CN118419326A - Automatic packing apparatus of banding strip rolling - Google Patents
Automatic packing apparatus of banding strip rolling Download PDFInfo
- Publication number
- CN118419326A CN118419326A CN202410881514.6A CN202410881514A CN118419326A CN 118419326 A CN118419326 A CN 118419326A CN 202410881514 A CN202410881514 A CN 202410881514A CN 118419326 A CN118419326 A CN 118419326A
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- extension
- support
- frame
- winding
- guiding
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- 238000005096 rolling process Methods 0.000 title claims abstract description 20
- 238000012856 packing Methods 0.000 title claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 82
- 238000007789 sealing Methods 0.000 claims description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims 2
- 230000006978 adaptation Effects 0.000 claims 1
- 238000007664 blowing Methods 0.000 claims 1
- 238000004891 communication Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 59
- 238000004806 packaging method and process Methods 0.000 abstract description 28
- 238000012858 packaging process Methods 0.000 abstract description 6
- 230000000149 penetrating effect Effects 0.000 abstract 2
- 238000000034 method Methods 0.000 description 25
- 238000010586 diagram Methods 0.000 description 11
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/32—Securing ends of binding material by welding, soldering, or heat-sealing; by applying adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
- B65B13/06—Stationary ducts or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及封边条包装设备技术领域,尤其涉及一种封边条收卷自动打包装置。The invention relates to the technical field of edge banding strip packaging equipment, and in particular to an edge banding strip automatic rolling and packaging device.
背景技术Background technique
封边条是对家具板材的断面进行保护、装饰、美化的材料,它可以使一件家具显现木纹清晰、色彩缤纷的整体效果。PVC封边条的主要成分为聚氯乙烯,经混炼、压延、真空吸塑等工艺而成的。Edge banding is a material used to protect, decorate and beautify the cross section of furniture boards. It can make a piece of furniture appear with clear wood grain and colorful overall effect. The main component of PVC edge banding is polyvinyl chloride, which is made through mixing, calendering, vacuum forming and other processes.
目前,封边条在生产过程中一般采用简单的人工收卷方式进行收卷,通过人工收卷打包封边条的效率较低,现在市面上也出现了针对封边条的收卷打包设备,但这些设备往往是先将封边条进行收卷,再将料卷运送转移到打捆装置上,并不能实现一体化的收卷打捆过程,导致封边条料卷在转运过程中可能会放卷松散,严重影响收卷以及打捆效果。At present, edge banding strips are generally rolled up in a simple manual rolling method during the production process. The efficiency of manual rolling and packaging of edge banding strips is low. There are also rolling and packaging equipment for edge banding strips on the market, but these devices often roll up the edge banding strips first, and then transport the material rolls to the bundling device, and cannot achieve an integrated rolling and bundling process, resulting in the edge banding strip material rolls being loose during transportation, seriously affecting the rolling and bundling effects.
发明内容Summary of the invention
本发明的目的在于提供一种封边条收卷自动打包装置,旨在解决上述技术问题。The purpose of the present invention is to provide an automatic packaging device for edge banding strips, aiming to solve the above technical problems.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种封边条收卷自动打包装置,包括工作台和底座,所述工作台上端贯穿设置有转孔,该转孔内适配转动安装有料盘,所述料盘底部固定连接有支撑架,所述底座上端固定设置有收卷电机,所述收卷电机输出端与支撑架固定连接,所述支撑架上端中央固定设置有中心立柱,所述料盘中央设置有供中心立柱穿过的通孔,所述中心立柱外侧等间隔周向均匀设置有延伸柱,所述料盘上贯穿设置有让位槽,所述让位槽与延伸柱一一对应设置,所述延伸柱底部固定设置有支撑板,所述支撑板上方设置有收卷构件,所述延伸柱与对应的让位槽之间设置有打包构件。A device for automatically rolling and packing edge banding strips comprises a workbench and a base, a rotating hole is penetrated at the upper end of the workbench, a material tray is rotatably installed in the rotating hole, a support frame is fixedly connected to the bottom of the material tray, a winding motor is fixedly arranged on the upper end of the base, the output end of the winding motor is fixedly connected to the support frame, a central column is fixedly arranged at the center of the upper end of the support frame, a through hole is arranged in the center of the material tray for the central column to pass through, extension columns are evenly arranged circumferentially at equal intervals on the outer side of the central column, a clearance groove is penetrated on the material tray, the clearance grooves are arranged in a one-to-one correspondence with the extension columns, a support plate is fixedly arranged at the bottom of the extension column, a winding component is arranged above the support plate, and a packaging component is arranged between the extension column and the corresponding clearance groove.
