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Plastic package material distributing and placing device and plastic package material feeding system
Description
translated from Chinese
技术领域Technical Field
本申请涉及半导体封装框架生产技术领域,特别涉及一种塑封料分料摆放装置及塑封料进料系统。The present application relates to the technical field of semiconductor packaging frame production, and in particular to a plastic packaging material dividing and placing device and a plastic packaging material feeding system.
背景技术Background technique
半导体封装框架是半导体制造过程中的一个重要组成部分,它为芯片和其他电子元件提供保护,并帮助实现电路之间的连接。封装框架通常由金属、塑料或其他材料制成,可以提供适当的机械支撑和电气连接,同时确保芯片和其他元件的稳定性和可靠性。在生产过程中,需要根据电路板的设计和要求进行精确的加工和组装,这可能包括将芯片固定在框架上,连接电路板上的金属导线,以及将框架与外部组件(如散热器)连接。封装框架的质量和设计对于电子设备的性能、可靠性和寿命至关重要。The semiconductor package frame is an important component in the semiconductor manufacturing process. It provides protection for chips and other electronic components and helps to achieve connections between circuits. The package frame is usually made of metal, plastic or other materials, which can provide proper mechanical support and electrical connections, while ensuring the stability and reliability of chips and other components. During the production process, precise processing and assembly are required according to the design and requirements of the circuit board, which may include fixing the chip on the frame, connecting the metal wires on the circuit board, and connecting the frame to external components (such as heat sinks). The quality and design of the package frame are critical to the performance, reliability and life of electronic equipment.
在相关技术中,封装框架在进行整形操作前,需要采用塑封料对呈扁平状的封装框架进行塑封操作。而塑封料在未加热前呈圆柱状,且体积小。在进行塑封操作时,需要人工将多个塑封料进行分料摆放,然后再将摆好的塑封料放入到塑封模中,如此,放入效率低,且容易出现漏放、错放的情况。In the related art, before the packaging frame is shaped, it is necessary to use a plastic sealing material to perform a plastic sealing operation on the flat packaging frame. The plastic sealing material is cylindrical before being heated and has a small volume. During the plastic sealing operation, multiple plastic sealing materials need to be divided and placed manually, and then the arranged plastic sealing materials are placed into the plastic sealing mold. In this way, the placement efficiency is low and it is easy to miss or misplace.
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本公开的背景的理解,因此可以包括不构成本领域普通技术人员已知的现有技术的信息。It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field.
发明内容Summary of the invention
鉴于以上技术问题中的至少一项,本申请提供一种塑封料分料摆放装置及塑封料进料系统,解决了在进行塑封操作时,需要人工将多个塑封料进行分料摆放,然后再将摆好的塑封料放入到塑封模中,如此,放入效率低,且容易出现漏放、错放的情况的问题。In view of at least one of the above technical problems, the present application provides a plastic encapsulation material dividing and placing device and a plastic encapsulation material feeding system, which solves the problem that when performing plastic encapsulation operations, multiple plastic encapsulation materials need to be manually divided and placed, and then the arranged plastic encapsulation materials are placed into the plastic encapsulation mold. In this way, the placement efficiency is low and it is easy to miss or misplace the materials.
本申请实施例的第一方面,提供一种塑封料分料摆放装置,包括:According to a first aspect of an embodiment of the present application, a device for distributing and placing plastic packaging materials is provided, comprising:
转移分离机构,包括转移机械手及分离板,转移机械手沿第一方向设置,分离板位于转移机械手一侧,分离板上具有间隔设置的多个分离孔;The transfer and separation mechanism comprises a transfer robot and a separation plate, wherein the transfer robot is arranged along a first direction, the separation plate is located on one side of the transfer robot, and the separation plate has a plurality of separation holes arranged at intervals;
摆料机构,包括移动座、摆料座及阻料组件,移动座滑动设置于分离板一侧,移动座被配置为能够相对于分离板沿第二方向滑动,摆料座滑动设置于移动座上,摆料座被配置为能够相对于移动座沿第二方向滑动,摆料座上设置有多个摆料孔,阻料组件设于摆料座上,阻料组件被配置为封闭摆料孔的下开口。The material swinging mechanism comprises a moving seat, a material swinging seat and a material blocking assembly. The moving seat is slidably arranged on one side of a separation plate. The moving seat is configured to be able to slide along a second direction relative to the separation plate. The material swinging seat is slidably arranged on the moving seat. The material swinging seat is configured to be able to slide along the second direction relative to the moving seat. A plurality of material swinging holes are arranged on the material swinging seat. The material blocking assembly is arranged on the material swinging seat. The material blocking assembly is configured to close the lower opening of the material swinging hole.
与现有技术相比,本塑封料分料摆放装置能够实现自动化分料摆放,且分料摆放效率高,准确率高。Compared with the prior art, the plastic packaging material dividing and placing device can realize automatic dividing and placing of materials, and has high efficiency and accuracy.
在一些可能实现的方式中,摆料座包括第一长边部及第二长边部,第一长边部、第二长边部间隔设置,第一长边部、第二长边部上均贯穿设有多个摆料孔。In some possible implementations, the swing seat includes a first long side portion and a second long side portion, the first long side portion and the second long side portion are arranged at intervals, and a plurality of swing holes are penetrated through the first long side portion and the second long side portion.
