CN118418042B - New energy automobile gear processing adsorption type grinding oil filter equipment - Google Patents

New energy automobile gear processing adsorption type grinding oil filter equipment Download PDF

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Publication number
CN118418042B
CN118418042B CN202410875810.5A CN202410875810A CN118418042B CN 118418042 B CN118418042 B CN 118418042B CN 202410875810 A CN202410875810 A CN 202410875810A CN 118418042 B CN118418042 B CN 118418042B
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fixed
grinding oil
box
filter screen
plate
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CN118418042A (en
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芮俊
陈苏黔
胡琦
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Jiangsu Weize Intelligent Technology Co ltd
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Jiangsu Weize Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B24B55/03Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/085Funnel filters; Holders therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/64Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
    • B01D29/6469Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
    • B01D29/6476Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/68Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
    • B01D46/681Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/70Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
    • B01D46/71Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with pressurised gas, e.g. pulsed air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses a new energy automobile gear processing adsorption type grinding oil filtering device, which relates to the field of grinding oil filtering devices and comprises a filtering tank and a collecting box, wherein an inner container is arranged in the filtering tank, a filtering mechanism and a cleaning mechanism are respectively arranged in the inner container, the filtering mechanism is arranged above the cleaning mechanism, grinding oil firstly passes through a filter screen after entering the inner container, and because the filter screen has magnetism, some metal scraps containing more iron can be adsorbed, meanwhile, other non-adsorbed metal scraps and impurities in the grinding oil can be intercepted by meshes of the filter screen, so that the grinding oil can be smoothly discharged out of the filter screen, the filter screen is arranged in a funnel shape, can be better collected, further, a driving motor is started to drive a rotating shaft to select, and the rotating shaft drives a sweeping plate to rotate, so that the surface of the filter screen is cleaned, and the problem of blocking caused by the scraps accumulated at the same position is avoided.

Description

一种新能源汽车齿轮加工吸附型磨削油过滤装置An adsorption type grinding oil filter device for new energy vehicle gear processing

技术领域Technical Field

本发明涉及磨削油过滤装置领域,特别涉及一种新能源汽车齿轮加工吸附型磨削油过滤装置。The invention relates to the field of grinding oil filtering devices, and in particular to an adsorption-type grinding oil filtering device for processing gears of new energy vehicles.

背景技术Background Art

磨削油适合于平面磨、外圆无芯磨以及浅凹槽的研磨,可在高生产率的机床上研磨表面硬化的工件及钻头排屑槽,可用于齿轮磨削,由于磨削油具有高闪点和特定的阻燃添加剂,使用更安全,极佳的冲洗及润滑性能,有效延长砂轮寿命,且粘度低,有利于磨屑的清洗和沉降,磨削油渗入到磨粒与被加工材料之间,可以改善加工表面,提高表面质量与加工件尺寸的精密度,减少磨具的磨损,延长其使用寿命。并且,磨削油能够迅速吸收磨削加工过程中产生的热量,起到冷却加工表面和磨具的作用,防止加工件表面状态恶化,并促进磨粒自动生成新刃,磨削油可以运用到新能源汽车齿轮加工上。Grinding oil is suitable for surface grinding, cylindrical coreless grinding and shallow groove grinding. It can be used to grind surface-hardened workpieces and drill chip grooves on high-productivity machine tools. It can be used for gear grinding. Because grinding oil has a high flash point and specific flame retardant additives, it is safer to use. It has excellent flushing and lubrication properties, effectively extending the life of the grinding wheel. Its low viscosity is conducive to the cleaning and sedimentation of grinding chips. Grinding oil penetrates between the abrasive particles and the processed material, which can improve the processed surface, improve the surface quality and the precision of the workpiece size, reduce the wear of the abrasive tool, and extend its service life. In addition, grinding oil can quickly absorb the heat generated during the grinding process, play a role in cooling the processing surface and the abrasive tool, prevent the surface condition of the workpiece from deteriorating, and promote the automatic generation of new edges by the abrasive particles. Grinding oil can be used in the processing of new energy vehicle gears.

在加工时,在利用磨削油磨削后,会有一部分磨削油未使用到,会造成浪费,可以对磨削油进行回利用,但是由于磨削油和齿轮进行加工接触,会使得加工时产生的细小金属碎屑和磨削油进行混合,并且当加工完成后,磨削油和空气长时间接触,会吸附空气中的水汽,造成磨削油不纯的问题。During processing, after grinding with grinding oil, some of the grinding oil will not be used, which will cause waste. The grinding oil can be recycled, but because the grinding oil and gear are in contact during processing, the fine metal debris generated during processing will be mixed with the grinding oil. After the processing is completed, the grinding oil is in contact with the air for a long time, which will absorb water vapor in the air and cause the problem of impure grinding oil.

因此,提出一种新能源汽车齿轮加工吸附型磨削油过滤装置来解决上述问题很有必要。Therefore, it is necessary to propose an adsorption-type grinding oil filter device for new energy vehicle gear processing to solve the above problems.

发明内容Summary of the invention

本发明的目的在于提供一种新能源汽车齿轮加工吸附型磨削油过滤装置,以解决在加工时,在利用磨削油磨削后,会有一部分磨削油未使用到,会造成浪费,可以对磨削油进行回利用,但是由于磨削油和齿轮进行加工接触,会使得加工时产生的细小金属碎屑和磨削油进行混合,并且当加工完成后,磨削油和空气长时间接触,会吸附空气中的水汽,造成磨削油不纯的问题。The purpose of the present invention is to provide an adsorption-type grinding oil filter device for processing gears of new energy vehicles, so as to solve the problem that during processing, after grinding with grinding oil, a part of the grinding oil is not used, which will cause waste. The grinding oil can be recycled, but since the grinding oil and the gear are in contact during processing, the fine metal debris generated during processing will be mixed with the grinding oil, and when the processing is completed, the grinding oil is in contact with the air for a long time, which will absorb water vapor in the air, causing the grinding oil to be impure.

为实现上述目的,本发明提供如下技术方案:一种新能源汽车齿轮加工吸附型磨削油过滤装置,包括过滤罐和收集箱,所述过滤罐的内部设置有内胆,所述内胆内部分别设置有过滤机构和清理机构,所述过滤机构设置于清理机构的上方,所述过滤罐的外侧和底端分别设置有吸收管和输出管,所述吸收管和输出管的一端分别连接有抽气机和泵体,所述吸收管和过滤机构位置对应,且收集箱的内部设置有多个平行分布的放置盒,多个放置盒的内部放置有多个集料筒,所述抽气机和泵体的输出端分别伸入对应的集料筒内部,所述过滤机构包括过滤网,所述过滤网设置为漏斗状,且过滤网具有磁性,所述过滤罐和内胆之间设置有间距,间距内设置有电加热管,所述电加热管螺旋套设于内胆的外侧。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an adsorption-type grinding oil filter device for new energy vehicle gear processing, comprising a filter tank and a collection box, an inner tank is arranged inside the filter tank, a filtering mechanism and a cleaning mechanism are respectively arranged inside the inner tank, the filtering mechanism is arranged above the cleaning mechanism, an absorption pipe and an output pipe are respectively arranged on the outer side and the bottom end of the filter tank, one end of the absorption pipe and the output pipe are respectively connected to an air pump and a pump body, the absorption pipe and the filtering mechanism are positioned correspondingly, and a plurality of placement boxes distributed in parallel are arranged inside the collection box, a plurality of collection barrels are placed inside the plurality of placement boxes, the output ends of the air pump and the pump body extend into the corresponding collection barrels respectively, the filtering mechanism comprises a filter screen, the filter screen is arranged in a funnel shape, and the filter screen has magnetism, a spacing is arranged between the filter tank and the inner tank, an electric heating tube is arranged in the spacing, and the electric heating tube is spirally sleeved on the outer side of the inner tank.

优选的,所述过滤罐的顶端固定有顶盖,所述顶盖的顶端固定有驱动电机,所述驱动电机的底部连接有转动轴,所述转动轴伸入内胆内部,且转动轴底端穿过过滤网,且转动轴的外侧固定有扫动板,所述扫动板贴合于过滤网的内部,所述吸收管的一端伸入内胆内,且吸收管的伸入端设置于过滤网的上方。Preferably, a top cover is fixed to the top of the filter tank, a driving motor is fixed to the top of the top cover, a rotating shaft is connected to the bottom of the driving motor, the rotating shaft extends into the interior of the inner tank, and the bottom end of the rotating shaft passes through the filter screen, and a sweeping plate is fixed to the outside of the rotating shaft, the sweeping plate fits into the interior of the filter screen, one end of the absorption tube extends into the inner tank, and the extending end of the absorption tube is arranged above the filter screen.

