CN118385008A - Graphite circulation continuous crushing device and method - Google Patents
Graphite circulation continuous crushing device and method Download PDFInfo
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- CN118385008A CN118385008A CN202410507650.9A CN202410507650A CN118385008A CN 118385008 A CN118385008 A CN 118385008A CN 202410507650 A CN202410507650 A CN 202410507650A CN 118385008 A CN118385008 A CN 118385008A
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 60
- 239000010439 graphite Substances 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000000428 dust Substances 0.000 claims abstract description 26
- 230000000149 penetrating effect Effects 0.000 claims abstract 3
- 238000010298 pulverizing process Methods 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 15
- 239000007770 graphite material Substances 0.000 claims description 13
- 230000002265 prevention Effects 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 244000309464 bull Species 0.000 claims 2
- 230000007306 turnover Effects 0.000 claims 2
- 238000004891 communication Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000010687 lubricating oil Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Carbon And Carbon Compounds (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及石墨粉碎技术领域,尤其涉及一种石墨循环连续式粉碎装置及方法。The invention relates to the technical field of graphite pulverization, and in particular to a graphite circulating continuous pulverization device and method.
背景技术Background technique
石墨作为一种重要的工业原料,在冶金、化工、机械等领域具有广泛的应用。在石墨的加工过程中,粉碎是不可或缺的一环。然而,现有的石墨粉碎装置及方法普遍存在着一些问题,影响了石墨加工的效率和质量。As an important industrial raw material, graphite is widely used in metallurgy, chemical industry, machinery and other fields. In the processing of graphite, crushing is an indispensable part. However, there are some common problems in the existing graphite crushing devices and methods, which affect the efficiency and quality of graphite processing.
首先,进料堵料问题尤为突出。由于石墨的物理特性,如粘性强、粒度大等,导致在粉碎过程中,物料容易在进料口处发生堵塞。尤其是在湿度较高的环境下,石墨的粘性增强,堵料问题更为严重。此外,如果物料中含有大块物料或异物,也容易造成破碎机内部的堵塞,导致设备停机,影响生产效率。First, the problem of feed blockage is particularly prominent. Due to the physical properties of graphite, such as strong viscosity and large particle size, the material is prone to blockage at the feed port during the crushing process. Especially in an environment with high humidity, the viscosity of graphite increases, and the blockage problem is more serious. In addition, if the material contains large pieces of material or foreign matter, it is easy to cause blockage inside the crusher, causing equipment shutdown and affecting production efficiency.
其次,粉碎期间的扬尘问题也是亟待解决的难题。石墨在粉碎过程中,由于高速旋转的破碎刀片和物料之间的相互撞击,会产生大量的粉尘。这些粉尘不仅会对操作人员的身体健康造成危害,还会污染工作环境,甚至可能引发火灾等安全事故。同时,长期积累的粉尘还会对设备的正常运行造成干扰,降低设备的使用寿命。Secondly, the dust problem during the crushing process is also a difficult problem that needs to be solved urgently. During the graphite crushing process, a large amount of dust will be generated due to the collision between the high-speed rotating crushing blades and the material. This dust will not only harm the health of the operators, but also pollute the working environment and may even cause safety accidents such as fires. At the same time, long-term accumulated dust will also interfere with the normal operation of the equipment and reduce the service life of the equipment.
为了解决上述问题,现有的石墨粉碎装置及方法已经进行了一些尝试和改进。例如,通过优化破碎机的结构,提高破碎效率;或者增设除尘装置,对粉碎过程中产生的粉尘进行收集和处理。然而,这些改进措施往往存在成本高、效果有限等问题,无法从根本上解决堵料和扬尘问题,为此,我们提供一种石墨循环连续式粉碎装置及方法。In order to solve the above problems, some attempts and improvements have been made to the existing graphite crushing devices and methods. For example, by optimizing the structure of the crusher to improve the crushing efficiency; or adding a dust removal device to collect and treat the dust generated during the crushing process. However, these improvement measures often have problems such as high cost and limited effect, and cannot fundamentally solve the problems of material blockage and dust. For this reason, we provide a graphite circulating continuous crushing device and method.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中进料堵塞以及粉碎期间产生扬尘的问题,而提出的一种石墨循环连续式粉碎装置及方法。The purpose of the present invention is to solve the problems of feed blockage and dust generation during crushing in the prior art, and to propose a graphite circulating continuous crushing device and method.