所述收卷构件包括等间隔周向均匀设置的收卷柱,所述收卷柱设置于相邻的两个延伸柱之间,所述收卷柱顶端设置有防脱压板,所述收卷柱底端设置有滑块,所述滑块底部固定设置有驱动销杆,所述支撑板上贯穿设置有与收卷柱相对应的滑动槽,所述滑动槽内部沿长度方向固定设置有滑杆,所述滑块设置于滑动槽内且所述滑杆滑动贯穿滑块,所述滑块与滑动槽端壁之间设置有复位弹簧,所述中心立柱上转动安装有调距齿轮,所述调距齿轮位于支撑板下方,所述调距齿轮上贯穿设置有弧形槽,所述驱动销杆适配滑动贯穿对应的弧形槽。The winding component includes a winding column that is evenly arranged at equal intervals and circumferentially, and the winding column is arranged between two adjacent extension columns, an anti-slip pressure plate is arranged at the top of the winding column, a slider is arranged at the bottom of the winding column, a driving pin is fixedly arranged at the bottom of the slider, a sliding groove corresponding to the winding column is penetrated on the support plate, a sliding rod is fixedly arranged inside the sliding groove along the length direction, the slider is arranged in the sliding groove and the sliding rod slides through the slider, a return spring is arranged between the slider and the end wall of the sliding groove, a pitch adjusting gear is rotatably installed on the central column, the pitch adjusting gear is located below the support plate, an arc groove is penetrated on the pitch adjusting gear, and the driving pin is adapted to slide through the corresponding arc groove.
作为本发明进一步的方案:所述支撑架底部固定设置有调距电机,所述调距电机输出端连接有传动齿轮,所述传动齿轮与调距齿轮相啮合。As a further solution of the present invention: a pitch-adjusting motor is fixedly arranged at the bottom of the support frame, an output end of the pitch-adjusting motor is connected to a transmission gear, and the transmission gear is meshed with the pitch-adjusting gear.
作为本发明进一步的方案:所述打包构件包括扎带、放料辊以及升降引导架,所述延伸柱内设置有第一引导槽,所述第一引导槽底部向外延伸设置有延伸框,所述第一引导槽以及延伸框两侧内壁上设置有第一导向条,所述让位槽远离中心立柱一端的底部设置有升降支架,所述升降引导架两侧设置有升降滑槽,所述升降引导架通过升降滑槽上下滑动安装于升降支架内的电动滑轨上,所述升降引导架内设置有第二引导槽,所述第二引导槽两侧内壁上设置有第二导向条,所述扎带一端缠绕设置在放料辊上,所述扎带另一端依次穿过延伸框、第一引导槽以及第二引导槽。As a further solution of the present invention: the packaging component includes a cable tie, a discharge roller and a lifting guide frame, a first guide groove is arranged in the extension column, an extension frame is extended outward from the bottom of the first guide groove, first guide strips are arranged on the inner walls of both sides of the first guide groove and the extension frame, a lifting bracket is arranged at the bottom of the give way groove away from the end of the central column, lifting slide grooves are arranged on both sides of the lifting guide frame, the lifting guide frame is installed on the electric slide rail in the lifting bracket by sliding up and down through the lifting slide grooves, a second guide groove is arranged in the lifting guide frame, second guide strips are arranged on the inner walls on both sides of the second guide groove, one end of the cable tie is wrapped around the discharge roller, and the other end of the cable tie passes through the extension frame, the first guide groove and the second guide groove in sequence.
作为本发明进一步的方案:所述第一导向条与第二导向条均为橡胶条,且第一导向条之间以及第二导向条之间存在间隙。As a further solution of the present invention: the first guide strips and the second guide strips are both rubber strips, and there are gaps between the first guide strips and between the second guide strips.
作为本发明进一步的方案:所述放料辊设置于支撑架上,所述放料辊一侧设置有张紧辊,所述支撑板外侧延伸设置有延伸架,所述延伸架上设置有捆紧热封组件,所述扎带一端绕过张紧辊并经过捆紧热封组件后进入延伸框,所述扎带依次穿过延伸框、第一引导槽以及第二引导槽将再次经过捆紧热封组件以实现闭合。As a further solution of the present invention: the discharge roller is arranged on the support frame, a tensioning roller is arranged on one side of the discharge roller, an extension frame is extended to the outer side of the support plate, and a tightening heat sealing assembly is arranged on the extension frame. One end of the cable tie bypasses the tensioning roller and passes through the tightening heat sealing assembly and then enters the extension frame. The cable tie passes through the extension frame, the first guide groove and the second guide groove in sequence and will pass through the tightening heat sealing assembly again to achieve closure.
作为本发明进一步的方案:所述捆紧热封组件包括第一支架和第二支架,所述第一支架内转动安装有引带辊,所述扎带绕过引带辊进入到延伸框内,所述第二支架内壁上直线滑动安装有压紧板,所述第二支架一端设置有电动伸缩杆,所述电动伸缩杆输出端与压紧板相连接,所述第二支架另一端内壁上固定设置有热封块,所述第二支架外侧设置有加热器,所述加热器与热封块电性连接。As a further solution of the present invention: the bundling heat sealing assembly includes a first bracket and a second bracket, a lead roller is rotatably installed in the first bracket, the cable tie passes over the lead roller and enters the extension frame, a clamping plate is linearly slidably installed on the inner wall of the second bracket, an electric telescopic rod is arranged at one end of the second bracket, the output end of the electric telescopic rod is connected to the clamping plate, a heat sealing block is fixedly arranged on the inner wall of the other end of the second bracket, a heater is arranged on the outer side of the second bracket, and the heater is electrically connected to the heat sealing block.
