CN118413072B - Permanent magnet motor winding device - Google Patents
Permanent magnet motor winding device Download PDFInfo
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- CN118413072B CN118413072B CN202410874883.2A CN202410874883A CN118413072B CN 118413072 B CN118413072 B CN 118413072B CN 202410874883 A CN202410874883 A CN 202410874883A CN 118413072 B CN118413072 B CN 118413072B
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- 238000004804 winding Methods 0.000 title claims abstract description 165
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 33
- 230000000670 limiting effect Effects 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims 1
- 239000010949 copper Substances 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010008 shearing Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
- H02K15/043—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines winding flat conductive wires or sheets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/021—Magnetic cores
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Abstract
本发明公开了一种永磁电机绕线装置,涉及永磁电机加工技术领域,包括两组呈对称布设的绕线筒,两组绕线筒的筒壁上呈间隔布设有若干组挡座,两组相邻的挡座之间形成绕线槽;还包括调节模组与转动模组;调节模组用于调节两组绕线筒的间距;转动模组用于驱动两侧绕线筒转动以将铜线绕制成线圈;转动模组驱动两侧绕线筒转动,绕线筒在转动时即可将铜线绕制成线圈,基于线圈所选的圈数,转动模组转动相应的转数即可,一组线圈绕制后,采用剪切机构剪断铜线即可进行下一组线圈的绕制,全部绕制完成后,将各线圈取下,本发明基于不同型号的永磁电机对线圈的绕制圈径进行调节,适用范围更广,操作便捷,绕组的质量、安全可靠性得到了很大的提升。
The invention discloses a permanent magnet motor winding device, which relates to the technical field of permanent magnet motor processing. The device comprises two groups of symmetrically arranged winding drums, a plurality of groups of stoppers are arranged at intervals on the drum walls of the two groups of winding drums, and a winding groove is formed between the two adjacent groups of stoppers; the device also comprises an adjusting module and a rotating module; the adjusting module is used to adjust the spacing between the two groups of winding drums; the rotating module is used to drive the winding drums on both sides to rotate so as to wind the copper wire into a coil; the rotating module drives the winding drums on both sides to rotate, and the winding drums can wind the copper wire into a coil when rotating, and the rotating module can rotate a corresponding number of revolutions based on the number of turns selected by the coil, and after one group of coils is wound, the copper wire can be cut by a shearing mechanism to carry out the winding of the next group of coils, and after all the windings are completed, each coil is removed. The invention adjusts the winding diameter of the coil based on permanent magnet motors of different models, has a wider application range, is convenient to operate, and greatly improves the quality, safety and reliability of the winding.
Description
技术领域Technical Field
本发明涉及永磁电机加工技术领域,具体涉及一种永磁电机绕线装置。The invention relates to the technical field of permanent magnet motor processing, and in particular to a permanent magnet motor winding device.
背景技术Background Art
永磁电机是一种利用永磁体来产生磁场的电机。其通过内置的永磁体产生恒定的磁场,而无需外部电源来产生磁场,因此其设计更简单,结构更紧凑。同时,由于无需消耗能量来产生磁场,永磁电机通常具有较高的效率。永磁电机的应用领域非常广泛,包括工业驱动、交通运输、家用电器、航空航天等领域。A permanent magnet motor is a motor that uses permanent magnets to generate a magnetic field. It generates a constant magnetic field through built-in permanent magnets without the need for an external power supply, so its design is simpler and its structure is more compact. At the same time, since no energy is consumed to generate a magnetic field, permanent magnet motors usually have higher efficiency. Permanent magnet motors are widely used in industrial drives, transportation, household appliances, aerospace and other fields.
在永磁电机的制造过程中,铜线(通常称为漆包线或绕组线)是绕制在电机的定子或转子结构上的。定子绕组通常是由多匝铜线(漆包线)按照一定的规律绕制在定子铁芯的槽内形成的。这些绕组与电源相连,当通电时会产生旋转磁场,与永磁体产生的磁场相互作用,从而驱动转子旋转。In the manufacturing process of permanent magnet motors, copper wire (commonly called enameled wire or winding wire) is wound on the stator or rotor structure of the motor. The stator winding is usually formed by winding multiple turns of copper wire (enameled wire) in a certain pattern in the slots of the stator core. These windings are connected to the power supply, and when powered, they will generate a rotating magnetic field, which interacts with the magnetic field generated by the permanent magnets, thereby driving the rotor to rotate.
现有技术中,如公告号为CN211769402U的专利文件公开了一种新型电机绕线装置,也公开了通过高速驱动轴以及双速驱动轴实现多速驱动并在其上方设置固定套实现外部缠绕架的固定;然而在实际应用时,对于不同的电机设备,在绕线时定子绕线齿的跨距不同,进而需要调节绕线的圈径,现有技术的缠绕架为固定式结构,两者的间距无法进行调节,难以适用不同圈径的绕线工况。In the prior art, for example, a patent document with announcement number CN211769402U discloses a novel motor winding device, and also discloses that multi-speed drive is realized by a high-speed drive shaft and a dual-speed drive shaft, and a fixing sleeve is arranged above the high-speed drive shaft to fix the external winding frame; however, in actual application, for different motor equipment, the span of the stator winding teeth is different during winding, and thus the winding circle diameter needs to be adjusted. The winding frame of the prior art is a fixed structure, and the distance between the two cannot be adjusted, and it is difficult to adapt to winding conditions with different circle diameters.
