CN118422583B - Reversing operating mechanism, hydraulic power assembly and hydraulic climbing formwork device - Google Patents
Reversing operating mechanism, hydraulic power assembly and hydraulic climbing formwork device Download PDFInfo
- Publication number
- CN118422583B CN118422583B CN202410597758.1A CN202410597758A CN118422583B CN 118422583 B CN118422583 B CN 118422583B CN 202410597758 A CN202410597758 A CN 202410597758A CN 118422583 B CN118422583 B CN 118422583B
- Authority
- CN
- China
- Prior art keywords
- driving
- falling
- piece
- guide groove
- bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000009194 climbing Effects 0.000 title claims abstract description 134
- 230000007246 mechanism Effects 0.000 title claims abstract description 52
- 238000009415 formwork Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 46
- 230000008569 process Effects 0.000 claims abstract description 44
- 210000002105 tongue Anatomy 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000002265 prevention Effects 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims description 19
- 230000000149 penetrating effect Effects 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 description 10
- 230000013011 mating Effects 0.000 description 10
- 230000008859 change Effects 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000009435 building construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/20—Movable forms; Movable forms for moulding cylindrical, conical or hyperbolical structures; Templates serving as forms for positioning blocks or the like
- E04G11/28—Climbing forms, i.e. forms which are not in contact with the poured concrete during lifting from layer to layer and which are anchored in the hardened concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
The application relates to a reversing operating mechanism, a hydraulic power assembly and a hydraulic climbing formwork device. When the end part of the bearing ratchet block is in the process of withdrawing from the guide groove, the bearing shaft is in transmission connection with the anti-falling member through the first driving member and the second driving member, and the bearing shaft rotates and drives the first driving member to drive the anti-falling member to extend into the guide groove. When the end part of the bearing ratchet block is positioned in the process of extending into the guide groove, the bearing shaft rotates and drives the second driving piece to drive the anti-falling piece to withdraw from the guide groove. The first driving piece and the second driving piece are driven by the bearing shaft to be matched with the anti-falling piece, so that the anti-falling piece extends out of the guide groove after the switching is completed between two adjacent hanging tongues of the guide rail in the process of switching the bearing ratchet block. Therefore, the falling prevention piece can effectively prevent the support assembly or the guide rail from losing support and slipping, and prevent falling accidents. The extension and retraction of the anti-falling member do not need to be controlled independently, so that the convenience of operation and the safety in the climbing process are improved.
Description
Technical Field
The application relates to the technical field of building construction equipment, in particular to a reversing operating mechanism, a hydraulic power assembly and a hydraulic climbing formwork device.
Background
In the field of bridge building construction, particularly in the pouring construction of high-rise structures such as bridge pier columns, a hydraulic climbing formwork device is increasingly applied to bridge engineering projects because of high-efficiency working capacity of the hydraulic climbing formwork device, namely, the hydraulic climbing formwork device can self-climb without lifting by hoisting machinery.
The hydraulic climbing formwork device comprises a climbing assembly, a bracket assembly, a formwork assembly, a hydraulic power assembly and the like, wherein the hydraulic power assembly provides power for climbing the bracket assembly and the formwork assembly layer by layer. The hydraulic power assembly of the traditional hydraulic climbing die device comprises a hydraulic oil cylinder, an upper reversing box and a lower reversing box, and two working states can be freely adjusted to realize climbing of a guide rail of the climbing assembly or upward climbing of a bracket assembly and a template assembly by switching ratchet blocks in the upper reversing box and the lower reversing box. Generally, an operator manually rotates a reversing handle on the reversing box to drive the ratchet block to rotate and reverse, so that the climbing state is converted. Or a hydraulic cylinder, a pneumatic cylinder and other devices are adopted to drive the ratchet block in the reversing box to rotate and reverse. For example, after the guide rail of the climbing assembly is fixed on a building elevation through the wall-attached hanging seat, the ratchet blocks in the upper reversing box and the lower reversing box are rotationally adjusted so that the bracket assembly can move upwards relative to the guide rail; when the support assembly climbs to the top end of the guide rail, the support assembly is hung on the wall-attached hanging seat, and then the ratchet blocks in the upper reversing box and the lower reversing box are rotationally adjusted, so that the guide rail can move upwards relative to the support assembly.
When the hydraulic climbing die device performs reversing operation, the switching of the upper reversing box and the lower reversing box needs to be strictly controlled, and the ratchet blocks of the upper reversing box and the lower reversing box can be switched only after at least one of the bracket assembly or the guide rail is fixed, otherwise, the bracket assembly or the guide rail can lose support and slip, and accidents occur. However, when the traditional hydraulic climbing die device performs reversing operation, no matter manual operation or automatic operation such as control hydraulic cylinder exists, the probability of misoperation exists, and thus potential safety hazards of falling can be caused.
Disclosure of Invention
In view of the above, it is necessary to provide a reversing operation mechanism, a hydraulic power unit, and a hydraulic climbing die device that improve the safety of switching the climbing state.
The reversing operation mechanism of the hydraulic power assembly comprises a reversing box body, a bearing assembly and a reversing assembly, wherein a guide groove for installing a guide rail is formed in the reversing box body; the bearing assembly comprises a bearing ratchet block and a bearing shaft, and the bearing ratchet block is rotatably arranged in the reversing box body through the bearing shaft; the reversing assembly is arranged on the reversing box body and is used for controlling the bearing shaft to rotate so as to drive the bearing ratchet block to switch between a guide rail climbing state and a support climbing state, and the end part of the bearing ratchet block extends into the guide groove under the guide rail climbing state and the support climbing state; the anti-falling assembly comprises a first driving piece, a second driving piece and an anti-falling piece, and the bearing shaft is in transmission connection with the anti-falling piece through the first driving piece and the second driving piece; when the end part of the bearing ratchet block is in the process of being withdrawn from the guide groove, the first driving piece drives the anti-falling piece to extend into the guide groove, and when the end part of the bearing ratchet block is in the process of extending into the guide groove, the second driving piece drives the anti-falling piece to withdraw from the guide groove.
In one embodiment, the first driving piece is rotatably arranged on the reversing box body, a first driving tooth is arranged on the outer wall of the first driving piece, the second driving piece is rotatably arranged on the reversing box body, and a second driving tooth is arranged on the outer wall of the second driving piece; the bearing shaft can drive the first driving piece and the second driving piece to rotate in the opposite direction, the anti-falling piece is provided with matching teeth, and the first driving teeth and the second driving teeth can be meshed with the matching teeth; when the end part of the bearing ratchet block is in the process of being withdrawn from the guide groove, after the second driving tooth is separated from the matched tooth, the first driving tooth is meshed with the matched tooth and drives the anti-falling piece to extend into the guide groove, and when the end part of the bearing ratchet block is in the process of extending into the guide groove, after the first driving tooth is separated from the matched tooth, the second driving tooth is meshed with the matched tooth and drives the anti-falling piece to withdraw from the guide groove.
