CN118418201B - Processing equipment for annular cutting of lenses - Google Patents

Processing equipment for annular cutting of lenses Download PDF

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Publication number
CN118418201B
CN118418201B CN202410885053.XA CN202410885053A CN118418201B CN 118418201 B CN118418201 B CN 118418201B CN 202410885053 A CN202410885053 A CN 202410885053A CN 118418201 B CN118418201 B CN 118418201B
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Prior art keywords
lens
cover
air inlet
sealed cavity
ring cutting
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CN118418201A (en
Inventor
王伟
宋斌杰
李峰
粟勇
杨俊辉
钟函君
李辉
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Zhuhai Shenkepu Industrial Technology Co ltd
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Zhuhai Shenkepu Industrial Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/025Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/02Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/018Holding the work by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854Means for removing cut-out material or waste by non mechanical means by air under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863Means for removing cut-out material or waste by non mechanical means by suction

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

本发明提供一种用于镜片环切的加工设备,本发明在对镜片环切时,由于能够通过转台座和压盖对镜片的中心进行固定,同时,利用DD电机驱动转台座带动镜片自转,从而使刀具只需从进刀口进入密封腔内保持与镜片的外径接触即可进行环切,而无需通过X/Y轴反复插补运动来避让任何物品,以达到提高对镜片环切的环切精度和效率,此外,由于下盖设有能与密封腔连通的负压出风道,使负压出风道能够将环切镜片时产生的切屑进行自动吸取收集,从而提高镜片环切的便利性和避免切屑堆积而影响镜片的环切质量,此外,在镜片完成环切被取出时,镜片上表面处于干净状态和避免镜片面被粉尘污染;本发明属于自动化加工设备的技术领域。

The present invention provides a processing device for lens ring cutting. When the present invention ring cuts the lens, the center of the lens can be fixed by a turntable seat and a pressure cover, and at the same time, a DD motor is used to drive the turntable seat to drive the lens to rotate, so that the tool only needs to enter the sealed cavity from the cutting edge and keep in contact with the outer diameter of the lens to perform ring cutting, and there is no need to avoid any objects through repeated interpolation movements of the X/Y axis, so as to improve the ring cutting accuracy and efficiency of the lens ring cutting. In addition, since the lower cover is provided with a negative pressure air outlet duct that can be connected to the sealed cavity, the negative pressure air outlet duct can automatically absorb and collect chips generated when the lens is ring cut, thereby improving the convenience of lens ring cutting and avoiding the accumulation of chips to affect the ring cutting quality of the lens. In addition, when the lens is taken out after the ring cutting is completed, the upper surface of the lens is in a clean state and the lens surface is prevented from being contaminated by dust. The present invention belongs to the technical field of automatic processing equipment.

Description

一种用于镜片环切的加工设备A processing device for lens ring cutting

技术领域Technical Field

本发明属于自动化加工设备的技术领域,尤其涉及一种用于镜片环切的加工设备。The invention belongs to the technical field of automated processing equipment, and in particular relates to a processing equipment for lens ring cutting.

背景技术Background Art

工装夹具广泛地运用于CNC数控机床行业,是CNC加工中不可缺少的重要部件。传统树脂镜片在CNC加工过程中,镜片主要是通过工装夹具的定位座进行支撑定位,然后通过压臂机构进行压紧固定镜片。因此,在对镜片进行环切加工时,刀具或压臂则需要X/Y轴插补运动,以使刀具与压臂能够相互避让,此外,在对镜片完成加工后,还需要手动收集切屑。Fixtures are widely used in the CNC machine tool industry and are an indispensable and important component in CNC processing. In the CNC processing of traditional resin lenses, the lenses are mainly supported and positioned by the positioning seat of the fixture, and then the lens is clamped and fixed by the clamping arm mechanism. Therefore, when the lens is circularly cut, the tool or the clamping arm needs to interpolate the X/Y axis so that the tool and the clamping arm can avoid each other. In addition, after the lens is processed, the chips need to be collected manually.

发明内容Summary of the invention

本发明的目的是提供一种用于镜片环切的加工设备,以解决背景技术所述的技术缺陷。The object of the present invention is to provide a processing device for lens ring cutting to solve the technical defects described in the background technology.

所述一种用于镜片环切的加工设备包括机座,机座设置有下模组和上模组,下模组包括安装于机座上的有DD电机和下盖,下盖连通有负压出风道,下盖内轴连接有转台座,转台座与DD电机传动连接,转台座用于放置待环切的镜片且镜片的外周延伸至转台座外周外,转台座设置有用于吸附固定镜片的真空吸口,上模组包括设置于机座上的升降模组,升降模组驱动有升降架,升降架上设置有上盖,上盖设有给予刀具伸入上盖内与镜片外周接触的进刀口,上盖内轴连接有压盖,压盖设有正压进气孔,升降模组驱动升降架下降时,上盖以盖合于下盖上形成密封腔,负压出风道与密封腔连通,使密封腔内保持负压环境,同时,压盖下压至镜片上并形成正压内腔,正压进气孔与正压内腔连通,使正压内腔保持正压环境并利用正压环境将镜片紧推至转台座上,以对镜片进一步固定,压盖与镜片的接触处设有泄气缝,泄气缝用于吹动镜片周边的切屑,泄气缝的出气量小于正压进气孔的进气量。The processing equipment for lens ring cutting comprises a machine base, which is provided with a lower module and an upper module. The lower module comprises a DD motor and a lower cover installed on the machine base. The lower cover is connected to a negative pressure air outlet duct. The inner shaft of the lower cover is connected to a turntable seat. The turntable seat is transmission-connected to the DD motor. The turntable seat is used to place the lens to be ring cut and the outer periphery of the lens extends to the outside of the outer periphery of the turntable seat. The turntable seat is provided with a vacuum suction port for adsorbing and fixing the lens. The upper module comprises a lifting module arranged on the machine base. The lifting module drives a lifting frame. The lifting frame is provided with an upper cover. The upper cover is provided with a tool that extends into the upper cover and contacts the outer periphery of the lens. The inner shaft of the upper cover is connected with a pressure cover, and the pressure cover is provided with a positive pressure air inlet hole. When the lifting module drives the lifting frame to descend, the upper cover is covered on the lower cover to form a sealed cavity, and the negative pressure air outlet is connected with the sealed cavity to maintain a negative pressure environment in the sealed cavity. At the same time, the pressure cover is pressed down onto the lens to form a positive pressure inner cavity, and the positive pressure air inlet hole is connected with the positive pressure inner cavity to maintain a positive pressure environment in the positive pressure inner cavity and use the positive pressure environment to push the lens tightly onto the turntable seat to further fix the lens. An air relief gap is provided at the contact between the pressure cover and the lens. The air relief gap is used to blow away the chips around the lens, and the air outlet of the air relief gap is less than the air intake of the positive pressure air inlet hole.

