CN118417790A - Vacuum pump impeller welding jig - Google Patents
Vacuum pump impeller welding jig Download PDFInfo
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- CN118417790A CN118417790A CN202410589905.0A CN202410589905A CN118417790A CN 118417790 A CN118417790 A CN 118417790A CN 202410589905 A CN202410589905 A CN 202410589905A CN 118417790 A CN118417790 A CN 118417790A
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- 238000003466 welding Methods 0.000 title claims abstract description 91
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 238000012360 testing method Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000017105 transposition Effects 0.000 claims abstract description 14
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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Abstract
Description
技术领域Technical Field
本申请涉及真空泵叶轮加工技术领域,尤其是涉及一种真空泵叶轮焊接夹具。The present application relates to the technical field of vacuum pump impeller processing, and in particular to a vacuum pump impeller welding fixture.
背景技术Background technique
真空泵叶轮是真空泵的核心组件,主要作用是帮助产生真空,通过旋转将电机的机械能转化为气体的动能再转换为压力能以推动气体流动并排出,从而提高效率,真空泵的效率,可以通过调整叶轮的尺寸和转速来控制气体流量和压力,实现在不同工作条件下的稳定运行,叶轮的耐用性和可靠性还决定了真空泵在苛刻环境下的长期运行,影响维护需求和成本,是影响真空泵性能的关键因素之一,真空泵叶轮焊接夹具通过使用专门设计的夹具来固定叶轮,可以确保叶轮的位置精确无误,从而确保焊接质量;The vacuum pump impeller is the core component of the vacuum pump. Its main function is to help generate vacuum. By rotating, the mechanical energy of the motor is converted into the kinetic energy of the gas and then into pressure energy to drive the gas to flow and discharge, thereby improving efficiency. The efficiency of the vacuum pump can be controlled by adjusting the size and speed of the impeller to control the gas flow and pressure, and achieve stable operation under different working conditions. The durability and reliability of the impeller also determine the long-term operation of the vacuum pump in harsh environments, affecting maintenance requirements and costs. It is one of the key factors affecting the performance of the vacuum pump. The vacuum pump impeller welding fixture can ensure the accurate position of the impeller by using a specially designed fixture to fix the impeller, thereby ensuring the welding quality;
现有的真空泵叶轮焊接夹具在使用时,不能进行等距调节,一方面无法进行等距调节会导致叶轮的焊接位置不精确,会影响叶轮的平衡和对称性,叶轮的不平衡在运转时会产生过大的振动和噪音,降低真空泵的工作效率和寿命,另一方面焊接时叶片位置的微小差异可能导致焊缝处的应力分布不均,长时间运行下容易造成叶片或焊缝处的疲劳损伤,增加设备故障的风险,如果不能进行快速和精确的调整,会增加生产准备和调整的时间,从而影响生产效率和增加生产成本。The existing vacuum pump impeller welding fixture cannot be adjusted equidistantly during use. On the one hand, the inability to adjust equidistantly will lead to inaccurate welding position of the impeller, affecting the balance and symmetry of the impeller. The imbalance of the impeller will produce excessive vibration and noise during operation, reducing the working efficiency and life of the vacuum pump. On the other hand, slight differences in blade position during welding may lead to uneven stress distribution at the weld, which may easily cause fatigue damage to the blades or welds under long-term operation, increasing the risk of equipment failure. If quick and accurate adjustments cannot be made, the time for production preparation and adjustment will be increased, thereby affecting production efficiency and increasing production costs.
发明内容Summary of the invention
本申请的其中一个目的在于提供一种真空泵叶轮焊接夹具。One of the purposes of the present application is to provide a vacuum pump impeller welding fixture.
为达到以上目的,本申请采用的技术方案为:一种真空泵叶轮焊接夹具,包括操作台、等距调节机构、轮盘夹持机构、叶片夹持换位机构、叶片高度调节机构、联动机构、焊接机构和压力测试机构,所述等距调节机构设置在操作台的顶部,所述轮盘夹持机构设置在等距调节机构上,所述叶片夹持换位机构设置在操作台的上方,所述叶片高度调节机构设置在操作台的上方,所述联动机构设置在操作台的上方,所述焊接机构设置在操作台的外侧,所述压力测试机构设置在操作台顶部的一侧,所述等距调节机构用于叶轮的叶片在夹具中等距离地分布,所述轮盘夹持机构用于稳固地夹持叶轮的轮盘部分,所述叶片夹持换位机构对叶片进行夹持后进行换位,便于焊接过程中对叶片进行均匀接触和处理,所述叶片高度调节机构使得叶片的高度能够根据需求进行调整,所述联动机构协调夹具中的不同部件动作,在整个焊接过程中同步运作,所述焊接机构负责实际的焊接操作,所述压力测试机构在焊接后对叶轮进行压力测试。In order to achieve the above purpose, the technical solution adopted in the present application is: a vacuum pump impeller welding fixture, including an operating table, an equidistant adjustment mechanism, a wheel clamping mechanism, a blade clamping and transposition mechanism, a blade height adjustment mechanism, a linkage mechanism, a welding mechanism and a pressure testing mechanism, wherein the equidistant adjustment mechanism is arranged on the top of the operating table, the wheel clamping mechanism is arranged on the equidistant adjustment mechanism, the blade clamping and transposition mechanism is arranged above the operating table, the blade height adjustment mechanism is arranged above the operating table, the linkage mechanism is arranged above the operating table, the welding mechanism is arranged on the outside of the operating table, and the pressure testing mechanism is arranged on the outside of the operating table. The structure is arranged on one side of the top of the operating table, the equidistant adjustment mechanism is used to distribute the blades of the impeller at an equal distance in the fixture, the disc clamping mechanism is used to firmly clamp the disc part of the impeller, the blade clamping and shifting mechanism shifts the blades after clamping, so as to facilitate uniform contact and processing of the blades during welding, the blade height adjustment mechanism enables the height of the blades to be adjusted according to needs, the linkage mechanism coordinates the actions of different components in the fixture and operates synchronously during the entire welding process, the welding mechanism is responsible for the actual welding operation, and the pressure testing mechanism performs a pressure test on the impeller after welding.
