Disclosure of Invention
The invention provides a connecting rod pin shaft processing device, which can reduce the pollution of wastes such as dust to the environment and collect the wastes such as the dust, and the specific scheme is as follows:
A connecting rod pin shaft processing device comprises a bottom plate, a bracket arranged on the bottom plate, an electric push rod vertically arranged on the bracket, a motor arranged on the output end of the electric push rod, a clamp arranged on the output shaft of the motor and a pin shaft workpiece vertically arranged on the clamp; the device also comprises a storage cylinder, a polishing pipe, a polishing sheet, a material guide port, a plugging plug and an annular bag; the storage cylinder is arranged on the bottom plate; the polishing pipe is arranged on the storage cylinder; the inner cavity of the polishing tube is columnar and conical, an opening is formed from the columnar inner cavity to the top end of the polishing tube, and the inner diameter of the conical inner cavity is gradually reduced from top to bottom; the polishing sheet is arranged at the conical inner cavity part of the polishing pipe through the mounting groove; the material guide opening is arranged at the bottom end of the polishing pipe, and the polishing pipe and the storage cylinder are communicated through the material guide opening; the sealing plug is arranged in the polishing pipe, the diameter of the sealing plug is consistent with the inner diameter of the material guide opening, and the sealing plug can reciprocate along the vertical direction and form a seal for the material guide opening when the pin shaft workpiece is processed; the annular bag is arranged at the top end of the polishing pipe, can expand after the head of the pin shaft workpiece is inserted into the polishing pipe, and can seal the top opening of the polishing pipe.
Further, a cylinder body is arranged in the storage cylinder; a sliding rod is connected inside the cylinder body in a sliding way; one end of a sliding rod positioned in the cylinder body is provided with a piston plate; a spring is also arranged in the cylinder body and positioned below the piston plate; and one end of the sliding rod, which is far away from the piston plate, passes through the material guide opening and is fixedly connected with the plugging plug.
Further, a gas storage cavity is formed between the piston plate and the bottom of the cylinder; the middle part of the bottom end of the cylinder body is communicated with the annular bag through a hose.
Further, cooling water is injected into the storage cylinder; a liquid storage cavity is formed between the piston plate and the top of the cylinder; the top of the cylinder body is communicated with a one-way liquid inlet valve pipe and a one-way liquid outlet valve pipe; the inner wall of the polishing pipe is annularly provided with a cooling groove positioned at the outer side of the polishing sheet; the bottom of the polishing pipe is also provided with a communication hole for communicating the cooling groove with the inside of the storage cylinder; the inlet of the one-way liquid inlet valve pipe is positioned below the liquid level of the cooling water, and the outlet of the one-way liquid outlet valve pipe is communicated with the cooling groove.
Further, a plurality of liquid separation holes are formed in the inner wall of the polishing pipe in a ring mode; the inlet of the liquid separation hole is communicated with the cooling groove, and the outlet of the liquid separation hole is positioned above the polishing sheet.
Further, a filter screen rack is also arranged on the slide bar; the filter screen frame is wholly located the inside of storage section of thick bamboo, and the side of filter screen frame with the laminating of the inner wall of storage section of thick bamboo.
Further, a brush plate is also arranged on the sliding rod; a plurality of groups of bristles are distributed on the circumference of the brush plate, and the lengths of the bristles are larger than the radius of the material guide opening.
Further, the surface of the sliding rod is also provided with a spiral groove, and the spiral groove is integrally positioned between the brush plate and the filter screen frame; and the top end inner wall of the storage cylinder is fixedly provided with an extrusion plate, and one end of the extrusion plate, which is far away from the inner wall of the storage cylinder, is positioned in the spiral groove and is in sliding connection with the spiral groove.
Further, a plurality of discharge openings are circumferentially distributed at the top of the storage cylinder, and the discharge openings are all arranged along the thickness of the storage cylinder in a penetrating mode.
Further, the outer part of the storage cylinder is also sleeved with a waste box, and the waste box is communicated with the discharge hole and is positioned at the outer side of the discharge hole.
Compared with the prior art, the invention has at least one of the following beneficial effects:
1. By the arrangement of the sealing plug, when the sealing plug moves downwards, a closed space can be formed between the sealing plug and the annular bag and between the sealing plug and the polishing pipe, so that dust and debris impurities in the contact polishing process of the pin shaft workpiece and the polishing sheet can only exist in the closed space, and the problems of dust and waste diffusion and pollution to the processing environment in the polishing process are solved; after the pin shaft workpiece is machined, when the plug moves, the plug can gradually lose the plug of the guide hole, dust and debris impurities can fall into the storage barrel from the guide hole to form automatic collection, and the problems that the debris and the waste are scattered on a machine table and the collection difficulty is high are solved.
