Gantry type impact hammer
Technical Field
The invention belongs to the technical field of hammering, and particularly relates to a gantry impact hammer.
Background
In many workpiece processing occasions, the workpiece is required to be slightly deformed, and certain elastic recovery can be generated by adopting extrusion bending deformation, so that enterprises mostly adopt a manual hammer to hammer, and the time and the labor are wasted. There is a need for a machine that can effectively replace manual work to accomplish functions such as positioning, hammering, etc.
Disclosure of Invention
The invention provides a gantry impact hammer, which aims to solve the problems of time and labor waste and the like of manual hammering and has the functions of positioning, single hammering, continuous hammering, adjustable hammering force and the like.
The technical scheme of the invention is as follows:
The gantry type impact hammer comprises a bottom moving system, a gantry system and a hammering system, wherein the gantry system is arranged on the bottom moving system, and the hammering system is arranged on the gantry system; the bottom movement system is used for controlling the transverse position of the hammering system, and the portal frame system is used for supporting the hammering system and controlling the longitudinal position of the hammering system.
Further, the gantry impact hammer comprises a supporting frame, a hammer head assembly, a lifting assembly, a force adjusting assembly and a lifting assembly, wherein the hammer head assembly, the lifting assembly, the force adjusting assembly and the lifting assembly are all arranged on the supporting frame; the lifting assembly controls the hammering height; the lifting assembly is used for lifting the hammer head assembly to a certain distance and compressing a spring in the force adjusting assembly, then instantly releasing the hammer head assembly, and hammering a workpiece by the hammer head under the action of gravity of the hammer head and the elasticity of the spring; the force adjusting component is used for controlling the compression length of the spring at the highest point, namely the hammering force.
Further, the gantry impact hammer comprises an upper sprocket support plate, a middle sprocket support plate, a lower sprocket support plate, a first stop block, a second stop block, a chain, a left second bevel gear, a left first bevel gear, a left motor, a right second bevel gear, a right first bevel gear, a right motor, an upper sprocket shaft, a middle sprocket shaft, a lower sprocket and a lower sprocket shaft, wherein the upper sprocket support plate, the middle sprocket support plate and the lower sprocket support plate are fixedly connected with the support frame, the upper sprocket is installed on the upper sprocket support plate through the upper sprocket shaft, the middle sprocket is installed on the middle sprocket support plate through the middle sprocket shaft, and the lower sprocket is installed on the lower sprocket support plate through the lower sprocket shaft; the diameter of the middle chain wheel is slightly larger than that of the upper chain wheel and the lower chain wheel; a left second bevel gear and a right second bevel gear are arranged on two sides of the lower chain wheel shaft; the left motor and the right motor are both fixed on the supporting frame; the left first bevel gear and the right first bevel gear are respectively arranged on the left motor and the right motor and are respectively meshed with the left second bevel gear and the right second bevel gear; the upper chain wheel, the middle chain wheel and the lower chain wheel are connected by the chain; the chain is provided with a first stop block and a second stop block which are symmetrically arranged.
Further, the gantry impact hammer comprises a long rod, a baffle plate and a hammer head, wherein the long rod is arranged in the supporting frame, the hammer head is fixed at the bottom of the long rod, the baffle plate is fixed at the middle upper part of the long rod, the baffle plate is divided into two pieces, the chain passes through the two baffle plates, the distance between the two baffle plates is slightly larger than the thickness of the chain and slightly smaller than the thickness of the first baffle plate and the second baffle plate, the lengths of the two baffle plates slightly extend through the first baffle plate and the second baffle plate and do not contact the upper chain wheel shaft, the lower chain wheel shaft and the middle chain wheel shaft, so that the chain can drag the baffle plates to move upwards through the first baffle plate and the second baffle plate, the hammer head can be lifted upwards, and the chain is not hindered by the upper chain wheel shaft, the lower chain wheel shaft and the middle chain wheel shaft; in the upward lifting process of the hammer head, the upper surface of the long rod is in contact with the spring, and the spring is compressed; the length of the long rod can ensure that the hammer head is lower than the bottom surface of the supporting frame when being at the lowest position, so that hammering is convenient.
Further, the gantry impact hammer comprises an upper motor, an upper motor bracket, a coupler, a screw rod supporting seat, a screw rod nut, a spring fixing seat, a vertical screw rod and a spring, wherein the upper motor bracket is fixedly arranged at the top of the supporting frame; the upper motor is arranged on the upper motor bracket; the screw rod supporting seat is arranged on the supporting frame, and a vertical screw rod penetrates through the middle of the screw rod supporting seat; a screw nut is arranged at the lower part of the vertical screw, and the screw nut is arranged on the spring fixing seat; the spring is fixed at the bottom of the spring fixing seat, and the spring fixing seat drives the spring to move up and down in the supporting frame under the action of the screw nut.