发明内容Summary of the invention
本发明的目的在于提供一种永磁电机绕线装置,解决以下技术问题:The purpose of the present invention is to provide a permanent magnet motor winding device to solve the following technical problems:
现有技术的缠绕架为固定式结构,两者的间距无法进行调节,难以适用不同圈径的绕线工况。The winding frame in the prior art is a fixed structure, the distance between the two cannot be adjusted, and it is difficult to adapt to the winding conditions of different coil diameters.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种永磁电机绕线装置,包括两组呈对称布设的绕线筒,两组所述绕线筒的筒壁上呈间隔布设有若干组挡座,两组相邻的挡座之间形成绕线槽;A permanent magnet motor winding device comprises two groups of symmetrically arranged winding drums, a plurality of groups of stoppers are arranged at intervals on the drum walls of the two groups of winding drums, and a winding groove is formed between two adjacent groups of stoppers;
还包括调节模组与转动模组;It also includes an adjustment module and a rotation module;
所述调节模组用于调节两组绕线筒的距离;The adjustment module is used to adjust the distance between the two groups of winding drums;
所述转动模组用于驱动两侧绕线筒转动以将铜线绕制成线圈。The rotating module is used to drive the winding drums on both sides to rotate so as to wind the copper wire into a coil.
优选的,所述绕线筒的筒壁上相应开设有若干组凹槽,各挡座滑动嵌设于凹槽中;Preferably, a plurality of groups of grooves are correspondingly opened on the wall of the winding drum, and each stopper is slidably embedded in the groove;
其中,各所述挡座与驱动其远离或靠近绕线筒轴心方向的推动部连接。Wherein, each of the blocking seats is connected to a driving portion which drives it to move away from or close to the axial direction of the winding reel.
优选的,所述推动部包括开设于绕线筒轴心处的圆槽,圆槽的轴心处滑动布设有支轴,支轴的轴体上呈间隔布设有若干个锥形槽;Preferably, the pushing part comprises a circular groove opened at the axis center of the winding drum, a support shaft is slidably arranged at the axis center of the circular groove, and a plurality of conical grooves are arranged at intervals on the shaft body of the support shaft;
其中,各所述挡座与滑动布设于凹槽槽壁之间的推杆固定,推杆另一端延伸至圆槽中并转动布设滚轮,推杆上设有第一弹簧。Wherein, each of the blocking seats is fixed to a push rod slidably arranged between the groove walls, the other end of the push rod extends into the circular groove and rotatably arranges the roller, and a first spring is arranged on the push rod.
优选的,两组所述绕线筒布设于定位架一侧,推动部还包括固定布设于绕线筒端部的定位座,定位座上开设圆孔,圆孔中滑动嵌设有与支轴固定的推轴,推轴滑动布设于定位板之间,推轴上设有第二弹簧,第二弹簧的一端与定位板固定,另一端与支轴端部固定,定位架一侧还固定布设底板,底板上固定布设第一气缸,第一气缸驱动端与推动架固定;Preferably, the two groups of winding drums are arranged on one side of the positioning frame, and the pushing part also includes a positioning seat fixedly arranged on the end of the winding drum, a circular hole is provided on the positioning seat, a push shaft fixed to the support shaft is slidably embedded in the circular hole, the push shaft is slidably arranged between the positioning plates, a second spring is provided on the push shaft, one end of the second spring is fixed to the positioning plate, and the other end is fixed to the end of the support shaft, a bottom plate is also fixedly arranged on one side of the positioning frame, a first cylinder is fixedly arranged on the bottom plate, and a driving end of the first cylinder is fixed to the pushing frame;
其中,两组所述推轴与推动架抵接。Wherein, the two groups of push shafts are in abutment with the push frame.
优选的,所述调节模组包括转动布设于定位架朝向绕线筒一侧的螺杆,螺杆两侧螺纹旋向相反,螺杆上呈对称螺旋套设螺母,螺母与定位座固定;Preferably, the adjustment module comprises a screw rotatably arranged on the side of the positioning frame facing the winding drum, the threads on both sides of the screw are rotated in opposite directions, nuts are symmetrically spirally sleeved on the screw, and the nuts are fixed to the positioning seat;
其中,所述定位板同步固定于螺母上。Wherein, the positioning plate is synchronously fixed on the nut.
优选的,所述转动模组包括固定于工作台一侧的驱动电机,驱动电机输出端与定位架固定。Preferably, the rotating module includes a driving motor fixed to one side of the workbench, and an output end of the driving motor is fixed to the positioning frame.
优选的,所述工作台上还固定布设安装架,安装架一侧转动布设转轴,转轴末端与定位杆固定,定位杆上呈周向阵列固定布设若干组条形卡座,定位杆上还滑动套设绕线轮,绕线轮轴心端开设定位槽,定位槽的槽壁上相应开设有与条形卡座对应滑动卡合的条形卡槽。Preferably, the workbench is also fixedly arranged with a mounting frame, a rotating shaft is rotatably arranged on one side of the mounting frame, the end of the rotating shaft is fixed to the positioning rod, a plurality of groups of strip clamps are fixedly arranged in a circumferential array on the positioning rod, a winding wheel is also slidably sleeved on the positioning rod, a positioning groove is provided at the axial end of the winding wheel, and a strip clamping groove corresponding to the strip clamping seat is provided on the groove wall.