优选的,所述清理机构包括固定杆,多个固定杆固定于转动轴的外侧,两两垂直对应的固定杆连接有弹性件,两两垂直对应的弹性件端部固定连接有长板,所述长板远离弹性件的一侧固定有清理刷,所述清理刷的一端贴合于内胆的内壁上,所述弹性件包括伸缩杆和弹簧,所述弹簧套设于伸缩杆的外侧,多个固定杆和清理刷均设置于过滤网的下方,所述清理刷沿着长板的长度方向进行分布。Preferably, the cleaning mechanism includes a fixed rod, a plurality of fixed rods are fixed to the outside of the rotating shaft, two of the fixed rods corresponding vertically are connected to elastic parts, two of the ends of the elastic parts corresponding vertically are fixedly connected to a long plate, a cleaning brush is fixed to the side of the long plate away from the elastic part, one end of the cleaning brush is attached to the inner wall of the inner tank, the elastic part includes a telescopic rod and a spring, the spring is sleeved on the outside of the telescopic rod, a plurality of fixed rods and cleaning brushes are arranged below the filter, and the cleaning brushes are distributed along the length direction of the long plate.

优选的,所述收集箱内部的一侧固定有第一电动推杆,所述第一电动推杆的一端固定有电磁铁,所述电磁铁和一侧和放置盒的一端进行吸附连接,所述放置盒内部的多个集料筒沿着放置盒的长度方向进行分布,且集料筒的数目设置为双数,所述收集箱远离过滤罐的一侧固定有第二电动推杆,所述第二电动推杆的一端伸入收集箱内部,且伸入端固定有推板,所述推板的一侧贴合于对应的放置盒一侧。Preferably, a first electric push rod is fixed to one side inside the collecting box, an electromagnet is fixed to one end of the first electric push rod, the electromagnet is adsorbed and connected to one side and one end of the placing box, a plurality of collecting barrels inside the placing box are distributed along the length direction of the placing box, and the number of collecting barrels is set to an even number, a second electric push rod is fixed to the side of the collecting box away from the filter tank, one end of the second electric push rod extends into the interior of the collecting box, and a push plate is fixed to the extending end, and one side of the push plate is attached to the corresponding side of the placing box.

优选的,所述放置盒的顶端开设有供多个集料筒成竖直状分布的固定槽,所述收集箱远离第一电动推杆的一侧开设有排出口,所述排出口的一端连接有倾斜板,所述收集箱呈倾斜状分布,且收集箱和倾斜板的倾斜度一致。Preferably, a fixing groove for vertically distributing a plurality of collecting barrels is provided at the top of the placement box, a discharge outlet is provided on the side of the collection box away from the first electric push rod, an inclined plate is connected to one end of the discharge outlet, the collection box is distributed in an inclined shape, and the inclination of the collection box and the inclined plate are consistent.

优选的,所述收集箱的两侧均固定有延长块,所述收集箱两侧靠近倾斜板的一侧固定有U型架,所述U型架的U型开口向下,所述U型架底端两侧和两个延长块底部均固定有振动弹簧,四个振动弹簧的底部连接有连接架,所述收集箱远离排出口的一侧固定有振动机,所述U型架的底端固定有第三电动推杆,所述第三电动推杆的底端固定连接有挤压板,所述挤压板底部设置有海绵垫,所述挤压板的底端贴合于放置盒的顶端。Preferably, extension blocks are fixed on both sides of the collecting box, U-shaped frames are fixed on both sides of the collecting box close to the inclined plate, the U-shaped opening of the U-shaped frame is downward, vibration springs are fixed on both sides of the bottom end of the U-shaped frame and the bottom of the two extension blocks, the bottoms of the four vibration springs are connected to a connecting frame, a vibrator is fixed on the side of the collecting box away from the discharge port, a third electric push rod is fixed to the bottom end of the U-shaped frame, the bottom end of the third electric push rod is fixedly connected to an extrusion plate, a sponge pad is provided at the bottom of the extrusion plate, and the bottom end of the extrusion plate is attached to the top of the placement box.

优选的,所述连接架的底端固定有固定底板,所述过滤罐外侧的底端固定有多个支撑腿,多个支撑腿的底端均固定于固定底板的顶端,所述泵体的底端固定有支撑架,所述支撑架底端固定于固定底板的顶端。Preferably, a fixed bottom plate is fixed to the bottom end of the connecting frame, a plurality of supporting legs are fixed to the bottom end of the outer side of the filter tank, the bottom ends of the plurality of supporting legs are all fixed to the top end of the fixed bottom plate, a supporting frame is fixed to the bottom end of the pump body, and the bottom end of the supporting frame is fixed to the top end of the fixed bottom plate.

优选的,所述过滤罐外侧的顶端连接有进料口,所述进料口和内胆的内部连通,所述抽气机和泵体的输出端分别连接有第一连接管和第二连接管,所述第一连接管和第二连接管分别伸入其中一个放置盒内部对应的集料筒内,所述第一连接管和第二连接管的一端均连通有弯管,所述第一连接管和第二连接管连接的弯管均高于对应的集料筒,且两个弯管均具有弹性,所述第一连接管的内部设置有冷凝机构。Preferably, the top end of the outer side of the filter tank is connected with a feed port, and the feed port is connected to the interior of the inner tank, and the output ends of the vacuum pump and the pump body are respectively connected to the first connecting pipe and the second connecting pipe, and the first connecting pipe and the second connecting pipe are respectively extended into the corresponding collecting barrel inside one of the placement boxes, and one end of the first connecting pipe and the second connecting pipe are both connected with a bent pipe, and the bent pipes connecting the first connecting pipe and the second connecting pipe are both higher than the corresponding collecting barrel, and the two bent pipes are elastic, and a condensation mechanism is arranged inside the first connecting pipe.

优选的,所述放置盒的固定槽底端均固定有多个第一磁铁块,多个集料筒的底端固定有第二磁铁块,多个第一磁铁块分别和多个第二磁铁块位置对应,所述第一磁铁块的顶端和第二磁铁块的底端进行吸附连接,多个集料筒的外侧均涂有颜料,颜料分为两种颜色,且两种颜色间隔设置于集料筒上。Preferably, a plurality of first magnet blocks are fixed to the bottom end of the fixed groove of the placement box, a second magnet block is fixed to the bottom end of the plurality of collecting barrels, the plurality of first magnet blocks correspond to the positions of the plurality of second magnet blocks respectively, the top end of the first magnet block and the bottom end of the second magnet block are adsorbed and connected, the outer sides of the plurality of collecting barrels are coated with paint, the paint is divided into two colors, and the two colors are arranged at intervals on the collecting barrel.

优选的,所述输出管和泵体之间设置有控制阀,所述控制阀用于控制油量的排出,所述控制阀使用电磁阀,多个放置盒沿着收集箱的宽度方向平行分布。Preferably, a control valve is provided between the output pipe and the pump body, the control valve is used to control the discharge of the oil, the control valve uses a solenoid valve, and a plurality of placement boxes are distributed in parallel along the width direction of the collection box.

本发明的技术效果和优点:Technical effects and advantages of the present invention:

1、在本发明的实际操作中,磨削油进入到内胆内后,会先经过过滤网,由于过滤网具有磁性,可以吸附一些含铁较多的金属碎屑,同时过滤网的网眼可以将磨削油内部的其他不能吸附的金属碎屑以及杂质进行拦截,使磨削油可以顺利排出过滤网,过滤网设置为漏斗状,可以更好地进行收集,进一步的,驱动电机启动,可以带动转动轴进行选择,转动轴再带动扫动板进行转动,对过滤网的表面进行清理,避免碎屑堆积在同一位置,造成堵塞问题,同时扫动板的转动,可以加快磨削油过滤速度,提高效率。1. In the actual operation of the present invention, after the grinding oil enters the inner tank, it will first pass through the filter. Since the filter is magnetic, it can absorb some metal debris containing more iron. At the same time, the mesh of the filter can intercept other metal debris and impurities that cannot be absorbed in the grinding oil, so that the grinding oil can be smoothly discharged from the filter. The filter is set to a funnel shape, which can be better collected. Further, the drive motor is started to drive the rotating shaft to select, and the rotating shaft drives the sweeping plate to rotate to clean the surface of the filter to avoid debris accumulation in the same position, causing clogging problems. At the same time, the rotation of the sweeping plate can speed up the grinding oil filtration speed and improve efficiency.