根据所述技术方案,以使本发明实现以下有益效果:According to the technical solution, the present invention can achieve the following beneficial effects:

1、在对镜片环切时,由于能够通过转台座和压盖对镜片的中心进行固定,同时,利用DD电机驱动转台座带动镜片自转,从而使刀具只需从进刀口进入密封腔内保持与镜片的外径接触即可进行环切,无需通过X/Y轴反复插补运动来避让任何物品;1. When cutting the lens in a circular manner, the center of the lens can be fixed by the turntable and the pressure cover. At the same time, the turntable is driven by the DD motor to drive the lens to rotate. Therefore, the tool only needs to enter the sealed cavity from the inlet and keep in contact with the outer diameter of the lens to perform circular cutting. There is no need to avoid any objects through repeated interpolation movements of the X/Y axis;

2、在对镜片环切时,由于刀具能够持续地与自转的镜片外径接触,使刀具无需反复移动和自转,从而提高对镜片环切的环切精度和效率;2. When cutting the lens, the tool can continuously contact the outer diameter of the rotating lens, so the tool does not need to move and rotate repeatedly, thereby improving the cutting accuracy and efficiency of the lens;

3、在对镜片环切时,由于能够通过正压内腔的气压将镜片紧推至转台座上,从而镜片能够更牢固地固定于转台座上;3. When the lens is circularly cut, the lens can be pushed tightly onto the turntable by the air pressure of the positive pressure inner cavity, so that the lens can be more firmly fixed on the turntable;

4、由于下盖设有能与密封腔连通的负压出风道,使负压出风道能够将环切镜片时产生的切屑进行自动吸取收集,从而提高镜片环切的便利性,同时,也避免切屑堆积而影响镜片的环切质量,此外,在镜片完成环切被取出时,镜片上表面处于干净状态和避免镜片面被粉尘污染;4. Since the lower cover is provided with a negative pressure air outlet duct which can be connected with the sealing cavity, the negative pressure air outlet duct can automatically absorb and collect the cuttings generated when the lens is cut, thereby improving the convenience of lens cutting and avoiding the accumulation of cuttings which may affect the cutting quality of the lens. In addition, when the lens is taken out after cutting, the upper surface of the lens is in a clean state and the lens surface is prevented from being contaminated by dust.

5、由于压盖与镜片的接触处设有泄气缝,使在对镜片进行环切时,泄气缝能够将镜片周边的切屑向外吹出,避免镜片上表面堆积的切屑而影响镜片的环切质量;5. Since there is an air vent at the contact point between the gland and the lens, the air vent can blow out the chips around the lens when the lens is ring cut, thus avoiding the chips accumulating on the upper surface of the lens and affecting the ring cutting quality of the lens;

6、由于通过升降模组驱动升降架带动上盖以盖合于下盖上和压盖下压至镜片上,从而在对镜片环切前,实现自动化地对镜片进行固定,从而提高环切的便利性和效率;6. Since the lifting frame is driven by the lifting module to drive the upper cover to cover the lower cover and the pressing cover to press down on the lens, the lens can be automatically fixed before the lens is ring-cut, thereby improving the convenience and efficiency of ring-cutting;

7、在对镜片环切时,由于镜片是在密封腔内完成环切,避免镜片环切时产生的切屑向外乱飞,从而使镜片的环切工作能够实现在无尘车间内完成;7. When cutting the lens, the cutting is completed in a sealed chamber to prevent the chips generated during the cutting from flying outward, so that the cutting of the lens can be completed in a dust-free workshop;

8、由于压盖与镜片之间设有泄气缝,也就是说,压盖可以不与镜片接触,因此,即使压盖不与镜片接触也能够实现将紧推至转台座上,同时,在对镜片环切过程中,即使压盖不能自转也能够将镜片固定;8. Since there is an air release gap between the pressure cover and the lens, that is, the pressure cover may not contact the lens, therefore, even if the pressure cover does not contact the lens, it can be pushed onto the turntable seat. At the same time, during the lens ring cutting process, even if the pressure cover cannot rotate, the lens can be fixed;

9、在对镜片环切时,由于密封腔内处于负压状态,从而使上盖与下盖打开时,密封腔内的切屑不会向外飞出。9. When the lens is circularly cut, since the sealed chamber is in a negative pressure state, when the upper cover and the lower cover are opened, the chips in the sealed chamber will not fly out.

为了进一步优化以上技术方案,在不冲突的情况下,可选与以下一个或多个实施方式进行结合。In order to further optimize the above technical solution, it can be optionally combined with one or more of the following implementation methods without conflict.

在一些实施方式中,上盖设有位于压盖上方一周的上进风缝,上盖顶部设有位于上进风缝下方以用于将气流导至镜片一周外的导流弧面;In some embodiments, the upper cover is provided with an upper air inlet slit located above the pressure cover, and the top of the upper cover is provided with a guide arc surface located below the upper air inlet slit for guiding the airflow to the outside of the lens;

根据所述技术方案,以使本发明进一步地实现以下有益效果:According to the technical solution, the present invention can further achieve the following beneficial effects:

1、在对镜片环切时,导流弧面能够上进风缝进入的气流导至镜片一周外,以进一步地将镜片上面和周边的切屑向外吹出,从而更好地避免镜片上表面堆积的切屑;1. When cutting the lens in a circular manner, the guide arc surface can guide the airflow entering from the air inlet slit to the outside of the lens to further blow out the chips on and around the lens, thereby better avoiding the accumulation of chips on the upper surface of the lens;

2、由于导流弧面用于将上进风缝的气流导至镜片一周,使上进风缝进入密封腔内的气流能够撞击和扰乱泄气缝进入密封腔内的气流,从而使密封腔内的切屑出现相较不规律的飞动,以使负压出风道能够更好地对切屑进行吸取收集,同时也避免泄气缝将切屑吹至密封腔内的某一角落堆积。2. Since the guide arc surface is used to guide the airflow from the upper air inlet slit to the periphery of the lens, the airflow from the upper air inlet slit entering the sealed cavity can collide with and disturb the airflow from the air leakage slit entering the sealed cavity, thereby causing the chips in the sealed cavity to fly irregularly, so that the negative pressure air outlet duct can better absorb and collect the chips, while also preventing the air leakage slit from blowing the chips to a corner of the sealed cavity for accumulation.

在一些实施方式中,下盖设有位于转台座一周下方的下进风缝,下进风缝进入密封腔内的气流用于将镜片一周下方的切屑向外吹出、用于将下落至下盖底部的切屑吹起、用于撞击扰乱泄气缝进入密封腔内的气流和上进风缝进入密封腔内的气流;In some embodiments, the lower cover is provided with a lower air inlet slit located below the turntable seat, and the airflow entering the sealed cavity through the lower air inlet slit is used to blow out the chips below the lens, to blow up the chips that fall to the bottom of the lower cover, and to impact and disturb the airflow entering the sealed cavity through the air release slit and the airflow entering the sealed cavity through the upper air inlet slit;

根据所述技术方案,以使本发明进一步地实现以下有益效果:According to the technical solution, the present invention can further achieve the following beneficial effects:

1、下进风缝进入密封腔内的气流能够将位于镜片下表面的切屑向外吹出,以在镜片完成环切被取出时,从而更好地确保镜片表面处于干净状态和避免镜片表面被粉尘污染;1. The airflow entering the sealed cavity from the lower air inlet slit can blow out the chips on the lower surface of the lens, so as to better ensure that the lens surface is in a clean state and avoid dust contamination when the lens is taken out after ring cutting.

2、下进风缝进入密封腔内的气流能够将密封腔底部的切屑吹起,从而避免切屑堆积于密封腔底部;2. The airflow entering the sealed chamber from the lower air inlet slit can blow up the chips at the bottom of the sealed chamber, thereby preventing the chips from accumulating at the bottom of the sealed chamber;

3、由于下进风缝进入密封腔内的气流能够撞击扰乱泄气缝进入密封腔内的气流和上进风缝进入密封腔内的气流,从而使密封腔内的切屑能够进一步地出现相较不规律的飞动,以使负压出风道能够更稳定地对切屑进行吸取收集。3. Since the airflow entering the sealed chamber from the lower air inlet slit can impact and disrupt the airflow entering the sealed chamber from the air vent slit and the airflow entering the sealed chamber from the upper air inlet slit, the chips in the sealed chamber can further fly irregularly, so that the negative pressure air outlet duct can absorb and collect the chips more stably.

在一些实施方式中,上盖倾斜设有与密封腔内连通的斜风口;In some embodiments, the upper cover is tilted to provide an oblique air outlet communicating with the sealed cavity;

根据所述技术方案,以实现通过利用斜风口进入密封腔的气流进一步地撞击扰乱泄气缝进入密封腔内的气流和上进风缝进入密封腔内的气流,从而使密封腔内的切屑能够进一步地出现相较不规律的飞动。According to the technical solution, the airflow entering the sealed cavity through the oblique air port is further impacted and disturbed by the airflow entering the sealed cavity through the air vent and the airflow entering the sealed cavity through the upper air inlet slit, so that the chips in the sealed cavity can further fly more irregularly.