优选的,所述等距调节机构包括第一L形板、第二L形板、第一电机、转动盘、限位销、连接杆、调节盘和传动槽,所述第一L形板固定连接在操作台顶部的一侧,所述第二L形板固定连接在第一L形板的外侧,所述第一电机固定连接在第二L形板的外侧,所述第一电机的输出轴贯穿第二L形板和第一L形板,所述转动盘固定连接在第一电机的输出轴,所述限位销固定连接在转动盘的一侧,所述连接杆转动连接第一L形板的一侧,所述调节盘固定连接在连接杆的外部,所述传动槽等距开设在调节盘的外侧,所述限位销均与对应传动槽滑动连接。Preferably, the equidistant adjustment mechanism includes a first L-shaped plate, a second L-shaped plate, a first motor, a rotating disk, a limit pin, a connecting rod, an adjustment disk and a transmission groove, the first L-shaped plate is fixedly connected to one side of the top of the operating table, the second L-shaped plate is fixedly connected to the outer side of the first L-shaped plate, the first motor is fixedly connected to the outer side of the second L-shaped plate, the output shaft of the first motor passes through the second L-shaped plate and the first L-shaped plate, the rotating disk is fixedly connected to the output shaft of the first motor, the limit pin is fixedly connected to one side of the rotating disk, the connecting rod is rotatably connected to one side of the first L-shaped plate, the adjustment disk is fixedly connected to the outside of the connecting rod, the transmission grooves are equidistantly opened on the outer side of the adjusting disk, and the limit pins are slidably connected to the corresponding transmission grooves.
优选的,所述轮盘夹持机构包括固定盘、支撑圈、齿圈、三个齿条、三个夹持板、三个传动齿轮和第二电机,所述固定盘固定连接在连接杆远离第一L形板的一端,所述支撑圈固定连接在固定盘的一侧,所述齿圈转动连接在支撑圈的一侧,三个所述齿条堆成滑动连接在支撑圈的内部,三个所述夹持板固定连接在对应齿条相对应的一端,三个传动齿轮均设置在支撑圈的内部,所述传动齿轮均与对应齿条和齿圈啮合连接,所述第二电机固定连接在固定盘的外侧,所述第二电机的输出轴贯穿固定盘且与其中一个传动齿轮的外侧固定连接。Preferably, the wheel clamping mechanism includes a fixed plate, a support ring, a gear ring, three racks, three clamping plates, three transmission gears and a second motor, the fixed plate is fixedly connected to the end of the connecting rod away from the first L-shaped plate, the support ring is fixedly connected to one side of the fixed plate, the gear ring is rotatably connected to one side of the support ring, the three racks are stacked and slidably connected inside the support ring, the three clamping plates are fixedly connected to the corresponding ends of the corresponding racks, the three transmission gears are all arranged inside the support ring, the transmission gears are all meshed with the corresponding racks and gear rings, the second motor is fixedly connected to the outside of the fixed plate, and the output shaft of the second motor passes through the fixed plate and is fixedly connected to the outside of one of the transmission gears.
优选的,所述叶片夹持换位机构包括花轴杆、第三L形板、两个夹持气缸和第二皮带轮,所述花轴杆转动连接在第一L形板的内部,所述第三L形板固定连接在花轴杆的底部,两个所述夹持气缸分别固定连接在第三L形板一侧的两端,所述第二皮带轮转动连接在第一L形板的顶部,所述花轴杆与第二皮带轮滑动连接。Preferably, the blade clamping and shifting mechanism includes a flower axis rod, a third L-shaped plate, two clamping cylinders and a second pulley, the flower axis rod is rotatably connected to the inside of the first L-shaped plate, the third L-shaped plate is fixedly connected to the bottom of the flower axis rod, the two clamping cylinders are respectively fixedly connected to the two ends of one side of the third L-shaped plate, the second pulley is rotatably connected to the top of the first L-shaped plate, and the flower axis rod is slidably connected to the second pulley.