2、同时内胆外侧的电加热管可以进行加热,对输入的磨削油进行加热,由于磨削油和水的沸点不同,可以通过加热,使磨削油内的水分通过汽化排出,增加磨削油的纯度,经过杂质过滤的磨削油,可以通过输出管进行排出,转动轴转动的同时,可以带动多个固定杆进行转动,固定杆带动对应的长板以及清理刷对内胆的内壁进行清理,避免多余的磨削油粘附在内胆的内壁上,造成磨削油排出的不完全的问题,长板的持续转动,也可以使过滤好的磨削油产生转动,配合电加热管的产生的热量,加快磨削油内部水分的蒸发。2. At the same time, the electric heating tube on the outside of the inner tank can be heated to heat the input grinding oil. Since the boiling points of grinding oil and water are different, the water in the grinding oil can be discharged through vaporization by heating, thereby increasing the purity of the grinding oil. The grinding oil filtered by impurities can be discharged through the output pipe. While the rotating shaft rotates, it can drive multiple fixed rods to rotate. The fixed rod drives the corresponding long plate and the cleaning brush to clean the inner wall of the inner tank to avoid excess grinding oil adhering to the inner wall of the inner tank, causing incomplete discharge of the grinding oil. The continuous rotation of the long plate can also make the filtered grinding oil rotate, and cooperate with the heat generated by the electric heating tube to accelerate the evaporation of water inside the grinding oil.

3、在本发明的实际操作中,当磨削油中的水汽向上排出时,水汽会通过过滤网,产生的上浮力可以将过滤网上细小的金属碎屑吹动起来,同时抽气机产生的吸力可以将上升的水汽和金属碎屑进行抽吸出来,同时扫动板的扫动,可以将过滤的金属碎屑集中靠近吸收管,方便进行收集,同时加热会产生压力,通过抽气机的吸收,也可以将内胆的压力进行排出,避免气压过大的问题。3. In the actual operation of the present invention, when the water vapor in the grinding oil is discharged upward, the water vapor will pass through the filter screen, and the buoyancy generated can blow up the tiny metal debris on the filter screen. At the same time, the suction force generated by the vacuum pump can suck out the rising water vapor and metal debris. At the same time, the sweeping of the sweeping plate can concentrate the filtered metal debris close to the absorption tube for easy collection. At the same time, heating will generate pressure, and the pressure of the inner tank can also be discharged through the absorption of the vacuum pump to avoid the problem of excessive air pressure.

4、排出的磨削油和废弃物可以分别输入到放置盒内不同的集料筒内部,当两个集料筒完成收集后,通过第一电动推杆的带动,可以带动放置盒进行下移,方便放置盒内部其余的集料筒可以移动到对液体的弯管下方,完成下一次的收集任务。4. The discharged grinding oil and waste can be respectively input into different collecting barrels in the placement box. When the two collecting barrels complete the collection, the placement box can be driven downward by the first electric push rod, so that the remaining collecting barrels in the placement box can be moved to the bottom of the liquid bend to complete the next collection task.

5、当整个放置盒内部的集料筒都收集完成后,可以通过使电磁铁和放置盒不进行吸附,使放置盒和第一电动推杆不再进行连接,放置盒通过自身重力以及收集箱自身的倾斜角度,自动进行排出,同时,通过第二电动推杆的带动,可以将其他的放置盒推动到弯管的下方,并且通过电磁铁再次对推动到此处的放置盒进行吸附连接,完成收集任务。5. When all the materials in the collecting barrel inside the entire placement box are collected, the electromagnet and the placement box can be stopped from being adsorbed, so that the placement box and the first electric push rod are no longer connected. The placement box is automatically discharged by its own gravity and the inclination angle of the collection box. At the same time, the other placement boxes can be pushed to the bottom of the elbow by the second electric push rod, and the placement boxes pushed here can be adsorbed and connected again by the electromagnet to complete the collection task.

6、在本发明的实际操作中,通过启动振动机,可以带动收集箱轻微抖动,方便对收集完的放置盒进行抖动,方便其进行滑动下降,避免放置盒产生不动的问题。6. In the actual operation of the present invention, by starting the vibrator, the collection box can be caused to shake slightly, which is convenient for shaking the collected placement box, making it easier for it to slide down and avoid the problem of the placement box being immobile.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明新能源汽车齿轮加工吸附型磨削油过滤装置的结构示意图。FIG1 is a schematic structural diagram of an adsorption-type grinding oil filtering device for processing gears of new energy vehicles according to the present invention.

图2为本发明振动机和第一电动推杆的结构示意图。FIG. 2 is a schematic structural diagram of the vibration machine and the first electric push rod of the present invention.

图3为本发明转动轴和过滤网结构示意图。FIG. 3 is a schematic diagram of the structure of the rotating shaft and the filter screen of the present invention.

图4为本发明图1中A处放大示意图。FIG. 4 is an enlarged schematic diagram of point A in FIG. 1 of the present invention.

图中:1、过滤罐;2、进料口;3、驱动电机;4、吸收管;5、抽气机;6、第一连接管;7、控制阀;8、输出管;9、泵体;10、第二连接管;11、收集箱;12、放置盒;13、集料筒;14、延长块;15、振动弹簧;16、振动机;17、第一电动推杆;18、电磁铁;19、第二电动推杆;20、倾斜板;21、顶盖;22、转动轴;23、过滤网;24、内胆;25、电加热管;26、扫动板;27、固定杆;28、弹性件;29、长板;30、清理刷;31、支撑架;32、固定底板;33、支撑腿;34、U型架;35、连接架;36、弯管;37、第三电动推杆;38、挤压板。In the figure: 1. filter tank; 2. feed inlet; 3. drive motor; 4. absorption tube; 5. vacuum pump; 6. first connecting tube; 7. control valve; 8. output tube; 9. pump body; 10. second connecting tube; 11. collection box; 12. placement box; 13. collection barrel; 14. extension block; 15. vibration spring; 16. vibrator; 17. first electric push rod; 18. electromagnet; 19. second electric push rod; 20. tilting plate; 21. top cover; 22. rotating shaft; 23. filter screen; 24. liner; 25. electric heating tube; 26. sweeping plate; 27. fixed rod; 28. elastic member; 29. long board; 30. cleaning brush; 31. support frame; 32. fixed bottom plate; 33. support leg; 34. U-shaped frame; 35. connecting frame; 36. elbow; 37. third electric push rod; 38. extrusion plate.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚;完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clarify the technical solutions in the embodiments of the present invention; it is clearly described in detail. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

磨削油适合于平面磨、外圆无芯磨以及浅凹槽的研磨,可在高生产率的机床上研磨表面硬化的工件及钻头排屑槽,可用于齿轮磨削,由于磨削油具有高闪点和特定的阻燃添加剂,使用更安全,极佳的冲洗及润滑性能,有效延长砂轮寿命,且粘度低,有利于磨屑的清洗和沉降,当加工完成后,可以磨削油和空气长时间接触,会吸附空气中的水汽,在加工时,在利用磨削油磨削后,会有一部分磨削油未使用到,会造成浪费,可以对磨削油进行回利用,但是由于磨削油和齿轮进行加工接触,会使得加工时产生的细小金属碎屑和磨削油进行混合,造成磨削油不纯的问题,磨削油可以运用到新能源汽车齿轮加工上。Grinding oil is suitable for surface grinding, external cylindrical coreless grinding and shallow groove grinding. It can be used to grind surface-hardened workpieces and drill chip grooves on high-productivity machine tools. It can be used for gear grinding. Because grinding oil has a high flash point and specific flame retardant additives, it is safer to use and has excellent flushing and lubrication properties, which effectively extends the life of the grinding wheel. It has low viscosity, which is conducive to the cleaning and sedimentation of grinding chips. After the processing is completed, the grinding oil can be in contact with the air for a long time and will absorb water vapor in the air. During processing, after grinding with grinding oil, some of the grinding oil will not be used, which will cause waste. The grinding oil can be recycled, but because the grinding oil and gear are in contact during processing, the fine metal debris generated during processing will be mixed with the grinding oil, causing the problem of impure grinding oil. Grinding oil can be used in the processing of new energy vehicle gears.

