CN118424932A - A textile fabric wear resistance testing device - Google Patents
A textile fabric wear resistance testing device Download PDFInfo
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- CN118424932A CN118424932A CN202410337367.6A CN202410337367A CN118424932A CN 118424932 A CN118424932 A CN 118424932A CN 202410337367 A CN202410337367 A CN 202410337367A CN 118424932 A CN118424932 A CN 118424932A
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- 239000004744 fabric Substances 0.000 title claims abstract description 81
- 239000004753 textile Substances 0.000 title claims abstract description 21
- 238000012360 testing method Methods 0.000 title claims description 19
- 238000004804 winding Methods 0.000 claims abstract description 109
- 238000012544 monitoring process Methods 0.000 claims description 25
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 6
- 230000003746 surface roughness Effects 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000004088 simulation Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 15
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 208000031872 Body Remains Diseases 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 235000019592 roughness Nutrition 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/04—Chucks, fixtures, jaws, holders or anvils
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Abstract
Description
技术领域Technical Field
本发明涉及纺织面料生产领域,更具体地说,涉及一种纺织品面料耐磨性检测设备。The invention relates to the field of textile fabric production, and more specifically to a textile fabric wear resistance detection device.
背景技术Background technique
纺织面料耐磨性检测是评估面料质量的重要环节,在检测过程中,面料经受机械摩擦的考验,以模拟日常使用中可能遇到的磨损情况,通过这一检测,可以准确判断面料在多次摩擦后的磨损程度,如起毛、起球、破损等现象,耐磨性好的面料更能抵抗磨损,延长使用寿命;因此,耐磨性检测不仅关乎纺织品的外观保持,更直接关系到消费者的使用体验。The wear resistance test of textile fabrics is an important part of evaluating fabric quality. During the test, the fabrics are subjected to mechanical friction to simulate the wear and tear that may be encountered in daily use. Through this test, the degree of wear of the fabric after multiple frictions can be accurately judged, such as pilling, pilling, breakage and other phenomena. Fabrics with good wear resistance can better resist wear and tear and extend their service life. Therefore, wear resistance testing is not only related to the appearance maintenance of textiles, but also directly related to the consumer's experience.
传统的纺织面料耐磨性检测装置在使用时,不能很好的模拟不同接触摩擦压力和不同的摩擦速度,无法模拟实际使用过程中摩擦压力的变化和摩擦速度的变化。When in use, the traditional textile fabric wear resistance testing device cannot simulate different contact friction pressures and different friction speeds very well, and cannot simulate the changes in friction pressure and friction speed during actual use.
发明内容Summary of the invention
要解决的技术问题Technical issues to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种纺织品面料耐磨性检测设备,可以实现更好的模拟不同的摩擦接触压力和摩擦速度条件下的摩擦实验。In view of the problems existing in the prior art, the purpose of the present invention is to provide a textile fabric wear resistance testing device, which can better simulate friction experiments under different friction contact pressures and friction speeds.
为解决上述问题,本发明采用如下的技术方案。To solve the above problems, the present invention adopts the following technical solutions.
一种纺织品面料耐磨性检测设备,包括安装架和面料本体,安装架上安装有一组对称设置且用来收卷面料本体的第一绕卷组件和第二绕卷组件,第一绕卷组件和第二绕卷组件之间安装有与面料本体中部抵接的摩擦辊,摩擦辊连接有辊架,辊架上端固定连接有升降杆,升降杆竖直滑动连接有与安装架固定连接的固定筒,固定筒内安装有与升降杆上端抵接的螺旋弹簧,螺旋弹簧上端抵接有压力传感器;第一绕卷组件包括第一绕卷辊,第一绕卷辊连接有驱动其转动的第一电机,第一电机的输出轴上安装有第一光电编码器,第一绕卷辊上安装有用来固定面料本体端部的锁扣组件;第二绕卷组件与第一绕卷组件结构相同,第二绕卷组件包括第二绕卷辊,第二绕卷辊连接有第二电机,第二电机的输出轴上安装有第二光电编码器;安装架上安装有控制器,控制器包括摩擦控制系统,摩擦控制系统包括控制模块,控制模块的输入端分别连接有第一速度监测模块、第二速度监测模块和接触压力监测模块,第一速度监测模块的输入端与第一光电编码器连接,第二速度监测模块的输入端与第二光电编码器连接,接触压力监测模块的输入端与压力传感器连接;控制模块的输出端分别连接有接触压力调节模块、摩擦速度调节模块和接触压力自调节模块,接触压力调节模块、摩擦速度调节模块和接触压力自调节模块的输出端均与第一电机和第二电机连接;控制器前端设有触控显示面板。A textile fabric wear resistance testing device comprises a mounting frame and a fabric body, wherein a first winding assembly and a second winding assembly are symmetrically arranged and used for winding up the fabric body, a friction roller abutting against the middle part of the fabric body is installed between the first winding assembly and the second winding assembly, the friction roller is connected to a roller frame, the upper end of the roller frame is fixedly connected to a lifting rod, the lifting rod is vertically slidably connected to a fixed cylinder fixedly connected to the mounting frame, a coil spring abutting against the upper end of the lifting rod is installed in the fixed cylinder, and a pressure sensor abuts against the upper end of the coil spring; the first winding assembly comprises a first winding roller, the first