Disclosure of Invention
The centrifugal stone removing machine for grain processing solves the technical problems that in the centrifugal stone removing process in the prior art, grains are continuously collided with each other and the grains are continuously collided with stones, so that a part of grains are crushed in the centrifugal process, the quality of the grains is affected, the possibility of grain crushing is effectively reduced, and the damage of the grains is avoided.
The application provides a centrifugal stone remover for grain processing, which comprises:
A centrifugal sorting mechanism for dividing the food into a plurality of portions and discharging the stone-containing portion;
the centrifugal separation mechanism is connected with the centrifugal separation mechanism and is used for receiving grains discharged by the centrifugal separation mechanism and removing stones in the grains;
The centrifugal separation mechanism comprises:
the grain storage cylinder is used for storing grains;
the centrifugal component drives the grain storage cylinder to rotate so as to swing the tail end of the grain storage cylinder;
the centrifugal assembly comprises a centrifugal rotating shaft, the output end of the centrifugal rotating shaft is connected with a centrifugal circular plate, the upper end of the grain storage cylinder is hinged with the centrifugal circular plate, and the centrifugal rotating shaft is connected with a sorting motor.
Further, the centrifugal separation mechanism further comprises a swing locking assembly, wherein the swing locking assembly is arranged between the centrifugal assembly and the grain storage cylinder;
after the swinging angle of the grain storage cylinder reaches a preset angle, the swinging locking component locks the inclination angle of the grain storage cylinder;
after the centrifugal assembly stops rotating, the locked grain storage cylinder is in an inclined state, and the unlocked grain storage cylinder is in a vertical state.
Further, the swing lock assembly includes:
the mounting seat is arranged on the lower surface of the centrifugal circular plate, mounting plates are arranged at two ends of the bottom surface of the mounting seat, and the top of the grain storage cylinder is arranged between the two mounting plates;
A swing rotating shaft is arranged on the side surface of the top of the grain storage cylinder, and the swing rotating shaft is connected with the mounting plate through a bearing;
One of the swing rotating shafts passes through the mounting plate and is provided with a fixing plate;
The magnetic plate is connected with the centrifugal circular plate through a bracket, is contacted with the fixing plate and is provided with magnetism after being electrified so as to adsorb and fix the fixing plate.
Further, the centrifugal separation mechanism further includes:
the centrifugal component is arranged in the separation box body;
The outlet opening and closing assembly is arranged at the tail end of the grain storage cylinder;
the first bearing component is arranged below the centrifugal component and is used for bearing grains in the grain storage barrel in a vertical state;
the second bearing component is arranged below the centrifugal component and is used for bearing grains in the grain storage barrel with the inclined state locked.
Further, the outlet opening and closing assembly comprises an outlet electromagnetic valve, and the outlet electromagnetic valve is arranged at the bottom outlet of the grain storage cylinder;
the first bearing assembly comprises a first bearing barrel, and the first bearing barrel is positioned right below the centrifugal assembly;
The second bearing assembly comprises a second bearing barrel, and the second bearing barrel is positioned right below the centrifugal assembly;
the first barrel of accepting is located the second is accepted the bucket inside, the first barrel of accepting is higher than the second barrel of accepting of barrel bottom, the first side of accepting is provided with the discharging pipe, the discharging pipe passes the second is accepted the bucket and is extended to in the centrifugal separation mechanism.
Further, the centrifugal sorting mechanism also comprises a sorting input assembly for inputting grains into the grain storage cylinder;
The sort input assembly includes:
a storage chamber for storing unsorted grains;
the input pipeline is positioned between the storage chamber and the centrifugal circular plate, the upper end of the input pipeline is communicated with the storage chamber, and an input electromagnetic valve is arranged at the bottom of the input pipeline;
The input channel is located inside the mounting seat, when the centrifugal assembly stops acting, the input pipeline is located right above the input channel, and meanwhile the input channel is located right above the grain storage cylinder, and the inner diameter of the input channel is smaller than the inner diameter of the grain storage cylinder.
Further, the centrifugal separation mechanism includes:
The separation box body is positioned below the separation box body;
The centrifugal rotary drum is arranged inside the separation box body, the discharging pipe extends into the separation box body, and the discharging pipe is positioned above the centrifugal rotary drum.
Further, the centrifugal rotary drum is the conical tubular structure of vertical setting, the upper end diameter of centrifugal rotary drum is greater than the lower extreme diameter, the bottom outer end of centrifugal rotary drum is provided with the solid fixed ring through the bearing, the solid fixed ring pass through the support with the inner wall of separation box links to each other, the bottom outer end of centrifugal rotary drum still is provided with the rotary drum gear, be provided with separation motor in the separation box, separation motor with rotary drum gear drive is connected.