2. The device is through the setting of cooling tank, and the vertical removal of shutoff head can cooperate the motion of piston board, spring in the barrel for the cooling water can circulate in the cooling tank, thereby contact heat transfer to the polishing piece, reduces the temperature of polishing piece, promotes the life of polishing piece, and the quality of polishing to the work piece next time.
3. According to the device, through the arrangement of the liquid separating holes, when cooling water circulates in the cooling tank, part of the cooling water can be discharged through the liquid separating holes in the circulating process, and the discharged cooling water can flow to the grinding surface of the grinding sheet; on one hand, the flowing cooling water can further cool the polishing sheet, so that the service life of the polishing sheet is prolonged; on the other hand, the cooling water flowing can clean the polishing surface of the polishing sheet after use, so that impurities on the polishing surface are removed, the cleaning of the polishing surface is ensured, and the processing quality of the polishing sheet on a pin shaft workpiece is improved.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", etc., azimuth or positional relationship are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description and simplification of operations, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
The pin shaft is used as an important connecting member, the required length is obtained through cutting, however, the section of the pin shaft is sharp after partial cutting, and the problem that the assembly difficulty between structures such as a connecting rod is high, the operation is unsafe and the like exists due to the sharp edge at the section;
Therefore, the pin shaft workpiece needs further finish machining after finishing machining; if the pin shaft head is edged or angle-grinded (chamfered), in the actual polishing process, scraps and dust waste can form splashing and diffuse, so that the processing environment is polluted, and the cleaning is required to be stopped periodically, so that the process is complicated, and I make improvement.
Referring to fig. 1 to 10, the present invention provides a connecting rod pin processing device, which includes a base plate 100, a bracket 101 mounted on the base plate 100, an electric push rod 102 vertically mounted on the bracket 101, a motor 103 mounted on an output end of the electric push rod 102, a clamp 104 mounted on an output shaft of the motor 103, and a pin workpiece 105 vertically disposed on the clamp 104;
The pin shaft workpiece 105 to be processed is arranged on the clamp 104 (which can be a three-jaw chuck), and the head of the pin shaft workpiece 105 to be polished faces downwards; the motor 103 is used for driving the clamp 104 and the pin shaft workpiece 105 to rotate at a constant speed; the electric push rod 102 is used for driving the clamp 104 and the pin shaft workpiece 105 to move up and down in the vertical direction; the actions of the electric push rod 102 and the motor 103 can be controlled by an operator, and are known techniques and will not be described in detail.
Further comprises a storage cylinder 200, a polishing pipe 201, a polishing sheet 202, a material guiding port 203, a plugging plug 204 and an annular bag 205; the cartridge 200 is mounted on the base plate 100; the polishing pipe 201 is detachably mounted on the storage barrel 200, and the polishing pipe 201 is formed by splicing two detachable half pipes, so that the subsequent polishing sheets 202 are convenient to mount and replace; wherein, the inner cavity of the polishing tube 201 is columnar and conical, the columnar inner cavity forms an opening towards the top end of the polishing tube 201, and the inner diameter of the conical inner cavity gradually decreases from top to bottom; the polishing sheet 202 is arranged at the conical inner cavity part of the polishing pipe 201 through a mounting groove (not numbered in the figure), and meanwhile, the back end of the polishing sheet 202 is provided with a plurality of bulges and forms a splicing limit (not shown in the figure) with the inner wall of the polishing pipe 201 so as to prevent the polishing sheet 202 from rotating in the mounting groove; the material guide opening 203 is arranged at the bottom end of the polishing pipe 201, and the polishing pipe 201 and the storage cylinder 200 are communicated through the material guide opening 203; the sealing plug 204 is arranged in the polishing pipe 201, the diameter of the sealing plug 204 is consistent with the inner diameter of the material guiding opening 203, and the sealing plug 204 can reciprocate along the vertical direction and form sealing for the material guiding opening 203 when the pin shaft workpiece 105 is processed; the annular bag 205 is arranged at the top end of the polishing pipe 201, can expand after the head of the pin shaft workpiece 105 is inserted into the polishing pipe 201, and can form a seal on the top opening of the polishing pipe 201;