winding roller is connected to a first motor driving it to rotate, a first photoelectric encoder is installed on the output shaft of the first motor, and a locking assembly for fixing the end of the fabric body is installed on the first winding roller; the second winding assembly has the same structure as the first winding assembly, and the second winding assembly comprises a first winding roller, and a first motor driving it to rotate is driven by the first motor. The first motor has an output shaft equipped with a first photoelectric encoder ... first motor has an output shaft equipped with a first motor, and a first motor driving it is driven by the first motor. Two winding rollers, the second winding roller is connected to the second motor, and the second photoelectric encoder is installed on the output shaft of the second motor; a controller is installed on the mounting frame, the controller includes a friction control system, the friction control system includes a control module, the input end of the control module is respectively connected to the first speed monitoring module, the second speed monitoring module and the contact pressure monitoring module, the input end of the first speed monitoring module is connected to the first photoelectric encoder, the input end of the second speed monitoring module is connected to the second photoelectric encoder, and the input end of the contact pressure monitoring module is connected to the pressure sensor; the output end of the control module is respectively connected to the contact pressure regulating module, the friction speed regulating module and the contact pressure self-regulating module, and the output ends of the contact pressure regulating module, the friction speed regulating module and the contact pressure self-regulating module are all connected to the first motor and the second motor; a touch display panel is provided at the front end of the controller.
作为本发明进一步的方案:摩擦辊包括辊筒,辊筒内嵌套有多个呈圆周分布且表面粗糙度不同的摩擦块,辊筒端部通过辊轴与辊架转动连接,辊轴后端固定连接有蜗轮,蜗轮啮合有蜗杆,蜗杆插接有棱柱轴,棱柱轴上端连接有第三电机,辊轴前端安装有第三光电编码器;控制器还包括与控制模块输入端连接的角度监测模块,角度监测模块的输入端与第三光电编码器,控制模块的输出端还连接有摩擦系数调节块,摩擦系数调节模块的输出端与第三电机连接。As a further solution of the present invention: the friction roller includes a roller, in which a plurality of friction blocks with different surface roughness and distributed in a circle are nested, the end of the roller is rotatably connected to the roller frame through a roller shaft, a worm gear is fixedly connected to the rear end of the roller shaft, the worm gear is meshed with a worm, the worm gear is plugged with a prismatic shaft, the upper end of the prismatic shaft is connected to a third motor, and a third photoelectric encoder is installed at the front end of the roller shaft; the controller also includes an angle monitoring module connected to the input end of the control module, the input end of the angle monitoring module is connected to the third photoelectric encoder, the output end of the control module is also connected to a friction coefficient adjustment block, and the output end of the friction coefficient adjustment module is connected to the third motor.
作为本发明进一步的方案:升降杆上部固定连接有与其一体成型的棱形块,棱形块嵌套在固定筒内并与固定筒内壁抵接滑动。As a further solution of the present invention: a prismatic block integrally formed therewith is fixedly connected to the upper portion of the lifting rod, and the prismatic block is nested in the fixed tube and slides against the inner wall of the fixed tube.
作为本发明进一步的方案:第一绕卷组件包括套设在第一绕卷辊外侧并与其转动连接的支撑架,支撑架与安装架固定连接,第一电机通过安装板与支撑架固定连接,第一光电编码器安装在安装板上。As a further solution of the present invention: the first winding assembly includes a support frame which is sleeved on the outside of the first winding roller and rotatably connected thereto, the support frame is fixedly connected to the mounting frame, the first motor is fixedly connected to the support frame through a mounting plate, and the first photoelectric encoder is mounted on the mounting plate.
作为本发明进一步的方案:锁扣组件包括嵌套在第一绕卷辊内的压条,压条两端固定连接有延伸至第一绕卷辊内的滑动杆,滑动杆下端固定连接有与其一体成型的圆盘,圆盘上端抵接有套设在滑动杆上的限位弹簧;第一绕卷辊开设有用来容纳压条的压槽,压槽为矩形凹槽且中部设有敞口。As a further solution of the present invention: the locking assembly includes a pressure strip nested in the first winding roller, and both ends of the pressure strip are fixedly connected to sliding rods extending into the first winding roller, the lower end of the sliding rod is fixedly connected to a disc integrally formed therewith, and the upper end of the disc is abutted against a limit spring mounted on the sliding rod; the first winding roller is provided with a pressure groove for accommodating the pressure strip, and the pressure groove is a rectangular groove with an opening in the middle.