优选的,所述定位杆上还滑动套设有张紧轮,张紧轮轴心处相应开设定位槽与条形卡槽,张紧轮上滚动布设有摩擦轮,摩擦轮转动布设于U型架中;Preferably, the positioning rod is also provided with a tensioning wheel in a sliding sleeve, a positioning groove and a strip-shaped slot are correspondingly provided at the axis of the tensioning wheel, a friction wheel is rotatably arranged on the tensioning wheel, and the friction wheel is rotatably arranged in the U-shaped frame;
其中,所述U型架上固定布设伸缩杆,伸缩杆另一端滑动插接于筒体中,伸缩杆上设有第三弹簧。Wherein, a telescopic rod is fixedly arranged on the U-shaped frame, the other end of the telescopic rod is slidably inserted into the cylinder, and a third spring is arranged on the telescopic rod.
优选的,所述绕线轮两侧呈对称固定布设环形挡板,两侧环形挡板与绕线轮形成用于绕制铜线的环形槽,转轴上滑动布设有L型支架,L型支架末端滑动布设有限位杆,限位杆朝向工作台的一端转动布设有用于嵌入环形槽的压轮,限位杆另一端通过连接架与筒体固定,L型支架之间还开设通孔,筒体穿设于通孔中,其中,限位杆上还设有第四弹簧。Preferably, annular baffles are symmetrically fixed on both sides of the winding wheel, and the annular baffles on both sides and the winding wheel form an annular groove for winding copper wire. An L-shaped bracket is slidably arranged on the rotating shaft, and a limit rod is slidably arranged at the end of the L-shaped bracket. The limit rod is rotatably arranged toward one end of the workbench to provide a pressure wheel for embedding in the annular groove, and the other end of the limit rod is fixed to the cylinder through a connecting frame, and a through hole is also provided between the L-shaped brackets, and the cylinder is penetrated through the through hole, wherein a fourth spring is also provided on the limit rod.
优选的,所述工作台上滑动布设U型卡座,绕线轮两侧的环形挡板嵌设于U型卡座中,U型卡座一侧固定布设限位架,限位架与固定布设于工作台上的第二气缸驱动端固定。Preferably, a U-shaped holder is slidably arranged on the workbench, annular baffles on both sides of the winding wheel are embedded in the U-shaped holder, a limit frame is fixedly arranged on one side of the U-shaped holder, and the limit frame is fixed to the second cylinder driving end fixedly arranged on the workbench.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明在绕制过程中,首先在绕线槽内通过人工手动将铜线绕制一圈,而后通过转动模组驱动两侧绕线筒转动,绕线筒在转动时即可将铜线绕制成线圈,基于线圈所选的圈数,转动模组转动相应的转数即可,一组线圈绕制完成后,采用剪切机构剪断铜线即可进行下一组线圈的绕制,全部绕制完成后,将各线圈取下,本发明可以基于不同型号的永磁电机对线圈的绕制圈径进行调节,适用范围更广,操作便捷,操作便捷,绕组的质量、安全可靠性得到了很大的提升;(1) In the winding process of the present invention, the copper wire is firstly manually wound in the winding groove for one circle, and then the winding drums on both sides are driven to rotate by the rotating module. When the winding drums rotate, the copper wire can be wound into coils. Based on the number of turns selected for the coils, the rotating module can rotate the corresponding number of turns. After one group of coils is wound, the copper wire can be cut by a shearing mechanism to start the winding of the next group of coils. After all the coils are wound, each coil is removed. The present invention can adjust the winding diameter of the coil based on different models of permanent magnet motors, has a wider range of applications, is easy to operate, and has greatly improved the quality, safety and reliability of the winding.
(2)本发明在绕制线圈前,通过推动部驱动各挡座朝向远离轴心的方向运动,以使各挡座由凹槽中伸出并形成绕线槽对线圈进行限位,将各绕线槽中的线圈分隔开,绕线完成后,推动部驱动各挡座重新嵌入凹槽中,挡座顶部与槽口处平齐,以便于工作人员将绕制后的线圈由绕线筒上取下。(2) Before winding the coil, the present invention drives each stopper to move in a direction away from the axis through the pushing part, so that each stopper extends out of the groove and forms a winding groove to limit the coil, thereby separating the coils in each winding groove. After the winding is completed, the pushing part drives each stopper to re-embed into the groove, and the top of the stopper is flush with the groove, so that the staff can remove the wound coil from the winding drum.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是定子的结构示意图;FIG1 is a schematic diagram of the structure of a stator;
图2是本发明一种永磁电机绕线装置的结构示意图;FIG2 is a schematic structural diagram of a permanent magnet motor winding device according to the present invention;
图3是本发明一种永磁电机绕线装置中绕线轮的结构示意图;3 is a schematic structural diagram of a winding wheel in a permanent magnet motor winding device according to the present invention;
图4是本发明一种永磁电机绕线装置中绕线筒的结构示意图;FIG4 is a schematic structural diagram of a winding drum in a permanent magnet motor winding device according to the present invention;
图5是本发明一种永磁电机绕线装置中定位杆的结构示意图;5 is a schematic structural diagram of a positioning rod in a permanent magnet motor winding device of the present invention;
图6是本发明一种永磁电机绕线装置中支轴的结构示意图;6 is a schematic structural diagram of a support shaft in a permanent magnet motor winding device according to the present invention;
图7是本发明一种永磁电机绕线装置中条形卡槽的结构示意图;7 is a schematic structural diagram of a strip-shaped slot in a permanent magnet motor winding device according to the present invention;
图8是本发明一种永磁电机绕线装置中挡座的结构示意图;8 is a schematic structural diagram of a stopper in a permanent magnet motor winding device according to the present invention;
图9是本发明一种永磁电机绕线装置中锥形槽的结构示意图。FIG. 9 is a schematic structural diagram of a tapered slot in a permanent magnet motor winding device according to the present invention.
