CN118422725A - A construction pile detection and fixing device for construction engineering - Google Patents
A construction pile detection and fixing device for construction engineering Download PDFInfo
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- 238000010276 construction Methods 0.000 title claims description 31
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D33/00—Testing foundations or foundation structures
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D35/00—Straightening, lifting, or lowering of foundation structures or of constructions erected on foundations
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Abstract
Description
技术领域Technical Field
本发明涉及建筑工程技术领域,具体为一种建筑工程用工程基桩检测固定装置。The invention relates to the technical field of construction engineering, in particular to a construction pile detection and fixing device for construction engineering.
背景技术Background technique
基桩静载试验是运用在工程上对基桩承载力检测的一项技术,在确定单桩极限承载力方面,它是目前最为准确、可靠的检验方法,作为判定某种动载检验方法是否成熟,均以静载试验成果的对比误差大小为依据,因此,每种地基基础设计处理规范都把单桩静载试验列入首要位置,在基桩静载试验中一般是先将千斤顶放置在基桩顶部,然后再在千斤顶顶部放置承重钢架,最后再在承重钢架顶部放置混凝土块,在混凝土块不断增加的过程中,基桩重心会发生变化,使得基桩会发生一定的倾斜,现在的固定装置需要额外的测量工作对基桩的倾斜角度偏移进行检测,并且需要额外的装置对倾斜后的基桩进行恢复,为此,我们提出一种建筑工程用工程基桩检测固定装置。The static load test of pile foundation is a technology used in engineering to detect the bearing capacity of pile foundation. It is currently the most accurate and reliable test method for determining the ultimate bearing capacity of a single pile. As a basis for determining whether a certain dynamic load test method is mature, the comparative error size of the static load test results is used as the basis. Therefore, each foundation design and treatment specification puts the static load test of a single pile in the first place. In the static load test of pile foundation, the jack is generally placed on the top of the pile foundation, and then the load-bearing steel frame is placed on the top of the jack, and finally the concrete block is placed on the top of the load-bearing steel frame. In the process of continuous increase of concrete blocks, the center of gravity of the pile foundation will change, causing the pile foundation to tilt to a certain extent. The current fixing device requires additional measurement work to detect the tilt angle offset of the pile foundation, and additional devices are required to restore the tilted pile foundation. For this reason, we propose an engineering pile foundation detection fixing device for construction engineering.
发明内容Summary of the invention
本发明的目的在于提供一种建筑工程用工程基桩检测固定装置。The purpose of the present invention is to provide a construction pile detection and fixing device for construction engineering.
以解决上述背景技术中提出的问题,本发明提供如下技术方案:一种建筑工程用工程基桩检测固定装置,包括限位底座,所述限位底座用于作为感应组件、固定组件以及恢复组件的承载体,所述感应组件和恢复组件之间通过联动组件连接,所述固定组件与工程基桩表面间隙连接,所述感应组件包括承载块、移动板和限位杆,所述承载块通过轴杆与移动板前端连接,所述移动板远离承载块的一端侧面安装有齿条,所述移动板的上下两面均设置有限位块,所述限位块与两组限位杆之间滑动连接,所述齿条通过联动组件内包含的驱动齿轮、驱动杆以及辅助齿轮和恢复组件连接,所述感应组件和恢复组件结构相同,所述辅助齿轮通过反向齿轮与恢复组件内壁连接。In order to solve the problems raised in the above-mentioned background technology, the present invention provides the following technical solutions: a detection and fixing device for engineering foundation piles for construction engineering, comprising a limit base, the limit base is used as a carrier for a sensing component, a fixing component and a recovery component, the sensing component and the recovery component are connected by a linkage component, the fixing component is gap-connected with the surface of the engineering foundation pile, the sensing component comprises a bearing block, a movable plate and a limit rod, the bearing block is connected to the front end of the movable plate by an axle rod, a rack is installed on the side of the end of the movable plate away from the bearing block, limit blocks are arranged on the upper and lower surfaces of the movable plate, the limit blocks are slidably connected to the two groups of limit rods, the rack is connected to the recovery component through a driving gear, a driving rod and an auxiliary gear contained in the linkage component, the sensing component and the recovery component have the same structure, and the auxiliary gear is connected to the inner wall of the recovery component through a reverse gear.
作为本发明的进一步方案:所述限位底座、感应组件、固定组件、恢复组件以及联动组件均设置有四组,且呈圆周阵列连接,所述限位底座设置有背板以及限位框架,所述背板的内侧壁与限位杆和用于固定驱动杆的定位条之间均固定连接,所述定位条的前端内部安装有限位轴,所述驱动杆插接于限位轴内壁。As a further solution of the present invention: the limit base, sensing component, fixing component, recovery component and linkage component are all arranged in four groups and connected in a circular array, the limit base is provided with a back plate and a limit frame, the inner side wall of the back plate is fixedly connected to the limit rod and the positioning bar for fixing the driving rod, a limit shaft is installed inside the front end of the positioning bar, and the driving rod is inserted into the inner wall of the limit shaft.