优选的,所述叶片高度调节机构包括伸缩气缸和第一固定板,所述伸缩气缸固定连接在第一L形板的顶部,所述第一固定板固定连接在花轴杆的顶部,所述第一固定板底部的一端与伸缩气缸的输出端固定连接。Preferably, the blade height adjustment mechanism includes a telescopic cylinder and a first fixed plate, the telescopic cylinder is fixedly connected to the top of the first L-shaped plate, the first fixed plate is fixedly connected to the top of the flower shaft rod, and one end of the bottom of the first fixed plate is fixedly connected to the output end of the telescopic cylinder.
优选的,所述联动机构包括第一锥齿轮、两个第二固定板、转动杆、第二锥齿轮、第一皮带轮和传动皮带,所述第一锥齿轮固定连接在第一电机的输出轴,两个所述第二固定板均固定连接在第一L形板的外侧,所述转动杆转动连接在两个第二固定板之间,所述转动杆的顶部与底部均贯穿对应第二固定板,所述第二锥齿轮固定连接在转动杆的底部,所述第二锥齿轮与第一锥齿轮啮合连接,所述第一皮带轮固定连接在转动杆的顶部,所述传动皮带传动连接在第一皮带轮和第二皮带轮之间。Preferably, the linkage mechanism includes a first bevel gear, two second fixed plates, a rotating rod, a second bevel gear, a first pulley and a transmission belt, the first bevel gear is fixedly connected to the output shaft of the first motor, the two second fixed plates are fixedly connected to the outer side of the first L-shaped plate, the rotating rod is rotatably connected between the two second fixed plates, the top and bottom of the rotating rod both pass through the corresponding second fixed plates, the second bevel gear is fixedly connected to the bottom of the rotating rod, the second bevel gear is meshed with the first bevel gear, the first pulley is fixedly connected to the top of the rotating rod, and the transmission belt is transmission-connected between the first pulley and the second pulley.
优选的,所述焊接机构包括第三固定板、机械臂和激光焊接头,所述第三固定板固定连接在操作台的外侧,所述机械臂设置在第三固定板的顶部,所述激光焊接头固定连接在机械臂的输出端。Preferably, the welding mechanism includes a third fixed plate, a robotic arm and a laser welding head, the third fixed plate is fixedly connected to the outside of the operating table, the robotic arm is arranged on the top of the third fixed plate, and the laser welding head is fixedly connected to the output end of the robotic arm.
优选的,所述压力测试机构包括支撑板、两个调节管、两个双向螺纹杆、四个滑动块、两个调节旋钮、四个对位块和两个压力表,所述支撑板固定连接在操作台顶部的一端,两个所述调节管均固定连接在支撑板的一侧,两个所述双向螺纹杆分别转动连接在对应调节管的内部,四个所述滑动块分别螺纹连接在对应双向螺纹杆的外部,所述双向螺纹杆的一端均延伸至调节管的外部且与对应调节旋钮固定连接,四个所述对位块分别固定连接在对应两个滑动块相靠近的一侧,两个所述压力表分别固定连接在对应滑动块的外侧,对应两个对位块和压力表之间配合使用。Preferably, the pressure testing mechanism includes a support plate, two adjusting tubes, two bidirectional threaded rods, four sliding blocks, two adjusting knobs, four alignment blocks and two pressure gauges, the support plate is fixedly connected to one end of the top of the operating table, the two adjusting tubes are fixedly connected to one side of the support plate, the two bidirectional threaded rods are respectively rotatably connected to the inside of the corresponding adjusting tubes, the four sliding blocks are respectively threadedly connected to the outside of the corresponding bidirectional threaded rods, one end of the bidirectional threaded rods extends to the outside of the adjusting tube and is fixedly connected to the corresponding adjusting knob, the four alignment blocks are respectively fixedly connected to the side close to the corresponding two sliding blocks, the two pressure gauges are respectively fixedly connected to the outside of the corresponding sliding blocks, and the corresponding two alignment blocks and the pressure gauges are used in coordination with each other.
优选的,所述齿条的外侧均固定连接有限位块,所述限位块均与支撑圈滑动连接,所述调节管的内部且位于双向螺纹杆的两侧均固定连接有限位杆,所述滑动块均与对应限位杆滑动连接。Preferably, the outer side of the rack is fixedly connected to a limit block, the limit blocks are slidably connected to the support ring, the inside of the adjusting tube and on both sides of the bidirectional threaded rod are fixedly connected to a limit rod, and the sliding blocks are slidably connected to the corresponding limit rods.
优选的,所述操作台的外侧固定连接有控制面板,所述第一电机、第二电机、夹持气缸、伸缩气缸、机械臂和激光焊接头均与控制面板电性连接,所述操作台的底部固定连接有四个支撑腿。Preferably, a control panel is fixedly connected to the outer side of the operating table, the first motor, the second motor, the clamping cylinder, the telescopic cylinder, the robotic arm and the laser welding head are all electrically connected to the control panel, and four supporting legs are fixedly connected to the bottom of the operating table.
