 505 to rotate to achieve the milling work.

请参阅图1、图2和图3,角度调节机构5包括固定座501,固定座501固定连接在旋转筒2的内壁,固定座501的一端通过销轴铰接有转向杆502,转向杆502的远离固定座501的一端固定连接有方形杆503,方形杆503的外表面滑动连接有移动架504,移动架504的外表面固定连接有铣削刀具505,方形杆503的外表面固定连接有两个与移动架504相适配的限位块506,通过限位块506的设置,防止移动架504移动过度导致移动架504与方形杆503相脱离。Please refer to Figures 1, 2 and 3. The angle adjustment mechanism 5 includes a fixed seat 501, which is fixedly connected to the inner wall of the rotating cylinder 2. One end of the fixed seat 501 is hinged with a steering rod 502 through a pin shaft, and the end of the steering rod 502 away from the fixed seat 501 is fixedly connected to a square rod 503. The outer surface of the square rod 503 is slidably connected to a moving frame 504, and the outer surface of the moving frame 504 is fixedly connected to a milling tool 505. The outer surface of the square rod 503 is fixedly connected to two limit blocks 506 adapted to the moving frame 504. The setting of the limit blocks 506 can prevent the moving frame 504 from moving excessively and causing the moving frame 504 to separate from the square rod 503.

转向杆502的内壁固定连接有固定柱508,固定柱508的外表面滑动连接有直槽板509,直槽板509的外表面固定连接有长杆510,长杆510远离直槽板509的一端固定连接有滑动圆板511,旋转筒2的外表面固定连接有螺纹管9,螺纹管9的内壁螺纹连接有螺纹筒7,螺纹筒7的一端固定连接有环形滑轨8,滑动圆板511滑动连接在环形滑轨8的内壁,旋转螺纹筒7带动环形滑轨8进行移动,环形滑轨8移动时通过滑动圆板511带动直槽板509进行移动,直槽板509移动通过拉动固定柱508带动转向杆502进行偏转,从而使六个铣削刀具505进行同时偏转切削角度,从而完成对蜗杆的铣削角度调节。The inner wall of the steering rod 502 is fixedly connected with a fixed column 508, and the outer surface of the fixed column 508 is slidably connected with a straight groove plate 509, and the outer surface of the straight groove plate 509 is fixedly connected with a long rod 510, and the end of the long rod 510 away from the straight groove plate 509 is fixedly connected with a sliding circular plate 511, the outer surface of the rotating cylinder 2 is fixedly connected with a threaded tube 9, the inner wall of the threaded tube 9 is threadedly connected with a threaded cylinder 7, and one end of the threaded cylinder 7 is fixedly connected with an annular slide rail 8, and the sliding circular plate 511 is slidably connected to the inner wall of the annular slide rail 8, and the rotating threaded cylinder 7 drives the annular slide rail 8 to move, and when the annular slide rail 8 moves, it drives the straight groove plate 509 to move through the sliding circular plate 511, and the movement of the straight groove plate 509 drives the steering rod 502 to deflect by pulling the fixed column 508, so that the six milling tools 505 deflect the cutting angle at the same time, thereby completing the milling angle adjustment of the worm.

