CN118417893A - Phosphor copper ball production line - Google Patents
Phosphor copper ball production line Download PDFInfo
- Publication number
- CN118417893A CN118417893A CN202410878308.XA CN202410878308A CN118417893A CN 118417893 A CN118417893 A CN 118417893A CN 202410878308 A CN202410878308 A CN 202410878308A CN 118417893 A CN118417893 A CN 118417893A
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- Prior art keywords
- phosphor copper
- ball
- frame
- production line
- pier
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- RIRXDDRGHVUXNJ-UHFFFAOYSA-N [Cu].[P] Chemical compound [Cu].[P] RIRXDDRGHVUXNJ-UHFFFAOYSA-N 0.000 title claims abstract description 99
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000004140 cleaning Methods 0.000 claims abstract description 49
- 238000001035 drying Methods 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000000227 grinding Methods 0.000 claims abstract description 35
- 238000007789 sealing Methods 0.000 claims abstract description 30
- 238000005303 weighing Methods 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 238000012856 packing Methods 0.000 claims description 40
- 238000004806 packaging method and process Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000005498 polishing Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims 2
- 229910000906 Bronze Inorganic materials 0.000 claims 1
- 238000010009 beating Methods 0.000 claims 1
- 239000010974 bronze Substances 0.000 claims 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims 1
- 229910052698 phosphorus Inorganic materials 0.000 claims 1
- 239000011574 phosphorus Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 description 14
- 238000009434 installation Methods 0.000 description 13
- 238000005096 rolling process Methods 0.000 description 9
- 210000000078 claw Anatomy 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a phosphor copper ball production line, which comprises a pier ball production line, a material collecting mechanism, a grinding mechanism, a cleaning mechanism, a drying mechanism, a weighing mechanism, a box sealing and coding mechanism and a stacking mechanism, wherein the pier ball production line comprises a pier ball collecting conveyor belt and a plurality of pier ball units, each pier ball unit comprises a material discharging disc, a straightening machine and a pier ball machine, phosphor copper materials are wound on the material discharging disc, the phosphor copper materials on the material discharging disc enter the pier ball machine to carry out pier balls after being straightened by the straightening machine, a first material collecting groove body is arranged at a material outlet of the pier ball machine, phosphor copper balls on the pier ball machine fall onto a first lifting conveyor through the first material collecting groove body, and the phosphor copper balls falling onto the first lifting conveyor are lifted onto the pier ball collecting conveyor belt by the first lifting conveyor belt.
Description
Technical Field
The invention relates to the technical field of mechanical production, in particular to a phosphor copper ball production line.
Background
Chinese patent publication No. CN204584728U discloses a phosphor copper ball production line, including a ball rolling line, a polishing and grinding line connected to the ball rolling line, a cleaning line connected to the polishing and grinding line, and a packaging line connected to the cleaning line; the ball rolling production line comprises a discharging disc for placing the coiled phosphor copper round bar material, a straightening machine matched with the discharging disc and used for straightening the coiled phosphor copper round bar material into a copper bar, a cutting machine matched with the straightening machine and used for cutting the copper bar, a traction machine matched with the cutting machine and used for traction of the copper bar, a bidirectional feeder matched with the traction machine and a ball rolling machine matched with the feeder.
But when in use, the ball rolling machine is fed by the two ball rolling machines through the arranged complex-structure bidirectional feeder, and then the balls produced by the two ball rolling machines are sent to a polishing and grinding production line through the lifter, so that the ball rolling production line can only use the two ball rolling machines for ball upsetting at the same time, and the production efficiency is required to be improved.
Therefore, a phosphor copper ball production line is provided.
Disclosure of Invention
It is an object of the present invention to provide a phosphor copper ball production line that solves or at least alleviates one or more of the above-mentioned problems and other problems of the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: phosphor copper ball production line includes:
The pier ball production line is used for pier balls of the phosphorus copper material rods;
the collecting mechanism is used for collecting the phosphor copper balls produced by the pier ball production line in a concentrated manner;
The grinding mechanism is used for grinding and polishing the phosphor copper balls, and the collecting mechanism can quantitatively send the phosphor copper balls in the collecting mechanism into the grinding mechanism;
The cleaning mechanism is used for cleaning the phosphor copper balls polished by the grinding mechanism;
the drying mechanism is used for drying the phosphor copper balls washed by the washing mechanism;
the weighing mechanism is used for collecting the phosphor copper balls dried by the drying mechanism in a concentrated manner and carrying out batch boxing weighing;
The box sealing and coding mechanism is used for sealing and coding the packaging box filled with the phosphor copper balls;
the stacking mechanism is used for stacking the packaging boxes with the sealed boxes.
In the phosphor copper ball production line according to the invention, optionally, the pier ball production line comprises a pier ball collecting conveyor belt and a plurality of pier ball units, the pier ball units comprise a discharging disc, a straightening machine and a pier ball machine, phosphor copper materials are wound on the discharging disc, the phosphor copper materials on the discharging disc enter the pier ball machine for pier balls after being straightened by the straightening machine, a first collecting tank body is arranged at a discharge hole of the pier ball machine, the phosphor copper balls which are pier-finished by the pier ball machine fall onto a first lifting conveyor through the first collecting tank body, the phosphor copper balls which fall onto the first lifting conveyor are lifted onto the pier ball collecting conveyor belt by the first lifting conveyor, and the pier ball collecting conveyor belt is communicated with a feed hole of the collecting mechanism.