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种石墨循环连续式粉碎装置,包括第一粉碎箱和第二粉碎箱,所述第二粉碎箱安装在第一粉碎箱的一侧下方,所述第一粉碎箱的上端贯通连接有进料管,所述第一粉碎箱和第二粉碎箱均通过轴承座转动连接有轴转杆,所述轴转杆的外围安装有粉碎叶片,所述第一粉碎箱和第二粉碎箱的内部下方均安装有螺旋送料机构,所述第一粉碎箱和进料管之间连接有防扬尘部件;所述进料管的内部安装有防堵料组件;A graphite circulating continuous pulverizing device, comprising a first pulverizing box and a second pulverizing box, wherein the second pulverizing box is installed below one side of the first pulverizing box, a feed pipe is connected through the upper end of the first pulverizing box, the first pulverizing box and the second pulverizing box are both rotatably connected to a shaft rotating rod through a bearing seat, a pulverizing blade is installed on the periphery of the shaft rotating rod, a spiral feeding mechanism is installed below the inside of the first pulverizing box and the second pulverizing box, a dust prevention component is connected between the first pulverizing box and the feed pipe; an anti-blocking component is installed inside the feed pipe;
防扬尘部件包括通过转轴转动连接在进料管下端口处的翻转板和开设在第一粉碎箱上端表面的矩形通槽,所述矩形通槽的内壁插设有卡齿板,所述卡齿板的下端固定连接有梯形块,所述梯形块的上端表面固定安装有第一U型块,所述第一U型块通过转轴转动连接有旋动联杆,所述翻转板的下端表面固定安装有第二U型块,且第二U型块通过转轴与旋动联杆的上端转动连接;The dust-proof component comprises a flip plate rotatably connected to the lower port of the feed pipe through a rotating shaft and a rectangular through slot opened on the upper end surface of the first crushing box, a tooth plate is inserted into the inner wall of the rectangular through slot, a trapezoidal block is fixedly connected to the lower end of the tooth plate, a first U-shaped block is fixedly installed on the upper end surface of the trapezoidal block, the first U-shaped block is rotatably connected to a rotating connecting rod through a rotating shaft, a second U-shaped block is fixedly installed on the lower end surface of the flip plate, and the second U-shaped block is rotatably connected to the upper end of the rotating connecting rod through a rotating shaft;
防堵料组件包括通过轴承转动连接在进料管内部的旋转杆,所述旋转杆的外围固定连接有用于翻滚石墨原料的防堵料旋片;The anti-blocking component comprises a rotating rod rotatably connected to the inside of the feed pipe through a bearing, and the outer periphery of the rotating rod is fixedly connected with an anti-blocking rotating blade for tumbling the graphite raw material;
所述旋转杆的端部固定安装有用于啮合卡齿板并让旋转杆旋转的第一齿轮盘;A first gear plate is fixedly mounted on the end of the rotating rod and is used to engage with the latch plate and allow the rotating rod to rotate;
所述第一粉碎箱和卡齿板之间连接有复位结构;所述第一粉碎箱的上端且靠近卡齿板与第一齿轮盘啮合处安装有涂油机构。A reset structure is connected between the first crushing box and the latch plate; an oiling mechanism is installed at the upper end of the first crushing box and close to the meshing position between the latch plate and the first gear plate.
优选的,复位结构包括固定连接在卡齿板侧边的L型连杆和固定连接在第一粉碎箱正反面的条形板,所述条形板的表面开设有条形凹槽,所述条形凹槽的两端壁之间固定连接有固定连杆,所述固定连杆的外围套设有第三弹簧,所述固定连杆的外围滑动套接有滑动套块,且滑动套块滑动连接在条形凹槽的内壁,所述滑动套块的表面与L型连杆内侧壁固定连接。Preferably, the reset structure includes an L-shaped connecting rod fixedly connected to the side of the tooth plate and a strip plate fixedly connected to the front and back sides of the first crushing box, the surface of the strip plate is provided with a strip groove, a fixed connecting rod is fixedly connected between the two end walls of the strip groove, the outer sleeve of the fixed connecting rod is provided with a third spring, the outer sliding sleeve of the fixed connecting rod is connected with a sliding sleeve block, and the sliding sleeve block is slidably connected to the inner wall of the strip groove, and the surface of the sliding sleeve block is fixedly connected to the inner wall of the L-shaped connecting rod.
优选的,涂油机构包括固定安装在第一粉碎箱上端表面的第一活塞筒,所述第一活塞筒的下方外围贯通连接有导气管,所述导气管的末端贯通连接有第二活塞筒,所述第二活塞筒的内壁活塞连接有第一活塞盘,所述第二活塞筒的内底壁固定连接有第一弹簧,所述第一活塞盘的表面固定连接有海绵块,且海绵块在第二活塞筒的内壁插接。Preferably, the oiling mechanism includes a first piston cylinder fixedly mounted on the upper end surface of the first crushing box, an air duct is connected through the lower periphery of the first piston cylinder, the end of the air duct is connected through the second piston cylinder, the inner wall piston of the second piston cylinder is connected to the first piston disk, the inner bottom wall of the second piston cylinder is fixedly connected to the first spring, the surface of the first piston disk is fixedly connected to a sponge block, and the sponge block is inserted into the inner wall of the second piston cylinder.