请参阅图6、图8和图9,旋转筒2的内部设置有与角度调节机构5相对应的进深调节机构4,进深调节机构4包括两个滑动块44,旋转筒2的内壁固定连接有两个滑杆43,两个滑动块44均滑动连接在滑杆43的外表面,旋转筒2的内壁转动连接有双向螺纹杆41,两个滑动块44均与双向螺纹杆41螺纹连接,由于双向螺纹杆41具有双向螺纹,当双向螺纹杆41旋转时将带动两个滑动块44同步靠近或者同步远离,通过滑杆43的设置对滑动块44进行限位,避免滑动块44发生偏移,双向螺纹杆41的一端贯穿旋转筒2的内壁并与旋转筒2转动连接,双向螺纹杆41的外表面固定连接有齿轮二42,旋转筒2的外表面转动连接有齿环一6,齿环一6与齿轮二42相啮合,通过六个齿轮二42与齿环一6的啮合,且齿环一6的外表面安装有多个把手,方便工作人员把持齿环一6进行旋转,齿环一6旋转时将带动六个齿轮二42同时进行旋转,进而使六个铣削刀具505同步调节进深。Please refer to Figures 6, 8 and 9. The interior of the rotating cylinder 2 is provided with a depth adjustment mechanism 4 corresponding to the angle adjustment mechanism 5. The depth adjustment mechanism 4 includes two sliding blocks 44. The inner wall of the rotating cylinder 2 is fixedly connected to two sliding rods 43. The two sliding blocks 44 are slidably connected to the outer surface of the sliding rod 43. The inner wall of the rotating cylinder 2 is rotatably connected to a bidirectional threaded rod 41. The two sliding blocks 44 are threadedly connected to the bidirectional threaded rod 41. Since the bidirectional threaded rod 41 has a bidirectional thread, when the bidirectional threaded rod 41 rotates, it will drive the two sliding blocks 44 to move synchronously closer or farther away. The setting of the sliding rod 43 controls the sliding. The movable block 44 is limited to prevent the sliding block 44 from being offset. One end of the bidirectional threaded rod 41 passes through the inner wall of the rotating cylinder 2 and is rotatably connected to the rotating cylinder 2. The outer surface of the bidirectional threaded rod 41 is fixedly connected to a gear 2 42. The outer surface of the rotating cylinder 2 is rotatably connected to a gear ring 1 6. The gear ring 1 6 is meshed with the gear 2 42. The six gears 2 42 are meshed with the gear ring 1 6, and a plurality of handles are installed on the outer surface of the gear ring 1 6 to facilitate the staff to hold the gear ring 1 6 for rotation. When the gear ring 1 6 rotates, the six gears 2 42 will be driven to rotate at the same time, thereby allowing the six milling tools 505 to adjust the depth synchronously.

两个滑动块44的外表面均通过销轴铰接有铰接杆45,两个铰接杆45远离滑动块44的一端均通过销轴铰接有移动板46,旋转筒2的内壁固定连接有两组限位杆47,两个移动板46分别与两组限位杆47滑动连接,通过限位杆47的设置,增加移动板46移动时的稳定性,避免移动板46移动时发生偏移,两个滑动块44同步移动时将通过两个铰接杆45带动两个移动板46同时移动,两个移动板46之间固定连接有两个固定板48,两个固定板48远离移动板46的一端均固定连接有弧形槽板49,移动架504的外表面固定连接有两个拨动杆507,两个拨动杆507分别与两个弧形槽板49滑动连接,两个移动板46移动时,两个移动板46之间的固定板48将带动两个弧形槽板49靠近光杆,两个弧形槽板49移动将通过两个拨动杆507带动移动架504上的铣削刀具505靠近光杆,从而六个铣削刀具505同步靠近光杆,完成蜗杆铣削过程中对刀具进深的调节。The outer surfaces of the two sliding blocks 44 are hinged with hinge rods 45 through pins, and the ends of the two hinge rods 45 away from the sliding blocks 44 are hinged with moving plates 46 through pins. The inner wall of the rotating cylinder 2 is fixedly connected with two groups of limit rods 47, and the two moving plates 46 are slidably connected with the two groups of limit rods 47 respectively. The setting of the limit rods 47 increases the stability of the moving plates 46 when moving, and avoids the moving plates 46 from deviating when moving. When the two sliding blocks 44 move synchronously, the two hinge rods 45 drive the two moving plates 46 to move simultaneously. There are two fixed plates 48 fixedly connected between the two moving plates 46. One end of each fixed plate 48 away from the movable plate 46 is fixedly connected with an arc-shaped slot plate 49, and the outer surface of the movable frame 504 is fixedly connected with two toggle rods 507, and the two toggle rods 507 are slidingly connected to the two arc-shaped slot plates 49 respectively. When the two movable plates 46 move, the fixed plate 48 between the two movable plates 46 will drive the two arc-shaped slot plates 49 to approach the polished rod. The movement of the two arc-shaped slot plates 49 will drive the milling tools 505 on the movable frame 504 to approach the polished rod through the two toggle rods 507, so that the six milling tools 505 are synchronously close to the polished rod, completing the adjustment of the tool depth during the worm milling process.