在一些可能实现的方式中,分离孔的数量与第一长边部上的摆料孔的数量相同,分离孔的数量与第二长边部上的摆料孔的数量相同。In some possible implementations, the number of the separation holes is the same as the number of the swing holes on the first long side portion, and the number of the separation holes is the same as the number of the swing holes on the second long side portion.
在一些可能实现的方式中,摆料座包括中间部,中间部位于第一长边部、第二长边部之间;阻料组件包括第一阻料气缸、第一阻料板、第二阻料气缸及第二阻料板,第一阻料气缸、第二阻料气缸均设置于中间部上,第一阻料气缸的输出端与第二阻料气缸的输出端背向设置,第一阻料板与第一阻料气缸的输出端连接,第二阻料板与第二阻料气缸的输出端连接。In some possible implementation methods, the swinging material seat includes a middle part, which is located between the first long side part and the second long side part; the material blocking assembly includes a first material blocking cylinder, a first material blocking plate, a second material blocking cylinder and a second material blocking plate, the first material blocking cylinder and the second material blocking cylinder are both arranged on the middle part, the output end of the first material blocking cylinder and the output end of the second material blocking cylinder are arranged back to back, the first material blocking plate is connected to the output end of the first material blocking cylinder, and the second material blocking plate is connected to the output end of the second material blocking cylinder.
在一些可能实现的方式中,装置还包括顶料机构,顶料机构包括升降座、过渡摆盘、顶升座及顶升柱,升降座活动设置于移动座一侧,升降座被配置为能够相对于移动座沿第三方向移动,过渡摆盘设于升降座上,过渡摆盘上并列设置有凸部,过渡摆盘开设有收容孔,收容孔沿第三方向贯穿凸部的上表面至过渡摆盘的下表面,顶升座活动设置于升降座、过渡摆盘之间,顶升柱设于顶升座上,顶升柱的端部穿设于收容孔中。In some possible implementations, the device also includes a lifting mechanism, which includes a lifting seat, a transition pendulum plate, a lifting seat and a lifting column. The lifting seat is movably arranged on one side of the moving seat, and the lifting seat is configured to be able to move along a third direction relative to the moving seat. The transition pendulum plate is arranged on the lifting seat, and convex portions are arranged in parallel on the transition pendulum plate. The transition pendulum plate is provided with a receiving hole, and the receiving hole passes through the upper surface of the convex portion to the lower surface of the transition pendulum plate along the third direction. The lifting seat is movably arranged between the lifting seat and the transition pendulum plate, and the lifting column is arranged on the lifting seat, and the end of the lifting column is inserted into the receiving hole.
在一些可能实现的方式中,当摆盘时,摆料座位于过渡摆盘的上方,阻料组件打开摆料孔,位于摆料座的摆料孔中的塑封料落入到过渡摆盘的收容孔中,且塑封料的底部抵接在顶升柱的端部。In some possible implementations, when the plate is swung, the material swing seat is located above the transition swing plate, the material blocking assembly opens the material swing hole, the plastic packaging material in the material swing hole of the material swing seat falls into the receiving hole of the transition swing plate, and the bottom of the plastic packaging material abuts against the end of the lifting column.
本申请实施例的第二方面,提供一种塑封料进料系统,包括:According to a second aspect of the embodiment of the present application, a molding compound feeding system is provided, comprising:
供料装置,用于提供塑封料;A feeding device, used for providing plastic sealing material;
换向检测装置,设于供料装置一侧,用于改变塑封料的摆向,并判断塑封料的重量是否符合标准;The reversing detection device is arranged on one side of the feeding device, and is used to change the swing direction of the plastic sealing material and determine whether the weight of the plastic sealing material meets the standard;
塑封料分料摆放装置,设于换向检测装置一侧,用于对符合标准的塑封料进行分料摆放。The plastic packaging material dividing and placing device is arranged on one side of the reversing detection device and is used for dividing and placing the plastic packaging materials that meet the standards.
在一些可能实现的方式中,供料装置包括支撑座、料斗、抬料机构及输送带,支撑座设于换向检测装置一侧,支撑座上具有缺口,抬料机构设于支撑座上,且伸入料斗中,用于将料斗中的塑封料抬升至缺口,输送带设于支撑座上且与缺口连通。In some possible implementations, the feeding device includes a support seat, a hopper, a lifting mechanism and a conveyor belt. The support seat is arranged on one side of the reversing detection device, and has a notch. The lifting mechanism is arranged on the support seat and extends into the hopper for lifting the plastic packaging material in the hopper to the notch. The conveyor belt is arranged on the support seat and is connected to the notch.