优选的,所述第一齿轮盘与涂油机构之间连接有反复触压机构;Preferably, a repeated contact and pressure mechanism is connected between the first gear plate and the oiling mechanism;
反复触压机构包括活塞连接在第一活塞筒内壁的第二活塞盘和通过轴承转动连接在进料管侧边的第一连接杆,所述第一连接杆的端部固定连接有第二齿轮盘,所述第二齿轮盘的中心处表面固定连接有第二连接杆,所述第二连接杆的末端固定安装有偏心块,所述第二活塞盘的上端表面固定连接有立固杆,所述立固杆的上端固定安装有圆板,所述第一活塞筒的内底壁固定连接有第二弹簧。The repeated contact and pressure mechanism includes a second piston disk connected to the inner wall of a first piston cylinder and a first connecting rod rotatably connected to the side of a feed pipe through a bearing, the end of the first connecting rod is fixedly connected to a second gear disk, the center surface of the second gear disk is fixedly connected to a second connecting rod, the end of the second connecting rod is fixedly installed with an eccentric block, the upper end surface of the second piston disk is fixedly connected to a vertical fixing rod, the upper end of the vertical fixing rod is fixedly installed with a circular plate, and the inner bottom wall of the first piston cylinder is fixedly connected to a second spring.
优选的,所述第一齿轮盘与第二齿轮盘啮合连接,所述偏心块处于圆板的正上方设计,且偏心端与圆板抵触连接。Preferably, the first gear plate is meshedly connected with the second gear plate, the eccentric block is designed to be located directly above the circular plate, and the eccentric end is abuttedly connected with the circular plate.
优选的,所述第一粉碎箱和第二粉碎箱的内侧壁均固定连接有防卡挡片,且防卡挡片与粉碎叶片交错设计,所述第一粉碎箱的内侧壁且处于防卡挡片的上方安装有导料挡板,所述第二粉碎箱的上端口处固定安装有防尘挡板。Preferably, the inner walls of the first crushing box and the second crushing box are fixedly connected with anti-jamming baffles, and the anti-jamming baffles are staggered with the crushing blades. A material guide baffle is installed on the inner wall of the first crushing box and above the anti-jamming baffle, and a dust baffle is fixedly installed at the upper port of the second crushing box.
优选的,所述第一粉碎箱和第二粉碎箱的端部均固定安装有第一驱动电机和第二驱动电机,所述第一驱动电机的输出端与一根所述轴转杆的端部固定连接,所述第二驱动电机的输出端与螺旋送料机构的接入端固定安装,两根所述轴转杆的端部外围分别固定连接有第一齿轮环和第二齿轮环,且第一齿轮环和第二齿轮环啮合连接。Preferably, the ends of the first crushing box and the second crushing box are fixedly installed with a first drive motor and a second drive motor, the output end of the first drive motor is fixedly connected to the end of one of the shaft rotating rods, the output end of the second drive motor is fixedly installed to the access end of the spiral feeding mechanism, and the peripheries of the ends of the two shaft rotating rods are respectively fixedly connected with a first gear ring and a second gear ring, and the first gear ring and the second gear ring are meshingly connected.
优选的,所述第三弹簧的上端固定连接在滑动套块的下端,所述第三弹簧的下端固定连接在条形凹槽的端壁。Preferably, the upper end of the third spring is fixedly connected to the lower end of the sliding sleeve, and the lower end of the third spring is fixedly connected to the end wall of the strip groove.
优选的,所述第一弹簧的另一端与第一活塞盘的表面固定连接,所述第二弹簧的上端与第二活塞盘的下端表面固定连接。Preferably, the other end of the first spring is fixedly connected to the surface of the first piston disc, and the upper end of the second spring is fixedly connected to the lower end surface of the second piston disc.
优选的,还提供一种石墨循环连续式粉碎方法,包括根据权利要求1所述的一种石墨循环连续式粉碎装置,包括以下步骤:Preferably, a graphite circulating continuous pulverizing method is also provided, comprising a graphite circulating continuous pulverizing device according to claim 1, comprising the following steps:
a初步破碎:将待粉碎的石墨物料送入第一粉碎箱中并配合着粉碎叶片对其进行初步破碎;粉碎后的石墨通过螺旋送料机构导入进第二粉碎箱内进行连续性二次粉碎处理。a Preliminary crushing: The graphite material to be crushed is fed into the first crushing box and crushed with the help of the crushing blades; the crushed graphite is introduced into the second crushing box through a spiral feeding mechanism for continuous secondary crushing.