Further, the centrifugal separation mechanism further includes:
The side outlet is formed in the wall of the centrifugal rotary drum and is used for discharging grains;
a bottom outlet provided at the bottom of the centrifugal bowl, the bottom outlet being for discharge of stones;
The receiving box is positioned right below the centrifugal rotary drum and is used for receiving discharged grains;
the air outlet machine is arranged at the bottom outlet, and a blocking net is arranged on an air outlet of the air outlet machine.
The technical scheme provided by the application has at least the following technical effects or advantages:
due to the fact that the centrifugal separation mechanism and the centrifugal separation mechanism are arranged to jointly achieve the stone removal operation of grains, when the centrifugal separation mechanism acts, grains, stones and the grain storage cylinder are in a relatively static state and cannot collide, so that the collision strength of grains in the whole centrifugal separation process is reduced, the friction and collision time of the grains is short, and therefore the problem that in the prior art, grains and grains are continuously collided when the grains are centrifugally removed, and the grains and stones are continuously collided, a part of grains are crushed in the centrifugal process, the quality problem of the grains is further affected, the possibility of crushing the grains is effectively reduced, and the damage of the grains is avoided.
Detailed Description
The embodiment of the application discloses a centrifugal stone removing machine for grain processing, which is characterized in that a centrifugal separation mechanism 1 and a centrifugal separation mechanism 2 are arranged to jointly realize stone removing operation of grains, when the centrifugal separation mechanism 1 acts, grains, stones and a grain storage cylinder 10 are in a relatively static state, no collision occurs, the grains cannot be collided severely in the whole centrifugal separation process, namely, the possible whole grain stone removing process of crushing the grains is reduced, and the friction and collision time of the grains is shorter, so that the problem that during the centrifugal stone removing of the grains in the prior art, the grains are continuously collided with each other, and a part of grains are crushed in the centrifugal process, so that the quality problem of the grains is influenced is effectively reduced, and the damage of the grains is avoided.
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
Examples
Referring to fig. 1 to 4, the centrifugal stoner for grain processing provided by the invention comprises a centrifugal separation mechanism 2, wherein the centrifugal separation mechanism 2 comprises a separation box 201 and a centrifugal rotary drum 202, the centrifugal rotary drum 202 is arranged in the separation box 201, the centrifugal rotary drum 202 is of a conical tubular structure which is vertically arranged, the diameter of the upper end of the centrifugal rotary drum 202 is larger than that of the lower end, a fixing ring 203 is arranged at the outer end of the bottom of the centrifugal rotary drum 202 through a bearing, the fixing ring 203 is connected with the inner wall of the separation box 201 through a bracket, a rotary drum gear 204 is further arranged at the outer end of the bottom of the centrifugal rotary drum 202, a separation motor 205 is arranged in the separation box 201, and the separation motor 205 is in transmission connection with the rotary drum gear 204.
Referring to fig. 3 to 4, the centrifugal separation mechanism 2 further includes a side outlet 206, the side outlet 206 is formed on a wall of the centrifugal drum 202, the side outlet 206 is used for discharging grains, a bottom outlet 208 is formed in the bottom of the centrifugal drum 202, the bottom outlet 208 is used for discharging stones, a receiving box 209 is arranged right below the centrifugal drum 202, the receiving box 209 is used for receiving the discharged grains, an air outlet fan 207 is arranged at the bottom outlet 208, and a blocking net is arranged on an air outlet of the air outlet fan 207, so that stones can be prevented from entering.
In this embodiment, by inputting the grains with stones into the centrifugal drum 202, the drum gear 204 is driven to rotate when the separation motor 205 works, so that the centrifugal drum 202 rotates, under the action of centrifugal force, the grains and stones are layered on the wall of the centrifugal drum 202 due to different specific gravities of the grains and stones, meanwhile, the air outlet fan 207 blows upwards along the wall of the centrifugal drum, and since the grains are lightly blown to the upper end by the air outlet fan and are led into the side outlet 206, and the stones are heavier and cannot be blown out, the grains are settled at the lower end and are led out from the bottom outlet 208 to the receiving box 209, so that the grains are collected by the receiving box 209, and centrifugal stone removal of the grains is realized.
The technical scheme provided by the embodiment of the application at least has the following technical effects or advantages: according to the embodiment, grains are rotated through centrifugation, the grains are separated from the stones by utilizing the difference of the centrifugal force applied to the grains and the stones, and the grains and the stones are collected in different height areas, so that the stones are removed.
