Disclosure of Invention
Based on this, it is necessary to provide a plant natural component extraction device and an extraction process against the prior art.
In order to solve the problems in the prior art, the invention adopts the following technical scheme: the utility model provides a natural composition extraction element of plant, which comprises a frame, one-level extraction mechanism, second grade extraction mechanism and power unit, one-level extraction mechanism is including fixing the blending tank that sets up in the frame top, two symmetry are fixed to be set up in the hot plate of blending tank both sides and coaxial rotation set up the first hob in the blending tank, spacing perpendicular groove has all been seted up to the frame both sides, be provided with the feed inlet on the blending tank lateral wall and annotate the liquid mouth, the one end of blending tank is provided with the slag discharging mouth, second grade extraction mechanism is including the elastic sliding fine filter bucket that sets up in spacing perpendicular inslot, coaxial rotation sets up in the fine filter bucket second hob, the fixed power motor that sets up in fine filter bucket one end, the fixed liquid reserve tank that sets up in the fine filter bucket below and the fixed sediment box that sets up in the fine filter bucket below, power motor links to each other with the second hob transmission, power unit includes rotary mechanism and electromagnetic shaker, rotary mechanism includes first output and second output, first output is used for driving reciprocal rotation of first hob, the second output is used for driving electromagnetic shaker and drives the unidirectional rotation of first hob.
Further, the mixing drum bottom is fixedly provided with thick filter plate, and equidistant on the thick filter plate is provided with a plurality of rows of filtration pore, and thick filter plate below elastic sliding is provided with the shutoff board, and along its length direction equidistant on the shutoff board, the mixing drum is kept away from the fixed electric putter that is provided with of one end of arranging the cinder notch, and the fixed mounting panel that is provided with on the electric putter output shaft, the one end that the shutoff board is close to electric putter is provided with the collision pole, and the collision pole links firmly with the mounting panel.
Further, the baffle is arranged below the plugging plate, the baffle is fixedly connected with the frame, the flow guide pipe is fixedly arranged below the baffle, the ingress pipe is arranged above the fine filtering barrel, and the ingress pipe is coaxially connected with the flow guide pipe in a sliding manner.
Further, the bottom of the fine filter barrel is provided with a fine filter plate, one end of the fine filter plate, which is far away from the ingress pipe, is provided with a slag outlet, a flow guide box is fixedly arranged below the fine filter plate, and the slag storage box is fixedly arranged below the slag outlet and is connected with the liquid storage box through a corrugated pipe.
Further, including fixed support frame that sets up in frame one side, the driving motor of setting on the support frame of fixing, the rotation sets up the driving shaft on the support frame, the fixed spacing that sets up in the support frame side, the rotation sets up spacing axle on the spacing, the swinging arms that one end links to each other with spacing axle is fixed, the fixed traveller that sets up in the swinging arms other end, the fixed support bracket that sets up in spacing one side of keeping away from the support frame, the gearbox of setting on the support bracket, the transmission gear that links firmly with gearbox input shaft is coaxial, the fixed locating piece that sets up on the gearbox, the transmission rack of slip setting on the locating piece, the fixed drive plate that sets up on the transmission rack, set up the sliding groove on the drive plate, it links to each other with the transmission of first helicoidal axle coaxial fixed setting up in first ratchet, the driving shaft links to each other with the driving motor output shaft drive, first ratchet links to each other through the belt pulley with spacing axle, the traveller and the output shaft of gearbox links to each other with the transmission of accepting the pivot drive, transmission and drive gear meshing, spacing and support bracket are all fixed with the one end of mixing drum links to each other, the output shaft of gearbox is the first output end of rotary mechanism.
Further, the vibrator comprises a mounting frame fixedly arranged below the supporting frame, a mounting shaft arranged on the mounting frame in a rotating mode, a connecting gear coaxially and fixedly connected with the mounting shaft, a connecting rod with one end eccentrically connected with the connecting gear, and a connecting piece fixedly arranged at one end, far away from the power motor, of the fine filter drum, the rotating mechanism further comprises a second ratchet wheel coaxially and fixedly connected with the driving shaft, a switching shaft arranged on the mounting frame in a rotating mode and a switching gear coaxially and fixedly arranged on the switching shaft, the connecting gear is meshed with the switching gear, the other end of the connecting rod is rotationally connected with the connecting piece, the second ratchet wheel is connected with the switching shaft through a belt pulley, and the switching shaft is the second output end of the rotating mechanism.