In operation, as shown in fig. 2, 3,4, 8 and 9, the electric push rod 102 drives the motor 103, the clamp 104 and the pin shaft workpiece 105 to move downwards, and the pin shaft workpiece 105 is inserted into the polishing pipe 201, and along with the downward movement of the pin shaft workpiece 105, the pin shaft workpiece 105 can squeeze and push the sealing plug 204 to move downwards, and the material guide opening 203 is sealed by the sealing plug 204, at this time, the annular bag 205 can expand radially and seal the top opening of the polishing pipe 201, and the inner ring surface of the annular bag 205 can be attached to the side surface of the pin shaft workpiece 105, so that an approximately sealed polishing space is formed inside the polishing pipe 201; meanwhile, the motor 103 acts and drives the pin shaft workpiece 105 to rotate, and the head edge of the rotating pin shaft workpiece 105 gradually contacts with the polishing surface of the polishing sheet 202 under the pushing of the electric push rod 102, so that polishing or chamfering treatment of the head edge of the pin shaft workpiece 105 is formed;
Meanwhile, dust and debris impurities generated by polishing can be temporarily stored in a closed space formed by the annular bag 205, the polishing pipe 201 and the plugging plug 204, so that the problems of dust and waste diffusion and pollution to the processing environment in the polishing process are solved; after the pin shaft workpiece 105 is processed, the motor 103 stops rotating, the output shaft of the electric push rod 102 contracts and moves out of the polishing pipe 201 on the pin shaft workpiece 105, the blocking plug 204 gradually loses blocking of the material guiding opening 203, dust and debris impurities can fall into the storage barrel 200 from the material guiding opening 203 to be collected as shown in fig. 3, and the problems that the debris and the waste are scattered on a machine table and the collection difficulty is high are solved.
Referring to fig. 3 and 8, the stopper 204 is reciprocally movable in a vertical direction in order to achieve the closing; to this end, a cylinder 206 is installed inside the storage cylinder 200; a slide bar 206a is connected inside the cylinder 206 in a sliding manner; one end of a sliding rod 206a positioned in the cylinder 206 is rotatably provided with a piston plate 206b; the interior of the barrel 206 is also provided with a spring 206c, with the spring 206c being located below the piston plate 206b; wherein, one end of the sliding rod 206a far away from the piston plate 206b passes through the material guiding opening 203 and is fixedly connected with the plugging plug 204;
During operation, the electric push rod 102 drives the pin shaft workpiece 105 to move downwards, and the end face of the head of the pin shaft workpiece 105 contacts and presses the top end of the plugging plug 204, so that the plugging plug 204, the slide rod 206a and the piston plate 206b are pushed to move downwards and the pressing spring 206c is contracted; conversely, when the electric push rod 102 drives the pin shaft workpiece 105 to move upwards, the piston plate 206b, the slide rod 206a and the plugging plug 204 can be moved upwards through the spring 206c, so that the upward movement reset of the plugging plug 204 is realized; that is, the movement of the closing plug 204 to and fro in the vertical direction is realized.
Referring to fig. 3 and 8, in order to achieve inflation/deflation of annular balloon 205; for this, a gas storage chamber 207 is formed between the piston plate 206b and the bottom of the cylinder 206; the middle part of the bottom end of the cylinder 206 is communicated with the annular bag 205 through a hose;
When the device works, on the basis that the plugging plug 204 moves downwards (namely, the pin shaft workpiece 105 moves downwards to the polishing pipe 201 for processing), the plugging plug 204 can drive the sliding rod 206a and the piston plate 206b to move downwards, so that gas in the gas storage cavity 207 is gradually extruded into the annular bag 205 through a hose, and as the annular bag 205 is also provided with a shielding plate (not numbered in the figure), radial expansion is formed after the gas in the annular bag 205 is increased, namely, after the pin shaft workpiece 105 moves to a specified position, the annular bag 205 is expanded to the maximum state and is wrapped outside the pin shaft workpiece 105 (because the contact surface between the annular bag 205 and the pin shaft workpiece 105 is not large, the surface of the pin shaft workpiece 105 is smooth, and the friction force between the pin shaft workpiece 105 and the annular bag 205 can be ignored when the pin shaft workpiece 105 rotates); on the contrary, after the machining is completed, in the process of moving up and moving out the polishing pipe 201 of the pin shaft workpiece 105, the spring 206c gradually resets and pushes the piston plate 206b to move up in the cylinder 206, so that the gas in the annular bag 205 is pumped into the gas storage cavity 207 again, and the annular bag 205 resets to the initial state;
notably, the shrinkage (initial state) of annular bladder 205 may facilitate insertion of unground pin shaft workpiece 105 into grinding tube 201 through the middle of annular bladder 205 (the edges of the head of unground pin shaft workpiece 105 are relatively sharp, which may scratch annular bladder 205); the expansion of the annular bladder 205 and the attachment of the surface of the pin work piece 105 can seal the top opening of the grinding tube 201, and can prevent the diffusion of grinding dust without affecting the rotation grinding of the pin work piece 105.
Referring to fig. 3, 8, 9, 10, 5, 6 and 7, in order to reduce the temperature of the polished sheet 202 after polishing; for this purpose, the inner wall of the polishing pipe 201 is provided with a cooling groove 208a located outside the polishing sheet 202, and a plurality of protrusions (not shown) for abutting against and supporting the polishing sheet 202 are provided in the cooling groove 208 a; the bottom of the polishing pipe 201 is also provided with a communication hole 208b for communicating the cooling groove 208a with the inside of the storage cylinder 200; cooling water is injected into the storage cartridge 200; a liquid storage cavity 208 is formed between the piston plate 206b and the top of the cylinder 206; the top of the cylinder 206 is communicated with a one-way liquid inlet valve pipe and a one-way liquid outlet valve pipe (neither reference sign in the figure); the inlet of the one-way liquid inlet valve pipe is positioned below the liquid level of the cooling water, a filter ball (not numbered in the figure) for filtering fine impurities is arranged at the inlet, and the outlet of the one-way liquid outlet valve pipe is communicated with the cooling groove 208 a;
When the device works, as shown in fig. 8, on the basis that the pin shaft workpiece 105 pushes the sealing plug 204 to move downwards (namely, the pin shaft workpiece 105 moves downwards into the polishing pipe 201 for processing), the sealing plug 204 can drive the sliding rod 206a and the piston plate 206b to move downwards and compress the spring 206c, and in the process, the device can be used through a one-way liquid inlet valve pipe at the left side of the top of the cylinder 206 to pump cooling water in the storage cylinder 200 into a liquid storage cavity 208 of the cylinder 206;
After the pin shaft workpiece 105 and the polishing sheet 202 are polished, the high temperature generated by the polishing sheet 202 is difficult to dissipate; therefore, in the process of moving up the pin shaft workpiece 105 after polishing, as shown in fig. 3, the compressed spring 206c rebounds to push the sealing plug 204, the sliding rod 206a and the piston plate 206b to move up, in this process, cooling water in the liquid storage cavity 208 in the cylinder 206 can be output into the cooling tank 208a through the one-way liquid outlet valve pipe, as shown in fig. 9, then liquid in the cooling tank 208a can be discharged from the communication hole 208b and falls into the storage barrel 200, and in the whole process, the cooling water circulates in the cooling tank 208a to contact and exchange heat with the polishing sheet 202, so that the temperature of the polishing sheet 202 is reduced, the service life of the polishing sheet 202 is prolonged, and the polishing quality of the next workpiece is improved;
As shown in fig. 8 and 9, the cooling water discharged from the communication hole 208b has a relatively high temperature (water after heat exchange with the polishing sheet 202), and natural cooling of the liquid is possible from top to bottom.
Referring to fig. 9, 10 and 7, in order to clean the polishing surface of the polishing sheet 202; for this purpose, the inner wall of the polishing tube 201 is provided with a plurality of liquid separation holes 209 in a ring manner; the inlet of the liquid separation hole 209 is communicated with the cooling groove 208a, the outlet of the liquid separation hole 209 is positioned above the polishing sheet 202, and the outlet of the liquid separation hole 209 can be specifically adjusted to be positioned on the top inner wall of the polishing pipe 201 according to the processing requirement, so that impurities attached to the inner wall of the polishing pipe 201 are cleaned through water flow from top to bottom; that is, when the cooling water circulates in the cooling groove 208a, part of the cooling water can be discharged through the liquid separation holes 209 during the circulation process, and the discharged cooling water can flow onto the polishing surface of the polishing sheet 202; on one hand, the flowing cooling water can further cool the polishing sheet 202, so that the service life of the polishing sheet is prolonged; on the other hand, the cooling water flowing can clean the polishing surface of the polishing sheet 202 after use, so that impurities on the polishing surface are removed, the cleaning of the polishing surface is ensured, and the processing quality of the polishing sheet 202 on the pin shaft workpiece 105 is improved.
Referring to fig. 4 and 3, in order to achieve separation of the debris impurity and the cooling water; for this purpose, the slide bar 206a is further provided with a filter screen frame 300, and the filter screen frame 300 is specifically formed by a filter screen and a frame, and the filter screen can separate debris impurities and cooling water liquid; the filter screen frame 300 is integrally positioned in the storage barrel 200, and the side surface of the filter screen frame 300 is attached to the inner wall of the storage barrel 200; that is, the chip impurities outputted from the material guiding port 203 and the cooling water outputted from the communication hole 208b fall on the filter screen frame 300, the chip impurities are temporarily stored on the filter screen frame 300, and the cooling water passes through the filter screen frame 300 and falls into the bottom of the storage barrel 200 to be stored, thereby realizing the separation of the chip impurities and the cooling water; meanwhile, on the basis of the vertical reciprocating movement of the plugging plug 204 and the sliding rod 206a, the sliding rod 206a can also drive the filter screen frame 300 to synchronously move, so that the effect of shaking the filter screen frame 300 up and down is realized, the separation of cooling water liquid attached to debris impurities from the filter screen frame is quickened, and the effect of solid-liquid separation is improved.
Referring to fig. 5 and 8, in order to enhance the polishing surface cleaning effect of the polishing sheet 202; for this purpose, the slide bar 206a is also mounted with a brush plate 301; a plurality of groups of bristles are circumferentially distributed on the brush plate 301, and the lengths of the bristles are larger than the radius of the material guide opening 203; that is, on the basis of the vertical reciprocating movement of the plugging plug 204 and the sliding rod 206a, the sliding rod 206a can also drive the brush plate 301 to synchronously move, and in the process of downward movement of the brush plate 301, the bristles of the brush plate 301 can clean impurities attached to the polishing surface of the polishing plate 202, so that the cleaning of the polishing surface is ensured; meanwhile, the brush plate 301 can also scrape off the liquid discharged from the liquid separation hole 209 to the grinding surface, so that the relative dryness of the grinding surface is ensured, and the processing quality of the grinding plate 202 on the pin shaft workpiece 105 is improved.
Referring to fig. 5 and 8, further, a spiral groove 302 is further formed on the surface of the sliding rod 206a, and the spiral groove 302 is integrally located between the brush plate 301 and the filter screen frame 300; the top end inner wall of the storage barrel 200 is fixedly provided with an extrusion plate 303, and one end of the extrusion plate 303, which is far away from the inner wall of the storage barrel 200, is positioned in the spiral groove 302 and is in sliding connection with the spiral groove 302;
When the plug 204 and the slide bar 206a are in operation, on the basis of vertical reciprocating movement, the spiral groove 302 on the surface of the slide bar 206a is matched with the fixed extrusion plate 303 when the slide bar 206a moves downwards, and the slide bar 206a can realize autorotation while moving downwards due to the structure of the spiral groove 302; on the one hand, as shown in fig. 5 and fig. 7, the sliding rod 206a can drive the brush plate 301 to rotate while moving downwards, so that the brush plate 301 moves downwards to clean the polishing surface of the polishing plate 202 and also rotates, the cleaning is more comprehensive, and the cleaning of the polishing surface is further improved; on the other hand, as shown in fig. 4, the sliding rod 206a may also drive the filter screen frame 300 to rotate while moving downwards, so that the debris and impurities on the top surface of the filter screen frame 300 may move towards the inner wall of the storage cylinder 200 under the action of centrifugal force; that is, the surface of the filter screen frame 300 directly under the liquid separation hole 209 is free from accumulation/clogging of debris and impurities, and the cooling water discharged from the communication hole 208b can pass through the filter screen frame 300 rapidly, thereby enhancing the separation effect of the debris and impurities and the cooling water.
Referring to fig. 4 and 8, further, a plurality of discharge ports 304 are circumferentially distributed at the top of the storage barrel 200, and the plurality of discharge ports 304 are all arranged throughout the thickness of the storage barrel 200; that is, after the debris impurities on the filter screen frame 300 are accumulated on the inner wall of the storage cylinder 200, part of the debris impurities can be discharged from the discharge port 304 (as shown in fig. 4), and when the filter screen frame 300 rotates next time, the rotation action promotes the discharge of the debris impurities, so that the automatic cleaning and discharge of the debris impurities on the filter screen frame 300 are realized.
Referring to fig. 4 and 8, further, the exterior of the storage barrel 200 is further sleeved with a waste box 305, and the waste box 305 is communicated with the discharge port 304 and is located outside the discharge port 304; that is, the scrap impurities thrown out from the discharge opening 304 can fall into the scrap box 305 for storage, the scrap box 305 can be detached, and the scrap box 305 is detached regularly to clean the scrap impurities inside.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.