Examples
Referring to fig. 1 to 7, the present embodiment is further provided with a centrifugal separation mechanism 1 on the basis of the first embodiment, the centrifugal separation mechanism 1 being provided at the front end of a centrifugal separation mechanism 2 for pretreatment of grain stoning. In the first embodiment, the grain enters the centrifugal separation mechanism 2 to centrifugally rotate, and the grain and the stone are continuously collided, so that a part of grain is crushed in the centrifugal process, and the quality of the grain is further influenced.
Specifically, the centrifugal stoner for grain processing in the present embodiment includes a centrifugal separation mechanism 1 and a centrifugal separation mechanism 2, the centrifugal separation mechanism 1 is used for dividing grain food into a plurality of portions and discharging a portion containing stones, the centrifugal separation mechanism 2 is connected to the centrifugal separation mechanism 1, and the centrifugal separation mechanism 2 is used for receiving grains discharged by the centrifugal separation mechanism 1 and rejecting stones therein.
Referring to fig. 2,5 and 6, the centrifugal sorting mechanism 1 includes a grain storage cylinder 10 and a centrifugal assembly 11, the grain storage cylinder 10 is used for storing grains, the top end of the grain storage cylinder 10 is connected with the output end of the centrifugal assembly 11, the centrifugal assembly 11 drives the grain storage cylinder 10 to rotate so that the tail end of the grain storage cylinder 10 is thrown, the centrifugal assembly 11 includes a centrifugal rotating shaft 111, the output end of the centrifugal rotating shaft 111 is connected with a centrifugal circular plate 112, the upper end of the grain storage cylinder 10 is hinged with the centrifugal circular plate 112, and the centrifugal rotating shaft 111 is connected with a sorting motor 113.
In this embodiment, when the sorting motor 113 works, it can drive the centrifugal circular plate 112 to rotate, so that the grain storage cylinder 10 rotates around the axis of the centrifugal circular plate 112, the top end of the grain storage cylinder 10 is hinged to the centrifugal circular plate 112, and the grain storage cylinder 10 can swing with its top end, and the swing direction of the grain storage cylinder 10 is consistent with the radial direction of the centrifugal circular plate 112, so that when the grain storage cylinder 10 revolves, the bottom of the grain storage cylinder 10 is gradually tilted under the centrifugal action, so that the grain storage cylinder 10 is in a tilting state, and the greater the weight of the grain storage cylinder 10, the more the weight of the grain storage cylinder 10 is tilted.
The grain storage barrels 10 are multiple, grains enter the grain storage barrels 10 respectively, a part of grains in the grain storage barrels 10 are mixed with stones, another part of grains in the grain storage barrels 10 are not mixed with stones, so that the weight of the two grain storage barrels 10 is different, when the centrifugal component 11 acts, the inclination degrees of the different grain storage barrels 10 are different, the inclination degrees of the grain storage barrels 10 mixed with stones are larger, the grain storage barrels 10 exceeding the preset inclination degrees are separated, the grains in the part of grain storage barrels 10 are conveyed to the centrifugal separation mechanism 2 for further centrifugal separation, and the rest part of grains are directly output to the clean grain collection box, therefore, a part of grains which are not mixed with stones can be distinguished before the stones are centrifugally separated, the grains in the part are not necessarily in the centrifugal separation mechanism 2, in addition, in the separation process, the collision strength between the grains is low, and the crushing condition caused by the collision of the grains can be reduced.
Based on the grain sorting action, referring to fig. 6 to 7, the centrifugal sorting mechanism 1 further includes a swing lock assembly 12, the swing lock assembly 12 is disposed between the centrifugal assembly 11 and the grain storage cylinder 10, after the swing angle of the grain storage cylinder 10 reaches a predetermined angle, the swing lock assembly 12 locks the inclination angle of the grain storage cylinder 10, and after the centrifugal assembly 11 stops rotating, the locked grain storage cylinder 10 is in an inclined state, and the unlocked grain storage cylinder 10 is in a vertical state.
Specifically, referring to fig. 7, the swing lock assembly 12 includes a mounting base 121, the mounting base 121 is disposed on the lower surface of the centrifugal circular plate 112, mounting plates 122 are disposed at two ends of the bottom surface of the mounting base 121, the top of the grain storage cylinder 10 is disposed between the two mounting plates 122, a swing shaft 123 is disposed on the top side of the grain storage cylinder 10, the swing shaft 123 is connected to the mounting plates 122 through a bearing, one of the swing shafts 123 passes through the mounting plates 122 and is provided with a fixing plate 124, and the centrifugal circular plate 112 is provided with a magnetic attraction plate 125 through a bracket.