Further, the power unit still includes the fixed carrier that sets up in mixing drum one end, rotate the first carousel that sets up on the carrier, the fixed switching extension board that sets up in mounting panel one end, rotate the second carousel that sets up on the switching extension board accept the ring and link to each other with accepting the ring is coaxial, accept the ring and link to each other with accepting the pivot transmission, accept coaxial cover in the pivot and be equipped with reset spring, reset spring's one end links to each other with the carrier, the other end links to each other with accepting the ring, first carousel links firmly with the gearbox output shaft is coaxial, the second carousel can with first carousel joint.
Further, the power unit further comprises a transfer fluted disc which is arranged on the bearing frame in a rotating way, a transmission rod which is arranged on the mounting plate in a rotating way, a transmission fluted disc which is coaxially and fixedly connected with the transmission rod, and a connecting ring which is arranged on the mounting plate and is far away from one end of the transmission rod in a rotating way, wherein the connecting ring is connected with the mounting shaft key, the connecting ring is connected with the transmission rod through a belt pulley, the bearing ring is connected with the bearing rotary shaft key, the bearing rotary shaft is coaxially and fixedly connected with the transfer fluted disc, and the transmission fluted disc can be connected with the transfer fluted disc in a clamping way.
A process for extracting natural components of plants comprises the following steps:
s1: putting crushed red sage root into the mixing barrel through the feed inlet;
S2: adding an extraction solvent into the mixing barrel through the liquid injection port, and starting a heating plate to heat the mixing barrel;
S3: when the heating plate is started, the first output end of the rotating mechanism is started to drive the first screw rod to rotate in a reciprocating manner, and the first screw rod rotates in a reciprocating manner to enable the red sage root fragments and the solvent in the mixing barrel to move back and forth, so that the red sage root fragments are fully contacted with the solvent;
S4: after extraction, extracting solution enters into the fine filter barrel from the mixing barrel, then the second output end of the rotating mechanism is started, the second output end is started to drive the vibrator to operate and drive the first screw rod to rotate unidirectionally, the vibrator operates to enable the fine filter barrel to shake up and down, the first screw rod rotates unidirectionally to enable red sage root residues to be discharged from a slag discharging port, meanwhile, the power motor is started to drive the second screw rod to rotate, extracting solution is filtered again, filter residues enter into the slag storage box, and liquid enters into the liquid storage tank.
Compared with the prior art, the invention has the following beneficial effects:
the method comprises the following steps: according to the invention, through the reciprocating rotation of the first screw rod, the red sage root fragments can be fully mixed with the solvent, so that the red sage root fragments are prevented from floating on the surface layer of the solvent, the red sage root is ensured to be immersed in the solvent, and the extraction efficiency is improved;
and two,: according to the invention, through the vibrator, when the immersed liquid is filtered in the fine filter barrel, the fine filter barrel can shake, so that the fine filter plate is prevented from being blocked by finer filter residues;
and thirdly,: according to the invention, through the unidirectional rotation of the first screw rod and the unidirectional rotation of the second screw rod, the device can automatically clean filter residues while filtering liquid, so that the working time of workers is saved, and the production efficiency is improved.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1 to 16:
The utility model provides a natural composition extraction element of plant, which comprises a frame 1, one-level extraction mechanism, second grade extraction mechanism and power unit, one-level extraction mechanism is including fixing the blending tank 2 that sets up in frame 1 top, two symmetry are fixed to be set up in the hot plate 3 of blending tank 2 both sides and the coaxial rotation sets up the first hob 7 in blending tank 2, spacing perpendicular groove 15 has all been seted up to frame 1 both sides, be provided with feed inlet 4 and annotate liquid mouth 5 on the blending tank 2 lateral wall, the one end of blending tank 2 is provided with row's cinder notch 6, second grade extraction mechanism includes the elastic sliding fine filter tank 16 that sets up in spacing perpendicular groove 15, coaxial rotation sets up the second hob 21 in fine filter tank 16, the fixed power motor 25 that sets up in fine filter tank 16 one end, the liquid reserve tank 24 that sets up in fine filter tank 16 below and the fixed sediment box 20 that sets up in fine filter tank 16 below, power motor 25 and second hob 21 transmission link to each other, power unit includes rotary mechanism and second output, rotary mechanism includes first output and second output, first output is used for driving first hob 7 reciprocal rotation and first hob 7 and spiral vibrator 7 and one-way vibrator drive the one-way vibrator.