b筛分与循环:经过两次粉碎后的石墨可以通过后期筛分将不合格的石墨剔出并通过相应的循环设备再次导入第一粉碎箱的内部进行粉碎处理。b Screening and circulation: After two crushings, the graphite can be screened out to remove the unqualified graphite and then introduced into the first crushing box again through the corresponding circulation equipment for crushing.
c除尘处理:在粉碎过程中,石墨材料一旦进料完毕,翻转板便会复位挡住进料管的下端口,从而实现防扬尘效果。c. Dust removal: During the crushing process, once the graphite material is fed, the flip plate will reset to block the lower port of the feed pipe, thereby achieving dust prevention effect.
d防堵处理:整个石墨材料在导入第一粉碎箱内部的期间会让翻转板向下翻转,这个过程中也会让卡齿板产生下移,从而让卡齿板带动第一齿轮盘产生旋转,使得进料管中的石墨材料可以得到旋转杆和防堵料旋片的翻转,进而避免堵塞现象的发生。d. Anti-blocking treatment: When the entire graphite material is introduced into the first crushing box, the flip plate will flip downward. In this process, the tooth plate will also move downward, so that the tooth plate drives the first gear plate to rotate, so that the graphite material in the feed pipe can be flipped by the rotating rod and the anti-blocking rotor, thereby avoiding the occurrence of blockage.
与现有技术相比,本发明提供了一种石墨循环连续式粉碎装置及方法,具备以下有益效果:Compared with the prior art, the present invention provides a graphite circulating continuous pulverizing device and method, which has the following beneficial effects:
1、该石墨循环连续式粉碎装置,通过设置翻转板,使得原料通过进料管完全进入第一粉碎箱后能够对进料管的下端口进行一定的遮挡,从而在后期粉碎期间产生的扬尘不会通过进料管产生外泄;大幅减少了石墨粉碎过程中产生的粉尘,显著提升了作业环境的清洁度,对操作人员的健康保护更加到位,同时满足了更为严格的环保标准;期间再配合上梯形块、卡齿板和第一齿轮盘,使得翻转板来回翻转期间能够让第一齿轮盘带动旋转杆和防堵料旋片旋动,从而对间歇式添加的原料进行翻动,避免堵塞现象的发生。1. The graphite circulating continuous pulverizing device is provided with a flip plate, so that after the raw material completely enters the first pulverizing box through the feed pipe, the lower port of the feed pipe can be blocked to a certain extent, so that the dust generated during the later pulverizing period will not leak out through the feed pipe; the dust generated during the graphite pulverizing process is greatly reduced, the cleanliness of the working environment is significantly improved, the health protection of the operators is more in place, and more stringent environmental protection standards are met; during the period, the trapezoidal block, the tooth plate and the first gear plate are combined, so that the first gear plate can drive the rotating rod and the anti-blocking rotary vane to rotate when the flip plate flips back and forth, thereby turning the intermittently added raw materials to avoid the occurrence of blockage.
2、该石墨循环连续式粉碎装置,通过设置涂油机构,使得第一齿轮盘与卡齿板之间能够得到涂抹润滑油的目的,进而确保了齿轮啮合面的均匀润滑,减少了机械磨损,延长了设备的使用寿命,并降低了维护成本;而且整个过程中配合上反复触压机构,让润滑油的涂抹是间歇性的,避免持续涂抹导致的过量,而且这样可以节省使用成本。2. The graphite circulating continuous pulverizing device is provided with an oiling mechanism so that lubricating oil can be applied between the first gear plate and the tooth plate, thereby ensuring uniform lubrication of the gear meshing surface, reducing mechanical wear, extending the service life of the equipment, and reducing maintenance costs; and the whole process is combined with a repeated touch-and-press mechanism so that the lubricating oil is applied intermittently, avoiding excessive application caused by continuous application, and thus saving use costs.
