CN118419598A - Integrated material conveyor - Google Patents
Integrated material conveyor Download PDFInfo
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- CN118419598A CN118419598A CN202410889794.5A CN202410889794A CN118419598A CN 118419598 A CN118419598 A CN 118419598A CN 202410889794 A CN202410889794 A CN 202410889794A CN 118419598 A CN118419598 A CN 118419598A
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- assembly
- conveying
- conveying pipe
- pipe
- cleaning
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- 239000000463 material Substances 0.000 title claims abstract description 170
- 238000003860 storage Methods 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims description 90
- 238000003756 stirring Methods 0.000 claims description 43
- 238000009434 installation Methods 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims 2
- 230000037431 insertion Effects 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 76
- 238000000034 method Methods 0.000 description 50
- 238000013461 design Methods 0.000 description 15
- 238000013019 agitation Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 238000009435 building construction Methods 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002688 persistence Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000010420 art technique Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/16—Gas pressure systems operating with fluidisation of the materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/36—Arrangements of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/46—Gates or sluices, e.g. rotary wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/52—Adaptations of pipes or tubes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention relates to the technical field of construction conveying devices, in particular to an integrated material conveyor which comprises a moving and installing assembly, a material storage assembly and a material conveying assembly, wherein the moving and installing assembly is arranged at the lowest part, the material storage assembly is fixedly arranged on the moving and installing assembly, the material conveying assembly is fixedly arranged on the material storage assembly, and the feeding end of the material conveying assembly corresponds to the discharging end of the material storage assembly. The invention solves the problem that the traditional conveying equipment cannot stably convey materials in a moving state by integrating the tower crane component and the conveying pipe. The traditional conveying belt or roller conveying is often influenced by vibration and inertia force when moving, so that stability is difficult to maintain.
Description
Technical Field
The invention relates to the technical field of construction transportation devices, in particular to an integrated material conveyor.
Background
A material conveyor is a device specifically designed for transporting and distributing various materials at a construction site. The device is generally used in large engineering projects such as high-rise buildings, bridges, tunnels, hydropower stations and the like, so that the working efficiency is improved, the labor intensity is reduced, and the rapid and uniform distribution of building materials is ensured.
In the prior art, although the material conveyor improves the working efficiency, the material conveyor is very low in efficiency because the material conveyor cannot move and the length of the upper conveying pipe cannot be set too long aiming at some special construction projects of the environment, so that the material construction still needs to be carried out by means of a material tank truck.
Disclosure of Invention
The invention aims to provide an integrated material conveyor to solve the problems.
The invention is realized by the following technical scheme:
the utility model provides an integral type material conveyer, includes removal and installation component, material storage subassembly, material transport subassembly, wherein removes and the installation component is located the below, and the material storage subassembly is installed and is fixed on removal and installation component, and the material transport subassembly is also installed and is fixed on the material storage subassembly, and the feed end of material transport subassembly corresponds with the discharge end position of material storage subassembly.
The invention solves the problem that the material conveyor cannot move in the prior art by arranging the moving and mounting assembly, the material storage assembly and the material conveying assembly.
Preferably, the material conveying assembly comprises a mounting frame, a tower crane assembly, a conveying pipe, a feeding hopper and a material pump, wherein the material pump is fixedly arranged on the moving and mounting assembly, the feeding hopper is fixedly arranged at the input end of the material pump, the feeding inlet of the feeding hopper is positioned right below the discharging port of the material storage assembly, one end of the conveying pipe is fixedly connected with the discharging end of the material pump, the other end of the conveying pipe is fixedly arranged on a working arm of the tower crane assembly, and the tower crane assembly is fixedly arranged on the moving and mounting assembly through the mounting frame.
The invention solves the problem that the traditional conveying equipment cannot stably convey materials in a moving state by integrating the tower crane component and the conveying pipe. The traditional conveying belt or roller conveying is often influenced by vibration and inertia force when moving, so that stability is difficult to maintain. The invention not only effectively optimizes the material flow in the construction process, but also effectively reduces the potential construction risk, and provides a safer and more efficient solution for high-altitude construction.
Preferably, the conveying pipe is formed by splicing a plurality of straight pipes and right-angle pipes, at least one rotating pipe is further included in the conveying pipe, a driving component for controlling the rotating of the rotating pipe is further installed and fixed on the outer side of the rotating pipe, and the output end of the conveying pipe is the right-angle pipe with a downward gateway.
The conveying pipe adopts the combination of a plurality of straight pipes and right-angle pipes, and is additionally provided with at least one rotary pipe, so that the problem that the direction is difficult to adjust in the traditional pipeline conveying is effectively solved. By dividing the conveying pipe into a fixed conveying section and a rotary conveying section, the invention remarkably simplifies the accurate adjustment requirement in the material conveying process. The prior art is limited by the fixity of the conveying direction, and the invention can more flexibly adjust and control the conveying path of the materials under a complex construction scene, thereby improving the construction efficiency and accuracy.