作为本发明进一步的方案:压条与压槽之间围合形成有一个U形腔,压条位于压槽敞口位置处贯穿有弹性插销,压槽内壁开设有与弹性插销配合的插孔,弹性插销上套设有与压条侧壁抵接的挤压弹簧;弹性插销上部插接有与压条螺纹连接的锁紧螺栓。As a further solution of the present invention: a U-shaped cavity is enclosed between the pressure strip and the pressing groove, an elastic pin penetrates the pressure strip at the open position of the pressing groove, a plug hole matching the elastic pin is opened on the inner wall of the pressing groove, an extrusion spring abutting against the side wall of the pressure strip is sleeved on the elastic pin; a locking bolt threadedly connected to the pressure strip is inserted into the upper part of the elastic pin.
作为本发明进一步的方案:辊筒表面开设有呈圆周分布的扇形槽,摩擦块为扇形块,摩擦块通过安装螺栓与辊筒固定连接。As a further solution of the present invention: the surface of the roller is provided with sector-shaped grooves distributed in a circumference, the friction block is a sector-shaped block, and the friction block is fixedly connected to the roller by mounting bolts.
一种纺织品面料耐磨性检测设备的使用方法包括如下步骤:A method for using a textile fabric wear resistance testing device comprises the following steps:
步骤一,将面料本体的两端分别固定在第一绕卷组件和第二绕卷组件上,通过控制器的触控显示面板输入摩擦时的接触压力数值和摩擦速度数值;Step 1: fix the two ends of the fabric body on the first winding assembly and the second winding assembly respectively, and input the contact pressure value and the friction speed value during friction through the touch display panel of the controller;
步骤二,控制器启动第一电机和第二电机,第一电机和第二电机反向转动,使得面料本体从下垂状态逐渐绷紧并推动摩擦辊向上移动,摩擦辊通过辊架推动升降杆向上移动,升降杆通过螺旋弹簧对压力传感器进行挤压,直到摩擦辊和面料本体的接触压力达到设定的接触压力数值;Step 2: The controller starts the first motor and the second motor, and the first motor and the second motor rotate in opposite directions, so that the fabric body is gradually tightened from the drooping state and pushes the friction roller to move upward, and the friction roller pushes the lifting rod to move upward through the roller frame, and the lifting rod squeezes the pressure sensor through the coil spring until the contact pressure between the friction roller and the fabric body reaches the set contact pressure value;
步骤三,当接触压力达到设定的接触压力数值后,控制器控制第一电机和第二电机,使得第一电机和第二电机同向往复移动,且同向往复移动的转动速度与设定的摩擦速度数值相等,进行摩擦作业;Step 3: When the contact pressure reaches the set contact pressure value, the controller controls the first motor and the second motor so that the first motor and the second motor reciprocate in the same direction, and the rotation speed of the reciprocating movement in the same direction is equal to the set friction speed value, so as to perform friction operation;
步骤四,在设定的摩擦速度条件下进行摩擦,压力传感器对接触压力进行实时监测,当实时接触压力小于设定的接触压力数值时,控制器通过控制第一电机和第二电机中的一个电机进行加速转动,直到实时接触压力等于设定的接触压力数值,然后使得加速转动的其中一个电机再次恢复到设定的摩擦速度数值;当实时接触压力大于设定的接触压力数值时,控制器通过控制第一电机和第二电机中的一个电机进行减速转动,直到实时接触压力等于设定的接触压力数值,然后使得减速转动的其中一个电机再次恢复到设定的摩擦速度数值,实现摩擦接触压力自动调整。Step four, friction is performed under the set friction speed conditions, and the pressure sensor monitors the contact pressure in real time. When the real-time contact pressure is less than the set contact pressure value, the controller controls one of the first motor and the second motor to accelerate the rotation until the real-time contact pressure is equal to the set contact pressure value, and then makes one of the accelerated motors return to the set friction speed value again; when the real-time contact pressure is greater than the set contact pressure value, the controller controls one of the first motor and the second motor to decelerate the rotation until the real-time contact pressure is equal to the set contact pressure value, and then makes one of the decelerated motors return to the set friction speed value again, thereby realizing automatic adjustment of the friction contact pressure.
相比于现有技术,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本发明通过对称设置在摩擦辊两侧第一绕卷组件和第二绕卷组件,利用第一绕卷组件和第二绕卷组件的反向转动,对面料本体进行绕卷提升,使得面料本体对摩擦辊进行挤压,同时利用设置在摩擦辊上方的压力传感器对摩擦辊和面料本体的接触压力进行精确的模拟;另外,通过第一绕卷组件和第二绕卷组件对面料本体的同向往复绕卷,模拟不同的摩擦速度,更好的模拟实际使用情况下的磨损情况。(1) The present invention symmetrically arranges a first winding assembly and a second winding assembly on both sides of a friction roller, and utilizes the reverse rotation of the first winding assembly and the second winding assembly to wind and lift the fabric body, so that the fabric body presses the friction roller, and simultaneously utilizes a pressure sensor arranged above the friction roller to accurately simulate the contact pressure between the friction roller and the fabric body; in addition, by reciprocating the first winding assembly and the second winding assembly on the fabric body in the same direction, different friction speeds are simulated, thereby better simulating the wear conditions under actual use.