在一些可能实现的方式中,换向检测装置包括底座、称重机构、旋转机构、移料机构及推料机构,底座设有进料座,进料座上设有相连通的进料孔及穿孔,进料孔与供料装置连通,称重机构设于底座中,旋转机构包括旋转座及挡料壳,旋转座转动设于称重机构上方,旋转座的外周沿间隔设有多个放料腔,挡料壳设于旋转座上,挡料壳设有与穿孔连通的第一管道,挡料壳对应称重机构设有第二管道,移料机构设于进料座一侧,用于将塑封料移送至穿孔中,推料机构对应穿孔设于进料座一侧,用于顶入塑封料,使塑封料经过第一管道进入放料腔。In some possible implementation methods, the reversing detection device includes a base, a weighing mechanism, a rotating mechanism, a material moving mechanism and a pushing mechanism. The base is provided with a feed seat, and the feed seat is provided with interconnected feed holes and perforations. The feed hole is connected to the feeding device. The weighing mechanism is arranged in the base. The rotating mechanism includes a rotating seat and a material blocking shell. The rotating seat is rotatably arranged above the weighing mechanism. A plurality of discharge cavities are arranged at intervals along the outer periphery of the rotating seat. The material blocking shell is arranged on the rotating seat. The material blocking shell is provided with a first pipe connected to the perforation. The material blocking shell is provided with a second pipe corresponding to the weighing mechanism. The material moving mechanism is arranged on one side of the feed seat for transferring the plastic packaging material to the perforation. The pushing mechanism is arranged on one side of the feed seat corresponding to the perforation for pushing in the plastic packaging material so that the plastic packaging material passes through the first pipe into the discharge cavity.
在一些可能实现的方式中,称重机构包括称本体及放料治具,称本体设于底座中,放料治具设于称本体的检测端,且位于第二管道的下方。In some possible implementations, the weighing mechanism includes a weighing body and a material discharge jig, wherein the weighing body is disposed in a base, and the material discharge jig is disposed at a detection end of the weighing body and is located below the second pipe.
下面结合附图与实施例,对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本申请实施例提供的塑封料进料系统在一些实施例中的结构示意图;FIG1 is a schematic structural diagram of a plastic packaging material feeding system provided in some embodiments of the present application;
图2为图1所示的供料装置在一种角度下的结构示意图;FIG2 is a schematic structural diagram of the feeding device shown in FIG1 at a certain angle;
图3为图1所示的换向检测装置在一种角度下的结构示意图;FIG3 is a schematic structural diagram of the commutation detection device shown in FIG1 at a certain angle;
图4为图1所示的换向检测装置在另一种角度下的结构示意图;FIG4 is a schematic structural diagram of the commutation detection device shown in FIG1 at another angle;
图5为旋转座、挡料壳的爆炸分解图;FIG5 is an exploded view of the rotating seat and the material retaining shell;
图6为图1所示的塑封料分料摆放装置在一种角度下的结构示意图;FIG6 is a schematic structural diagram of the plastic packaging material distributing and placing device shown in FIG1 at a certain angle;
图7为图6所示的顶料机构在一种角度下的结构示意图;FIG7 is a schematic structural diagram of the ejection mechanism shown in FIG6 at a certain angle;
其中,附图标记为:Wherein, the accompanying drawings are marked as follows:
100、供料装置;110、支撑座;120、料斗;130、抬料机构;140、输送带;131、抬料气缸;132、抬料板;100, feeding device; 110, supporting seat; 120, hopper; 130, lifting mechanism; 140, conveyor belt; 131, lifting cylinder; 132, lifting plate;
200、换向检测装置;210、底座;220、称重机构;230、旋转机构;240、移料机构;250、推料机构;200, reversing detection device; 210, base; 220, weighing mechanism; 230, rotating mechanism; 240, material moving mechanism; 250, material pushing mechanism;
211、进料座;212、进料孔;231、旋转座;232、挡料壳;2311、放料腔;2321、第一管道; 2322、第二管道;211, feed seat; 212, feed hole; 231, rotating seat; 232, material blocking shell; 2311, discharge cavity; 2321, first pipeline; 2322, second pipeline;
241、移料气缸;242、移料块;241, material transfer cylinder; 242, material transfer block;
300、塑封料分料摆放装置;310、转移分离机构;320、摆料机构;330、顶料机构;300, plastic packaging material dividing and placing device; 310, transfer and separation mechanism; 320, material swinging mechanism; 330, material pushing mechanism;
311、转移机械手; 312、分离板; 313、分离孔;311. Transfer robot; 312. Separation plate; 313. Separation hole;
321、移动座; 322、摆料座; 323、阻料组件;321. Moving seat; 322. Material swinging seat; 323. Material blocking assembly;
3221、摆料孔;3222、第一长边部;3223、第二长边部;3224、中间部;3221, swing hole; 3222, first long side; 3223, second long side; 3224, middle part;
3231、第一阻料气缸;3232、第一阻料板;3233、第二阻料气缸;3234、第二阻料板;3231, first material blocking cylinder; 3232, first material blocking plate; 3233, second material blocking cylinder; 3234, second material blocking plate;
331、升降座;332、过渡摆盘;333、顶升座;334、顶升柱;331, lifting seat; 332, transitional swing plate; 333, lifting seat; 334, lifting column;
3321、凸部;3322、收容孔;3321, convex portion; 3322, receiving hole;
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施例做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
在本申请的描述中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
需要说明的是,若元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。若一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。如若存在,本申请所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
在本申请的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本申请实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the embodiments of the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
在相关技术中,封装框架在进行整形操作前,需要采用塑封料对呈扁平状的封装框架进行塑封操作。而塑封料在未加热前呈圆柱状,且体积小。在进行塑封操作时,需要人工将多个塑封料进行分料摆放,然后再将摆好的塑封料放入到塑封模中,如此,放入效率低,且容易出现漏放、错放的情况。与现有技术相比,本塑封料分料摆放装置能够实现自动化分料摆放,且分料摆放效率高,准确率高。In the related art, before the shaping operation is performed on the packaging frame, it is necessary to use a plastic sealing material to perform a plastic sealing operation on the flat packaging frame. The plastic sealing material is cylindrical and small in size before being heated. During the plastic sealing operation, it is necessary to manually divide and place a plurality of plastic sealing materials, and then put the arranged plastic sealing materials into the plastic sealing mold. In this way, the placement efficiency is low, and it is easy to miss or misplace. Compared with the prior art, the plastic sealing material dividing and placing device can realize automatic material division and placement, and the division and placement efficiency is high and the accuracy rate is high.
