CN118385553A - Automatic pouring equipment for mechanical casting - Google Patents
Automatic pouring equipment for mechanical casting Download PDFInfo
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- CN118385553A CN118385553A CN202410815435.5A CN202410815435A CN118385553A CN 118385553 A CN118385553 A CN 118385553A CN 202410815435 A CN202410815435 A CN 202410815435A CN 118385553 A CN118385553 A CN 118385553A
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- tank
- fixedly arranged
- molten metal
- melt
- tank body
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- 238000005266 casting Methods 0.000 title claims abstract description 29
- 239000007788 liquid Substances 0.000 claims abstract description 130
- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 230000005540 biological transmission Effects 0.000 claims abstract description 53
- 229910052751 metal Inorganic materials 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract 12
- 230000008018 melting Effects 0.000 claims abstract 9
- 238000002844 melting Methods 0.000 claims abstract 9
- 239000000155 melt Substances 0.000 claims description 73
- 239000012768 molten material Substances 0.000 claims description 64
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims 5
- 241001330002 Bambuseae Species 0.000 claims 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 5
- 239000011425 bamboo Substances 0.000 claims 5
- 238000007789 sealing Methods 0.000 claims 5
- 239000012530 fluid Substances 0.000 claims 3
- 238000010030 laminating Methods 0.000 claims 3
- 238000012546 transfer Methods 0.000 abstract description 82
- 238000000465 moulding Methods 0.000 description 29
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 229910001060 Gray iron Inorganic materials 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 4
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 4
- 238000013459 approach Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 229910001296 Malleable iron Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/06—Equipment for tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Description
技术领域Technical Field
本发明属于机械铸造技术领域,特别是涉及一种机械铸造用自动化浇注设备。The invention belongs to the technical field of mechanical casting, and in particular relates to an automatic pouring device for mechanical casting.
背景技术Background technique
灰铸铁是指具有片状石墨的铸铁,灰铸铁的断裂口呈现暗灰色,其主要成分包括铁、碳、硅、锰、硫和磷,因其产量高而获得最广泛的应用,根据灰铸铁中石墨形态的不同可将灰铸铁分为普通灰铸铁、球墨铸铁、可锻铸铁和蠕墨铸铁,对于灰铸铁的生产,一般将金属熔液倒入到成型模具中,经冷却成型之后脱模即可获得灰铸铁产品,在此过程中需要使用到浇注装置。Gray cast iron refers to cast iron with flake graphite. The fracture of gray cast iron is dark gray. Its main components include iron, carbon, silicon, manganese, sulfur and phosphorus. It is widely used due to its high output. According to the different forms of graphite in gray cast iron, gray cast iron can be divided into ordinary gray cast iron, ductile iron, malleable cast iron and vermicular cast iron. For the production of gray cast iron, the molten metal is generally poured into the molding mold. After cooling and molding, the gray cast iron product can be obtained by demolding. A casting device is required in this process.
现有的浇注装置大多直接采用回转台或横移台车等方式进行铁水转移,随后将铁水浇注在成型模具中,在此过程中由于铁水倾倒角度过大易造成铁水晃动厉害,进而使得铁水发生飞溅,不利于机械铸造过程中操作人员的安全作业,且大大降低了机械铸造作业的自动化程度。为此,我们提供了一种机械铸造用自动化浇注设备,用以解决上述中的问题。Most existing pouring devices directly use a rotary table or a transverse trolley to transfer molten iron, and then pour the molten iron into the forming mold. During this process, the molten iron is easily shaken due to the large pouring angle of the molten iron, which causes the molten iron to splash, which is not conducive to the safe operation of operators during mechanical casting and greatly reduces the degree of automation of mechanical casting operations. To this end, we provide an automatic pouring equipment for mechanical casting to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种机械铸造用自动化浇注设备,通过承载机构、成型模具、倾斜控制机构、熔料罐体、第一排液机构、熔液转运机构和第二排液机构的具体结构设计,解决了上述背景技术中的问题。The object of the present invention is to provide an automated pouring equipment for mechanical casting, which solves the problems in the above-mentioned background technology through the specific structural design of the supporting mechanism, the forming mold, the tilting control mechanism, the molten material tank body, the first liquid discharge mechanism, the molten material transfer mechanism and the second liquid discharge mechanism.
为解决上述技术问题,本发明是通过以下技术方案实现的:To solve the above technical problems, the present invention is achieved through the following technical solutions:
本发明为一种机械铸造用自动化浇注设备,包括承载机构,所述承载机构包括相对设置的两限位导轨;成型模具,所述成型模具放置在所述承载机构内部,且所述成型模具设置在所述限位导轨下方;倾斜控制机构,所述倾斜控制机构固定安装在两所述限位导轨之间,所述倾斜控制机构包括倾斜控制辊,所述倾斜控制辊一侧设置有与其同步移动的传动齿板,所述传动齿板一侧啮合设置有传动齿轮;熔料罐体,所述熔料罐体转动安装在所述倾斜控制机构上,所述熔料罐体底部贴近其内壁位置处固定设置有与其相连通的第一熔液排出管;第一排液机构,所述第一排液机构通过紧固件安装在所述第一熔液排出管上,所述第一排液机构用于控制所述第一熔液排出管的通闭;熔液转运机构,所述熔液转运机构安装在所述承载机构内侧且与限位导轨滑动配合,所述熔液转运机构包括熔液转运罐,所述熔液转运罐周侧面靠近顶部固定设置有导流通道,所述熔液转运罐上方设置有与其同步移动的驱转齿板;以及第二排液机构,所述第二排液机构安装在所述熔液转运机构内侧且与熔液转运罐纵向滑动设置,所述第二排液机构用于控制熔液转运罐内部熔液排出至成型模具中。The present invention is an automatic pouring equipment for mechanical casting, comprising a bearing mechanism, the bearing mechanism comprising two limiting guide rails arranged opposite to each other; a forming mold, the forming mold is placed inside the bearing mechanism, and the forming mold is arranged below the limiting guide rails; a tilting control mechanism, the tilting control mechanism is fixedly installed between the two limiting guide rails, the tilting control mechanism comprises a tilting control roller, one side of the tilting control roller is provided with a transmission tooth plate moving synchronously with the tilting control roller, and one side of the transmission tooth plate is meshed with a transmission gear; a molten material tank body, the molten material tank body is rotatably installed on the tilting control mechanism, and a first molten liquid discharge pipe connected to the molten material tank body is fixedly provided at a position close to the inner wall of the bottom of the molten material tank body. ; a first liquid discharge mechanism, which is installed on the first melt discharge pipe by fasteners, and is used to control the opening and closing of the first melt discharge pipe; a melt transfer mechanism, which is installed on the inner side of the supporting mechanism and slidably cooperates with the limiting guide rail, and the melt transfer mechanism includes a melt transfer tank, and a guide channel is fixedly provided on the peripheral side of the melt transfer tank near the top, and a driving gear plate that moves synchronously with the melt transfer tank is provided above the melt transfer tank; and a second liquid discharge mechanism, which is installed on the inner side of the melt transfer mechanism and is longitudinally slidably arranged with the melt transfer tank, and the second liquid discharge mechanism is used to control the melt inside the melt transfer tank to be discharged into the molding mold.