图中:1、工作台;2、绕线轮;3、压轮;4、驱动电机;5、绕线筒;6、定位座;7、支轴;8、定子;101、安装架;102、转轴;103、L型支架;104、通孔;201、环形挡板;202、定位杆;203、条形卡座;204、限位架;205、U型卡座;206、第二气缸;207、定位槽;208、条形卡槽;209、导线轮;301、限位杆;302、第四弹簧;303、连接架;304、筒体;305、伸缩杆;306、第三弹簧;307、摩擦轮;308、张紧轮;309、U型架;310、环形导槽;311、销轴;401、底板;402、定位架;403、第一气缸;404、推动架;405、螺杆;406、螺母;407、定位板;408、推轴;409、第二弹簧;501、挡座;502、线圈;503、凹槽;504、圆槽;505、滑槽;506、滑座;507、推杆;508、第一弹簧;509、滚轮;601、圆孔;701、锥形槽;702、倾斜导面;801、绕线齿。In the figure: 1, workbench; 2, winding wheel; 3, pressure wheel; 4, driving motor; 5, winding drum; 6, positioning seat; 7, support shaft; 8, stator; 101, mounting frame; 102, rotating shaft; 103, L-shaped bracket; 104, through hole; 201, annular baffle; 202, positioning rod; 203, strip card seat; 204, limiting frame; 205, U-shaped card seat; 206, second cylinder; 207, positioning groove; 208, strip card slot; 209, wire wheel; 301, limiting rod; 302, fourth spring; 303, connecting frame; 304, cylinder; 305, telescopic rod; 306, third spring; 307, friction wheel; 308, tensioning wheel; 309, U-shaped frame; 310, annular guide groove; 311, pin shaft; 401, bottom plate; 402, positioning frame; 403, first cylinder; 404, pushing frame; 405, screw rod; 406, nut; 407, positioning plate; 408, push shaft; 409, second spring; 501, stop seat; 502, coil; 503, groove; 504, circular groove; 505, slide groove; 506, slide seat; 507, push rod; 508, first spring; 509, roller; 601, circular hole; 701, conical groove; 702, inclined guide surface; 801, winding tooth.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
请参阅图1与图2所示,本发明为一种永磁电机绕线装置,包括两组呈对称布设的绕线筒5,两组绕线筒5的筒壁上呈间隔布设有若干组挡座501,两组相邻的挡座501之间形成绕线槽;在本实施例的一种实施方式中,绕线筒5设置为圆柱状结构,绕线时,通过设置的挡座501进行限位,线圈502可以绕制在该绕线槽中,避免出现偏移的现象,与此同时,绕线筒5上的绕线槽设置有五组,一匝线圈502绕制完成后,可以在相邻一侧的绕线槽上进行绕制,效率更高。Please refer to Figures 1 and 2. The present invention is a permanent magnet motor winding device, including two groups of symmetrically arranged winding drums 5, and a plurality of groups of stoppers 501 are arranged at intervals on the walls of the two groups of winding drums 5, and a winding groove is formed between two adjacent groups of stoppers 501; in one implementation of the present embodiment, the winding drum 5 is configured as a cylindrical structure, and during winding, the stoppers 501 are provided for limiting, and the coil 502 can be wound in the winding groove to avoid deviation. At the same time, five groups of winding grooves are provided on the winding drum 5. After one turn of the coil 502 is wound, it can be wound on the winding groove on the adjacent side, which is more efficient.
需要说明的是,永磁电机内部设有定子8,定子8内部呈周向阵列固定布设若干组绕线齿801,绕制后的线圈502套设在绕线齿801上即可。It should be noted that a stator 8 is provided inside the permanent magnet motor, and a plurality of groups of winding teeth 801 are fixedly arranged in a circumferential array inside the stator 8 , and the wound coil 502 can be sleeved on the winding teeth 801 .
还包括调节模组与转动模组,调节模组用于调节两组绕线筒5的间距;具体的,对于不同型号的永磁电机,所需绕制线圈502的圈径有所不同,本实施例通过调节模组可以调节两组绕线筒5的间距,进而实现调节所绕制线圈502的圈径;It also includes an adjustment module and a rotation module, and the adjustment module is used to adjust the distance between the two groups of winding drums 5; specifically, for different types of permanent magnet motors, the required diameters of the winding coils 502 are different. In this embodiment, the adjustment module can adjust the distance between the two groups of winding drums 5, thereby adjusting the diameter of the wound coils 502;
转动模组用于驱动两侧绕线筒5转动以将铜线绕制成线圈502;可以说明的是,在绕制过程中,首先在绕线槽内通过人工手动将铜线绕制一圈,而后通过转动模组驱动两侧绕线筒5转动,绕线筒5在转动时即可将铜线绕制成线圈502,基于线圈502所选的圈数,转动模组转动相应的转数即可,一组线圈502绕制完成后,采用剪切机构剪断铜线即可进行下一组线圈502的绕制,全部绕制完成后,将各线圈502取下,本实施例可以基于不同型号的永磁电机对线圈502的绕制圈径进行调节,适用范围更广,操作便捷。The rotating module is used to drive the winding drums 5 on both sides to rotate so as to wind the copper wire into coils 502; it can be explained that during the winding process, the copper wire is first wound manually in the winding groove for one circle, and then the winding drums 5 on both sides are driven to rotate by the rotating module. When the winding drums 5 rotate, the copper wire can be wound into coils 502. Based on the number of turns selected for the coils 502, the rotating module can rotate the corresponding number of turns. After one group of coils 502 is wound, the shearing mechanism is used to cut the copper wire to carry out the winding of the next group of coils 502. After all the windings are completed, each coil 502 is removed. This embodiment can adjust the winding diameter of the coil 502 based on different models of permanent magnet motors, has a wider range of applications, and is easy to operate.