(2)本发明通过设有第一绕卷辊和第二绕卷辊以及压力传感器,在模拟检测过程中,当压力传感器检测到接触压力数值发生变化后,通过控制器控制第一绕卷辊和第二绕卷辊的转速的差异性变化,实现对未绕卷面料长度的动态调节,在无需停机的条件下,实现接触压力的动态调整使其符合实验检测要求,实现接触压力的自动调整。(2) The present invention is provided with a first winding roller, a second winding roller and a pressure sensor. During the simulation detection process, when the pressure sensor detects that the contact pressure value changes, the controller controls the differential change in the rotation speed of the first winding roller and the second winding roller to achieve dynamic adjustment of the length of the unwound fabric. Without stopping the machine, the contact pressure is dynamically adjusted to meet the experimental detection requirements, thereby achieving automatic adjustment of the contact pressure.
(3)本发明通过包括压条、弹性销轴和锁紧螺栓的锁扣组件,将面料本体的端部稳定的夹持在绕卷辊上,使得面料本体在绕卷检测过程中保持张紧状态,便于调节摩擦接触压力和摩擦速度,保证实验的稳定性和连续性,避免面料本体发生脱出。(3) The present invention uses a locking assembly including a pressure strip, an elastic pin and a locking bolt to stably clamp the end of the fabric body on the winding roller, so that the fabric body remains in a tensioned state during the winding detection process, which is convenient for adjusting the friction contact pressure and friction speed, ensuring the stability and continuity of the experiment and preventing the fabric body from falling out.
(4)本发明通过设有多个摩擦块的摩擦辊,利用包括蜗轮蜗杆的调节组件实现不同粗糙度摩擦块的快速调整,操作方便,更接近实际使用场景。(4) The present invention uses a friction roller with multiple friction blocks and an adjustment component including a worm gear to achieve rapid adjustment of friction blocks with different roughnesses. The operation is convenient and closer to actual use scenarios.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明前侧视角的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the present invention from a front side perspective;
图2为本发明的横向剖视结构示意图;FIG2 is a schematic diagram of a transverse cross-sectional structure of the present invention;
图3为图2中A处的放大结构示意图;FIG3 is an enlarged schematic diagram of the structure at A in FIG2 ;
图4为本发明中第一绕卷组件的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the first winding assembly in the present invention;
图5为本发明中第一绕卷辊的剖视结构示意图;FIG5 is a schematic cross-sectional view of the first winding roller in the present invention;
图6为本发明中第一绕卷辊的爆炸结构示意图;FIG6 is a schematic diagram of the exploded structure of the first winding roller in the present invention;
图7为本发明的控制模块示意图;FIG7 is a schematic diagram of a control module of the present invention;
图8为本发明中反向绕卷调节接触压力的状态示意图;FIG8 is a schematic diagram of the state of adjusting the contact pressure by reverse winding in the present invention;
图9为本发明中同向往复绕卷调节摩擦速度的状态示意图;FIG9 is a schematic diagram of the state of adjusting the friction speed by reciprocating winding in the same direction in the present invention;
图10为本发明中差异化变速绕卷调节接触压力的状态示意图;FIG10 is a schematic diagram of the state of differential speed-changing winding to adjust contact pressure in the present invention;
图11为本发明后侧视角的立体结构示意图;FIG11 is a schematic diagram of the three-dimensional structure of the present invention from a rear side perspective;
图12为本发明的纵向剖视结构示意图;FIG12 is a schematic diagram of a longitudinal cross-sectional structure of the present invention;
图13为本图12中B处的放大示意图;FIG13 is an enlarged schematic diagram of point B in FIG12;
图14为本发明中摩擦辊的驱动结构示意图;FIG14 is a schematic diagram of the driving structure of the friction roller in the present invention;
图15为本发明中摩擦辊的立体结构示意图;FIG15 is a schematic diagram of the three-dimensional structure of the friction roller in the present invention;
图16为本发明中摩擦辊的爆炸结构示意图。FIG. 16 is a schematic diagram of the explosion structure of the friction roller in the present invention.