当控制所述熔液转运机构往熔料罐体一侧移动时,所述驱转齿板逐渐贴近传动齿轮,当所述驱转齿板与传动齿轮啮合并驱使传动齿轮进行转动时,通过传动齿轮带动传动齿板往贴近熔料罐体一侧移动,随传动齿板同步移动的倾斜控制辊逐渐推动熔料罐体直至熔料罐体倾斜30°,此时导流通道处于第一熔液排出管下方,通过第一排液机构控制第一熔液排出管打开,使得熔液经导流通道全部流入到熔液转运罐中,再控制熔液转运机构往成型模具一侧移动,直至第二排液机构的排液口对准成型模具顶部的浇注口,此时通过第二排液机构控制熔液转运罐内的熔液流入到成型模具中。When the melt transfer mechanism is controlled to move toward one side of the melt tank body, the driving gear plate gradually approaches the transmission gear. When the driving gear plate meshes with the transmission gear and drives the transmission gear to rotate, the transmission gear drives the transmission gear plate to move close to one side of the melt tank body, and the inclined control roller that moves synchronously with the transmission gear plate gradually pushes the melt tank body until the melt tank body is tilted 30°. At this time, the diversion channel is below the first melt discharge pipe, and the first melt discharge pipe is controlled to open by the first discharge mechanism, so that the melt flows into the melt transfer tank through the diversion channel. The melt transfer mechanism is then controlled to move toward one side of the molding mold until the discharge port of the second discharge mechanism is aligned with the pouring port on the top of the molding mold. At this time, the melt in the melt transfer tank is controlled to flow into the molding mold by the second discharge mechanism.
本发明进一步设置为,所述承载机构还包括设置在所述限位导轨下方的承载基座,所述限位导轨底部分别固定设置有第一支撑架和第二支撑架,所述第一支撑架和第二支撑架底部均固定设置在所述承载基座顶部;所述承载基座顶部固定设置有模具放置台,所述成型模具贴合设置在所述模具放置台顶部,所述第二支撑架上螺纹配合有定位控制轴,所述定位控制轴一端固定设置有用于抵压成型模具侧壁的定位盘,其中一所述限位导轨一侧固定设置有行走齿座。The present invention is further configured such that the bearing mechanism also includes a bearing base arranged below the limiting guide rail, and the bottom of the limiting guide rail is respectively fixedly provided with a first support frame and a second support frame, and the bottoms of the first support frame and the second support frame are both fixedly provided on the top of the bearing base; a mold placing table is fixedly provided on the top of the bearing base, and the forming mold is fitted on the top of the mold placing table, and a positioning control shaft is threadedly fitted on the second support frame, and a positioning plate for pressing against the side wall of the forming mold is fixedly provided on one end of the positioning control shaft, and a traveling gear seat is fixedly provided on one side of one of the limiting guide rails.
本发明进一步设置为,所述倾斜控制机构还包括第一安装架,所述第一安装架固定设置在两所述限位导轨之间,所述第一安装架顶部开设有罐体放置口,所述罐体放置口相对两内侧壁均开设有定位槽,所述罐体放置口靠近倾斜控制辊的内侧壁上开设有斜面限位口;所述熔料罐体外壁固定设置有与所述定位槽一一对应的定位柱,所述定位柱转动配合在对应定位槽内部,所述熔料罐体放置在所述罐体放置口内部。The present invention is further configured such that the tilt control mechanism also includes a first mounting frame, the first mounting frame is fixedly arranged between the two limiting guide rails, a tank body placement opening is provided on the top of the first mounting frame, positioning grooves are provided on both inner side walls of the tank body placement opening, and an inclined limiting opening is provided on the inner side wall of the tank body placement opening close to the tilt control roller; positioning columns corresponding to the positioning grooves are fixedly arranged on the outer wall of the molten material tank body, the positioning columns are rotatably fitted in the corresponding positioning grooves, and the molten material tank body is placed in the tank body placement opening.
本发明进一步设置为,所述倾斜控制机构还包括滑动设置在所述第一安装架底部的第二安装架,所述倾斜控制辊通过固定轴安装在所述第二安装架内侧,所述传动齿板固定设置在所述第二安装架一侧,所述传动齿轮通过转轴连接在所述第一安装架底部,所述第一安装架底部固定设置有第一安装板,所述第一安装板与所述第二安装架之间通过第一弹性件连接。The present invention is further configured such that the tilt control mechanism also includes a second mounting frame slidably arranged at the bottom of the first mounting frame, the tilt control roller is installed on the inner side of the second mounting frame through a fixed shaft, the transmission gear plate is fixedly arranged on one side of the second mounting frame, the transmission gear is connected to the bottom of the first mounting frame through a rotating shaft, a first mounting plate is fixedly arranged at the bottom of the first mounting frame, and the first mounting plate and the second mounting frame are connected by a first elastic member.
本发明进一步设置为,所述第一安装架顶部固定设置有第二安装板,所述第二安装板一侧设置有贴近罐体放置口的第三安装架,所述第三安装架内侧通过固定轴连接有复位控制辊,所述第三安装架一侧固定设置有与所述第二安装板滑动配合的限位滑杆,所述第三安装架与所述第二安装板之间设置有套设在限位滑杆外部的第二弹性件。The present invention is further configured such that a second mounting plate is fixedly provided on the top of the first mounting frame, a third mounting frame close to the tank body placement port is provided on one side of the second mounting plate, a reset control roller is connected to the inner side of the third mounting frame via a fixed shaft, a limiting slide bar slidingly matched with the second mounting plate is fixedly provided on one side of the third mounting frame, and a second elastic member sleeved on the outside of the limiting slide bar is provided between the third mounting frame and the second mounting plate.
本发明进一步设置为,所述第一排液机构包括通过紧固件安装在所述第一熔液排出管周侧面上的环形座,所述环形座周侧面固定设置有第四安装架,所述第四安装架内部转动设置有第一排液螺杆,所述第四安装架外壁上安装的第一排液电机输出端与所述第一排液螺杆连接;所述熔料罐体内底部贴合设置有密闭盘,所述密闭盘顶部贴近其周侧面处开设有第一排液口,所述密闭盘底部固定的联动轴延伸至所述熔料罐体下方,所述联动轴底部固定设置有支撑盘,所述第四安装架内部滑动设置有贴合在支撑盘顶部的排液控制齿板,所述排液控制齿板与所述第一排液螺杆之间螺纹配合,所述排液控制齿板与固定在联动轴周侧面上的排液控制齿轮相啮合。The present invention is further configured as follows: the first drainage mechanism includes an annular seat installed on the circumferential side surface of the first molten liquid discharge pipe by fasteners, the circumferential side surface of the annular seat is fixedly provided with a fourth mounting frame, a first drainage screw is rotatably provided inside the fourth mounting frame, and an output end of a first drainage motor installed on an outer wall of the fourth mounting frame is connected to the first drainage screw; a closed disk is fitted at the bottom of the molten material tank body, a first drainage port is provided at the top of the closed disk close to its circumferential side surface, a linkage shaft fixed at the bottom of the closed disk extends to the bottom of the molten material tank body, a support disk is fixed at the bottom of the linkage shaft, a drainage control gear plate fitted at the top of the support disk is slidably provided inside the fourth mounting frame, the drainage control gear plate is threadedly matched with the first drainage screw, and the drainage control gear plate is meshed with the drainage control gear fixed on the circumferential side surface of the linkage shaft.