实施例2Example 2
在实施例1的基础上,请参阅图4、图6以及图7-图9,绕线筒5的筒壁上相应开设有若干组凹槽503,各挡座501滑动嵌设于凹槽503中,其中,各挡座501与驱动其远离或靠近绕线筒5轴心方向的推动部连接;可以说明的是,在绕制线圈502前,通过推动部驱动各挡座501朝向远离轴心的方向运动,以使各挡座501由凹槽503中伸出并形成绕线槽对线圈502进行限位,将各绕线槽中的线圈502分隔开,绕线完成后,推动部驱动各挡座501重新嵌入凹槽503中,挡座501顶部与槽口处平齐,以便于工作人员将绕制后的线圈502由绕线筒5上取下;On the basis of Example 1, please refer to Figures 4, 6 and 7-9. Several groups of grooves 503 are correspondingly opened on the wall of the winding drum 5, and each stopper 501 is slidably embedded in the groove 503, wherein each stopper 501 is connected to a pushing portion that drives it away from or close to the axial direction of the winding drum 5; it can be explained that before winding the coil 502, each stopper 501 is driven by the pushing portion to move in a direction away from the axial center, so that each stopper 501 extends out of the groove 503 and forms a winding groove to limit the coil 502, and separates the coils 502 in each winding groove. After the winding is completed, the pushing portion drives each stopper 501 to be re-embedded in the groove 503, and the top of the stopper 501 is flush with the notch, so that the staff can remove the wound coil 502 from the winding drum 5;
本实施例中,请参阅图5,推动部包括开设于绕线筒5轴心处的圆槽504,圆槽504的轴心处滑动布设有支轴7,支轴7的轴体上呈间隔布设有若干组锥形槽701,其中,各挡座501与滑动布设于凹槽503槽壁之间的推杆507固定,推杆507另一端延伸至圆槽504中并转动布设滚轮509,推杆507上设有第一弹簧508;具体的,第一弹簧508一端与挡座501固定,另一端与凹槽503槽壁固定;可以说明的是,在初始状态时,各滚轮509与锥形槽701的槽底处抵接,挡座501嵌入凹槽503中,当需要绕制线圈502时,沿轴心方向拉动支轴7运动,滚轮509可以沿着锥形槽701的倾斜导面702朝向远离轴心方向运动,滚轮509通过推杆507同步推动挡座501于凹槽503中滑动,此时第一弹簧508处于拉伸状态,当绕制完成后,推动支轴7复位,第一弹簧508同步驱动推杆507与挡座501复位;In this embodiment, please refer to Figure 5, the pushing part includes a circular groove 504 opened at the axis of the winding drum 5, a support shaft 7 is slidably arranged at the axis of the circular groove 504, and a plurality of groups of tapered grooves 701 are arranged at intervals on the shaft body of the support shaft 7, wherein each stopper 501 is fixed to a push rod 507 slidably arranged between the groove walls of the groove 503, and the other end of the push rod 507 extends into the circular groove 504 and rotatably arranges a roller 509, and a first spring 508 is provided on the push rod 507; specifically, one end of the first spring 508 is fixed to the stopper 501, and the other end is fixed to the groove wall of the groove 503; it can be said that It is clear that in the initial state, each roller 509 abuts against the bottom of the tapered groove 701, and the stopper 501 is embedded in the groove 503. When the coil 502 needs to be wound, the support shaft 7 is pulled along the axial direction to move, and the roller 509 can move along the inclined guide surface 702 of the tapered groove 701 toward the direction away from the axial center. The roller 509 synchronously pushes the stopper 501 to slide in the groove 503 through the push rod 507. At this time, the first spring 508 is in a stretched state. When the winding is completed, the support shaft 7 is pushed to return to its original position, and the first spring 508 synchronously drives the push rod 507 and the stopper 501 to return to their original position.