作为本发明进一步的方案:所述延伸架两端分别设置有双向螺杆和限位导杆,所述双向螺杆与延伸架转动配合,所述双向螺杆由转动马达所驱动,所述双向螺杆的两段螺纹段分别螺纹贯穿第一支架以及第二支架的一端,所述限位导杆底部与延伸架固定连接,所述限位导杆滑动贯穿第一支架以及第二支架的另一端。As a further solution of the present invention: a bidirectional screw and a limiting guide rod are respectively provided at both ends of the extension frame, the bidirectional screw is rotationally coordinated with the extension frame, the bidirectional screw is driven by a rotating motor, the two threaded sections of the bidirectional screw respectively thread through one end of the first bracket and the second bracket, the bottom of the limiting guide rod is fixedly connected to the extension frame, and the limiting guide rod slides through the other end of the first bracket and the second bracket.
本发明的有益效果:Beneficial effects of the present invention:
(1)通过设置料盘、收卷电机以及收卷构件,在收卷过程中,打包构件隐藏在料盘上的让位槽内,同时收卷柱可以实现径向滑动,在收卷时,调距电机通过传动齿轮带动调距齿轮旋转,利用弧形槽与驱动销杆的限位配合,带动收卷柱沿着滑杆滑动,直到收卷柱外壁贴靠在料盘中央的通孔上,此时收卷电机带动料盘整体进行转动,从而可以将封边条绕卷在收卷柱上以实现收卷过程,完成收卷后,打包构件再从让位槽内伸出,利用让位槽同时对料卷实现多边同步打包捆扎过程。利用可径向调节的收卷构件以及可上下调节的打包构件能够在料盘上实现一体化的收卷打包过程,料卷在收卷后无需进行转移输送即可进行打包捆扎,有效避免了料卷放卷松散的情况发生,同时大大提高了收卷打包效率。(1) By setting a material tray, a winding motor and a winding component, during the winding process, the packaging component is hidden in the clearance groove on the material tray, and the winding column can achieve radial sliding. During winding, the pitch-adjusting motor drives the pitch-adjusting gear to rotate through the transmission gear, and uses the limit cooperation between the arc groove and the driving pin rod to drive the winding column to slide along the slide rod until the outer wall of the winding column is close to the through hole in the center of the material tray. At this time, the winding motor drives the material tray to rotate as a whole, so that the edge banding strip can be wound around the winding column to achieve the winding process. After the winding is completed, the packaging component extends out of the clearance groove again, and the clearance groove is used to realize the multi-sided synchronous packaging and bundling process of the material roll at the same time. The use of the radially adjustable winding component and the vertically adjustable packaging component can realize an integrated winding and packaging process on the material tray. After winding, the material roll can be packaged and bundled without transfer and transportation, which effectively avoids the occurrence of loose unwinding of the material roll, and greatly improves the winding and packaging efficiency.
(2)通过设置打包构件,当收卷完成准备进行打包时,升降引导架从升降支架内向上滑动,直到第二导向条上升到与料卷高度相平齐的位置,此时扎带穿过捆紧热封组件并经过第一导向条的引导后从上方穿出,穿出后的扎带继续向前输送,从料卷上方绕过后经过第二导向条穿入到第二引导槽内,然后再次经过捆紧热封组件,并利用捆紧热封组件对扎带进行收紧,从而实现对料卷的多边同步捆扎打包过程。(2) By setting up a packaging component, when the winding is completed and ready for packaging, the lifting guide frame slides upward from the lifting bracket until the second guide bar rises to a position flush with the height of the material roll. At this time, the cable tie passes through the binding heat sealing component and passes out from the top after being guided by the first guide bar. After passing out, the cable tie continues to be transported forward, passes around the top of the material roll, passes through the second guide bar and enters the second guide groove, and then passes through the binding heat sealing component again, and the binding heat sealing component is used to tighten the cable tie, thereby realizing the multi-sided synchronous bundling and packaging process of the material roll.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2是本发明中料盘以及支撑架的结构示意图。FIG. 2 is a schematic structural diagram of a material tray and a support frame in the present invention.
图3是本发明中中心立柱的结构示意图。FIG. 3 is a schematic structural diagram of a central column in the present invention.
图4是本发明中收卷柱的结构示意图。FIG. 4 is a schematic structural diagram of a winding column in the present invention.
图5是本发明中调距齿轮的结构示意图。FIG. 5 is a schematic diagram of the structure of the pitch-adjusting gear in the present invention.
图6是本发明中调距齿轮的安装示意图。FIG. 6 is a schematic diagram of the installation of the pitch-adjusting gear in the present invention.
图7是本发明中打包组件的结构示意图。FIG. 7 is a schematic diagram of the structure of the packaging component in the present invention.
图8是本发明中第一导向条的结构示意图。FIG. 8 is a schematic structural diagram of the first guide bar in the present invention.
图9是本发明中第二导向条的结构示意图。FIG. 9 is a schematic structural diagram of the second guide bar in the present invention.