图中标号说明:1、安装架;2、第一绕卷组件;201、第一绕卷辊;2011、压槽;202、第一电机;203、第一光电编码器;204、压条;205、滑动杆;206、限位弹簧;207、弹性插销;208、挤压弹簧;209、锁紧螺栓;3、第二绕卷组件;4、摩擦辊;401、辊筒;4011、扇形槽;402、摩擦块;403、安装螺栓;404、辊轴;5、辊架;6、升降杆;7、固定筒;8、螺旋弹簧;9、压力传感器;10、控制器;11、面料本体;12、第三光电编码器;13、蜗轮;14、蜗杆;15、棱柱轴;16、第三电机。Explanation of the numbers in the figure: 1. mounting frame; 2. first winding assembly; 201. first winding roller; 2011. pressing groove; 202. first motor; 203. first photoelectric encoder; 204. pressure strip; 205. sliding rod; 206. limit spring; 207. elastic latch; 208. extrusion spring; 209. locking bolt; 3. second winding assembly; 4. friction roller; 401. roller; 4011. fan-shaped groove; 402. friction block; 403. mounting bolt; 404. roller shaft; 5. roller frame; 6. lifting rod; 7. fixing cylinder; 8. spiral spring; 9. pressure sensor; 10. controller; 11. fabric body; 12. third photoelectric encoder; 13. worm gear; 14. worm; 15. prismatic shaft; 16. third motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted/connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
请参阅图1-10,在本发明的一个实施例中,一种纺织品面料耐磨性检测设备,包括安装架1和面料本体11,安装架1上安装有一组对称设置且用来收卷面料本体11的第一绕卷组件2和第二绕卷组件3,第一绕卷组件2和第二绕卷组件3之间安装有与面料本体11中部抵接的摩擦辊4,摩擦辊4连接有辊架5,辊架5上端固定连接有升降杆6,升降杆6竖直滑动连接有与安装架1固定连接的固定筒7,固定筒7内安装有与升降杆6上端抵接的螺旋弹簧8,螺旋弹簧8上端抵接有压力传感器9;Please refer to Figures 1-10. In one embodiment of the present invention, a textile fabric wear resistance testing device includes a mounting frame 1 and a fabric body 11. A first winding assembly 2 and a second winding assembly 3 are symmetrically arranged and used to roll up the fabric body 11. A friction roller 4 is installed between the first winding assembly 2 and the second winding assembly 3 and abuts against the middle of the fabric body 11. The friction roller 4 is connected to a roller frame 5. A lifting rod 6 is fixedly connected to the upper end of the roller frame 5. The lifting rod 6 is vertically slidably connected to a fixed cylinder 7 fixedly connected to the mounting frame 1. A coil spring 8 abutting against the upper end of the lifting rod 6 is installed in the fixed cylinder 7. A pressure sensor 9 abuts against the upper end of the coil spring 8;
第一绕卷组件2包括第一绕卷辊201,第一绕卷辊201连接有驱动其转动的第一电机202,第一电机202的输出轴上安装有第一光电编码器203,第一绕卷辊201上安装有用来固定面料本体11端部的锁扣组件;第二绕卷组件3与第一绕卷组件2结构相同,第二绕卷组件3包括第二绕卷辊,第二绕卷辊连接有第二电机,第二电机的输出轴上安装有第二光电编码器;The first winding assembly 2 includes a first winding roller 201, the first winding roller 201 is connected to a first motor 202 that drives the first winding roller 201 to rotate, a first photoelectric encoder 203 is installed on the output shaft of the first motor 202, and a locking assembly for fixing the end of the fabric body 11 is installed on the first winding roller 201; the second winding assembly 3 has the same structure as the first winding assembly 2, the second winding assembly 3 includes a second winding roller, the second winding roller is connected to a second motor, and a second photoelectric encoder is installed on the output shaft of the second motor;
安装架1上安装有控制器10,控制器10包括摩擦控制系统,摩擦控制系统包括控制模块,控制模块的输入端分别连接有第一速度监测模块、第二速度监测模块和接触压力监测模块,第一速度监测模块的输入端与第一光电编码器203连接,第二速度监测模块的输入端与第二光电编码器连接,接触压力监测模块的输入端与压力传感器9连接;控制模块的输出端分别连接有接触压力调节模块、摩擦速度调节模块和接触压力自调节模块,接触压力调节模块、摩擦速度调节模块和接触压力自调节模块的输出端均与第一电机202和第二电机连接;控制器10前端设有触控显示面板。A controller 10 is installed on the mounting frame 1, and the controller 10 includes a friction control system. The friction control system includes a control module, and the input end of the control module is respectively connected to a first speed monitoring module, a second speed monitoring module and a contact pressure monitoring module, the input end of the first speed monitoring module is connected to the first photoelectric encoder 203, the input end of the second speed monitoring module is connected to the second photoelectric encoder, and the input end of the contact pressure monitoring module is connected to the pressure sensor 9; the output end of the control module is respectively connected to a contact pressure regulating module, a friction speed regulating module and a contact pressure self-regulating module, and the output ends of the contact pressure regulating module, the friction speed regulating module and the contact pressure self-regulating module are all connected to the first motor 202 and the second motor; a touch display panel is provided at the front end of the controller 10.