本发明进一步设置为,所述熔液转运机构还包括熔液转运架,所述熔液转运架顶部对称固定设置有两L形支撑板,所述熔液转运罐固定安装在两L形支撑板之间,所述熔液转运罐周侧面对称固定设置有两导向件,所述导向件与对应限位导轨之间滑动配合,其中一所述导向件上固定设置有第一连接架,所述第一连接架内侧安装的行走控制电机输出轴连接有与行走齿座啮合的行走齿轮;所述熔液转运罐周侧面靠近其顶部位置固定设置有第二连接架,所述驱转齿板固定设置在所述第二连接架上,两所述L形支撑板之间贴合设置有升降板,所述升降板底部固定设置有第二排液螺杆,所述熔液转运架内底部安装的第二排液电机输出轴连接有螺纹套管,所述螺纹套管套设在所述第二排液螺杆上且两者螺纹配合;所述熔液转运罐底部固定设置有与其同轴心的锥形排液仓,所述锥形排液仓底部开设有竖向通口,所述熔液转运罐内底部开设有与其同轴心的锥形密闭口,所述熔液转运罐底部开设有与所述锥形密闭口相连通的第二排液口。The present invention is further configured that the melt transfer mechanism also includes a melt transfer frame, two L-shaped support plates are symmetrically fixedly arranged on the top of the melt transfer frame, the melt transfer tank is fixedly installed between the two L-shaped support plates, and two guide members are symmetrically fixedly arranged on the peripheral side of the melt transfer tank, and the guide members are slidably matched with the corresponding limit guide rails, and one of the guide members is fixedly provided with a first connecting frame, and the output shaft of the travel control motor installed on the inner side of the first connecting frame is connected to the travel gear meshing with the travel gear seat; the second connecting frame is fixedly provided on the peripheral side of the melt transfer tank near its top position, and the driving gear plate is fixed The molten liquid transfer tank is fixedly provided with a conical drainage bin coaxial with the molten liquid transfer tank, and a vertical through-hole is provided at the bottom of the conical drainage bin, the conical closed opening is coaxial with the molten liquid transfer tank, and a second drainage port connected with the conical closed opening is provided at the bottom of the molten liquid transfer tank.
本发明进一步设置为,所述第二排液机构包括间隙配合在所述锥形密闭口内部的锥形密闭座,所述锥形密闭座底部固定设置有与所述第二排液口间隙配合的密闭圆盘,所述密闭圆盘底部通过支撑杆固定连接有第一中空筒,所述第一中空筒周侧面开设有与其内腔相连通的第一通流口;所述升降板顶部固定设置有导向杆,所述导向杆上滑动套设有固定板,两所述固定板之间安装有与所述第一中空筒内壁滑动配合的第二中空筒,所述第二中空筒贴合设置在所述升降板顶部,所述第二中空筒周侧面开设有与其内腔相连通的第二通流口,所述第二中空筒周侧面设置有与其内腔相连通的第二熔液排出管。The present invention is further configured as follows: the second liquid discharge mechanism includes a conical sealed seat with a clearance fit inside the conical sealed port, a closed disc with a clearance fit with the second liquid discharge port is fixedly arranged at the bottom of the conical sealed seat, a first hollow cylinder is fixedly connected to the bottom of the closed disc through a support rod, and a first flow port connected to its inner cavity is provided on the circumferential side of the first hollow cylinder; a guide rod is fixedly arranged on the top of the lifting plate, a fixed plate is slidably sleeved on the guide rod, a second hollow cylinder slidably fitted with the inner wall of the first hollow cylinder is installed between the two fixed plates, the second hollow cylinder is fitted on the top of the lifting plate, a second flow port connected to its inner cavity is provided on the circumferential side of the second hollow cylinder, and a second molten liquid discharge pipe connected to its inner cavity is provided on the circumferential side of the second hollow cylinder.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明当控制熔液转运机构往熔料罐体一侧移动时,驱转齿板逐渐贴近传动齿轮,当驱转齿板与传动齿轮啮合并驱使传动齿轮进行转动时,通过传动齿轮带动传动齿板往贴近熔料罐体一侧移动,随传动齿板同步移动的倾斜控制辊逐渐推动熔料罐体直至熔料罐体倾斜30°,此时导流通道处于第一熔液排出管下方,通过第一排液机构控制第一熔液排出管打开,使得熔液经导流通道全部流入到熔液转运罐中,再控制熔液转运机构往成型模具一侧移动,直至第二排液机构的排液口对准成型模具顶部的浇注口,此时通过第二排液机构控制熔液转运罐内的熔液流入到成型模具中,由此即实现机械铸造作业的自动化,能够大大提高机械铸造作业的工作效率。1. When the molten material transfer mechanism is controlled to move toward one side of the molten material tank body, the driving gear plate gradually approaches the transmission gear. When the driving gear plate meshes with the transmission gear and drives the transmission gear to rotate, the transmission gear drives the transmission gear plate to move toward one side of the molten material tank body, and the inclined control roller that moves synchronously with the transmission gear plate gradually pushes the molten material tank body until the molten material tank body is tilted 30°. At this time, the guide channel is below the first molten material discharge pipe, and the first molten material discharge pipe is controlled to open by the first liquid discharge mechanism, so that the molten material flows into the molten material transfer tank through the guide channel. The molten material transfer mechanism is then controlled to move toward one side of the molding mold until the discharge port of the second liquid discharge mechanism is aligned with the pouring port on the top of the molding mold. At this time, the molten material in the molten material transfer tank is controlled to flow into the molding mold by the second liquid discharge mechanism, thereby realizing the automation of mechanical casting operations, which can greatly improve the working efficiency of mechanical casting operations.
2、本发明当驱转齿板与传动齿轮啮合并驱使传动齿轮进行转动时,通过传动齿轮带动传动齿板往贴近熔料罐体一侧移动,随传动齿板同步移动的倾斜控制辊逐渐推动熔料罐体直至熔料罐体倾斜30°,通过第一排液机构控制第一熔液排出管打开,使得熔液经导流通道全部流入到熔液转运罐中,通过这种熔液转运浇注方式不会导致熔液发生较大程度的晃动,进而有助于提高机械铸造过程中操作人员的安全性。2. In the present invention, when the driving tooth plate meshes with the transmission gear and drives the transmission gear to rotate, the transmission gear drives the transmission tooth plate to move toward the side close to the molten material tank body, and the inclined control roller that moves synchronously with the transmission tooth plate gradually pushes the molten material tank body until the molten material tank body is tilted 30°. The first molten liquid discharge pipe is opened by controlling the first liquid discharge mechanism, so that the molten liquid flows into the molten liquid transfer tank through the diversion channel. This molten liquid transfer and pouring method will not cause the molten liquid to shake to a large extent, thereby helping to improve the safety of operators during the mechanical casting process.