该蜗杆加工用铣削装置的操作方法包括以下步骤:The operating method of the worm machining milling device comprises the following steps:

S1、首先将待加工光杆贯穿旋转筒2,并通过工作桌1上的夹持爪将光杆的两端夹持固定,使得光杆被固定在旋转筒2的中心轴处,控制液压伸缩杆33进行伸长或者缩短,液压伸缩杆33伸缩时带动调节槽板32进行翻转,使调节槽板32保持与工作桌1垂直状态;S1. First, the polished rod to be processed passes through the rotating cylinder 2, and the two ends of the polished rod are clamped and fixed by the clamping claws on the work table 1, so that the polished rod is fixed at the central axis of the rotating cylinder 2, and the hydraulic telescopic rod 33 is controlled to extend or shorten. When the hydraulic telescopic rod 33 is extended or shortened, it drives the adjustment slot plate 32 to flip, so that the adjustment slot plate 32 remains vertical to the work table 1;

S2、旋转螺纹筒7带动环形滑轨8进行移动,环形滑轨8移动时通过滑动圆板511带动直槽板509进行移动,直槽板509移动通过拉动固定柱508带动转向杆502进行偏转,从而使六个铣削刀具505进行同时偏转切削角度,从而完成对蜗杆的铣削角度调节;S2, the rotating threaded cylinder 7 drives the annular slide rail 8 to move, and when the annular slide rail 8 moves, it drives the straight groove plate 509 to move through the sliding circular plate 511, and the straight groove plate 509 moves and drives the steering rod 502 to deflect by pulling the fixed column 508, so that the six milling tools 505 deflect the cutting angle at the same time, thereby completing the milling angle adjustment of the worm;

S3、完成铣削角度调节后,旋转齿环一6带动六个齿轮二42进行旋转,齿轮二42旋转时将带动其上的两个滑动块44同步靠近,两个滑动块44同步靠近时通过两个铰接杆45挤压两个移动板46进行移动,此时两个移动板46之间的固定板48将带动两个弧形槽板49靠近光杆,两个弧形槽板49移动将通过两个拨动杆507带动移动架504上的铣削刀具505靠近光杆,从而六个铣削刀具505同步靠近光杆,完成蜗杆铣削过程中对刀具进深的调节;S3. After the milling angle adjustment is completed, the rotating gear ring 1 6 drives the six gears 2 42 to rotate. When the gear 2 42 rotates, it will drive the two sliding blocks 44 thereon to approach synchronously. When the two sliding blocks 44 approach synchronously, they squeeze the two moving plates 46 to move through the two hinged rods 45. At this time, the fixed plate 48 between the two moving plates 46 will drive the two arc-shaped slot plates 49 to approach the polished rod. The movement of the two arc-shaped slot plates 49 will drive the milling tool 505 on the moving frame 504 to approach the polished rod through the two toggle rods 507, so that the six milling tools 505 are synchronously close to the polished rod, completing the adjustment of the tool depth during the worm milling process;

S4、蜗杆铣削角度和进深调节完成后,控制电机10启动并通过齿轮一11带动旋转筒2进行旋转,使得旋转筒2中的六个铣削刀具505进行旋转,并控制工作桌1上的夹持爪将光杆进行旋转并在旋转筒2中往复移动进行铣削工作,在铣削过程中产生的金属碎屑将掉落至旋转的旋转筒2中,并通过旋转筒2的方形槽口掉落至套盒34,启动两个吸尘器35抽取套盒34中的金属碎屑,进而完成对金属碎屑的收集工作。S4. After the worm milling angle and depth are adjusted, the control motor 10 is started and drives the rotating cylinder 2 to rotate through the gear 11, so that the six milling tools 505 in the rotating cylinder 2 rotate, and the clamping claws on the work table 1 are controlled to rotate the light rod and reciprocate in the rotating cylinder 2 to perform milling work. The metal debris generated during the milling process will fall into the rotating rotating cylinder 2 and fall into the sleeve box 34 through the square slot of the rotating cylinder 2. The two vacuum cleaners 35 are started to extract the metal debris in the sleeve box 34, thereby completing the collection of the metal debris.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and range of equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims (9)