作为本发明的进一步方案:所述承载块的表面铺设有防滑垫,所述承载块的后端与移动板之间夹角的阈值为-3°~3°,所述承载块的表面呈弧形状,所述限位杆远离限位底座内壁的一端设置有防脱块,且防脱块的截面大于限位块的内圈截面,所述齿条的背面长度小于移动板表面长度,且宽度相等。As a further solution of the present invention: the surface of the bearing block is paved with an anti-slip pad, the threshold of the angle between the rear end of the bearing block and the movable plate is -3° to 3°, the surface of the bearing block is arc-shaped, an anti-slip block is provided at the end of the limit rod away from the inner wall of the limit base, and the cross-section of the anti-slip block is larger than the inner circle cross-section of the limit block, the back length of the rack is smaller than the surface length of the movable plate, and the widths are equal.
作为本发明的进一步方案:所述固定组件包括转动杆、挤压块以及挤压轮,所述转动杆的中端通过套轴与限位框架顶端连接,所述转动杆与限位框架之间安装有轴承,所述挤压块的表面设置有橡胶垫,且橡胶垫的厚度是挤压块厚度的一半,所述挤压轮的表面套接有橡胶圈。As a further solution of the present invention: the fixed assembly includes a rotating rod, an extrusion block and an extrusion wheel, the middle end of the rotating rod is connected to the top of the limit frame through a sleeve shaft, a bearing is installed between the rotating rod and the limit frame, a rubber pad is provided on the surface of the extrusion block, and the thickness of the rubber pad is half of the thickness of the extrusion block, and a rubber ring is sleeved on the surface of the extrusion wheel.
作为本发明的进一步方案:所述驱动齿轮和辅助齿轮的大小相等,且齿距也相等,所述驱动齿轮和辅助齿轮分别与齿条和反向齿轮啮合连接,所述驱动杆的两端分别插接在驱动齿轮和辅助齿轮的内部,所述驱动杆与驱动齿轮和辅助齿轮之间可拆卸。As a further solution of the present invention: the driving gear and the auxiliary gear are equal in size and have equal tooth pitches, the driving gear and the auxiliary gear are respectively meshed and connected with the rack and the reverse gear, the two ends of the driving rod are respectively inserted into the driving gear and the auxiliary gear, and the driving rod is detachable from the driving gear and the auxiliary gear.
作为本发明的进一步方案:所述反向齿轮与驱动齿轮和辅助齿轮的齿距均相等,且反向齿轮安装在辅助齿轮和恢复组件内包含的第二齿条之间,所述反向齿轮的底面通过支撑板与限位底座的内侧壁连接。As a further solution of the present invention: the reverse gear has the same pitch as the driving gear and the auxiliary gear, and the reverse gear is installed between the auxiliary gear and the second rack included in the recovery assembly, and the bottom surface of the reverse gear is connected to the inner side wall of the limiting base through a support plate.
作为本发明的进一步方案:所述限位框架正前方设置的延伸框架顶端连接有基桩箍,所述基桩箍一端开设有连接槽,且另外一端设置有与连接槽适配的连接卡块,所述连接卡块与连接槽的内部以及表面均开设有连接孔,且连接孔内部插接有螺栓。As a further solution of the present invention: the top of the extension frame arranged in front of the limit frame is connected to a pile hoop, one end of the pile hoop is provided with a connecting groove, and the other end is provided with a connecting block adapted to the connecting groove, the connecting block and the inside and surface of the connecting groove are provided with connecting holes, and bolts are inserted into the connecting holes.
作为本发明的进一步方案:所述基桩箍设置有四组,且相邻的两组基桩箍紧密卡接,所述限位框架的底面设置有拔插组件,所述拔插组件包括受力杆、膨胀环以及花瓣筒,所述受力杆的底端与膨胀环的内壁固接,所述膨胀环置于花瓣筒的内部,所述拔插组件均安装在限位框架的底面两侧。As a further solution of the present invention: four groups of pile hoops are provided, and two adjacent groups of pile hoops are tightly clamped, and a plug-in assembly is provided on the bottom surface of the limit frame, and the plug-in assembly includes a force-bearing rod, an expansion ring and a petal tube. The bottom end of the force-bearing rod is fixedly connected to the inner wall of the expansion ring, and the expansion ring is placed inside the petal tube. The plug-in assembly is installed on both sides of the bottom surface of the limit frame.
作为本发明的进一步方案:所述花瓣筒的底端闭合时呈椎形状,所述花瓣筒与工程基地地面插接。As a further solution of the present invention: the bottom end of the petal tube is in a cone shape when closed, and the petal tube is plugged into the ground of the engineering base.
作为本发明的进一步方案:所述支撑板底面固定连接有伺服电机,所述伺服电机顶部的输出端与反向齿轮连接。As a further solution of the present invention: a servo motor is fixedly connected to the bottom surface of the support plate, and an output end of the top of the servo motor is connected to a reverse gear.