与现有技术相比,本申请的有益效果在于:Compared with the prior art, the beneficial effects of this application are:
(1)通过等距调节机构可以确保叶轮各部分在焊接过程中的相对位置精确一致,从而保障了叶轮的平衡性和对称性,这对于减少运行时产生的振动和噪声,提高真空泵的效率和稳定性至关重要,可以简化生产准备流程,使得调整工作更加迅速和简便,提高整体的生产效率,降低成本。(1) The equidistant adjustment mechanism can ensure that the relative positions of the various parts of the impeller are accurate and consistent during the welding process, thereby ensuring the balance and symmetry of the impeller, which is crucial for reducing the vibration and noise generated during operation and improving the efficiency and stability of the vacuum pump. It can simplify the production preparation process, make the adjustment work faster and easier, improve the overall production efficiency and reduce costs.
(2)通过轮盘夹持机构可以牢固地固定叶轮,确保在焊接过程中叶轮保持稳定,防止因叶轮移动或摆动而导致焊接不精确,提高焊接质量,保证叶轮顺利运行,减少振动和噪音的关键因素。(2) The impeller can be firmly fixed by the wheel clamping mechanism to ensure that the impeller remains stable during the welding process, prevent inaccurate welding due to impeller movement or swing, improve welding quality, ensure the smooth operation of the impeller, and reduce vibration and noise.
(3)通过叶片夹持换位机构可以确保每个叶片在焊接过程中都能处于最佳位置,实现更加均匀、精确的焊接质量,降低叶片因位置偏差造成的不平衡或结构弱点,在处理多种设计的叶轮时尤为重要。(3) The blade clamping and repositioning mechanism can ensure that each blade is in the best position during the welding process, achieving more uniform and precise welding quality and reducing the imbalance or structural weakness of the blades caused by position deviation, which is particularly important when dealing with impellers of various designs.
(4)通过叶片高度调节机构真空泵叶轮的设计可能会因型号或功能需求而异,叶片的高度也随之不同,有了高度调节机构,就可以适应这些不同高度的叶片,保证夹具的通用性和适用性,可以确保焊接点位于最佳位置。(4) The design of the vacuum pump impeller may vary depending on the model or functional requirements, and the height of the blades may also vary accordingly. With the height adjustment mechanism, it is possible to adapt to these blades of different heights, ensuring the versatility and applicability of the fixture and ensuring that the welding point is in the best position.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的第一视角立体图。FIG. 1 is a first perspective stereogram of the present invention.
图2为本发明的第二视角立体图。FIG. 2 is a stereoscopic diagram of the present invention from a second viewing angle.
图3为本发明等距调节机构结构示意图。FIG. 3 is a schematic diagram of the structure of the isometric adjustment mechanism of the present invention.
图4为本发明轮盘夹持机构结构示意图。FIG. 4 is a schematic diagram of the structure of the wheel clamping mechanism of the present invention.
图5为本发明叶片夹持换位机构结构示意图。FIG. 5 is a schematic diagram of the structure of the blade clamping and transposing mechanism of the present invention.
图6为本发明联动机构结构示意图。FIG. 6 is a schematic diagram of the linkage mechanism structure of the present invention.
图7为本发明焊接机构结构示意图。FIG. 7 is a schematic diagram of the welding mechanism structure of the present invention.
图8为本发明压力测试机构结构示意图。FIG. 8 is a schematic diagram of the structure of the pressure testing mechanism of the present invention.
图9为本发明压力测试机构结剖视示意图。FIG. 9 is a schematic cross-sectional view of the pressure testing mechanism of the present invention.
图10为本发明轮盘夹持机构爆炸结构示意图。FIG. 10 is a schematic diagram of the exploded structure of the roulette clamping mechanism of the present invention.
图中:1、操作台;2、第一L形板;3、第二L形板;4、第一电机;5、转动盘;6、限位销;7、连接杆;8、调节盘;9、传动槽;10、固定盘;11、支撑圈;12、齿圈;13、齿条;14、夹持板;15、传动齿轮;16、第二电机;17、花轴杆;18、第三L形板;19、夹持气缸;20、伸缩气缸;21、第一固定板;22、第一锥齿轮;23、第二固定板;24、转动杆;25、第二锥齿轮;26、第一皮带轮;27、第二皮带轮;28、传动皮带;29、第三固定板;30、机械臂;31、激光焊接头;32、支撑板;33、调节管;34、双向螺纹杆;35、滑动块;36、调节旋钮;37、对位块;38、压力表;39、限位块;40、限位杆;41、控制面板;42、支撑腿。In the figure: 1, operating table; 2, first L-shaped plate; 3, second L-shaped plate; 4, first motor; 5, rotating plate; 6, limit pin; 7, connecting rod; 8, adjusting plate; 9, transmission groove; 10, fixed plate; 11, supporting ring; 12, gear ring; 13, rack; 14, clamping plate; 15, transmission gear; 16, second motor; 17, flower shaft rod; 18, third L-shaped plate; 19, clamping cylinder; 20, telescopic cylinder; 21, first fixed plate; 22, first bevel gear Wheel; 23. Second fixed plate; 24. Rotating rod; 25. Second bevel gear; 26. First pulley; 27. Second pulley; 28. Transmission belt; 29. Third fixed plate; 30. Robot arm; 31. Laser welding head; 32. Support plate; 33. Adjustment tube; 34. Bidirectional threaded rod; 35. Sliding block; 36. Adjustment knob; 37. Alignment block; 38. Pressure gauge; 39. Limit block; 40. Limit rod; 41. Control panel; 42. Support leg.