请参阅图7-10,一种纺织品面料耐磨性检测设备的使用方法包括如下步骤:Referring to Figures 7-10, a method for using a textile fabric wear resistance testing device includes the following steps:
步骤一,将面料本体11的两端分别固定在第一绕卷组件2和第二绕卷组件3上,通过控制器10的触控显示面板输入摩擦时的接触压力数值和摩擦速度数值;Step 1: fix the two ends of the fabric body 11 on the first winding assembly 2 and the second winding assembly 3 respectively, and input the contact pressure value and the friction speed value during friction through the touch display panel of the controller 10;
步骤二,控制器10启动第一电机202和第二电机,第一电机202和第二电机反向转动,使得面料本体11从下垂状态逐渐绷紧并推动摩擦辊4向上移动,摩擦辊4通过辊架5推动升降杆6向上移动,升降杆6通过螺旋弹簧8对压力传感器9进行挤压,直到摩擦辊4和面料本体11的接触压力达到设定的接触压力数值;Step 2: The controller 10 starts the first motor 202 and the second motor, and the first motor 202 and the second motor rotate in opposite directions, so that the fabric body 11 is gradually tightened from the drooping state and pushes the friction roller 4 to move upward, and the friction roller 4 pushes the lifting rod 6 to move upward through the roller frame 5, and the lifting rod 6 squeezes the pressure sensor 9 through the coil spring 8 until the contact pressure between the friction roller 4 and the fabric body 11 reaches the set contact pressure value;
具体的,通过第一绕卷辊201和第二绕卷辊的反向转动,对面料本体11进行收卷,进而抬升面料本体11,使得面料本体11逐渐绷紧上升对压力传感器9进行挤压,达到设定的接触压力数值;Specifically, the fabric body 11 is rolled up by the reverse rotation of the first winding roller 201 and the second winding roller, and then the fabric body 11 is lifted, so that the fabric body 11 gradually tightens and rises to press the pressure sensor 9 to reach a set contact pressure value;
步骤三,当接触压力达到设定的接触压力数值后,控制器10控制第一电机202和第二电机,使得第一电机202和第二电机同向往复移动,且同向往复移动的转动速度与设定的摩擦速度数值相等,进行摩擦作业;Step 3: When the contact pressure reaches the set contact pressure value, the controller 10 controls the first motor 202 and the second motor so that the first motor 202 and the second motor reciprocate in the same direction, and the rotation speed of the reciprocating movement in the same direction is equal to the set friction speed value, and the friction operation is performed;
具体的,通过第一绕卷辊201和第二绕卷辊同向往复转动,实现面料本体11在第一绕卷辊201和第二绕卷辊之间绕卷移动,保持面料本体11以稳定的线速度经过摩擦辊4与其进行定速摩擦,同时保持面料本体11的未绕卷长度一致,进而保证接触压力不变;Specifically, the first winding roller 201 and the second winding roller reciprocate in the same direction to realize the winding movement of the fabric body 11 between the first winding roller 201 and the second winding roller, so that the fabric body 11 passes through the friction roller 4 at a stable linear speed and rubs against it at a constant speed, and at the same time, the unwound length of the fabric body 11 is kept consistent, thereby ensuring that the contact pressure remains unchanged;
步骤四,在设定的摩擦速度条件下进行摩擦,压力传感器9对接触压力进行实时监测,当实时接触压力小于设定的接触压力数值时,控制器10通过控制第一电机202和第二电机中的一个电机进行加速转动,直到实时接触压力等于设定的接触压力数值,然后使得加速转动的其中一个电机再次恢复到设定的摩擦速度数值;当实时接触压力大于设定的接触压力数值时,控制器10通过控制第一电机202和第二电机中的一个电机进行减速转动,直到实时接触压力等于设定的接触压力数值,然后使得减速转动的其中一个电机再次恢复到设定的摩擦速度数值,实现摩擦接触压力自动调整。Step four, friction is performed under the set friction speed conditions, and the pressure sensor 9 monitors the contact pressure in real time. When the real-time contact pressure is less than the set contact pressure value, the controller 10 controls one of the first motor 202 and the second motor to accelerate the rotation until the real-time contact pressure is equal to the set contact pressure value, and then makes one of the accelerated motors return to the set friction speed value again; when the real-time contact pressure is greater than the set contact pressure value, the controller 10 controls one of the first motor 202 and the second motor to decelerate the rotation until the real-time contact pressure is equal to the set contact pressure value, and then makes one of the decelerated motors return to the set friction speed value again, thereby realizing automatic adjustment of the friction contact pressure.
具体的,在实时接触压力数值小于设定的接触压力数值时,说明面料本体11未绕卷长度过大,通过使得其中一个电机加速,减小面料本体11未绕卷长度,进而增大实时接触压力数值,使其达到设定的接触压力数值,然后再恢复设定摩擦速度数值;在实时接触压力数值大于设定的接触压力数值时,说明面料本体11未绕卷长度过小,通过使得其中一个电机减速,增加面料本体11未绕卷长度,进而减小实时接触压力数值,使其达到设定的接触压力数值,然后再恢复设定摩擦速度数值。Specifically, when the real-time contact pressure value is less than the set contact pressure value, it means that the unwound length of the fabric body 11 is too large. By accelerating one of the motors, the unwound length of the fabric body 11 is reduced, and then the real-time contact pressure value is increased to reach the set contact pressure value, and then the set friction speed value is restored; when the real-time contact pressure value is greater than the set contact pressure value, it means that the unwound length of the fabric body 11 is too small. By decelerating one of the motors, the unwound length of the fabric body 11 is increased, and then the real-time contact pressure value is reduced to reach the set contact pressure value, and then the set friction speed value is restored.