图10是本发明中捆紧热封组件的结构示意图。FIG. 10 is a schematic diagram of the structure of the bundling heat sealing assembly of the present invention.
图11是本发明在打包状态下的结构示意图。FIG. 11 is a schematic diagram of the structure of the present invention in a packaged state.
图中:In the figure:
1、工作台;2、底座;3、料盘;301、让位槽;302、升降支架;4、支撑架;5、收卷电机;6、中心立柱;601、延伸柱;6011、第一引导槽;6012、延伸框;602、支撑板;6021、滑动槽;6022、滑杆;6023、复位弹簧;6024、延伸架;7、收卷构件;701、收卷柱;7011、防脱压板;7012、滑块;7013、驱动销杆;702、调距齿轮;7021、弧形槽;703、传动齿轮;704、调距电机;8、打包构件;801、扎带;802、放料辊;803、张紧辊;804、升降引导架;8041、第二引导槽;8042、升降滑槽;805、捆紧热封组件;8051、第一支架;8052、第二支架;8053、引带辊;8054、压紧板;8055、电动伸缩杆;8056、热封块;8057、加热器;8058、双向螺杆;8059、限位导杆;806、第一导向条;807、第二导向条。1. Workbench; 2. Base; 3. Material tray; 301. Gap slot; 302. Lifting bracket; 4. Support frame; 5. Winding motor; 6. Center column; 601. Extension column; 6011. First guide slot; 6012. Extension frame; 602. Support plate; 6021. Sliding slot; 6022. Sliding rod; 6023. Reset spring; 6024. Extension frame; 7. Winding component; 701. Winding column; 7011. Anti-slip pressure plate; 7012. Sliding block; 7013. Driving pin; 702. Pitch-adjusting gear; 7021. Arc slot; 703. Transmission Drive gear; 704, pitch-adjusting motor; 8, packing component; 801, cable tie; 802, unloading roller; 803, tensioning roller; 804, lifting guide frame; 8041, second guide groove; 8042, lifting slide; 805, bundling heat sealing component; 8051, first bracket; 8052, second bracket; 8053, lead roller; 8054, pressing plate; 8055, electric telescopic rod; 8056, heat sealing block; 8057, heater; 8058, bidirectional screw; 8059, limit guide rod; 806, first guide strip; 807, second guide strip.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1、图2和图3所示,本发明为一种封边条收卷自动打包装置,包括工作台1和底座2,工作台1上端贯穿设置有转孔,该转孔内适配转动安装有料盘3,料盘3底部固定连接有支撑架4,底座2上端固定设置有收卷电机5,收卷电机5输出端与支撑架4固定连接,支撑架4上端中央固定设置有中心立柱6,料盘3中央设置有供中心立柱6穿过的通孔,中心立柱6外侧等间隔周向均匀设置有延伸柱601,料盘3上贯穿设置有让位槽301,让位槽301与延伸柱601一一对应设置,延伸柱601底部固定设置有支撑板602,支撑板602上方设置有收卷构件7,延伸柱601与对应的让位槽301之间设置有打包构件8。Please refer to Figures 1, 2 and 3. The present invention is an automatic packaging device for edge banding strip winding, including a workbench 1 and a base 2. A rotating hole is provided on the upper end of the workbench 1, and a material tray 3 is rotatably installed in the rotating hole. A support frame 4 is fixedly connected to the bottom of the material tray 3, and a winding motor 5 is fixedly provided on the upper end of the base 2. The output end of the winding motor 5 is fixedly connected to the support frame 4. A central column 6 is fixedly provided at the center of the upper end of the support frame 4. A through hole is provided in the center of the material tray 3 for the central column 6 to pass through. Extension columns 601 are evenly arranged circumferentially at equal intervals on the outer side of the central column 6. A clearance groove 301 is provided on the material tray 3, and the clearance groove 301 is arranged one-to-one with the extension column 601. A support plate 602 is fixedly provided at the bottom of the extension column 601, a winding component 7 is provided above the support plate 602, and a packaging component 8 is provided between the extension column 601 and the corresponding clearance groove 301.
如图3-图6所示,收卷构件7包括等间隔周向均匀设置的收卷柱701,收卷柱701设置于相邻的两个延伸柱601之间,收卷柱701顶端设置有防脱压板7011,收卷柱701底端设置有滑块7012,滑块7012底部固定设置有驱动销杆7013,支撑板602上贯穿设置有与收卷柱701相对应的滑动槽6021,滑动槽6021内部沿长度方向固定设置有滑杆6022,滑块7012设置于滑动槽6021内且滑杆6022滑动贯穿滑块7012,滑块7012与滑动槽6021端壁之间设置有复位弹簧6023,中心立柱6上转动安装有调距齿轮702,调距齿轮702位于支撑板602下方,调距齿轮702上贯穿设置有弧形槽7021,驱动销杆7013适配滑动贯穿对应的弧形槽7021。As shown in FIGS. 3 to 6 , the winding component 7 includes winding posts 701 that are evenly arranged at equal intervals in the circumferential direction. The winding posts 701 are arranged between two adjacent extension posts 601. An anti-slip pressure plate 7011 is arranged at the top of the winding posts 701. A slider 7012 is arranged at the bottom of the winding posts 701. A driving pin 7013 is fixedly arranged at the bottom of the slider 7012. A sliding groove 6021 corresponding to the winding posts 701 is arranged through the support plate 602. The interior of the sliding groove 6021 is arranged along the length direction. A sliding rod 6022 is fixedly arranged, the sliding block 7012 is arranged in the sliding groove 6021 and the sliding rod 6022 slides through the sliding block 7012, a return spring 6023 is arranged between the sliding block 7012 and the end wall of the sliding groove 6021, a pitch adjusting gear 702 is rotatably installed on the central column 6, the pitch adjusting gear 702 is located below the supporting plate 602, an arc groove 7021 is penetrated on the pitch adjusting gear 702, and the driving pin 7013 is adapted to slide through the corresponding arc groove 7021.