Further, the gantry impact hammer comprises a butt strap, a linear motor, a left linear guide rail, a right linear guide rail, a left vertical sliding block, a right vertical sliding block, a left sliding block and a right sliding block, wherein the upper part of the linear motor is hinged with the butt strap, and the lower part of the linear motor is hinged with the left sliding block; the butt strap is fixed at the upper part of the supporting frame; the left linear guide rail and the right linear guide rail are fixed on the side face of the supporting frame and are respectively connected with the left vertical sliding block and the right vertical sliding block in a sliding mode, and the left vertical sliding block and the right vertical sliding block are respectively fixed on the inner walls of the left sliding block and the right sliding block.
Further, the gantry type impact hammer comprises a gantry, a longitudinal motor and a longitudinal screw rod, wherein the gantry comprises two upright posts and two cross beams, and the two cross beams are arranged at the upper ends of the two upright posts side by side; the left sliding block and the right sliding block are arranged between the two cross beams and are clamped on the two cross beams in a distributed manner, and the left sliding block and the right sliding block are respectively in sliding fit with the cross beams; the longitudinal screw rod is arranged between the two cross beams, and two ends of the longitudinal screw rod are respectively connected with the two upright posts in a rotating way; the right sliding block is provided with a threaded hole and is in threaded connection with the longitudinal screw rod; the longitudinal motor is arranged on the side surface of one upright post, and the longitudinal lead screw is connected with the output end of the longitudinal motor.
Further, the gantry type impact hammer comprises a bottom motor, a gear, a rack, a left bottom guide rail and a right bottom guide rail, wherein the left bottom guide rail and the right bottom guide rail are paved on the ground side by side, and the bottom ends of two upright posts of the gantry are respectively installed together in a sliding fit manner; the rack is arranged on the inner side surface of the right bottom guide rail, the bottom motor is arranged at the bottom of the portal frame, and the gear is arranged on the bottom motor and meshed with the rack.
The beneficial effects of the invention are as follows: the gantry impact hammer disclosed by the invention has the functions of positioning, single hammering, continuous hammering, adjustable hammering force and the like, can adapt to the height of hammering points in a certain range, greatly improves the hammering efficiency and saves manpower.
Drawings
Fig. 1 is an overall structural view of a gantry impact hammer;
FIG. 2 is a block diagram of a bottom mobile system;
FIG. 3 is a left perspective view of the peening system;
FIG. 4 is a right perspective view of the peening system;
FIG. 5 is a partial block diagram of a lifting system;
FIG. 6 is a block diagram of a force adjustment system;
FIG. 7 is a block diagram of a support frame;
FIG. 8 is a block diagram of a hammer head assembly;
FIG. 9 is a block diagram of the lowest point of the hammer head assembly;
FIG. 10 is a diagram of the structure of the highest point of the hammer head assembly;
FIG. 11 is a partial block diagram of a lift assembly;
fig. 12 is a gantry structure diagram.
In the figure: 1: a hammering system; 2: a left bottom rail; 3: a rack; 4: a right bottom rail; 5: a bottom motor; 6: a gear; 7: a portal frame; 8: a longitudinal motor; 9: a longitudinal screw; 10: a cross beam; 11: a motor is arranged; 12: a motor bracket is arranged; 13: a coupling; 14: a screw rod supporting seat; 15: a lead screw nut; 16: a spring fixing seat; 17: a vertical screw; 18: a spring; 19: an upper sprocket support plate; 20: a middle sprocket support plate; 21: a lower sprocket support plate; 22: a first stopper; 23: a second stopper; 24: a right slider; 25: a chain; 26: a left second bevel gear; 27: a left first bevel gear; 28: a left motor; 29: a right second bevel gear; 30: a right first bevel gear; 31: a right motor; 32: a left slider; 33: a linear motor; 34: a left linear guide rail; 35: a right linear guide rail; 36: an upper sprocket; 37: an upper sprocket shaft; 38: a middle chain wheel; 39: a medium chain wheel shaft; 40: a lower sprocket; 41: a lower sprocket shaft; 42: a long rod; 43: a baffle; 44: a hammer head; 45: a butt strap; 46: a support frame; 47: a left vertical slider; 48: right vertical slider.