1.一种蜗杆加工用铣削装置,其特征在于,包括:1. A milling device for worm machining, characterized in that it comprises: 用于支撑工件的工作桌(1)和旋转筒(2),所述工作桌(1)的上方安装有一对可夹持固定光杆的夹持爪,所述工作桌(1)的夹持爪可以带动被夹持的光杆进行旋转并移动,所述旋转筒(2)的外表面开设有六个可供金属碎屑通过的方形槽口;A work table (1) and a rotating cylinder (2) for supporting a workpiece, wherein a pair of clamping claws capable of clamping and fixing a polished rod are installed above the work table (1), the clamping claws of the work table (1) can drive the clamped polished rod to rotate and move, and the outer surface of the rotating cylinder (2) is provided with six square notches for metal debris to pass through; 用于收集金属碎屑的收集机构(3),所述收集机构(3)设置在工作桌(1)的上方,所述收集机构(3)包括底座(31)和调节槽板(32),所述调节槽板(32)与旋转筒(2)转动连接;A collecting mechanism (3) for collecting metal scraps, the collecting mechanism (3) being arranged above the work table (1), the collecting mechanism (3) comprising a base (31) and an adjusting slot plate (32), the adjusting slot plate (32) being rotatably connected to the rotating cylinder (2); 六个用于调节铣削角度的角度调节机构(5),所述角度调节机构(5)位于旋转筒(2)的内部,所述角度调节机构(5)包括固定座(501),所述固定座(501)固定连接在旋转筒(2)的内壁,所述固定座(501)的一端通过销轴铰接有转向杆(502),所述转向杆(502)的远离固定座(501)的一端固定连接有方形杆(503),所述方形杆(503)的外表面滑动连接有移动架(504),所述移动架(504)的外表面固定连接有铣削刀具(505),所述方形杆(503)的外表面固定连接有两个与移动架(504)相适配的限位块(506);Six angle adjustment mechanisms (5) for adjusting the milling angle, the angle adjustment mechanisms (5) being located inside the rotating cylinder (2), the angle adjustment mechanisms (5) comprising a fixed seat (501), the fixed seat (501) being fixedly connected to the inner wall of the rotating cylinder (2), one end of the fixed seat (501) being hinged with a steering rod (502) via a pin, one end of the steering rod (502) being fixedly connected with a square rod (503) away from the fixed seat (501), the outer surface of the square rod (503) being slidably connected with a moving frame (504), the outer surface of the moving frame (504) being fixedly connected with a milling cutter (505), and the outer surface of the square rod (503) being fixedly connected with two stop blocks (506) adapted to the moving frame (504); 所述转向杆(502)的内壁固定连接有固定柱(508),所述固定柱(508)的外表面滑动连接有直槽板(509),所述直槽板(509)的外表面固定连接有长杆(510),所述长杆(510)远离直槽板(509)的一端固定连接有滑动圆板(511),所述旋转筒(2)的外表面固定连接有螺纹管(9),所述螺纹管(9)的内壁螺纹连接有螺纹筒(7),所述螺纹筒(7)的一端固定连接有环形滑轨(8),所述滑动圆板(511)滑动连接在环形滑轨(8)的内壁;The inner wall of the steering rod (502) is fixedly connected to a fixed column (508), the outer surface of the fixed column (508) is slidably connected to a straight groove plate (509), the outer surface of the straight groove plate (509) is fixedly connected to a long rod (510), one end of the long rod (510) away from the straight groove plate (509) is fixedly connected to a sliding circular plate (511), the outer surface of the rotating cylinder (2) is fixedly connected to a threaded tube (9), the inner wall of the threaded tube (9) is threadedly connected to a threaded cylinder (7), one end of the threaded cylinder (7) is fixedly connected to an annular slide rail (8), and the sliding circular plate (511) is slidably connected to the inner wall of the annular slide rail (8); 所述旋转筒(2)的内部设置有与角度调节机构(5)相对应的进深调节机构(4),所述进深调节机构(4)包括两个滑动块(44),通过角度调节机构(5)的设置可以调节铣削的进深。