采用上述技术方案,与现有技术相比,本发明的有益效果在于:By adopting the above technical solution, compared with the prior art, the beneficial effects of the present invention are:
本发明通过设置感应装置对基桩进行偏移检测,当基桩在静载试验中由于顶部不断的增重,使得重心发生变化使得基桩出现一定的倾斜偏移时,基桩会挤压承载块,使得承载块带动移动板和齿条移动,此时驱动齿轮转动,进而通过辅助齿轮带动反向齿轮转动,反向齿轮转动使得伺服电机发出预警提示,具体的偏移距离通过驱动齿轮和齿条之间的啮合距离得到精准的偏移数值,进而完成对基桩测试过程中是否出现角度倾斜进行检测。The present invention detects the offset of the pile foundation by arranging a sensing device. When the center of gravity of the pile foundation changes due to the continuous weight increase on the top during the static load test, causing the pile foundation to have a certain tilt offset, the pile foundation will squeeze the bearing block, so that the bearing block drives the movable plate and the rack to move. At this time, the driving gear rotates, and then drives the reverse gear to rotate through the auxiliary gear. The rotation of the reverse gear causes the servo motor to issue an early warning prompt. The specific offset distance is obtained by the meshing distance between the driving gear and the rack to obtain an accurate offset value, thereby completing the detection of whether an angle tilt occurs during the pile foundation test.
本发明通过设置有恢复组件,当基桩发生角度偏移时会带动倾斜一侧的感应组件带动联动组件的辅助齿轮转动,进而带动辅助齿轮转动,进而伺服电机感应到偏移预警,辅助齿轮转动带动恢复组件的承载块推动基桩底部进行一定程度的推动,并且对向位置的伺服电机启动,进而带动对向位置的反向齿轮转动,反向齿轮转动带动对向位置的恢复组件的承载块推动另一端的基桩底部,直到基桩为竖直状态,使得能够通过倾斜的基桩能够通过恢复组件恢复成竖直状态。The present invention is provided with a recovery component. When the pile foundation is offset in angle, the sensing component on the inclined side drives the auxiliary gear of the linkage component to rotate, and then drives the auxiliary gear to rotate. Then the servo motor senses the offset warning, and the rotation of the auxiliary gear drives the bearing block of the recovery component to push the bottom of the pile foundation to a certain extent, and the servo motor at the opposite position is started, thereby driving the reverse gear at the opposite position to rotate. The reverse gear rotation drives the bearing block of the recovery component at the opposite position to push the bottom of the pile foundation at the other end until the pile foundation is in a vertical state, so that the inclined pile foundation can be restored to a vertical state through the recovery component.
本发明通过设置有四组固定组件简单快速安装将基桩桩体进行固定,通过感应组件能够在基桩发生角度倾斜时发出预警提示,通过四组八个恢复组件能够对任意的基桩偏移角度的进行快速恢复,通过一体化设计使得装置适配性高、防护性强、使用范围广以及操作简单便捷。The present invention is provided with four groups of fixing components, which can be simply and quickly installed to fix the pile body. The sensing component can issue an early warning prompt when the pile is tilted at an angle. Four groups of eight recovery components can quickly restore any offset angle of the pile. The integrated design makes the device highly adaptable, highly protective, widely used, and simple and convenient to operate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例中装配立体示意图;FIG1 is a schematic diagram of an assembly perspective view of an embodiment of the present invention;
图2为本发明实施例中装置立体示意图;FIG2 is a schematic three-dimensional diagram of a device according to an embodiment of the present invention;
图3为本发明实施例中装置局部立体示意图;FIG3 is a partial three-dimensional schematic diagram of a device according to an embodiment of the present invention;
图4为本发明实施例中感应组件、联动组件以及恢复组件连接关系示意图;FIG4 is a schematic diagram of the connection relationship between the sensing component, the linkage component and the recovery component in an embodiment of the present invention;
图5为本发明实施例中固定组件局部立体示意图;FIG5 is a partial three-dimensional schematic diagram of a fixing assembly according to an embodiment of the present invention;
图6为本发明实施例中基桩箍立体示意图。FIG. 6 is a three-dimensional schematic diagram of a pile hoop in an embodiment of the present invention.