具体实施方式Detailed ways
下面,结合具体实施方式,对本申请做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
在本申请的描述中,需要说明的是,对于方位词,如有术语“中心”、“横向”、“纵向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示方位和位置关系为基于附图所示的方位或位置关系,仅是为了便于叙述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定方位构造和操作,不能理解为限制本申请的具体保护范围。In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
需要说明的是,本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
本申请的其中一个优选实施例,如图1和图10真空泵叶轮加工所示,一种真空泵叶轮焊接夹具,等距调节机构包括第一L形板2、第二L形板3、第一电机4、转动盘5、限位销6、连接杆7、调节盘8和传动槽9,第一L形板2固定连接在操作台1顶部的一侧,第二L形板3固定连接在第一L形板2的外侧,第一电机4固定连接在第二L形板3的外侧,第一电机4的输出轴贯穿第二L形板3和第一L形板2,转动盘5固定连接在第一电机4的输出轴,限位销6固定连接在转动盘5的一侧,连接杆7转动连接第一L形板2的一侧,调节盘8固定连接在连接杆7的外部,传动槽9等距开设在调节盘8的外侧,限位销6均与对应传动槽9滑动连接,上述装置通过等距调节机构可以确保叶轮各部分在焊接过程中的相对位置精确一致,从而保障了叶轮的平衡性和对称性,这对于减少运行时产生的振动和噪声,提高真空泵的效率和稳定性至关重要,可以简化生产准备流程,使得调整工作更加迅速和简便,提高整体的生产效率,降低成本。One of the preferred embodiments of the present application, as shown in Figures 1 and 10 for vacuum pump impeller processing, is a vacuum pump impeller welding fixture, the equidistant adjustment mechanism includes a first L-shaped plate 2, a second L-shaped plate 3, a first motor 4, a rotating disk 5, a limit pin 6, a connecting rod 7, an adjustment disk 8 and a transmission groove 9, the first L-shaped plate 2 is fixedly connected to one side of the top of the operating table 1, the second L-shaped plate 3 is fixedly connected to the outer side of the first L-shaped plate 2, the first motor 4 is fixedly connected to the outer side of the second L-shaped plate 3, the output shaft of the first motor 4 passes through the second L-shaped plate 3 and the first L-shaped plate 2, the rotating disk 5 is fixedly connected to the output shaft of the first motor 4, the limit pin 6 is fixedly connected to the It is fixedly connected to one side of the rotating disk 5, the connecting rod 7 is rotatably connected to one side of the first L-shaped plate 2, the adjusting disk 8 is fixedly connected to the outside of the connecting rod 7, and the transmission grooves 9 are equidistantly arranged on the outside of the adjusting disk 8. The limit pins 6 are slidably connected to the corresponding transmission grooves 9. The above device can ensure the accurate consistency of the relative positions of various parts of the impeller during the welding process through the equidistant adjustment mechanism, thereby ensuring the balance and symmetry of the impeller, which is very important for reducing the vibration and noise generated during operation and improving the efficiency and stability of the vacuum pump. It can simplify the production preparation process, make the adjustment work faster and easier, improve the overall production efficiency and reduce costs.
如图1和图10真空泵叶轮加工所示,一种真空泵叶轮焊接夹具,轮盘夹持机构包括固定盘10、支撑圈11、齿圈12、三个齿条13、三个夹持板14、三个传动齿轮15和第二电机16,固定盘10固定连接在连接杆7远离第一L形板2的一端,支撑圈11固定连接在固定盘10的一侧,齿圈12转动连接在支撑圈11的一侧,三个齿条13堆成滑动连接在支撑圈11的内部,三个夹持板14固定连接在对应齿条13相对应的一端,三个传动齿轮15均设置在支撑圈11的内部,传动齿轮15均与对应齿条13和齿圈12啮合连接,第二电机16固定连接在固定盘10的外侧,第二电机16的输出轴贯穿固定盘10且与其中一个传动齿轮15的外侧固定连接,上述装置通过轮盘夹持机构可以牢固地固定叶轮,确保在焊接过程中叶轮保持稳定,防止因叶轮移动或摆动而导致焊接不精确,提高焊接质量,保证叶轮顺利运行,减少振动和噪音的关键因素。As shown in FIG. 1 and FIG. 10 , a vacuum pump impeller welding fixture is provided. The impeller clamping mechanism includes a fixed plate 10, a support ring 11, a gear ring 12, three racks 13, three clamping plates 14, three transmission gears 15 and a second motor 16. The fixed plate 10 is fixedly connected to the end of the connecting rod 7 away from the first L-shaped plate 2. The support ring 11 is fixedly connected to one side of the fixed plate 10. The gear ring 12 is rotatably connected to one side of the support ring 11. The three racks 13 are stacked and slidably connected to the inside of the support ring 11. The three clamping plates 14 are fixedly connected to the corresponding racks 13. At one end, three transmission gears 15 are all arranged inside the support ring 11, and the transmission gears 15 are meshed with the corresponding racks 13 and the ring gears 12. The second motor 16 is fixedly connected to the outside of the fixed disk 10, and the output shaft of the second motor 16 passes through the fixed disk 10 and is fixedly connected to the outside of one of the transmission gears 15. The above device can firmly fix the impeller through the wheel clamping mechanism to ensure that the impeller remains stable during the welding process, prevent inaccurate welding due to movement or swing of the impeller, improve welding quality, ensure the smooth operation of the impeller, and reduce vibration and noise.