Preferably, the rotary pipe in the conveying pipe is arranged at the end point of the working arm of the tower crane assembly and is fixedly arranged on the tower crane assembly, two right-angle pipes are respectively fixedly arranged at two ends of the rotary pipe, and in addition, the plane of the working arm of the tower crane assembly of the rotary axis of the rotary pipe is vertical.
The rotating pipe is arranged at the end point of the working arm of the tower crane assembly, and the innovation greatly improves the operation mode of the material conveying system. Compared with the scheme that the working arm is required to rotate in the traditional design, the design of the invention eliminates the requirement and effectively solves the problem that the rotation space of the working arm is limited in a complex construction environment. By placing the swivel tube at the end of the working arm, the material handling system also exhibits great flexibility and adaptability in confined spaces. The scheme not only ensures that the construction process is more efficient, but also improves the convenience and safety of operation, and brings important technical progress and advantages for modern building construction.
Preferably, be equipped with interior cleaning element in the conveyer pipe, interior cleaning element includes high-pressure air pump and clearance ball, wherein the diameter length of clearance ball is less than the internal diameter length of conveyer pipe, concrete difference selects according to the granule size and the sticky degree of the material transported in practice, the granule size and the sticky degree of material are bigger the difference of diameter length of clearance ball and internal diameter length of conveyer pipe, the high-pressure air pump passes through connecting tube to be installed and fixes on the first section pipeline that conveyer pipe and material pump are connected, and be equipped with the valve and be used for putting into the hole of putting into clearance ball in connecting tube, be equipped with detachable sealed lid in the hole department of putting into.
In the pipeline conveying operation of materials, a troublesome problem is often faced: after the conveying is finished, a large amount of materials can remain in the conveying pipe. These residues not only increase the difficulty and cost of cleaning, but can also cause pipe blockage, affecting the subsequent construction process and efficiency. To solve this problem, the present invention provides an internal cleaning assembly: inside the delivery tube special cleaning balls are arranged, the diameters of which are matched with the inner diameter of the pipeline. By using an air pump to push the cleaning balls in the pipe, the balls can effectively carry the residual material in the pipe out, thereby cleaning the pipe and keeping it unobstructed.
The advantage of this approach is its simplicity and cost effectiveness. Compared with the traditional pipeline cleaning method, the mechanical cleaning ball adopted by the invention is simple and convenient to operate, and does not need a large amount of manpower input. The cleaning of the pipeline can be rapidly and effectively completed in the process of pushing the cleaning ball by the air pump, and the influence of the cleaning process on the working time is reduced, so that the overall construction efficiency is improved.
In addition, the diameter of the cleaning ball is smaller than the inner diameter of the pipeline, so that the resistance is reduced while the inner surface of the whole pipeline is effectively covered, the residual materials are ensured to be thoroughly removed, and the blocking problem is avoided. Therefore, the invention not only improves the reliability and the persistence of the material conveying system, but also obviously reduces the maintenance cost of the pipeline and the risk of damage to the pipeline.
Preferably, the cleaning ball is hollow, and the vibration component is fixedly arranged in the cleaning ball, and is fixedly arranged in the cleaning ball through at least 3 hard support rods, so that the vibration of the vibration component is transmitted to the outer surface of the cleaning ball.
In the present invention, the hollow design of the cleaning ball is not only for weight saving but also for cleaning efficiency and operation convenience. The solid structure cleaning ball can encounter the great problem of resistance in the promotion in-process, especially in the circumstances of remaining a large amount of materials in the pipeline, its promotion efficiency and clean ability obviously receive the influence. In contrast, the hollow cleaning ball can move in the pipeline more smoothly due to light weight and small pushing resistance, so that the material residue on the inner wall of the pipeline is effectively removed, and the smoothness of the pipeline is ensured.
In addition, the invention also introduces a vibration component, which adds a solution for the blockage with high effect for the cleaning process. Conventional cleaning methods often rely on mechanical or chemical cleaners, which often result in poor cleaning or require additional labor costs when the material in the pipe becomes clogged. The integrated design of the vibration assembly enables the cleaning ball to react quickly when a blockage in the pipeline is detected, and powerful vibration force is generated. The vibration can not only effectively dredge the blockage, but also thoroughly remove the material residues in the pipeline, and ensure the high efficiency and smoothness of the cleaning process.
Preferably, the material storage assembly comprises a stirring tank, a discharging hopper and a driving device, wherein the stirring tank, the discharging hopper and the driving device are all installed and fixed on the moving and installing assembly, the driving device provides rotary power for the stirring tank, and the discharging hopper is positioned at the outlet of the stirring tank;
the agitator tank is equipped with two at least, and all agitator tank's export all is located the ejection of compact hopper, and the size and the shape of ejection of compact hopper correspond with the overall arrangement position of agitator tank.