进一步的,请参阅图4,两组绕线筒5布设于定位架402一侧,推动部还包括固定布设于绕线筒5端部的定位座6,定位座6上开设圆孔601,圆孔601中滑动嵌设有与支轴7固定的推轴408,推轴408滑动布设于定位板407之间,推轴408上设有第二弹簧409,第二弹簧409的一端与定位板407固定,另一端与支轴7端部固定,定位架402一侧还固定布设底板401,底板401上固定布设第一气缸403,第一气缸403驱动端与推动架404固定,其中,两组推轴408与推动架404抵接;可以说明的是,在调节支轴7的位置时,启动第一气缸403驱动推动架404运动,推动架404在运动的过程中即可通过推轴408驱动支轴7朝向远离定位架402的方向运动,此时第二弹簧409拉伸产生弹力,第一气缸403复位时,第二弹簧409可以同步驱动推轴408与支轴7复位。Further, please refer to Figure 4, two groups of winding drums 5 are arranged on one side of the positioning frame 402, and the pushing part also includes a positioning seat 6 fixedly arranged at the end of the winding drum 5, and a circular hole 601 is provided on the positioning seat 6. A push shaft 408 fixed to the support shaft 7 is slidably embedded in the circular hole 601. The push shaft 408 is slidably arranged between the positioning plates 407. A second spring 409 is provided on the push shaft 408. One end of the second spring 409 is fixed to the positioning plate 407, and the other end is fixed to the end of the support shaft 7. A bottom plate 401 is also fixedly arranged on one side of the positioning frame 402, and a bottom plate 401 is fixed on the bottom plate 401. A first cylinder 403 is arranged, and a driving end of the first cylinder 403 is fixed to a pushing frame 404, wherein two sets of push shafts 408 are in contact with the pushing frame 404; it can be explained that when adjusting the position of the support shaft 7, the first cylinder 403 is started to drive the pushing frame 404 to move, and during the movement, the pushing frame 404 can drive the support shaft 7 to move in a direction away from the positioning frame 402 through the push shaft 408. At this time, the second spring 409 is stretched to generate elastic force. When the first cylinder 403 is reset, the second spring 409 can synchronously drive the push shaft 408 and the support shaft 7 to reset.
本实施例中,请参阅图2与图4,调节模组包括转动布设于定位架402朝向绕线筒5一侧的螺杆405,螺杆405两侧螺纹旋向相反,螺杆405上呈对称螺旋套设螺母406,螺母406与定位座6固定,其中,定位板407同步固定于螺母406上;可以说明的是,绕制不同圈径的线圈502时,转动螺杆405,螺母406于螺杆405上运动的过程中即可同步带动定位座6以及绕线筒5运动,以适配不同的绕制需求;In this embodiment, please refer to Figures 2 and 4. The adjustment module includes a screw 405 rotatably arranged on the side of the positioning frame 402 facing the winding drum 5. The threads on both sides of the screw 405 are rotated in opposite directions. The screw 405 is symmetrically spirally sleeved with a nut 406, and the nut 406 is fixed to the positioning seat 6, wherein the positioning plate 407 is synchronously fixed to the nut 406; it can be explained that when winding coils 502 of different diameters, the screw 405 is rotated, and the nut 406 can synchronously drive the positioning seat 6 and the winding drum 5 to move during the movement of the screw 405 to adapt to different winding requirements;
此外,请参阅图6,圆槽504的槽壁上开设滑槽505,支轴7与滑动布设于滑槽505中的滑座506固定;具体的,通过设置滑槽505与滑座506对支轴7进行限位,以提高支轴7运动时的稳定性。In addition, please refer to Figure 6, a sliding groove 505 is opened on the groove wall of the circular groove 504, and the support shaft 7 is fixed with a sliding seat 506 slidably arranged in the sliding groove 505; specifically, the support shaft 7 is limited by setting the sliding groove 505 and the sliding seat 506 to improve the stability of the support shaft 7 during movement.
请参阅图4,转动模组包括固定于工作台1一侧的驱动电机4,驱动电机4输出端与定位架402固定;具体的,在绕线时,启动驱动电机4,驱动电机4即可同步驱动定位架402转动,进而带动两侧绕线筒5转动。Please refer to Figure 4, the rotating module includes a driving motor 4 fixed to one side of the workbench 1, and the output end of the driving motor 4 is fixed to the positioning frame 402; specifically, when winding, the driving motor 4 is started, and the driving motor 4 can synchronously drive the positioning frame 402 to rotate, thereby driving the winding drums 5 on both sides to rotate.
作为本实施例进一步的方案,请参阅图2-图3以及图8,工作台1上还固定布设安装架101,安装架101一侧转动布设转轴102,转轴102末端与定位杆202固定,定位杆202上呈周向阵列固定布设若干组条形卡座203,定位杆202上还滑动套设绕线轮2,绕线轮2轴心端开设定位槽207,定位槽207的槽壁上相应开设有与条形卡座203对应滑动卡合的条形卡槽208;可以说明的是,在绕线时,将绕线轮2套设于定位杆202上,随着铜线的输出,绕线轮2通过条形卡槽208与条形卡座203配合即可同步带动定位杆202与转轴102转动,当一组绕线轮2上的铜线完全输出后,直接将其拆卸并更换即可,本实施例的绕线轮2拆装非常方便。As a further solution of this embodiment, please refer to Figures 2-3 and 8. A mounting frame 101 is also fixedly arranged on the workbench 1, and a rotating shaft 102 is rotatably arranged on one side of the mounting frame 101. The end of the rotating shaft 102 is fixed to a positioning rod 202, and a plurality of groups of strip holders 203 are fixedly arranged in a circumferential array on the positioning rod 202. A winding wheel 2 is also slidably sleeved on the positioning rod 202, and a positioning groove 207 is provided at the axial end of the winding wheel 2. A strip slot 208 corresponding to the strip holder 203 is correspondingly provided on the groove wall of the positioning groove 207. It can be explained that when winding, the winding wheel 2 is sleeved on the positioning rod 202. As the copper wire is output, the winding wheel 2 can synchronously drive the positioning rod 202 and the rotating shaft 102 to rotate through the strip slot 208 and the strip holder 203. When the copper wire on a group of winding wheels 2 is completely output, it can be directly disassembled and replaced. The winding wheel 2 of this embodiment is very convenient to disassemble and assemble.