在一些实施方式中,密封腔的内壁为围绕镜片一周的腔内弧面,使镜片旋转时能够带动密封腔内的空气旋转,以带动飞动的切屑移至负压出风道,以使负压出风道能够更稳定地对切屑进行吸取收集。In some embodiments, the inner wall of the sealed cavity is an arc surface surrounding the lens, so that when the lens rotates, it can drive the air in the sealed cavity to rotate, thereby driving the flying chips to move to the negative pressure air outlet duct, so that the negative pressure air outlet duct can absorb and collect the chips more stably.

在一些实施方式中,下进风缝和斜风口均设置有用于控制间歇进风的气管接头;根据所述技术方案,以使供气装置能够通过气管接头间歇地给予下进风缝和斜风口输入不规律的气流和气压,从而以使密封腔内的切屑能够进一步地出现相较不规律的飞动。In some embodiments, the lower air inlet slit and the oblique air outlet are both provided with an air pipe joint for controlling intermittent air intake; according to the technical solution, the air supply device can intermittently input irregular airflow and air pressure to the lower air inlet slit and the oblique air outlet through the air pipe joint, so that the chips in the sealed cavity can further fly more irregularly.

在一些实施方式中,升降架安装有轴套,上盖设有穿过轴套的导柱,导柱的顶端挂载于轴套上,升降架与上盖之间设有弹簧;In some embodiments, the lifting frame is installed with a shaft sleeve, the upper cover is provided with a guide column passing through the shaft sleeve, the top end of the guide column is mounted on the shaft sleeve, and a spring is provided between the lifting frame and the upper cover;

根据所述技术方案,以使本发明进一步地实现以下有益效果:According to the technical solution, the present invention can further achieve the following beneficial effects:

1、在上盖以盖合于下盖上时,能够通过弹簧推动上盖紧贴于下盖上,以确保密封腔的密封性;1. When the upper cover is closed on the lower cover, the upper cover can be pushed tightly against the lower cover by the spring to ensure the sealing of the sealing cavity;

2、能够通过弹簧缓冲上盖与下盖接触瞬间所产生的撞击力,从而达到对上盖和下盖的保护。2. The spring can buffer the impact force generated when the upper cover and the lower cover come into contact, thereby protecting the upper cover and the lower cover.

在一些实施方式中,机座安装有滑轨和移位气缸,滑轨上滑动有与移位气缸传动连接的滑块座,上模组安装于滑块座上,移位气缸用于驱动上盖移离和移至下盖正上方;In some embodiments, the machine base is installed with a slide rail and a shift cylinder, a slider seat drivingly connected to the shift cylinder slides on the slide rail, the upper mold assembly is installed on the slider seat, and the shift cylinder is used to drive the upper cover to move away from and to just above the lower cover;

根据所述技术方案,在对镜片完成环切后或对镜片进行环切前,移位气缸驱动滑块座移动,滑块座带动上模组移动,使移位气缸用于驱动上盖移离下盖正上方,从而便于机械手或操作人员将镜片放置于转台座上或从转台座上取出。According to the technical solution, after the lens is circularly cut or before the lens is circularly cut, the shift cylinder drives the slider seat to move, and the slider seat drives the upper mold assembly to move, so that the shift cylinder is used to drive the upper cover to move away from directly above the lower cover, thereby facilitating the robot or operator to place the lens on the turntable seat or take it out from the turntable seat.

在一些实施方式中,滑轨的一端设有位于下盖旁的定位缓冲器;In some embodiments, a positioning buffer is provided at one end of the slide rail next to the lower cover;

根据所述技术方案,移位气缸驱动滑块座带动上模组的上盖移至下盖正上方后,定位缓冲器能够对滑块座进行定位,从而使上盖能够精准地与下盖对齐。According to the technical solution, after the shift cylinder drives the slider seat to drive the upper cover of the upper mold assembly to move to just above the lower cover, the positioning buffer can position the slider seat so that the upper cover can be accurately aligned with the lower cover.

在一些实施方式中,升降模组为安装于滑块座上并用于驱动升降架升降的升降气缸;以使升降模组能够驱动上盖快速且稳定地盖合于下盖上。In some embodiments, the lifting module is a lifting cylinder installed on the slider seat and used to drive the lifting frame to lift up and down; so that the lifting module can drive the upper cover to cover the lower cover quickly and stably.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明中的具体实施方式,以下将对具体实施方式中描述中需要使用的附图及标号作简单说明。In order to more clearly illustrate the specific implementation of the present invention, the following is a brief description of the drawings and reference numerals required to be used in describing the specific implementation.

图1是本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;

图2是本发明所述上盖的剖面视图;FIG2 is a cross-sectional view of the upper cover of the present invention;

图3是本发明的正视剖面视图;Fig. 3 is a front cross-sectional view of the present invention;

图4是本发明所述上盖与下盖配合时的剖面视图。FIG. 4 is a cross-sectional view of the upper cover and the lower cover of the present invention when they are matched.

附图标记:Reference numerals:

1、机座;11、滑轨;12、移位气缸;13、滑块座;14、定位缓冲器;21、DD电机;22、下盖;221、下进风缝;23、负压出风道;24、转台座;241、真空吸口;31、升降模组;32、升降架;321、轴套;322、导柱;323、弹簧;33、上盖;331、上进风缝;332、导流弧面;34、进刀口;35、压盖;351、正压进气孔;352、正压内腔;353、泄气缝;356、斜风口;4、密封腔;41、腔内弧面;5、刀具;6、气管接头;7、镜片。1. Machine base; 11. Slide rail; 12. Shift cylinder; 13. Slider seat; 14. Positioning buffer; 21. DD motor; 22. Lower cover; 221. Lower air inlet slit; 23. Negative pressure air outlet; 24. Turntable seat; 241. Vacuum suction port; 31. Lifting module; 32. Lifting frame; 321. Bushing; 322. Guide column; 323. Spring; 33. Upper cover; 331. Upper air inlet slit; 332. Flow guide arc surface; 34. Knife inlet; 35. Pressure cover; 351. Positive pressure air inlet hole; 352. Positive pressure inner cavity; 353. Air relief slit; 356. Oblique air outlet; 4. Sealed cavity; 41. Inner arc surface of cavity; 5. Cutting tool; 6. Trachea joint; 7. Lens.

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的、技术方案和优点更加清楚明了,本具体实施方式参照附图,对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention more clear, this specific implementation method further describes the present invention in detail with reference to the accompanying drawings.