进一步的,支撑架4底部固定设置有调距电机704,调距电机704输出端连接有传动齿轮703,传动齿轮703与调距齿轮702相啮合。Furthermore, a pitch-adjusting motor 704 is fixedly provided at the bottom of the support frame 4 , and a transmission gear 703 is connected to the output end of the pitch-adjusting motor 704 , and the transmission gear 703 is meshed with the pitch-adjusting gear 702 .
具体的,通过设置料盘3、收卷电机5以及收卷构件7,在收卷过程中,打包构件8隐藏在料盘3上的让位槽301内,同时收卷柱701可以实现径向滑动,在收卷时,调距电机704通过传动齿轮703带动调距齿轮702旋转,利用弧形槽7021与驱动销杆7013的限位配合,带动收卷柱701沿着滑杆6022滑动,直到收卷柱701外壁贴靠在料盘3中央的通孔上,此时收卷电机5带动料盘3整体进行转动,从而可以将封边条绕卷在收卷柱701上以实现收卷过程,完成收卷后,打包构件8再从让位槽301内伸出,利用让位槽301同时对料卷实现多边同步打包捆扎过程,且在打捆过程中收卷柱701始终对料卷进行抵紧限位,使得料卷绷紧以提高打捆效果,当打捆完成后,收卷柱701再反向径向滑动,收卷柱701退回到中心立柱6内,从而使得打捆后的料带能够从中心立柱6向上穿出,方便料卷的下料过程。利用可径向调节的收卷构件7以及可上下调节的打包构件8能够在料盘3上实现一体化的收卷打包过程,料卷在收卷后无需进行转移输送即可进行打包捆扎,有效避免了料卷放卷松散的情况发生,同时大大提高了收卷打包效率。Specifically, by providing the material tray 3, the winding motor 5 and the winding member 7, during the winding process, the packaging member 8 is hidden in the giving way groove 301 on the material tray 3, and the winding column 701 can realize radial sliding. When winding, the pitch-adjusting motor 704 drives the pitch-adjusting gear 702 to rotate through the transmission gear 703, and utilizes the limiting cooperation of the arc groove 7021 and the driving pin 7013 to drive the winding column 701 to slide along the slide bar 6022 until the outer wall of the winding column 701 is against the through hole in the center of the material tray 3. At this time, the winding motor 5 drives the material tray 3 to rotate as a whole. The edge banding strip can be wound around the winding column 701 to realize the winding process. After the winding is completed, the packing member 8 extends from the clearance groove 301 again, and the clearance groove 301 is used to realize the multi-sided synchronous packing and bundling process of the material roll at the same time. In the bundling process, the winding column 701 always presses and limits the material roll, so that the material roll is tightened to improve the bundling effect. When the bundling is completed, the winding column 701 slides radially in the opposite direction, and the winding column 701 retreats into the central column 6, so that the bundled material strip can pass upward from the central column 6, which is convenient for the unloading process of the material roll. The radially adjustable winding member 7 and the vertically adjustable packing member 8 can realize an integrated winding and packaging process on the material tray 3. The material roll can be packaged and bundled without transfer and transportation after winding, which effectively avoids the situation that the material roll is loose when unwinding, and greatly improves the winding and packaging efficiency.
需注意的是,收卷柱701顶部的防脱压板7011能够对收卷过程中的封边条料带进行限位,使得封边条在收卷过程中始终保持同一高度,避免料带因为收卷不齐整而发生脱卷的情况。It should be noted that the anti-slip pressure plate 7011 on the top of the winding column 701 can limit the edge banding strip during the winding process, so that the edge banding strip always maintains the same height during the winding process, avoiding the strip from being unwound due to uneven winding.
