CN118376617A - IPM module detection device and IPM module detection method - Google Patents

IPM module detection device and IPM module detection method Download PDF

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Publication number
CN118376617A
CN118376617A CN202410804583.7A CN202410804583A CN118376617A CN 118376617 A CN118376617 A CN 118376617A CN 202410804583 A CN202410804583 A CN 202410804583A CN 118376617 A CN118376617 A CN 118376617A
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China
Prior art keywords
detection
ipm module
feeding
guide rail
ipm
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Chinese (zh)
Inventor
林建明
林志坚
张华洪
谢景亮
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Zhihao Microelectronics Huizhou Co ltd
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Zhihao Microelectronics Huizhou Co ltd
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Priority to CN202410804583.7A priority Critical patent/CN118376617A/en
Publication of CN118376617A publication Critical patent/CN118376617A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N21/13Moving of cuvettes or solid samples to or from the investigating station

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention provides an IPM module detection device and an IPM module detection method, which belong to the technical field of power module production, wherein the IPM module detection device comprises a feeding mechanism, a detection mechanism and a material transfer mechanism, and a lifting material box is arranged in the feeding mechanism; the detection mechanism is arranged at one side of the feeding mechanism and comprises an image acquisition device for acquiring an image of the IPM module; the material transfer mechanism is arranged between the feeding mechanism and the detection mechanism, the material transfer mechanism transfers the clamp, and the transfer clamp moves between the feeding mechanism and the detection mechanism. The detection device can realize automatic detection of the IPM module, can greatly improve production efficiency, and reduce the error probability of production links, thereby improving the reliability of products and reducing production cost.

Description

IPM module detection device and IPM module detection method
Technical Field
The present invention relates to the field of power module production technologies, and in particular, to an IPM module detection apparatus and an IPM module detection method.
Background
An IPM intelligent power module (IntelligentPowerModule, abbreviated as IPM) is an advanced power switching device, and the IPM integrates a power switching device (such as an IGBT), a driving circuit, a protection circuit, a detection circuit, and the like, so as to form a highly integrated hybrid integrated circuit. The modularized design reduces the use and connection of external devices, simplifies the system design and the board layout, and has the characteristics of high integration level, high reliability, high efficiency, small volume and the like. All chips in the IPM are connected by 5-20mil aluminum wires or gold wires/palladium copper wires, so that the whole device is electrically communicated.
In the production process, performance detection and fault diagnosis of the IPM module still mainly depend on manual operation, and the efficiency is low and the fault is easy to occur. Therefore, it is important to develop an automatic detection device for an IPM intelligent power module. Because the IPM module has high product value, it is necessary to set inspection nodes in the production process to detect the IPM intelligent power module and determine the product quality of the power module.
However, the existing detection method of the IPM intelligent power module generally uses a manual method to take the product from the material box, then places the product into the material box after the product is inspected by a microscope, and the detection process is low in efficiency and easy to make mistakes.
Therefore, there is a need for an improvement in the existing IPM module detection approach to overcome the shortcomings of the prior art.
Disclosure of Invention
In order to overcome the problems in the related art, one of the purposes of the present invention is to provide an IPM module detection device, which can realize automatic detection of an IPM module, greatly improve production efficiency, reduce the probability of error in a production link, and thereby improve the reliability of a product and reduce production cost.
An IPM module detection apparatus, comprising:
the feeding mechanism is internally provided with a lifting material box;
the detection mechanism is arranged on one side of the feeding mechanism and comprises an image acquisition device for acquiring an image of the IPM module;
The material transferring mechanism is arranged between the feeding mechanism and the detecting mechanism and comprises a transferring clamp which moves between the feeding mechanism and the detecting mechanism.
In the preferred technical scheme of the invention, the material transfer mechanism further comprises a first guide rail, the first guide rail is arranged between the feeding mechanism and the detection mechanism, and the transfer clamp is arranged on the first guide rail and is in sliding fit with the first guide rail.