In one embodiment, the first driving piece is rotatably arranged on the reversing box body, a first driving tooth is arranged on the outer wall of the first driving piece, the second driving piece is rotatably arranged on the reversing box body, and a second driving tooth is arranged on the outer wall of the second driving piece; the anti-falling device comprises a first driving piece, a second driving piece, a first rack, a second rack, a first driving tooth, a second rack, a bearing shaft and a first driving gear, wherein the first rack and the second rack are respectively arranged on two opposite sides of the anti-falling piece; when the end part of the bearing ratchet block is in the process of being withdrawn from the guide groove, the second driving tooth is meshed with the second rack after being separated from the second rack, the first driving tooth is meshed with the first rack and drives the anti-falling piece to extend into the guide groove, and when the end part of the bearing ratchet block is in the process of extending into the guide groove, the first driving tooth is separated from the first rack, and the second driving tooth is meshed with the second rack and drives the anti-falling piece to withdraw from the guide groove.
In one embodiment, the anti-falling assembly further comprises a driving wheel, the driving wheel is arranged on the bearing shaft, the driving wheel is in transmission connection with the first driving piece, and the bearing shaft drives the first driving piece to rotate through the driving wheel; the anti-falling assembly further comprises a linkage wheel set, the linkage wheel set is arranged on the reversing box body, the first driving piece and the second driving piece are in transmission connection through the linkage wheel set, and the linkage wheel set is used for driving the first driving piece and the second driving piece to rotate in the same direction.
In one embodiment, the linkage wheel set includes a first synchronizing wheel, a second synchronizing wheel and a linkage wheel, wherein the first synchronizing wheel and the second synchronizing wheel are respectively located at two sides of the linkage wheel and are engaged with the linkage wheel, the first synchronizing wheel and the first driving piece are coaxially arranged and can synchronously rotate, and the second synchronizing wheel and the second driving piece are coaxially arranged and can synchronously rotate.
In one embodiment, the anti-falling member comprises an anti-falling portion and a driving portion connected to the anti-falling portion, the anti-falling portion is located below the bearing ratchet block and can extend out of the guide groove, the driving portion is located at the side of the anti-falling portion, the first rack and the second rack are respectively arranged on the upper surface and the lower surface of the driving portion, and the first driving member and the second driving member are respectively located at the upper side and the lower side of the driving portion.
In one embodiment, the reversing box body comprises a box body and two mounting seats, the two mounting seats are respectively arranged on the upper end face and the lower end face of the box body, the guide groove is formed on the box body, and the guide groove penetrates through the upper mounting seat and the lower mounting seat; the box body is internally provided with a mounting cavity communicated with the guide groove, the bearing ratchet block and the anti-falling piece are both positioned in the mounting cavity, and two ends of the bearing shaft are respectively rotatably arranged on two opposite side walls of the box body in a penetrating manner; the reversing component is arranged on one side wall of the box body, and the first driving piece and the second driving piece are arranged on the other side wall opposite to the box body.
In one embodiment, the reversing assembly comprises a reset elastic piece and a switching piece, the switching piece is connected to the bearing shaft, the switching piece is used for controlling the bearing shaft to rotate so as to drive the bearing ratchet block to switch between a guide rail climbing state and a support climbing state, one end of the reset elastic piece is connected to the bearing ratchet block, the other end of the reset elastic piece is connected to the reversing box body, and the reset elastic piece is used for providing elastic force for resetting the bearing ratchet block to the guide rail climbing state or the support climbing state.
The hydraulic power assembly comprises a hydraulic power piece and two reversing operating mechanisms, wherein the hydraulic power piece is positioned between the two reversing operating mechanisms, and two ends of the hydraulic power piece are respectively connected with the two reversing operating mechanisms.
The hydraulic climbing formwork device comprises a climbing assembly, a bracket assembly and the hydraulic power assembly, wherein the climbing assembly comprises a guide rail and a buried part unit, the buried part unit is used for being fixed on the outer wall of a building, one side of the guide rail is penetrated in the buried part unit, the other side of the guide rail is penetrated in a guide groove of the reversing box body, the guide rail can be hung on the buried part unit, and a plurality of hanging tongues which are arranged at intervals are arranged on the guide rail along the length direction of the guide rail; the bracket assembly can be hung on the embedded part unit; wherein the reversing operation mechanism positioned above is connected to the bracket assembly; the end part of the bearing ratchet block extends out of the guide groove and can be abutted on the lower end face of the hanging tongue in the guide rail climbing state, the end part of the bearing ratchet block extends out of the guide groove and can be abutted on the upper end face of the hanging tongue in the support climbing state, and when the bearing ratchet block is switched between the guide rail climbing state and the support climbing state, the anti-falling piece can extend out between two adjacent hanging tongues.
When the reversing operating mechanism, the hydraulic power assembly and the hydraulic climbing formwork device are used, the embedded part unit is fixed on the outer wall of a building, the support assembly is hung on the embedded part unit, one side of the guide rail is penetrated in the embedded part unit, and the other side of the guide rail is penetrated in the guide groove of the reversing box body and hung on the embedded part unit. When climbing is needed, the reversing assembly controls the bearing shaft to rotate so as to drive the bearing ratchet block to be switched to the track climbing state, and the bearing shaft is in transmission connection with the anti-falling member through the first driving member and the second driving member. When the end part of the bearing ratchet block is positioned in the process of extending into the guide groove, the bearing shaft rotates and drives the second driving piece to drive the anti-falling piece to withdraw from the guide groove. The end part of the bearing ratchet block stretches into the guide groove and is abutted against the lower end surface of the hanging tongue of the guide rail, and after the guide rail climbing state is switched, the anti-falling piece completely exits the guide groove. When the climbing of the guide rail is completed, the bearing ratchet block is required to be switched to a support climbing state, and similarly, the anti-falling piece stretches out between two adjacent hanging tongues of the guide rail in the switching process, and after the switching is completed, the anti-falling piece exits from the guide groove. According to the reversing operating mechanism, the first driving piece and the second driving piece are driven through the bearing shaft to be matched with the anti-falling piece, so that in the process of switching the bearing ratchet block, the anti-falling piece extends out of the guide groove between two adjacent hanging tongues of the guide rail, and after switching is completed, the anti-falling piece is withdrawn out of the guide groove. Therefore, if one of the guide rail or the support assembly is not fixed well in the switching process, the falling prevention piece can be used for effectively preventing the support assembly or the guide rail from falling off due to the loss of support, so that falling accidents are prevented. The extension and retraction of the anti-falling member are realized through the rotation control of the first driving member, the second driving member and the bearing ratchet block, and the independent control is not needed, so that the convenience of operation and the safety in the climbing process are further improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application.
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Moreover, the figures are not drawn to a 1:1 scale, and the relative sizes of various elements are merely exemplary in the figures, and are not necessarily drawn to true scale. In the drawings:
fig. 1 is a schematic structural view of a hydraulic climbing formwork device in an embodiment.
Fig. 2 is a schematic diagram of the hydraulic power unit of fig. 1.
Fig. 3 is a schematic structural view of the reversing operation mechanism in fig. 2 in a rail climbing state.
Fig. 4 is a schematic structural view of the reversing operating mechanism in fig. 2 during a process of switching between a rail climbing state and a bracket climbing state.
Fig. 5 is a schematic structural view of the reversing operation mechanism in fig. 2 in a state of climbing a support.
Fig. 6 is a side view of the reversing actuator shown in fig. 5.
Fig. 7 is a schematic structural view of the reversing box and the bearing ratchet block in fig. 5.