A depth adjustment mechanism (4) corresponding to the angle adjustment mechanism (5) is arranged inside the rotating cylinder (2); the depth adjustment mechanism (4) comprises two sliding blocks (44); and the depth of milling can be adjusted by setting the angle adjustment mechanism (5). 2.根据权利要求1所述的一种蜗杆加工用铣削装置,其特征在于:所述底座(31)固定连接在工作桌(1)的上表面,所述调节槽板(32)通过销轴与底座(31)相铰接,所述调节槽板(32)的外表面通过销轴铰接有液压伸缩杆(33),所述液压伸缩杆(33)远离调节槽板(32)的一端通过销轴铰接在工作桌(1)的上表面。2. A milling device for worm processing according to claim 1, characterized in that: the base (31) is fixedly connected to the upper surface of the work table (1), the adjustment slot plate (32) is hinged to the base (31) through a pin, the outer surface of the adjustment slot plate (32) is hinged with a hydraulic telescopic rod (33) through a pin, and the end of the hydraulic telescopic rod (33) away from the adjustment slot plate (32) is hinged to the upper surface of the work table (1) through a pin. 3.根据权利要求1所述的一种蜗杆加工用铣削装置,其特征在于:所述调节槽板(32)的外表面套设有套盒(34),所述套盒(34)与调节槽板(32)固定连接,所述工作桌(1)的外表面固定连接有两个吸尘器(35),两个所述吸尘器(35)的输入端均固定连接有连接盒(36),两个所述连接盒(36)均固定连通在套盒(34)的外表面。3. A milling device for worm processing according to claim 1, characterized in that: the outer surface of the adjusting slot plate (32) is sleeved with a sleeve box (34), the sleeve box (34) is fixedly connected to the adjusting slot plate (32), the outer surface of the work table (1) is fixedly connected with two vacuum cleaners (35), the input ends of the two vacuum cleaners (35) are fixedly connected with a connecting box (36), and the two connecting boxes (36) are fixedly connected to the outer surface of the sleeve box (34). 4.根据权利要求1所述的一种蜗杆加工用铣削装置,其特征在于:所述旋转筒(2)的外表面固定连接有齿环二(12),所述调节槽板(32)的外表面固定连接有电机(10),所述电机(10)的输出端固定连接有齿轮一(11),所述齿轮一(11)与齿环二(12)相啮合。4. A milling device for worm processing according to claim 1, characterized in that: the outer surface of the rotating cylinder (2) is fixedly connected to the second gear ring (12), the outer surface of the adjusting groove plate (32) is fixedly connected to the motor (10), the output end of the motor (10) is fixedly connected to the gear one (11), and the gear one (11) is meshed with the second gear ring (12). 5.根据权利要求1所述的一种蜗杆加工用铣削装置,其特征在于:所述旋转筒(2)的内壁固定连接有两个滑杆(43),两个所述滑动块(44)均滑动连接在滑杆(43)的外表面,所述旋转筒(2)的内壁转动连接有双向螺纹杆(41),两个所述滑动块(44)均与双向螺纹杆(41)螺纹连接。5. A milling device for worm processing according to claim 1, characterized in that: the inner wall of the rotating cylinder (2) is fixedly connected to two sliding rods (43), and the two sliding blocks (44) are both slidably connected to the outer surface of the sliding rod (43); the inner wall of the rotating cylinder (2) is rotatably connected to a bidirectional threaded rod (41), and the two sliding blocks (44) are both threadedly connected to the bidirectional threaded rod (41). 6.根据权利要求5所述的一种蜗杆加工用铣削装置,其特征在于:所述双向螺纹杆(41)的一端贯穿旋转筒(2)的内壁并与旋转筒(2)转动连接,所述双向螺纹杆(41)的外表面固定连接有齿轮二(42),所述旋转筒(2)的外表面转动连接有齿环一(6),所述齿环一(6)与齿轮二(42)相啮合。