相比传统的面料耐磨检测设备,本发明通过第一绕卷组件2和第二绕卷组件3反向转动对面料本体11进行收卷进而挤压摩擦辊4,使得摩擦辊4与面料本体11的接触压力达到设定的接触压力数值,方便进行接触压力的调节;通过第一绕卷组件2和第二绕卷组件3的同向往复转动,使得未绕卷的面料保持稳定的线速度与摩擦辊4定速接触摩擦,方便调节面料本体11与摩擦辊4的摩擦速度;通过控制第一绕卷组件2或第二绕卷组件3的绕卷速度,在接触压力发生变化时,动态的控制未绕卷面料的长度,进而控制接触压力保持设定接触压力数值,实现接触压力的自动化调整保持。Compared with the traditional fabric wear resistance detection equipment, the present invention rewinds the fabric body 11 and squeezes the friction roller 4 by the reverse rotation of the first winding component 2 and the second winding component 3, so that the contact pressure between the friction roller 4 and the fabric body 11 reaches the set contact pressure value, which is convenient for adjusting the contact pressure; by the reciprocating rotation of the first winding component 2 and the second winding component 3 in the same direction, the unwound fabric maintains a stable linear speed and contacts and rubs with the friction roller 4 at a constant speed, which is convenient for adjusting the friction speed between the fabric body 11 and the friction roller 4; by controlling the winding speed of the first winding component 2 or the second winding component 3, when the contact pressure changes, the length of the unwound fabric is dynamically controlled, and then the contact pressure is controlled to maintain the set contact pressure value, thereby realizing automatic adjustment and maintenance of the contact pressure.
请参阅图2,升降杆6上部固定连接有与其一体成型的棱形块,棱形块嵌套在固定筒7内并与固定筒7内壁抵接滑动。Please refer to FIG. 2 . A prismatic block integrally formed therewith is fixedly connected to the upper portion of the lifting rod 6 . The prismatic block is nested in the fixing tube 7 and slides against the inner wall of the fixing tube 7 .
具体的,使得摩擦辊4在受到面料本体11的挤压时竖直向上移动,进而使得摩擦辊4保持纵向设置姿态不发生转动,保证接触压力数值监测的准确性。Specifically, the friction roller 4 moves vertically upward when being squeezed by the fabric body 11, so that the friction roller 4 maintains a longitudinal setting posture without rotating, thereby ensuring the accuracy of contact pressure value monitoring.
请参阅图1和图3,第一绕卷组件2包括套设在第一绕卷辊201外侧并与其转动连接的支撑架,支撑架与安装架1固定连接,第一电机202通过安装板与支撑架固定连接,第一光电编码器203安装在安装板上。Please refer to Figures 1 and 3. The first winding assembly 2 includes a support frame which is sleeved on the outside of the first winding roller 201 and rotatably connected thereto. The support frame is fixedly connected to the mounting frame 1. The first motor 202 is fixedly connected to the support frame via a mounting plate. The first photoelectric encoder 203 is mounted on the mounting plate.
具体的,实现第一绕卷辊201、第一电机202和第一光电编码器203的稳定安装。Specifically, the first winding roller 201, the first motor 202 and the first photoelectric encoder 203 are stably installed.
请参阅图3-6,锁扣组件包括嵌套在第一绕卷辊201内的压条204,压条204两端固定连接有延伸至第一绕卷辊201内的滑动杆205,滑动杆205下端固定连接有与其一体成型的圆盘,圆盘上端抵接有套设在滑动杆205上的限位弹簧206;第一绕卷辊201开设有用来容纳压条204的压槽2011,压槽2011为矩形凹槽且中部设有敞口。Please refer to Figures 3-6. The locking assembly includes a pressure strip 204 nested in the first winding roller 201. Both ends of the pressure strip 204 are fixedly connected to sliding rods 205 extending into the first winding roller 201. The lower end of the sliding rod 205 is fixedly connected to a disc formed integrally therewith, and the upper end of the disc is abutted against a limit spring 206 mounted on the sliding rod 205. The first winding roller 201 is provided with a pressure groove 2011 for accommodating the pressure strip 204. The pressure groove 2011 is a rectangular groove with an opening in the middle.
具体的,方便人员将手指通过敞口伸入到压槽2011内将压条204拉出,然后将面料本体11的端部插入到压条204下方,随后释放压条204,方便对面料本体11的端部进行快速固定。Specifically, it is convenient for a person to insert his fingers into the pressing groove 2011 through the opening to pull out the pressure strip 204, and then insert the end of the fabric body 11 under the pressure strip 204, and then release the pressure strip 204, so as to quickly fix the end of the fabric body 11.