实际应用过程中,与本申请配套使用的还有封边条上料装置以及下料装置,上料装置其主要结构包括上料辊、导向辊、切刀以及测长度传感器,其作用是在于将封边条料带通过上料辊以及导向辊准确引导到本装置中进行收卷,同时在料带上料输送到指定长度后利用测长度传感器以及切刀实现自动切断过程;而下料装置主要是通过机械手来实现下料过程,当封边条料卷收卷打包完成后,机械手将移动到料卷上方,并夹取料卷从中心立柱6向上穿出以实现下料。上述的上料装置以及下料装置在产品输送包装技术领域应用较为广泛,为现有技术已知,在此不作过多赘述。In actual application, the edge banding strip feeding device and unloading device are used in conjunction with the present application. The feeding device mainly includes a feeding roller, a guide roller, a cutter and a length measuring sensor. Its function is to accurately guide the edge banding strip through the feeding roller and the guide roller to the device for winding. At the same time, after the strip is fed and transported to the specified length, the length measuring sensor and the cutter are used to realize the automatic cutting process. The unloading device mainly realizes the unloading process through a manipulator. When the edge banding strip roll is wound and packaged, the manipulator will move to the top of the roll, and clamp the roll and pass it upward from the central column 6 to realize unloading. The above-mentioned feeding device and unloading device are widely used in the field of product conveying and packaging technology, which is known in the prior art and will not be described in detail here.
如图7、图8、图9和图11所示,打包构件8包括扎带801、放料辊802以及升降引导架804,延伸柱601内设置有第一引导槽6011,第一引导槽6011底部向外延伸设置有延伸框6012,第一引导槽6011以及延伸框6012两侧内壁上设置有第一导向条806,让位槽301远离中心立柱6一端的底部设置有升降支架302,升降引导架804两侧设置有升降滑槽8042,升降引导架804通过升降滑槽8042上下滑动安装于升降支架302内的电动滑轨上,升降引导架804内设置有第二引导槽8041,第二引导槽8041两侧内壁上设置有第二导向条807,扎带801一端缠绕设置在放料辊802上,扎带801另一端依次穿过延伸框6012、第一引导槽6011以及第二引导槽8041。As shown in Figures 7, 8, 9 and 11, the packaging component 8 includes a cable tie 801, a discharge roller 802 and a lifting guide frame 804. A first guide groove 6011 is provided in the extension column 601, and an extension frame 6012 is provided at the bottom of the first guide groove 6011 extending outward. First guide strips 806 are provided on the inner walls of both sides of the first guide groove 6011 and the extension frame 6012. A lifting bracket 302 is provided at the bottom of the end of the allowance groove 301 away from the central column 6, and the lifting guide frame 80 Lifting slide grooves 8042 are arranged on both sides, and the lifting guide frame 804 is slidably installed on the electric slide rails in the lifting bracket 302 through the lifting slide grooves 8042. A second guide groove 8041 is arranged in the lifting guide frame 804, and second guide strips 807 are arranged on the inner walls of both sides of the second guide groove 8041. One end of the cable tie 801 is wound around the unwinding roller 802, and the other end of the cable tie 801 passes through the extension frame 6012, the first guide groove 6011 and the second guide groove 8041 in sequence.
进一步的,第一导向条806与第二导向条807均为橡胶条,且第一导向条806之间以及第二导向条807之间存在间隙。Furthermore, both the first guide strips 806 and the second guide strips 807 are rubber strips, and there are gaps between the first guide strips 806 and between the second guide strips 807 .
具体的,第一导向条806与第一引导槽6011之间形成供扎带801穿过的腔道,该腔道对扎带801起到了指引导向的作用,使得扎带801能够沿着第一导向条806穿进穿出,同时,由于第一导向条806为橡胶条,且第一导向条806之间具有间隙,当扎带801在捆扎过程中受到拉力作用时,扎带801将从具有弹性的第一导向条806之间穿过,并穿过让位槽301包覆抵紧在料卷表面,以实现对料卷的捆扎过程。同理,第二导向条807以及第二引导槽8041内扎带801的打包原理与上述过程相同。Specifically, a cavity is formed between the first guide strip 806 and the first guide groove 6011 for the cable tie 801 to pass through, and the cavity guides the cable tie 801, so that the cable tie 801 can pass in and out along the first guide strip 806. At the same time, since the first guide strip 806 is a rubber strip and there is a gap between the first guide strips 806, when the cable tie 801 is subjected to tension during the bundling process, the cable tie 801 will pass between the elastic first guide strips 806, and pass through the clearance groove 301 to wrap around the surface of the material roll, so as to realize the bundling process of the material roll. Similarly, the packaging principle of the cable tie 801 in the second guide strip 807 and the second guide groove 8041 is the same as the above process.
更进一步的,放料辊802设置于支撑架4上,放料辊802一侧设置有张紧辊803,支撑板602外侧延伸设置有延伸架6024,延伸架6024上设置有捆紧热封组件805,扎带801一端绕过张紧辊803并经过捆紧热封组件805后进入延伸框6012,扎带801依次穿过延伸框6012、第一引导槽6011以及第二引导槽8041将再次经过捆紧热封组件805以实现闭合。Furthermore, the discharge roller 802 is arranged on the support frame 4, and a tensioning roller 803 is arranged on one side of the discharge roller 802. An extension frame 6024 is extended to the outer side of the support plate 602, and a tightening heat sealing component 805 is arranged on the extension frame 6024. One end of the cable tie 801 bypasses the tensioning roller 803 and passes through the tightening heat sealing component 805 and then enters the extension frame 6012. The cable tie 801 passes through the extension frame 6012, the first guide groove 6011 and the second guide groove 8041 in sequence and will pass through the tightening heat sealing component 805 again to achieve closure.