The invention thoroughly solves the problems of insufficient material supply and delayed replacement of the stirring tanks which are common in a construction site by arranging a plurality of stirring tanks and corresponding discharging hoppers. In construction practice, the single stirred tank has a limited capacity, requiring suspension of the construction once exhausted, and replacement of the stirred tank, which not only increases operational steps and downtime, but may also result in unpredictability of the construction progress and increased costs. However, the present invention thoroughly solves this problem by using a plurality of agitation tanks simultaneously and providing discharge hoppers corresponding to the number of each agitation tank.
Each agitator tank is designed as an independently operated unit so that the material pump rapidly receives and processes material from the different agitator tanks as needed. The intelligent nature of such facilities means that the construction team can flexibly switch between multiple stirred tanks according to actual needs without waiting for tank reloading or stirring, thereby significantly reducing production breaks and loss of construction time.
Particularly in large-scale construction projects, the invention greatly improves the construction efficiency and the resource utilization rate. The construction site can continuously supply a sufficient amount of material without relying on the restriction of a single stirred tank. Moreover, the design of the discharge hopper is not only for simply conveying materials, but also for considering flexible changes of different proportions and requirements in the construction process, so that the material pump is ensured to respond in time and adapt to the diversity requirements of construction.
Preferably, the material storage assembly further comprises a quick feeding hopper, the quick feeding hopper is installed and fixed above the inlet of the stirring tank, and the number of outlets of the quick feeding hopper corresponds to the number and the positions of the stirring tank.
Because the material storage component is provided with a plurality of stirring tanks, if a single stirring tank is used for sequentially feeding, the feeding efficiency can be greatly reduced, so that the quick feeding hopper is provided, the simultaneous feeding of a plurality of stirring tanks is realized, and the feeding efficiency is improved.
Preferably, the moving and installing assembly comprises a fixing frame and moving wheels, wherein a hydraulic bearing device is arranged below the fixing frame and is positioned at four corners below the fixing frame, and at least two of the moving wheels are direction control wheels.
Because the hydraulic support device is used for working at high positions, the safety of the construction process cannot be guaranteed only by locking the movable wheels, and the hydraulic support device is provided with the hydraulic support device, so that the mounting frame is lifted during the working, and the construction process is safer.
Preferably, in the tower crane assembly, a lifting rope installation part is fixedly installed above the end part of the working arm, and the lifting rope installation part is also arranged at the upper end of the conveying pipe beyond the end part of the working arm in the conveying pipe, a plurality of lifting rope installation parts are adaptively arranged according to different lengths of the exceeding conveying pipe, the number of the lifting ropes is the same as that of the lifting rope installation parts on the conveying pipe, one end of any lifting rope is fixedly connected with the lifting rope installation part on the working arm, and the other end of any lifting rope is fixedly connected with the lifting rope installation part on the corresponding conveying pipe.
The material in the conveying pipe beyond the end part of the working arm increases the weight, and the fulcrum of the material is positioned on the rotating pipe, so that the conveying pipe is bent after a plurality of operations to influence the construction process.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the invention solves the problem that the material conveyor cannot move in the prior art by arranging the moving and mounting assembly, the material storage assembly and the material conveying assembly.
2. The invention solves the problem that the traditional conveying equipment cannot stably convey materials in a moving state by integrating the tower crane component and the conveying pipe. The traditional conveying belt or roller conveying is often influenced by vibration and inertia force when moving, so that stability is difficult to maintain. The invention not only effectively optimizes the material flow in the construction process, but also effectively reduces the potential construction risk, and provides a safer and more efficient solution for high-altitude construction.
3. The conveying pipe adopts the combination of a plurality of straight pipes and right-angle pipes, and is additionally provided with at least one rotary pipe, so that the problem that the direction is difficult to adjust in the traditional pipeline conveying is effectively solved. By dividing the conveying pipe into a fixed conveying section and a rotary conveying section, the invention remarkably simplifies the accurate adjustment requirement in the material conveying process. The prior art is limited by the fixity of the conveying direction, and the invention can more flexibly adjust and control the conveying path of the materials under a complex construction scene, thereby improving the construction efficiency and accuracy.
4. The rotating pipe is arranged at the end point of the working arm of the tower crane assembly, and the innovation greatly improves the operation mode of the material conveying system. Compared with the scheme that the working arm is required to rotate in the traditional design, the design of the invention eliminates the requirement and effectively solves the problem that the rotation space of the working arm is limited in a complex construction environment. By placing the swivel tube at the end of the working arm, the material handling system also exhibits great flexibility and adaptability in confined spaces. The scheme not only ensures that the construction process is more efficient, but also improves the convenience and safety of operation, and brings important technical progress and advantages for modern building construction.