图中:1、限位底座;11、背板;12、限位框架;2、感应组件;21、承载块;22、移动板;221、齿条;23、限位杆;3、固定组件;31、转动杆;32、挤压块;33、挤压轮;4、恢复组件;5、联动组件;51、驱动齿轮;52、驱动杆;53、辅助齿轮;54、反向齿轮;541、支撑板;6、基桩箍;61、连接卡块;62、连接孔;63、螺栓;7、拔插组件;71、受力杆;72、花瓣筒;8、伺服电机。In the figure: 1. limit base; 11. back plate; 12. limit frame; 2. induction component; 21. bearing block; 22. moving plate; 221. rack; 23. limit rod; 3. fixing component; 31. rotating rod; 32. extrusion block; 33. extrusion wheel; 4. recovery component; 5. linkage component; 51. driving gear; 52. driving rod; 53. auxiliary gear; 54. reverse gear; 541. support plate; 6. pile hoop; 61. connecting block; 62. connecting hole; 63. bolt; 7. plug-in assembly; 71. force rod; 72. petal tube; 8. servo motor.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本发明,但并不构成对本发明的限定。此外,下面所描述的本发明各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例一、请参阅附图1-附图6,本发明提供一种技术方案:包括限位底座1,限位底座1用于作为感应组件2、固定组件3以及恢复组件4的承载体,感应组件2和恢复组件4之间通过联动组件5连接,固定组件3与工程基桩表面间隙连接,感应组件2包括承载块21、移动板22和限位杆23,承载块21通过轴杆与移动板22前端连接,移动板22远离承载块21的一端侧面安装有齿条221,移动板22的上下两面均设置有限位块,限位块与两组限位杆23之间滑动连接,齿条221通过联动组件5内包含的驱动齿轮51、驱动杆52以及辅助齿轮53和恢复组件4连接,感应组件2和恢复组件4结构相同,辅助齿轮53通过反向齿轮54与恢复组件4内壁连接。Embodiment 1, please refer to Figures 1 to 6. The present invention provides a technical solution: it includes a limit base 1, the limit base 1 is used as a carrier for the sensing component 2, the fixing component 3 and the recovery component 4, the sensing component 2 and the recovery component 4 are connected by a linkage component 5, the fixing component 3 is gap-connected with the surface of the engineering foundation pile, the sensing component 2 includes a bearing block 21, a movable plate 22 and a limit rod 23, the bearing block 21 is connected to the front end of the movable plate 22 by an axle rod, a rack 221 is installed on the side of the end of the movable plate 22 away from the bearing block 21, the upper and lower surfaces of the movable plate 22 are both provided with limit blocks, the limit blocks are slidably connected with the two groups of limit rods 23, the rack 221 is connected to the recovery component 4 through the driving gear 51, the driving rod 52 and the auxiliary gear 53 contained in the linkage component 5, the sensing component 2 and the recovery component 4 have the same structure, and the auxiliary gear 53 is connected to the inner wall of the recovery component 4 through the reverse gear 54.
本实施例中,基桩角度偏移时会首先带动感应组件2顶部的承载块21,使得承载块21推动移动板22,移动板22带动齿条221移动,进而带动联动组件5的驱动齿轮51转动,使得转动杆31转动,转动杆31转动带动辅助齿轮53转动,使得辅助齿轮53带动反向齿轮54转动,使得反向齿轮54带动对应的伺服电机8启动,进而发出基桩角度偏移预警,限位底座1、感应组件2、固定组件3、恢复组件4以及联动组件5均设置有四组,且呈圆周阵列连接,限位底座1设置有背板11以及限位框架12,背板11的内侧壁与限位杆23和用于固定驱动杆52的定位条之间均固定连接,定位条的前端内部安装有限位轴,驱动杆52插接于限位轴内壁。In this embodiment, when the pile angle is offset, the bearing block 21 on the top of the sensing component 2 will be driven first, so that the bearing block 21 pushes the moving plate 22, and the moving plate 22 drives the rack 221 to move, thereby driving the driving gear 51 of the linkage component 5 to rotate, so that the rotating rod 31 rotates, and the rotation of the rotating rod 31 drives the auxiliary gear 53 to rotate, so that the auxiliary gear 53 drives the reverse gear 54 to rotate, so that the reverse gear 54 drives the corresponding servo motor 8 to start, and then an early warning of the pile angle offset is issued. The limit base 1, the sensing component 2, the fixing component 3, the recovery component 4 and the linkage component 5 are all provided with four groups, and are connected in a circular array. The limit base 1 is provided with a back plate 11 and a limit frame 12. The inner side wall of the back plate 11 is fixedly connected to the limit rod 23 and the positioning bar for fixing the driving rod 52. A limit shaft is installed inside the front end of the positioning bar, and the driving rod 52 is plugged into the inner wall of the limit shaft.
本实施例中,承载块21表面铺设有防滑垫,以及承载块21表面呈弧形状,使得固定基桩更加稳定,承载块21的表面铺设有防滑垫,承载块21的后端与移动板22之间夹角的阈值为-3°~3°,承载块21的表面呈弧形状,限位杆23远离限位底座1内壁的一端设置有防脱块,且防脱块的截面大于限位块的内圈截面,齿条221的背面长度小于移动板22表面长度,且宽度相等。In this embodiment, the surface of the bearing block 21 is paved with an anti-slip pad, and the surface of the bearing block 21 is arc-shaped, so that the fixed foundation pile is more stable, the surface of the bearing block 21 is paved with an anti-slip pad, the threshold of the angle between the rear end of the bearing block 21 and the movable plate 22 is -3°~3°, the surface of the bearing block 21 is arc-shaped, and an anti-slip block is provided at one end of the limiting rod 23 away from the inner wall of the limiting base 1, and the cross-section of the anti-slip block is larger than the inner ring cross-section of the limiting block, and the back length of the rack 221 is smaller than the surface length of the movable plate 22, and the widths are equal.