如图1至4所示,本具体实施方式提供一种用于镜片环切的加工设备,其包括机座1,机座1设置有下模组和上模组,下模组包括安装于机座1上的有DD电机21和下盖22,下盖22连通有负压出风道23,下盖22内轴连接有转台座24,转台座24与DD电机21传动连接,转台座24用于放置待环切的镜片7且镜片7的外周延伸至转台座24外周外,转台座24设置有用于吸附固定镜片7的真空吸口241,上模组包括设置于机座1上的升降模组31,升降模组31驱动有升降架32,升降架32上设置有上盖33,上盖33设有给予刀具5伸入上盖33内与镜片7外周接触的进刀口34,上盖33内轴连接有压盖35,压盖35设有正压进气孔351,升降模组31驱动升降架32下降时,上盖33以盖合于下盖22上形成密封腔4,负压出风道23与密封腔4连通,使密封腔4内保持负压环境,同时,压盖35下压至镜片7上并形成正压内腔352,正压进气孔351与正压内腔352连通,使正压内腔352保持正压环境并利用正压环境将镜片7紧推至转台座24上,以对镜片7进一步固定,压盖35与镜片7的接触处设有泄气缝353,泄气缝353用于吹动镜片7周边的切屑,泄气缝353的出气量小于正压进气孔351的进气量。此外,真空吸口241和正压进气孔351可设置有旋转气管接头6。As shown in Figures 1 to 4, this specific embodiment provides a processing equipment for lens ring cutting, which includes a machine base 1, and the machine base 1 is provided with a lower module and an upper module. The lower module includes a DD motor 21 and a lower cover 22 installed on the machine base 1. The lower cover 22 is connected to a negative pressure air outlet duct 23. The inner shaft of the lower cover 22 is connected to a turntable seat 24. The turntable seat 24 is transmission-connected to the DD motor 21. The turntable seat 24 is used to place the lens 7 to be ring cut, and the outer periphery of the lens 7 extends to the outside of the outer periphery of the turntable seat 24. The turntable seat 24 is provided with a vacuum suction port 241 for adsorbing and fixing the lens 7. The upper module includes a lifting module 31 arranged on the machine base 1. The lifting module 31 drives a lifting frame 32. The lifting frame 32 is provided with an upper cover 33. The upper cover 33 is provided with a tool 5 that extends into the upper cover 33 and contacts the outside of the lens 7. The upper cover 33 is connected to the inner shaft of the upper cover 33 with a pressure cover 35, and the pressure cover 35 is provided with a positive pressure air inlet hole 351. When the lifting module 31 drives the lifting frame 32 to descend, the upper cover 33 is covered on the lower cover 22 to form a sealed chamber 4, and the negative pressure air outlet 23 is connected with the sealed chamber 4, so that the negative pressure environment is maintained in the sealed chamber 4. At the same time, the pressure cover 35 is pressed down onto the lens 7 to form a positive pressure inner chamber 352, and the positive pressure air inlet hole 351 is connected with the positive pressure inner chamber 352, so that the positive pressure inner chamber 352 maintains a positive pressure environment and uses the positive pressure environment to push the lens 7 tightly onto the turntable seat 24 to further fix the lens 7. An air relief gap 353 is provided at the contact point between the pressure cover 35 and the lens 7. The air relief gap 353 is used to blow away the chips around the lens 7, and the air outlet of the air relief gap 353 is less than the air intake of the positive pressure air inlet hole 351. In addition, the vacuum suction port 241 and the positive pressure air inlet hole 351 may be provided with a rotating air pipe joint 6 .

在对镜片7环切时,由于能够通过转台座24和压盖35对镜片7的中心进行固定,同时,利用DD电机21驱动转台座24带动镜片7自转,从而使刀具5只需从进刀口34进入密封腔4内保持与镜片7的外径接触即可进行环切,无需通过X/Y轴反复插补运动来避让任何物品;此外,由于刀具5能够持续地与自转的镜片7外径,使刀具5无需反复移动和自转,从而提高对镜片7环切的环切精度和效率;此外,由于能够通过正压内腔352的气压将镜片7紧推至转台座24上,从而镜片7能够更牢固地固定于转台座24上。When the lens 7 is cut in a circular manner, the center of the lens 7 can be fixed by the turntable seat 24 and the pressure cover 35. At the same time, the turntable seat 24 is driven by the DD motor 21 to drive the lens 7 to rotate. Therefore, the tool 5 only needs to enter the sealed cavity 4 from the cutting port 34 and keep in contact with the outer diameter of the lens 7 to perform circular cutting. There is no need to avoid any objects through repeated interpolation movements of the X/Y axis. In addition, since the tool 5 can continuously keep in contact with the outer diameter of the rotating lens 7, the tool 5 does not need to move and rotate repeatedly, thereby improving the circular cutting accuracy and efficiency of the lens 7. In addition, since the lens 7 can be pushed tightly onto the turntable seat 24 by the air pressure of the positive pressure inner cavity 352, the lens 7 can be more firmly fixed on the turntable seat 24.

由于下盖22设有能与密封腔4连通的负压出风道23,使负压出风道23能够将环切镜片7时产生的切屑进行自动吸取收集,从而提高镜片7环切的便利性,同时,也避免切屑堆积而影响镜片7的环切质量,此外,在镜片7完成环切被取出时,镜片7上表面处于干净状态和避免镜片7面被粉尘污染;同时,由于压盖35与镜片7的接触处设有泄气缝353,使在对镜片7进行环切时,泄气缝353能够将镜片7周边的切屑向外吹出,避免镜片7上表面堆积的切屑而影响镜片7的环切质量;此外,由于通过升降模组31驱动升降架32带动上盖33以盖合于下盖22上和压盖35下压至镜片7上,从而在对镜片7环切前,实现自动化地对镜片7进行固定,从而提高环切的便利性和效率;此外,由于密封腔4内处于负压状态,从而使上盖33与下盖22打开时,密封腔4内的切屑不会向外飞出。Since the lower cover 22 is provided with a negative pressure air outlet duct 23 which can communicate with the sealing chamber 4, the negative pressure air outlet duct 23 can automatically absorb and collect the chips generated when the lens 7 is cut in an annular manner, thereby improving the convenience of the lens 7 in annular cutting, and at the same time, it can also prevent the accumulation of chips and affect the quality of the lens 7 in annular cutting. In addition, when the lens 7 is taken out after the annular cutting, the upper surface of the lens 7 is in a clean state and the surface of the lens 7 is prevented from being contaminated by dust. At the same time, since the contact between the pressure cover 35 and the lens 7 is provided with an air release slit 353, when the lens 7 is cut in an annular manner, the air release slit 353 can be used to release the dust on the upper surface of the lens 7. The chips around the lens 7 can be blown out to the outside, so as to avoid the chips accumulating on the upper surface of the lens 7 and affecting the ring cutting quality of the lens 7; in addition, since the lifting frame 32 is driven by the lifting module 31 to drive the upper cover 33 to cover the lower cover 22 and the pressure cover 35 to be pressed down onto the lens 7, the lens 7 can be automatically fixed before the ring cutting of the lens 7, so as to improve the convenience and efficiency of the ring cutting; in addition, since the sealing chamber 4 is in a negative pressure state, when the upper cover 33 and the lower cover 22 are opened, the chips in the sealing chamber 4 will not fly out.

在对镜片7环切时,由于镜片7是在密封腔4内完成环切,避免镜片7环切时产生的切屑向外乱飞,从而使镜片7的环切工作能够实现在无尘车间内完成;同时,由于压盖35与镜片7之间设有泄气缝353,也就是说,压盖35可以不与镜片7接触,因此,即使压盖35不与镜片7接触也能够实现将紧推至转台座24上,同时,在对镜片7环切过程中,即使压盖35不能自转也能够将镜片7固定。When the lens 7 is circularly cut, since the lens 7 is circularly cut in the sealed cavity 4, the chips generated during the circular cutting of the lens 7 are prevented from flying outward, so that the circular cutting of the lens 7 can be completed in a dust-free workshop; at the same time, since an air venting gap 353 is provided between the pressure cover 35 and the lens 7, that is, the pressure cover 35 may not contact the lens 7, therefore, even if the pressure cover 35 does not contact the lens 7, it can be pushed tightly onto the turntable seat 24, and at the same time, during the circular cutting process of the lens 7, even if the pressure cover 35 cannot rotate by itself, it can still fix the lens 7.

在一些实施例中,上盖33设有位于压盖35上方一周的上进风缝331,上盖33顶部设有位于上进风缝331下方以用于将气流导至镜片7一周外的导流弧面332。In some embodiments, the upper cover 33 is provided with an upper air inlet slit 331 located above the pressure cover 35 , and the top of the upper cover 33 is provided with a guide arc surface 332 located below the upper air inlet slit 331 for guiding the airflow to the outside of the lens 7 .

在对镜片7环切时,导流弧面332能够上进风缝331进入的气流导至镜片7一周外,以进一步地将镜片7上面和周边的切屑向外吹出,从而更好地避免镜片7上表面堆积的切屑;由于导流弧面332用于将上进风缝331的气流导至镜片7一周,使上进风缝331进入密封腔4内的气流能够撞击和扰乱泄气缝353进入密封腔4内的气流,从而使密封腔4内的切屑出现相较不规律的飞动,以使负压出风道23能够更好地对切屑进行吸取收集,同时也避免泄气缝353将切屑吹至密封腔4内的某一角落堆积。When the lens 7 is cut in an annular shape, the guide arc surface 332 can guide the airflow entering from the upper air inlet slit 331 to the outside of the lens 7, so as to further blow out the chips on and around the lens 7, thereby better avoiding the chips from accumulating on the upper surface of the lens 7; because the guide arc surface 332 is used to guide the airflow from the upper air inlet slit 331 to the outside of the lens 7, the airflow entering the sealed cavity 4 from the upper air inlet slit 331 can collide with and disturb the airflow entering the sealed cavity 4 from the air discharge slit 353, thereby causing the chips in the sealed cavity 4 to fly more irregularly, so that the negative pressure air outlet duct 23 can better absorb and collect the chips, while also preventing the air discharge slit 353 from blowing the chips to a corner of the sealed cavity 4 for accumulation.

在一些实施例中,下盖22设有位于转台座24一周下方的下进风缝221,下进风缝221进入密封腔4内的气流用于将镜片7一周下方的切屑向外吹出、用于将下落至下盖22底部的切屑吹起、用于撞击扰乱泄气缝353进入密封腔4内的气流和上进风缝331进入密封腔4内的气流。In some embodiments, the lower cover 22 is provided with a lower air inlet slit 221 located below the turntable seat 24. The airflow entering the sealed cavity 4 through the lower air inlet slit 221 is used to blow out the chips below the lens 7, to blow up the chips that have fallen to the bottom of the lower cover 22, and to impact and disrupt the airflow entering the sealed cavity 4 through the air vent slit 353 and the airflow entering the sealed cavity 4 through the upper air inlet slit 331.

下进风缝221进入密封腔4内的气流能够将位于镜片7下表面的切屑向外吹出,以在镜片7完成环切被取出时,从而更好地确保镜片7表面处于干净状态和避免镜片7表面被粉尘污染;此外,下进风缝221进入密封腔4内的气流能够将密封腔4底部的切屑吹起,从而避免切屑堆积于密封腔4底部;由于下进风缝221进入密封腔4内的气流能够撞击扰乱泄气缝353进入密封腔4内的气流和上进风缝331进入密封腔4内的气流,从而使密封腔4内的切屑能够进一步地出现相较不规律的飞动,以使负压出风道23能够更稳定地对切屑进行吸取收集。The airflow entering the sealed cavity 4 through the lower air inlet slit 221 can blow out the chips located on the lower surface of the lens 7, so as to better ensure that the surface of the lens 7 is in a clean state and prevent the surface of the lens 7 from being contaminated by dust when the lens 7 is taken out after the ring cutting is completed; in addition, the airflow entering the sealed cavity 4 through the lower air inlet slit 221 can blow up the chips at the bottom of the sealed cavity 4, so as to prevent the chips from accumulating at the bottom of the sealed cavity 4; because the airflow entering the sealed cavity 4 through the lower air inlet slit 221 can collide and disrupt the airflow entering the sealed cavity 4 through the air vent slit 353 and the airflow entering the sealed cavity 4 through the upper air inlet slit 331, the chips in the sealed cavity 4 can further fly irregularly, so that the negative pressure air outlet duct 23 can more stably absorb and collect the chips.

上盖33倾斜设有与密封腔4内连通的斜风口356;以实现通过利用斜风口356进入密封腔4的气流进一步地撞击扰乱泄气缝353进入密封腔4内的气流和上进风缝331进入密封腔4内的气流,从而使密封腔4内的切屑能够进一步地出现相较不规律的飞动。The upper cover 33 is tilted to provide an oblique air outlet 356 connected to the sealed cavity 4, so that the airflow entering the sealed cavity 4 through the oblique air outlet 356 can further impact and disrupt the airflow entering the sealed cavity 4 through the air vent 353 and the airflow entering the sealed cavity 4 through the upper air inlet slit 331, thereby making the chips in the sealed cavity 4 fly more irregularly.

在一些实施例中,密封腔4的内壁为围绕镜片7一周的腔内弧面41,使镜片7旋转时能够带动密封腔4内的空气旋转,令飞动的切屑移至负压出风道23,从而使密封腔4内的切屑能够进一步地出现相较不规律的飞动,以使负压出风道23能够更稳定地对切屑进行吸取收集。In some embodiments, the inner wall of the sealed cavity 4 is an inner arc surface 41 surrounding the lens 7, so that when the lens 7 rotates, it can drive the air in the sealed cavity 4 to rotate, so that the flying chips move to the negative pressure air outlet duct 23, so that the chips in the sealed cavity 4 can further fly more irregularly, so that the negative pressure air outlet duct 23 can more stably absorb and collect the chips.

在一些实施例中,下进风缝221和斜风口356均设置有用于控制间歇进风的气管接头6,以使供气装置能够通过气管接头6间歇地给予下进风缝221和斜风口356输入不规律的气流和气压,从而以使密封腔4内的切屑能够进一步地出现相较不规律的飞动。In some embodiments, the lower air inlet slit 221 and the oblique air outlet 356 are both provided with an air pipe joint 6 for controlling intermittent air supply, so that the air supply device can intermittently input irregular airflow and air pressure to the lower air inlet slit 221 and the oblique air outlet 356 through the air pipe joint 6, thereby causing the chips in the sealed cavity 4 to further fly more irregularly.

在一些实施例中,升降架32安装有轴套321,上盖33设有穿过轴套321的导柱322,导柱322的顶端挂载于轴套321上,升降架32与上盖33之间设有弹簧323。In some embodiments, the lifting frame 32 is installed with a shaft sleeve 321 , the upper cover 33 is provided with a guide column 322 passing through the shaft sleeve 321 , the top end of the guide column 322 is mounted on the shaft sleeve 321 , and a spring 323 is provided between the lifting frame 32 and the upper cover 33 .

在上盖33以盖合于下盖22上时,能够通过弹簧323推动上盖33紧贴于下盖22上,以确保密封腔4的密封性;同时,能够通过弹簧323缓冲上盖33与下盖22接触瞬间所产生的撞击力,从而达到对上盖33和下盖22的保护。When the upper cover 33 is closed on the lower cover 22, the spring 323 can push the upper cover 33 tightly against the lower cover 22 to ensure the sealing of the sealing cavity 4; at the same time, the spring 323 can buffer the impact force generated when the upper cover 33 and the lower cover 22 contact at the moment, thereby protecting the upper cover 33 and the lower cover 22.

在一些实施例中,机座1安装有滑轨11和移位气缸12,滑轨11上滑动有与移位气缸12传动连接的滑块座13,上模组安装于滑块座13上,移位气缸12用于驱动上盖33移离和移至下盖22正上方。In some embodiments, the machine base 1 is installed with a slide rail 11 and a shift cylinder 12, a slider seat 13 sliding on the slide rail 11 and connected to the shift cylinder 12, the upper mold assembly is installed on the slider seat 13, and the shift cylinder 12 is used to drive the upper cover 33 to move away and to the top of the lower cover 22.

在对镜片7完成环切后或对镜片7进行环切前,移位气缸12驱动滑块座13移动,滑块座13带动上模组移动,使移位气缸12用于驱动上盖33移离下盖22正上方,从而便于机械手或操作人员将镜片7放置于转台座24上或从转台座24上取出。After the lens 7 is circularly cut or before the lens 7 is circularly cut, the shift cylinder 12 drives the slider seat 13 to move, and the slider seat 13 drives the upper mold assembly to move, so that the shift cylinder 12 is used to drive the upper cover 33 to move away from directly above the lower cover 22, thereby facilitating the robot or operator to place the lens 7 on the turntable seat 24 or take it out from the turntable seat 24.