In a preferred technical scheme of the invention, the material transfer mechanism further comprises two second guide rails which are oppositely arranged, the length directions of the two second guide rails are the same as the length direction of the first guide rail, and the two second guide rails are arranged on one side of the first guide rail;
And each second guide rail is provided with a bearing table, and a guide groove for accommodating the IPM module is formed between the two bearing tables.
In a preferred technical scheme of the invention, a plurality of balls are arranged at the top of the bearing table, and the balls are arranged along the length direction of the bearing table.
In a preferred technical scheme of the application, the detection mechanism comprises a detection bracket, a detection driving device and the image acquisition device, wherein the detection bracket is arranged on one side of the feeding mechanism, a third guide rail is arranged on the detection bracket, and a sliding block is arranged on the third guide rail; the detection driving device is arranged on the detection bracket and drives the sliding block to move on the third guide rail; the detection driving device of the present application may be a cylinder.
And the sliding block is also provided with a lifting adjusting frame, and the image acquisition device is fixed on the lifting adjusting frame.
In a preferred technical scheme of the invention, the lifting adjusting frame comprises a connecting plate and a guide rod, wherein the connecting plate is fixed on the sliding block, and the guide rod is vertically arranged on the connecting plate;
One side of the image acquisition device is provided with a sliding sleeve, and the sliding sleeve is sleeved on the guide rod.
In a preferred technical scheme of the invention, the guide rod is also provided with a light source, the light source is in sliding fit with the guide rod, and the light source is positioned below the image acquisition device.
In a preferred technical scheme of the invention, the feeding mechanism comprises a feeding bracket, a feeding driving mechanism and a material rack are arranged on the feeding bracket, and the feeding driving mechanism drives the material rack to lift on the feeding bracket;
The material rack is provided with a material box, the material box is provided with a plurality of material placing layers, one side of each material placing layer is provided with an opening, the opening is close to the detection mechanism, the material loading support is provided with a material pushing cylinder, and the material pushing cylinder corresponds to the opening.
In the preferred technical scheme of the invention, one side of the material rack is provided with a mounting plate, the mounting plate is provided with a telescopic adjusting rod, and one side of the adjusting rod is abutted with the side wall of the material box.
It is a second object of the present invention to provide a method for detecting an IPM module, the method being implemented based on the IPM module detecting apparatus as described above, the method comprising:
placing the material box with the IPM module in a feeding mechanism;
transferring the IPM module in the material box to the lower part of the detection mechanism by using a transfer clamp;
and acquiring image information of the IPM module, and detecting and judging the IPM module according to the acquired image information.
The beneficial effects of the invention are as follows:
The application provides an IPM module detection device, which comprises a feeding mechanism, a detection mechanism and a material transfer mechanism, wherein a lifting material box is arranged in the feeding mechanism; the detection mechanism is arranged at one side of the feeding mechanism and comprises an image acquisition device for acquiring an image of the IPM module; the material transfer mechanism is arranged between the feeding mechanism and the detection mechanism, the material transfer mechanism transfers the clamp, and the transfer clamp moves between the feeding mechanism and the detection mechanism. In the use process, the transfer clamp sends the IPM module in the material box to the lower part of the detection mechanism for the image acquisition device to shoot an image, so that the automatic detection of the IPM module is realized. According to the detection device, the links of manual participation can be greatly reduced through automatic feeding, detection and material transfer processes, so that the production efficiency is remarkably improved. The automatic detection mode can run continuously and efficiently, is beneficial to shortening the production period of the IPM module and reducing the production cost. In addition, the detection device can accurately and rapidly identify and detect the IPM module through accurate mechanical control and image processing technology, automatic detection is realized, and error probability in the detection process is greatly reduced. The defect that the manual detection mode is easily influenced by human factors, such as fatigue, negligence and the like, and errors in the detection process are overcome.
The application also provides a detection method of the IPM module, which is implemented based on the detection device of the IPM module, and can realize automatic detection of the IPM module, greatly improve the production efficiency, reduce the error probability of a production link, thereby improving the reliability of products and reducing the production cost.