本实施例中,通过设置转动杆31和挤压轮33,当安装好装置本体时,然后将基桩安装在四个基桩箍6中,在安装过程中基桩会挤压挤压轮33,使得固定组件3顶部的挤压块32围绕转动杆31的铰接点转动,使得挤压块32能够稳定的贴合在基桩体表面,达到固定桩体的作用,并且挤压块32的表面设置有橡胶垫,使得固定桩体更加稳定,固定组件3包括转动杆31、挤压块32以及挤压轮33,转动杆31的中端通过套轴与限位框架12顶端连接,转动杆31与限位框架12之间安装有轴承,挤压块32的表面设置有橡胶垫,且橡胶垫的厚度是挤压块32厚度的一半,挤压轮33的表面套接有橡胶圈。In this embodiment, by setting a rotating rod 31 and an extruding wheel 33, when the device body is installed, the foundation pile is then installed in the four foundation pile hoops 6. During the installation process, the foundation pile will squeeze the extruding wheel 33, so that the extruding block 32 on the top of the fixing component 3 rotates around the hinge point of the rotating rod 31, so that the extruding block 32 can stably fit on the surface of the foundation pile body, thereby achieving the effect of fixing the pile body, and a rubber pad is provided on the surface of the extruding block 32, so that the fixed pile body is more stable. The fixing component 3 includes a rotating rod 31, an extruding block 32 and an extruding wheel 33. The middle end of the rotating rod 31 is connected to the top of the limiting frame 12 through a sleeve shaft, and a bearing is installed between the rotating rod 31 and the limiting frame 12. A rubber pad is provided on the surface of the extruding block 32, and the thickness of the rubber pad is half of the thickness of the extruding block 32. A rubber ring is sleeved on the surface of the extruding wheel 33.
本实施例中,通过关于装置圆心对称的两个伺服电机8之间电性连接,使得当基桩向倾斜的一侧发生角度偏移时,会带动倾斜一侧的感应组件2和联动组件5的配合带动该侧伺服电机8发出电信号,使得对称一侧位置伺服电机8启动,带动该伺服电机8连接的反向齿轮54转动,进而带动与该反向齿轮54啮合连接的齿条移动,进而带动该齿条对应的恢复组件4中的承载块推动基桩倾斜的另一侧底部,直到基桩恢复竖直状态,支撑板541底面固定连接有伺服电机8,伺服电机8顶部的输出端与反向齿轮54连接。In this embodiment, by electrically connecting two servo motors 8 that are symmetrical about the center of the device, when the pile is angularly offset to one side, the sensing component 2 and the linkage component 5 on the inclined side will drive the servo motor 8 on that side to send an electrical signal, so that the servo motor 8 at the symmetrical side is started, driving the reverse gear 54 connected to the servo motor 8 to rotate, and then driving the rack meshing with the reverse gear 54 to move, and then driving the bearing block in the restoration component 4 corresponding to the rack to push the bottom of the other side of the inclined pile until the pile returns to a vertical state. The bottom surface of the support plate 541 is fixedly connected to the servo motor 8, and the output end at the top of the servo motor 8 is connected to the reverse gear 54.
具体的,通过设置感应装置对基桩进行偏移检测,当基桩在静载试验中由于顶部不断的增重,使得重心发生变化使得基桩出现一定的倾斜偏移时,基桩会挤压承载块21,使得承载块21带动移动板22和齿条221移动,此时驱动齿轮51转动,进而通过辅助齿轮53带动反向齿轮54转动,反向齿轮54转动使得伺服电机8发出预警提示,具体的偏移距离通过驱动齿轮51和齿条221之间的啮合距离得到精准的偏移数值,进而完成对基桩测试过程中是否出现角度倾斜进行检测。Specifically, the pile foundation is offset detected by setting a sensing device. When the pile foundation is subjected to a certain tilt offset due to the continuous weight increase on the top of the pile foundation during the static load test, the pile foundation will squeeze the bearing block 21, so that the bearing block 21 drives the movable plate 22 and the rack 221 to move. At this time, the driving gear 51 rotates, and then drives the reverse gear 54 to rotate through the auxiliary gear 53. The rotation of the reverse gear 54 causes the servo motor 8 to issue an early warning prompt. The specific offset distance is obtained by the meshing distance between the driving gear 51 and the rack 221 to obtain an accurate offset value, thereby completing the detection of whether an angle tilt occurs during the pile foundation test.