请参阅图3和图6,压条204与压槽2011之间围合形成有一个U形腔,压条204位于压槽2011敞口位置处贯穿有弹性插销207,压槽2011内壁开设有与弹性插销207配合的插孔,弹性插销207上套设有与压条204侧壁抵接的挤压弹簧208;弹性插销207上部插接有与压条204螺纹连接的锁紧螺栓209。Please refer to Figures 3 and 6. A U-shaped cavity is formed between the pressure strip 204 and the pressing groove 2011. An elastic pin 207 penetrates the pressure strip 204 at the open position of the pressing groove 2011. The inner wall of the pressing groove 2011 is provided with a plug hole that cooperates with the elastic pin 207. The elastic pin 207 is sleeved with an extrusion spring 208 that abuts against the side wall of the pressure strip 204; a locking bolt 209 threadedly connected to the pressure strip 204 is inserted into the upper part of the elastic pin 207.
具体的,通过设有弹性插销207和对其进行锁止的锁紧螺栓209,将面料本体11穿过压条204底部后向上拉伸,使得弹性插销207挤压在面料本体11的端部上并用锁紧螺栓209进行锁止,提高面料本体11端部夹持的稳定性,避免面料本体11在往复绕卷时发生脱出。Specifically, by providing an elastic pin 207 and a locking bolt 209 for locking it, the fabric body 11 is passed through the bottom of the pressure strip 204 and stretched upward, so that the elastic pin 207 is squeezed on the end of the fabric body 11 and locked with the locking bolt 209, thereby improving the stability of the clamping of the end of the fabric body 11 and preventing the fabric body 11 from falling out during reciprocating winding.
请参阅图11-16,在本发明的另一个实施例中,摩擦辊4包括辊筒401,辊筒401内嵌套有多个呈圆周分布且表面粗糙度不同的摩擦块402,辊筒401端部通过辊轴404与辊架5转动连接,辊轴404后端固定连接有蜗轮13,蜗轮13啮合有蜗杆14,蜗杆14插接有棱柱轴15,棱柱轴15上端连接有第三电机16,辊轴404前端安装有第三光电编码器12;控制器10还包括与控制模块输入端连接的角度监测模块,角度监测模块的输入端与第三光电编码器12,控制模块的输出端还连接有摩擦系数调节块,摩擦系数调节模块的输出端与第三电机16连接。Please refer to Figures 11-16. In another embodiment of the present invention, the friction roller 4 includes a roller 401, in which a plurality of friction blocks 402 with different surface roughness and distributed in a circle are nested. The end of the roller 401 is rotatably connected to the roller frame 5 through a roller shaft 404. A worm gear 13 is fixedly connected to the rear end of the roller shaft 404. The worm gear 13 is meshed with a worm 14. The worm 14 is plugged with a prism shaft 15. The upper end of the prism shaft 15 is connected to a third motor 16. A third photoelectric encoder 12 is installed at the front end of the roller shaft 404. The controller 10 also includes an angle monitoring module connected to the input end of the control module. The input end of the angle monitoring module is connected to the third photoelectric encoder 12. The output end of the control module is also connected to a friction coefficient adjustment block. The output end of the friction coefficient adjustment module is connected to the third motor 16.
请参阅图13和图14,启动第三电机16,第三电机16通过棱柱轴15带动蜗杆14转动,蜗杆14通过蜗轮13带动辊轴404和辊筒401转动,辊筒401带动不同表面粗擦度的摩擦块402转动,通过第三光电编码器12监测不同表面粗糙度摩擦块402的位置,实现自动切换。Please refer to Figures 13 and 14. Start the third motor 16. The third motor 16 drives the worm 14 to rotate through the prism shaft 15. The worm 14 drives the roller shaft 404 and the roller 401 to rotate through the worm gear 13. The roller 401 drives the friction blocks 402 with different surface roughness to rotate. The positions of the friction blocks 402 with different surface roughness are monitored by the third photoelectric encoder 12 to achieve automatic switching.
请参阅图16,辊筒401表面开设有呈圆周分布的扇形槽4011,摩擦块402为扇形块,摩擦块402通过安装螺栓403与辊筒401固定连接。Please refer to FIG. 16 . The surface of the roller 401 is provided with circumferentially distributed fan-shaped grooves 4011 . The friction block 402 is a fan-shaped block. The friction block 402 is fixedly connected to the roller 401 by mounting bolts 403 .
具体的,方便更换不同表面粗糙度的摩擦块402,满足不同的检测需求。Specifically, it is convenient to replace the friction blocks 402 with different surface roughnesses to meet different detection requirements.
请参阅图14,第三电机16固定连接有与安装架1固定连接的支撑杆,蜗杆14内设有供棱柱轴15上下滑动的棱柱槽。Please refer to FIG. 14 , the third motor 16 is fixedly connected to a support rod fixedly connected to the mounting frame 1 , and a prism groove is provided in the worm 14 for the prism shaft 15 to slide up and down.
具体的,使得摩擦辊4上下移动不影响第三电机16对摩擦辊4的动力传递。Specifically, the up and down movement of the friction roller 4 does not affect the power transmission of the third motor 16 to the friction roller 4 .
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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