5. In the pipeline conveying operation of materials, a troublesome problem is often faced: after the conveying is finished, a large amount of materials can remain in the conveying pipe. These residues not only increase the difficulty and cost of cleaning, but can also cause pipe blockage, affecting the subsequent construction process and efficiency. To solve this problem, the present invention provides an internal cleaning assembly: inside the delivery tube special cleaning balls are arranged, the diameters of which are matched with the inner diameter of the pipeline. By using an air pump to push the cleaning balls in the pipe, the balls can effectively carry the residual material in the pipe out, thereby cleaning the pipe and keeping it unobstructed.
The advantage of this approach is its simplicity and cost effectiveness. Compared with the traditional pipeline cleaning method, the mechanical cleaning ball adopted by the invention is simple and convenient to operate, and does not need a large amount of manpower input. The cleaning of the pipeline can be rapidly and effectively completed in the process of pushing the cleaning ball by the air pump, and the influence of the cleaning process on the working time is reduced, so that the overall construction efficiency is improved.
In addition, the diameter of the cleaning ball is smaller than the inner diameter of the pipeline, so that the resistance is reduced while the inner surface of the whole pipeline is effectively covered, the residual materials are ensured to be thoroughly removed, and the blocking problem is avoided. Therefore, the invention not only improves the reliability and the persistence of the material conveying system, but also obviously reduces the maintenance cost of the pipeline and the risk of damage to the pipeline.
6. In the present invention, the hollow design of the cleaning ball is not only for weight saving but also for cleaning efficiency and operation convenience. The solid structure cleaning ball can encounter the great problem of resistance in the promotion in-process, especially in the circumstances of remaining a large amount of materials in the pipeline, its promotion efficiency and clean ability obviously receive the influence. In contrast, the hollow cleaning ball can move in the pipeline more smoothly due to light weight and small pushing resistance, so that the material residue on the inner wall of the pipeline is effectively removed, and the smoothness of the pipeline is ensured.
In addition, the invention also introduces a vibration component, which adds a solution for the blockage with high effect for the cleaning process. Conventional cleaning methods often rely on mechanical or chemical cleaners, which often result in poor cleaning or require additional labor costs when the material in the pipe becomes clogged. The integrated design of the vibration assembly enables the cleaning ball to react quickly when a blockage in the pipeline is detected, and powerful vibration force is generated. The vibration can not only effectively dredge the blockage, but also thoroughly remove the material residues in the pipeline, and ensure the high efficiency and smoothness of the cleaning process.
7. The invention thoroughly solves the problems of insufficient material supply and delayed replacement of the stirring tanks which are common in a construction site by arranging a plurality of stirring tanks and corresponding discharging hoppers. In construction practice, the single stirred tank has a limited capacity, requiring suspension of the construction once exhausted, and replacement of the stirred tank, which not only increases operational steps and downtime, but may also result in unpredictability of the construction progress and increased costs. However, the present invention thoroughly solves this problem by using a plurality of agitation tanks simultaneously and providing discharge hoppers corresponding to the number of each agitation tank.
Each agitator tank is designed as an independently operated unit so that the material pump rapidly receives and processes material from the different agitator tanks as needed. The intelligent nature of such facilities means that the construction team can flexibly switch between multiple stirred tanks according to actual needs without waiting for tank reloading or stirring, thereby significantly reducing production breaks and loss of construction time.
Particularly in large-scale construction projects, the invention greatly improves the construction efficiency and the resource utilization rate. The construction site can continuously supply a sufficient amount of material without relying on the restriction of a single stirred tank. Moreover, the design of the discharge hopper is not only for simply conveying materials, but also for considering flexible changes of different proportions and requirements in the construction process, so that the material pump is ensured to respond in time and adapt to the diversity requirements of construction.
8. Because the material storage component is provided with a plurality of stirring tanks, if a single stirring tank is used for sequentially feeding, the feeding efficiency can be greatly reduced, so that the quick feeding hopper is provided, the simultaneous feeding of a plurality of stirring tanks is realized, and the feeding efficiency is improved.
9. Because the hydraulic support device is used for working at high positions, the safety of the construction process cannot be guaranteed only by locking the movable wheels, and the hydraulic support device is provided with the hydraulic support device, so that the mounting frame is lifted during the working, and the construction process is safer.
10. The material in the conveying pipe beyond the end part of the working arm increases the weight, and the fulcrum of the material is positioned on the rotating pipe, so that the conveying pipe is bent after a plurality of operations to influence the construction process.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings:
Fig. 1 is a schematic structural view of embodiment 1;
FIG. 2 is a schematic view of the structure of the inner cleaning assembly;
FIG. 3 is a schematic view of the structure of a cleaning ball;
Fig. 4 is a schematic structural diagram of embodiment 2.
The reference numerals are represented as follows: 1-moving and installing components, 11-fixing frames, 12-moving wheels, 13-hydraulic bearing devices, 2-material storage components, 21-stirring tanks, 22-discharging hoppers, 23-quick-feeding hoppers, 3-material conveying components, 31-installing frames, 32-tower crane components, 321-working arms, 322-lifting rope installing parts, 323-lifting ropes, 33-conveying pipes, 331-straight pipes, 332-right-angle pipes, 333-rotating pipes, 334-inner cleaning components, 3341-high-pressure air pumps, 3342-cleaning balls, 3343-connecting pipes, 3344-sealing covers, 3345-vibrating components, 3346-supporting rods, 34-feeding hoppers and 35-material pumps.