Drawings
FIG. 1 is a perspective view of an IPM module detecting device provided in an embodiment of the present invention;
FIG. 2 is a top view of an IPM module detection apparatus provided in an embodiment of the present invention;
FIG. 3 is a schematic diagram of a feeding mechanism and a material transfer mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of the cooperation of the feeding mechanism and the detection mechanism provided in the embodiment of the invention;
FIG. 5 is a schematic view of a guide slot provided in an embodiment of the present invention;
FIG. 6 is a schematic view of the adjustment lever mated with the cartridge provided in an embodiment of the present invention;
Fig. 7 is a flowchart of a method for detecting an IPM module according to an embodiment of the present invention.
Reference numerals:
1. A feeding mechanism; 11. a feeding bracket; 12. a feeding driving mechanism; 13. a mounting plate; 131. an adjusting rod; 14. a material rack; 2. a detection mechanism; 21. detecting a bracket; 211. a third guide rail; 22. an image acquisition device; 221. a sliding sleeve; 23. lifting the adjusting frame; 231. a connecting plate; 232. a guide rod; 24. a light source; 3. a material transfer mechanism; 31. a first guide rail; 32. a second guide rail; 321. a carrying platform; 322. a ball; 323. a guide groove; 33. transferring the clamp; 4. a pushing cylinder; 5. a magazine; 51. a storage layer; 52. an opening; 100. a machine table; 110. a touch screen; 200. and a display screen.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In the prior art, in the production process, performance detection and fault diagnosis of the IPM module still mainly depend on manual operation, and the efficiency is low and the fault is easy to occur. Therefore, it is important to develop an automatic detection device for an IPM intelligent power module. Because the IPM module has high product value, it is necessary to set inspection nodes in the production process to detect the IPM intelligent power module and determine the product quality of the power module.
However, the existing detection method of the IPM intelligent power module generally uses a manual method to take the product from the material box, then places the product into the material box after the product is inspected by a microscope, and the detection process is low in efficiency and easy to make mistakes.
Based on this, the present application provides an IPM module detection apparatus.
Example 1
As shown in fig. 1 to 6, the present embodiment provides an IPM module detection apparatus, including:
the feeding mechanism 1 is internally provided with a lifting material box 5;
A detection mechanism 2, wherein the detection mechanism 2 is arranged at one side of the feeding mechanism 1, and the detection mechanism 2 comprises an image acquisition device 22 for acquiring an image of the IPM module; the image capturing device 22 can clearly and accurately capture the image of the IPM module, and provides powerful data support for subsequent detection. Specifically, the image capturing device 22 may be a visual lens or a high-definition camera, and after the image capturing device 22 captures an image of the IPM module, the image is fed back to the background for a inspector to determine whether the IPM module has a quality problem.
The material transfer mechanism 3, material transfer mechanism 3 sets up feed mechanism 1 with detection mechanism 2 between, material transfer mechanism 3 includes and shifts anchor clamps 33, shift anchor clamps 33 in feed mechanism 1 with detection mechanism 2 between. The material transfer mechanism 3 is arranged between the feeding mechanism 1 and the detection mechanism 2 and plays a role of a bridge. The transfer clamp 33 can freely move between the feeding mechanism 1 and the detecting mechanism 2 to finish the task of picking and placing the IPM module.
Specifically, the magazine 5 of the present application is used for placing IPM modules, and multiple layers may be disposed on the magazine 5, and each layer may be used for placing an IPM module. During loading, the transfer jig 33 takes out the material from the magazine 5 layer by layer, the material taking is that the magazine 5 is moved up and down, so that the transfer jig 33 can obtain IPM modules on layers with different heights in the magazine 5.