为了提高铜线绕制时的稳定性,使得铜线绕制时具备一定的张力,本实施例中,请参阅图5,定位杆202上还滑动套设有张紧轮308,张紧轮308轴心处相应开设定位槽207与条形卡槽208,张紧轮308上滚动布设有摩擦轮307,摩擦轮307转动布设于U型架309中,其中,U型架309上固定布设伸缩杆305,伸缩杆305另一端滑动插接于筒体304中,伸缩杆305上设有第三弹簧306;具体的,第三弹簧306一端与U型架309固定,另一端与筒体304固定;需要说明的是,本实施例中的第三弹簧306处于收缩状态,使得第三弹簧306具备一定的弹性力,可以将摩擦轮307压紧于张紧轮308上,因此在绕线时,随着定位杆202的转动,可以同步带动张紧轮308转动,在摩擦轮307的摩擦力作用下,定位杆202的转动会受到一定的阻力,该阻力作用可以使得铜线输出时具备一定的张力,避免出现铜线松散的现象,线圈502绕制更加整齐;In order to improve the stability of the copper wire during winding, so that the copper wire has a certain tension during winding, in this embodiment, please refer to Figure 5, a tensioning wheel 308 is also slidably sleeved on the positioning rod 202, and a positioning groove 207 and a bar-shaped card groove 208 are correspondingly provided at the axis of the tensioning wheel 308. A friction wheel 307 is rotatably arranged on the tensioning wheel 308, and the friction wheel 307 is rotatably arranged in the U-shaped frame 309, wherein a telescopic rod 305 is fixedly arranged on the U-shaped frame 309, and the other end of the telescopic rod 305 is slidably inserted into the cylinder 304, and a third spring 306 is arranged on the telescopic rod 305; specifically, one end of the third spring 306 The third spring 306 in this embodiment is in a contracted state, so that the third spring 306 has a certain elastic force, and the friction wheel 307 can be pressed against the tension wheel 308. Therefore, when winding, the tension wheel 308 can be driven to rotate synchronously with the rotation of the positioning rod 202. Under the friction force of the friction wheel 307, the rotation of the positioning rod 202 will be subject to a certain resistance. The resistance can make the copper wire have a certain tension when it is output, so as to avoid the phenomenon of loose copper wire, and the coil 502 can be wound more neatly.
更进一步的,请参阅图2,绕线轮2两侧呈对称固定布设环形挡板201,两侧环形挡板201与绕线轮2形成用于绕制铜线的环形槽,转轴102上滑动布设有L型支架103,L型支架103末端滑动布设有限位杆301,限位杆301朝向工作台1的一端转动布设有用于嵌入环形槽的压轮3,限位杆301另一端通过连接架303与筒体304固定,L型支架103之间还开设通孔104,筒体304穿设于通孔104中,其中,限位杆301上还设有第四弹簧302,具体的,第四弹簧302一端与L型支架103固定,另一端与限位杆301的端部固定;可以说明的是,在定位杆202上套设绕线轮2时,将压轮3嵌入环形槽中,此时第四弹簧302处于收缩状态并推动压轮3与绕线轮2表面缠绕的铜线接触,随着铜线的输出,绕线轮2上铜线的盘径减小,第四弹簧302始终推动压轮3与铜线接触,限位杆301通过连接架303同步带动筒体304朝向工作台1方向运动,此时第三弹簧306的弹力进一步增大,使得摩擦轮307与张紧轮308之间的摩擦力增大;Furthermore, please refer to Figure 2, annular baffles 201 are symmetrically fixed on both sides of the winding wheel 2, and the annular baffles 201 on both sides and the winding wheel 2 form an annular groove for winding copper wire, an L-shaped bracket 103 is slidably arranged on the rotating shaft 102, and a limiting rod 301 is slidably arranged at the end of the L-shaped bracket 103, and the limiting rod 301 is rotated toward one end of the workbench 1 to be provided with a pressure wheel 3 for embedding in the annular groove, and the other end of the limiting rod 301 is fixed to the cylinder 304 through a connecting frame 303, and a through hole 104 is also provided between the L-shaped brackets 103, and the cylinder 304 is penetrated in the through hole 104, wherein a fourth spring 302 is also provided on the limiting rod 301, specifically, the fourth spring One end of the spring 302 is fixed to the L-shaped bracket 103, and the other end is fixed to the end of the limiting rod 301; it can be explained that when the winding wheel 2 is sleeved on the positioning rod 202, the pressure wheel 3 is embedded in the annular groove, and the fourth spring 302 is in a contracted state and pushes the pressure wheel 3 to contact the copper wire wound on the surface of the winding wheel 2. As the copper wire is output, the coil diameter of the copper wire on the winding wheel 2 decreases, and the fourth spring 302 always pushes the pressure wheel 3 to contact the copper wire. The limiting rod 301 synchronously drives the cylinder 304 to move toward the workbench 1 through the connecting frame 303. At this time, the elastic force of the third spring 306 is further increased, so that the friction between the friction wheel 307 and the tensioning wheel 308 is increased;
还需要说明的是,随着铜线于绕线轮2上的逐渐输出,绕线轮2的整体质量减小,铜线所受张紧力减小,因此本实施例通过增大摩擦轮307与张紧轮308之间的摩擦力,以保持铜线所受的张力恒定,避免出现线圈502绕制松弛的现象。It should also be noted that as the copper wire is gradually output from the winding wheel 2, the overall mass of the winding wheel 2 decreases and the tension on the copper wire decreases. Therefore, this embodiment increases the friction between the friction wheel 307 and the tension wheel 308 to keep the tension on the copper wire constant and avoid the phenomenon of coil 502 being wound loose.