在一些实施例中,滑轨11的一端设有位于下盖22旁的定位缓冲器14;以在移位气缸12驱动滑块座13带动上模组的上盖33移至下盖22正上方后,定位缓冲器14能够对滑块座13进行定位,从而使上盖33能够精准地与下盖22对齐。In some embodiments, a positioning buffer 14 is provided at one end of the slide rail 11 and is located next to the lower cover 22; after the shift cylinder 12 drives the slider seat 13 to drive the upper cover 33 of the upper mold assembly to move to just above the lower cover 22, the positioning buffer 14 can position the slider seat 13, so that the upper cover 33 can be accurately aligned with the lower cover 22.

在一些实施例中,升降模组31为安装于滑块座13上并用于驱动升降架32升降的升降气缸;以使升降模组31能够驱动上盖33快速且稳定地盖合于下盖22上。In some embodiments, the lifting module 31 is a lifting cylinder installed on the slider seat 13 and used to drive the lifting frame 32 to move up and down; so that the lifting module 31 can drive the upper cover 33 to cover the lower cover 22 quickly and stably.

为了进一步地对本具体实施方式所述一种用于镜片环切的加工设备进行说明,现列举以下实施例。In order to further illustrate the processing equipment for lens ring cutting described in this specific embodiment, the following examples are listed.

本实施例提供一种用于镜片环切的加工设备,其包括机座1、下模组和上模组。This embodiment provides a processing device for lens ring cutting, which includes a machine base 1, a lower mold group and an upper mold group.

下模组包括安装于机座1上的有DD电机21和下盖22,下盖22连通有负压出风道23,下盖22内轴连接有转台座24,转台座24与DD电机21传动连接,转台座24用于放置待环切的镜片7且镜片7的外周延伸至转台座24外周外,转台座24设置有用于吸附固定镜片7的真空吸口241,下盖22设有位于转台座24一周下方的下进风缝221。The lower module includes a DD motor 21 and a lower cover 22 installed on the machine base 1. The lower cover 22 is connected to a negative pressure air outlet duct 23. The inner shaft of the lower cover 22 is connected to a turntable seat 24. The turntable seat 24 is transmission-connected to the DD motor 21. The turntable seat 24 is used to place the lens 7 to be cut and the outer periphery of the lens 7 extends to the outside of the outer periphery of the turntable seat 24. The turntable seat 24 is provided with a vacuum suction port 241 for adsorbing and fixing the lens 7. The lower cover 22 is provided with a lower air inlet slit 221 located below the turntable seat 24.

机座1安装有滑轨11和移位气缸12,滑轨11上滑动有与移位气缸12传动连接的滑块座13,滑轨11的一端设有位于下盖22旁的定位缓冲器14,定位缓冲器14用于与滑块座13接触,滑块座13上安装有升降模组31,升降模组31可以为升降气缸、丝杆模组或液压模组等,升降模组31驱动有升降架32,升降架32安装有轴套321,轴套321内穿过有可在内滑动的导柱322,导柱322的顶端可挂载于轴套321顶部,导柱322的底端固定有上盖33,升降架32与上盖33之间设有弹簧323。上盖33设有给予刀具5伸入上盖33内与镜片7外周接触的进刀口34,上盖33内轴连接有压盖35,压盖35设有正压进气孔351。The machine base 1 is equipped with a slide rail 11 and a shift cylinder 12. A slider seat 13 that is transmission-connected to the shift cylinder 12 slides on the slide rail 11. A positioning buffer 14 located next to the lower cover 22 is provided at one end of the slide rail 11. The positioning buffer 14 is used to contact the slider seat 13. A lifting module 31 is installed on the slider seat 13. The lifting module 31 can be a lifting cylinder, a screw module or a hydraulic module, etc. The lifting module 31 drives a lifting frame 32. The lifting frame 32 is equipped with a shaft sleeve 321. A guide column 322 that can slide inside the shaft sleeve 321 passes through the shaft sleeve 321. The top of the guide column 322 can be mounted on the top of the shaft sleeve 321. The bottom end of the guide column 322 is fixed with an upper cover 33. A spring 323 is provided between the lifting frame 32 and the upper cover 33. The upper cover 33 is provided with a knife inlet 34 for the cutter 5 to extend into the upper cover 33 and contact the outer periphery of the lens 7. The upper cover 33 is internally axially connected with a pressure cover 35, and the pressure cover 35 is provided with a positive pressure air inlet hole 351.

升降模组31驱动升降架32下降时,上盖33以盖合于下盖22上形成密封腔4,负压出风道23与密封腔4连通,使密封腔4内保持负压环境,同时,压盖35下压至镜片7上并形成正压内腔352,正压进气孔351与正压内腔352连通,使正压内腔352保持正压环境并利用正压环境将镜片7紧推至转台座24上,以对镜片7进一步固定,压盖35与镜片7的接触处设有泄气缝353,泄气缝353用于吹动镜片7周边的切屑。上盖33设有位于压盖35上方一周的上进风缝331,上盖33顶部设有位于上进风缝331下方以用于将气流导至镜片7一周外的导流弧面332。下进风缝221进入密封腔4内的气流用于将镜片7一周下方的切屑吹起、用于将下落至下盖22底部的切屑吹起、用于撞击扰乱泄气缝353进入密封腔4内的气流和上进风缝331进入密封腔4内的气流。上盖33倾斜设有与密封腔4内连通的斜风口356。密封腔4的内壁为围绕镜片7一周的腔内弧面41,使镜片7旋转时能够带动密封腔4内的空气旋转。下进风缝221和斜风口356均设置有用于控制间歇进风的气管接头6。When the lifting module 31 drives the lifting frame 32 to descend, the upper cover 33 is covered on the lower cover 22 to form a sealed chamber 4, and the negative pressure outlet duct 23 is connected with the sealed chamber 4, so that the negative pressure environment is maintained in the sealed chamber 4. At the same time, the pressure cover 35 is pressed down onto the lens 7 to form a positive pressure inner chamber 352, and the positive pressure air inlet hole 351 is connected with the positive pressure inner chamber 352, so that the positive pressure inner chamber 352 maintains a positive pressure environment and uses the positive pressure environment to push the lens 7 tightly onto the turntable seat 24 to further fix the lens 7. The contact between the pressure cover 35 and the lens 7 is provided with an air release slit 353, and the air release slit 353 is used to blow away the chips around the lens 7. The upper cover 33 is provided with an upper air inlet slit 331 located above the pressure cover 35, and the top of the upper cover 33 is provided with a guide arc surface 332 located below the upper air inlet slit 331 for guiding the airflow to the outside of the lens 7. The airflow entering the sealed cavity 4 through the lower air inlet slit 221 is used to blow up the chips under the lens 7, to blow up the chips that fall to the bottom of the lower cover 22, and to impact and disturb the airflow entering the sealed cavity 4 through the air release slit 353 and the airflow entering the sealed cavity 4 through the upper air inlet slit 331. The upper cover 33 is inclined to be provided with an oblique air port 356 that is connected to the sealed cavity 4. The inner wall of the sealed cavity 4 is an inner cavity arc surface 41 that surrounds the lens 7, so that the rotation of the lens 7 can drive the air in the sealed cavity 4 to rotate. Both the lower air inlet slit 221 and the oblique air port 356 are provided with an air pipe joint 6 for controlling intermittent air inlet.