In the use process of the IPM module detection device, the transfer fixture 33 sends the IPM module in the magazine 5 to the detection mechanism 2 for the image acquisition device 22 to shoot an image, so as to realize automatic detection of the IPM module. According to the detection device, the links of manual participation can be greatly reduced through automatic feeding, detection and material transfer processes, so that the production efficiency is remarkably improved. The automatic detection mode can run continuously and efficiently, is beneficial to shortening the production period of the IPM module and reducing the production cost. In addition, the detection device can accurately and rapidly identify and detect the IPM module through accurate mechanical control and image processing technology, automatic detection is realized, and error probability in the detection process is greatly reduced. The defect that the manual detection mode is easily influenced by human factors, such as fatigue, negligence and the like, and errors in the detection process are overcome.
Further, the material transferring mechanism 3 further includes a first guide rail 31, the first guide rail 31 is disposed between the feeding mechanism 1 and the detecting mechanism 2, and the transferring clamp 33 is disposed on the first guide rail 31 and is in sliding fit with the first guide rail 31.
The transfer jig 33 forms a sliding fit with the first guide rail 31 so that the transfer jig 33 can freely and stably move along the guide rail between the feeding mechanism 1 and the detecting mechanism 2. This ensures the accuracy and stability of the IPM module during transfer. The method is beneficial to reducing the detection problem caused by transfer errors and improving the overall detection precision. The compact design of the guide rail and the clamp makes maintenance of the equipment easier. When the parts need to be maintained or replaced, the staff can locate and solve the problems more quickly, and the downtime of the production line is reduced.
Further, the material transferring mechanism 3 further includes two second rails 32 disposed opposite to each other, the length direction of the two second rails 32 is the same as the length direction of the first rail 31, and the two second rails 32 are disposed at one side of the first rail 31;
each of the second guide rails 32 is provided with a carrying platform 321, and a guide groove 323 for accommodating the IPM module is formed between the two carrying platforms 321.
In the present application, one carrying table 321 is provided on each second rail 32, and a guide groove 323 is formed between the two carrying tables 321, and the guide groove 323 can just accommodate the IPM module. After the transfer jig 33 takes out the IPM module from the lifted and lowered magazine 5, it is possible to move along the first guide rail 31 and accurately place the IPM module in the guide groove 323 formed by the two stages 321. The design not only provides temporary storage space for the IPM module, but also ensures the stability and safety of the IPM module in the transfer process, thereby protecting the integrity of the module and reducing the risk of damage. And the follow-up detection precision is guaranteed, and the accurate detection of the IPM module is realized.
In a preferred embodiment, the two second rails 32 are movable, i.e., the relative distance between the two second rails 32 is changed, thereby changing the width of the guide slot 323 to accommodate the receiving and guiding actions of different IPM modules.
In a more preferred embodiment, a plurality of balls 322 are disposed on top of the bearing table 321, and a plurality of balls 322 are disposed along the length direction of the bearing table 321.
When the IPM module is placed on the stage 321, the balls 322 can effectively reduce friction between the module and the stage 321, so that the module can move on the stage 321 more smoothly. The balls 322 reduce the direct contact of the module with the carrier 321, thereby reducing the risk of scratching or abrasion of the module surface and ensuring the quality and appearance of the module. Due to the reduction of friction resistance, the transfer jig 33 operates more smoothly when picking and placing the IPM module, which reduces jamming and delay and improves production efficiency. The design of the balls 322 reduces the direct friction of the carrier 321 with the module, thereby reducing the wear rate of the carrier 321 and extending the service life of the device.
Specifically, the detection mechanism 2 includes a detection support 21, a detection driving device and the image acquisition device 22, the detection support 21 is disposed on one side of the feeding mechanism 1, a third guide rail 211 is disposed on the detection support 21, and a slider is disposed on the third guide rail 211; the detection driving device is arranged on the detection bracket 21 and drives the sliding block to move on the third guide rail 211;
the slide block is also provided with a lifting adjusting frame 23, and the image acquisition device 22 is fixed on the lifting adjusting frame 23.
The detection bracket 21 is firmly provided on one side of the feeding mechanism 1 as a supporting structure of the entire detection mechanism 2. On the detection support 21, a third guide rail 211 is provided, which provides an accurate path for the movement of the slider. The image pickup device 22 can slide on the third rail 211 along with the slider to accurately reach a predetermined position to capture an image of the IPM module of high quality.