实施例二、请参阅附图1-附图6,本发明提供一种技术方案:包括限位底座1,限位底座1用于作为感应组件2、固定组件3以及恢复组件4的承载体,感应组件2和恢复组件4之间通过联动组件5连接,固定组件3与工程基桩表面间隙连接,感应组件2包括承载块21、移动板22和限位杆23,承载块21通过轴杆与移动板22前端连接,移动板22远离承载块21的一端侧面安装有齿条221,移动板22的上下两面均设置有限位块,限位块与两组限位杆23之间滑动连接,齿条221通过联动组件5内包含的驱动齿轮51、驱动杆52以及辅助齿轮53和恢复组件4连接,感应组件2和恢复组件4结构相同,辅助齿轮53通过反向齿轮54与恢复组件4内壁连接。Embodiment 2, please refer to Figures 1 to 6. The present invention provides a technical solution: it includes a limit base 1, the limit base 1 is used as a carrier for the sensing component 2, the fixing component 3 and the recovery component 4, the sensing component 2 and the recovery component 4 are connected by a linkage component 5, the fixing component 3 is gap-connected with the surface of the engineering foundation pile, the sensing component 2 includes a bearing block 21, a movable plate 22 and a limit rod 23, the bearing block 21 is connected to the front end of the movable plate 22 by an axle rod, a rack 221 is installed on the side of the end of the movable plate 22 away from the bearing block 21, the upper and lower surfaces of the movable plate 22 are both provided with limit blocks, the limit blocks are slidably connected with the two groups of limit rods 23, the rack 221 is connected to the recovery component 4 through the driving gear 51, the driving rod 52 and the auxiliary gear 53 contained in the linkage component 5, the sensing component 2 and the recovery component 4 have the same structure, and the auxiliary gear 53 is connected to the inner wall of the recovery component 4 through the reverse gear 54.
本实施例中,通过驱动齿轮51和辅助齿轮53大小相同,并且驱动齿轮51和辅助齿轮53的大小相等,且齿距也相等,使得能够通过基桩偏移时,基桩挤压承载块21后带动移动板22移动,使得齿条221得以移动,使得可以通过驱动齿轮51和齿条221之间的啮合距离得到精准的偏移数值,驱动齿轮51和辅助齿轮53的大小相等,且齿距也相等,驱动齿轮51和辅助齿轮53分别与齿条221和反向齿轮54啮合连接,驱动杆52的两端分别插接在驱动齿轮51和辅助齿轮53的内部,驱动杆52与驱动齿轮51和辅助齿轮53之间可拆卸。In this embodiment, the driving gear 51 and the auxiliary gear 53 are of the same size, and the driving gear 51 and the auxiliary gear 53 are of equal size and have equal tooth pitches, so that when the pile is offset, the pile squeezes the bearing block 21 and drives the movable plate 22 to move, so that the rack 221 can be moved, so that the accurate offset value can be obtained through the meshing distance between the driving gear 51 and the rack 221. The driving gear 51 and the auxiliary gear 53 are of equal size and have equal tooth pitches. The driving gear 51 and the auxiliary gear 53 are respectively meshed and connected with the rack 221 and the reverse gear 54, and the two ends of the driving rod 52 are respectively inserted into the driving gear 51 and the auxiliary gear 53, and the driving rod 52 is detachable from the driving gear 51 and the auxiliary gear 53.
本实施例中,反向齿轮54与驱动齿轮51和辅助齿轮53的齿距均相等,且反向齿轮54安装在辅助齿轮53和恢复组件4内包含的第二齿条之间,反向齿轮54的底面通过支撑板541与限位底座1的内侧壁连接。In this embodiment, the reverse gear 54 has the same tooth pitch as the driving gear 51 and the auxiliary gear 53, and the reverse gear 54 is installed between the auxiliary gear 53 and the second rack included in the recovery component 4, and the bottom surface of the reverse gear 54 is connected to the inner wall of the limit base 1 through the support plate 541.
本实施例中,通过设置四组基桩箍6,并且在基桩箍6一侧设置卡块,另一侧开设有与卡块适配的连接槽,使得能够通过卡块和卡槽的配合快速安装装置本体,然后通过连接孔62和连接槽配合将四个基桩箍6快速安装,限位框架12正前方设置的延伸框架顶端连接有基桩箍6,基桩箍6一端开设有连接槽,且另外一端设置有与连接槽适配的连接卡块61,连接卡块61与连接槽的内部以及表面均开设有连接孔62,且连接孔62内部插接有螺栓63。In this embodiment, four groups of pile hoops 6 are provided, and a clamping block is provided on one side of the pile hoops 6, and a connecting groove adapted to the clamping block is provided on the other side, so that the device body can be quickly installed through the cooperation of the clamping block and the clamping groove, and then the four pile hoops 6 are quickly installed through the cooperation of the connecting hole 62 and the connecting groove. The top of the extension frame arranged in front of the limiting frame 12 is connected to the pile hoop 6, a connecting groove is provided at one end of the pile hoop 6, and a connecting clamping block 61 adapted to the connecting groove is provided at the other end, and connecting holes 62 are provided in the inside and surface of the connecting clamping block 61 and the connecting groove, and bolts 63 are inserted in the connecting hole 62.