3、该石墨循环连续式粉碎方法,通过采用连续式作业方式,物料不断进入破碎机进行破碎,同时循环输送装置和除尘装置也保持连续运行,实现了石墨的高效粉碎,提高了生产效率。3. The graphite circulating continuous crushing method adopts a continuous operation mode, and the material continuously enters the crusher for crushing. At the same time, the circulating conveying device and the dust removal device also maintain continuous operation, thereby achieving efficient crushing of graphite and improving production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种石墨循环连续式粉碎装置的结构立体示意图;FIG1 is a schematic diagram of the structure of a graphite circulating continuous pulverizing device proposed by the present invention;
图2为本发明提出的一种石墨循环连续式粉碎装置的结构正剖图;FIG2 is a front cross-sectional view of the structure of a graphite circulating continuous pulverizing device proposed by the present invention;
图3为本发明提出的一种石墨循环连续式粉碎装置第一粉碎箱的结构俯剖图;FIG3 is a top cross-sectional view of the structure of the first pulverizing box of a graphite circulating continuous pulverizing device proposed by the present invention;
图4为本发明提出的一种石墨循环连续式粉碎装置进料管的结构剖视图;FIG4 is a structural cross-sectional view of a feed pipe of a graphite circulating continuous pulverizing device proposed by the present invention;
图5为本发明提出的一种石墨循环连续式粉碎装置图2中A处的结构放大图;FIG5 is an enlarged structural diagram of the graphite circulating continuous pulverizing device in FIG2 ;
图6为本发明提出的一种石墨循环连续式粉碎装置图1中B处的结构放大图;FIG6 is an enlarged structural diagram of the graphite circulating continuous pulverizing device in FIG1 at B;
图7为本发明提出的一种石墨循环连续式粉碎装置第一活塞筒的结构剖视;FIG7 is a cross-sectional view of the structure of the first piston cylinder of a graphite circulating continuous pulverizing device proposed by the present invention;
图8为本发明提出的一种石墨循环连续式粉碎装置第二活塞筒的结构剖视;FIG8 is a cross-sectional view of the structure of the second piston cylinder of a graphite circulating continuous pulverizing device proposed by the present invention;
图9为本发明提出的一种石墨循环连续式粉碎装置图1中C处的结构放大图。FIG. 9 is an enlarged structural diagram of the graphite circulating continuous pulverizing device in FIG. 1 .
图中:1、第一粉碎箱;2、第二粉碎箱;3、进料管;4、轴转杆;5、粉碎叶片;6、螺旋送料机构;7、翻转板;8、矩形通槽;9、卡齿板;10、梯形块;11、第一U型块;12、旋动联杆;13、第二U型块;14、旋转杆;15、防堵料旋片;16、第一齿轮盘;17、第一连接杆;18、第二齿轮盘;19、第二连接杆;20、偏心块;21、第一活塞筒;22、导气管;23、第二活塞筒;24、第一活塞盘;25、第一弹簧;26、海绵块;27、第二活塞盘;28、立固杆;29、圆板;30、第二弹簧;31、条形板;32、L型连杆;33、条形凹槽;34、固定连杆;35、第三弹簧;36、滑动套块;37、防卡挡片;38、导料挡板;39、防尘挡板;40、第一驱动电机;41、第二驱动电机;42、第一齿轮环;43、第二齿轮环。In the figure: 1, first crushing box; 2, second crushing box; 3, feed pipe; 4, shaft rotating rod; 5, crushing blade; 6, spiral feeding mechanism; 7, flip plate; 8, rectangular through groove; 9, latch plate; 10, trapezoidal block; 11, first U-shaped block; 12, rotating connecting rod; 13, second U-shaped block; 14, rotating rod; 15, anti-blocking material rotating blade; 16, first gear plate; 17, first connecting rod; 18, second gear plate; 19, second connecting rod; 20, eccentric block; 21, first piston cylinder; 22, air guide pipe ; 23. Second piston cylinder; 24. First piston disc; 25. First spring; 26. Sponge block; 27. Second piston disc; 28. Vertical fixing rod; 29. Round plate; 30. Second spring; 31. Strip plate; 32. L-shaped connecting rod; 33. Strip groove; 34. Fixed connecting rod; 35. Third spring; 36. Sliding sleeve block; 37. Anti-stuck baffle; 38. Material guide baffle; 39. Dust baffle; 40. First drive motor; 41. Second drive motor; 42. First gear ring; 43. Second gear ring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
实施例一:Embodiment 1:
参照图1-图9,一种石墨循环连续式粉碎装置,包括第一粉碎箱1和第二粉碎箱2,所述第二粉碎箱2安装在第一粉碎箱1的一侧下方,所述第一粉碎箱1的上端贯通连接有进料管3,所述第一粉碎箱1和第二粉碎箱2均通过轴承座转动连接有轴转杆4,所述轴转杆4的外围安装有粉碎叶片5,所述第一粉碎箱1和第二粉碎箱2的内部下方均安装有螺旋送料机构6,所述第一粉碎箱1和进料管3之间连接有防扬尘部件;所述进料管3的内部安装有防堵料组件;防扬尘部件包括通过转轴转动连接在进料管3下端口处的翻转板7和开设在第一粉碎箱1上端表面的矩形通槽8,所述矩形通槽8的内壁插设有卡齿板9,所述卡齿板9的下端固定连接有梯形块10,所述梯形块10的上端表面固定安装有第一U型块11,所述第一U型块11通过转轴转动连接有旋动联杆12,所述翻转板7的下端表面固定安装有第二U型块13,且第二U型块13通过转轴与旋动联杆12的上端转动连接;防堵料组件包括通过轴承转动连接在进料管3内部的旋转杆14,所述旋转杆14的外围固定连接有用于翻滚石墨原料的防堵料旋片15;所述旋转杆14的端部固定安装有用于啮合卡齿板9并让旋转杆14旋转的第一齿轮盘16;所述第一粉碎箱1和卡齿板9之间连接有复位结构;所述第一粉碎箱1的上端且靠近卡齿板9与第一齿轮盘16啮合处安装有涂油机构。Referring to Figures 1 to 9, a graphite circulating continuous pulverizing device comprises a first pulverizing box 1 and a second pulverizing box 2, wherein the second pulverizing box 2 is installed at a lower side of the first pulverizing box 1, a feed pipe 3 is connected to the upper end of the first pulverizing box 1, the first pulverizing box 1 and the second pulverizing box 2 are both rotatably connected to an axial rotating rod 4 through a bearing seat, a pulverizing blade 5 is installed on the periphery of the axial rotating rod 4, a spiral feeding mechanism 6 is installed at the lower inside of the first pulverizing box 1 and the second pulverizing box 2, a dust prevention component is connected between the first pulverizing box 1 and the feed pipe 3; an anti-blocking component is installed inside the feed pipe 3; the dust prevention component comprises a flip plate 7 rotatably connected to the lower end of the feed pipe 3 through a rotating shaft and a rectangular through groove 8 opened on the upper end surface of the first pulverizing box 1, a tooth plate 9 is inserted into the inner wall of the rectangular through groove 8, and the tooth plate 9 is fixedly connected to the lower end of the trapezoidal block 10, and the upper end surface of the trapezoidal block 10 is fixedly installed with a first U-shaped block 11, and the first U-shaped block 11 is rotatably connected to a rotating connecting rod 12 through a rotating shaft, and the lower end surface of the flip plate 7 is fixedly installed with a second U-shaped block 13, and the second U-shaped block 13 is rotatably connected to the upper end of the rotating connecting rod 12 through a rotating shaft; the anti-blocking component includes a rotating rod 14 rotatably connected to the inside of the feed pipe 3 through a bearing, and the periphery of the rotating rod 14 is fixedly connected with an anti-blocking rotary blade 15 for tumbling the graphite raw material; the end of the rotating rod 14 is fixedly installed with a first gear plate 16 for engaging the tooth plate 9 and allowing the rotating rod 14 to rotate; a reset structure is connected between the first crushing box 1 and the tooth plate 9; an oiling mechanism is installed at the upper end of the first crushing box 1 and near the meshing position of the tooth plate 9 and the first gear plate 16.
本发明中,通过第一粉碎箱1和第二粉碎箱2,两者通过螺旋送料机构6实现物料的有效传递;在第一粉碎箱1的上方设有进料管3,通过防堵料组件有效防止了物料在进料过程中的堵塞问题;同时,在进料管3与第一粉碎箱1之间设置了防扬尘部件,通过翻转板7和梯形块10的联动,减少粉尘外泄。In the present invention, the first crushing box 1 and the second crushing box 2 are used to realize effective material transfer through the spiral feeding mechanism 6; a feed pipe 3 is provided above the first crushing box 1, and the blockage problem of the material during the feeding process is effectively prevented by the anti-blocking component; at the same time, an anti-dust component is provided between the feed pipe 3 and the first crushing box 1, and the dust leakage is reduced by the linkage of the flip plate 7 and the trapezoidal block 10.