When the device is operated, broken red sage root fragments are thrown into the mixing drum 2 from the feed port 4, then solvent for extraction is added from the liquid injection port 5, then the heating plate 3 is started for heating, meanwhile, the first output end of the rotating mechanism drives the first screw rod 7 to reciprocate, so that the solvent and the red sage root fragments are fully mixed in the mixing drum 2, the soaking is waited to be completed, the effective components of the red sage root are fused into the solvent, then the solvent enters the fine filter drum 16, at the moment, the second output end of the rotating mechanism drives the vibrator to operate and the first screw rod 7 to rotate unidirectionally, the vibrator operates to enable the fine filter drum 16 to shake up and down, the first screw rod 7 rotates unidirectionally to enable red sage root residues to be discharged from the slag discharge port 6, meanwhile, the power motor 25 starts to drive the second screw rod 21 to rotate, so that the extracting solution is filtered again, filter residues enter the slag storage box 20, and liquid enters the liquid storage box 24.
In order to reveal the detailed structure at the mixing tub 2, the following features are provided in particular:
The mixing drum 2 bottom is fixed and is provided with coarse filter plate 8, and the equidistant filtration pore 9 that is provided with of coarse filter plate 8 is provided with shutoff board 10 in the elastic sliding of coarse filter plate 8 below, along its length direction equidistant on the shutoff board 10 be provided with a plurality of shutoff strip 11, and mixing drum 2 is kept away from the fixed electric putter 47 that is provided with of one end of arranging slag notch 6 (as shown in fig. 6), and the fixed mounting panel 48 that is provided with on the electric putter 47 output shaft, the one end that the shutoff board 10 is close to electric putter 47 is provided with collision pole 12 (as shown in fig. 13), and collision pole 12 links firmly with mounting panel 48.
When the red sage root fragments and the solvent are immersed in the mixing barrel 2, the blocking strips 11 on the blocking plate 10 block the filter holes 9, so that liquid is prevented from leaking when the red sage root fragments and the solvent are mixed, and the mixing is completed, the electric push rod 47 drives the mounting plate 48 to move, and the mounting plate 48 contacts the collision rod 12 to enable the blocking plate 10 to move, so that the blocking strips 11 and the filter holes 9 are misplaced, and the liquid is convenient to flow out of the filter holes 9.
In order to reveal the communication structure between the mixing drum 2 and the fine filter drum 16, the following features are provided in particular:
A guide plate 13 is arranged below the plugging plate 10, the guide plate 13 is fixedly connected with the frame 1, a guide pipe 14 is fixedly arranged below the guide plate 13, an ingress pipe 17 is arranged above the fine filtering barrel 16, and the ingress pipe 17 is coaxially and slidably connected with the guide pipe 14.
After the liquid flows out of the filter holes 9, the liquid enters the guide pipe 14 through the guide plate 13, and then enters the fine filter drum 16 through the guide pipe 17.
In order to reveal the specific structure at the fine filter vat 16, the following features are provided:
The bottom of the fine filter barrel 16 is provided with a fine filter plate 18, one end of the fine filter plate 18, which is far away from the ingress pipe 17, is provided with a slag outlet 19, a flow guide box 22 is fixedly arranged below the fine filter plate 18, a slag storage box 20 is fixedly arranged below the slag outlet 19, and the flow guide box 22 is connected with a liquid storage box 24 through a corrugated pipe 23.
Under the rotation of the second screw 21, the liquid is filtered by the fine filter plate 18, falls into the diversion box 22, enters the liquid storage tank 24 through the corrugated pipe 23, and the filter residues enter the residue storage box 20 from the residue outlet 19 (as shown in fig. 11).