Detailed Description
In order that those skilled in the art will better understand the present application, a detailed description of embodiments of the present application will be provided below, with reference to the accompanying drawings, wherein it is apparent that the described embodiments are only some, but not all, embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
It should be noted that if the terms "first," "second," and the like are referred to in the description of the present application and the claims and the above figures, they are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate in order to describe the embodiments of the application herein. Furthermore, if the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In the present application, if the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like are referred to, the indicated azimuth or positional relationship is based on that shown in the drawings. These terms are only used to better describe the present application and its embodiments and are not intended to limit the scope of the indicated devices, elements or components to the particular orientations or to configure and operate in the particular orientations.
Also, some of the terms described above may be used to indicate other meanings in addition to orientation or positional relationships, for example, the term "upper" may also be used to indicate some sort of attachment or connection in some cases. The specific meaning of these terms in the present application will be understood by those of ordinary skill in the art according to the specific circumstances.
Further, in the present application, the terms "mounted," "configured," "provided," "connected," "sleeved," and the like are to be construed broadly if they relate to. For example, it may be a fixed connection, a removable connection, or a unitary construction; may be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements, or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
Example 1
As shown in fig. 1 to 3, the present embodiment includes. The utility model provides an integral type material conveyer, includes removal and installation component 1, material storage component 2, material transport subassembly 3, wherein removes and installation component 1 and is located the below, and material storage component 2 installs and fixes on removal and installation component 1, and material transport subassembly 3 also installs and fixes on material storage component 2, and the feed end of material transport subassembly 3 corresponds with the discharge end position of material storage component 2.
The invention solves the problem that a material conveyor cannot move in the prior art by arranging the moving and mounting assembly 1, the material storage assembly 2 and the material conveying assembly 3.
It is understood that materials include building materials with flowing properties such as concrete, cement, composite paint, and the like.
In this embodiment, the material conveying assembly 3 includes a mounting frame 31, a tower crane assembly 32, a conveying pipe 33, a feeding hopper 34 and a material pump 35, wherein the material pump 35 is fixedly installed on the moving and installing assembly 1, the feeding hopper 34 is fixedly installed at the input end of the material pump 35, the feeding inlet of the feeding hopper 34 is located right below the discharging port of the material storage assembly 2, one end of the conveying pipe 33 is fixedly connected with the discharging end of the material pump 35, the other end of the conveying pipe 33 is fixedly installed on a working arm 321 of the tower crane assembly 32, and the tower crane assembly 32 is fixedly installed on the moving and installing assembly 1 through the mounting frame 31.
It will be appreciated that the mounting frame 31 serves to mount the tower assembly 32 and the duct 33 and thus any prior art technique that can achieve its effect may be substituted therefor.
The invention solves the problem that the traditional conveying equipment cannot stably convey materials in a moving state by integrating the tower crane component 32 and the conveying pipe 33. While conventional conveyor belt or roller conveying is often affected by vibration and inertia force during movement, stability is difficult to maintain, the reliability and safety of material conveying are remarkably improved by firmly mounting the conveying pipe 33 on a tower crane structure and utilizing the stability and accurate control capability of the tower crane. The invention not only effectively optimizes the material flow in the construction process, but also effectively reduces the potential construction risk, and provides a safer and more efficient solution for high-altitude construction.
In this embodiment, the conveying pipe 33 is formed by splicing a plurality of straight pipes 331 and right-angle pipes 332, and further includes at least one rotating pipe 333, and a driving component for controlling rotation of the rotating pipe 333 is further installed and fixed on the outer side of the rotating pipe 333, wherein the output end of the conveying pipe 33 is the right-angle pipe 332 with a downward gateway.
It will be appreciated that the swivel tube 333 is of prior art which is able to swivel about its axis while ensuring the delivery of the conduit, and thus any prior art which can achieve this effect may be substituted therefor.
The conveying pipe 33 adopts the combination of a plurality of straight pipes 331 and right angle pipes 332, and is additionally provided with at least one rotary pipe 333, thereby effectively solving the problem that the direction is difficult to adjust in the traditional pipeline conveying. By dividing the conveying pipe 33 into a fixed conveying section and a rotary conveying section, the present invention significantly simplifies the need for precise adjustment during material conveying. The prior art is limited by the fixity of the conveying direction, and the invention can more flexibly adjust and control the conveying path of the materials under a complex construction scene, thereby improving the construction efficiency and accuracy.