Detailed Description
The invention will be better explained by the following detailed description of the embodiments with reference to the drawings. In the description of the present embodiment, it should be understood that the terms and positional relationships indicated by "left", "right", "bottom", "upper", "lower", "middle", etc. in the structural names are based on the positional relationships shown in the drawings, only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
As shown in fig. 1 to 12, a gantry impact hammer includes a bottom moving system, a gantry system mounted on the bottom moving system, and a hammering system 1 mounted on the gantry system; the bottom movement system is used to control the lateral position of the hammering system 1, and the gantry system is used to support the hammering system 1 and to control the longitudinal position of the hammering system 1.
The hammering system 1 comprises a supporting frame 46, a hammer head assembly, a lifting assembly, a force adjusting assembly and a lifting assembly, wherein the hammer head assembly, the lifting assembly, the force adjusting assembly and the lifting assembly are all arranged on the supporting frame 46; the lifting assembly controls the hammering height; the lifting assembly is used for lifting the hammer head assembly to a certain distance and compressing the spring 18 in the force adjusting assembly, then instantly releasing the hammer head assembly, and hammering the workpiece by the hammer head under the action of the gravity of the hammer head and the elasticity of the spring 18; the force adjustment assembly is used to control the compressed length of the spring 18 at its highest point to control the amount of hammering force.
The lifting assembly comprises an upper sprocket support plate 19, a middle sprocket support plate 20, a lower sprocket support plate 21, a first stop 22, a second stop 23, a chain 25, a left second bevel gear 26, a left first bevel gear 27, a left motor 28, a right second bevel gear 29, a right first bevel gear 30, a right motor 31, an upper sprocket 36, an upper sprocket shaft 37, a middle sprocket 38, a middle sprocket, a shaft 39, a lower sprocket 40, a lower sprocket shaft 41. The upper sprocket support plate 19, the middle sprocket support plate 20 and the lower sprocket support plate 21 are fixedly connected with the support frame 46, the upper sprocket 36 is mounted on the upper sprocket support plate 19 through an upper sprocket shaft 37, the middle sprocket 38 is mounted on the middle sprocket support plate 20 through a middle sprocket shaft 39, and the lower sprocket 40 is mounted on the lower sprocket support plate 21 through a lower sprocket shaft 41, wherein the diameter of the middle sprocket 38 is slightly larger than that of the upper sprocket 36 and the lower sprocket 40. The lower sprocket shaft 41 is provided on both sides with the left second bevel gear 26 and the right second bevel gear 29. The left motor 28 and the right motor 31 are fixed to the support frame 46. The two motors are used for the purpose of weight symmetry on both sides and ensuring sufficient rotation power, but the motor is not limited to the two motors, and a single motor can be used when the power is sufficient. The left and right first bevel gears 27 and 30 are mounted on the left and right motors 28 and 31, respectively, and mesh with the left and right second bevel gears 26 and 29, respectively. The upper sprocket 36, the middle sprocket 38, and the lower sprocket 40 are connected by the chain 25. The chain 25 is provided with a first stop 22 and a second stop 23, and the first stop 22 and the second stop 23 are symmetrical in distance.
The force adjusting assembly comprises an upper motor 11, an upper motor bracket 12, a coupler 13, a screw rod supporting seat 14, a screw rod nut 15, a spring fixing seat 16, a vertical screw rod 17 and a spring 18. The upper motor support 12 is fixed at the top of the supporting frame 46, the upper motor 11 is mounted on the upper motor support 12, the screw rod supporting seat 14 is mounted on the supporting frame 46, the vertical screw rod 17 penetrates through the middle of the upper motor support, the screw rod nut 15 is mounted on the lower portion of the vertical screw rod 17, the screw rod nut 15 is mounted on the spring fixing seat 16, the spring 18 is fixed at the bottom of the spring fixing seat 16, and the spring fixing seat 16 drives the spring 18 to move up and down in the supporting frame 46 under the action of the screw rod nut.
The hammer head assembly comprises a long rod 42, a baffle 43 and a hammer head 44. The hammer head assembly can slide up and down in the supporting frame 46, the hammer head 44 is fixed at the bottom of the long rod 42, the baffle plate 43 is fixed at the upper middle part of the long rod 42, the baffle plate 43 is divided into two pieces, the chain 25 passes through the two pieces, the distance between the two pieces is slightly larger than the thickness of the chain and slightly smaller than the thickness of the first stop block 22 and the second stop block 23, the lengths of the two pieces slightly extend through the stop blocks and can not contact the upper chain wheel shaft 37, the lower chain wheel shaft 41 and the middle chain wheel shaft 39, so that the chain 25 can drag the baffle plate 43 to move upwards through the stop blocks, and the hammer head assembly can be lifted upwards and can not be blocked by three chain wheel shafts. The upper surface of the long rod 42 contacts the spring 18 and compresses the spring 18 during upward lifting of the hammer head assembly. The length of the long rod 42 ensures that the bottom surface of the hammer head 44 is lower than the bottom surface of the supporting frame 46 when the hammer head assembly is at the lowest position, so that hammering is facilitated.