In order to reveal the detailed structure of the rotating mechanism, the following features are provided:
The device comprises a support frame 26 fixedly arranged on one side of a frame 1, a driving motor 27 fixedly arranged on the support frame 26, a driving shaft 28 (shown in figure 5) rotatably arranged on the support frame 26, a limiting frame 31 fixedly arranged on the side of the support frame 26, a limiting shaft 32 rotatably arranged on the limiting frame 31, a swinging rod 33 (shown in figure 14) with one end fixedly connected with the limiting shaft 32, a sliding column 34 fixedly arranged on the other end of the swinging rod 33, a supporting bracket 35 fixedly arranged on one side of the limiting frame 31 far away from the support frame 26, a gearbox 36 fixedly arranged on the supporting bracket 35, a transmission gear 37 coaxially fixedly connected with an input shaft of the gearbox 36, a positioning block 38 fixedly arranged on the gearbox 36, a transmission rack 39 slidingly arranged on the positioning block 38, a transmission plate 40 fixedly arranged on the transmission rack 39, a sliding groove 41 coaxially fixedly connected with a first spiral rod 7, a first ratchet wheel 29 coaxially fixedly arranged on the driving shaft 28, the driving shaft 28 and the driving motor 27, the first ratchet wheel 29 and the limiting shaft 32 are in transmission connection through a belt pulley, the output shaft 34 is matched with the sliding column 41 and is in transmission with the first ratchet wheel 29, and the transmission shaft is meshed with the first bearing bracket 35, namely, and the transmission gear shaft is in a rotary shaft is meshed with the first end of the transmission bracket 35, namely, and the transmission gear is in a transmission shaft is meshed with the transmission shaft 37.
When the device is operated, the driving motor 27 drives the driving shaft 28 to rotate positively, the driving shaft 28 drives the limiting shaft 32 to rotate through the first ratchet wheel 29, the limiting shaft 32 rotates to drive the swinging rod 33 to rotate, the sliding column 34 is abutted against the sliding groove 41 to drive the transmission plate 40 to reciprocate, the transmission plate 40 reciprocates to enable the transmission rack 39 to reciprocate, the transmission gear 37 is caused to reciprocate, then the rotation of the transmission gear 37 is changed in speed through the gearbox 36, and finally the first spiral rod 7 is driven to reciprocate through the bearing rotating shaft 44, so that the red sage root fragments can be fully mixed with the solvent for contact through the reciprocating rotation of the first spiral rod 7, and the infusion efficiency is improved.
In order to show the detailed structure of the vibrator, the following features are provided:
The vibrator comprises a mounting frame 55 fixedly arranged below the supporting frame 26, a mounting shaft 56 rotatably arranged on the mounting frame 55, a connecting gear 57 coaxially and fixedly connected with the mounting shaft 56, a connecting rod 58 with one end eccentrically connected with the connecting gear 57, and a connecting piece 61 fixedly arranged at one end, far away from the power motor 25, of the fine filter drum 16, the rotating mechanism further comprises a second ratchet wheel 30 coaxially and fixedly connected with the driving shaft 28, a switching shaft 59 rotatably arranged on the mounting frame 55 and a switching gear 60 coaxially and fixedly arranged on the switching shaft 59 (as shown in fig. 14), the connecting gear 57 is meshed with the switching gear 60, the other end of the connecting rod 58 is rotatably connected with the connecting piece 61, the second ratchet wheel 30 is connected with the switching shaft 59 through a belt pulley, and the switching shaft 59 is the second output end of the rotating mechanism.
When the device is operated, the driving motor 27 drives the driving shaft 28 to rotate reversely (it is to be noted that the first ratchet 29 and the second ratchet 30 are reversely arranged, when the driving shaft 28 rotates positively, the second ratchet 30 does not rotate, when the driving shaft 28 rotates reversely, the first ratchet 29 does not rotate), then the driving shaft 28 drives the second ratchet 30 to rotate, the second ratchet 30 drives the switching shaft 59 to rotate, the switching shaft 59 rotates to drive the switching gear 60 to rotate, the switching gear 60 rotates to drive the connecting gear 57 to rotate, the connecting gear 57 rotates to drive the connecting rod 58 and the mounting shaft 56 to rotate, and the connecting piece 61 and the fine filter barrel 16 are fixedly connected in the limiting vertical groove 15 due to the fact that the fine filter barrel 16 is elastically arranged in the limiting vertical groove 15 in a sliding mode, and therefore the movement of the connecting rod 58 drives the fine filter barrel 16 to shake up and down in the limiting vertical groove 15 through the connecting piece 61.