以下为本实施例所述加工设备的工作步骤:The following are the working steps of the processing equipment described in this embodiment:

1、移位气缸12驱动滑块座13移动,滑块座13带动上模组移动,使上模组的上盖33移离下盖22正上方,此时,操作员或机械手将镜片7放置于转台座24,随后,真空吸口241对镜片7进行吸附固定;1. The shift cylinder 12 drives the slider seat 13 to move, and the slider seat 13 drives the upper mold assembly to move, so that the upper cover 33 of the upper mold assembly moves away from the top of the lower cover 22. At this time, the operator or the manipulator places the lens 7 on the turntable seat 24, and then the vacuum suction port 241 adsorbs and fixes the lens 7;

2、此后,移位气缸12驱动滑块座13反向移动,滑块座13带动上模组反向移动,直至滑块座13撞至定位缓冲器14上,此时,上盖33与下盖22对齐;2. After that, the shift cylinder 12 drives the slider seat 13 to move in the reverse direction, and the slider seat 13 drives the upper die set to move in the reverse direction until the slider seat 13 hits the positioning buffer 14. At this time, the upper cover 33 is aligned with the lower cover 22;

3、此后,升降模组31驱动升降架32下降,上盖33以盖合于下盖22上形成密封腔4,此时,负压出风道23与密封腔4连通,使密封腔4内保持负压环境,压盖35下压至镜片7上并形成正压内腔352,正压进气孔351与正压内腔352连通,使正压内腔352保持正压环境并利用正压环境将镜片7紧推至转台座24上,以对镜片7进一步固定;3. Thereafter, the lifting module 31 drives the lifting frame 32 to descend, and the upper cover 33 covers the lower cover 22 to form a sealed chamber 4. At this time, the negative pressure outlet duct 23 is connected with the sealed chamber 4, so that the sealed chamber 4 maintains a negative pressure environment. The pressure cover 35 is pressed down onto the lens 7 to form a positive pressure inner chamber 352. The positive pressure air inlet hole 351 is connected with the positive pressure inner chamber 352, so that the positive pressure inner chamber 352 maintains a positive pressure environment and uses the positive pressure environment to push the lens 7 tightly onto the turntable seat 24 to further fix the lens 7.

4、此后,DD电机21驱动转台座24旋转,转台座24带动镜片7自转,随后,刀具5从进刀口34进入密封腔4内保持与镜片7的外径接触,以对镜片7进行环切加工;4. Thereafter, the DD motor 21 drives the turntable 24 to rotate, and the turntable 24 drives the lens 7 to rotate. Subsequently, the tool 5 enters the sealed cavity 4 from the cutting opening 34 and keeps in contact with the outer diameter of the lens 7 to perform a circular cutting process on the lens 7.

5、在对镜片7环切过程中,泄气缝353用于吹动镜片7周边的切屑,同时,导流弧面332将上进风缝331的气流导至镜片7一周,以将镜片7上面和周边的切屑向外吹出,且上进风缝331的气流撞击和扰乱泄气缝353进入密封腔4内的气流,同时,下进风缝221进入密封腔4内的气流将镜片7一周下方的切屑向外吹出、将下落至下盖22底部的切屑吹起、撞击扰乱泄气缝353进入密封腔4内的气流和上进风缝331进入密封腔4内的气流,同时,斜风口356进入密封腔4的气流进一步地撞击扰乱泄气缝353进入密封腔4内的气流和上进风缝331进入密封腔4内的气流,此时,密封腔4内的切屑出现相较不规律的上下飞动,此外,镜片7旋转时能够带动密封腔4内的空气旋转,以带动飞动的切屑旋转,使飞动的切屑移至负压出风道23,压出风道将飞动的切屑吸取收集;5. During the ring cutting process of the lens 7, the air release slit 353 is used to blow the chips around the lens 7. At the same time, the guide arc surface 332 guides the airflow of the upper air inlet slit 331 to the lens 7 around the lens 7 to blow out the chips on and around the lens 7. The airflow of the upper air inlet slit 331 hits and disturbs the airflow entering the sealed cavity 4 through the air release slit 353. At the same time, the airflow entering the sealed cavity 4 through the lower air inlet slit 221 blows out the chips under the lens 7 around the lens 7, blows up the chips that fall to the bottom of the lower cover 22, hits and disturbs the airflow entering the sealed cavity 4 through the air release slit 353. The airflow in the sealed cavity 4 and the airflow entering the sealed cavity 4 from the upper air inlet slit 331, and at the same time, the airflow entering the sealed cavity 4 from the oblique air outlet 356 further impact and disturb the airflow entering the sealed cavity 4 from the air release slit 353 and the airflow entering the sealed cavity 4 from the upper air inlet slit 331. At this time, the chips in the sealed cavity 4 fly up and down irregularly. In addition, when the lens 7 rotates, it can drive the air in the sealed cavity 4 to rotate, so as to drive the flying chips to rotate, so that the flying chips move to the negative pressure outlet duct 23, and the negative pressure outlet duct absorbs and collects the flying chips.

6、在对镜片7完成环切后,DD电机21停止驱动转台座24旋转,升降模组31驱动升降架32上升复位,上盖33与下盖22打开,真空吸口241停止对镜片7吸附固定,随后,移位气缸12驱动滑块座13移动,滑块座13带动上模组移动,使上模组的上盖33移离下盖22正上方,此时,操作员或机械手将转台座24上的镜片7取出。6. After the circular cutting of the lens 7 is completed, the DD motor 21 stops driving the turntable seat 24 to rotate, the lifting module 31 drives the lifting frame 32 to rise and reset, the upper cover 33 and the lower cover 22 are opened, and the vacuum suction port 241 stops adsorbing and fixing the lens 7. Subsequently, the shift cylinder 12 drives the slider seat 13 to move, and the slider seat 13 drives the upper module to move, so that the upper cover 33 of the upper module moves away from directly above the lower cover 22. At this time, the operator or the robot takes out the lens 7 on the turntable seat 24.

Claims (10)