实施例二:Embodiment 2:
参照图1-图9,基于实施例一的基础上,复位结构包括固定连接在卡齿板9侧边的L型连杆32和固定连接在第一粉碎箱1正反面的条形板31,所述条形板31的表面开设有条形凹槽33,所述条形凹槽33的两端壁之间固定连接有固定连杆34,所述固定连杆34的外围套设有第三弹簧35,所述固定连杆34的外围滑动套接有滑动套块36,且滑动套块36滑动连接在条形凹槽33的内壁,所述滑动套块36的表面与L型连杆32内侧壁固定连接,涂油机构包括固定安装在第一粉碎箱1上端表面的第一活塞筒21,所述第一活塞筒21的下方外围贯通连接有导气管22,所述导气管22的末端贯通连接有第二活塞筒23,所述第二活塞筒23的内壁活塞连接有第一活塞盘24,所述第二活塞筒23的内底壁固定连接有第一弹簧25,所述第一活塞盘24的表面固定连接有海绵块26,且海绵块26在第二活塞筒23的内壁插接,所述第三弹簧35的上端固定连接在滑动套块36的下端,所述第三弹簧35的下端固定连接在条形凹槽33的端壁,所述第三弹簧35的上端固定连接在滑动套块36的下端,所述第三弹簧35的下端固定连接在条形凹槽33的端壁。1 to 9, based on the first embodiment, the reset structure includes an L-shaped connecting rod 32 fixedly connected to the side of the latch plate 9 and a strip plate 31 fixedly connected to the front and back sides of the first crushing box 1, the surface of the strip plate 31 is provided with a strip groove 33, and a fixed connecting rod 34 is fixedly connected between the two end walls of the strip groove 33, and the outer periphery of the fixed connecting rod 34 is sleeved with a third spring 35, and the outer periphery of the fixed connecting rod 34 is slidably sleeved with a sliding sleeve block 36, and the sliding sleeve block 36 is slidably connected to the inner wall of the strip groove 33, and the surface of the sliding sleeve block 36 is fixedly connected to the inner side wall of the L-shaped connecting rod 32, and the oiling mechanism includes a first piston cylinder 21 fixedly mounted on the upper end surface of the first crushing box 1, and the first piston An air duct 22 is connected to the lower periphery of the cylinder 21, and the end of the air duct 22 is connected to the second piston cylinder 23. The inner wall piston of the second piston cylinder 23 is connected to the first piston disc 24. The inner bottom wall of the second piston cylinder 23 is fixedly connected to the first spring 25. The surface of the first piston disc 24 is fixedly connected to the sponge block 26, and the sponge block 26 is inserted into the inner wall of the second piston cylinder 23. The upper end of the third spring 35 is fixedly connected to the lower end of the sliding sleeve block 36, and the lower end of the third spring 35 is fixedly connected to the end wall of the strip groove 33. The upper end of the third spring 35 is fixedly connected to the lower end of the sliding sleeve block 36, and the lower end of the third spring 35 is fixedly connected to the end wall of the strip groove 33.
本发明中,通过对复位结构进行了优化,通过条形板31、滑动套块36和第三弹簧35的配合使用,实现了卡齿板9的自动复位功能。同时,增设了涂油机构,通过第一活塞筒21和第二活塞筒23的配合,将润滑油均匀涂抹在齿轮啮合处,减少齿轮磨损;而且整个过程中,海绵块26是呈间歇式的进行接触并涂抹,这样一是避免了润滑油涂抹过度的现象,二是节约了润滑油的使用,且这样可以避免频繁添加润滑油的麻烦。In the present invention, the automatic reset function of the latch plate 9 is realized by optimizing the reset structure and cooperating with the strip plate 31, the sliding sleeve block 36 and the third spring 35. At the same time, an oiling mechanism is added, and the lubricating oil is evenly applied to the gear meshing part through the cooperation of the first piston cylinder 21 and the second piston cylinder 23 to reduce gear wear; and during the whole process, the sponge block 26 is intermittently contacted and applied, so that the phenomenon of excessive lubricating oil application is avoided, and the use of lubricating oil is saved, and the trouble of frequent addition of lubricating oil can be avoided.
实施例三:Embodiment three:
参照图1-图9,基于实施例一和二的基础上,所述第一齿轮盘16与涂油机构之间连接有反复触压机构;反复触压机构包括活塞连接在第一活塞筒21内壁的第二活塞盘27和通过轴承转动连接在进料管3侧边的第一连接杆17,所述第一连接杆17的端部固定连接有第二齿轮盘18,所述第二齿轮盘18的中心处表面固定连接有第二连接杆19,所述第二连接杆19的末端固定安装有偏心块20,所述第二活塞盘27的上端表面固定连接有立固杆28,所述立固杆28的上端固定安装有圆板29,所述第一活塞筒21的内底壁固定连接有第二弹簧30,所述第一齿轮盘16与第二齿轮盘18啮合连接,所述偏心块20处于圆板29的正上方设计,且偏心端与圆板29抵触连接,所述第一粉碎箱1和第二粉碎箱2的内侧壁均固定连接有防卡挡片37,且防卡挡片37与粉碎叶片5交错设计,所述第一粉碎箱1的内侧壁且处于防卡挡片37的上方安装有导料挡板38,所述第二粉碎箱2的上端口处固定安装有防尘挡板39,所述第一粉碎箱1和第二粉碎箱2的端部均固定安装有第一驱动电机40和第二驱动电机41,所述第一驱动电机40的输出端与一根所述轴转杆4的端部固定连接,所述第二驱动电机41的输出端与螺旋送料机构6的接入端固定安装,两根所述轴转杆4的端部外围分别固定连接有第一齿轮环42和第二齿轮环43,且第一齿轮环42和第二齿轮环43啮合连接。1-9, based on the first and second embodiments, a repeated contact and pressure mechanism is connected between the first gear disc 16 and the oiling mechanism; the repeated contact and pressure mechanism includes a second piston disc 27 whose piston is connected to the inner wall of the first piston cylinder 21 and a first connecting rod 17 rotatably connected to the side of the feed pipe 3 through a bearing, the end of the first connecting rod 17 is fixedly connected to the second gear disc 18, the center surface of the second gear disc 18 is fixedly connected to the second connecting rod 19, the end of the second connecting rod 19 is fixedly installed with an eccentric block 20, the upper end surface of the second piston disc 27 is fixedly connected to a vertical fixing rod 28, the upper end of the vertical fixing rod 28 is fixedly installed with a circular plate 29, the inner bottom wall of the first piston cylinder 21 is fixedly connected with a second spring 30, the first gear disc 16 is meshedly connected to the second gear disc 18, and the eccentric block 20 is located directly above the circular plate 29 The first crushing box 1 and the second crushing box 2 are designed in a manner that the eccentric end is in contact with the circular plate 29, the inner walls of the first crushing box 1 and the second crushing box 2 are fixedly connected with anti-stuck baffles 37, and the anti-stuck baffles 37 are staggered with the crushing blades 5, the inner wall of the first crushing box 1 and above the anti-stuck baffles 37 are installed with a material guide baffle 38, and the upper port of the second crushing box 2 is fixedly installed with a dust baffle 39, the ends of the first crushing box 1 and the second crushing box 2 are fixedly installed with a first drive motor 40 and a second drive motor 41, the output end of the first drive motor 40 is fixedly connected to the end of one of the shaft rotating rods 4, and the output end of the second drive motor 41 is fixedly installed with the access end of the spiral feeding mechanism 6, and the peripheries of the ends of the two shaft rotating rods 4 are respectively fixedly connected with a first gear ring 42 and a second gear ring 43, and the first gear ring 42 and the second gear ring 43 are meshingly connected.
本发明中,进一步增加了反复触压机构,通过偏心块20与圆板29的抵触,实现对涂油机构的反复触压,确保润滑油涂抹的均匀性和连续性;同时,对第一粉碎箱1和第二粉碎箱2的内部结构进行了优化,增设了防卡挡片37和导料挡板38,有效防止物料卡顿和堆积。In the present invention, a repeated contact and pressure mechanism is further added, and repeated contact and pressure on the oiling mechanism is achieved through the interference between the eccentric block 20 and the circular plate 29, thereby ensuring the uniformity and continuity of the lubricating oil application; at the same time, the internal structure of the first crushing box 1 and the second crushing box 2 is optimized, and an anti-stuck baffle 37 and a material guide baffle 38 are added to effectively prevent material jamming and accumulation.
最后提供本发明的连续式粉碎方法,包括根据权利要求1所述的一种石墨循环连续式粉碎装置,其特征在于,包括以下步骤:Finally, a continuous pulverizing method of the present invention is provided, comprising a graphite circulating continuous pulverizing device according to claim 1, characterized in that it comprises the following steps:
a初步破碎:将待粉碎的石墨物料送入第一粉碎箱1中并配合着粉碎叶片5对其进行初步破碎;粉碎后的石墨通过螺旋送料机构6导入进第二粉碎箱2内进行连续性二次粉碎处理。a. Preliminary crushing: The graphite material to be crushed is fed into the first crushing box 1 and is crushed initially by the crushing blades 5; the crushed graphite is introduced into the second crushing box 2 through the spiral feeding mechanism 6 for continuous secondary crushing.
b筛分与循环:经过两次粉碎后的石墨可以通过后期筛分将不合格的石墨剔出并通过相应的循环设备再次导入第一粉碎箱1的内部进行粉碎处理。b Screening and circulation: After the graphite is crushed twice, the unqualified graphite can be screened out and then introduced into the first crushing box 1 again through the corresponding circulation equipment for crushing.
c除尘处理:在粉碎过程中,石墨材料一旦进料完毕,翻转板7便会复位挡住进料管3的下端口,从而实现防扬尘效果。c. Dust removal: During the crushing process, once the graphite material is fed, the flip plate 7 will be reset to block the lower port of the feed pipe 3, thereby achieving a dust prevention effect.
d防堵处理:整个石墨材料在导入第一粉碎箱1内部的期间会让翻转板7向下翻转,这个过程中也会让卡齿板9产生下移,从而让卡齿板9带动第一齿轮盘16产生旋转,使得进料管3中的石墨材料可以得到旋转杆14和防堵料旋片15的翻转,进而避免堵塞现象的发生。d. Anti-blocking treatment: When the entire graphite material is introduced into the first crushing box 1, the flip plate 7 will flip downward, and the tooth plate 9 will also move downward during this process, so that the tooth plate 9 drives the first gear plate 16 to rotate, so that the graphite material in the feed pipe 3 can be flipped by the rotating rod 14 and the anti-blocking rotor 15, thereby avoiding the occurrence of blockage.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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