In order to reveal the connection between the gearbox 36 and the first screw 7, the following features are provided in particular:
The power unit further comprises a bearing frame 43 fixedly arranged at one end of the mixing drum 2, a first rotary table 42 rotatably arranged on the bearing frame 35, a switching support plate 52 fixedly arranged at one end of the mounting plate 48, a bearing ring 53 rotatably arranged on the switching support plate 52 and a second rotary table 54 coaxially connected with the bearing ring 53, the bearing ring 53 is in transmission connection with the bearing rotating shaft 44, a reset spring 46 is coaxially sleeved on the bearing rotating shaft 44, one end of the reset spring 46 is connected with the bearing frame 43, the other end of the reset spring is connected with the bearing ring 53, the first rotary table 42 is fixedly connected with an output shaft of the gearbox 36 in a coaxial manner, the second rotary table 54 can be in clamping connection with the first rotary table 42, and teeth are arranged on the surfaces of the two rotary tables for clamping engagement transmission.
When the transmission gear 37 reciprocally rotates, the first rotary table 42 is in contact with the second rotary table 54, and when the device is running, the output shaft of the gearbox 36 drives the first rotary table 42 to rotate, the first rotary table 42 rotates to drive the second rotary table 54 to rotate, the second rotary table 54 rotates to drive the receiving ring 53 to rotate, the receiving ring 53 rotates to drive the receiving rotary shaft 44 to rotate, the receiving rotary shaft 44 rotates to drive the first screw rod 7 to rotate, and the reset spring 46 is arranged, so that the first rotary table 42 and the second rotary table 54 are attached more tightly when the electric push rod 47 is in extension.
In order to ensure that the rotation of the adapter shaft 59 drives the first screw rod 7 to rotate unidirectionally when the device is in operation, the following features are provided:
The power unit further comprises a transfer fluted disc 45 which is arranged on the bearing frame 43 in a rotating mode, a transmission rod 49 which is arranged on the mounting plate 48 in a rotating mode, a transmission fluted disc 50 which is fixedly connected with the transmission rod 49 in a coaxial mode, and a connecting ring 51 which is arranged on the mounting plate 48 in a rotating mode and is far away from one end of the transmission rod 49, wherein the connecting ring 51 is connected with a mounting shaft 56 in a key mode, the connecting ring 51 is connected with the transmission rod 49 through a belt pulley, a receiving ring 53 is connected with a receiving rotary shaft 44 in a key mode, the receiving rotary shaft 44 is fixedly connected with the transfer fluted disc 45 in a coaxial mode, the transmission fluted disc 50 can be connected with the transfer fluted disc 45 in a clamping mode, and teeth are arranged on the surfaces of the transfer fluted disc 50 and are used for conducting clamping engagement transmission.
When the device is operated, the electric push rod 47 drives the mounting plate 48 to move, the mounting plate 48 moves to drive the transfer support plate 52 to move, the transfer support plate 52 moves to drive the bearing ring 53 and the second rotary disc 54 to move, the second rotary disc 54 is far away from the first rotary disc 42, the transmission fluted disc 50 is driven to contact the transfer fluted disc 45, then the mounting shaft 56 rotates to drive the connecting ring 51 to rotate, the connecting ring 51 rotates to drive the transmission rod 49 to rotate, the transmission rod 49 rotates to drive the transmission fluted disc 50 to rotate, the transmission fluted disc 50 rotates to drive the transfer fluted disc 45 to rotate, the transfer fluted disc 45 rotates to drive the bearing rotary shaft 44 to rotate, and the bearing rotary shaft 44 rotates to drive the first spiral rod 7 to rotate.