具体的,通过设置打包构件8,在进行打包之前,升降引导架804退回到升降支架302内,为封边条料带的收卷过程腾出空间,当收卷完成准备进行打包时,升降引导架804从升降支架302内向上滑动,直到第二导向条807上升到与料卷高度相平齐的位置,此时扎带801穿过捆紧热封组件805并经过第一导向条806的引导后从上方穿出,由于第一导向条806与第二导向条807的位置相互对应,穿出后的扎带801继续向前输送,从料卷上方绕过后经过第二导向条807穿入到第二引导槽8041内,然后再次经过捆紧热封组件805,并利用捆紧热封组件805对扎带801进行收紧,从而实现对料卷的多边同步捆扎打包过程。Specifically, by setting the packaging component 8, before packaging, the lifting guide frame 804 retracts into the lifting bracket 302 to make room for the winding process of the edge banding strip. When the winding is completed and ready for packaging, the lifting guide frame 804 slides upward from the lifting bracket 302 until the second guide bar 807 rises to a position flush with the height of the material roll. At this time, the cable tie 801 passes through the binding heat sealing component 805 and passes out from the top after being guided by the first guide bar 806. Since the positions of the first guide bar 806 and the second guide bar 807 correspond to each other, the cable tie 801 after passing out continues to be transported forward, bypasses the top of the material roll, passes through the second guide bar 807 and enters the second guide groove 8041, and then passes through the binding heat sealing component 805 again, and the binding heat sealing component 805 is used to tighten the cable tie 801, thereby realizing the multilateral synchronous bundling and packaging process of the material roll.
需注意的是,为了保证扎带801从第一引导槽6011顺利穿出以及顺利穿入到第二引导槽8041内,第一引导槽6011以及第二引导槽8041上方的外壁上均设置有导向轮,导向轮底部贴靠在扎带801表面,利用马达带动导向轮转动,利用导向轮使得扎带801能够实现穿出与穿入动作,进而完成对料卷的包围过程。It should be noted that in order to ensure that the cable tie 801 can smoothly pass out of the first guide groove 6011 and smoothly pass into the second guide groove 8041, guide wheels are provided on the outer walls above the first guide groove 6011 and the second guide groove 8041. The bottom of the guide wheel is abutted against the surface of the cable tie 801. The guide wheel is driven to rotate by a motor, and the guide wheel is used to enable the cable tie 801 to pass out and in, thereby completing the process of surrounding the material roll.
如图10所示,捆紧热封组件805包括第一支架8051和第二支架8052,第一支架8051内转动安装有引带辊8053,扎带801绕过引带辊8053进入到延伸框6012内,第二支架8052内壁上直线滑动安装有压紧板8054,第二支架8052一端设置有电动伸缩杆8055,电动伸缩杆8055输出端与压紧板8054相连接,第二支架8052另一端内壁上固定设置有热封块8056,第二支架8052外侧设置有加热器8057,加热器8057与热封块8056电性连接。As shown in Figure 10, the tightening heat sealing component 805 includes a first bracket 8051 and a second bracket 8052. A lead roller 8053 is rotatably installed in the first bracket 8051. The cable tie 801 bypasses the lead roller 8053 and enters the extension frame 6012. A clamping plate 8054 is linearly slidably installed on the inner wall of the second bracket 8052. An electric telescopic rod 8055 is arranged at one end of the second bracket 8052, and the output end of the electric telescopic rod 8055 is connected to the clamping plate 8054. A heat sealing block 8056 is fixedly arranged on the inner wall of the other end of the second bracket 8052. A heater 8057 is arranged on the outer side of the second bracket 8052, and the heater 8057 is electrically connected to the heat sealing block 8056.
进一步的,延伸架6024两端分别设置有双向螺杆8058和限位导杆8059,双向螺杆8058与延伸架6024转动配合,双向螺杆8058由转动马达所驱动,双向螺杆8058的两段螺纹段分别螺纹贯穿第一支架8051以及第二支架8052的一端,限位导杆8059底部与延伸架6024固定连接,限位导杆8059滑动贯穿第一支架8051以及第二支架8052的另一端。Furthermore, a bidirectional screw 8058 and a limiting guide rod 8059 are respectively provided at both ends of the extension frame 6024. The bidirectional screw 8058 rotates with the extension frame 6024 and is driven by a rotating motor. The two threaded sections of the bidirectional screw 8058 respectively thread through one end of the first bracket 8051 and the second bracket 8052. The bottom of the limiting guide rod 8059 is fixedly connected to the extension frame 6024, and the limiting guide rod 8059 slides through the other end of the first bracket 8051 and the second bracket 8052.