In this embodiment, the rotary pipe 333 in the conveying pipe 33 is disposed at an end point of the working arm 321 of the tower crane assembly 32, and is mounted and fixed on the tower crane assembly 32, two right angle pipes 332 are respectively mounted and fixed at two ends of the rotary pipe 333, and the plane of the working arm 321 of the tower crane assembly 32 of the rotary axis of the rotary pipe 333 is vertical.
It will be appreciated that the working arm 321 of the tower crane assembly 32 is specifically the side without counterweight and is therefore not ambiguous. In addition, in this embodiment, the structure of the tower crane is the prior art.
The swivel tube 333 of the present invention is mounted at the end of the working arm 321 of the tower crane assembly 32, which greatly improves the manner in which the material handling system operates. Compared with the scheme that the working arm 321 needs to rotate in the traditional design, the design of the invention eliminates the requirement and effectively solves the problem that the rotation space of the working arm 321 is limited in a complex construction environment. By placing the swivel tube 333 at the end of the working arm 321, the material handling system also exhibits great flexibility and adaptability in confined spaces. The scheme not only ensures that the construction process is more efficient, but also improves the convenience and safety of operation, and brings important technical progress and advantages for modern building construction.
In this embodiment, an inner cleaning component 334 is disposed in the conveying pipe 33, the inner cleaning component 334 includes a high-pressure air pump 3341 and a cleaning ball 3342, wherein the diameter length of the cleaning ball 3342 is smaller than the inner diameter length of the conveying pipe 33, the specific difference is selected according to the particle size and viscosity of the material to be transported, the larger the particle size and viscosity of the material is, the larger the difference between the diameter length of the cleaning ball 3342 and the inner diameter length of the conveying pipe 33 is, the high-pressure air pump 3341 is mounted and fixed on a first section of pipeline connected with the material pump 35 through a connecting pipeline 3343, a valve is disposed in the connecting pipeline 3343, and a placing hole for placing the cleaning ball 3342 is disposed at the placing hole, and a detachable sealing cover 3344 is disposed at the placing hole.
In the pipeline conveying operation of materials, a troublesome problem is often faced: after the conveyance is completed, a large amount of material remains in the conveying pipe 33. These residues not only increase the difficulty and cost of cleaning, but can also cause pipe blockage, affecting the subsequent construction process and efficiency. To solve this problem, the present invention provides an internal cleaning assembly: inside the duct 33 special cleaning balls are provided, the diameter of which matches the inner diameter of the pipe. By using an air pump to push the cleaning balls in the pipe, the balls can effectively carry the residual material in the pipe out, thereby cleaning the pipe and keeping it unobstructed.
The advantage of this approach is its simplicity and cost effectiveness. Compared with the traditional pipeline cleaning method, the mechanical cleaning ball adopted by the invention is simple and convenient to operate, and does not need a large amount of manpower input. The cleaning of the pipeline can be rapidly and effectively completed in the process of pushing the cleaning ball by the air pump, and the influence of the cleaning process on the working time is reduced, so that the overall construction efficiency is improved.
In addition, the diameter of the cleaning ball is smaller than the inner diameter of the pipeline, so that the resistance is reduced while the inner surface of the whole pipeline is effectively covered, the residual materials are ensured to be thoroughly removed, and the blocking problem is avoided. Therefore, the invention not only improves the reliability and the persistence of the material conveying system, but also obviously reduces the maintenance cost of the pipeline and the risk of damage to the pipeline.
In this embodiment, the cleaning ball 3342 is hollow, and a vibration assembly 3345 is mounted and fixed inside the cleaning ball 3342, and the vibration assembly 3345 is mounted and fixed inside the cleaning ball 3342 through at least 3 hard support rods 3346 to transmit the vibration of the vibration assembly 3345 to the outer surface of the cleaning ball 3342.
In the present invention, the hollow design of the cleaning ball 3342 is not only to reduce the weight but also to improve the cleaning efficiency and the operation convenience. The solid construction cleaning ball 3342 may encounter a problem of relatively large resistance during the pushing process, especially in the case of a large amount of material remaining in the pipe, the pushing efficiency and cleaning ability thereof are significantly affected. In contrast, the hollow cleaning ball 3342 can move in the pipeline more smoothly due to light weight and small pushing resistance, so that the material residue on the inner wall of the pipeline is effectively removed, and the smoothness of the pipeline is ensured.
In addition, the present invention incorporates a vibrating assembly 3345 that adds an efficient solution to the blockage during cleaning. Conventional cleaning methods often rely on mechanical or chemical cleaners, which often result in poor cleaning or require additional labor costs when the material in the pipe becomes clogged. The integrated design of the vibration assembly 3345 allows the cleaning ball 3342 to react quickly when a blockage in the pipe is detected, creating a strong vibratory force. The vibration can not only effectively dredge the blockage, but also thoroughly remove the material residues in the pipeline, and ensure the high efficiency and smoothness of the cleaning process.