Reference numerals illustrate:
A hydraulic climbing die device 1; climbing assembly 10; a guide rail 101; a buried unit 102; a hanging tongue 103; a bracket assembly 20; a main platform 201; a middle platform 202; a hanging platform 203; a load-bearing frame 204; a back-moving device 205; a beam hook 206; a hydraulic power assembly 30; a hydraulic power member 301; a reversing actuator 302; a commutation box 310; a guide groove 311; a cartridge body 312; a mounting base 313; a mounting cavity 314; a load bearing assembly 320; a load bearing ratchet block 321; a load bearing shaft 322; a reversing assembly 330; a fall arrest assembly 340; a first driving member 341; a second driving member 342; a fall prevention member 343; a fall prevention part 3432; a driving section 3434; first drive teeth 344; a second drive tooth 345; a first rack 346; a second rack 347; a drive wheel 348; a linkage wheel set 349; a first synchronizing wheel 3492; a second synchronizing wheel 3494; a linkage wheel 3496; a template assembly 40.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. The present application may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the application, whereby the application is not limited to the specific embodiments disclosed below.
Referring to fig. 1, a hydraulic climbing formwork device 1 in an embodiment of the present application is used in casting construction of high-rise structures such as high-rise buildings and bridge pier columns, and can effectively improve safety in the construction process. The hydraulic climbing formwork device 1 comprises a climbing assembly 10, a bracket assembly 20 and a hydraulic power assembly 30, wherein the hydraulic power assembly 30 comprises a hydraulic power piece 301 and two reversing operating mechanisms 302, the hydraulic power piece 301 is positioned between the two reversing operating mechanisms 302, and two ends of the hydraulic power piece 301 are respectively connected with the two reversing operating mechanisms 302. Wherein the upper reversing actuator 302 is coupled to the carriage assembly 20; the climbing assembly 10 includes a guide rail 101 and a buried unit 102, the buried unit 102 is used for being fixed on an outer wall of a building, and the bracket assembly 20 can be hung on the buried unit 102. One side of the guide rail 101 is arranged in the embedded part unit 102 in a penetrating way, the other side of the guide rail 101 is arranged in the reversing operating mechanism 302 in a penetrating way, and the guide rail 101 can be hung on the embedded part unit 102.
In one embodiment, the hydraulic climbing formwork device 1 further includes a formwork assembly 40, wherein the formwork assembly 40 includes a plurality of single formworks, and the plurality of single formworks are fixedly connected to form the formwork assembly 40. The bracket assembly 20 comprises a main platform 201, a middle platform 202, a hanging platform 203, a bearing frame 204, a backward moving device 205 and a beam hook 206; the main platform 201 is positioned above the middle platform 202, the middle platform 202 is positioned above the hanging platform 203, the bearing frame 204 is arranged between the main platform 201 and the middle platform 202, the bearing frame 204 is connected with the beam hook 206, and the reversing operation mechanism 302 positioned above is connected with the beam hook 206; the backward moving device 205 is disposed at the bottom of the main platform 201, the template assembly 40 is connected with the backward moving device 205, and the backward moving device 205 can drive the template assembly 40 to move on the main platform 201.
Specifically, the embedded part unit 102 includes an embedded part plate, a high-strength screw, a mounting bolt, a climbing cone, and an embedded part support; one end of the high-strength screw rod is connected with the embedded part plate, the other end is connected with the climbing cone; one end of the climbing cone, which is far away from the embedded part plate, is penetrated and arranged on the template assembly 40 and is connected with the mounting bolt, and the embedded part support is arranged between the mounting bolt and the climbing cone; the guide rail 101 is connected with the embedded part support, the beam hook 206 is connected with the embedded part support, and the reversing operation mechanism 302 positioned above is connected with the beam hook 206; one side of the guide rail 101 is arranged on the embedded part support in a penetrating way.
In one embodiment, the hydraulic climbing die device 11 is used as follows:
first, the embedment unit 102 is mounted. The climbing cone of the embedded part unit 102 is fixed on the template assembly 40 by a high-strength screw rod and a mounting bolt, and the high-strength screw rod is screwed after oiling in a climbing cone hole, so that the concrete cannot flow into the climbing cone threads. The embedded part plate is screwed on the high strength the other end of the screw rod.
Second, the stencil assembly 40 is moved rearward. After the concrete is poured, the template assembly 40 is removed, the template assembly 40 is driven by the backward moving device 205 to move backward on the main platform 201, and a buried part support is arranged on one end of the high-strength screw.
Then, the guide rail 101 is lifted. The upper and lower reversing operation mechanisms 302 are switched to the rail climbing state so that the reversing operation mechanisms 302 are pushed upward against the rail 101. During climbing, the guide rail 101 always passes through the embedded part support, and the embedded part support has an anti-overturning function. The hydraulic power member 301 is continuously extended and retracted to lift the guide rail 101 against the support assembly 20 to the upper buried member support. The guide rail 101 is hung on the embedded part support above by a hanging piece.
Further, the bracket assembly 20 is lifted. The upper and lower reversing operating mechanisms 302 are switched to the bracket climbing state so that the reversing operating mechanisms 302 are downward against the guide rail 101. The support assembly 20 holds the guide rail 101 by the upper reversing operating mechanism 302 and the lower reversing operating mechanism 302, and the reversing operating mechanism 302 has an anti-tilting effect on the support assembly 20 in the climbing and fixing state of the support assembly 20. The hydraulic power member 301 is continuously extended and retracted to lift the bracket assembly 20 against the rail 101 to the upper embedment support. The bracket assembly 20 is hung on the embedded part support above by using the cross beam hook head 206, so that climbing operation of the guide rail 101 and the bracket assembly 20 is completed.
Finally, the backward moving device 205 drives the template assembly 40 to move for die assembly, and the next section of concrete pouring is completed.
Referring to fig. 3 to 6, in one embodiment, the reversing operation mechanism 302 includes a reversing box 310, a bearing assembly 320, and a reversing assembly 330, where a guide slot 311 for installing the guide rail 101 is formed on the reversing box 310; the bearing assembly 320 comprises a bearing ratchet block 321 and a bearing shaft 322, and the bearing ratchet block 321 is rotatably arranged in the reversing box body 310 through the bearing shaft 322; the reversing assembly 330 is disposed on the reversing box 310, and the reversing assembly 330 is configured to control the bearing shaft 322 to rotate to drive the bearing ratchet block 321 to switch between a rail climbing state and a bracket climbing state, where the bearing ratchet block 321 extends into the guide slot 311 at the end of the bearing ratchet block 321.
In one embodiment, along the length direction of the guide rail 101, a plurality of hanging tongues 103 are disposed on the guide rail 101 at intervals. One side of the guide rail 101 is arranged in the embedded part unit 102 in a penetrating way, and the other side of the guide rail is arranged in the guide groove 311 of the reversing box body 310 in a penetrating way. In the rail climbing state, the end of the bearing ratchet block 321 extends out of the guide groove 311 and can be abutted against the lower end face of the hanging tongue 103, and in the bracket climbing state, the end of the bearing ratchet block 321 extends out of the guide groove 311 and can be abutted against the upper end face of the hanging tongue 103.
In this embodiment, the load-bearing ratchet block 321 is in a rail climbing state as shown in fig. 3, the load-bearing ratchet block 321 is in a bracket climbing state as shown in fig. 5, and the load-bearing ratchet block 321 is in a switching process between the rail climbing state and the bracket climbing state as shown in fig. 4.