如图1和图10真空泵叶轮加工所示,一种真空泵叶轮焊接夹具,叶片夹持换位机构包括花轴杆17、第三L形板18、两个夹持气缸19和第二皮带轮27,花轴杆17转动连接在第一L形板2的内部,第三L形板18固定连接在花轴杆17的底部,两个夹持气缸19分别固定连接在第三L形板18一侧的两端,第二皮带轮27转动连接在第一L形板2的顶部,花轴杆17与第二皮带轮27滑动连接,上述装置通过叶片夹持换位机构可以确保每个叶片在焊接过程中都能处于最佳位置,实现更加均匀、精确的焊接质量,降低叶片因位置偏差造成的不平衡或结构弱点,在处理多种设计的叶轮时尤为重要。As shown in Figures 1 and 10, a vacuum pump impeller welding fixture is provided. The blade clamping and transposition mechanism includes a flower shaft rod 17, a third L-shaped plate 18, two clamping cylinders 19 and a second pulley 27. The flower shaft rod 17 is rotatably connected to the inside of the first L-shaped plate 2. The third L-shaped plate 18 is fixedly connected to the bottom of the flower shaft rod 17. The two clamping cylinders 19 are respectively fixedly connected to the two ends of one side of the third L-shaped plate 18. The second pulley 27 is rotatably connected to the top of the first L-shaped plate 2. The flower shaft rod 17 is slidably connected to the second pulley 27. The above device can ensure that each blade is in the best position during the welding process through the blade clamping and transposition mechanism, thereby achieving more uniform and precise welding quality and reducing the imbalance or structural weakness of the blades caused by position deviation. This is particularly important when processing impellers of various designs.
如图1和图10真空泵叶轮加工所示,一种真空泵叶轮焊接夹具,叶片高度调节机构包括伸缩气缸20和第一固定板21,伸缩气缸20固定连接在第一L形板2的顶部,第一固定板21固定连接在花轴杆17的顶部,第一固定板21底部的一端与伸缩气缸20的输出端固定连接,上述装置通过叶片高度调节机构真空泵叶轮的设计可能会因型号或功能需求而异,叶片的高度也随之不同,有了高度调节机构,就可以适应这些不同高度的叶片,保证夹具的通用性和适用性,可以确保焊接点位于最佳位置。As shown in Figures 1 and 10, a vacuum pump impeller welding fixture is provided. The blade height adjustment mechanism includes a telescopic cylinder 20 and a first fixed plate 21. The telescopic cylinder 20 is fixedly connected to the top of the first L-shaped plate 2. The first fixed plate 21 is fixedly connected to the top of the flower shaft rod 17. One end of the bottom of the first fixed plate 21 is fixedly connected to the output end of the telescopic cylinder 20. The above device uses the blade height adjustment mechanism. The design of the vacuum pump impeller may vary depending on the model or functional requirements, and the height of the blades will also vary accordingly. With the height adjustment mechanism, these blades of different heights can be adapted to ensure the versatility and applicability of the fixture, and ensure that the welding point is located in the best position.
如图1和图10真空泵叶轮加工所示,一种真空泵叶轮焊接夹具,联动机构包括第一锥齿轮22、两个第二固定板23、转动杆24、第二锥齿轮25、第一皮带轮26和传动皮带28,第一锥齿轮22固定连接在第一电机4的输出轴,两个第二固定板23均固定连接在第一L形板2的外侧,转动杆24转动连接在两个第二固定板23之间,转动杆24的顶部与底部均贯穿对应第二固定板23,第二锥齿轮25固定连接在转动杆24的底部,第二锥齿轮25与第一锥齿轮22啮合连接,第一皮带轮26固定连接在转动杆24的顶部,传动皮带28传动连接在第一皮带轮26和第二皮带轮27之间,上述装置通过联动机构,可以保证在焊接过程中所有叶片同时并且以相同的方式进行调整,这有助于确保焊接的一致性和叶轮的动态平衡,减少了因单独调整每个叶片而可能引入的误差。As shown in the vacuum pump impeller processing of Figures 1 and 10, a vacuum pump impeller welding fixture, a linkage mechanism includes a first bevel gear 22, two second fixed plates 23, a rotating rod 24, a second bevel gear 25, a first pulley 26 and a transmission belt 28, the first bevel gear 22 is fixedly connected to the output shaft of the first motor 4, the two second fixed plates 23 are fixedly connected to the outside of the first L-shaped plate 2, the rotating rod 24 is rotatably connected between the two second fixed plates 23, the top and the bottom of the rotating rod 24 both pass through the corresponding second fixed plates 23, the second bevel gear 25 is fixedly connected to the bottom of the rotating rod 24, the second bevel gear 25 is meshed with the first bevel gear 22, the first pulley 26 is fixedly connected to the top of the rotating rod 24, and the transmission belt 28 is transmission-connected between the first pulley 26 and the second pulley 27. The above device can ensure that all blades are adjusted simultaneously and in the same way during the welding process through the linkage mechanism, which helps to ensure the consistency of welding and the dynamic balance of the impeller, and reduces the error that may be introduced by adjusting each blade individually.