1.一种用于镜片环切的加工设备,其包括机座(1),其特征在于:所述机座(1)设置有下模组和上模组,所述下模组包括安装于所述机座(1)上的DD电机(21)和下盖(22),所述下盖(22)连通有负压出风道(23),所述下盖(22)内轴连接有转台座(24),所述转台座(24)与所述DD电机(21)传动连接,所述转台座(24)用于放置待环切的镜片(7)且所述镜片(7)的外周延伸至所述转台座(24)外周外,所述转台座(24)设置有用于吸附固定所述镜片(7)的真空吸口(241),所述上模组包括设置于所述机座(1)上的升降模组(31),所述升降模组(31)驱动有升降架(32),所述升降架(32)上设置有上盖(33),所述上盖(33)设有给予刀具(5)伸入所述上盖(33)内与所述镜片(7)外周接触的进刀口(34),所述上盖(33)内轴连接有压盖(35),所述压盖(35)设有正压进气孔(351),所述升降模组(31)驱动所述升降架(32)下降时,所述上盖(33)以盖合于所述下盖(22)上形成密封腔(4),所述负压出风道(23)与所述密封腔(4)连通,使所述密封腔(4)内保持负压环境,同时,所述压盖(35)下压至所述镜片(7)上并形成正压内腔(352),所述正压进气孔(351)与所述正压内腔(352)连通,使所述正压内腔(352)保持正压环境并利用所述正压环境将所述镜片(7)紧推至所述转台座(24)上,以对所述镜片(7)进一步固定,所述压盖(35)与所述镜片(7)的接触处设有泄气缝(353),所述泄气缝(353)用于吹动所述镜片(7)周边的切屑。1. A processing device for lens ring cutting, comprising a machine base (1), characterized in that: the machine base (1) is provided with a lower mold group and an upper mold group, the lower mold group comprises a DD motor (21) and a lower cover (22) installed on the machine base (1), the lower cover (22) is connected to a negative pressure outlet duct (23), the inner shaft of the lower cover (22) is connected to a turntable seat (24), the turntable seat (24) is transmission-connected to the DD motor (21), and the turntable seat (24) is used to place the lens to be ring cut. The lens (7) is provided with a vacuum suction port (241) for adsorbing and fixing the lens (7), and the outer periphery of the lens (7) extends to the outside of the outer periphery of the turntable seat (24); the turntable seat (24) is provided with a vacuum suction port (241) for adsorbing and fixing the lens (7); the upper mold assembly comprises a lifting mold assembly (31) arranged on the machine base (1); the lifting mold assembly (31) drives a lifting frame (32); the lifting frame (32) is provided with an upper cover (33); the upper cover (33) is provided with a tool (5) extending into the upper cover (33) and contacting with the lens The upper cover (33) is provided with a pressure cover (35) on the inner shaft thereof, and the pressure cover (35) is provided with a positive pressure air inlet hole (351). When the lifting module (31) drives the lifting frame (32) to descend, the upper cover (33) is covered on the lower cover (22) to form a sealed cavity (4), and the negative pressure air outlet duct (23) is connected with the sealed cavity (4), so that a negative pressure environment is maintained in the sealed cavity (4). At the same time, the pressure cover (35) is pressed down to the lower cover (22). A positive pressure inner cavity (352) is formed on the lens (7), and the positive pressure air inlet hole (351) is connected to the positive pressure inner cavity (352), so that the positive pressure inner cavity (352) maintains a positive pressure environment and utilizes the positive pressure environment to push the lens (7) tightly onto the turntable seat (24) to further fix the lens (7). An air relief seam (353) is provided at the contact point between the pressure cover (35) and the lens (7), and the air relief seam (353) is used to blow away the chips around the lens (7). 2.根据权利要求1所述的一种用于镜片环切的加工设备,其特征在于:所述上盖(33)设有位于所述压盖(35)上方一周的上进风缝(331),所述上盖(33)顶部设有位于所述上进风缝(331)下方以用于将气流导至所述镜片(7)一周外的导流弧面(332)。2. A processing equipment for lens ring cutting according to claim 1, characterized in that: the upper cover (33) is provided with an upper air inlet slit (331) located around the upper part of the pressure cover (35), and the top of the upper cover (33) is provided with a guide arc surface (332) located below the upper air inlet slit (331) for guiding the airflow to the outside of the lens (7). 3.根据权利要求2所述的一种用于镜片环切的加工设备,其特征在于:所述下盖(22)设有位于所述转台座(24)一周下方的下进风缝(221),所述下进风缝(221)进入所述密封腔(4)内的气流用于将所述镜片(7)一周下方的切屑向外吹出、用于将下落至下盖(22)底部的切屑吹起、用于撞击扰乱所述泄气缝(353)进入所述密封腔(4)内的气流和所述上进风缝(331)进入所述密封腔(4)内的气流。3. A processing equipment for lens ring cutting according to claim 2, characterized in that: the lower cover (22) is provided with a lower air inlet slit (221) located below the turntable seat (24), and the airflow entering the sealed cavity (4) through the lower air inlet slit (221) is used to blow out the chips below the lens (7) around the bottom, to blow up the chips that have fallen to the bottom of the lower cover (22), and to impact and disrupt the airflow entering the sealed cavity (4) through the air vent slit (353) and the airflow entering the sealed cavity (4) through the upper air inlet slit (331). 4.根据权利要求3所述的一种用于镜片环切的加工设备,其特征在于:所述上盖(33)倾斜设有与所述密封腔(4)内连通的斜风口(356)。4. A processing device for lens ring cutting according to claim 3, characterized in that: the upper cover (33) is inclined to be provided with an inclined air outlet (356) connected to the sealing cavity (4). 5.根据权利要求4所述的一种用于镜片环切的加工设备,其特征在于:所述密封腔(4)的内壁为围绕所述镜片(7)一周的腔内弧面(41),使所述镜片(7)旋转时能够带动所述密封腔(4)内的空气旋转,以扰乱上进风缝(331)、所述下进风缝(221)和所述斜风口(356)进入所述密封腔(4)内的气流。5. A processing equipment for lens circular cutting according to claim 4, characterized in that: the inner wall of the sealed cavity (4) is an inner arc surface (41) surrounding the lens (7), so that when the lens (7) rotates, it can drive the air in the sealed cavity (4) to rotate, so as to disrupt the airflow entering the sealed cavity (4) through the upper air inlet slit (331), the lower air inlet slit (221) and the inclined air outlet (356). 6.根据权利要求5所述的一种用于镜片环切的加工设备,其特征在于:所述下进风缝(221)和所述斜风口(356)均设置有用于控制间歇进风的气管接头(6)。6. A processing device for lens ring cutting according to claim 5, characterized in that: the lower air inlet slit (221) and the oblique air outlet (356) are both provided with an air pipe joint (6) for controlling intermittent air inlet. 7.根据权利要求1至6任意一项所述的一种用于镜片环切的加工设备,其特征在于:所述升降架(32)安装有轴套(321),所述上盖(33)设有穿过所述轴套(321)的导柱(322),所述导柱(322)的顶端挂载于所述轴套(321)上,所述升降架(32)与所述上盖(33)之间设有弹簧(323)。7. A processing equipment for lens ring cutting according to any one of claims 1 to 6, characterized in that: the lifting frame (32) is installed with a sleeve (321), the upper cover (33) is provided with a guide column (322) passing through the sleeve (321), the top end of the guide column (322) is mounted on the sleeve (321), and a spring (323) is provided between the lifting frame (32) and the upper cover (33). 8.根据权利要求1至6任意一项所述的一种用于镜片环切的加工设备,其特征在于:所述机座(1)安装有滑轨(11)和移位气缸(12),所述滑轨(11)上滑动有与所述移位气缸(12)传动连接的滑块座(13),所述上模组安装于所述滑块座(13)上,所述移位气缸(12)用于驱动所述上盖(33)移离和移至所述下盖(22)正上方。8. A processing equipment for lens ring cutting according to any one of claims 1 to 6, characterized in that: the machine base (1) is equipped with a slide rail (11) and a shift cylinder (12), a slider seat (13) slidingly connected to the shift cylinder (12) is slid on the slide rail (11), the upper mold assembly is installed on the slider seat (13), and the shift cylinder (12) is used to drive the upper cover (33) to move away from and to directly above the lower cover (22). 9.根据权利要求8所述的一种用于镜片环切的加工设备,其特征在于:所述滑轨(11)的一端设有位于所述下盖(22)旁的定位缓冲器(14)。9. A processing device for lens ring cutting according to claim 8, characterized in that: a positioning buffer (14) located next to the lower cover (22) is provided at one end of the slide rail (11). 10.根据权利要求9所述的一种用于镜片环切的加工设备,其特征在于:所述升降模组(31)为安装于所述滑块座(13)上并用于驱动所述升降架(32)升降的升降气缸。10. A processing device for lens ring cutting according to claim 9, characterized in that the lifting module (31) is a lifting cylinder installed on the slider seat (13) and used to drive the lifting frame (32) to rise and fall.
CN202410885053.XA 2024-07-03 2024-07-03 Processing equipment for annular cutting of lenses Active CN118418201B (en)

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Publication number Priority date Publication date Assignee Title
CN111136709A (en) * 2020-02-17 2020-05-12 厦门理工学院 A lens cutting machine and lens cutting equipment
CN118144117A (en) * 2024-04-18 2024-06-07 慈溪市周巷果意电器厂 Lens cutting machine and processing method

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CN210588599U (en) * 2019-08-13 2020-05-22 安徽菲涅耳精密光学科技有限公司 Frock clamp is used in lens processing
CN211220887U (en) * 2019-11-08 2020-08-11 苏州东山新材料科技有限公司 Novel angle-turning prism lens cutting die

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111136709A (en) * 2020-02-17 2020-05-12 厦门理工学院 A lens cutting machine and lens cutting equipment
CN118144117A (en) * 2024-04-18 2024-06-07 慈溪市周巷果意电器厂 Lens cutting machine and processing method

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