In the phosphor copper ball production line according to the invention, optionally, the material collecting mechanism comprises a second lifting conveyor, a material collecting barrel and a diversion trench body, wherein a feed inlet of the second lifting conveyor is connected with a discharge outlet of the pier ball collecting conveyor belt, the discharge outlet of the second lifting conveyor is fixedly arranged at the top of the material collecting barrel, the top of the material collecting barrel is fixedly provided with the material collecting barrel, phosphor copper balls lifted by the second lifting conveyor enter the material collecting barrel through the material collecting barrel, both sides of the lower end of the material collecting barrel are respectively provided with a diversion opening, and the diversion openings are connected with a feed inlet of the grinding mechanism through the diversion trench body.
In the phosphor copper ball production line according to the invention, optionally, the opening and closing mechanism comprises an air cylinder and a door plate, the outer wall of the collecting barrel is fixedly connected with a mounting plate, the air cylinder is fixedly mounted on the mounting plate, the upper end of the door plate is fixedly connected with the bottom of a piston rod of the air cylinder, and the opening and closing operation of the shunt opening can be controlled by controlling the piston rod of the air cylinder to stretch and retract so as to drive the door plate to lift.
In the phosphor copper ball production line according to the present invention, optionally, the grinding mechanism includes a grinding machine and a third lifting conveyor, the grinding machine is provided with two grinding machines, each grinding machine corresponds to one of the diversion trench bodies, a discharge port of the grinding machine is provided with a second material collecting trench body, the discharge port of the second material collecting trench body is connected with a feed inlet of the third lifting conveyor through a grid network, a spray pipe for performing preliminary sand removal on phosphor copper balls is fixedly connected with the grid network, the spray pipe is connected with a water source through a water pump, and a discharge port of the third lifting conveyor is connected with a feed inlet of the cleaning mechanism.
In the phosphor copper ball production line according to the invention, optionally, the cleaning mechanism comprises a cleaning frame, a cleaning conveyor belt is arranged on the cleaning frame, a high-pressure cleaning bin for cleaning phosphor copper balls is arranged at the top of the cleaning frame, and a blowing fan for blowing water stains to the cleaned phosphor copper balls is arranged at the outlet of the high-pressure cleaning bin on the cleaning frame.
In the phosphor copper ball production line according to the invention, optionally, the drying mechanism comprises a drying frame, the drying frame is arranged at one end of the cleaning frame, a drying conveyor belt is arranged on the drying frame, a discharge port of the cleaning conveyor belt is connected with a feed port of the drying conveyor belt, a drying bin for drying the cleaned phosphor copper balls is arranged on the drying frame, and a cooling fan for cooling the dried phosphor copper balls is arranged on the drying frame close to the discharge port of the drying bin.
In the phosphor copper ball production line according to the invention, optionally, the weighing mechanism comprises a fourth lifting conveyor, a collecting hopper, a first installation frame and a second installation frame, wherein the feed inlet of the fourth lifting conveyor is connected with the feed outlet of the drying conveyor, the feed outlet of the fourth lifting conveyor is connected with the feed inlet of the collecting hopper, a lower hopper is communicated with the lower end of one side of the collecting hopper, a rotatable hopper cover is arranged at the outlet of the lower hopper, the outlet of the lower hopper can be opened by rotating the hopper cover, a motor is fixedly arranged on the outer wall of the lower hopper, a rotating shaft of the motor is fixedly connected with the upper end of the hopper cover, the first installation frame and the second installation frame are respectively arranged below the collecting hopper, lifting electric push rods are fixedly arranged at the bottoms of the first installation frame and the second installation frame, weighing plates are fixedly arranged at the tops of piston rods of the lifting electric push rods, the weighing plates can lift the packing boxes to the outlet of the lower hopper, the first guide rods are fixedly connected with the first guide rods, the second guide rods are fixedly arranged at the bottoms of the first installation frame and the second installation frame, the guide rods are fixedly connected with the first installation frame and the second installation frame, the guide rods are fixedly arranged at the tops of the guide rods and fixedly arranged at the top of the guide rods, the utility model discloses a packing box, including first mounting bracket, second mounting bracket, first pushing electric putter can be with weigh on the weighing tray well be equipped with phosphor copper ball the packing box propelling movement to on the loading board, install first packing conveyer belt on the second mounting bracket, install on the first mounting bracket be used for with on the loading board the packing box propelling movement extremely the second pushing electric putter on the first packing conveyer belt, the export of first packing conveyer belt with the import of sealing coding mechanism is connected.