图1为本申请实施例提供的塑封料进料系统在一些实施例中的结构示意图。FIG. 1 is a schematic diagram of the structure of a plastic packaging material feeding system provided in some embodiments of the present application.
如图1所示,塑封料进料系统包括:供料装置100、换向检测装置200及塑封料分料摆放装置300。其中,供料装置100,用于提供塑封料;换向检测装置200,设于供料装置100一侧,用于改变塑封料的摆向,并判断塑封料的重量是否符合标准;塑封料分料摆放装置300,设于换向检测装置200一侧,用于对符合标准的塑封料进行分料摆放。As shown in Fig. 1, the plastic material feeding system includes: a feeding device 100, a reversing detection device 200 and a plastic material dividing and placing device 300. The feeding device 100 is used to provide plastic material; the reversing detection device 200 is arranged on one side of the feeding device 100, and is used to change the swing direction of the plastic material and determine whether the weight of the plastic material meets the standard; the plastic material dividing and placing device 300 is arranged on one side of the reversing detection device 200, and is used to divide and place the plastic material that meets the standard.
值得注意的是,第一方向对应空间坐标轴的X轴(即左右方向),第二方向对应空间坐标轴的Y轴(即前后方向),第三方向对应空间坐标轴的Z轴(即上下方向)。It is worth noting that the first direction corresponds to the X-axis of the spatial coordinate axis (i.e. the left-right direction), the second direction corresponds to the Y-axis of the spatial coordinate axis (i.e. the front-back direction), and the third direction corresponds to the Z-axis of the spatial coordinate axis (i.e. the up-down direction).
图2为图1所示的供料装置100在一种角度下的结构示意图。FIG. 2 is a schematic structural diagram of the feeding device 100 shown in FIG. 1 at a certain angle.
如图2所示,供料装置100包括支撑座110、料斗120、抬料机构130及输送带140,支撑座110设于换向检测装置200一侧,支撑座110上具有缺口,抬料机构130设于支撑座110上,且伸入料斗120中,用于将料斗120中的塑封料抬升至缺口,输送带140设于支撑座110上且与缺口连通。As shown in Figure 2, the feeding device 100 includes a support base 110, a hopper 120, a lifting mechanism 130 and a conveyor belt 140. The support base 110 is arranged on one side of the reversing detection device 200. The support base 110 has a notch. The lifting mechanism 130 is arranged on the support base 110 and extends into the hopper 120 for lifting the plastic packaging material in the hopper 120 to the notch. The conveyor belt 140 is arranged on the support base 110 and is connected to the notch.
示例性地,抬料机构130可以包括抬料气缸131及抬料板132,抬料气缸131设于支撑座110上,抬料板132与抬料气缸131的输出端连接,抬料板132的端部穿设在料斗120中。如此,抬料板132能够将位于料斗120中的塑封料抬升至缺口位置处,使塑封料能够沿着缺口进入到输送带140中。Exemplarily, the material lifting mechanism 130 may include a material lifting cylinder 131 and a material lifting plate 132, wherein the material lifting cylinder 131 is disposed on the support seat 110, the material lifting plate 132 is connected to the output end of the material lifting cylinder 131, and the end of the material lifting plate 132 is inserted into the hopper 120. In this way, the material lifting plate 132 can lift the plastic packaging material in the hopper 120 to the position of the notch, so that the plastic packaging material can enter the conveyor belt 140 along the notch.
示例性地,抬料板132的端部上沿设置为倾斜面,使抬料板132的端部上沿与支撑座110之间形成夹角。塑封料呈圆柱状,且塑封料的高度大于塑封料的直径,在抬料时,抬料板132的端部上沿的倾斜面设置,有利于使塑封料呈水平状态置于抬料板132及支撑座110之间。若塑封料一开始呈竖直装置置于抬料板132上,在抬料板132持续上升的过程中,由于抬料板132的端部上沿为倾斜面设置,塑封料会具有从竖直装置转为水平状态的倾向,以致于最终能够以水平状态落入到输送带140中。并且,塑封料以水平状态上料时,会与支撑座110之间滑动配合,进而减少塑封料与支撑座110之间的摩擦,减少对塑封料的损耗。Exemplarily, the upper edge of the end of the lifting plate 132 is set as an inclined surface, so that an angle is formed between the upper edge of the end of the lifting plate 132 and the support seat 110. The plastic encapsulation material is cylindrical, and the height of the plastic encapsulation material is greater than the diameter of the plastic encapsulation material. When lifting the material, the inclined surface of the upper edge of the end of the lifting plate 132 is set, which is conducive to placing the plastic encapsulation material in a horizontal state between the lifting plate 132 and the support seat 110. If the plastic encapsulation material is initially placed on the lifting plate 132 in a vertical device, during the continuous rise of the lifting plate 132, since the upper edge of the end of the lifting plate 132 is set as an inclined surface, the plastic encapsulation material will have a tendency to turn from a vertical device to a horizontal state, so that it can eventually fall into the conveyor belt 140 in a horizontal state. In addition, when the plastic encapsulation material is loaded in a horizontal state, it will slide with the support seat 110, thereby reducing the friction between the plastic encapsulation material and the support seat 110 and reducing the loss of the plastic encapsulation material.