The lifting assembly includes the access panel 45, the linear motor 33, the left linear guide 34, the right linear guide 35, the left vertical slider 47, the right vertical slider 48, the left slider 32, and the right slider 24. The upper part of the linear motor 33 is hinged with the butt strap 45, and the lower part is hinged with the left slider 32. The strap 45 is fixed to an upper portion of the support frame 46. The left and right linear guide rails 34, 35 are fixed on the side of the support frame 46 and slidably connected with the left and right vertical sliders 47, 48, and the left and right vertical sliders 47, 48 are fixed on the inner walls of the left and right sliders 32, 24, respectively.
The gantry system comprises a gantry 7, a longitudinal motor 8 and a longitudinal screw 9. The portal frame 7 comprises two upright posts and two cross beams 10, and a hammering system 1 is arranged between the two cross beams 10. The longitudinal screw rod 9 is arranged between the two cross beams 10 and penetrates through a threaded hole on the right sliding block 24, and controls the right sliding block 24 to move on the cross beams 10. The longitudinal motor 8 is mounted on one side of the upright of the portal frame 7, and the longitudinal screw 9 passes through the side upright to be connected with the longitudinal motor 8.
The bottom moving system comprises a bottom motor 5, a gear 6, a rack 3, a left bottom guide rail 2 and a right bottom guide rail 4. The left bottom rail 2 and the right bottom rail 4 are laid on the ground, and the gantry 7 slides on the left bottom rail 2 and the right bottom rail 4. The rack 3 is arranged on the inner side surface of the right bottom guide rail 4, the bottom motor 5 is arranged at the bottom of the portal frame 7, and the gear 6 is arranged on the bottom motor 5 and meshed with the rack 3.
The working process is described as follows:
Firstly, after selecting a position needing hammering, starting a bottom motor 5 of a bottom moving system, and enabling a portal frame 7 to move on a left bottom guide rail 2 and a right bottom guide rail 4 through the action of a gear 6 and a rack 3 to finish transverse positioning; starting a longitudinal motor 8 on the portal frame system, and enabling the hammering system 1 to move on the cross beam 10 through the action of a longitudinal lead screw 9 and a right sliding block 24 so as to finish longitudinal positioning; the linear motor 33 of the lifting system is started, the height of the hammering system 1 is adjusted through the butt strap 45, and vertical positioning is completed. It should be noted that the linear motor 33 is only one moving mode provided in this example, and the structural replacement of the hydraulic cylinder with the same function is also included in the protection scope of the present invention.
After the positioning is completed, the left motor 28 and the right motor 31 are started, so that the lower chain wheel shaft 41 rotates, and the lower chain wheel 40 drives the chain 25 to rotate in a clockwise direction. When the second stop 23 on the chain 25 rotates past the lower sprocket 40, the second stop 23 just contacts with the stop piece 43 on the hammer head assembly, and the hammer head assembly is dragged upwards by the stop piece 43, meanwhile, the spring 18 of the force adjusting assembly is compressed, when the chain 25 moves up to the upper sprocket 36, the second stop 23 is separated from the stop piece 43, and the hammer head assembly instantaneously drops under the action of gravity of the hammer head and the elasticity of the spring 18 to hammer the workpiece. At this time, the first stop 22 just rotates to the vicinity of the lower sprocket 40, the chain 25 continues to rotate, and the first stop 22 contacts the blocking piece 23 to drive the hammer head assembly to continue to move upwards, so as to prepare for the next hammering.
Continuous hammering can be realized by continuously running the left motor 28 and the right motor 31, the hammering time interval depends on the motor rotation speed, the diameter of the middle chain wheel 38 is slightly larger than that of the upper chain wheel 36 and the lower chain wheel 40, so that the distance between the first stop block 22 and the second stop block 23 can be adjusted, and when the rotation speed is high, the first stop block 22 rotating to the lower part can not rotate through the lower chain wheel 40 until the stop piece 23 falls to the lowest point after being separated from the second stop block 22 at the highest position, so that hammering components are not fallen to the lowest point, and hammering is influenced.
The upper motor 11 is started, the vertical screw rod 17 is rotated through the coupler 13, the upper and lower positions of the spring fixing seat 16 are changed by utilizing the action of screw rod nuts, and the compression amount of the spring 18 when the hammer head assembly is lifted to the highest point can be changed, so that the hammering force is adjusted.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the invention in any way, and any person skilled in the art may make modifications or alterations to the disclosed technical content to the equivalent embodiments. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present invention still fall within the protection scope of the technical solution of the present invention.