In the phosphor copper ball production line according to the invention, optionally, the box sealing and coding mechanism encapsulates a box frame and a support frame, the support frame is arranged at one end of the box sealing frame, a conveying belt is arranged on the box sealing frame, a box sealing machine is fixedly arranged at the top of the box sealing frame, a code spraying machine is arranged at one end of the box sealing frame far away from the first packing conveyor belt, a tape printing machine is arranged at one end of the support frame far away from the box sealing frame, and a tape printing pushing device for pushing the packing boxes with sprayed codes onto the tape printing machine is arranged on the support frame.
In the phosphor copper ball production line according to the invention, optionally, the pile up neatly mechanism includes the manipulator and installs the clamping unit of manipulator output, the clamping unit includes assembly plate and two splint, assembly plate fixed mounting is in the output of manipulator, the bottom fixedly connected with slide rail of assembly plate, two the top of splint is all fixedly mounted has the slider, the slider slides and sets up on the slide rail, the bottom fixed mounting of assembly plate has two centre gripping electric putter, every centre gripping electric putter corresponds one splint, the piston rod tip of centre gripping electric putter with one side upper end fixed connection of splint, one side top fixedly connected with connecting plate and last articulated seat of splint, articulated on the connecting plate has L shape spacing claw, the lower extreme of L shape spacing claw can be rotated to the bottom of splint, one side lower extreme fixedly connected with lower hinge seat of L shape spacing claw, the last rotation of lower hinge seat is connected with down the revolute block, the last fixedly connected with upper revolute block of upper hinge seat, the piston rod tip of centre gripping electric putter with one side upper end fixed connection of splint, the bottom of electric putter is connected with the piston rod, the extrusion fixed connection has the piston rod of both sides.
Compared with the prior art, the invention has the beneficial effects that:
According to the invention, through the pier ball production line consisting of the pier ball units, the first lifting conveyors and the pier ball collecting conveyor belt, the number of the pier ball units can be freely expanded according to production requirements, so that the pier ball efficiency is effectively improved;
Can stabilize the centre gripping to the packing box through the pile up neatly mechanism that sets up, avoid appearing dropping the phenomenon.
Drawings
FIG. 1 is a schematic diagram of a phosphor-copper ball production line according to the present invention;
FIG. 2 is a schematic structural view of a partial schematic diagram of a pier ball production line of the phosphor copper ball production line of the present invention;
FIG. 3 is a schematic structural view of a collecting mechanism and a grinding mechanism of the phosphor copper ball production line of the present invention;
FIG. 4 is an enlarged schematic view of the portion A in FIG. 3;
FIG. 5 is a schematic view of a partial structure of the phosphor copper ball production line of the present invention;
FIG. 6 is a schematic view of the weighing mechanism in the phosphor-copper ball production line of the present invention;
FIG. 7 is a schematic view of a weighing mechanism in the phosphor copper ball production line according to the present invention;
FIG. 8 is a schematic structural diagram of a box sealing coding mechanism in the phosphor copper ball production line of the invention;
FIG. 9 is a schematic structural view of a palletizing mechanism in the phosphor-copper ball production line of the present invention;
FIG. 10 is a schematic view of a partial structure of a palletizing mechanism in the phosphor-copper ball production line of the present invention;
FIG. 11 is a second schematic view of the partial structure of the palletizing mechanism in the phosphor copper ball production line of the present invention.
In the figure: 1. a pier ball production line; 101. a discharging disc; 102. pier ball collecting conveyor belt; 103. a straightener; 104. a ball pier; 105. a first collecting tank body; 106. a first lifting conveyor;
2. A material collection grinding mechanism; 201. a second lifting conveyor; 202. a collecting barrel; 2021. a shunt port; 2022. a cylinder; 2023. a mounting plate; 2024. a door panel; 203. a guide chute body; 204. a diversion trench body;
3. a grinding mechanism; 301. a grinder; 302. a second collecting tank body; 303. a grid mesh; 304. a shower pipe; 305. a third lifting conveyor;
4. a cleaning mechanism; 401. a cleaning frame; 402. a high-pressure cleaning bin; 403. cleaning the conveyor belt; 404. purging the fan;
5. a drying mechanism; 501. drying the frame; 502. drying the conveyor belt; 503. a drying bin; 504. a cooling fan;
6. A weighing mechanism; 601. a fourth lifting conveyor; 602. a collection bucket; 603. discharging a hopper; 6031. a bucket cover; 604. a packaging box; 605. weighing disc; 606. the first pushing electric push rod; 607. lifting the electric push rod; 608. a first guide bar; 609. a carrying plate; 610. a vertical plate; 611. feeding an electric push rod; 612. a second guide bar; 613. a first bagging conveyor belt; 614. a first mounting frame; 615. a second mounting frame;
7. sealing the case and coding the organization; 701. a box sealing machine; 7011. a box sealing frame; 702. a code spraying machine; 703. tape-punching pushing device; 704. a tape-bonding machine;
8. A stacking mechanism; 801. a manipulator; 802. a clamping unit; 8021. an assembly plate; 8022. a slide rail; 8023. a slide block; 8024. a clamping plate; 8025. l-shaped limit claws; 80251. a lower hinge seat; 80252. a lower rotating block; 80253. limiting the electric push rod; 80254. an upper rotating block; 80255. an upper hinging seat; 80256. a connecting plate; 8026. clamping the electric push rod; 8027. extruding the electric push rod; 80271. and (5) briquetting.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1 to 11, the present embodiment provides the following schemes:
phosphor copper ball production line includes
The heading production line 1 is used for heading the phosphorous copper material rod;
The collecting mechanism 2 is used for collecting the phosphor copper balls produced by the pier ball production line 1 in a concentrated manner;
The grinding mechanism 3 is used for grinding and polishing the phosphor copper balls, and the collecting mechanism 2 can quantitatively send the phosphor copper balls in the collecting mechanism 2 into the grinding mechanism 3;
the cleaning mechanism 4 is used for cleaning the phosphor copper balls polished by the grinding mechanism 3;
The drying mechanism 5 is used for drying the phosphor copper balls washed by the washing mechanism 4;
The weighing mechanism 6 is used for collecting the phosphor-copper balls dried by the drying mechanism 5 in a concentrated manner and carrying out batch boxing weighing;
the box sealing and coding mechanism 7 is used for sealing and coding the packaging box 604 filled with the phosphor copper balls;
the stacking mechanism 8, the stacking mechanism 8 is used for stacking the packaged packaging boxes 604.