3、本发明当熔液转运机构停止移动使得导流通道刚好处于第一熔液排出管下方时,控制器控制第一排液电机驱使第一排液螺杆发生转动,在第一排液螺杆与排液控制齿板之间的螺纹配合作用下,使得排液控制齿板沿着第四安装架内侧滑动并驱使排液控制齿轮进行转动,直至排液控制齿轮逆时针转动90°,此时的第一排液口刚好对准第一熔液排出管,熔料罐体中的金属熔液沿着第一排液口和第一熔液排出管流入到导流通道中,再由导流通道流入到熔液转运罐内部,通过倾斜布置的熔料罐体可使其内部的金属熔液全部流入到熔液转运罐中。3. In the present invention, when the melt transfer mechanism stops moving so that the guide channel is just below the first melt discharge pipe, the controller controls the first liquid discharge motor to drive the first liquid discharge screw to rotate, and under the action of the threaded cooperation between the first liquid discharge screw and the liquid discharge control gear plate, the liquid discharge control gear plate slides along the inner side of the fourth mounting frame and drives the liquid discharge control gear to rotate, until the liquid discharge control gear rotates 90° counterclockwise. At this time, the first liquid discharge port is just aligned with the first melt discharge pipe, and the molten metal in the melt tank body flows into the guide channel along the first liquid discharge port and the first melt discharge pipe, and then flows into the melt transfer tank through the guide channel. The inclined melt tank body can allow all the molten metal inside to flow into the melt transfer tank.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all of the above-mentioned advantages at the same time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
图1为一种机械铸造用自动化浇注设备的工作示意图;其中,图(A)为初始状态图,图(B)为熔液转移过程图,图(C)为浇注过程图。FIG1 is a schematic diagram of the operation of an automated pouring device for mechanical casting; wherein FIG1 (A) is an initial state diagram, FIG1 (B) is a molten metal transfer process diagram, and FIG1 (C) is a pouring process diagram.
图2为本发明中机械铸造用自动化浇注设备的结构示意图。FIG. 2 is a schematic diagram of the structure of the automated pouring equipment for mechanical casting in the present invention.
图3为本发明中倾斜控制机构的结构示意图。FIG. 3 is a schematic diagram of the structure of the tilt control mechanism of the present invention.
图4为图3仰视角度的结构示意图。FIG. 4 is a schematic diagram of the structure of FIG. 3 from a bottom-up perspective.
图5为本发明中熔料罐体的结构示意图。FIG. 5 is a schematic structural diagram of a molten material tank body in the present invention.
图6为图5的结构俯视图。FIG. 6 is a top view of the structure of FIG. 5 .
图7为本发明中第一排液机构的结构示意图。FIG. 7 is a schematic structural diagram of the first liquid discharge mechanism in the present invention.
图8为图7的结构仰视图。FIG. 8 is a bottom view of the structure of FIG. 7 .
图9为本发明中熔液转运机构和第二排液机构之间的配合关系图。FIG. 9 is a diagram showing the coordination relationship between the melt transfer mechanism and the second liquid discharge mechanism in the present invention.
图10为图9的内部结构示意图。FIG. 10 is a schematic diagram of the internal structure of FIG. 9 .
图11为本发明中熔液转运机构的结构示意图。FIG. 11 is a schematic structural diagram of the melt transfer mechanism of the present invention.
图12为图11的结构后视图。FIG. 12 is a rear view of the structure of FIG. 11 .
图13为图11一纵向结构剖视图。FIG. 13 is a longitudinal structural cross-sectional view of FIG. 11 .
图14为本发明中第二排液机构的结构剖视图。FIG. 14 is a cross-sectional view of the structure of the second liquid discharge mechanism in the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
1-承载机构、101-限位导轨、102-承载基座、103-第一支撑架、104-第二支撑架、105-模具放置台、106-定位控制轴、107-行走齿座、2-成型模具、3-倾斜控制机构、301-倾斜控制辊、302-传动齿板、303-传动齿轮、304-第一安装架、305-罐体放置口、306-定位槽、307-斜面限位口、308-第二弹性件、309-第二安装架、310-第一安装板、311-第一弹性件、312-第二安装板、313-第三安装架、314-复位控制辊、315-限位滑杆、4-熔料罐体、401-第一熔液排出管、402-定位柱、5-第一排液机构、501-环形座、502-第四安装架、503-第一排液螺杆、504-第一排液电机、505-密闭盘、506-第一排液口、507-支撑盘、508-排液控制齿板、509-排液控制齿轮、6-熔液转运机构、601-熔液转运罐、602-导流通道、603-驱转齿板、604-熔液转运架、605-L形支撑板、606-导向件、607-第一连接架、608-行走控制电机、609-行走齿轮、610-第二连接架、611-升降板、612-第二排液螺杆、613-第二排液电机、614-螺纹套管、615-锥形排液仓、616-竖向通口、617-锥形密闭口、618-第二排液口、7-第二排液机构、701-锥形密闭座、702-密闭圆盘、703-支撑杆、704-第一中空筒、705-第一通流口、706-导向杆、707-固定板、708-第二中空筒、709-第二通流口、710-第二熔液排出管。1-carrying mechanism, 101-limiting guide rail, 102-carrying base, 103-first supporting frame, 104-second supporting frame, 105-mold placement table, 106-positioning control axis, 107-travel gear seat, 2-molding mold, 3-tilt control mechanism, 301-tilt control roller, 302-transmission gear plate, 303-transmission gear, 304-first mounting frame, 305-tank placement port, 306-positioning groove, 307-inclined limit port, 308-first 2 elastic parts, 309-second mounting frame, 310-first mounting plate, 311-first elastic part, 312-second mounting plate, 313-third mounting frame, 314-reset control roller, 315-limiting slide bar, 4-molten material tank body, 401-first melt discharge pipe, 402-positioning column, 5-first liquid discharge mechanism, 501-annular seat, 502-fourth mounting frame, 503-first liquid discharge screw, 504-first liquid discharge motor, 505-sealed disk, 506- First liquid discharge port, 507-support plate, 508-drainage control tooth plate, 509-drainage control gear, 6-melt transfer mechanism, 601-melt transfer tank, 602-guiding channel, 603-driving tooth plate, 604-melt transfer frame, 605-L-shaped support plate, 606-guide, 607-first connecting frame, 608-travel control motor, 609-travel gear, 610-second connecting frame, 611-lifting plate, 612-second liquid discharge screw, 6 13-second liquid discharge motor, 614-threaded sleeve, 615-conical liquid discharge bin, 616-vertical opening, 617-conical sealed opening, 618-second liquid discharge opening, 7-second liquid discharge mechanism, 701-conical sealed seat, 702-sealed disc, 703-support rod, 704-first hollow cylinder, 705-first flow opening, 706-guide rod, 707-fixed plate, 708-second hollow cylinder, 709-second flow opening, 710-second melt discharge pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