值得注意的是,通过抬料机构130的设置,使塑封料能够以水平状态进入到输送带140中,同时,使塑封料能够以水平状态进入到换向检测装置200中。It is worth noting that, by setting the lifting mechanism 130 , the plastic packaging material can enter the conveyor belt 140 in a horizontal state, and at the same time, the plastic packaging material can enter the reversing detection device 200 in a horizontal state.
图3为图1所示的换向检测装置200在一种角度下的结构示意图;图4为图1所示的换向检测装置200在另一种角度下的结构示意图。FIG. 3 is a schematic diagram of the structure of the commutation detection device 200 shown in FIG. 1 at one angle; FIG. 4 is a schematic diagram of the structure of the commutation detection device 200 shown in FIG. 1 at another angle.
如图3及图4所示,换向检测装置200包括底座210、称重机构220、旋转机构230、移料机构240及推料机构250,底座210设有进料座211,进料座211上设有相连通的进料孔212及穿孔,进料孔212与供料装置100连通,称重机构220设于底座210中,旋转机构230包括旋转座231及挡料壳232,旋转座231转动设于称重机构220上方,旋转座231的外周沿间隔设有多个放料腔2311,挡料壳232设于旋转座231上,挡料壳232设有与穿孔连通的第一管道2321,挡料壳232对应称重机构220设有第二管道2322,移料机构240设于进料座211一侧,用于将塑封料移送至穿孔中,推料机构250对应穿孔设于进料座211一侧,用于顶入塑封料,使塑封料经过第一管道2321进入放料腔2311。As shown in FIGS. 3 and 4 , the reversing detection device 200 includes a base 210, a weighing mechanism 220, a rotating mechanism 230, a material moving mechanism 240 and a material pushing mechanism 250. The base 210 is provided with a feed seat 211, and the feed seat 211 is provided with a connected feed hole 212 and a through hole. The feed hole 212 is connected to the feeding device 100. The weighing mechanism 220 is arranged in the base 210, and the rotating mechanism 230 includes a rotating seat 231 and a material blocking shell 232. The rotating seat 231 is rotatably arranged above the weighing mechanism 220, and the rotating A plurality of discharge cavities 2311 are arranged at intervals along the outer circumference of the rotating seat 231, a material blocking shell 232 is arranged on the rotating seat 231, a first pipe 2321 connected to the through hole is provided in the material blocking shell 232, a second pipe 2322 is provided in the material blocking shell 232 corresponding to the weighing mechanism 220, a material moving mechanism 240 is arranged on one side of the feeding seat 211, for transferring the plastic packaging material to the through hole, a material pushing mechanism 250 is arranged on one side of the feeding seat 211 corresponding to the through hole, for pushing in the plastic packaging material, so that the plastic packaging material passes through the first pipe 2321 and enters the discharge cavity 2311.
示例性地,称重机构220包括称本体及放料治具,称本体设于底座210中,放料治具设于称本体的检测端,且位于第二管道2322的下方。Exemplarily, the weighing mechanism 220 includes a weighing body and a material discharge fixture. The weighing body is disposed in the base 210 , and the material discharge fixture is disposed at the detection end of the weighing body and is located below the second pipe 2322 .
示例性地,旋转机构230可以包括旋转源,旋转源设于底座210上,旋转源与旋转座231连接。具体地,旋转源可以为电机、联轴器及转轴,在此不作限定。Exemplarily, the rotating mechanism 230 may include a rotating source, which is disposed on the base 210 and connected to the rotating base 231. Specifically, the rotating source may be a motor, a coupling, and a rotating shaft, which are not limited here.
示例性地,移料机构240可以包括移料气缸241及移料块242,移料气缸241设于进料座211一侧,移料块242与移料气缸241连接,移料块242的顶部开设有移料腔。Exemplarily, the material moving mechanism 240 may include a material moving cylinder 241 and a material moving block 242 . The material moving cylinder 241 is disposed on one side of the feed seat 211 . The material moving block 242 is connected to the material moving cylinder 241 . A material moving cavity is formed at the top of the material moving block 242 .
示例性地,推料机构250可以包括推料气缸及推料柱,推料气缸设于进料座211上,推料柱与推料气缸的输出端连接,使推料柱移动设于穿孔中。Exemplarily, the pushing mechanism 250 may include a pushing cylinder and a pushing post. The pushing cylinder is disposed on the feed seat 211 , and the pushing post is connected to the output end of the pushing cylinder so that the pushing post moves into the through hole.