为了在各绕线槽中绕制线圈502,本实施例中,请参阅图2-图3,工作台1上滑动布设U型卡座205,绕线轮2两侧的环形挡板201嵌设于U型卡座205中,U型卡座205一侧固定布设限位架204,限位架204与固定布设于工作台1上的第二气缸206驱动端固定;具体的,在安装绕线轮2时,将首先通过第二气缸206将U型卡座205推出,将绕线轮2两侧的环形挡板201嵌入U型卡座205后再套设于定位杆202上,当一匝线圈502绕制完成后,通过第二气缸206推动U型卡座205于工作台1上运动,U型卡座205同步带动绕线轮2运动以进行位置调节,以与各绕线槽位置相应。In order to wind the coil 502 in each winding groove, in this embodiment, please refer to Figures 2-3, a U-shaped holder 205 is slidably arranged on the workbench 1, and the annular baffles 201 on both sides of the winding wheel 2 are embedded in the U-shaped holder 205. A limit frame 204 is fixedly arranged on one side of the U-shaped holder 205, and the limit frame 204 is fixed to the driving end of the second cylinder 206 fixedly arranged on the workbench 1; specifically, when installing the winding wheel 2, the U-shaped holder 205 will be pushed out by the second cylinder 206 first, and the annular baffles 201 on both sides of the winding wheel 2 will be embedded in the U-shaped holder 205 and then sleeved on the positioning rod 2. When one turn of the coil 502 is wound, the U-shaped holder 205 is pushed to move on the workbench 1 by the second cylinder 206, and the U-shaped holder 205 synchronously drives the winding wheel 2 to move for position adjustment to correspond to the position of each winding groove.
本实施例中,张紧轮308两侧均开设环形导槽310,U型架309两端呈对称布设有与环形导槽310滑动连接的销轴311;具体的,在驱动绕线轮2移动时,在环形导槽310与销轴311的限位作用下可以同步驱动张紧轮308移动。In this embodiment, annular guide grooves 310 are provided on both sides of the tensioning wheel 308, and pin shafts 311 slidingly connected to the annular guide grooves 310 are symmetrically arranged at both ends of the U-shaped frame 309; specifically, when the winding wheel 2 is driven to move, the tensioning wheel 308 can be synchronously driven to move under the limiting action of the annular guide grooves 310 and the pin shafts 311.
此外,限位架204一侧还布设导线轮209;具体的,绕线轮2上输出的铜线首先穿过导线轮209再绕卷于绕线筒5上,提高绕线质量。In addition, a wire wheel 209 is arranged on one side of the limiting frame 204; specifically, the copper wire output from the winding wheel 2 first passes through the wire wheel 209 and then is wound on the winding drum 5, thereby improving the winding quality.
一种永磁电机绕线装置的绕线方法,包括如下步骤:A winding method for a permanent magnet motor winding device comprises the following steps:
第二气缸206将U型卡座205推出,将绕线轮2两侧的环形挡板201嵌入U型卡座205后再套设于定位杆202上;The second cylinder 206 pushes out the U-shaped holder 205, and the annular baffles 201 on both sides of the winding wheel 2 are inserted into the U-shaped holder 205 and then sleeved on the positioning rod 202;
通过推动部驱动各挡座501朝向远离轴心的方向运动,以使各挡座501由凹槽503中伸出并形成绕线槽;The pusher drives each stopper 501 to move in a direction away from the axis, so that each stopper 501 extends out of the groove 503 and forms a winding groove;
在绕线槽内通过人工手动将铜线绕制一圈,启动驱动电机4,驱动电机4即可同步驱动定位架402转动,进而带动两侧绕线筒5转动;The copper wire is manually wound in the winding groove for one circle, and the driving motor 4 is started. The driving motor 4 can synchronously drive the positioning frame 402 to rotate, thereby driving the winding drums 5 on both sides to rotate;
一组线圈502绕制完成后,采用剪切机构剪断铜线即可进行下一组线圈502的绕制;After the winding of one set of coils 502 is completed, the copper wire is cut by a shearing mechanism to start the winding of the next set of coils 502;
第二气缸206推动U型卡座205于工作台1上运动,U型卡座205同步带动绕线轮2运动以进行位置调节,以与各绕线槽位置相应;The second cylinder 206 pushes the U-shaped holder 205 to move on the workbench 1, and the U-shaped holder 205 simultaneously drives the winding wheel 2 to move to adjust the position to correspond to the position of each winding groove;
全部绕制完成后,推动部驱动各挡座501重新嵌入凹槽503中,挡座501顶部与槽口处平齐,工作人员将绕制后的线圈502由绕线筒5上取下。After all the winding is completed, the pusher drives each stopper 501 to be re-embedded into the groove 503, and the top of the stopper 501 is flush with the notch, and the staff removes the wound coil 502 from the winding drum 5.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位以及特定的方位构造和操作,因此,不能理解为对本发明的限制。此外,“第一”、“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
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