具体的,通过设置捆紧热封组件805,当扎带801经过第一引导槽6011以及第二引导槽8041对料卷实现包围过程后,电动伸缩杆8055推动压紧板8054滑动,直到压紧板8054将扎带801两端压紧闭合,然后转动马达带动双向螺杆8058旋转,此时第一支架8051带动引带辊8053向上移动,同时第二支架8052向下移动,利用一上一下的相向位移过程逐渐对扎带801进行收紧,当扎带801完全紧紧捆绑住料卷时,再通过加热器8057对热封块8056进行升温加热,配合压紧块对收紧后的扎带801进行热封,以保证捆扎打包效果。Specifically, by setting up a tightening heat sealing component 805, when the cable tie 801 passes through the first guide groove 6011 and the second guide groove 8041 to surround the material roll, the electric telescopic rod 8055 pushes the clamping plate 8054 to slide until the clamping plate 8054 clamps and closes the two ends of the cable tie 801, and then the motor is turned to drive the bidirectional screw 8058 to rotate. At this time, the first bracket 8051 drives the lead roller 8053 to move upward, and the second bracket 8052 moves downward. The cable tie 801 is gradually tightened by the up and down displacement process. When the cable tie 801 is completely and tightly bound to the material roll, the heat sealing block 8056 is heated by the heater 8057, and the tightened cable tie 801 is heat-sealed in cooperation with the clamping block to ensure the bundling and packaging effect.
本发明的工作原理:如图1-图11所示,在使用时,进行打包之前,升降引导架804退回到升降支架302内,为封边条料带的收卷过程腾出空间,在收卷时,调距电机704通过传动齿轮703带动调距齿轮702旋转,利用弧形槽7021与驱动销杆7013的限位配合,带动收卷柱701沿着滑杆6022滑动,直到收卷柱701外壁贴靠在料盘3中央的通孔上,此时收卷电机5带动料盘3整体进行转动,从而可以将封边条绕卷在收卷柱701上以实现收卷过程。当收卷完成准备进行打包时,升降引导架804从升降支架302内向上滑动,直到第二导向条807上升到与料卷高度相平齐的位置,此时扎带801穿过捆紧热封组件805并经过第一导向条806的引导后从上方穿出,由于第一导向条806与第二导向条807的位置相互对应,穿出后的扎带801继续向前输送,从料卷上方绕过后经过第二导向条807穿入到第二引导槽8041内,然后再次经过捆紧热封组件805,当扎带801经过第一引导槽6011以及第二引导槽8041对料卷实现包围过程后,电动伸缩杆8055推动压紧板8054滑动,直到压紧板8054将扎带801两端压紧闭合,然后转动马达带动双向螺杆8058旋转,此时第一支架8051带动引带辊8053向上移动,同时第二支架8052向下移动,利用一上一下的相向位移过程逐渐对扎带801进行收紧,当扎带801完全紧紧捆绑住料卷时,再通过加热器8057对热封块8056进行升温加热,配合压紧块对收紧后的扎带801进行热封,从而实现对料卷的多边同步捆扎打包过程。当打捆完成后,收卷柱701再反向径向滑动,收卷柱701退回到中心立柱6内,从而使得打捆后的料带能够从中心立柱6向上穿出,方便料卷的下料过程。The working principle of the present invention is as shown in Figures 1 to 11. When in use, before packaging, the lifting guide frame 804 retracts into the lifting bracket 302 to make room for the winding process of the edge banding strip. When winding, the distance adjusting motor 704 drives the distance adjusting gear 702 to rotate through the transmission gear 703, and utilizes the limiting cooperation of the arc groove 7021 and the driving pin 7013 to drive the winding column 701 to slide along the slide rod 6022 until the outer wall of the winding column 701 is against the through hole in the center of the material tray 3. At this time, the winding motor 5 drives the material tray 3 to rotate as a whole, so that the edge banding strip can be wound around the winding column 701 to realize the winding process. When the winding is completed and ready for packaging, the lifting guide frame 804 slides upward from the lifting bracket 302 until the second guide bar 807 rises to a position flush with the height of the material roll. At this time, the cable tie 801 passes through the tightening heat sealing component 805 and passes out from the top after being guided by the first guide bar 806. Since the positions of the first guide bar 806 and the second guide bar 807 correspond to each other, the cable tie 801 after passing through continues to be transported forward, passes through the top of the material roll, passes through the second guide bar 807, and enters the second guide groove 8041, and then passes through the tightening heat sealing component 805 again. When the cable tie 801 passes through the first guide groove 6011 and the second guide groove 8041 After the material roll is surrounded, the electric telescopic rod 8055 pushes the pressing plate 8054 to slide until the pressing plate 8054 presses the two ends of the cable tie 801 tightly and closes, and then the motor is turned to drive the bidirectional screw 8058 to rotate. At this time, the first bracket 8051 drives the lead roller 8053 to move upward, and the second bracket 8052 moves downward. The cable tie 801 is gradually tightened by the up-and-down displacement process. When the cable tie 801 is completely and tightly bound to the material roll, the heat sealing block 8056 is heated by the heater 8057, and the tightened cable tie 801 is heat-sealed with the pressing block, thereby realizing the multi-sided synchronous bundling and packaging process of the material roll. When bundling is completed, the winding column 701 slides in the reverse radial direction, and the winding column 701 retreats into the central column 6, so that the bundled material belt can pass upward from the central column 6, which is convenient for the unloading process of the material roll.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
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| CN118419326B (en) | 2024-09-10 |
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