A process for extracting natural components of plants comprises the following steps:
S1: putting crushed red sage root into the mixing barrel 2 through the feed inlet 4;
S2: adding an extraction solvent into the mixing barrel 2 through the liquid injection port 5, and starting the heating plate 3 to heat the mixing barrel 2;
S3: when the heating plate 3 is started, the first output end of the rotating mechanism is started to drive the first screw rod 7 to rotate in a reciprocating manner, and the first screw rod 7 rotates in a reciprocating manner so that the red sage root fragments and the solvent in the mixing barrel 2 move back and forth, and the red sage root fragments are fully contacted with the solvent;
S4: after extraction is completed, extracting solution enters the fine filter vat 16 from the mixing vat 2, then the second output end of the rotating mechanism is started, the second output end is started to drive the vibrator to operate and drive the first screw rod 7 to rotate unidirectionally, the vibrator operates to enable the fine filter vat 16 to shake up and down, the first screw rod 7 rotates unidirectionally to enable the red sage root residues to be discharged from the slag discharge port 6, meanwhile, the power motor 25 is started to drive the second screw rod 21 to rotate, the extracting solution is filtered again, filter residues enter the slag storage box 20, and liquid enters the liquid storage box 24.
The working principle of the device is as follows: the crushed red sage root fragments are thrown into the mixing drum 2 from the feed port 4, the solvent for extraction is added from the liquid injection port 5, the heating plate 3 is started to heat, the driving motor 27 drives the driving shaft 28 to rotate positively, the driving shaft 28 drives the limiting shaft 32 to rotate positively through the first ratchet wheel 29, the limiting shaft 32 drives the swinging rod 33 to rotate rotationally, the sliding groove 41 is abutted against the sliding post 34 to drive the transmission plate 40 to reciprocate through the sliding post 34, the transmission plate 40 reciprocates the transmission rack 39, so that the transmission gear 37 reciprocates, then the rotation of the transmission gear 37 is changed in speed through the gearbox 36, the output shaft of the gearbox 36 drives the first rotating disc 42 to rotate, the first rotating disc 42 rotates to drive the second rotating disc 54 to rotate, the second rotating disc 54 rotates to drive the bearing ring 53 to rotate, the bearing ring 53 rotates to drive the bearing rotating shaft 44 to rotate, and the bearing rotating shaft 44 rotates to drive the first screw rod 7, so that the red sage root fragments and the solvent are fully mixed.
When the impregnation is finished, the electric push rod 47 drives the mounting plate 48 to move, the mounting plate 48 drives the transfer support plate 52 and the collision rod 12 to move, and the collision rod 12 drives the plugging plate 10 to move, so that the plugging strips 11 are misplaced with the filter holes 9, and liquid can flow out of the filter holes 9 conveniently; the transfer plate 52 moves to drive the driving toothed disc 50 to engage the transfer toothed disc 45 and to move the second rotary disc 54 away from the first rotary disc 42.
Liquid flows out of the filter holes 9 through the guide plate 13 and enters the guide tube 14, then enters the fine filter barrel 16 from the guide tube 17, then the driving motor 27 drives the driving shaft 28 to rotate reversely, the driving shaft 28 drives the second ratchet wheel 30 to rotate, the second ratchet wheel 30 drives the switching shaft 59 to rotate, the switching shaft 59 drives the switching gear 60 to rotate, the switching gear 60 rotates to drive the connecting gear 57 to rotate, the connecting gear 57 rotates to drive the connecting rod 58 and the mounting shaft 56 to rotate, the connecting rod 58 moves to drive the fine filter barrel 16 to shake up and down in the limiting vertical groove 15 through the connecting piece 61, when the connecting gear 57 rotates, the mounting shaft 56 is also driven to rotate, the mounting shaft 56 rotates to drive the connecting ring 51 to rotate, the connecting ring 51 rotates to drive the driving rod 49 to rotate, the driving rod 49 rotates to drive the driving fluted disc 50 to rotate, the driving fluted disc 50 rotates to drive the switching fluted disc 45 to rotate, the switching shaft 44 to drive the switching shaft 44 to rotate, the first spiral rod 7 to rotate unidirectionally, the first spiral rod 7 rotates to enable red-rooted salvia pieces to be discharged from the slag discharging hole 6, after that, the driving motor 25 drives the second spiral rod 21 to rotate, the extracting solution to be filtered again, and the slag enters the liquid storage box 24.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.