When in use, the embedded part unit 102 is used for being fixed on the outer wall of a building, the bracket assembly 20 is hung on the embedded part unit 102, one side of the guide rail 101 is penetrated in the embedded part unit 102, and the other side is penetrated in the guide groove 311 of the reversing box body 310 and hung on the embedded part unit 102. When climbing is needed, the reversing assembly 330 controls the bearing shaft 322 to rotate so as to drive the bearing ratchet block 321 to rotate, and when the end part of the bearing ratchet block 321 extends out of the guide groove 311 and is abutted on the lower end surface of the hanging tongue 103 of the guide rail 101, switching to the guide rail climbing state is completed, and the hydraulic power piece 301 drives expansion and contraction, so that climbing of the guide rail 101 can be completed. When the track 101 finishes climbing, the load-bearing ratchet block 321 needs to be switched to a support climbing state, and the end part of the load-bearing ratchet block 321 extends out of the guide groove 311 and abuts against the upper end surface of the hanging tongue 103 of the track 101. The upper reversing operating mechanism 302 and the lower reversing operating mechanism 302 of the hydraulic power assembly 30 are respectively provided with a bearing ratchet block 321, and the two bearing ratchet blocks 321 are required to be reversed to the same state, so that the function conversion of the lifting bracket assembly 20 or the guide rail 101 is realized. The bearing ratchet block 321 of the reversing operating mechanism 302 is always supported on the hanging tongue 103 of the guide rail 101 in the actual lifting process.
In an embodiment, the reversing assembly 330 includes a reset elastic member and a switching member, the switching member is connected to the bearing shaft 322, the switching member is used for controlling the bearing shaft 322 to rotate so as to drive the bearing ratchet block 321 to switch between a track climbing state and a support climbing state, one end of the reset elastic member is connected to the bearing ratchet block 321, the other end of the reset elastic member is connected to the reversing box 310, and the reset elastic member is used for providing an elastic force for the bearing ratchet block 321 to reset to the track climbing state or the support climbing state. Specifically, in the rail climbing state, the upper end of the bearing ratchet block 321 abuts against the lower end face of the hanging tongue 103 of the rail 101, and in the bracket climbing state, the lower end of the bearing ratchet block 321 abuts against the upper end face of the hanging tongue 103 of the rail 101. The switching of the setting state of the bearing ratchet block 321 is conveniently realized by arranging the switching piece, and the reset of the bearing ratchet block 321 in the climbing process is conveniently realized by arranging the reset elastic piece, so that the climbing reliability is improved.
In this embodiment, the switching member may be a hydraulic cylinder, an air cylinder or a motor, etc., so as to realize automatic rotation of the bearing shaft 322, and further realize automatic switching of different states of the bearing ratchet block 321, thereby improving convenience of operation. In other embodiments, the switching member may be a rotating handle, which is connected to the bearing shaft 322, and the rotating handle is manually operated to automatically switch different states of the bearing ratchet 321.
Referring to fig. 3 to 6, in an embodiment, the reversing operation mechanism 302 further includes a fall protection assembly 340, where the fall protection assembly 340 includes a first driving member 341, a second driving member 342, and a fall protection member 343, and the bearing shaft 322 is in transmission connection with the fall protection member 343 through the first driving member 341 and the second driving member 342; when the end of the bearing ratchet 321 is in the process of withdrawing from the guide groove 311, the first driving piece 341 drives the falling preventing piece 343 to extend into the guide groove 311; the second driving member 342 drives the falling preventing member 343 to exit the guide slot 311 while the end of the bearing ratchet 321 is in the process of extending into the guide slot 311. Specifically, when the load-bearing ratchet block 321 is switched between the track climbing state and the bracket climbing state, the anti-falling member 343 can extend between two adjacent hanging tongues 103.
When climbing is required, the reversing assembly 330 controls the bearing shaft 322 to rotate to drive the bearing ratchet block 321 to switch to the track climbing state, as the bearing shaft 322 is in transmission connection with the anti-falling member 343 through the first driving member 341 and the second driving member 342, as shown in fig. 3 to 4, when the end of the bearing ratchet block 321 is in the process of exiting from the guide slot 311, the bearing shaft 322 rotates and drives the first driving member 341 to drive the anti-falling member 343 to extend into the guide slot 311, so that the anti-falling member 343 extends between two adjacent hanging tongues 103 of the guide track 101. As shown in fig. 4 to 5, when the end of the bearing ratchet 321 is in the process of extending into the guide slot 311, the bearing shaft 322 rotates and drives the second driving member 342 to drive the anti-falling member 343 to exit from the guide slot 311. The end of the bearing ratchet block 321 extends into the guide groove 311 and abuts against the lower end surface of the hanging tongue 103 of the guide rail 101, and after the guide rail climbing state is switched, the anti-falling member 343 completely exits the guide groove 311. When the climbing of the guide rail 101 is completed, the load-bearing ratchet block 321 needs to be switched to a support climbing state, and similarly, the anti-falling member 343 extends between two adjacent hanging tongues 103 of the guide rail 101 in the switching process, and after the switching is completed, the anti-falling member 343 exits from the guide groove 311. The reversing operation mechanism 302 drives the first driving member 341 and the second driving member 342 to cooperate with the anti-falling member 343 through the bearing shaft 322, so that the anti-falling member 343 extends between two adjacent hanging tongues 103 of the guide rail 101 in the process of switching the state of the bearing ratchet block 321, and after the switching is completed, the anti-falling member 343 exits the guide groove 311. Therefore, in the switching process, if one of the guide rail 101 or the support assembly 20 is not fixed, the falling prevention member 343 can effectively prevent the support assembly 20 or the guide rail 101 from falling off due to the loss of support, thereby preventing the falling accident. The extension and retraction of the falling prevention member 343 is realized by the rotation control of the first driving member 341, the second driving member 342 and the bearing ratchet block 321, and no separate control is needed, thereby further improving the convenience of operation and the safety during climbing.
In one embodiment, the first driving member 341 is rotatably disposed on the reversing box 310, the first driving teeth 344 are disposed on an outer wall of the first driving member 341, the second driving member 342 is rotatably disposed on the reversing box 310, and the second driving teeth 345 are disposed on an outer wall of the second driving member 342. The first driving teeth 344 and the second driving teeth 345 facilitate the driving of the telescopic movement of the falling protector 343. In the present embodiment, the first driving member 341 and the second driving member 342 are both in wheel-shaped structures, so as to facilitate the arrangement of the first driving teeth 344 and the second driving teeth 345. In other embodiments, the first driving member 341 and the second driving member 342 may be formed by a cam structure or other structures, so long as the rotation of the first driving teeth 344 and the second driving teeth 345 can be achieved.
In an embodiment, the bearing shaft 322 can drive the first driving member 341 and the second driving member 342 to rotate in opposite directions, the anti-falling member 343 is provided with mating teeth, and the first driving teeth 344 and the second driving teeth 345 can be engaged with the mating teeth; when the end of the bearing ratchet block 321 is in the process of withdrawing from the guide groove 311, the second driving tooth 345 is separated from the matching tooth, and the first driving tooth 344 is meshed with the matching tooth and drives the anti-falling member 343 to extend into the guide groove 311; when the end of the bearing ratchet 321 is in the process of extending into the guide slot 311, the first driving tooth 344 is separated from the mating tooth, and the second driving tooth 345 is engaged with the mating tooth and drives the anti-falling member 343 to exit from the guide slot 311. Because the first driving member 341 and the second driving member 342 rotate in opposite directions, the first driving teeth 344 and the second driving teeth 345 can be respectively meshed with the mating teeth when the bearing ratchet 321 rotates to different positions, so that the anti-falling member 343 can move in different directions at different moments, and when the bearing ratchet 321 is in the switching process, the anti-falling member 343 can extend into the guide groove 311, namely, between the two hanging tongues 103.