具体实施例一,请参阅图1-14,本发明为一种机械铸造用自动化浇注设备,包括承载机构1、成型模具2、倾斜控制机构3、熔料罐体4、第一排液机构5、熔液转运机构6以及第二排液机构7;承载机构1包括相对设置的两限位导轨101;成型模具2放置在承载机构1内部,且成型模具2设置在限位导轨101下方;倾斜控制机构3固定安装在两限位导轨101之间,倾斜控制机构3包括倾斜控制辊301,倾斜控制辊301一侧设置有与其同步移动的传动齿板302,传动齿板302一侧啮合设置有传动齿轮303;Specific embodiment 1, please refer to Figures 1-14, the present invention is an automatic pouring equipment for mechanical casting, including a bearing mechanism 1, a molding die 2, a tilting control mechanism 3, a molten material tank body 4, a first liquid discharge mechanism 5, a molten material transfer mechanism 6 and a second liquid discharge mechanism 7; the bearing mechanism 1 includes two relatively arranged limit rails 101; the molding die 2 is placed inside the bearing mechanism 1, and the molding die 2 is arranged below the limit rails 101; the tilting control mechanism 3 is fixedly installed between the two limit rails 101, and the tilting control mechanism 3 includes a tilting control roller 301, and a transmission tooth plate 302 that moves synchronously with the tilting control roller 301 is arranged on one side of the tilting control roller 301, and a transmission gear 303 is meshedly arranged on one side of the transmission tooth plate 302;
熔料罐体4转动安装在倾斜控制机构3上,熔料罐体4底部贴近其内壁位置处固定设置有与其相连通的第一熔液排出管401,通过此结构设置即可在熔料罐体4发生倾斜时使得其内部金属熔液全部沿着第一熔液排出管401排出,如图1(B)所示;第一排液机构5通过紧固件安装在第一熔液排出管401上,第一排液机构5用于控制第一熔液排出管401的通闭;熔液转运机构6安装在承载机构1内侧且与限位导轨101滑动配合,熔液转运机构6包括熔液转运罐601,熔液转运罐601周侧面靠近顶部固定设置有导流通道602,熔液转运罐601上方设置有与其同步移动的驱转齿板603;第二排液机构7安装在熔液转运机构6内侧且与熔液转运罐601纵向滑动设置,第二排液机构7用于控制熔液转运罐601内部熔液排出至成型模具2中;The molten material tank body 4 is rotatably mounted on the tilt control mechanism 3. A first molten liquid discharge pipe 401 connected to the molten material tank body 4 is fixedly arranged at the bottom of the molten material tank body 4 close to its inner wall. Through this structural arrangement, when the molten material tank body 4 is tilted, all the molten metal inside it can be discharged along the first molten liquid discharge pipe 401, as shown in Figure 1 (B); the first liquid discharge mechanism 5 is installed on the first molten liquid discharge pipe 401 through a fastener, and the first liquid discharge mechanism 5 is used to control the opening and closing of the first molten liquid discharge pipe 401; the molten liquid transfer machine The second liquid discharge mechanism 6 is installed on the inner side of the carrying mechanism 1 and is slidably matched with the limiting guide rail 101. The melt transfer mechanism 6 includes a melt transfer tank 601. A guide channel 602 is fixedly arranged on the side surface of the melt transfer tank 601 near the top. A driving gear plate 603 that moves synchronously with the melt transfer tank 601 is arranged above the melt transfer tank 601. The second liquid discharge mechanism 7 is installed on the inner side of the melt transfer mechanism 6 and is longitudinally slidably arranged with the melt transfer tank 601. The second liquid discharge mechanism 7 is used to control the melt inside the melt transfer tank 601 to be discharged into the molding mold 2.
当控制熔液转运机构6往熔料罐体4一侧移动时,驱转齿板603逐渐贴近传动齿轮303,当驱转齿板603与传动齿轮303啮合并驱使传动齿轮303进行转动时,通过传动齿轮303带动传动齿板302往贴近熔料罐体4一侧移动,随传动齿板302同步移动的倾斜控制辊301逐渐推动熔料罐体4直至熔料罐体4倾斜30°,此时导流通道602处于第一熔液排出管401下方,通过第一排液机构5控制第一熔液排出管401打开,使得熔液经导流通道602全部流入到熔液转运罐601中,再控制熔液转运机构6往成型模具2一侧移动,直至第二排液机构7的排液口对准成型模具2顶部的浇注口,此时通过第二排液机构7控制熔液转运罐601内的熔液流入到成型模具2中,由此即实现机械铸造作业的自动化,能够大大提高机械铸造作业的工作效率。When the melt transfer mechanism 6 is controlled to move toward the side of the melt tank body 4, the driving gear plate 603 gradually approaches the transmission gear 303. When the driving gear plate 603 meshes with the transmission gear 303 and drives the transmission gear 303 to rotate, the transmission gear 303 drives the transmission gear plate 302 to move toward the side of the melt tank body 4. The inclined control roller 301 that moves synchronously with the transmission gear plate 302 gradually pushes the melt tank body 4 until the melt tank body 4 is tilted 30°. At this time, the guide channel 602 is in the first melt discharge pipe 401. Below, the first molten liquid discharge pipe 401 is controlled to open through the first liquid discharge mechanism 5, so that the molten liquid flows into the melt transfer tank 601 through the guide channel 602, and then the melt transfer mechanism 6 is controlled to move to the side of the forming mold 2 until the liquid discharge port of the second liquid discharge mechanism 7 is aligned with the pouring port at the top of the forming mold 2. At this time, the second liquid discharge mechanism 7 is used to control the molten liquid in the melt transfer tank 601 to flow into the forming mold 2, thereby realizing the automation of mechanical casting operations, which can greatly improve the work efficiency of mechanical casting operations.
在本发明该实施例中,承载机构1还包括设置在限位导轨101下方的承载基座102,限位导轨101底部分别固定设置有第一支撑架103和第二支撑架104,第一支撑架103和第二支撑架104底部均固定设置在承载基座102顶部;承载基座102顶部固定设置有模具放置台105,成型模具2贴合设置在模具放置台105顶部,第二支撑架104上螺纹配合有定位控制轴106,定位控制轴106一端固定设置有用于抵压成型模具2侧壁的定位盘,其中一限位导轨101一侧固定设置有行走齿座107,在将成型模具2放置到模具放置台105上并使其调整到指定位置上后,通过转动两侧的定位控制轴106使得定位盘逐渐紧密抵压在成型模具2的两侧,由此实现对成型模具2的位置固定,在完成浇注成型之后,分别反向转动两侧的定位控制轴106使得定位盘脱离成型模具2,即可将成型模具2内的成型产品取下来(成型模具2由下模壳与上模壳卡接组装而成)。In this embodiment of the present invention, the bearing mechanism 1 also includes a bearing base 102 arranged below the limiting guide rail 101, and the bottom of the limiting guide rail 101 is respectively fixedly provided with a first support frame 103 and a second support frame 104, and the bottoms of the first support frame 103 and the second support frame 104 are both fixedly provided on the top of the bearing base 102; a mold placement table 105 is fixedly provided on the top of the bearing base 102, and the molding mold 2 is fitted on the top of the mold placement table 105, and a positioning control shaft 106 is threadedly matched on the second support frame 104, and one end of the positioning control shaft 106 is fixedly provided with a A positioning plate with 2 side walls, one side of which is fixedly provided with a travel gear seat 107. After the molding mold 2 is placed on the mold placement table 105 and adjusted to the specified position, the positioning control shafts 106 on both sides are rotated so that the positioning plate is gradually pressed tightly against the two sides of the molding mold 2, thereby fixing the position of the molding mold 2. After the casting and molding is completed, the positioning control shafts 106 on both sides are rotated in opposite directions so that the positioning plate is separated from the molding mold 2, and the molded product in the molding mold 2 can be removed (the molding mold 2 is assembled by the lower mold shell and the upper mold shell).