The lifting/lowering adjustment frame 23 enables fine adjustment in the vertical direction so that the image capturing device 22 can capture images at different heights. The image pickup device 22 is firmly fixed to the elevation adjustment frame 23, ensuring its stability and photographing accuracy.
In practical applications, the third rail 211 and the first rail 31 are perpendicular to each other, i.e. the first rail 31 is along the X-axis direction of the plane, and the third rail 211 is along the Y-axis direction of the plane. This ensures that the image capturing device 22 can capture images of different locations of the IPM module.
More specifically, the lifting adjusting frame 23 includes a connection plate 231 and a guide bar 232, the connection plate 231 is fixed on the slider, and the guide bar 232 is vertically disposed on the connection plate 231;
A sliding sleeve 221 is arranged on one side of the image acquisition device 22, and the sliding sleeve 221 is sleeved on the guide rod 232.
A sliding sleeve 221 is provided on one side of the image acquisition device 22, and the sliding sleeve 221 is sleeved on a guide rod 232. In this manner, the image capture device 22 can slide up and down along the guide bar 232, thereby allowing for flexible adjustment in the vertical direction. In practice, the operator can easily adjust the height of the image capturing device 22 as needed to obtain the best shooting angle and definition. Specifically, the sliding sleeve 221 may be fixed to the guide bar 232 after being adjusted to the target position.
Further, the guide rod 232 is further provided with a light source 24, the light source 24 is slidably matched with the guide rod 232, and the light source 24 is located below the image acquisition device 22.
The addition of the light source 24 provides stable and high quality illumination of the image capture device 22, effectively eliminating shadows and reflections, and significantly improving the sharpness and distinctness of the image. The light source 24 of the present application is a light source 24.
In practice, when the image capturing device 22 moves up and down along the guide bar 232 to adjust the capturing position, the light source 24 also moves, which may be implemented by a slide block coupled with the slide sleeve 221, or the light source 24 is fixed on the slide sleeve 221. The relative position of the light source 24 to the image capture device 22 remains unchanged at all times. This design ensures that a stable and high quality illumination of the light is obtained regardless of the height at which the image acquisition device 22 is located, thereby greatly improving the sharpness and quality of the image capture.
Further, the feeding mechanism 1 comprises a feeding bracket 11, a feeding driving mechanism 12 and a material rack 14 are arranged on the feeding bracket 11, and the feeding driving mechanism 12 drives the material rack 14 to lift on the feeding bracket 11;
The material rack 14 is provided with a material box 5, the material box 5 is provided with a plurality of material placing layers 51, one side of each material placing layer 51 is provided with an opening 52, the opening 52 is close to the detection mechanism 2, the material loading support 11 is provided with a material pushing cylinder 4, and the material pushing cylinder 4 corresponds to the opening 52.
The rack 14 is designed to carry the cartridges 5 and is vertically movable on the loading ledges 11 as driven by the loading drive mechanism 12. The magazine 5 is a key component for placing IPM modules, and a plurality of storage layers 51 are provided, and these storage layers 51 provide sufficient storage space to accommodate a plurality of IPM modules at the same time. An opening 52 is provided on one side of each storage layer 51, and this opening 52 is provided close to the inspection mechanism 2, so that the transfer jig 33 can acquire the IPM module through the opening 52 for subsequent inspection of the IPM module.
More preferably, a mounting plate 13 is disposed on one side of the material rack 14, a telescopic adjusting rod 131 is disposed on the mounting plate 13, and one side of the adjusting rod 131 abuts against the side wall of the material box 5. The abutment of the adjusting lever 131 with the side wall of the magazine 5 effectively prevents the accidental movement or tilting of the magazine 5 on the rack 14, thereby improving the stability of the whole feeding mechanism 1. Since the adjusting rod 131 has scalability, the design can adapt to the material boxes 5 with different sizes and weights, and the universality and the flexibility of the feeding mechanism 1 are enhanced.