In the present embodiment, as shown in fig. 3 to 4, when the load-bearing ratchet 321 is changed from the state shown in fig. 3 to the state shown in fig. 4, the load-bearing ratchet 321 is in the process of being withdrawn from the guide groove 311. As shown in fig. 4 to 5, when the load-bearing ratchet 321 is changed from the state shown in fig. 4 to the state shown in fig. 5, the load-bearing ratchet 321 is in the process of being extended into the guide groove 311.
Specifically, the first driving member 341 and the second driving member 342 are disposed on the same side of the anti-falling member 343, and the first driving member 341 and the second driving member 342 may be directly engaged with each other or engaged with each other through a synchronizing wheel, so that the bearing shaft 322 drives the first driving member 341 to rotate. In the process of changing the state shown in fig. 3 to the state shown in fig. 4, after the second driving tooth 345 is separated from the mating tooth, the first driving tooth 344 is engaged with the mating tooth and drives the falling preventing member 343 to extend into the guide slot 311; in the process of changing the state shown in fig. 4 to the state shown in fig. 5, after the first driving tooth 344 is separated from the mating tooth, the second driving tooth 345 is engaged with the mating tooth and drives the falling preventing member 343 to exit the guide slot 311.
In this embodiment, the number of the first driving teeth 344 may be a single tooth or two teeth or three teeth, and the second driving teeth 345 may be a single tooth or two teeth or three teeth, so long as the first driving teeth 344 and the second driving teeth 345 are not engaged with the mating teeth synchronously in the process of rotating the bearing ratchet 321 and driving the first driving member 341 and the second driving member 342 to rotate to different positions.
As shown in fig. 3 to 5, in another embodiment, a first rack 346 and a second rack 347 are respectively disposed on opposite sides of the anti-falling member 343, the first driving member 341 and the second driving member 342 are respectively disposed on opposite sides of the anti-falling member 343, the first driving teeth 344 can be meshed with the first rack 346, the second driving teeth 345 can be meshed with the second rack 347, and the bearing shaft 322 can drive the first driving member 341 and the second driving member 342 to rotate in the same direction; as shown in fig. 3 to 4, when the end of the bearing ratchet 321 is withdrawn from the guide slot 311, the second driving tooth 345 is separated from the second rack 347, and the first driving tooth 344 is engaged with the first rack 346 and drives the anti-falling member 343 to extend into the guide slot 311; as shown in fig. 4 to 5, when the end of the load-bearing ratchet 321 is in the process of extending into the guide slot 311, the first driving tooth 344 is disengaged from the first rack 346, and the second driving tooth 345 is engaged with the second rack 347 and drives the fall preventing member 343 to exit the guide slot 311. Since the first driving member 341 and the second driving member 342 are respectively located at two opposite sides of the anti-falling member 343, when the first driving member 341 and the second driving member 342 rotate in the same direction, the anti-falling member 343 can be driven to move in different directions when the first driving teeth 344 and the second driving teeth 345 are respectively engaged with the first rack 346 and the second rack 347 on the anti-falling member 343.
In the present embodiment, the first driving member 341 and the second driving member 342 are respectively located on the upper and lower sides of the anti-falling member 343, so as to avoid excessively increasing the lateral dimension of the reversing operation mechanism 302. As shown in fig. 1 and 2, since the guide rail 101 and the bracket assembly 20 are respectively located at two sides of the reversing operation mechanism 302, and the guide rail 101 and the bracket assembly 20 need to climb up along the outer wall of the building, if the transverse dimension of the reversing operation mechanism 302 is too large, the distance between the bracket assembly 20 and the outer wall of the building is too large, which further affects the climbing safety of the bracket assembly 20.
In this embodiment, the number of the first driving teeth 344 may be a single tooth or two teeth or three teeth, and the second driving teeth 345 may be a single tooth or two teeth or three teeth, so long as the first driving teeth 344 and the first rack 346, and the second driving teeth 345 and the second rack 347 are not engaged simultaneously in the process of rotating the load bearing ratchet 321 and driving the first driving member 341 and the second driving member 342 to different positions.
In one embodiment, as shown in fig. 6, the fall protection assembly 340 further includes a driving wheel 348, the driving wheel 348 is disposed on the bearing shaft 322, the driving wheel 348 is in transmission connection with the first driving member 341, and the bearing shaft 322 drives the first driving member 341 to rotate through the driving wheel 348. The driving wheel 348 is convenient for realizing that the bearing shaft 322 can synchronously drive the first driving piece 341 to rotate, so as to realize driving of the falling preventing piece 343. In this embodiment, the driving wheel 348 may be directly engaged with the first driving member 341. In other embodiments, the driving wheel 348 may also be engaged with the first driving member 341 by other wheels or wheel sets, as long as the driving of the first driving member 341 is enabled.
Specifically, the anti-falling component 340 further includes a linkage wheel set 349, the linkage wheel set 349 is disposed on the reversing box 310, the first driving member 341 is in transmission connection with the second driving member 342 through the linkage wheel set 349, and the linkage wheel set 349 is used for driving the first driving member 341 and the second driving member 342 to rotate in the same direction. By providing the linkage wheel group 349, not only the linkage of the first driving member 341 and the second driving member 342 can be realized, but also the co-directional rotation of the first driving member 341 and the second driving member 342 can be realized.
As shown in fig. 6, in the present embodiment, the linkage wheel set 349 includes a first synchronous wheel 3492, a second synchronous wheel 3494 and a linkage wheel 3496, the first synchronous wheel 3492 and the second synchronous wheel 3494 are respectively located at two sides of the linkage wheel 3496 and are engaged with the linkage wheel 3496, the first synchronous wheel 3492 is coaxially disposed with the first driving member 341 and can rotate synchronously, and the second synchronous wheel 3494 is coaxially disposed with the second driving member 342 and can rotate synchronously. Because the first synchronous wheel 3492 and the second synchronous wheel 3494 can realize synchronous and same-direction rotation through the linkage wheel 3496, the first driving member 341 and the second driving member 342 are driven to realize same-direction rotation. In other embodiments, the linkage wheel sets 349 may be other gear transmission combinations, so long as the first driving member 341 and the second driving member 342 can rotate synchronously and in the same direction.