如图1和图10真空泵叶轮加工所示,一种真空泵叶轮焊接夹具,焊接机构包括第三固定板29、机械臂30和激光焊接头31,第三固定板29固定连接在操作台1的外侧,机械臂30设置在第三固定板29的顶部,激光焊接头31固定连接在机械臂30的输出端,上述装置激光焊接提供了极高的焊接精度,能够准确控制焊接位置、深度和大小,这种焊接方法产生的焊缝质量高,结合紧密,有助于提高叶轮的整体性能和耐久性,叶轮材料的热损伤被最小化,从而保留了材料固有的性能和结构完整性。As shown in Figures 1 and 10, a vacuum pump impeller welding fixture is provided. The welding mechanism includes a third fixed plate 29, a mechanical arm 30 and a laser welding head 31. The third fixed plate 29 is fixedly connected to the outside of the operating table 1. The mechanical arm 30 is arranged on the top of the third fixed plate 29. The laser welding head 31 is fixedly connected to the output end of the mechanical arm 30. The laser welding of the above device provides extremely high welding accuracy and can accurately control the welding position, depth and size. The weld produced by this welding method is of high quality and tightly combined, which helps to improve the overall performance and durability of the impeller. The thermal damage of the impeller material is minimized, thereby retaining the inherent performance and structural integrity of the material.
如图1和图10真空泵叶轮加工所示,一种真空泵叶轮焊接夹具,压力测试机构包括支撑板32、两个调节管33、两个双向螺纹杆34、四个滑动块35、两个调节旋钮36、四个对位块37和两个压力表38,支撑板32固定连接在操作台1顶部的一端,两个调节管33均固定连接在支撑板32的一侧,两个双向螺纹杆34分别转动连接在对应调节管33的内部,四个滑动块35分别螺纹连接在对应双向螺纹杆34的外部,双向螺纹杆34的一端均延伸至调节管33的外部且与对应调节旋钮36固定连接,四个对位块37分别固定连接在对应两个滑动块35相靠近的一侧,两个压力表38分别固定连接在对应滑动块35的外侧,对应两个对位块37和压力表38之间配合使用,上述装置通过压力测试可以检验焊接接头的密封性和强度,确保焊缝在实际使用中能够承受预定的压力,有助于防止因焊接缺陷导致的泄漏或叶轮损坏,在生产过程中及时发现问题并加以修正,这种即时的质量控制可以减少缺陷产品的流出,提高整体生产效率。As shown in FIG. 1 and FIG. 10 , a vacuum pump impeller welding fixture is provided. The pressure testing mechanism includes a support plate 32, two adjusting tubes 33, two bidirectional threaded rods 34, four sliding blocks 35, two adjusting knobs 36, four alignment blocks 37 and two pressure gauges 38. The support plate 32 is fixedly connected to one end of the top of the operating table 1, and the two adjusting tubes 33 are fixedly connected to one side of the support plate 32. The two bidirectional threaded rods 34 are respectively rotatably connected to the inside of the corresponding adjusting tubes 33. The four sliding blocks 35 are respectively threadedly connected to the outside of the corresponding bidirectional threaded rods 34. One end of the bidirectional threaded rods 34 extends to the adjusting tubes 33. The outside of the device is fixedly connected to the corresponding adjusting knob 36, four alignment blocks 37 are respectively fixedly connected to the side close to the corresponding two sliding blocks 35, and two pressure gauges 38 are respectively fixedly connected to the outside of the corresponding sliding blocks 35. The corresponding two alignment blocks 37 and the pressure gauges 38 are used in conjunction with each other. The above device can check the sealing and strength of the welding joint through pressure testing to ensure that the weld can withstand the predetermined pressure in actual use, which helps to prevent leakage or impeller damage caused by welding defects, and promptly discover and correct problems in the production process. This instant quality control can reduce the outflow of defective products and improve overall production efficiency.