具体的,通过设置有恢复组件4,当基桩发生角度偏移时会带动倾斜一侧的感应组件2带动联动组件5的辅助齿轮53转动,进而带动辅助齿轮53转动,进而伺服电机8感应到偏移预警,辅助齿轮53转动带动恢复组件4的承载块推动基桩底部进行一定程度的推动,并且对向位置的伺服电机8启动,进而带动对向位置的反向齿轮54转动,反向齿轮54转动带动对向位置的恢复组件4的承载块推动另一端的基桩底部,直到基桩为竖直状态,使得能够通过倾斜的基桩能够通过恢复组件4恢复成竖直状态。Specifically, by providing a recovery component 4, when the pile foundation is offset at an angle, the sensing component 2 on the tilted side will drive the auxiliary gear 53 of the linkage component 5 to rotate, and then drive the auxiliary gear 53 to rotate, and then the servo motor 8 senses the offset warning, and the auxiliary gear 53 rotates to drive the bearing block of the recovery component 4 to push the bottom of the pile foundation to a certain extent, and the servo motor 8 at the opposite position is started, thereby driving the reverse gear 54 at the opposite position to rotate, and the reverse gear 54 rotates to drive the bearing block of the recovery component 4 at the opposite position to push the bottom of the pile foundation at the other end until the pile foundation is in a vertical state, so that the tilted pile foundation can be restored to a vertical state through the recovery component 4.
实施例三、请参阅附图1-附图6,本发明提供一种技术方案:包括限位底座1,限位底座1用于作为感应组件2、固定组件3以及恢复组件4的承载体,感应组件2和恢复组件4之间通过联动组件5连接,固定组件3与工程基桩表面间隙连接,感应组件2包括承载块21、移动板22和限位杆23,承载块21通过轴杆与移动板22前端连接,移动板22远离承载块21的一端侧面安装有齿条221,移动板22的上下两面均设置有限位块,限位块与两组限位杆23之间滑动连接,齿条221通过联动组件5内包含的驱动齿轮51、驱动杆52以及辅助齿轮53和恢复组件4连接,感应组件2和恢复组件4结构相同,辅助齿轮53通过反向齿轮54与恢复组件4内壁连接。Embodiment 3, please refer to Figures 1 to 6. The present invention provides a technical solution: it includes a limit base 1, the limit base 1 is used as a carrier for the sensing component 2, the fixing component 3 and the recovery component 4, the sensing component 2 and the recovery component 4 are connected by a linkage component 5, the fixing component 3 is gap-connected with the surface of the engineering foundation pile, the sensing component 2 includes a bearing block 21, a movable plate 22 and a limit rod 23, the bearing block 21 is connected to the front end of the movable plate 22 by an axle rod, a rack 221 is installed on the side of the end of the movable plate 22 away from the bearing block 21, the upper and lower surfaces of the movable plate 22 are both provided with limit blocks, the limit blocks are slidably connected with the two groups of limit rods 23, the rack 221 is connected to the recovery component 4 through the driving gear 51, the driving rod 52 and the auxiliary gear 53 contained in the linkage component 5, the sensing component 2 and the recovery component 4 have the same structure, and the auxiliary gear 53 is connected to the inner wall of the recovery component 4 through the reverse gear 54.
本实施例中,通过设置拔插组件7,使得能够通过受力杆71和膨胀环以及花瓣筒72的配合,使得能够稳定的固定住装置本体,基桩箍6设置有四组,且相邻的两组基桩箍6紧密卡接,限位框架12的底面设置有拔插组件7,拔插组件7包括受力杆71、膨胀环以及花瓣筒72,受力杆71的底端与膨胀环的内壁固接,膨胀环置于花瓣筒72的内部,拔插组件7均安装在限位框架12的底面两侧。In this embodiment, by setting up the plug-in assembly 7, the device body can be stably fixed through the cooperation of the force-bearing rod 71, the expansion ring and the petal tube 72. Four groups of pile hoops 6 are provided, and two adjacent groups of pile hoops 6 are tightly clamped. The bottom surface of the limiting frame 12 is provided with the plug-in assembly 7. The plug-in assembly 7 includes a force-bearing rod 71, an expansion ring and a petal tube 72. The bottom end of the force-bearing rod 71 is fixedly connected to the inner wall of the expansion ring, and the expansion ring is placed inside the petal tube 72. The plug-in assembly 7 is installed on both sides of the bottom surface of the limiting frame 12.
本实施例中,花瓣筒72的底端闭合时呈椎形状,花瓣筒72与工程基地地面插接。In this embodiment, the bottom end of the petal tube 72 is in a cone shape when closed, and the petal tube 72 is plugged into the ground of the engineering base.
具体的,通过设置有四组固定组件3简单快速安装将基桩桩体进行固定,通过感应组件2能够在基桩发生角度倾斜时发出预警提示,通过四组八个恢复组件4能够对任意的基桩偏移角度的进行快速恢复,通过一体化设计使得装置适配性高、防护性强、使用范围广以及操作简单便捷。Specifically, four groups of fixing components 3 are provided to fix the pile body by simple and fast installation. The sensing component 2 can issue an early warning when the pile is tilted. Four groups of eight recovery components 4 can quickly restore any offset angle of the pile. The integrated design makes the device highly adaptable, highly protective, widely used, and simple and convenient to operate.