In this embodiment, the material storage assembly 2 includes a stirring tank 21, a discharge hopper 22, and a driving device, where the stirring tank 21, the discharge hopper 22, and the driving device are all mounted and fixed on the moving and mounting assembly 1, the driving device provides rotary power for the stirring tank 21, and the discharge hopper 22 is located at an outlet of the stirring tank 21.
In this embodiment, the moving and mounting assembly 1 includes a fixed frame 11 and moving wheels 12, wherein a hydraulic bearing device 13 is disposed below the fixed frame 31, the hydraulic bearing device 13 is disposed at four corners below the fixed frame 31, and at least two of the moving wheels 12 are direction control wheels.
Because the hydraulic bearing device is used for working at high positions, the safety of the construction process cannot be guaranteed only by locking the movable wheel 12, and therefore, the hydraulic bearing device is provided with the hydraulic bearing device 13, and the mounting frame 31 is lifted during working, so that the construction process is safer.
In this embodiment, in the tower crane assembly 32, the lifting rope installation parts 322 are installed and fixed above the end parts of the working arms 321, and the lifting rope installation parts 322 are also arranged at the upper ends of the conveying pipes 33 exceeding the end parts of the working arms 321 in the conveying pipes 33, a plurality of lifting rope installation parts 322 are adaptively arranged according to different lengths of the exceeding conveying pipes 33, the number of the lifting ropes 323 is the same as that of the lifting rope installation parts 322 on the conveying pipes 33, one ends of any lifting rope 323 are connected and fixed with the lifting rope installation parts 322 on the working arms 321, and the other ends of any lifting rope 323 are respectively connected and fixed with the corresponding lifting rope installation parts 322 on the conveying pipes 33.
Since the material in the conveying pipe 33 beyond the end portion of the working arm 321 in the conveying pipe 33 increases its weight and its fulcrum is located on the rotary pipe 333, the bending of the conveying pipe 33 is caused after a plurality of operations, affecting the construction process, and thus the present invention prevents the bending phenomenon of the conveying pipe 33 by providing the hanging rope mounting portion 322 and the hanging rope 323 to provide an upward force to the conveying pipe 33 beyond the end portion of the working arm 321.
Example 2
As shown in fig. 1 to 4, on the basis of example 1, except that two stirring tanks 21 are provided, and outlets of all stirring tanks 21 are located above a discharge hopper 22, the size and shape of the discharge hopper 22 correspond to the layout position of the stirring tanks 21.
In this embodiment, the two stirring tanks 21 are symmetrically placed, and the discharge hopper 22 is in an inclined pipe shape, and is inclined toward the feed inlet of the material pump 35.
The invention thoroughly solves the problems of insufficient material supply and delayed replacement of the stirring tanks 21 which are common in construction sites by arranging the stirring tanks 21 and the corresponding discharging hoppers 22. In construction practice, the capacity of a single stirred tank 21 is limited and the construction needs to be suspended once exhausted, replacing stirred tank 21, which not only increases the operating steps and downtime, but also may result in unpredictability of the construction progress and increase in cost. However, the present invention thoroughly solves this problem by using a plurality of agitation tanks 21 at the same time and providing a corresponding number of discharge hoppers 22 for each agitation tank 21.
Each agitator tank 21 is designed as a unit that operates independently so that the material pump 35 quickly receives and processes material from different agitator tanks 21 as desired. The intelligent nature of such facilities means that the construction team can flexibly switch between a plurality of stirred tanks 21 according to actual needs without waiting for the tanks to be reloaded or stirred, thereby significantly reducing production interruption and loss of construction time.
Particularly in large-scale construction projects, the invention greatly improves the construction efficiency and the resource utilization rate. The construction site can continuously supply a sufficient amount of material without relying on the restriction of a single agitation tank 21. Moreover, the design of the discharge hopper 22 is not only for simply conveying materials, but also takes into account flexible changes of different proportions and requirements in the construction process, so that the material pump 35 is ensured to respond in time and adapt to the construction diversity requirements.
In this embodiment, the material storage assembly 2 further includes a quick-feed hopper 23, the quick-feed hopper 23 is mounted and fixed above the inlet of the stirring tank 21, and the number of outlets of the quick-feed hopper 23 corresponds to the number and positions of the stirring tank 21.
Since the material storage assembly 2 is provided with the plurality of stirring tanks 21, if the single stirring tank 21 sequentially feeds, the feeding efficiency is greatly reduced, and therefore, the rapid feeding hopper 23 is provided, the simultaneous feeding of the plurality of stirring tanks 21 is realized, and the feeding efficiency is improved.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (10)
1. The utility model provides an integral type material conveyer, its characterized in that, including removal and installation component (1), material storage component (2), material transport subassembly (3), wherein remove and installation component (1) are located the below, and material storage component (2) are installed and are fixed on removal and installation component (1), and material transport subassembly (3) are also installed and are fixed on material storage component (2), and the feed end of material transport subassembly (3) corresponds with the discharge end position of material storage component (2).