Example 2
As shown in fig. 1 to 6, this embodiment is modified based on embodiment 1. In this embodiment, the feeding mechanism 1, the detecting mechanism 2 and the material transferring mechanism 3 are all disposed on the machine 100. The machine 100 is further provided with a display screen 200, the display screen 200 is electrically connected with the image acquisition device 22, and the machine 100 is provided with a touch screen 110 for inputting control instructions.
In this embodiment, the working procedure of the IPM module detecting device is as follows:
the magazine 5 is manually placed in the loading mechanism 1, and then a program for detecting the IPM module type is selected on the touch screen 110.
The activation of the pushing cylinder 4 pushes the material from the magazine 5 into the guide groove 323. The transfer jig 33 sends the IPM module to the lower side of the image pickup device 22. And then manually checking the display screen 200 for detection judgment. In the detection process, the IPM module is controlled to move forward and backward, and the image capturing device 22 also moves forward and backward to detect different positions of the IPM module. After the detection, the stop button is pressed, and the transfer jig 33 pushes the IPM module back into the magazine 5. And the material box 5 ascends one layer, and the pushing cylinder 4 pushes the next layer of material from the material box 5 into the guide groove 323 for next round of detection. And repeating the above process until the number of layers in the material box 5 or the set number of layers are detected, and manually taking the material box 5. This embodiment performs detection judgment by manually observing the image of the IPM module.
Example 3
As shown in fig. 7, the present embodiment provides a detection method of an IPM module, which is implemented based on the IPM module detection apparatus described above, the detection method including:
s100, placing a material box 5 with an IPM module in a feeding mechanism 1;
S200, transferring the IPM module in the material box 5 to the lower part of the detection mechanism 2 by using a transfer clamp 33;
S300, acquiring image information of the IPM module, and detecting and judging the IPM module according to the acquired image information.
In this embodiment, detection and judgment of the IPM module according to the acquired image information may be performed by using an algorithm, which is specifically as follows:
The IPM module image acquired from the image acquisition device 22 is preprocessed. The pretreatment comprises the following steps: converting the color image into a gray image, simplifying subsequent processing and reducing the calculated amount; removing noise in the image by using Gaussian filtering, median filtering and other algorithms, and improving the image quality; by setting a proper threshold value, the gray level image is converted into a binary image, so that the subsequent edge detection and feature extraction are facilitated
Next, key features are extracted from the preprocessed image. Comprising the following steps: extracting the edge profile of the IPM module by using algorithms such as Canny edge detection and the like; identifying key corner points in the image by Harris corner point detection and other methods; analyzing edge contour and corner information, and extracting shape characteristics of the IPM module; and extracting the texture characteristics of the image by using a gray level co-occurrence matrix and other methods.
And matching the extracted features with a predefined standard IPM module template. The standard template is made according to the image features of the qualified IPM module, and contains all the key features of the qualified product.
And based on the matching result, judging whether the IPM module is qualified or not by utilizing an algorithm. The judgment content comprises the shape, texture, component structure and the like of the module.
The method can realize automatic detection of the IPM module, greatly improve the production efficiency, reduce the error probability of the production link, and further improve the reliability of the product and reduce the production cost.
Spatially relative terms, such as "above … …," "above … …," "upper surface on … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present application.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An IPM module detection apparatus, comprising:
the feeding mechanism (1), wherein a lifting material box (5) is arranged in the feeding mechanism (1);
The detection mechanism (2) is arranged on one side of the feeding mechanism (1), and the detection mechanism (2) comprises an image acquisition device (22) for acquiring an image of the IPM module;
The material transfer mechanism (3), material transfer mechanism (3) set up feed mechanism (1) with between detection mechanism (2), material transfer mechanism (3) are including shifting anchor clamps (33), shift anchor clamps (33) feed mechanism (1) with move between detection mechanism (2).
2. The IPM module detection apparatus according to claim 1, wherein:
The material transfer mechanism (3) further comprises a first guide rail (31), the first guide rail (31) is arranged between the feeding mechanism (1) and the detection mechanism (2), and the transfer clamp (33) is arranged on the first guide rail (31) and is in sliding fit with the first guide rail (31).