因此本发明提供了如图1-图4所示的一种新能源汽车齿轮加工吸附型磨削油过滤装置,包括过滤罐1和收集箱11,过滤罐1的内部设置有内胆24,内胆24内部分别设置有过滤机构和清理机构,过滤机构设置于清理机构的上方,过滤罐1的外侧和底端分别设置有吸收管4和输出管8,输出管8和泵体9之间设置有控制阀7,控制阀7用于控制油量的排出,控制阀7使用电磁阀,吸收管4和输出管8的一端分别连接有抽气机5和泵体9,吸收管4和过滤机构位置对应,过滤罐1外侧的顶端连接有进料口2,进料口2和内胆24的内部连通,在本发明的实际操作中,可以通过进料口2往内胆24内输入需要过滤的磨削油,通过过滤机构可以将磨削油内部多余的水分和碎屑过滤出来,同时利用清理机构将过滤好的磨削油排出,完成收集工作。Therefore, the present invention provides a new energy vehicle gear processing adsorption type grinding oil filtering device as shown in Figures 1 to 4, including a filter tank 1 and a collection box 11, the filter tank 1 is provided with an inner tank 24, the inner tank 24 is respectively provided with a filtering mechanism and a cleaning mechanism, the filtering mechanism is arranged above the cleaning mechanism, the outer side and the bottom end of the filter tank 1 are respectively provided with an absorption pipe 4 and an output pipe 8, a control valve 7 is arranged between the output pipe 8 and the pump body 9, the control valve 7 is used to control the discharge of the oil amount, the control valve 7 uses an electromagnetic valve, one end of the absorption pipe 4 and the output pipe 8 are respectively connected to an air pump 5 and a pump body 9, the absorption pipe 4 and the filtering mechanism are in corresponding positions, the top end of the outer side of the filter tank 1 is connected with a feed port 2, the feed port 2 and the inner tank 24 are connected, in the actual operation of the present invention, the grinding oil to be filtered can be input into the inner tank 24 through the feed port 2, the excess water and debris in the grinding oil can be filtered out through the filtering mechanism, and the filtered grinding oil is discharged by the cleaning mechanism to complete the collection work.

过滤机构包括过滤网23,过滤网23设置为漏斗状,且过滤网23具有磁性,过滤罐1和内胆24之间设置有间距,间距内设置有电加热管25,电加热管25螺旋套设于内胆24的外侧,过滤罐1的顶端固定有顶盖21,顶盖21的顶端固定有驱动电机3,驱动电机3的底部连接有转动轴22,转动轴22伸入内胆24内部,且转动轴22底端穿过过滤网23,且转动轴22的外侧固定有扫动板26,扫动板26贴合于过滤网23的内部,吸收管4的一端伸入内胆24内,且吸收管4的伸入端设置于过滤网23的上方。The filtering mechanism includes a filter screen 23, which is arranged in a funnel shape and has magnetism. A gap is arranged between the filter tank 1 and the inner tank 24, and an electric heating tube 25 is arranged in the gap. The electric heating tube 25 is spirally sleeved on the outer side of the inner tank 24. A top cover 21 is fixed to the top of the filter tank 1, and a driving motor 3 is fixed to the top of the top cover 21. A rotating shaft 22 is connected to the bottom of the driving motor 3. The rotating shaft 22 extends into the inner tank 24, and the bottom end of the rotating shaft 22 passes through the filter screen 23, and a sweeping plate 26 is fixed to the outer side of the rotating shaft 22, and the sweeping plate 26 is attached to the inside of the filter screen 23. One end of the absorption tube 4 extends into the inner tank 24, and the extending end of the absorption tube 4 is arranged above the filter screen 23.

在本发明的实际操作中,磨削油进入到内胆24内后,会先经过过滤网23,由于过滤网23具有磁性,可以吸附一些含铁较多的金属碎屑,同时过滤网23的网眼可以将磨削油内部的其他不能吸附的金属碎屑以及杂质进行拦截,使磨削油可以顺利排出过滤网23,过滤网23设置为漏斗状,可以更好地进行收集,进一步的,驱动电机3启动,可以带动转动轴22进行选择,转动轴22再带动扫动板26进行转动,对过滤网23的表面进行清理,避免碎屑堆积在同一位置,造成堵塞问题,同时扫动板26的转动,可以加快磨削油过滤速度,提高效率。In the actual operation of the present invention, after the grinding oil enters the inner tank 24, it will first pass through the filter 23. Since the filter 23 is magnetic, it can absorb some metal debris with a high iron content. At the same time, the mesh of the filter 23 can intercept other metal debris and impurities that cannot be absorbed in the grinding oil, so that the grinding oil can be smoothly discharged from the filter 23. The filter 23 is set to a funnel shape, which can be better collected. Further, the drive motor 3 is started, which can drive the rotating shaft 22 to select, and the rotating shaft 22 drives the sweeping plate 26 to rotate, so as to clean the surface of the filter 23 to avoid debris accumulation in the same position and cause blockage problems. At the same time, the rotation of the sweeping plate 26 can speed up the grinding oil filtration speed and improve efficiency.

同时内胆24外侧的电加热管25可以进行加热,对输入的磨削油进行加热,由于磨削油和水的沸点不同,可以通过加热,使磨削油内的水分通过汽化排出,增加磨削油的纯度。At the same time, the electric heating tube 25 outside the inner tank 24 can heat the input grinding oil. Since the boiling points of grinding oil and water are different, the water in the grinding oil can be discharged through vaporization by heating, thereby increasing the purity of the grinding oil.

清理机构包括固定杆27,多个固定杆27固定于转动轴22的外侧,两两垂直对应的固定杆27连接有弹性件28,两两垂直对应的弹性件28端部固定连接有长板29,长板29远离弹性件28的一侧固定有清理刷30,清理刷30的一端贴合于内胆24的内壁上,弹性件28包括伸缩杆和弹簧,弹簧套设于伸缩杆的外侧,多个固定杆27和清理刷30均设置于过滤网23的下方,清理刷30沿着长板29的长度方向进行分布。The cleaning mechanism includes a fixed rod 27, and multiple fixed rods 27 are fixed to the outside of the rotating shaft 22. The fixed rods 27 corresponding to each other vertically are connected with elastic members 28. The ends of the elastic members 28 corresponding to each other vertically are fixedly connected with long plates 29. A cleaning brush 30 is fixed on the side of the long plate 29 away from the elastic member 28. One end of the cleaning brush 30 is attached to the inner wall of the inner tank 24. The elastic member 28 includes a telescopic rod and a spring. The spring is sleeved on the outside of the telescopic rod. Multiple fixed rods 27 and cleaning brushes 30 are all arranged below the filter net 23, and the cleaning brushes 30 are distributed along the length direction of the long plate 29.

经过杂质过滤的磨削油,可以通过输出管8进行排出,转动轴22转动的同时,可以带动多个固定杆27进行转动,固定杆27带动对应的长板29以及清理刷30对内胆24的内壁进行清理,避免多余的磨削油粘附在内胆24的内壁上,造成磨削油排出的不完全的问题。The grinding oil that has been filtered of impurities can be discharged through the output pipe 8. When the rotating shaft 22 rotates, it can drive multiple fixed rods 27 to rotate. The fixed rods 27 drive the corresponding long plates 29 and the cleaning brushes 30 to clean the inner wall of the inner tank 24 to prevent excess grinding oil from adhering to the inner wall of the inner tank 24, causing incomplete discharge of the grinding oil.

由于弹性件28具有弹性,可以保持清理刷30可以始终贴合于内胆24的内壁上,同时长板29的持续转动,也可以使过滤好的磨削油产生转动,配合电加热管25的产生的热量,加快磨削油内部水分的蒸发。Since the elastic member 28 is elastic, the cleaning brush 30 can be kept in contact with the inner wall of the inner tank 24 at all times. At the same time, the continuous rotation of the long plate 29 can also cause the filtered grinding oil to rotate, and the heat generated by the electric heating tube 25 can accelerate the evaporation of water inside the grinding oil.

且收集箱11的内部设置有多个平行分布的放置盒12,多个放置盒12的内部放置有多个集料筒13,抽气机5和泵体9的输出端分别伸入对应的集料筒13内部,抽气机5和泵体9的输出端分别连接有第一连接管6和第二连接管10,第一连接管6和第二连接管10分别伸入其中一个放置盒12内部对应的集料筒13内,第一连接管6和第二连接管10的一端均连通有弯管36,第一连接管6和第二连接管10连接的弯管36均高于对应的集料筒13,且两个弯管36均具有弹性。In addition, a plurality of placement boxes 12 distributed in parallel are arranged inside the collection box 11, and a plurality of collecting barrels 13 are placed inside the plurality of placement boxes 12. The output ends of the vacuum pump 5 and the pump body 9 extend into the corresponding collecting barrels 13 respectively. The output ends of the vacuum pump 5 and the pump body 9 are respectively connected with the first connecting pipe 6 and the second connecting pipe 10. The first connecting pipe 6 and the second connecting pipe 10 extend into the corresponding collecting barrel 13 inside one of the placement boxes 12 respectively. One ends of the first connecting pipe 6 and the second connecting pipe 10 are both connected with a bent pipe 36. The bent pipe 36 connecting the first connecting pipe 6 and the second connecting pipe 10 are both higher than the corresponding collecting barrel 13, and the two bent pipes 36 are both elastic.

在本发明的实际操作中,当磨削油中的水汽向上排出时,水汽会通过过滤网23,产生的上浮力可以将过滤网23上细小的金属碎屑吹动起来,同时抽气机5产生的吸力可以将上升的水汽和金属碎屑进行抽吸出来,同时扫动板26的扫动,可以将过滤的金属碎屑集中靠近吸收管4,方便进行收集。In the actual operation of the present invention, when the water vapor in the grinding oil is discharged upward, the water vapor will pass through the filter 23, and the buoyancy generated can blow up the fine metal debris on the filter 23. At the same time, the suction force generated by the vacuum pump 5 can suck out the rising water vapor and metal debris. At the same time, the sweeping of the sweeping plate 26 can concentrate the filtered metal debris close to the absorption pipe 4 for easy collection.

需要说明的是,即便蒸汽的上浮力带动不了一些较大的碎屑上升,通过扫动板26的扫动,也可以将碎屑带动到吸收管4附近,产生的吸力也可以吸收金属碎屑,同时加热会产生压力,通过抽气机5的吸收,也可以将内胆24的压力进行排出,避免气压过大的问题。It should be noted that even if the buoyancy of the steam cannot drive some larger debris to rise, the sweeping of the sweeping plate 26 can also drive the debris to the vicinity of the absorption tube 4. The suction force generated can also absorb the metal debris. At the same time, heating will generate pressure, and the pressure of the inner tank 24 can be discharged through the absorption of the vacuum pump 5 to avoid the problem of excessive air pressure.

收集箱11内部的一侧固定有第一电动推杆17,第一电动推杆17的一端固定有电磁铁18,电磁铁18和一侧和放置盒12的一端进行吸附连接,放置盒12内部的多个集料筒13沿着放置盒12的长度方向进行分布,且集料筒13的数目设置为双数,收集箱11远离过滤罐1的一侧固定有第二电动推杆19,第二电动推杆19的一端伸入收集箱11内部,且伸入端固定有推板,推板的一侧贴合于对应的放置盒12一侧,多个放置盒12沿着收集箱11的宽度方向平行分布,所述第一连接管6的内部设置有冷凝机构,冷凝机构也可以是冷凝管,可以将排出的蒸汽转换成液体,两两靠近的集料筒13可以分别对过滤好的磨削油和排出的碎屑和水汽进行收集,便于人员后期进行分类。A first electric push rod 17 is fixed to one side of the collecting box 11, and an electromagnet 18 is fixed to one end of the first electric push rod 17. The electromagnet 18 is adsorbed and connected to one side and one end of the placement box 12. Multiple collecting barrels 13 inside the placement box 12 are distributed along the length direction of the placement box 12, and the number of collecting barrels 13 is set to an even number. A second electric push rod 19 is fixed to the side of the collecting box 11 away from the filter tank 1. One end of the second electric push rod 19 extends into the collecting box 11, and a push plate is fixed to the extended end, one side of the push plate is attached to one side of the corresponding placement box 12, and multiple placement boxes 12 are distributed in parallel along the width direction of the collecting box 11. A condensation mechanism is provided inside the first connecting pipe 6, and the condensation mechanism can also be a condensation tube, which can convert the exhausted steam into liquid. The collecting barrels 13 close to each other can collect the filtered grinding oil and the exhausted debris and water vapor respectively, which is convenient for personnel to classify them later.

放置盒12的顶端开设有供多个集料筒13呈竖直状分布的固定槽,收集箱11远离第一电动推杆17的一侧开设有排出口,排出口的一端连接有倾斜板20,收集箱11呈倾斜状分布,且收集箱11和倾斜板20的倾斜度一致。A fixing groove for vertically distributing a plurality of collecting barrels 13 is provided at the top of the placement box 12, a discharge port is provided on the side of the collection box 11 away from the first electric push rod 17, an inclined plate 20 is connected to one end of the discharge port, the collection box 11 is distributed in an inclined shape, and the inclination of the collection box 11 and the inclined plate 20 are consistent.

在本发明的实际操作中,排出的磨削油和废弃物可以分别输入到放置盒12内不同的集料筒13内部,当两个集料筒13完成收集后,通过第一电动推杆17的带动,可以带动放置盒12进行下移,方便放置盒12内部其余的集料筒13可以移动到对液体的弯管36下方,完成下一次的收集任务。In the actual operation of the present invention, the discharged grinding oil and waste can be respectively input into different collecting barrels 13 in the placement box 12. After the two collecting barrels 13 complete the collection, the placement box 12 can be driven downward by the first electric push rod 17, so that the remaining collecting barrels 13 in the placement box 12 can be moved to the bottom of the liquid bend 36 to complete the next collection task.

两个弯管36底端对应的集料筒13之间还隔有一个集料筒13,避免两个弯管36位置过近,导致排出的物料产生混合。There is another collecting barrel 13 between the collecting barrels 13 corresponding to the bottom ends of the two curved pipes 36 to prevent the two curved pipes 36 from being too close to each other, which would cause the discharged materials to mix.

放置盒12的固定槽底端均固定有多个第一磁铁块,多个集料筒13的底端固定有第二磁铁块,多个第一磁铁块分别和多个第二磁铁块位置对应,第一磁铁块的顶端和第二磁铁块的底端进行吸附连接,多个集料筒13的外侧均涂有颜料,颜料分为两种颜色,且两种颜色间隔设置于集料筒13上,在收集工作中,第一磁铁块和第二磁铁块对应,可以增加放置盒12和集料筒13的连接强度。避免收集时,产生移动,导致磨削油或废弃物洒落。The bottom of the fixed groove of the placement box 12 is fixed with a plurality of first magnet blocks, and the bottom of the plurality of collection barrels 13 is fixed with a second magnet block. The plurality of first magnet blocks correspond to the positions of the plurality of second magnet blocks respectively, and the top of the first magnet block and the bottom of the second magnet block are adsorbed and connected. The outer sides of the plurality of collection barrels 13 are coated with pigments, which are divided into two colors, and the two colors are arranged on the collection barrel 13 at intervals. During the collection work, the first magnet block corresponds to the second magnet block, which can increase the connection strength between the placement box 12 and the collection barrel 13. Avoid movement during collection, which may cause the grinding oil or waste to spill.

设置有不同颜色,可以方便人员观察及时对不同的物料进行区分,减少收集的错误性。Different colors are set to facilitate personnel to observe and distinguish different materials in time, reducing collection errors.

当整个放置盒12内部的集料筒13都收集完成后,可以通过使电磁铁18和放置盒12不进行吸附,使放置盒12和第一电动推杆17不再进行连接,放置盒12通过自身重力以及收集箱11自身的倾斜角度,自动进行排出。When all the materials in the collecting barrel 13 in the entire placing box 12 are collected, the placing box 12 and the first electric push rod 17 are no longer connected by stopping the adsorption of the electromagnet 18 and the placing box 12, and the placing box 12 is automatically discharged by its own gravity and the tilt angle of the collecting box 11 itself.

同时,通过第二电动推杆19的带动,可以将其他的放置盒12推动到弯管36的下方,并且通过电磁铁18再次对推动到此处的放置盒12进行吸附连接,完成收集任务。At the same time, driven by the second electric push rod 19, other placement boxes 12 can be pushed to the bottom of the curved pipe 36, and the placement boxes 12 pushed here can be adsorbed and connected again by the electromagnet 18 to complete the collection task.

收集箱11的两侧均固定有延长块14,收集箱11两侧靠近倾斜板20的一侧固定有U型架34,U型架34的U型开口向下,U型架34底端两侧和两个延长块14底部均固定有振动弹簧15,四个振动弹簧15的底部连接有连接架35,收集箱11远离排出口的一侧固定有振动机16,U型架34的底端固定有第三电动推杆37,第三电动推杆37的底端固定连接有挤压板38,挤压板38底部设置有海绵垫,挤压板38的底端贴合于放置盒12的顶端。Extension blocks 14 are fixed on both sides of the collecting box 11, U-shaped frames 34 are fixed on both sides of the collecting box 11 close to the inclined plate 20, the U-shaped opening of the U-shaped frame 34 is downward, vibration springs 15 are fixed on both sides of the bottom end of the U-shaped frame 34 and the bottom of the two extension blocks 14, the bottoms of the four vibration springs 15 are connected to a connecting frame 35, a vibrator 16 is fixed on the side of the collecting box 11 away from the discharge port, a third electric push rod 37 is fixed to the bottom end of the U-shaped frame 34, the bottom end of the third electric push rod 37 is fixedly connected to an extrusion plate 38, a sponge pad is provided at the bottom of the extrusion plate 38, and the bottom end of the extrusion plate 38 is attached to the top of the placement box 12.

在本发明的实际操作中,通过启动振动机16,可以带动收集箱11轻微抖动,方便对收集完的放置盒12进行抖动,方便其进行滑动下降,避免放置盒12产生不动的问题,连接架35的底端固定有固定底板32,过滤罐1外侧的底端固定有多个支撑腿33,多个支撑腿33的底端均固定于固定底板32的顶端,泵体9的底端固定有支撑架31,支撑架31底端固定于固定底板32的顶端。In the actual operation of the present invention, by starting the vibrator 16, the collection box 11 can be driven to shake slightly, which is convenient for shaking the collection box 12 and sliding it down, avoiding the problem of the box 12 being immobile. The bottom end of the connecting frame 35 is fixed with a fixed bottom plate 32, and the bottom end of the outer side of the filter tank 1 is fixed with a plurality of support legs 33, and the bottom ends of the plurality of support legs 33 are all fixed to the top end of the fixed bottom plate 32. The bottom end of the pump body 9 is fixed with a support frame 31, and the bottom end of the support frame 31 is fixed to the top end of the fixed bottom plate 32.

工作原理:在本发明的实际操作中,可以通过进料口2往内胆24内输入需要过滤的磨削油,通过过滤机构可以将磨削油内部多余的水分和碎屑过滤出来,同时利用清理机构将过滤好的磨削油排出,完成收集工作。Working principle: In the actual operation of the present invention, the grinding oil to be filtered can be input into the inner tank 24 through the feed port 2, and the excess water and debris inside the grinding oil can be filtered out through the filtering mechanism. At the same time, the filtered grinding oil is discharged by the cleaning mechanism to complete the collection work.

具体的,过滤机构包括过滤网23,过滤网23设置为漏斗状,且过滤网23具有磁性,过滤罐1和内胆24之间设置有间距,间距内设置有电加热管25,电加热管25螺旋套设于内胆24的外侧,过滤罐1的顶端固定有顶盖21,顶盖21的顶端固定有驱动电机3,驱动电机3的底部连接有转动轴22,转动轴22伸入内胆24内部,且转动轴22底端穿过过滤网23,且转动轴22的外侧固定有扫动板26,扫动板26贴合于过滤网23的内部,吸收管4的一端伸入内胆24内,且吸收管4的伸入端设置于过滤网23的上方。Specifically, the filtering mechanism includes a filter screen 23, which is arranged in a funnel shape and has magnetism. A gap is arranged between the filter tank 1 and the inner tank 24, and an electric heating tube 25 is arranged in the gap. The electric heating tube 25 is spirally sleeved on the outer side of the inner tank 24. A top cover 21 is fixed to the top of the filter tank 1, and a driving motor 3 is fixed to the top of the top cover 21. A rotating shaft 22 is connected to the bottom of the driving motor 3. The rotating shaft 22 extends into the inner tank 24, and the bottom end of the rotating shaft 22 passes through the filter screen 23, and a sweeping plate 26 is fixed to the outer side of the rotating shaft 22, and the sweeping plate 26 is attached to the inside of the filter screen 23. One end of the absorption tube 4 extends into the inner tank 24, and the extending end of the absorption tube 4 is arranged above the filter screen 23.

在本发明的实际操作中,磨削油进入到内胆24内后,会先经过过滤网23,由于过滤网23具有磁性,可以吸附一些含铁较多的金属碎屑,同时过滤网23的网眼可以将磨削油内部的其他不能吸附的金属碎屑以及杂质进行拦截,使磨削油可以顺利排出过滤网23,过滤网23设置为漏斗状,可以更好地进行收集,进一步的,驱动电机3启动,可以带动转动轴22进行选择,转动轴22再带动扫动板26进行转动,对过滤网23的表面进行清理,避免碎屑堆积在同一位置,造成堵塞问题,同时扫动板26的转动,可以加快磨削油过滤速度,提高效率。In the actual operation of the present invention, after the grinding oil enters the inner tank 24, it will first pass through the filter 23. Since the filter 23 is magnetic, it can absorb some metal debris with a high iron content. At the same time, the mesh of the filter 23 can intercept other metal debris and impurities that cannot be absorbed in the grinding oil, so that the grinding oil can be smoothly discharged from the filter 23. The filter 23 is set to a funnel shape, which can be better collected. Further, the drive motor 3 is started, which can drive the rotating shaft 22 to select, and the rotating shaft 22 drives the sweeping plate 26 to rotate, so as to clean the surface of the filter 23 to avoid debris accumulation in the same position and cause blockage problems. At the same time, the rotation of the sweeping plate 26 can speed up the grinding oil filtration speed and improve efficiency.

同时内胆24外侧的电加热管25可以进行加热,对输入的磨削油进行加热,由于磨削油和水的沸点不同,可以通过加热,使磨削油内的水分通过汽化排出,增加磨削油的纯度。At the same time, the electric heating tube 25 outside the inner tank 24 can heat the input grinding oil. Since the boiling points of grinding oil and water are different, the water in the grinding oil can be discharged through vaporization by heating, thereby increasing the purity of the grinding oil.

经过杂质过滤的磨削油,可以通过输出管8进行排出,转动轴22转动的同时,可以带动多个固定杆27进行转动,固定杆27带动对应的长板29以及清理刷30对内胆24的内壁进行清理,避免多余的磨削油粘附在内胆24的内壁上,造成磨削油排出的不完全的问题。The grinding oil that has been filtered of impurities can be discharged through the output pipe 8. When the rotating shaft 22 rotates, it can drive multiple fixed rods 27 to rotate. The fixed rods 27 drive the corresponding long plates 29 and the cleaning brushes 30 to clean the inner wall of the inner tank 24 to prevent excess grinding oil from adhering to the inner wall of the inner tank 24, causing incomplete discharge of the grinding oil.

由于弹性件28具有弹性,可以保持清理刷30可以始终贴合于内胆24的内壁上,同时长板29的持续转动,也可以使过滤好的磨削油产生转动,配合电加热管25的产生的热量,加快磨削油内部水分的蒸发。Since the elastic member 28 is elastic, the cleaning brush 30 can be kept in contact with the inner wall of the inner tank 24 at all times. At the same time, the continuous rotation of the long plate 29 can also cause the filtered grinding oil to rotate, and the heat generated by the electric heating tube 25 can accelerate the evaporation of water inside the grinding oil.

在本发明的实际操作中,当磨削油中的水汽向上排出时,水汽会通过过滤网23,产生的上浮力可以将过滤网23上细小的金属碎屑吹动起来,同时抽气机5产生的吸力可以将上升的水汽和金属碎屑进行抽吸出来,同时扫动板26的扫动,可以将过滤的金属碎屑集中靠近吸收管4,方便进行收集。In the actual operation of the present invention, when the water vapor in the grinding oil is discharged upward, the water vapor will pass through the filter 23, and the buoyancy generated can blow up the fine metal debris on the filter 23. At the same time, the suction force generated by the vacuum pump 5 can suck out the rising water vapor and metal debris. At the same time, the sweeping of the sweeping plate 26 can concentrate the filtered metal debris close to the absorption pipe 4 for easy collection.

需要说明的是,即便蒸汽的上浮力带动不了一些较大的碎屑上升,通过扫动板26的扫动,也可以将碎屑带动到吸收管4附近,产生的吸力也可以吸收金属碎屑,同时加热会产生压力,通过抽气机5的吸收,也可以将内胆24的压力进行排出,避免气压过大的问题。It should be noted that even if the buoyancy of the steam cannot drive some larger debris to rise, the sweeping of the sweeping plate 26 can also drive the debris to the vicinity of the absorption tube 4. The suction force generated can also absorb the metal debris. At the same time, heating will generate pressure, and the pressure of the inner tank 24 can be discharged through the absorption of the vacuum pump 5 to avoid the problem of excessive air pressure.

在本发明的实际操作中,排出的磨削油和废弃物可以分别输入到放置盒12内不同的集料筒13内部,当两个集料筒13完成收集后,通过第一电动推杆17的带动,可以带动放置盒12进行下移,方便放置盒12内部其余的集料筒13可以移动到对液体的弯管36下方,完成下一次的收集任务。In the actual operation of the present invention, the discharged grinding oil and waste can be respectively input into different collecting barrels 13 in the placement box 12. After the two collecting barrels 13 complete the collection, the placement box 12 can be driven downward by the first electric push rod 17, so that the remaining collecting barrels 13 in the placement box 12 can be moved to the bottom of the liquid bend 36 to complete the next collection task.

两个弯管36底端对应的集料筒13之间还隔有一个集料筒13,避免两个弯管36位置过近,导致排出的物料产生混合。There is another collecting barrel 13 between the collecting barrels 13 corresponding to the bottom ends of the two curved pipes 36 to prevent the two curved pipes 36 from being too close to each other, which would cause the discharged materials to mix.

放置盒12的固定槽底端均固定有多个第一磁铁块,多个集料筒13的底端固定有第二磁铁块,多个第一磁铁块分别和多个第二磁铁块位置对应,第一磁铁块的顶端和第二磁铁块的底端进行吸附连接,多个集料筒13的外侧均涂有颜料,颜料分为两种颜色,且两种颜色间隔设置于集料筒13上,在收集工作中,第一磁铁块和第二磁铁块对应,可以增加放置盒12和集料筒13的连接强度。避免收集时,产生移动,导致磨削油或废弃物洒落。The bottom of the fixed groove of the placement box 12 is fixed with a plurality of first magnet blocks, and the bottom of the plurality of collection barrels 13 is fixed with a second magnet block. The plurality of first magnet blocks correspond to the positions of the plurality of second magnet blocks respectively, and the top of the first magnet block and the bottom of the second magnet block are adsorbed and connected. The outer sides of the plurality of collection barrels 13 are coated with pigments, which are divided into two colors, and the two colors are arranged on the collection barrel 13 at intervals. During the collection work, the first magnet block corresponds to the second magnet block, which can increase the connection strength between the placement box 12 and the collection barrel 13. Avoid movement during collection, which may cause the grinding oil or waste to spill.

设置有不同颜色,可以方便人员观察及时对不同的物料进行区分,减少收集的错误性。Different colors are set to facilitate personnel to observe and distinguish different materials in time, reducing collection errors.

当整个放置盒12内部的集料筒13都收集完成后,可以通过使电磁铁18和放置盒12不进行吸附,使放置盒12和第一电动推杆17不再进行连接,放置盒12通过自身重力以及收集箱11自身的倾斜角度,自动进行排出,同时,通过第二电动推杆19的带动,可以将其他的放置盒12推动到弯管36的下方,并且通过电磁铁18再次对推动到此处的放置盒12进行吸附连接,完成收集任务,在本发明的实际操作中,通过启动振动机16,可以带动收集箱11轻微抖动,方便对收集完的放置盒12进行抖动,方便其进行滑动下降,避免放置盒12产生不动的问题。When all the collecting barrels 13 inside the entire placement box 12 are collected, the placement box 12 and the first electric push rod 17 can be no longer connected by stopping the adsorption of the electromagnet 18 and the placement box 12. The placement box 12 is automatically discharged by its own gravity and the inclination angle of the collection box 11 itself. At the same time, the other placement boxes 12 can be pushed to the bottom of the curved pipe 36 by the drive of the second electric push rod 19, and the placement box 12 pushed here can be adsorbed and connected again by the electromagnet 18 to complete the collection task. In the actual operation of the present invention, by starting the vibrator 16, the collection box 11 can be driven to shake slightly, which is convenient for shaking the collected placement box 12, facilitating its sliding and descending, and avoiding the problem of the placement box 12 being immobile.

Claims (7)