在本发明该实施例中,倾斜控制机构3还包括第一安装架304,第一安装架304固定设置在两限位导轨101之间,第一安装架304顶部开设有罐体放置口305,罐体放置口305相对两内侧壁均开设有定位槽306,罐体放置口305靠近倾斜控制辊301的内侧壁上开设有斜面限位口307;熔料罐体4外壁固定设置有与定位槽306一一对应的定位柱402,定位柱402转动配合在对应定位槽306内部,熔料罐体4放置在罐体放置口305内部;将熔料罐体4放置到罐体放置口305内侧并使得定位柱402配合在定位槽306中,此时即实现了熔料罐体4在第一安装架304上的安装,初始状态下的熔料罐体4外壁是抵靠在罐体放置口305靠近斜面限位口307的侧壁上,以使得完成安装之后的熔料罐体4保持在竖立状态上,接着通过紧固件将第一排液机构5安装在第一熔液排出管401上,本实施例中的熔料罐体4自带加热熔料部件(此属于现有技术,因此此处不再具体赘述),在将金属原料加入到熔料罐体4内部后可使得金属原料熔化形成熔液。In this embodiment of the present invention, the tilt control mechanism 3 also includes a first mounting frame 304, which is fixedly arranged between the two limiting guide rails 101, and a tank body placement opening 305 is provided on the top of the first mounting frame 304, and positioning grooves 306 are provided on both inner side walls of the tank body placement opening 305 relative to each other, and an inclined limiting opening 307 is provided on the inner side wall of the tank body placement opening 305 close to the tilt control roller 301; a positioning column 402 corresponding to the positioning groove 306 is fixedly arranged on the outer wall of the molten material tank body 4, and the positioning column 402 is rotatably fitted in the corresponding positioning groove 306, and the molten material tank body 4 is placed in the tank body placement opening 305; the molten material tank body 4 is placed in the tank body The inner side of the placement port 305 makes the positioning column 402 fit in the positioning groove 306, at this time, the installation of the molten material tank body 4 on the first mounting frame 304 is realized, and the outer wall of the molten material tank body 4 in the initial state is against the side wall of the tank body placement port 305 close to the inclined limit port 307, so that the molten material tank body 4 after the installation is completed remains in an upright state, and then the first liquid discharge mechanism 5 is installed on the first molten liquid discharge pipe 401 through fasteners. The molten material tank body 4 in this embodiment has its own molten material heating component (this belongs to the prior art, so it will not be described in detail here), and after the metal raw material is added into the molten material tank body 4, the metal raw material can be melted to form a melt.
在本发明该实施例中,倾斜控制机构3还包括滑动设置在第一安装架304底部的第二安装架309,倾斜控制辊301通过固定轴安装在第二安装架309内侧,传动齿板302固定设置在第二安装架309一侧,传动齿轮303通过转轴连接在第一安装架304底部,第一安装架304底部固定设置有第一安装板310,第一安装板310与第二安装架309之间通过第一弹性件311连接,在初始状态下,熔料罐体4处于竖立位置上,此时的倾斜控制辊301抵靠在熔料罐体4外壁上,第一弹性件311处于自然状态。In this embodiment of the present invention, the tilt control mechanism 3 also includes a second mounting frame 309 slidably arranged at the bottom of the first mounting frame 304, the tilt control roller 301 is installed on the inner side of the second mounting frame 309 through a fixed axis, the transmission gear plate 302 is fixedly arranged on one side of the second mounting frame 309, and the transmission gear 303 is connected to the bottom of the first mounting frame 304 through a rotating shaft. A first mounting plate 310 is fixedly arranged at the bottom of the first mounting frame 304, and the first mounting plate 310 and the second mounting frame 309 are connected by a first elastic member 311. In the initial state, the molten material tank body 4 is in an upright position. At this time, the tilt control roller 301 is against the outer wall of the molten material tank body 4, and the first elastic member 311 is in a natural state.
第一安装架304顶部固定设置有第二安装板312,第二安装板312一侧设置有贴近罐体放置口305的第三安装架313,第三安装架313内侧通过固定轴连接有复位控制辊314,第三安装架313一侧固定设置有与第二安装板312滑动配合的限位滑杆315,第三安装架313与第二安装板312之间设置有套设在限位滑杆315外部的第二弹性件308;初始状态下的复位控制辊314是抵靠在熔料罐体4外壁上的,第二弹性件308处于自然状态。A second mounting plate 312 is fixedly provided on the top of the first mounting frame 304, a third mounting frame 313 close to the tank placement port 305 is provided on one side of the second mounting plate 312, a reset control roller 314 is connected to the inner side of the third mounting frame 313 through a fixed shaft, a limiting slide bar 315 slidingly matched with the second mounting plate 312 is fixedly provided on one side of the third mounting frame 313, a second elastic member 308 sleeved on the outside of the limiting slide bar 315 is provided between the third mounting frame 313 and the second mounting plate 312; the reset control roller 314 in the initial state is against the outer wall of the molten material tank body 4, and the second elastic member 308 is in a natural state.
当控制熔液转运机构6往熔料罐体4一侧移动时,驱转齿板603逐渐贴近传动齿轮303,当驱转齿板603与传动齿轮303啮合并驱使传动齿轮303进行转动时,通过传动齿轮303带动传动齿板302往贴近熔料罐体4一侧移动,随传动齿板302同步移动的倾斜控制辊301逐渐推动熔料罐体4直至熔料罐体4倾斜30°,如图1(B)所示,在此过程中第一弹性件311被逐渐拉长,复位控制辊314受到熔料罐体4的挤压而往第二安装板312一侧移动,进而使得第二弹性件308逐渐被压缩。When the melt transfer mechanism 6 is controlled to move toward the side of the molten material tank body 4, the driving gear plate 603 gradually approaches the transmission gear 303. When the driving gear plate 603 meshes with the transmission gear 303 and drives the transmission gear 303 to rotate, the transmission gear 303 drives the transmission gear plate 302 to move toward the side of the molten material tank body 4. The inclined control roller 301 that moves synchronously with the transmission gear plate 302 gradually pushes the molten material tank body 4 until the molten material tank body 4 is inclined by 30°, as shown in Figure 1 (B). During this process, the first elastic member 311 is gradually stretched, and the reset control roller 314 is squeezed by the molten material tank body 4 and moves toward the second mounting plate 312, thereby causing the second elastic member 308 to be gradually compressed.