在使用时,塑封料经过进料孔212进入到进料座211中,并置于移料块242的移料腔中;移料气缸241驱动移料块242上移,使塑封料移送至穿孔一侧;推料气缸驱动推料柱移动,使推料柱推动塑封料经过穿孔、第一管道2321进入到旋转座231的放料腔2311中;随后,旋转座231依次转动,旋转座231的各个放料腔2311依次放入塑封料;当塑封料旋转至第二管道2322位置处,塑封料通过第二管道2322落入到放料治具上,并进行重量检测;完成检测后,由塑封料分料摆放装置300的转移分离机构310的转移机械手311抓取,并移动至分离板312上进行分离。When in use, the plastic encapsulating material enters the feed seat 211 through the feed hole 212 and is placed in the transfer cavity of the transfer block 242; the transfer cylinder 241 drives the transfer block 242 to move upward, so that the plastic encapsulating material is transferred to the side of the perforation; the pushing cylinder drives the pushing column to move, so that the pushing column pushes the plastic encapsulating material through the perforation and the first pipe 2321 into the discharge cavity 2311 of the rotating seat 231; then, the rotating seat 231 rotates in sequence, and each discharge cavity 2311 of the rotating seat 231 is placed with plastic encapsulating material in sequence; when the plastic encapsulating material rotates to the position of the second pipe 2322, the plastic encapsulating material falls onto the discharge fixture through the second pipe 2322 and is weight tested; after the test is completed, it is grabbed by the transfer robot 311 of the transfer and separation mechanism 310 of the plastic encapsulating material dividing and placing device 300, and moved to the separation plate 312 for separation.
图5为旋转座231、挡料壳232的爆炸分解图;如图5所示,放料腔2311的数量为八个。旋转座231与挡料壳232之间具有间隙,如此,方便旋转座231相对于挡料壳232转动。FIG5 is an exploded view of the rotating seat 231 and the material blocking shell 232. As shown in FIG5, there are eight discharge chambers 2311. There is a gap between the rotating seat 231 and the material blocking shell 232, so that the rotating seat 231 can rotate relative to the material blocking shell 232.
图6为图1所示的塑封料分料摆放装置300在一种角度下的结构示意图。FIG. 6 is a schematic structural diagram of the plastic packaging material dividing and placing device 300 shown in FIG. 1 at a certain angle.
如图1、图6所示,一种塑封料分料摆放装置300包括:转移分离机构310,包括转移机械手311及分离板312,转移机械手311沿第一方向设置,分离板312位于转移机械手311一侧,分离板312上具有间隔设置的多个分离孔313;摆料机构320,包括移动座321、摆料座322及阻料组件323,移动座321滑动设置于分离板312一侧,移动座321被配置为能够相对于分离板312沿第二方向滑动,摆料座322滑动设置于移动座321上,摆料座322被配置为能够相对于移动座321沿第二方向滑动,摆料座322上设置有多个摆料孔3221,阻料组件323设于摆料座322上,阻料组件323被配置为封闭摆料孔3221的下开口。As shown in Figures 1 and 6, a plastic packaging material dividing and placing device 300 includes: a transfer and separation mechanism 310, including a transfer robot 311 and a separation plate 312, the transfer robot 311 is arranged along a first direction, the separation plate 312 is located on one side of the transfer robot 311, and the separation plate 312 has a plurality of separation holes 313 arranged at intervals; a swing mechanism 320, including a movable seat 321, a swing seat 322 and a material blocking component 323, the movable seat 321 is slidably arranged on one side of the separation plate 312, the movable seat 321 is configured to be able to slide along a second direction relative to the separation plate 312, the swing seat 322 is slidably arranged on the movable seat 321, the swing seat 322 is configured to be able to slide along the second direction relative to the movable seat 321, a plurality of swing holes 3221 are arranged on the swing seat 322, and the material blocking component 323 is arranged on the swing seat 322, and the material blocking component 323 is configured to close the lower opening of the swing hole 3221.
示例性地,分离板312上共有十个分离孔313,其中,五个为一组,共有两组。在使用时,摆料座322上的摆料孔3221依次与分离孔313对准,使塑封料填满摆料孔3221,以方便后续塑封料一次性上料至顶料机构330中。Exemplarily, there are ten separation holes 313 on the separation plate 312, of which five are in a group, and there are two groups in total. When in use, the swing holes 3221 on the swing seat 322 are aligned with the separation holes 313 in sequence, so that the plastic encapsulation material fills the swing holes 3221, so as to facilitate the subsequent plastic encapsulation material to be loaded into the lifting mechanism 330 at one time.
示例性地,摆料机构320还可以包括第一直线模组及第二直线模组,第一直线模组、第二直线模组均沿第二方向设置,第一直线模组与移动座321连接,第二直线模组设于移动座321上,第二直线模组与摆料座322连接。其中,第一直线模组、第二直线模组均为气缸。Exemplarily, the swing mechanism 320 may further include a first linear module and a second linear module, both of which are arranged along the second direction, the first linear module is connected to the moving seat 321, the second linear module is arranged on the moving seat 321, and the second linear module is connected to the swing seat 322. The first linear module and the second linear module are both cylinders.
示例性地,第一直线模组用于驱动移动座321以及移动座321上的结构在顶料机构330、转移分离机构310之间移动。Exemplarily, the first linear module is used to drive the movable seat 321 and the structure on the movable seat 321 to move between the ejecting mechanism 330 and the transfer and separation mechanism 310 .
示例性地,第二直线模组用于驱动摆料座322移动,进而使摆料孔3221与分离板312上的分离孔313对应。Exemplarily, the second linear module is used to drive the swing seat 322 to move, thereby making the swing hole 3221 correspond to the separation hole 313 on the separation plate 312 .