1.一种新能源汽车齿轮加工吸附型磨削油过滤装置,包括过滤罐(1)和收集箱(11),其特征在于:所述过滤罐(1)的内部设置有内胆(24),所述内胆(24)内部分别设置有过滤机构和清理机构,所述过滤机构设置于清理机构的上方,所述过滤罐(1)的外侧和底端分别设置有吸收管(4)和输出管(8),所述吸收管(4)和输出管(8)的一端分别连接有抽气机(5)和泵体(9),所述吸收管(4)和过滤机构位置对应,且收集箱(11)的内部设置有多个平行分布的放置盒(12),多个放置盒(12)的内部放置有多个集料筒(13),所述抽气机(5)和泵体(9)的输出端分别伸入对应的集料筒(13)内部,所述过滤机构包括过滤网(23),所述过滤网(23)设置为漏斗状,且过滤网(23)具有磁性,所述过滤罐(1)和内胆(24)之间设置有间距,间距内设置有电加热管(25),所述电加热管(25)螺旋套设于内胆(24)的外侧;1. A new energy vehicle gear processing adsorption type grinding oil filtering device, comprising a filter tank (1) and a collection box (11), characterized in that: an inner tank (24) is arranged inside the filter tank (1), a filtering mechanism and a cleaning mechanism are arranged inside the inner tank (24), the filtering mechanism is arranged above the cleaning mechanism, an absorption pipe (4) and an output pipe (8) are arranged on the outer side and the bottom end of the filter tank (1), one end of the absorption pipe (4) and the output pipe (8) are connected to an air pump (5) and a pump body (9), respectively, the absorption pipe (4) and the filtering mechanism are located in a corresponding position, A plurality of placement boxes (12) distributed in parallel are arranged inside the collection box (11), a plurality of collection barrels (13) are arranged inside the plurality of placement boxes (12), the output ends of the vacuum pump (5) and the pump body (9) respectively extend into the corresponding collection barrels (13), the filtering mechanism comprises a filter screen (23), the filter screen (23) is arranged in a funnel shape, and the filter screen (23) has magnetism, a spacing is arranged between the filter tank (1) and the inner tank (24), an electric heating tube (25) is arranged in the spacing, and the electric heating tube (25) is spirally sleeved on the outer side of the inner tank (24); 所述收集箱(11)内部的一侧固定有第一电动推杆(17),所述第一电动推杆(17)的一端固定有电磁铁(18),所述电磁铁(18)和一侧和放置盒(12)的一端进行吸附连接,所述放置盒(12)内部的多个集料筒(13)沿着放置盒(12)的长度方向进行分布,且集料筒(13)的数目设置为双数,所述收集箱(11)远离过滤罐(1)的一侧固定有第二电动推杆(19),所述第二电动推杆(19)的一端伸入收集箱(11)内部,且伸入端固定有推板,所述推板的一侧贴合于对应的放置盒(12)一侧;A first electric push rod (17) is fixed to one side of the collection box (11), an electromagnet (18) is fixed to one end of the first electric push rod (17), and one side of the electromagnet (18) is adsorbed and connected to one end of the placement box (12). A plurality of collecting barrels (13) inside the placement box (12) are distributed along the length direction of the placement box (12), and the number of collecting barrels (13) is set to an even number. A second electric push rod (19) is fixed to one side of the collection box (11) away from the filter tank (1), one end of the second electric push rod (19) extends into the collection box (11), and a push plate is fixed to the extending end, and one side of the push plate is in contact with the corresponding side of the placement box (12); 所述放置盒(12)的顶端开设有供多个集料筒(13)成竖直状分布的固定槽,所述收集箱(11)远离第一电动推杆(17)的一侧开设有排出口,所述排出口的一端连接有倾斜板(20),所述收集箱(11)呈倾斜状分布,且收集箱(11)和倾斜板(20)的倾斜度一致;The top of the placement box (12) is provided with a fixing groove for a plurality of collecting barrels (13) to be distributed vertically, the side of the collection box (11) away from the first electric push rod (17) is provided with a discharge port, one end of the discharge port is connected to an inclined plate (20), the collection box (11) is distributed in an inclined shape, and the inclination of the collection box (11) and the inclined plate (20) are consistent; 所述过滤罐(1)外侧的顶端连接有进料口(2),所述进料口(2)和内胆(24)的内部连通,所述抽气机(5)和泵体(9)的输出端分别连接有第一连接管(6)和第二连接管(10),所述第一连接管(6)和第二连接管(10)分别伸入其中一个放置盒(12)内部对应的集料筒(13)内,所述第一连接管(6)和第二连接管(10)的一端均连通有弯管(36),所述第一连接管(6)和第二连接管(10)连接的弯管(36)均高于对应的集料筒(13),且两个弯管(36)均具有弹性,所述第一连接管(6)的内部设置有冷凝机构。The top end of the outer side of the filter tank (1) is connected to a feed port (2), and the feed port (2) is connected to the interior of the inner tank (24). The output ends of the vacuum pump (5) and the pump body (9) are respectively connected to a first connecting pipe (6) and a second connecting pipe (10). The first connecting pipe (6) and the second connecting pipe (10) are respectively extended into a corresponding collecting barrel (13) inside one of the placement boxes (12). One end of the first connecting pipe (6) and the second connecting pipe (10) are both connected to a bent pipe (36). The bent pipes (36) connected to the first connecting pipe (6) and the second connecting pipe (10) are both higher than the corresponding collecting barrel (13), and the two bent pipes (36) are both elastic. A condensation mechanism is provided inside the first connecting pipe (6). 2.根据权利要求1所述的一种新能源汽车齿轮加工吸附型磨削油过滤装置,其特征在于:所述过滤罐(1)的顶端固定有顶盖(21),所述顶盖(21)的顶端固定有驱动电机(3),所述驱动电机(3)的底部连接有转动轴(22),所述转动轴(22)伸入内胆(24)内部,且转动轴(22)底端穿过过滤网(23),且转动轴(22)的外侧固定有扫动板(26),所述扫动板(26)贴合于过滤网(23)的内部,所述吸收管(4)的一端伸入内胆(24)内,且吸收管(4)的伸入端设置于过滤网(23)的上方。2. A new energy vehicle gear processing adsorption type grinding oil filtering device according to claim 1, characterized in that: a top cover (21) is fixed to the top of the filter tank (1), a driving motor (3) is fixed to the top of the top cover (21), a rotating shaft (22) is connected to the bottom of the driving motor (3), the rotating shaft (22) extends into the interior of the inner tank (24), and the bottom end of the rotating shaft (22) passes through the filter screen (23), and a sweeping plate (26) is fixed to the outside of the rotating shaft (22), the sweeping plate (26) is attached to the interior of the filter screen (23), one end of the absorption tube (4) extends into the inner tank (24), and the extending end of the absorption tube (4) is arranged above the filter screen (23). 3.根据权利要求2所述的一种新能源汽车齿轮加工吸附型磨削油过滤装置,其特征在于:所述清理机构包括固定杆(27),多个固定杆(27)固定于转动轴(22)的外侧,两两垂直对应的固定杆(27)连接有弹性件(28),两两垂直对应的弹性件(28)端部固定连接有长板(29),所述长板(29)远离弹性件(28)的一侧固定有清理刷(30),所述清理刷(30)的一端贴合于内胆(24)的内壁上,所述弹性件(28)包括伸缩杆和弹簧,所述弹簧套设于伸缩杆的外侧,多个固定杆(27)和清理刷(30)均设置于过滤网(23)的下方,所述清理刷(30)沿着长板(29)的长度方向进行分布。3. A new energy vehicle gear processing adsorption type grinding oil filtering device according to claim 2, characterized in that: the cleaning mechanism comprises a fixed rod (27), a plurality of fixed rods (27) are fixed to the outside of the rotating shaft (22), two fixed rods (27) corresponding vertically are connected to elastic members (28), two ends of the elastic members (28) corresponding vertically are fixedly connected to a long plate (29), a cleaning brush (30) is fixed to the side of the long plate (29) away from the elastic member (28), one end of the cleaning brush (30) is attached to the inner wall of the liner (24), the elastic member (28) comprises a telescopic rod and a spring, the spring is sleeved on the outside of the telescopic rod, the plurality of fixed rods (27) and the cleaning brush (30) are all arranged below the filter screen (23), and the cleaning brush (30) is distributed along the length direction of the long plate (29). 4.根据权利要求3所述的一种新能源汽车齿轮加工吸附型磨削油过滤装置,其特征在于:所述收集箱(11)的两侧均固定有延长块(14),所述收集箱(11)两侧靠近倾斜板(20)的一侧固定有U型架(34),所述U型架(34)的U型开口向下,所述U型架(34)底端两侧和两个延长块(14)底部均固定有振动弹簧(15),四个振动弹簧(15)的底部连接有连接架(35),所述收集箱(11)远离排出口的一侧固定有振动机(16),所述U型架(34)的底端固定有第三电动推杆(37),所述第三电动推杆(37)的底端固定连接有挤压板(38),所述挤压板(38)底部设置有海绵垫,所述挤压板(38)的底端贴合于放置盒(12)的顶端。4. A new energy vehicle gear processing adsorption type grinding oil filtering device according to claim 3, characterized in that: extension blocks (14) are fixed on both sides of the collecting box (11), U-shaped frames (34) are fixed on both sides of the collecting box (11) close to the inclined plate (20), the U-shaped opening of the U-shaped frame (34) is downward, vibration springs (15) are fixed on both sides of the bottom end of the U-shaped frame (34) and the bottom of the two extension blocks (14), the bottom of the four vibration springs (15) are connected to a connecting frame (35), a vibrator (16) is fixed on the side of the collecting box (11) away from the discharge port, a third electric push rod (37) is fixed on the bottom end of the U-shaped frame (34), the bottom end of the third electric push rod (37) is fixedly connected to an extrusion plate (38), a sponge pad is provided at the bottom of the extrusion plate (38), and the bottom end of the extrusion plate (38) is attached to the top of the placement box (12). 5.根据权利要求4所述的一种新能源汽车齿轮加工吸附型磨削油过滤装置,其特征在于:所述连接架(35)的底端固定有固定底板(32),所述过滤罐(1)外侧的底端固定有多个支撑腿(33),多个支撑腿(33)的底端均固定于固定底板(32)的顶端,所述泵体(9)的底端固定有支撑架(31),所述支撑架(31)底端固定于固定底板(32)的顶端。5. The new energy vehicle gear processing adsorption type grinding oil filtering device according to claim 4 is characterized in that: a fixed bottom plate (32) is fixed to the bottom end of the connecting frame (35), a plurality of supporting legs (33) are fixed to the bottom end of the outer side of the filter tank (1), and the bottom ends of the plurality of supporting legs (33) are all fixed to the top end of the fixed bottom plate (32), and a supporting frame (31) is fixed to the bottom end of the pump body (9), and the bottom end of the supporting frame (31) is fixed to the top end of the fixed bottom plate (32). 6.根据权利要求5所述的一种新能源汽车齿轮加工吸附型磨削油过滤装置,其特征在于:所述放置盒(12)的固定槽底端均固定有多个第一磁铁块,多个集料筒(13)的底端固定有第二磁铁块,多个第一磁铁块分别和多个第二磁铁块位置对应,所述第一磁铁块的顶端和第二磁铁块的底端进行吸附连接,多个集料筒(13)的外侧均涂有颜料,颜料分为两种颜色,且两种颜色间隔设置于集料筒(13)上。6. According to claim 5, an adsorption-type grinding oil filtering device for new energy vehicle gear processing is characterized in that: a plurality of first magnet blocks are fixed to the bottom end of the fixed groove of the placement box (12), and a second magnet block is fixed to the bottom end of the plurality of collecting barrels (13), and the plurality of first magnet blocks correspond to the positions of the plurality of second magnet blocks respectively, and the top end of the first magnet block and the bottom end of the second magnet block are adsorbed and connected, and the outer sides of the plurality of collecting barrels (13) are coated with paint, the paint is divided into two colors, and the two colors are arranged on the collecting barrels (13) at intervals. 7.根据权利要求1所述的一种新能源汽车齿轮加工吸附型磨削油过滤装置,其特征在于:所述输出管(8)和泵体(9)之间设置有控制阀(7),所述控制阀(7)用于控制油量的排出,所述控制阀(7)使用电磁阀,多个放置盒(12)沿着收集箱(11)的宽度方向平行分布。7. The adsorption type grinding oil filtering device for gear processing of new energy vehicles according to claim 1 is characterized in that: a control valve (7) is arranged between the output pipe (8) and the pump body (9), the control valve (7) is used to control the discharge of the oil amount, the control valve (7) uses a solenoid valve, and a plurality of placement boxes (12) are distributed in parallel along the width direction of the collection box (11).
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