3. The IPM module detection apparatus according to claim 2, wherein:
The material transfer mechanism (3) further comprises two second guide rails (32) which are oppositely arranged, the length direction of the two second guide rails (32) is the same as that of the first guide rail (31), and the two second guide rails (32) are arranged on one side of the first guide rail (31);
And each second guide rail (32) is provided with a bearing table (321), and a guide groove (323) for accommodating the IPM module is formed between the two bearing tables (321).
4. The IPM module detection apparatus according to claim 3, wherein:
a plurality of balls (322) are arranged at the top of the bearing table (321), and the balls (322) are arranged along the length direction of the bearing table (321).
5. The IPM module detection apparatus according to any one of claims 1-4, wherein:
The detection mechanism (2) comprises a detection support (21), a detection driving device and an image acquisition device (22), wherein the detection support (21) is arranged on one side of the feeding mechanism (1), a third guide rail (211) is arranged on the detection support (21), and a sliding block is arranged on the third guide rail (211); the detection driving device is arranged on the detection bracket (21) and drives the sliding block to move on the third guide rail (211);
The sliding block is also provided with a lifting adjusting frame (23), and the image acquisition device (22) is fixed on the lifting adjusting frame (23).
6. The IPM module detection apparatus according to claim 5, wherein:
The lifting adjusting frame (23) comprises a connecting plate (231) and a guide rod (232), the connecting plate (231) is fixed on the sliding block, and the guide rod (232) is vertically arranged on the connecting plate (231);
One side of the image acquisition device (22) is provided with a sliding sleeve (221), and the sliding sleeve (221) is sleeved on the guide rod (232).
7. The IPM module detection apparatus according to claim 6, wherein:
the guide rod (232) is further provided with a light source (24), the light source (24) is in sliding fit with the guide rod (232), and the light source (24) is located below the image acquisition device (22).
8. The IPM module detection apparatus according to any one of claims 1-4, wherein:
The feeding mechanism (1) comprises a feeding support (11), a feeding driving mechanism (12) and a material rack (14) are arranged on the feeding support (11), and the feeding driving mechanism (12) drives the material rack (14) to lift on the feeding support (11);
be provided with magazine (5) on work or material rest (14), be provided with a plurality of thing layers (51) of putting on magazine (5), one side of putting thing layer (51) is provided with opening (52), opening (52) are close to detection mechanism (2) setting, be provided with on material loading support (11) and push away material cylinder (4), push away material cylinder (4) with opening (52) are corresponding.
9. The IPM module detection apparatus according to claim 8, wherein:
one side of the material rack (14) is provided with a mounting plate (13), the mounting plate (13) is provided with a telescopic adjusting rod (131), and one side of the adjusting rod (131) is in butt joint with the side wall of the material box (5).
10. The detection method of the IPM module is characterized by comprising the following steps of: implemented based on the IPM module detection apparatus of any one of claims 1-9, the detection method comprising:
placing a material box (5) with the IPM module in a feeding mechanism (1);
transferring the IPM module in the material box (5) to the lower part of the detection mechanism (2) by using a transfer clamp (33);
and acquiring image information of the IPM module, and detecting and judging the IPM module according to the acquired image information.
CN202410804583.7A 2024-06-21 2024-06-21 IPM module detection device and IPM module detection method Pending CN118376617A (en)

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CN113655231A (en) * 2021-08-02 2021-11-16 深圳市华拓半导体技术有限公司 Semiconductor detection device and method
CN116625249A (en) * 2023-05-30 2023-08-22 佛山显扬科技有限公司 Workpiece automatic detection method and device based on 2D and 3D vision and related medium thereof
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CN109255785A (en) * 2018-09-26 2019-01-22 深圳源广安智能科技有限公司 A kind of bearing open defect detection system
CN109345524A (en) * 2018-09-26 2019-02-15 深圳市鑫汇达机械设计有限公司 A kind of bearing open defect detection system of view-based access control model
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