如图6所示,摆料座322包括第一长边部3222及第二长边部3223,第一长边部3222、第二长边部3223间隔设置,第一长边部3222、第二长边部3223上均贯穿设有多个摆料孔3221。分离孔313的数量与第一长边部3222上的摆料孔3221的数量相同,分离孔313的数量与第二长边部3223上的摆料孔3221的数量相同。As shown in FIG6 , the swinging seat 322 includes a first long side portion 3222 and a second long side portion 3223. The first long side portion 3222 and the second long side portion 3223 are arranged at intervals, and a plurality of swinging holes 3221 are penetrated through the first long side portion 3222 and the second long side portion 3223. The number of the separation holes 313 is the same as the number of the swinging holes 3221 on the first long side portion 3222, and the number of the separation holes 313 is the same as the number of the swinging holes 3221 on the second long side portion 3223.
示例性地,第一长边部3222、第二长边部3223的长度相同。第一长边部3222上设有十个摆料孔3221。第二长边部3223上设有十个摆料孔3221。第一长边部3222上的摆料孔3221、第二长边部3223上的摆料孔3221均能够与分离板312的分离孔313一一对应。Exemplarily, the first long side 3222 and the second long side 3223 have the same length. Ten swing holes 3221 are provided on the first long side 3222. Ten swing holes 3221 are provided on the second long side 3223. The swing holes 3221 on the first long side 3222 and the swing holes 3221 on the second long side 3223 can correspond one-to-one to the separation holes 313 of the separation plate 312.
在使用时,第二直线模组驱动摆料座322沿第二方向移动,首先使第一长边部3222移动至分离板312的正下方,使第一长边部3222的摆料孔3221与分离板312上的分离孔313一一对应。此时,转移机械手311依次从换向检测装置200中夹持符合标准的塑封料移动至各个分离孔313中,并依次将塑封料放入各分离孔313中,塑封料经过分离孔313落入到摆料孔3221中。当第一长边部3222的摆料孔3221被放满塑封料后,第二直线模组驱动摆料座322沿第二方向移动,使第二长边部3223移动至分离板312的正下方,使第二长边部3223的摆料孔3221与分离板312上的分离孔313一一对应。此时,转移机械手311依次从换向检测装置200中夹持符合标准的塑封料移动至各个分离孔313中,并依次将塑封料放入各分离孔313中,塑封料经过分离孔313落入到摆料孔3221中。当第二长边部3223的摆料孔3221被放慢后,第一直线模组驱动移动座321朝顶料机构330移动,使移动座321移动至顶料机构330上方。When in use, the second linear module drives the swinging seat 322 to move along the second direction, firstly moves the first long side 3222 to the right below the separation plate 312, so that the swinging holes 3221 of the first long side 3222 correspond to the separation holes 313 on the separation plate 312. At this time, the transfer robot 311 sequentially clamps the plastic packaging materials that meet the standards from the reversing detection device 200 and moves them to each separation hole 313, and sequentially puts the plastic packaging materials into each separation hole 313, and the plastic packaging materials fall into the swinging holes 3221 through the separation holes 313. When the swinging holes 3221 of the first long side 3222 are filled with plastic packaging materials, the second linear module drives the swinging seat 322 to move along the second direction, so that the second long side 3223 moves to the right below the separation plate 312, so that the swinging holes 3221 of the second long side 3223 correspond to the separation holes 313 on the separation plate 312. At this time, the transfer robot 311 sequentially clamps the plastic packaging materials that meet the standards from the reversing detection device 200 and moves them to each separation hole 313, and sequentially puts the plastic packaging materials into each separation hole 313, and the plastic packaging materials fall into the swing hole 3221 through the separation hole 313. When the swing hole 3221 of the second long side 3223 is slowed down, the first linear module drives the moving seat 321 to move toward the lifting mechanism 330, so that the moving seat 321 moves above the lifting mechanism 330.
如图6所示,摆料座322包括中间部3224,中间部3224位于第一长边部3222、第二长边部3223之间;阻料组件323包括第一阻料气缸3231、第一阻料板3232、第二阻料气缸3233及第二阻料板3234,第一阻料气缸3231、第二阻料气缸3233均设置于中间部3224上,第一阻料气缸3231的输出端与第二阻料气缸3233的输出端背向设置,第一阻料板3232与第一阻料气缸3231的输出端连接,第二阻料板3234与第二阻料气缸3233的输出端连接。As shown in Figure 6, the swing seat 322 includes a middle part 3224, and the middle part 3224 is located between the first long side part 3222 and the second long side part 3223; the material blocking assembly 323 includes a first material blocking cylinder 3231, a first material blocking plate 3232, a second material blocking cylinder 3233 and a second material blocking plate 3234, the first material blocking cylinder 3231 and the second material blocking cylinder 3233 are both arranged on the middle part 3224, the output end of the first material blocking cylinder 3231 and the output end of the second material blocking cylinder 3233 are arranged back to back, the first material blocking plate 3232 is connected to the output end of the first material blocking cylinder 3231, and the second material blocking plate 3234 is connected to the output end of the second material blocking cylinder 3233.
示例性地,第一阻料气缸3231驱动第一阻料板3232移动,使第一阻料板3232能够相对于第一长边部3222移动,使第一长边部3222上的摆料孔3221的下开口实现开合。在摆料时,第一阻料板3232位于第一长边部3222的正下方,塑封料经过分离孔313进入到摆料孔3221中,并由第一阻料板3232支承。在塑封料从摆料座322转移至顶料机构330时,第一阻料气缸3231驱动第一阻料板3232移动,使第一长边部3222上的摆料孔3221的下开口打开,位于摆料孔3221中的塑封料便可以落入到顶料机构330中。Exemplarily, the first material blocking cylinder 3231 drives the first material blocking plate 3232 to move, so that the first material blocking plate 3232 can move relative to the first long side 3222, so that the lower opening of the swing hole 3221 on the first long side 3222 can be opened and closed. When swinging, the first material blocking plate 3232 is located directly below the first long side 3222, and the plastic encapsulation material enters the swing hole 3221 through the separation hole 313 and is supported by the first material blocking plate 3232. When the plastic encapsulation material is transferred from the swing seat 322 to the ejecting mechanism 330, the first material blocking cylinder 3231 drives the first material blocking plate 3232 to move, so that the lower opening of the swing hole 3221 on the first long side 3222 is opened, and the plastic encapsulation material located in the swing hole 3221 can fall into the ejecting mechanism 330.
由于第二阻料气缸3233、第二阻料板3234的工作过程、原理均与第一阻料气缸3231、第一阻料板3232相同,在此不再赘述。Since the working process and principle of the second material blocking cylinder 3233 and the second material blocking plate 3234 are the same as those of the first material blocking cylinder 3231 and the first material blocking plate 3232 , they will not be described herein in detail.
图7为图6所示的顶料机构330在一种角度下的结构示意图。FIG. 7 is a schematic structural diagram of the ejecting mechanism 330 shown in FIG. 6 at a certain angle.
如图7所示,装置还包括顶料机构330,顶料机构330包括升降座331、过渡摆盘332、顶升座333及顶升柱334,升降座331活动设置于移动座321一侧,升降座331被配置为能够相对于移动座321沿第三方向移动,过渡摆盘332设于升降座331上,过渡摆盘332上并列设置有凸部3321,过渡摆盘332开设有收容孔3322,收容孔3322沿第三方向贯穿凸部3321的上表面至过渡摆盘332的下表面,顶升座333活动设置于升降座331、过渡摆盘332之间,顶升柱334设于顶升座333上,顶升柱334的端部穿设于收容孔3322中。As shown in Figure 7, the device also includes a lifting mechanism 330, which includes a lifting seat 331, a transition swing plate 332, a lifting seat 333 and a lifting column 334. The lifting seat 331 is movably arranged on one side of the moving seat 321, and the lifting seat 331 is configured to be able to move along a third direction relative to the moving seat 321. The transition swing plate 332 is arranged on the lifting seat 331, and convex portions 3321 are arranged in parallel on the transition swing plate 332. The transition swing plate 332 is provided with a receiving hole 3322, and the receiving hole 3322 passes through the upper surface of the convex portion 3321 to the lower surface of the transition swing plate 332 along the third direction. The lifting seat 333 is movably arranged between the lifting seat 331 and the transition swing plate 332. The lifting column 334 is arranged on the lifting seat 333, and the end of the lifting column 334 is penetrated into the receiving hole 3322.
示例性地,顶料机构330还可以包括第一气缸及第二气缸,第一气缸、第二气缸均沿第三方向设置。第一气缸的输出端与升降座331连接,第二气缸设于升降座331上,第二气缸的输出端与顶升座333连接。Exemplarily, the ejection mechanism 330 may further include a first cylinder and a second cylinder, both of which are arranged along the third direction. The output end of the first cylinder is connected to the lifting seat 331, the second cylinder is arranged on the lifting seat 331, and the output end of the second cylinder is connected to the ejection seat 333.
在使用时,当摆盘时,摆料座322位于过渡摆盘332的上方,阻料组件323打开摆料孔3221,位于摆料座322的摆料孔3221中的塑封料落入到过渡摆盘332的收容孔3322中,且塑封料的底部抵接在顶升柱334的端部。随后第一气缸驱动升降座331上升,使升降座331、过渡摆盘332、顶升座333及顶升柱334同步上升;第二气缸驱动顶升座333上升,使顶升柱334对塑封料上顶,并进入到下一工序中。When in use, when the plate is swung, the swing seat 322 is located above the transition swing plate 332, and the material blocking assembly 323 opens the swing hole 3221, and the plastic packaging material in the swing hole 3221 of the swing seat 322 falls into the receiving hole 3322 of the transition swing plate 332, and the bottom of the plastic packaging material abuts against the end of the lifting column 334. Then the first cylinder drives the lifting seat 331 to rise, so that the lifting seat 331, the transition swing plate 332, the lifting seat 333 and the lifting column 334 rise synchronously; the second cylinder drives the lifting seat 333 to rise, so that the lifting column 334 pushes up the plastic packaging material and enters the next process.
以上,仅是本申请的较佳实施例而已,并非对本申请作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本申请技术方案范围情况下,都可利用上述揭示的方法和技术内容对本申请技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。故凡是未脱离本申请技术方案的内容,依据本申请之形状、构造及原理所作的等效变化,均应涵盖于本申请的保护范围内。The above are only preferred embodiments of the present application, and do not constitute any formal limitation on the present application. Any technician familiar with the art can use the above disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application without departing from the scope of the technical solution of the present application, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the present application without departing from the content of the technical solution of the present application should be included in the protection scope of the present application.