In this embodiment, the pier ball production line 1 includes a pier ball collecting conveyor 102 and a plurality of pier ball units, the pier ball units include a discharging tray 101, a straightener 103 and a pier ball machine 104, the discharging tray 101 is wound with a phosphor copper material, the phosphor copper material on the discharging tray 101 is straightened by the straightener 103 and enters the pier ball machine 104 to perform pier ball, a first collecting tank 105 is arranged at a discharge hole of the pier ball machine 104, the phosphor copper balls on the pier ball machine 104 fall onto a first lifting conveyor 106 through the first collecting tank 105, the phosphor copper balls falling onto the first lifting conveyor 106 are lifted onto the pier ball collecting conveyor 102 by the first lifting conveyor 106, and the pier ball collecting conveyor 102 is communicated with a feed inlet of the collecting mechanism 2, wherein each first lifting conveyor 106 can be provided with two pier ball units, and the use number of the first lifting conveyors 106 is reduced.
It should be noted that, the ball upsetting unit in this embodiment adopts a high-speed hydraulic ball upsetting machine disclosed by the publication number CN207308854U, and the structure and working principle thereof are known and will not be described herein.
By adopting the technical scheme, the number of pier ball units can be freely expanded according to production requirements, and further the pier ball efficiency can be greatly improved.
Specifically, in this embodiment, the aggregate mechanism 2 includes a second lifting conveyor 201, an aggregate barrel 202 and a diversion trench 204, a feed inlet of the second lifting conveyor 201 is connected with a discharge outlet of the pier ball collecting conveyor 102, the discharge outlet of the second lifting conveyor 201 is fixedly connected with a piston rod bottom of the cylinder 2022, the top of the aggregate barrel 202 is fixedly provided with the diversion trench 203, phosphor copper balls lifted by the second lifting conveyor 201 enter the aggregate barrel 202 through the diversion trench 203, two sides of the lower end of the aggregate barrel 202 are provided with diversion openings 2021, the diversion openings 2021 are provided with opening and closing mechanisms, the opening and closing mechanisms include a cylinder 2022 and a door plate 2024, the outer wall of the aggregate barrel 202 is fixedly connected with a mounting plate 2023, the cylinder 2022 is fixedly mounted on the mounting plate 2023, the upper end of the door plate is fixedly connected with the piston rod bottom of the cylinder 2022, the piston rod of the cylinder 2022 is controlled to stretch, and then the door plate 2024 is driven to lift, and opening and closing operations of the diversion openings 2021 can be controlled.
Grinding mechanism 3 includes grinds 301 and third promotion conveyer 305, grind the machine 301 and be provided with two, every grinds the machine 301 and corresponds a guiding gutter body 204, grind the discharge gate department of machine 301 and be provided with second collection silo 302, the discharge gate department of second collection silo 302 is connected with the feed inlet of third promotion conveyer 305 through grid net 303, fixedly connected with is used for carrying out preliminary degritting to the phosphor copper ball on the grid net 303, can filter the grinding sand that flows out through the grid net 303 that sets up, in some embodiments, can set up the sand collection fill in the bottom of grid net 303, the bottom of sand collection fill is linked together with the top of grinding machine 301 through the circulating pump, and then can realize the cyclic utilization to grinding, further, can set up the filter screen in sand collection fill, and set up vibrating motor on the filter screen, and then can carry to grind in grinding sand collection fill after filtering again, the water source is connected with through the water pump 304, the discharge gate of third promotion conveyer is connected with the feed inlet of wiper mechanism 4.