工作原理:上述真空泵叶轮焊接夹具在使用时,通过第一电机4控制,使转动盘5调整到合适的位置,以确保叶轮的叶片能够在夹具中等距离地分布,轮盘夹持机构通过支撑圈11、齿圈12、齿条13和夹持板14的配合使用,稳固地夹持叶轮的轮盘部分,防止其在焊接过程中移位,这一过程由第二电机16提供动力,通过传动齿轮15实现精准控制,叶片高度调节机构包括伸缩气缸20和第一固定板21允许根据需要调整每个叶片的高度,以适应不同设计的叶轮,叶片夹持换位机构,通过花轴杆17和夹持气缸19的控制,实现叶片的精准夹持和换位,为焊接作业提供方便,通过第一锥齿轮22、转动杆24、第二锥齿轮25和传动皮带28的协同工作,确保夹具中的不同部件同步运作,提高操作的效率,包括机械臂30和激光焊接头31进行实际的焊接操作,通过控制面板41精准控制焊接位置和速度,确保高质量的焊接接缝,焊接完成后,使用压力测试机构包括支撑板32、调节管33和压力表38对叶轮进行压力测试,检查焊接接缝的密封性和结构强度,确保叶轮满足使用要求,所述第一电机4、第二电机16、夹持气缸19、伸缩气缸20、机械臂30和激光焊接头31均通过操作台1的控制面板41进行电性控制,实现了操作的自动化和精准化,操作台1底部的支撑腿42确保整个焊接夹具稳固可靠,为高质量的焊接操作提供了坚实的基础。Working principle: When the above vacuum pump impeller welding fixture is in use, the rotating disk 5 is adjusted to a suitable position through the control of the first motor 4 to ensure that the impeller blades can be distributed in the fixture at a medium distance. The wheel disc clamping mechanism firmly clamps the wheel disc part of the impeller through the cooperation of the support ring 11, the gear ring 12, the rack 13 and the clamping plate 14 to prevent it from shifting during the welding process. This process is powered by the second motor 16 and precisely controlled by the transmission gear 15. The blade height adjustment mechanism includes a telescopic cylinder 20 and a first fixed plate 21, which allows the height of each blade to be adjusted as needed to adapt to impellers of different designs. The blade clamping and transposition mechanism realizes precise clamping and transposition of the blades through the control of the flower shaft rod 17 and the clamping cylinder 19, which provides convenience for the welding operation. Through the first bevel gear 22, the rotating rod 24, and the second bevel gear 25 The coordinated work with the transmission belt 28 ensures that the different components in the fixture operate synchronously and improves the efficiency of the operation, including the actual welding operation performed by the robot arm 30 and the laser welding head 31. The welding position and speed are accurately controlled through the control panel 41 to ensure high-quality welding seams. After welding is completed, the impeller is pressure tested using a pressure testing mechanism including a support plate 32, an adjusting tube 33 and a pressure gauge 38 to check the sealing and structural strength of the welding seams to ensure that the impeller meets the use requirements. The first motor 4, the second motor 16, the clamping cylinder 19, the telescopic cylinder 20, the robot arm 30 and the laser welding head 31 are all electrically controlled through the control panel 41 of the operating table 1, realizing the automation and precision of the operation. The support legs 42 at the bottom of the operating table 1 ensure that the entire welding fixture is stable and reliable, providing a solid foundation for high-quality welding operations.
以上描述了本申请的基本原理、主要特征和本申请的优点。本行业的技术人员应该了解,本申请不受上述实施例的限制,上述实施例和说明书中描述的只是本申请的原理,在不脱离本申请精神和范围的前提下本申请还会有各种变化和改进,这些变化和改进都落入要求保护的本申请的范围内。本申请要求的保护范围由所附的权利要求书及其等同物界定。The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
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CN (1) | CN118417790A (en) |
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CN213531435U (en) * | 2020-11-13 | 2021-06-25 | 安徽和众风机有限公司 | Blade welding tool for machining centrifugal fan impeller |
CN215146312U (en) * | 2021-03-10 | 2021-12-14 | 龙工(福建)挖掘机有限公司 | Automatic overturning and welding device for cab of excavator |
CN215339301U (en) * | 2021-06-23 | 2021-12-28 | 福建台明铸管科技股份有限公司 | Detect thrustor of welding seam intensity |
CN114074298A (en) * | 2021-11-20 | 2022-02-22 | 浙江迪马橡胶有限公司 | Positioning tool for machining and detecting inflation-free tire |
CN219945928U (en) * | 2023-06-01 | 2023-11-03 | 芜湖市长城汽车零部件厂(普通合伙) | Spare part presss from both sides tight fixing device |
CN117066801A (en) * | 2023-10-17 | 2023-11-17 | 运城市安宏节能防爆风机有限公司 | Fan blade welding tool and application method thereof |
CN117139968A (en) * | 2023-10-27 | 2023-12-01 | 新乡西玛鼓风机股份有限公司 | Fan impeller processing location frock |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN213105289U (en) * | 2020-08-06 | 2021-05-04 | 昆山聚创新能源科技有限公司 | Welding device |
CN213531435U (en) * | 2020-11-13 | 2021-06-25 | 安徽和众风机有限公司 | Blade welding tool for machining centrifugal fan impeller |
CN215146312U (en) * | 2021-03-10 | 2021-12-14 | 龙工(福建)挖掘机有限公司 | Automatic overturning and welding device for cab of excavator |
CN215339301U (en) * | 2021-06-23 | 2021-12-28 | 福建台明铸管科技股份有限公司 | Detect thrustor of welding seam intensity |
CN114074298A (en) * | 2021-11-20 | 2022-02-22 | 浙江迪马橡胶有限公司 | Positioning tool for machining and detecting inflation-free tire |
CN219945928U (en) * | 2023-06-01 | 2023-11-03 | 芜湖市长城汽车零部件厂(普通合伙) | Spare part presss from both sides tight fixing device |
CN117066801A (en) * | 2023-10-17 | 2023-11-17 | 运城市安宏节能防爆风机有限公司 | Fan blade welding tool and application method thereof |
CN117139968A (en) * | 2023-10-27 | 2023-12-01 | 新乡西玛鼓风机股份有限公司 | Fan impeller processing location frock |
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