当熔液转运机构6停止移动时,导流通道602刚好处于第一熔液排出管401下方,通过第一排液机构5控制第一熔液排出管401打开,使得熔液经导流通道602全部流入到熔液转运罐601中,再控制熔液转运机构6往成型模具2一侧移动,在此过程中通过传动齿板302带动传动齿轮303反向转动,进而使得倾斜控制辊301逐渐脱离熔料罐体4直至其完成复位,此时的第一弹性件311再次处于自然状态,而在第二弹性件308的弹性恢复力下使得复位控制辊314逐渐反向移动复位,由此驱使熔料罐体4逐渐反向转动至竖立状态,当第二排液机构7的排液口对准成型模具2顶部的浇注口时即停止熔液转运机构6的继续移动,此时通过第二排液机构7控制熔液转运罐601内的熔液流入到成型模具2中,由此即将熔料罐体4中的金属熔液快速输送至成型模具2内,待完成成型冷却之后即可拆卸成型模具2将成型产品取下来。When the melt transfer mechanism 6 stops moving, the guide channel 602 is just below the first melt discharge pipe 401, and the first melt discharge pipe 401 is controlled to open by the first discharge mechanism 5, so that the melt flows into the melt transfer tank 601 through the guide channel 602, and then the melt transfer mechanism 6 is controlled to move toward the side of the molding mold 2. In this process, the transmission gear 303 is driven to rotate in the opposite direction through the transmission gear plate 302, so that the tilt control roller 301 gradually separates from the melt tank body 4 until it is reset. At this time, the first elastic member 311 is in a natural state again. Under the elastic restoring force of the second elastic member 308, the reset control roller 314 gradually moves in the opposite direction and resets, thereby driving the molten material tank body 4 to gradually rotate in the opposite direction to an upright state. When the discharge port of the second liquid discharge mechanism 7 is aligned with the pouring port at the top of the molding mold 2, the further movement of the melt transfer mechanism 6 is stopped. At this time, the second liquid discharge mechanism 7 controls the molten material in the melt transfer tank 601 to flow into the molding mold 2, thereby quickly transporting the molten metal in the molten material tank body 4 to the molding mold 2. After the molding and cooling are completed, the molding mold 2 can be disassembled to remove the molded product.
具体实施例二,在具体实施例一的基础上,第一排液机构5包括通过紧固件安装在第一熔液排出管401周侧面上的环形座501,环形座501周侧面固定设置有第四安装架502,第四安装架502内部转动设置有第一排液螺杆503,第四安装架502外壁上安装的第一排液电机504输出端与第一排液螺杆503连接;Specific embodiment 2, on the basis of specific embodiment 1, the first liquid discharge mechanism 5 includes an annular seat 501 installed on the side surface of the first molten liquid discharge pipe 401 by fasteners, a fourth mounting frame 502 is fixedly arranged on the side surface of the annular seat 501, a first liquid discharge screw 503 is rotatably arranged inside the fourth mounting frame 502, and an output end of a first liquid discharge motor 504 installed on the outer wall of the fourth mounting frame 502 is connected to the first liquid discharge screw 503;
熔料罐体4内底部贴合设置有密闭盘505,密闭盘505顶部贴近其周侧面处开设有第一排液口506,密闭盘505底部固定的联动轴延伸至熔料罐体4下方,联动轴底部固定设置有支撑盘507,第四安装架502内部滑动设置有贴合在支撑盘507顶部的排液控制齿板508,排液控制齿板508与第一排液螺杆503之间螺纹配合,排液控制齿板508与固定在联动轴周侧面上的排液控制齿轮509相啮合;当熔液转运机构6停止移动使得导流通道602刚好处于第一熔液排出管401下方时,控制器控制第一排液电机504驱使第一排液螺杆503发生转动,在第一排液螺杆503与排液控制齿板508之间的螺纹配合作用下,使得排液控制齿板508沿着第四安装架502内侧滑动并驱使排液控制齿轮509进行转动,直至排液控制齿轮509逆时针转动90°(如图7所示),此时的第一排液口506刚好对准第一熔液排出管401,熔料罐体4中的金属熔液沿着第一排液口506和第一熔液排出管401流入到导流通道602中,再由导流通道602流入到熔液转运罐601内部,通过倾斜布置的熔料罐体4可使其内部的金属熔液全部流入到熔液转运罐601中。A sealed disk 505 is fitted at the bottom of the molten material tank body 4, and a first drain port 506 is opened at the top of the sealed disk 505 close to its peripheral side surface. A linkage shaft fixed at the bottom of the sealed disk 505 extends to the bottom of the molten material tank body 4, and a support disk 507 is fixed at the bottom of the linkage shaft. A drainage control gear plate 508 fitted on the top of the support disk 507 is slidably provided inside the fourth mounting frame 502. The drainage control gear plate 508 is threadedly matched with the first drainage screw 503, and the drainage control gear plate 508 is meshed with the drainage control gear 509 fixed on the peripheral side of the linkage shaft. When the molten liquid transfer mechanism 6 stops moving so that the guide channel 602 is just below the first molten liquid discharge pipe 401, the controller controls the first drainage motor 504 to drive the fourth drainage screw 503 to rotate. A discharge screw 503 rotates, and under the action of the threaded cooperation between the first discharge screw 503 and the discharge control gear plate 508, the discharge control gear plate 508 slides along the inner side of the fourth mounting frame 502 and drives the discharge control gear 509 to rotate until the discharge control gear 509 rotates 90° counterclockwise (as shown in Figure 7). At this time, the first discharge port 506 is just aligned with the first molten liquid discharge pipe 401, and the molten metal in the molten material tank body 4 flows into the guide channel 602 along the first discharge port 506 and the first molten liquid discharge pipe 401, and then flows into the molten liquid transfer tank 601 through the guide channel 602. The inclined arrangement of the molten material tank body 4 can allow all the molten metal inside to flow into the molten liquid transfer tank 601.