工作原理:working principle:
第一步骤、首先,将四组基桩箍6的相邻的卡块和连接槽对齐,然后通过螺栓63将四组基桩箍6,然后将敲击受力杆71将膨胀环和花瓣筒72打入地底,使得固定住装置本体,然后将基桩从上至下放置到四个基桩箍6内,基桩会挤压固定组件3底部的挤压轮33,挤压轮33在转动的同时围绕转动杆31与限位框架12顶部的铰接点转动,使得固定组件3顶部的挤压块32能够通过挤压基桩表面来固定基桩本体,在基桩本体顶部开始增加配重块进行基桩静载试验后发生重心改变后,基桩本体发生角度偏移,基桩表面首先带动感应组件2的承载块21转动,并且推动移动板22移动,移动板22移动带动齿条221移动,齿条221移动带动联动组件5的驱动齿轮51转动,驱动齿轮51转动带动驱动杆52转动,驱动杆52转动带动辅助齿轮53转动,辅助齿轮53转动带动反向齿轮54转动,反向齿轮54转动带动底部的恢复组件4的齿条移动,进而带动与其连接的移动板移动,进而带动与其连接的承载块移动,使得承载块推动基桩底部的外表面,使得承载块具备一定的恢复竖直状态的力;The first step is to align the adjacent blocks and connecting grooves of the four groups of pile hoops 6, and then fasten the four groups of pile hoops 6 with bolts 63, and then hit the force-bearing rod 71 to drive the expansion ring and the petal tube 72 into the ground to fix the device body, and then place the piles from top to bottom into the four pile hoops 6. The piles will squeeze the squeezing wheel 33 at the bottom of the fixing component 3. The squeezing wheel 33 rotates around the hinge point between the rotating rod 31 and the top of the limiting frame 12 while rotating, so that the squeezing block 32 at the top of the fixing component 3 can fix the pile body by squeezing the surface of the pile. After the center of gravity changes after adding counterweight blocks on the top of the pile body for the pile static load test, the pile body changes angle The surface of the pile first drives the bearing block 21 of the sensing component 2 to rotate, and pushes the moving plate 22 to move. The movement of the moving plate 22 drives the rack 221 to move. The movement of the rack 221 drives the driving gear 51 of the linkage component 5 to rotate. The driving gear 51 drives the driving rod 52 to rotate. The driving rod 52 drives the auxiliary gear 53 to rotate. The auxiliary gear 53 drives the reverse gear 54 to rotate. The reverse gear 54 drives the rack of the bottom recovery component 4 to move, and then drives the moving plate connected thereto to move, and then drives the bearing block connected thereto to move, so that the bearing block pushes the outer surface of the bottom of the pile, so that the bearing block has a certain force to restore the vertical state.
第二步骤、然后,在该过程中反向齿轮54转动带动与其对应的伺服电机8启动,伺服电机8对与其重心对称的伺服电机8发出电信号,对应的伺服电机8启动,伺服电机8启动带动对应的反向齿轮54转动,反向齿轮54转动带动与其啮合连接的恢复组件4的齿条移动,齿条移动带动与其连接的移动板移动,移动板移动带动与其连接的承载块推动基桩另一端的底部外侧面,直到基桩恢复为竖直状态,使得通过八个感应组件2和恢复组件4的配合,使得基桩发生任意角度的偏移时均能够恢复至竖直状态,至此,整个工作流程结束。The second step, then, in this process, the reverse gear 54 rotates to drive the corresponding servo motor 8 to start, the servo motor 8 sends an electrical signal to the servo motor 8 symmetrical with its center of gravity, the corresponding servo motor 8 starts, the servo motor 8 starts and drives the corresponding reverse gear 54 to rotate, the reverse gear 54 rotates and drives the rack of the recovery component 4 meshing with it to move, the rack movement drives the moving plate connected to it to move, the moving plate movement drives the bearing block connected to it to push the bottom outer side surface of the other end of the pile until the pile is restored to a vertical state, so that through the cooperation of the eight sensing components 2 and the recovery component 4, the pile can be restored to a vertical state when it is offset at any angle, and the entire workflow ends here.
上述前、后、左、右、上、下均以说明书附图中的图1为基准,按照人物观察视角为标准,装置面对观察者的一面定义为前,观察者左侧定义为左,依次类推。The above-mentioned front, back, left, right, top and bottom are all based on Figure 1 of the accompanying drawings in the specification. According to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
需要说明的是,本发明的设备结构和附图主要对本发明的原理进行描述,在该设计原理的技术上,装置的动力机构、供电系统及控制系统等的设置并没有完全描述清楚,而在本领域技术人员理解上述发明的原理的前提下,可清楚获知其动力机构、供电系统及控制系统的具体,申请文件的控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现;It should be noted that the device structure and the drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above invention, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field.
其中所使用到的标准零件均可以从市场上购买,而且根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,且本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
以上结合附图对本发明的实施方式作了详细说明,但本发明不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本发明原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本发明的保护范围内。The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.
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| CN118855009A (en) * | 2024-08-08 | 2024-10-29 | 中建八局第二建设有限公司 | A prefabricated pile cap for pile foundation static load detection |
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