2. An integrated material conveyor according to claim 1, characterized in that the material conveying assembly (3) comprises a mounting frame (31), a tower crane assembly (32), a conveying pipe (33), a feed hopper (34) and a material pump (35), wherein the material pump (35) is fixedly arranged on the moving and mounting assembly (1), the feed hopper (34) is fixedly arranged at the input end of the material pump (35), the feed inlet of the feed hopper (34) is positioned under the discharge outlet of the material storage assembly (2), one end of the conveying pipe (33) is fixedly connected with the discharge end of the material pump (35), the other end of the conveying pipe (33) is fixedly arranged on a working arm (321) of the tower crane assembly (32), and the tower crane assembly (32) is fixedly arranged on the moving and mounting assembly (1) through the mounting frame (31).
3. An integrated material conveyor according to claim 2, characterized in that the conveying pipe (33) is formed by splicing a plurality of straight pipes (331) and right-angle pipes (332), and at least one rotating pipe (333) is further included, and a driving component for controlling the rotation of the rotating pipe (333) is further installed and fixed on the outer side of the rotating pipe (333), wherein the output end of the conveying pipe (33) is the right-angle pipe (332) with a downward pipe orifice.
4. A unitary material conveyor according to claim 3, characterized in that the swivel tube (333) of the conveyor tube (33) is arranged at the end point of the working arm (321) of the tower crane assembly (32) and is mounted and fixed on the tower crane assembly (32), two right angle tubes (332) are mounted and fixed at both ends of the swivel tube (333), respectively, and in addition the plane of the working arm (321) of the swivel axis tower crane assembly (32) of the swivel tube (333) is vertical.
5. The integrated material conveyor according to claim 4, characterized in that an inner cleaning assembly (334) is arranged in the conveying pipe (33), the inner cleaning assembly (334) comprises a high-pressure air pump (3341) and a cleaning ball (3342), wherein the diameter length of the cleaning ball (3342) is smaller than the inner diameter length of the conveying pipe (33), the high-pressure air pump (3341) is fixedly arranged on a first section of pipeline connected with the material pump (35) of the conveying pipe (33) through a connecting pipeline (3343), a valve and an insertion hole for inserting the cleaning ball (3342) are arranged in the connecting pipeline (3343), and a detachable sealing cover (3344) is arranged at the insertion hole.
6. The integrated material conveyor of claim 5, wherein the cleaning ball (3342) is hollow, and a vibration assembly (3345) is mounted and fixed inside the cleaning ball (3342), and the vibration assembly (3345) is mounted and fixed inside the cleaning ball (3342) through at least 3 hard support rods (3346) to transfer the vibration of the vibration assembly (3345) to the outer surface of the cleaning ball (3342).
7. The integrated material conveyor according to claim 1, wherein the material storage assembly (2) comprises a stirring tank (21), a discharging hopper (22) and a driving device, wherein the stirring tank (21), the discharging hopper (22) and the driving device are all installed and fixed on the moving and installing assembly (1), the driving device provides rotary power for the stirring tank (21), and the discharging hopper (22) is positioned at an outlet of the stirring tank (21);
At least two stirring tanks (21) are arranged, outlets of all the stirring tanks (21) are positioned above a discharging hopper (22), and the size and the shape of the discharging hopper (22) correspond to the layout position of the stirring tanks (21).
8. The integrated material conveyor according to claim 7, wherein the material storage assembly (2) further comprises a quick feed hopper (23), the quick feed hopper (23) is fixedly arranged above the inlet of the stirring tank (21), and the number of outlets of the quick feed hopper (23) corresponds to the number and the position of the stirring tank (21).
9. An integrated material conveyor according to claim 2, characterized in that the moving and mounting assembly (1) comprises a fixed frame (11) and moving wheels (12), wherein a hydraulic bearing device (13) is arranged below the fixed frame (31), the hydraulic bearing device (13) is arranged at four corners below the fixed frame (31), and at least two of the moving wheels (12) are direction control wheels.
10. The integrated material conveyor according to claim 2, wherein in the tower crane assembly (32), a lifting rope mounting part (322) is fixedly mounted above the end part of the working arm (321), and a lifting rope mounting part (322) is also arranged at the upper end of the conveying pipe (33) beyond the end part of the working arm (321) in the conveying pipe (33), a plurality of lifting rope mounting parts (322) are adaptively arranged according to different lengths of the exceeding conveying pipe (33), the number of the lifting ropes (323) is the same as the number of the lifting rope mounting parts (322) on the conveying pipe (33), one end of each lifting rope (323) is fixedly connected with the lifting rope mounting part (322) on the working arm (321), and the other end of each lifting rope (323) is fixedly connected with the corresponding lifting rope mounting part (322) on the conveying pipe (33).
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|---|---|---|---|
| CN202410889794.5A CN118419598A (en) | 2024-07-04 | 2024-07-04 | Integrated material conveyor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410889794.5A CN118419598A (en) | 2024-07-04 | 2024-07-04 | Integrated material conveyor |
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