The cleaning mechanism 4 comprises a cleaning frame 401, a cleaning conveyor belt 403 is arranged on the cleaning frame 401, a high-pressure cleaning bin 402 for cleaning the phosphor copper balls is arranged at the top of the cleaning frame 401, and a blowing fan 404 for blowing water stains of the cleaned phosphor copper balls is arranged at the outlet of the high-pressure cleaning bin 402 at the upper position of the cleaning frame 401;
The drying mechanism 5 comprises a drying frame 501, the drying frame 501 is arranged at one end of the cleaning frame 401, a drying conveyor belt 502 is arranged on the drying frame 501, a discharge hole of the cleaning conveyor belt 403 is connected with a feed inlet of the drying conveyor belt 502, a drying bin 503 for drying the cleaned phosphor copper balls is arranged on the drying frame 501, and a cooling fan 504 for cooling the dried phosphor copper balls is arranged on the drying frame 501 close to the discharge hole of the drying bin 503.
The weighing mechanism 6 comprises a fourth lifting conveyor 601, a collecting hopper 602, a first mounting frame 614 and a second mounting frame 615, wherein a feed inlet of the fourth lifting conveyor 601 is connected with a feed outlet of the drying conveyor 502, a feed outlet of the fourth lifting conveyor 601 is connected with a feed inlet of the collecting hopper 602, one side lower end of the collecting hopper 602 is communicated with a discharging hopper 603, a rotatable hopper cover 6031 is arranged at an outlet of the discharging hopper 603, the outlet of the discharging hopper 603 can be opened by rotating the hopper cover 6031, a motor is fixedly arranged on an outer wall of the discharging hopper 603, a rotating shaft of the motor is fixedly connected with an upper end of the hopper cover 6031, the first mounting frame 614 and the second mounting frame 615 are arranged below the collecting hopper 602, lifting electric push rods 607 are fixedly arranged at bottoms of the first mounting frame 614 and the second mounting frame 615, weighing discs 605 are fixedly arranged at tops of piston rods of the lifting electric push rods 607, the weighing tray 605 can lift the packing box 604 to the outlet of the discharging hopper 603, the bottom of the weighing tray 605 is fixedly connected with a first guide rod 608, the lower end of the first guide rod 608 positioned on the first mounting frame 614 penetrates through the top of the first mounting frame 614 in a sliding manner, the lower end of the first guide rod 608 positioned on the second mounting frame 615 penetrates through the top of the second mounting frame 615 in a sliding manner, two vertical plates 610 are fixedly connected between the first mounting frame 614 and the second mounting frame 615, a second guide rod 612 is fixedly connected between the two vertical plates 610, a bearing plate 609 is arranged on the second guide rod 612 in a sliding manner, one side of one vertical plate 610 is fixedly provided with a feeding electric push rod 611, a piston rod of the feeding electric push rod 611 is fixedly connected with the bottom of the bearing plate 609, the tops of the first mounting frame 614 and the second mounting frame 615 are fixedly provided with a first pushing electric push rod 606, the first pushing electric push rod 606 can push the packing boxes 604 which are weighed on the weighing tray 605 and are filled with phosphor copper balls to the bearing plate 609, the first packing conveyor belt 613 is installed on the second installation frame 615, the second pushing electric push rod 616 which is used for pushing the packing boxes 604 on the bearing plate 609 to the first packing conveyor belt 613 is installed on the first installation frame 614, and the outlet of the first packing conveyor belt 613 is connected with the inlet of the box sealing coding mechanism 7.
Through adopting above-mentioned technical scheme, when using, place weighing dish 605 with packing box 604 on, then start the electric putter 607, jack up the packing box 604 on the weighing dish 605 to lower hopper 603 below, then control motor drive bucket cover 6031 removes from the export of lower hopper 603, the phosphor copper ball in the collection bucket 602 falls to packing box 604 from lower hopper 603, when weighing dish 605 detects that weight reaches the default, the motor drives bucket cover 6031 again and seals the export of lower hopper 603, then control the piston rod withdrawal of electric putter 607, then control first push electric putter 606 pushes the packing box 604 on the weighing dish 605 to the loading board 609, then control pay-off electric putter 611 piston rod withdrawal, then second push electric putter 616 pushes the packing box 604 on the loading board 609 to first packing conveyer 613, move packing box 604 to the seal box coding mechanism 7 department by first packing conveyer 613.
The box sealing coding mechanism 7 encapsulates a box frame 7011 and a supporting frame 7031, the supporting frame 7031 is arranged at one end of the box sealing frame 7011, a conveying belt is installed on the box sealing frame 7011, a box sealing machine 701 is fixedly installed at the top of the box sealing frame 7011, a code spraying machine 702 is installed at one end, far away from the first packing conveying belt 613, of the box sealing frame 7011, a tape spraying machine 704 is installed at one end, far away from the box sealing frame 7011, of the supporting frame 7031, a tape spraying device 703 for pushing a coded packing box 604 onto the tape spraying machine 704 is arranged on the supporting frame 7031, through the arrangement, the first installation frame 614 transmitted by the first packing conveying belt 613 can be subjected to code spraying through the code spraying machine 702, and then the coded packing box 604 is pushed to the tape spraying machine through the tape spraying device 703 to be subjected to tape spraying packaging.