Referring to fig. 6 and fig. 7 together, in one embodiment, the reversing box 310 includes a box body 312 and two mounting seats 313, the two mounting seats 313 are respectively disposed on the upper and lower end surfaces of the box body 312, a guide slot 311 is formed on the box body 312, and the guide slot 311 penetrates through the upper and lower mounting seats 313; the box body 312 is internally provided with a mounting cavity 314 communicated with the guide groove 311, the bearing ratchet block 321 and the anti-falling member 343 are both positioned in the mounting cavity 314, and two ends of the bearing shaft 322 are respectively rotatably penetrated on two opposite side walls of the box body 312. Specifically, the reversing assembly 330 is mounted on one side wall of the cartridge body 312, and the first driving member 341 and the second driving member 342 are mounted on the other side wall opposite to the cartridge body 312. The connection to the hydraulic power unit 301 is facilitated by the provision of the upper and lower mounting blocks 313, while the reversing cassette 310 of the reversing actuator 302 located above can be connected to the bracket assembly 20 by the upper mounting block 313. The mounting cavity 314 in the box body 312 can provide a mounting space for the bearing assembly 320 and the fall protection member 343, and protect the bearing assembly 320 and the fall protection member 343. The reversing component 330, the first driving member 341 and the second driving member 342 are respectively installed on two opposite sidewalls of the box body 312, so as to avoid mutual interference in the operation linkage process. In other embodiments, the reversing box 310 may have other structural forms, so long as the bearing assembly 320, the reversing assembly 330, and the fall protection assembly 340 can be installed.
In an embodiment, the anti-falling member 343 includes an anti-falling portion 3432 and a driving portion 3434 connected to the anti-falling portion 3432, the anti-falling portion 3432 is located below the bearing ratchet 321 and can extend into the guide slot 311, the driving portion 3434 is located at a side of the anti-falling portion 3432, the first rack 346 and the second rack 347 are respectively disposed on an upper surface and a lower surface of the driving portion 3434, and the first driving member 341 and the second driving member 342 are respectively located at an upper side and a lower side of the driving portion 3434. Providing the first driving member 341 and the second driving member 342 with the driving portion 3434 facilitates the position where the fall preventing portion 3432 is driven to move. The anti-falling part 3432 is positioned in the box body 312 and can align with the guide groove 311, so that the driving part 3434 can drive the anti-falling part 3432 to realize telescopic movement towards the guide groove 311.
In this embodiment, a guide mounting member 316 is formed in the reversing box 310, a guide channel 317 is formed in the guide mounting member 316, the guide channel 317 is communicated with the guide groove 311, and a fall preventing member 343 is disposed in the guide channel 317 and can move toward the guide groove 311.
The power source of the hydraulic climbing device 11 is a hydraulic power part 301 of the hydraulic power assembly 30, the upper reversing operating mechanism 302 and the lower reversing operating mechanism 302 control the lifting guide rail 101 or the lifting support assembly 20, the support assembly 20 and the guide rail 101 form mutual climbing through the hydraulic power assembly 30, and the hydraulic climbing device 11 has the advantages of stable climbing and high safety factor due to convenient operation of the reversing operating mechanism 302.
Referring to fig. 1 and 2, in an embodiment, the hydraulic climbing device 1 further includes at least two hydraulic power assemblies 30 and a central control device, each hydraulic power assembly 30 is disposed at intervals, the number of guide rails 101 is consistent with the number of hydraulic power assemblies 30, and each guide rail 101 is correspondingly disposed on one hydraulic power assembly 30 in a penetrating manner. When the support assembly 20 is controlled to climb, the central control device controls each hydraulic power assembly 30 to climb synchronously, so that the climbing reliability of the support assembly 20 is improved.
Referring to fig. 1 and 3, in an embodiment, the present application further provides a method for controlling synchronization of adaptive PID hydraulic climbing modes, where the method includes:
S10, establishing an adaptive PID controller. A PID controller is a controller that can automatically adjust PID (proportional-integral-derivative) parameters according to system characteristics and operation states.
Preferably, the present application adaptively adjusts a PID controller through gradient optimization, comprising:
Wherein u is the output of the PID controller, e t is the current system error, e t-1 is the last system error, and the parameters of the PID controller are adaptively adjusted through gradients.
S11, detecting the actual displacement of the lifting of each hydraulic power assembly 30 in real time, and obtaining the stepping error of the climbing formwork lifting of each hydraulic power assembly 30. This step is a critical step in achieving accurate control and safe operation.
In one embodiment of the present application, displacement sensors are installed at corresponding positions of each hydraulic power assembly 30, so as to measure and record actual displacement of climbing up the formwork of each hydraulic power assembly 30, and the sensors can be linear displacement sensors, laser distance measuring instruments or other sensors suitable for measuring displacement, and ensure that the installation positions of the sensors are accurate when the sensors are installed, so that the actual displacement of climbing up the formwork of each hydraulic power assembly 30 can be accurately reflected. And further, the sensing displacement data is obtained in a wired or wireless mode. The displacement sensor may be mounted on the hydraulic power assembly 30 or on the template or bracket assembly 20 at a location corresponding to the hydraulic power assembly 30.
And S12, judging whether the step error is larger than a preset threshold value, and if so, determining target parameters to be adjusted by the PID controller based on the step error change trend.
The step error is typically the error between the system output and the desired output after a given step input, and frequent system adjustments are triggered to reduce the effects of some contingency, thereby increasing the stability of the system. The application determines the target parameter to be adjusted by the PID controller based on the change trend of the step error by judging whether the step error is larger than the preset threshold value, if so, compares the calculated step error with the preset threshold value, and if so, indicates that the current control performance of the system is poor and needs to be adjusted.
Preferably, in one embodiment, determining the target parameter to be adjusted by the PID controller based on the trend of the step error variation includes:
If the step error is unchanged, determining the integral gain parameter of the PID controller as a target parameter to be adjusted;
if the step error is increased, determining that the differential gain parameter of the PID controller is a target parameter to be adjusted;
and if the step error fluctuates, determining the proportional gain parameter and the differential gain parameter of the PID controller as target parameters to be adjusted.
According to the scheme, the main reasons for poor system performance can be accurately identified by analyzing the change trend of the step error, the problems can be more directly and effectively solved by adjusting the parameters, the adjustment efficiency is improved, the change range and the step length of the parameters can be more finely controlled, the adjustment precision is improved, the system is enabled to be more close to the optimal working state, the control performance is improved, unnecessary adjustment can be carried out on some parameters which are originally set properly when compared with the condition of adjusting all the parameters, the stability or the control precision of the system is affected, the parameters which need to be adjusted are determined by analyzing the change trend of the step error, and the situation can be avoided.
And S13, adjusting the target parameters to be adjusted by the PID controller according to the step error and the gradient corresponding to the target parameters to be adjusted by the PID controller.
And S14, determining corresponding hydraulic power output based on the PID controller after parameter adjustment, and carrying out synchronous jacking control on the hydraulic climbing formwork device.
When the parameters of the PID controller are adjusted and determined, the PID controller can be applied to synchronous jacking control of the hydraulic climbing formwork device so as to realize accurate control of hydraulic power output.
Calculating hydraulic power output: the hydraulic power unit 301 of the hydraulic power assembly 30 is composed of a plurality of volume speed-regulating hydraulic circuits, the volume speed-regulating hydraulic circuits drive a unidirectional constant delivery pump by a servo motor to supply oil to the hydraulic system, and the rotation speed of the pump is controlled by changing the rotation speed of the servo motor through a frequency converter, so that the displacement of the constant delivery pump is controlled. Based on the output values of the PID controllers, in combination with characteristics and parameters of the hydraulic system (e.g., cylinder area, pump displacement, rotational speed, etc.), the desired hydraulic power output is calculated, which typically involves some hydraulic calculations such as flow, applied force, power, etc.