在本发明该实施例中,熔液转运机构6还包括熔液转运架604,熔液转运架604顶部对称固定设置有两L形支撑板605,熔液转运罐601固定安装在两L形支撑板605之间,熔液转运罐601周侧面对称固定设置有两导向件606,导向件606与对应限位导轨101之间滑动配合,其中一导向件606上固定设置有第一连接架607,第一连接架607内侧安装的行走控制电机608输出轴连接有与行走齿座107啮合的行走齿轮609;在通过控制器控制行走控制电机608正反向运转时,可使得行走齿轮609沿着行走齿座107进行往复转动式行走,进而实现整个熔液转运机构6在限位导轨101上的来回运动;In this embodiment of the present invention, the melt transfer mechanism 6 also includes a melt transfer frame 604, two L-shaped support plates 605 are symmetrically fixedly arranged on the top of the melt transfer frame 604, the melt transfer tank 601 is fixedly installed between the two L-shaped support plates 605, and two guide members 606 are symmetrically fixedly arranged on the side of the melt transfer tank 601. The guide members 606 are slidably matched with the corresponding limiting guide rails 101, and a first connecting frame 607 is fixedly arranged on one of the guide members 606, and the output shaft of the travel control motor 608 installed on the inner side of the first connecting frame 607 is connected to a travel gear 609 meshing with the travel gear seat 107; when the travel control motor 608 is controlled by the controller to run forward and reverse, the travel gear 609 can be made to reciprocate along the travel gear seat 107, thereby realizing the back and forth movement of the entire melt transfer mechanism 6 on the limiting guide rail 101;
熔液转运罐601周侧面靠近其顶部位置固定设置有第二连接架610,驱转齿板603固定设置在第二连接架610上,两L形支撑板605之间贴合设置有升降板611,升降板611底部固定设置有第二排液螺杆612,熔液转运架604内底部安装的第二排液电机613输出轴连接有螺纹套管614,螺纹套管614套设在第二排液螺杆612上且两者螺纹配合;在启动第二排液电机613之后,通过螺纹套管614的转动可驱使第二排液螺杆612进行上下移动,进而实现升降板611在两L形支撑板605之间的上下往复滑动,进而实现整个第二排液机构7的上下往复运动;A second connecting frame 610 is fixedly provided on the side surface of the melt transfer tank 601 near its top, and a driving gear plate 603 is fixedly provided on the second connecting frame 610. A lifting plate 611 is fitted between the two L-shaped support plates 605. A second liquid discharge screw 612 is fixedly provided at the bottom of the lifting plate 611. The output shaft of the second liquid discharge motor 613 installed at the bottom of the melt transfer frame 604 is connected to a threaded sleeve 614, which is sleeved on the second liquid discharge screw 612 and the two are threadedly matched; after starting the second liquid discharge motor 613, the second liquid discharge screw 612 can be driven to move up and down by the rotation of the threaded sleeve 614, thereby realizing the up and down reciprocating sliding of the lifting plate 611 between the two L-shaped support plates 605, thereby realizing the up and down reciprocating movement of the entire second liquid discharge mechanism 7;
熔液转运罐601底部固定设置有与其同轴心的锥形排液仓615,锥形排液仓615底部开设有竖向通口616,熔液转运罐601内底部开设有与其同轴心的锥形密闭口617,熔液转运罐601底部开设有与锥形密闭口617相连通的第二排液口618,如图13所示。A conical drainage bin 615 coaxial with the melt transfer tank 601 is fixedly arranged at the bottom, a vertical opening 616 is provided at the bottom of the conical drainage bin 615, a conical sealed opening 617 coaxial with the melt transfer tank 601 is provided at the bottom, and a second drainage opening 618 connected to the conical sealed opening 617 is provided at the bottom of the melt transfer tank 601, as shown in FIG. 13 .
在本发明该实施例中,第二排液机构7包括间隙配合在锥形密闭口617内部的锥形密闭座701,锥形密闭座701底部固定设置有与第二排液口618间隙配合的密闭圆盘702,密闭圆盘702底部通过支撑杆703固定连接有第一中空筒704,第一中空筒704周侧面开设有与其内腔相连通的第一通流口705;In this embodiment of the present invention, the second liquid discharge mechanism 7 includes a conical sealed seat 701 which is gap-fitted inside the conical sealed port 617, a closed disc 702 which is gap-fitted with the second liquid discharge port 618 is fixedly arranged at the bottom of the conical sealed seat 701, a first hollow cylinder 704 is fixedly connected to the bottom of the closed disc 702 through a support rod 703, and a first flow port 705 which is connected to the inner cavity of the first hollow cylinder 704 is provided on the circumferential side of the first hollow cylinder 704;
升降板611顶部固定设置有导向杆706,导向杆706上滑动套设有固定板707,两固定板707之间安装有与第一中空筒704内壁滑动配合的第二中空筒708,通过导向杆706的设置保证第二中空筒708在上下运动过程中不会发生转动,第二中空筒708贴合设置在升降板611顶部使其随着升降板611同步进行上下移动,第二中空筒708周侧面开设有与其内腔相连通的第二通流口709,第二中空筒708周侧面设置有与其内腔相连通的第二熔液排出管710;当第二排液机构7的排液口(第二熔液排出管710)对准成型模具2顶部的浇注口时即停止熔液转运机构6的继续移动,此时控制器控制第二排液电机613进行转动,使得升降板611推着第二中空筒708向上移动,直至第二中空筒708顶部抵靠在第一中空筒704内顶部,此时第二通流口709刚好对准第一通流口705,随后第二中空筒708继续向上移动带着第一中空筒704同步上移,在此过程中锥形密闭座701逐渐脱离锥形密闭口617,当第二排液电机613停止运转时,密闭圆盘702脱离第二排液口618,此时的第一通流口705位于锥形排液仓615内侧贴近底部位置处,熔液转运罐601内的金属熔液沿着第二排液口618进入到锥形排液仓615内部之后再沿着第一通流口705和第二通流口709进入到第二熔液排出管710中,最后由第二熔液排出管710流入到成型模具2内,接着控制第二排液电机613反向运转使得升降板611向下移动复位,此时的整个第二排液机构7同步向下移动完全复位,锥形密闭座701重新贴合到锥形密闭口617内部实现熔液转运罐601底部的封堵。A guide rod 706 is fixedly arranged on the top of the lifting plate 611, and a fixing plate 707 is slidably sleeved on the guide rod 706. A second hollow cylinder 708 that is slidably matched with the inner wall of the first hollow cylinder 704 is installed between the two fixing plates 707. The setting of the guide rod 706 ensures that the second hollow cylinder 708 will not rotate during the up and down movement. The second hollow cylinder 708 is closely arranged on the top of the lifting plate 611 so that it moves up and down synchronously with the lifting plate 611. The side surface of the second hollow cylinder 708 is provided with a The second hollow cylinder 708 is provided with a second molten liquid discharge pipe 710 connected to its inner cavity. When the discharge port (second molten liquid discharge pipe 710) of the second liquid discharge mechanism 7 is aligned with the pouring port at the top of the forming mold 2, the molten liquid transfer mechanism 6 stops moving. At this time, the controller controls the second liquid discharge motor 613 to rotate, so that the lifting plate 611 pushes the second hollow cylinder 708 to move upward until the top of the second hollow cylinder 708 abuts against the inner cavity of the first hollow cylinder 704. At this time, the second flow port 709 is just aligned with the first flow port 705, and then the second hollow cylinder 708 continues to move upward and moves the first hollow cylinder 704 upward synchronously. In this process, the conical closed seat 701 gradually separates from the conical closed port 617. When the second liquid discharge motor 613 stops running, the closed disc 702 separates from the second liquid discharge port 618. At this time, the first flow port 705 is located at the inner side of the conical liquid discharge bin 615 close to the bottom. The molten metal in the molten liquid transfer tank 601 moves along the second liquid discharge port After 618 enters the conical liquid discharge bin 615, it enters the second molten liquid discharge pipe 710 along the first flow port 705 and the second flow port 709, and finally flows into the molding mold 2 through the second molten liquid discharge pipe 710. Then, the second liquid discharge motor 613 is controlled to operate in reverse so that the lifting plate 611 moves downward and resets. At this time, the entire second liquid discharge mechanism 7 moves downward synchronously and resets completely, and the conical sealed seat 701 is re-attached to the conical sealed port 617 to seal the bottom of the molten liquid transfer tank 601.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims (8)
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| CN119826533A (en) * | 2024-12-30 | 2025-04-15 | 沭阳县飞宏金属新材料有限公司 | Zinc alloy electric melting furnace for zinc powder production |
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| DE19962471A1 (en) * | 1999-12-22 | 2001-07-05 | Fischer Georg Automobilguss | Device for casting a metal melt comprises a melting vessel that can be moved between a storage vessel and a casting mold of a contact casting apparatus, and a support construction for holding the melting vessel |
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