6. A milling device for worm processing according to claim 5, characterized in that: one end of the bidirectional threaded rod (41) penetrates the inner wall of the rotating cylinder (2) and is rotatably connected to the rotating cylinder (2), the outer surface of the bidirectional threaded rod (41) is fixedly connected to gear 2 (42), the outer surface of the rotating cylinder (2) is rotatably connected to gear ring 1 (6), and the gear ring 1 (6) is meshed with gear 2 (42). 7.根据权利要求1所述的一种蜗杆加工用铣削装置,其特征在于:两个所述滑动块(44)的外表面均通过销轴铰接有铰接杆(45),两个所述铰接杆(45)远离滑动块(44)的一端均通过销轴铰接有移动板(46),所述旋转筒(2)的内壁固定连接有两组限位杆(47),两个所述移动板(46)分别与两组限位杆(47)滑动连接。7. A milling device for worm processing according to claim 1, characterized in that: the outer surfaces of the two sliding blocks (44) are hinged with hinged rods (45) through pins, and the ends of the two hinged rods (45) away from the sliding blocks (44) are hinged with movable plates (46) through pins, and the inner wall of the rotating cylinder (2) is fixedly connected with two groups of limit rods (47), and the two movable plates (46) are respectively slidably connected to the two groups of limit rods (47). 8.根据权利要求7所述的一种蜗杆加工用铣削装置,其特征在于:两个所述移动板(46)之间固定连接有两个固定板(48),两个所述固定板(48)远离移动板(46)的一端均固定连接有弧形槽板(49),所述移动架(504)的外表面固定连接有两个拨动杆(507),两个所述拨动杆(507)分别与两个弧形槽板(49)滑动连接。8. A milling device for worm processing according to claim 7, characterized in that: two fixed plates (48) are fixedly connected between the two movable plates (46), and one end of the two fixed plates (48) away from the movable plate (46) is fixedly connected with an arc groove plate (49), and the outer surface of the movable frame (504) is fixedly connected with two toggle rods (507), and the two toggle rods (507) are respectively slidably connected to the two arc groove plates (49). 9.根据权利要求1-8任意一项所述的一种蜗杆加工用铣削装置,其特征在于:该蜗杆加工用铣削装置的操作方法包括以下步骤:9. A milling device for worm machining according to any one of claims 1 to 8, characterized in that: the operation method of the milling device for worm machining comprises the following steps: S1、首先将待加工光杆贯穿旋转筒(2),并通过工作桌(1)上的夹持爪将光杆的两端夹持固定,使得光杆被固定在旋转筒(2)的中心轴处,控制液压伸缩杆(33)进行伸长或者缩短,液压伸缩杆(33)伸缩时带动调节槽板(32)进行翻转,使调节槽板(32)保持与工作桌(1)垂直状态;S1. First, the polished rod to be processed is passed through the rotating cylinder (2), and the two ends of the polished rod are clamped and fixed by the clamping claws on the working table (1), so that the polished rod is fixed at the central axis of the rotating cylinder (2), and the hydraulic telescopic rod (33) is controlled to extend or shorten. When the hydraulic telescopic rod (33) is extended or shortened, it drives the adjusting slot plate (32) to flip, so that the adjusting slot plate (32) is kept vertical to the working table (1); S2、旋转螺纹筒(7)带动环形滑轨(8)进行移动,环形滑轨(8)移动时通过滑动圆板(511)带动直槽板(509)进行移动,直槽板(509)移动通过拉动固定柱(508)带动转向杆(502)进行偏转,从而使六个铣削刀具(505)进行同时偏转切削角度,从而完成对蜗杆的铣削角度调节;S2, the rotating threaded cylinder (7) drives the annular slide rail (8) to move, and when the annular slide rail (8) moves, it drives the straight groove plate (509) to move through the sliding circular plate (511), and the movement of the straight groove plate (509) drives the steering rod (502) to deflect by pulling the fixed column (508), so that the six milling tools (505) are deflected at the same time, thereby completing the milling angle adjustment of the worm; S3、完成铣削角度调节后,旋转齿环一(6)带动六个齿轮二(42)进行旋转,齿轮二(42)旋转时将带动其上的两个滑动块(44)同步靠近,两个滑动块(44)同步靠近时通过两个铰接杆(45)挤压两个移动板(46)进行移动,此时两个移动板(46)之间的固定板(48)将带动两个弧形槽板(49)靠近光杆,两个弧形槽板(49)移动将通过两个拨动杆(507)带动移动架(504)上的铣削刀具(505)靠近光杆,从而六个铣削刀具(505)同步靠近光杆,完成蜗杆铣削过程中对刀具进深的调节;S3. After the milling angle adjustment is completed, the rotating gear ring 1 (6) drives the six gears 2 (42) to rotate. When the gear 2 (42) rotates, it drives the two sliding blocks (44) thereon to approach synchronously. When the two sliding blocks (44) approach synchronously, they squeeze the two movable plates (46) to move through the two hinged rods (45). At this time, the fixed plate (48) between the two movable plates (46) drives the two arc-shaped slot plates (49) to approach the polished rod. The movement of the two arc-shaped slot plates (49) drives the milling tool (505) on the movable frame (504) to approach the polished rod through the two toggle rods (507), so that the six milling tools (505) are synchronously close to the polished rod, completing the adjustment of the tool depth during the worm milling process; S4、蜗杆铣削角度和进深调节完成后,控制电机(10)启动并通过齿轮一(11)带动旋转筒(2)进行旋转,使得旋转筒(2)中的六个铣削刀具(505)进行旋转,并控制工作桌(1)上的夹持爪将光杆进行旋转并在旋转筒(2)中往复移动进行铣削工作,在铣削过程中产生的金属碎屑将掉落至旋转的旋转筒(2)中,并通过旋转筒(2)的方形槽口掉落至套盒(34),启动两个吸尘器(35)抽取套盒(34)中的金属碎屑,进而完成对金属碎屑的收集工作。S4. After the worm milling angle and depth are adjusted, the control motor (10) is started and the rotating cylinder (2) is driven to rotate through the gear 1 (11), so that the six milling cutters (505) in the rotating cylinder (2) are rotated, and the clamping claws on the work table (1) are controlled to rotate the polished rod and reciprocate in the rotating cylinder (2) to perform milling work. The metal debris generated during the milling process will fall into the rotating rotating cylinder (2) and fall into the sleeve box (34) through the square notch of the rotating cylinder (2). The two vacuum cleaners (35) are started to extract the metal debris in the sleeve box (34), thereby completing the collection of the metal debris.
CN202410208059.3A 2024-04-24 2024-04-24 Milling device and method for worm machining Pending CN118437961A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120306907A (en) * 2025-05-14 2025-07-15 广州中益机械有限公司 An integrated welding device based on composite electrode
CN120734744A (en) * 2025-08-19 2025-10-03 玉环利仁数控机床制造有限公司 Special compound milling machine for bell-shaped shell

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120306907A (en) * 2025-05-14 2025-07-15 广州中益机械有限公司 An integrated welding device based on composite electrode
CN120306907B (en) * 2025-05-14 2025-10-14 广州中益机械有限公司 Integrated welding device based on composite electrode
CN120734744A (en) * 2025-08-19 2025-10-03 玉环利仁数控机床制造有限公司 Special compound milling machine for bell-shaped shell
CN120734744B (en) * 2025-08-19 2026-02-27 玉环利仁数控机床制造有限公司 A composite milling machine for bell-shaped shells

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Application publication date: 20240806