Hydraulic power output control: and converting the calculated hydraulic power output value into a control signal for a hydraulic system, such as adjusting the rotation speed of a pump, controlling the opening degree of a valve and the like. These control signals will directly affect the telescopic speed and force of the hydraulic cylinder, thereby realizing synchronous jacking control of the hydraulic power assembly 30.
Finally, when the position sensor detects that the hydraulic power assembly 30 drives the bracket assembly 20 to reach the preset position, a position signal is transmitted to the central control device, and the central control device sends a stop command to the hydraulic power assembly 30.
According to the technical scheme, the step error of lifting of each climbing formwork is detected in real time, the target parameter to be adjusted by the PID controller is determined based on the step error change trend, and then the target parameter to be adjusted by the PID controller is adjusted according to the step error and the gradient corresponding to the target parameter to be adjusted by the PID controller, so that synchronous lifting control is carried out on the climbing formwork system. According to the control scheme, parameters to be regulated and controlled are determined according to the stepping error, the data processing amount is reduced, real-time control can be realized by optimizing the parameters in a control period, the requirement on quick response in industrial application is met, and the processing efficiency is improved. The control algorithm can find PID parameters insensitive to parameter changes in a certain range, so that the robustness of the system is improved, and for the hydraulic climbing formwork device with multiple sliding rails, the scheme can be expanded to independent control of each sliding rail, and meanwhile, the integral stepping synchronization is realized through cooperative control.
In the description of the present application, it should be understood that, if any, these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., are used herein with respect to the orientation or positional relationship shown in the drawings, these terms refer to the orientation or positional relationship for convenience of description and simplicity of description only, and do not indicate or imply that the apparatus or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the application.
Furthermore, the terms "first," "second," and the like, if any, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the terms "plurality" and "a plurality" if any, mean at least two, such as two, three, etc., unless specifically defined otherwise.
In the present application, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly. For example, the two parts can be fixedly connected, detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present application, unless expressly stated or limited otherwise, the meaning of a first feature being "on" or "off" a second feature, and the like, is that the first and second features are either in direct contact or in indirect contact through an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that if an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. If an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein, if any, are for descriptive purposes only and do not represent a unique embodiment.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the claims. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of protection of the present application is to be determined by the appended claims.
Claims (10)
1. The reversing operation mechanism of the hydraulic power assembly is applied to a hydraulic climbing die device, the hydraulic climbing die device comprises a climbing assembly and a bracket assembly, the climbing assembly comprises a guide rail and a buried part unit, the buried part unit is used for being fixed on the outer wall of a building, one side of the guide rail is arranged in the buried part unit in a penetrating manner, the guide rail can be hung on the buried part unit, and a plurality of hanging tongues which are arranged at intervals are arranged on the guide rail along the length direction of the guide rail; the bracket assembly can be hung on the embedded part unit; the reversing operation mechanism is characterized by comprising:
The reversing box body is provided with a guide groove, and the other side of the guide rail is arranged in the guide groove in a penetrating way;
The bearing assembly comprises a bearing ratchet block and a bearing shaft, and the bearing ratchet block is rotatably arranged in the reversing box body through the bearing shaft;
The reversing assembly is arranged on the reversing box body and is used for controlling the bearing shaft to rotate so as to drive the bearing ratchet block to switch between a guide rail climbing state and a support climbing state, wherein in the guide rail climbing state, the end part of the bearing ratchet block extends out of the guide groove and can be abutted against the lower end surface of the hanging tongue, and in the support climbing state, the end part of the bearing ratchet block extends out of the guide groove and can be abutted against the upper end surface of the hanging tongue; and
The anti-falling assembly comprises a first driving piece, a second driving piece and an anti-falling piece, and the bearing shaft is in transmission connection with the anti-falling piece through the first driving piece and the second driving piece; when the bearing ratchet block is in the process of switching between the guide rail climbing state and the support climbing state, the end part of the bearing ratchet block is withdrawn from the guide groove, the first driving part drives the anti-falling part to extend into the guide groove and extend between two adjacent hanging tongues, and when the end part of the bearing ratchet block is in the process of extending into the guide groove, the second driving part drives the anti-falling part to withdraw from the guide groove.
2. The reversing operation mechanism of a hydraulic power assembly according to claim 1, wherein the first driving member is rotatably arranged on the reversing box body, a first driving tooth is arranged on the outer wall of the first driving member, the second driving member is rotatably arranged on the reversing box body, and a second driving tooth is arranged on the outer wall of the second driving member;
The bearing shaft can drive the first driving piece and the second driving piece to rotate in the opposite direction, the anti-falling piece is provided with matching teeth, and the first driving teeth and the second driving teeth can be meshed with the matching teeth; when the end part of the bearing ratchet block is in the process of being withdrawn from the guide groove, after the second driving tooth is separated from the matched tooth, the first driving tooth is meshed with the matched tooth and drives the anti-falling piece to extend into the guide groove, and when the end part of the bearing ratchet block is in the process of extending into the guide groove, after the first driving tooth is separated from the matched tooth, the second driving tooth is meshed with the matched tooth and drives the anti-falling piece to withdraw from the guide groove.
3. The reversing operation mechanism of a hydraulic power assembly according to claim 1, wherein the first driving member is rotatably arranged on the reversing box body, a first driving tooth is arranged on the outer wall of the first driving member, the second driving member is rotatably arranged on the reversing box body, and a second driving tooth is arranged on the outer wall of the second driving member;
The anti-falling device comprises a first driving piece, a second driving piece, a first rack, a second rack, a first driving tooth, a second rack, a bearing shaft and a first driving gear, wherein the first rack and the second rack are respectively arranged on two opposite sides of the anti-falling piece;
When the end part of the bearing ratchet block is in the process of being withdrawn from the guide groove, the second driving tooth is meshed with the second rack after being separated from the second rack, the first driving tooth is meshed with the first rack and drives the anti-falling piece to extend into the guide groove, and when the end part of the bearing ratchet block is in the process of extending into the guide groove, the first driving tooth is separated from the first rack, and the second driving tooth is meshed with the second rack and drives the anti-falling piece to withdraw from the guide groove.
4. The reversing operation mechanism of a hydraulic power assembly according to claim 3, wherein the anti-falling assembly further comprises a driving wheel, the driving wheel is arranged on the bearing shaft, the driving wheel is in transmission connection with the first driving piece, and the bearing shaft drives the first driving piece to rotate through the driving wheel; the anti-falling assembly further comprises a linkage wheel set, the linkage wheel set is arranged on the reversing box body, the first driving piece and the second driving piece are in transmission connection through the linkage wheel set, and the linkage wheel set is used for driving the first driving piece and the second driving piece to rotate in the same direction.
5. The reversing operation mechanism of a hydraulic power assembly according to claim 4, wherein the linkage wheel set comprises a first synchronous wheel, a second synchronous wheel and a linkage wheel, the first synchronous wheel and the second synchronous wheel are respectively positioned at two sides of the linkage wheel and are meshed with the linkage wheel, the first synchronous wheel and the first driving piece are coaxially arranged and can synchronously rotate, and the second synchronous wheel and the second driving piece are coaxially arranged and can synchronously rotate.