In this embodiment, the exit of the tape dispenser 704 is provided with the pay-off conveyer belt, carry the packing box 604 that is taking to the pile up neatly mechanism 8 department through the pay-off conveyer belt, in this embodiment, pile up neatly mechanism 8 includes manipulator 801 and install the clamping unit 802 at manipulator 801 output, clamping unit 802 includes assembly plate 8021 and two splint 8024, assembly plate 8021 fixed mounting is in the output of manipulator 801, the bottom fixedly connected with slide rail 8022 of assembly plate 8021, the equal fixed mounting in top of two splint 8024 has slider 8023, slider 8023 slides and sets up on slide rail 8022, the bottom fixed mounting of assembly plate 8021 has two centre gripping electric putter 8026, every centre gripping electric putter 8026 corresponds a splint 8024, the piston rod tip of centre gripping electric putter 8026 and one side upper end fixed connection of splint 8024, one side top fixedly connected with connecting plate 80256 and upper hinge seat 80255 of splint 8024, the lower end of L shape spacing claw 8025 can rotate to the bottom fixedly connected with slide rail 8022 of splint 8024, the lower end of L shape 8025 is fixed connection electric putter 8035, the upper end of lower end fixed connection of lower plate 8025 is fixed connection with the piston rod upper end of lower plate 8035 is fixed connection with the piston rod of upper end of piston rod 8027, the piston rod of lower end of piston rod 8027 is fixed connection with the upper end of lower plate 8035, the piston rod is fixed connection of upper end of lower end of piston rod 8045 is fixed with the piston rod 8027, the piston rod is fixed with the piston rod of upper end of piston rod 8053, the piston rod is corresponding to the piston rod 8053, the piston rod is upper end of the piston rod 80255 is upper end of the piston rod 80255 is upper end 80255.
Through this setting, when using, remove clamping unit 802 to packing box 604 department through control manipulator 801, then control clamping electric putter 8026's piston rod extension, and then make two splint 8024 keep away from each other, then control manipulator 801 continues to move downwards for two splint 8024 remove to the both sides of packing box 604, then control clamping electric putter 8026's piston rod withdrawal, and then make packing box 604 clamped between two splint 8024, then control limiting electric putter 80253's piston rod extension, and then make L shape spacing claw 8025's bottom card in packing box 604's bottom, then control extrusion electric putter 8027's piston rod extension, press briquetting 80271 at packing box 604 top, and then realize firm centre gripping to packing box 604.
In this embodiment, the process flow for producing the copper ball is as follows: discharging tray, heading, conveying, collecting, polishing, cleaning, drying, weighing, packaging, code spraying and stacking.
Wherein, automatic mound ball machine:
the heading flow is as follows: discharging disc (disc coil stock), straightening machine, cutting and heading;
Wherein, automatic polishing production line:
The polishing process comprises the following steps: ball discharging of ball pier machine, lifting conveyor, collecting barrel, diversion trench body, grinding machine (2 tables), spray pipe and discharging.
Wherein, automatic cleaning machine line:
The cleaning process comprises the following steps: feeding, high-pressure spraying, water blowing by a fan, drying, feeding by a conveyor belt and discharging.
Wherein, automatic packaging production line:
discharging of a cleaning machine, lifting of a conveyor, automatic weighing, conveying, box sealing, conveying, code spraying, conveying, taping, conveying and stacking.
None of the inventions are related to the same or are capable of being practiced in the prior art. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Phosphor copper ball production line, its characterized in that includes:
the heading production line (1) is used for heading the phosphorus copper material rod by the heading production line (1);
The collecting mechanism (2) is used for collecting the phosphorus copper balls produced by the pier ball production line (1) in a concentrated manner;
The grinding mechanism (3) is used for grinding and polishing the phosphor copper balls, and the collecting mechanism (2) can quantitatively convey the phosphor copper balls in the collecting mechanism (2) into the grinding mechanism (3);
the cleaning mechanism (4) is used for cleaning the phosphor copper balls polished by the grinding mechanism (3);
the drying mechanism (5) is used for drying the phosphor copper balls washed by the washing mechanism (4);
The weighing mechanism (6) is used for collecting the phosphor-copper balls dried by the drying mechanism (5) in a concentrated manner and carrying out batch boxing and weighing;
the box sealing and coding mechanism (7), wherein the box sealing and coding mechanism (7) is used for sealing and coding a packing box (604) filled with phosphor copper balls;
The stacking mechanism (8) is used for stacking the packaging boxes (604) with the boxes sealed.
2. The phosphor copper ball production line according to claim 1, wherein: the pier ball production line (1) comprises a pier ball collecting conveyor belt (102) and a plurality of pier ball units, each pier ball unit comprises a discharging disc (101), a straightening machine (103) and a pier ball machine (104), a phosphor copper material is wound on each discharging disc (101), the phosphor copper material on each discharging disc (101) enters the pier ball machine (104) for pier ball after being straightened by the straightening machine (103), a first material collecting groove body (105) is arranged at a material outlet of each pier ball machine (104), the phosphor copper balls on each pier ball machine (104) fall onto a first lifting conveyor (106) through the corresponding first material collecting groove body (105), the phosphor copper balls falling onto the corresponding first lifting conveyor (106) are lifted onto the corresponding pier ball collecting conveyor belt (102), and the pier ball collecting conveyor belt (102) is communicated with a material inlet of the corresponding material collecting mechanism (2).
3. The phosphor copper ball production line according to claim 2, characterized in that: the utility model provides a mechanism that gathers materials (2) including second promotion conveyer (201), collection bucket (202) and guiding gutter body (204), the feed inlet of second promotion conveyer (201) with the discharge gate of mound ball collection conveyer belt (102) is connected, the discharge gate of second promotion conveyer (201) with set up the top of collection bucket (202), the top fixed mounting of collection bucket (202) still has baffle box body (203), the phosphor copper ball that second promotion conveyer (201) promoted passes through baffle box body (203) get into in collection bucket (202), shunt opening (2021) have all been seted up to the lower extreme both sides of collection bucket (202), be provided with closing mechanism on shunt opening (2021), shunt opening (2021) pass through guiding gutter body (204) with the feed inlet of grinding mechanism (3) is connected.
4. A phosphor-copper ball production line according to claim 3, characterized in that: the opening and closing mechanism comprises an air cylinder (2022) and a door plate (2024), wherein the outer wall of the aggregate barrel (202) is fixedly connected with a mounting plate (2023), the air cylinder (2022) is fixedly arranged on the mounting plate (2023), the upper end of the door plate is fixedly connected with the bottom of a piston rod of the air cylinder (2022), the piston rod of the air cylinder (2022) is controlled to stretch and retract, the door plate (2024) can be driven to lift, and then the opening and closing operation of the shunt opening (2021) can be controlled.
5. The phosphor copper ball production line according to claim 4, wherein: grind mechanism (3) including grinding machine (301) and third promotion conveyer (305), grind machine (301) are provided with two, every grind machine (301) correspond one guiding gutter body (204), the discharge gate department of grinding machine (301) is provided with second collection silo body (302), the discharge gate department of second collection silo body (302) pass through grid net (303) with the feed inlet of third promotion conveyer (305) is connected, fixedly connected with is used for carrying out shower (304) of preliminary degritting to the phosphor bronze ball on grid net (303), shower (304) are connected with the water source through the water pump, the discharge gate of third promotion conveyer (305) with the feed inlet of wiper mechanism (4) is connected.
6. The phosphor copper ball production line according to claim 5, wherein: the cleaning mechanism (4) comprises a cleaning frame (401), a cleaning conveyor belt (403) is arranged on the cleaning frame (401), a high-pressure cleaning bin (402) for cleaning the phosphor copper balls is arranged at the top of the cleaning frame (401), and a blowing fan (404) for blowing water stains to the cleaned phosphor copper balls is arranged at the outlet of the high-pressure cleaning bin (402) on the cleaning frame (401).
7. The phosphor copper ball production line according to claim 6, wherein: drying mechanism (5) are including drying frame (501), drying frame (501) set up the one end of wash rack (401), install stoving conveyer belt (502) on drying frame (501), the discharge gate of wasing conveyer belt (403) with the feed inlet of stoving conveyer belt (502) is connected, install on drying frame (501) and be used for carrying out stoving storehouse (503) to washed phosphor copper ball, be close to on drying frame (501) discharge gate department in stoving storehouse (503) installs cooling fan (504) that are used for carrying out refrigerated to dried phosphor copper ball.
8. The phosphor copper ball production line according to claim 7, wherein: the weighing mechanism (6) comprises a fourth lifting conveyor (601), a collecting hopper (602), a first mounting frame (614) and a second mounting frame (615), wherein a feed inlet of the fourth lifting conveyor (601) is connected with a discharge outlet of the drying conveyor belt (502), the discharge outlet of the fourth lifting conveyor (601) is connected with the feed inlet of the collecting hopper (602), a lower hopper (603) is communicated with the lower end of one side of the collecting hopper (602), a rotatable hopper cover (6031) is arranged at the outlet of the lower hopper (603), the outlet of the lower hopper (603) can be opened by rotating the hopper cover (6031), a motor is fixedly arranged on the outer wall of the lower hopper (603), the rotating shaft of the motor is fixedly connected with the upper end of the hopper cover (6031), the first mounting frame (614) and the second mounting frame (615) are all arranged below the collecting hopper (602), the first mounting frame (614) and the second mounting frame (607) are all provided with a weighing disc (605), a lifting rod (605) is fixedly arranged at the bottom of the electric lifting disc (607) and a lifting disc (605) is fixedly arranged at the bottom of the lifting disc (605), the lower end of the first guide rod (608) of the first mounting frame (614) is arranged at the top of the first mounting frame (614) in a sliding manner, the lower end of the first guide rod (608) of the second mounting frame (615) is arranged at the top of the second mounting frame (615) in a sliding manner, two vertical plates (610) are fixedly connected between the first mounting frame (614) and the second mounting frame (615), a second guide rod (612) is fixedly connected between the two vertical plates (610), a bearing plate (609) is arranged on the second guide rod (612) in a sliding manner, one side of one vertical plate (610) is fixedly provided with a feeding electric push rod (611), a piston rod of the feeding electric push rod (611) is fixedly connected with the bottom of the bearing plate (609), first pushing electric push rods (606) are fixedly arranged at the top of the first mounting frame (614) and the second mounting frame (615), the first pushing electric push rods (606) can weigh the phosphorus weighing trays (605) well and are provided with copper balls (604) to be mounted on the second pushing plates (609), the first mounting frame (614) is provided with a second pushing electric push rod (616) which is used for pushing the packaging boxes (604) on the bearing plate (609) to the first packing conveyor belt (613), and an outlet of the first packing conveyor belt (613) is connected with an inlet of the box sealing and coding mechanism (7).
9. The phosphor copper ball production line according to claim 8, wherein: the utility model provides a seal box coding mechanism (7) encapsulates case frame (7011) and support frame (7031), support frame (7031) set up the one end of case frame (7011), install the conveyer belt on case frame (7011), the top fixed mounting of case frame (7011) has case sealer (701), case frame (7011) are kept away from the one end of first packing conveyer belt (613) is installed ink jet numbering machine (702), support frame (7031) are kept away from the one end of case frame (7011) is installed and is beaten area machine (704), be provided with on support frame (7031) and be used for with spout the packing box (604) propelling movement of sign indicating number to beat and take on beating area machine (704) and take pusher (703).
10. The phosphor copper ball production line according to claim 9, characterized in that: the stacking mechanism (8) comprises a mechanical arm (801) and a clamping unit (802) arranged at the output end of the mechanical arm (801), the clamping unit (802) comprises a mounting plate (8021) and two clamping plates (8024), the mounting plate (8021) is fixedly arranged at the output end of the mechanical arm (801), a sliding rail (8022) is fixedly connected with the bottom of the mounting plate (8021), two sliding blocks (8023) are fixedly arranged at the tops of the clamping plates (8024), the sliding blocks (8023) are slidably arranged on the sliding rail (8022), two clamping electric push rods (8026) are fixedly arranged at the bottom of the mounting plate (8021), each clamping electric push rod (8026) corresponds to one clamping plate (8024), the piston rod end of each clamping electric push rod (8026) is fixedly connected with the upper end of one side of the clamping plate (8024), a connecting plate (80255) and an upper hinging seat (80255) are fixedly connected with one side of the clamping plate (8024), an upper hinging seat (80256) is fixedly connected with a lower limiting jaw (8025), a lower hinging seat (4325) is fixedly connected with the lower end of the lower hinging seat (8025), the lower jaw (8025) is rotatably connected with the lower jaw (8025), go up fixedly connected with on articulated seat (80255) and go up rotating block (80254), the piston rod bottom of spacing electric putter (80253) with lower rotating block (80252) fixed connection, the upper end of spacing electric putter (80253) with the bottom fixed connection of last rotating block (80254), equal fixed mounting in both sides that assembly plate (8021) are relative has extrusion electric putter (8027), the piston rod bottom fixedly connected with briquetting (80271) of extrusion electric putter (8027).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410878308.XA CN118417893A (en) | 2024-07-02 | 2024-07-02 | Phosphor copper ball production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410878308.XA CN118417893A (en) | 2024-07-02 | 2024-07-02 | Phosphor copper ball production line |
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| Publication Number | Publication Date |
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| CN118417893A true CN118417893A (en) | 2024-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410878308.XA Pending CN118417893A (en) | 2024-07-02 | 2024-07-02 | Phosphor copper ball production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120696788A (en) * | 2025-07-31 | 2025-09-26 | 江西保太有色金属集团有限公司 | Automatic processing technology for integrated anode phosphorus copper balls |
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| CN205415670U (en) * | 2015-12-22 | 2016-08-03 | 广州长仁工业科技有限公司 | Grab carton tong |
| CN105855894A (en) * | 2015-01-21 | 2016-08-17 | 广州长仁工业科技有限公司 | Phosphor copper ball production line |
| WO2018103743A1 (en) * | 2016-12-09 | 2018-06-14 | 西安麦特沃金液控技术有限公司 | Hydraulic forming machine and metal ball forming machine |
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2024
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| CN101386132A (en) * | 2008-10-08 | 2009-03-18 | 陈刚 | Ball separation mechanism of steel ball processor |
| CN105855894A (en) * | 2015-01-21 | 2016-08-17 | 广州长仁工业科技有限公司 | Phosphor copper ball production line |
| CN205415670U (en) * | 2015-12-22 | 2016-08-03 | 广州长仁工业科技有限公司 | Grab carton tong |
| WO2018103743A1 (en) * | 2016-12-09 | 2018-06-14 | 西安麦特沃金液控技术有限公司 | Hydraulic forming machine and metal ball forming machine |
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| CN120696788A (en) * | 2025-07-31 | 2025-09-26 | 江西保太有色金属集团有限公司 | Automatic processing technology for integrated anode phosphorus copper balls |
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