In the swing lock assembly 12 described above, the magnetic plate 125 is in contact with the fixing plate 124, and the magnetic plate 125 is magnetically attracted to fix the fixing plate 124 after being energized. When the centrifugal assembly 11 does not act and the first half of the action, the magnetic attraction plate 125 is in a non-energized state, the magnetic attraction plate 125 does not have magnetic attraction force, and the fixed plate 124 is not affected, so that the grain storage cylinders 10 can incline when the centrifugal assembly 11 acts, and when the centrifugal assembly 11 later stage of the action, each grain storage cylinder 10 inclines under the centrifugal action and the inclined state is stable, the magnetic attraction plate 125 is energized and has magnetic attraction force, the magnetic attraction plate 125 adsorbs the fixed plate 124, and the fixed plate 124 and the swing rotating shaft 123 cannot rotate, namely, the inclined angle of the grain storage cylinder 10 is fixed.
It should be noted that, in this embodiment, the change of the power-on rotation state of the magnetic attraction plate 125 is related to the tilting state of the grain storage barrel 10, the magnetic attraction plate 125 is started by a light switch structure, the light switch comprises a light emitter and a light receiver, the light emitter and the light receiver are respectively disposed at two sides of the grain storage barrel 10, the light emitted by the light emitter is located on the tilting track of the grain storage barrel 10, when the grain storage barrel 10 is tilted to a predetermined angle, the light is blocked, so that the light receiver cannot accept the light, and the magnetic attraction plate 125 is powered off.
In this embodiment, because the weight of each grain storage barrel 10 is different, when the centrifugal assembly 11 rotates stably, the maximum inclination angle that each grain storage barrel 10 can reach is different, when the grain storage barrel 10 is full of grains and no stones, the inclination angle that the grain storage barrel 10 can reach is a preset angle, at which light is blocked, the magnetic attraction plate 125 is powered off, and at other inclination angles, the magnetic attraction plate 125 is in a powered-on state.
Therefore, when the swing lock assembly 12 in the embodiment is used, the swing lock assembly 12 in the first half of the centrifugal assembly 11 is in the non-energized state, the magnetic attraction plate 125 is not activated, after the centrifugal assembly 11 rotates stably and the inclination angle of the grain storage cylinder 10 is fixed, the swing lock assembly 12 starts to operate, the magnetic attraction plate 125 starts to be energized, the light switch structure of the grain storage cylinder 10 at the preset angle is still in the de-energized state, the light switch structures of other grain storage cylinders 10 are in the energized state, then the centrifugal assembly 11 stops, the grain storage cylinder 10 at the preset angle gradually becomes vertical, and the other grain storage cylinders 10 are kept in the inclined state.
Through the above arrangement, after the centrifugal assembly 11 is stopped, each grain storage cylinder 10 is maintained in a different state, the grain storage cylinder 10 having no stones is in a vertical state, its output port is located in the inner ring directly under the centrifugal assembly 11, the grain storage cylinder 10 mixed with stones is in an inclined state, and its output port is located in the outer ring directly under the centrifugal assembly 11, thereby separating clean grains from grains mixed with stones at the time of discharging grains.
Further, referring to fig. 2, the centrifugal sorting mechanism 1 further includes a sorting box 17, the centrifugal assembly 11 is disposed in the sorting box 17, the separation box 201 is located below the sorting box 17, the outlet opening and closing assembly 13 is disposed at the tail end of the grain storage barrel 10, the first receiving assembly 14 and the second receiving assembly 15 are disposed below the centrifugal assembly 11, the first receiving assembly 14 is used for receiving grains in the grain storage barrel 10 in a vertical state, and the second receiving assembly 15 is used for receiving grains in the grain storage barrel 10 locked in an inclined state below the centrifugal assembly 11.
Referring to fig. 2 and 5, the outlet opening and closing assembly 13 includes an outlet solenoid valve 131, the outlet solenoid valve 131 is disposed at a bottom outlet of the grain storage drum 10, the first receiving assembly 14 includes a first receiving drum 141, the first receiving drum 141 is located directly under the centrifugal assembly 11, the second receiving assembly 15 includes a second receiving drum 151, and the second receiving drum 151 is located directly under the centrifugal assembly 11.
It should be noted that, referring to fig. 5, the first receiving bucket 141 is located inside the second receiving bucket 151, the bottom of the first receiving bucket 141 is higher than the bottom of the second receiving bucket 151, the side surface of the first receiving bucket 141 is provided with a discharging pipe 142, the discharging pipe 142 passes through the second receiving bucket 151 and extends into the centrifugal separation mechanism 2, the discharging pipe 142 extends into the separation tank 201, and the discharging pipe 142 is located above the centrifugal drum 202.
Referring to fig. 2, the second receiving barrel 151 is connected with the separation box 201 through a pipeline, so that grains in the second receiving barrel 151 can also enter the separation box 201, and the grains after stone removal in the second receiving barrel 151 are received.
Further, referring to fig. 2 and 5, the centrifugal sorting mechanism 1 further includes a sorting input assembly 16 for inputting grains into the grain storage drum 10, the sorting input assembly 16 includes a storage chamber 161 for storing unsorted grains, an input pipe 162 is provided between the storage chamber 161 and the centrifugal circular plate 112, an upper end of the input pipe 162 communicates with the storage chamber 161, an input solenoid valve 163 is provided at a bottom of the input pipe 162, an input channel 164 is provided inside the mounting seat 121, the input pipe 162 is located directly above the input channel 164 while the input channel 164 is located directly above the grain storage drum 10 when the centrifugal assembly 11 stops operating, and an inner diameter of the input channel 164 is smaller than an inner diameter of the grain storage drum 10.
In this embodiment, by setting the centrifugal separation mechanism 1, the centrifugal separation mechanism 1 moves before the centrifugal separation mechanism 2, grains can be divided into multiple parts, one part of the multiple parts of grains is mixed with stones, the other part of the multiple parts of grains is not mixed with stones, and when the multiple parts of grains are driven to centrifugally revolve, the centrifugal throwing heights of the multiple parts of grains are different, so that the multiple parts of grains are classified, and grains which are not mixed with stones are separated.
Based on the above arrangement, in this embodiment, when the grain is destoner, the grain that is not mixed with stones can be conveyed into one collecting barrel by adopting the centrifugal separation mechanism 1 to perform centrifugal separation on the grain, the grain mixed with stones is conveyed into another collecting barrel, then the collected grain mixed with stones is conveyed into the centrifugal separation mechanism 1 to perform centrifugal separation treatment again until centrifugal separation cannot be performed, and then the grain is conveyed into the centrifugal separation mechanism 2 to perform centrifugal separation treatment, so that stones are removed, and the whole destoner process is completed.
It should be noted that, in the process of centrifugally sorting grains by the centrifugal sorting mechanism 1 in this embodiment, the grains are in a moving or rolling state during the process of inputting and discharging the grains, and certain friction and collision actions exist between grains and stones, but in the process of centrifugally rotating, the grains, stones and the grain storage cylinder 10 are in a relatively static state, so that collision cannot occur, and the grains cannot be collided severely during the whole centrifugal sorting process, so that the possibility of crushing the grains is reduced.
In the process of adopting the centrifugal separation mechanism 2 to carry out centrifugal separation, grains and stones can be continuously rubbed and collided, but in the whole grain stone removal process, the rubbing and collision time is shorter, so that the centrifugal stone removal machine for grain processing in the embodiment can effectively reduce the possibility of grain breakage.
In summary, in this embodiment, by providing the centrifugal drum 202 and the air outlet fan 207, the centrifugal drum 202 and the air outlet fan 207 are mutually matched, when the drum gear 204 rotates, grains and stones are layered on the drum wall of the centrifugal drum 202, and meanwhile, the air outlet fan 207 blows upward along the drum wall, since grains are lightly blown to the upper end by the air outlet fan and led into the side outlet 206, and stones are heavier and cannot be blown off and then settle at the lower end, and are led out from the bottom outlet 208, the centrifugal drum 202 and the air outlet fan 207 are mutually matched, and centrifugal stone removal of grains can be realized.
Meanwhile, in this embodiment, by setting the centrifugal separation mechanism 1, the centrifugal separation mechanism 1 is set at the front end of the centrifugal separation mechanism 2 for pretreatment of removing stones from grains, the pretreatment of grains is transparent, the treatment capacity of the centrifugal separation mechanism 2 can be reduced, and grains, stones and the grain storage cylinder 10 are in a relatively static state in the pretreatment process, and no collision occurs, so that the collision time of the whole grains to remove stones is short, and the possibility of crushing grains is reduced.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
The foregoing is only a preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art should be able to apply equivalents and modifications according to the technical scheme and the concept of the present application within the scope of the present application.