6. The reversing operation mechanism of a hydraulic power assembly according to any one of claims 3 to 5, wherein the falling prevention member includes a falling prevention portion and a driving portion connected to the falling prevention portion, the falling prevention portion is located below the load-bearing ratchet block and can extend into the guide groove, the driving portion is located at a side of the falling prevention portion, the first rack and the second rack are respectively disposed on an upper surface and a lower surface of the driving portion, and the first driving member and the second driving member are respectively located at the upper side and the lower side of the driving portion.
7. The reversing operation mechanism of a hydraulic power assembly according to any one of claims 1 to 5, wherein the reversing box body comprises a box body and two mounting seats, the two mounting seats are respectively arranged on the upper end face and the lower end face of the box body, the box body is provided with the guide groove, and the guide groove penetrates through the upper mounting seat and the lower mounting seat; the box body is internally provided with a mounting cavity communicated with the guide groove, the bearing ratchet block and the anti-falling piece are both positioned in the mounting cavity, and two ends of the bearing shaft are respectively rotatably arranged on two opposite side walls of the box body in a penetrating manner; the reversing component is arranged on one side wall of the box body, and the first driving piece and the second driving piece are arranged on the other side wall opposite to the box body.
8. The reversing operation mechanism of a hydraulic power assembly according to any one of claims 1 to 5, wherein the reversing assembly comprises a reset elastic member and a switching member, the switching member is connected to the bearing shaft, the switching member is used for controlling the bearing shaft to rotate so as to drive the bearing ratchet block to switch between a rail climbing state and a bracket climbing state, one end of the reset elastic member is connected to the bearing ratchet block, the other end of the reset elastic member is connected to the reversing box body, and the reset elastic member is used for providing an elastic force for resetting the bearing ratchet block to the rail climbing state or the bracket climbing state.
9. A hydraulic power assembly, the hydraulic power assembly comprising:
A hydraulic power member; and
The reversing operation mechanism according to any one of claims 1-8, wherein the hydraulic power piece is positioned between the two reversing operation mechanisms, and two ends of the hydraulic power piece are respectively connected with the two reversing operation mechanisms.
10. A hydraulic climbing formwork device is characterized in that, the hydraulic climbing die device comprises:
The climbing assembly comprises a guide rail and a buried part unit, the buried part unit is used for being fixed on the outer wall of a building, one side of the guide rail is penetrated in the buried part unit, the other side of the guide rail is penetrated in a guide groove of the reversing box body, the guide rail can be hung on the buried part unit, and a plurality of hanging tongues which are arranged at intervals are arranged on the guide rail along the length direction of the guide rail;
the bracket assembly can be hung on the embedded part unit; and
The hydraulic power assembly of claim 9, wherein the overhead reversing operator is coupled to the bracket assembly;
The end part of the bearing ratchet block extends out of the guide groove and can be abutted on the lower end face of the hanging tongue in the guide rail climbing state, the end part of the bearing ratchet block extends out of the guide groove and can be abutted on the upper end face of the hanging tongue in the support climbing state, and when the bearing ratchet block is switched between the guide rail climbing state and the support climbing state, the anti-falling piece can extend out between two adjacent hanging tongues.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410597758.1A CN118422583B (en) | 2024-05-14 | 2024-05-14 | Reversing operating mechanism, hydraulic power assembly and hydraulic climbing formwork device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410597758.1A CN118422583B (en) | 2024-05-14 | 2024-05-14 | Reversing operating mechanism, hydraulic power assembly and hydraulic climbing formwork device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118422583A CN118422583A (en) | 2024-08-02 |
| CN118422583B true CN118422583B (en) | 2024-10-11 |
Family
ID=92323000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410597758.1A Active CN118422583B (en) | 2024-05-14 | 2024-05-14 | Reversing operating mechanism, hydraulic power assembly and hydraulic climbing formwork device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118422583B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108487067A (en) * | 2018-03-30 | 2018-09-04 | 中国十九冶集团有限公司 | Climbing method of bridge high pier climbing formwork template |
| CN112726420A (en) * | 2021-01-20 | 2021-04-30 | 中交三公局桥梁隧道工程有限公司 | Creeping formwork device for high pier construction |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207998796U (en) * | 2018-02-11 | 2018-10-23 | 湖北旺科模板有限公司 | Hydraulic automatic jumping mould bases |
| CN210239093U (en) * | 2019-06-27 | 2020-04-03 | 苏泉云 | Anti-falling structure attached to lifting scaffold |
| US11655641B2 (en) * | 2019-12-29 | 2023-05-23 | The Third Construction Co., Ltd Of China Construction Third Engneering Bureau | Construction building equipment and construction method thereof |
| CN211899621U (en) * | 2020-03-05 | 2020-11-10 | 上海建工集团股份有限公司 | Reversing device of hydraulic creeping formwork |
| CN212656542U (en) * | 2020-06-29 | 2021-03-05 | 厦门安科科技有限公司 | Anti-falling climbing claw box for climbing formwork |
-
2024
- 2024-05-14 CN CN202410597758.1A patent/CN118422583B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108487067A (en) * | 2018-03-30 | 2018-09-04 | 中国十九冶集团有限公司 | Climbing method of bridge high pier climbing formwork template |
| CN112726420A (en) * | 2021-01-20 | 2021-04-30 | 中交三公局桥梁隧道工程有限公司 | Creeping formwork device for high pier construction |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118422583A (en) | 2024-08-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| RU2353568C2 (en) | Method of control over speed and momentum of movable block for preventing collision with head and floor of installation for well repair | |
| JP4459636B2 (en) | Elevator parking system | |
| JP2015013731A (en) | Safety system for elevator | |
| CN111776936A (en) | Steel structure building truss hoisting and conveying system and machining process | |
| CN114572816B (en) | Control method and system for blade hanger | |
| CN118422583B (en) | Reversing operating mechanism, hydraulic power assembly and hydraulic climbing formwork device | |
| CN114212744B (en) | Aerial working platform and adjustable chassis counterweight mechanism thereof | |
| CN115538311A (en) | A bridge erecting machine attitude monitoring and automatic adjustment system | |
| CN118422582B (en) | Hydraulic climbing formwork system, hydraulic drive device and its reversing anti-falling mechanism | |
| WO2021051805A1 (en) | Climbing frame jacking system and control method, building machine, and climbing frame control method and system | |
| CN115123922A (en) | Safe and stable's lifting devices for building engineering | |
| JPH03284598A (en) | Perpendicular off-ground control device of hanging load on crane | |
| KR101032686B1 (en) | Automatic level adjuster of lifting jack system | |
| CN116873790A (en) | Device for simultaneously jacking two sides of tower crane | |
| JP4194864B2 (en) | Double deck elevator | |
| CN114893345A (en) | Tower crane base leveling device and method | |
| JP4209738B2 (en) | Elevator parking system | |
| JP2004144684A (en) | Method and apparatus for lifting a containment vessel head | |
| JP2566646Y2 (en) | Control device for work vehicle with boom | |
| JP2768381B2 (en) | Cage position control device for multi-story parking device | |
| CN118183541B (en) | A synchronous control system and synchronous control method for a winch-type vertical ship lift | |
| CN119491588B (en) | An intelligent synchronous lifting control method for an attached scaffold | |
| KR0131383B1 (en) | Tapered section construction method of slip form for concrete pouring and its device | |
| CN121593588B (en) | Leveling device and leveling method for manned work bucket basket | |
| KR101523942B1 (en) | Maintenance elevator for wind power generator and Horizontal Control method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |