CN118375577A - Wind power generation blade cleaning device - Google Patents
Wind power generation blade cleaning device Download PDFInfo
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- CN118375577A CN118375577A CN202410832234.6A CN202410832234A CN118375577A CN 118375577 A CN118375577 A CN 118375577A CN 202410832234 A CN202410832234 A CN 202410832234A CN 118375577 A CN118375577 A CN 118375577A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 55
- 238000010248 power generation Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 128
- 239000007921 spray Substances 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims 2
- 239000000428 dust Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000012535 impurity Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/50—Maintenance or repair
- F03D80/55—Cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Wind Motors (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种风力发电叶片清理装置,涉及叶片清理技术领域,包括风力发电本体输出端上固定连接有三个扇叶,三个所述扇叶的一侧均固定连接有两个固定座。本发明通过往复移动单元的设置,实现了电动伸缩杆带动连接块、滑动杆和圆环锥齿轮移动,使得圆环锥齿轮与三个转动锥齿轮接触并啮合,由于扇叶处于转动状态,使得转动锥齿轮在圆环锥齿轮上转动并自转,转动锥齿轮自转带动往复丝杆进行转动,往复丝杆转动带动往复轴套、固定框架和两个海绵辊移动,两个海绵辊移动带动两个齿轮移动,使得其中一个齿轮在齿条上进行移动并自转,使得两个齿轮转动带动海绵辊进行转动,实现了海绵辊对扇叶进行清理。
The invention discloses a wind power generation blade cleaning device, which relates to the technical field of blade cleaning, and comprises three blades fixedly connected to the output end of the wind power generation body, and two fixed seats are fixedly connected to one side of the three blades. The invention realizes that the electric telescopic rod drives the connecting block, the sliding rod and the annular bevel gear to move through the setting of the reciprocating moving unit, so that the annular bevel gear contacts and meshes with the three rotating bevel gears. Since the blade is in a rotating state, the rotating bevel gear rotates and rotates on the annular bevel gear, and the rotating bevel gear rotates and drives the reciprocating screw to rotate. The rotation of the reciprocating screw drives the reciprocating shaft sleeve, the fixed frame and two sponge rollers to move. The movement of the two sponge rollers drives the movement of the two gears, so that one of the gears moves and rotates on the rack, so that the rotation of the two gears drives the sponge roller to rotate, and the sponge roller cleans the blade.
Description
技术领域Technical Field
本发明涉及叶片清理技术领域,尤其是涉及一种风力发电叶片清理装置。The invention relates to the technical field of blade cleaning, and in particular to a wind power generation blade cleaning device.
背景技术Background technique
风力发电是指利用风的能量将其转化为电能的过程,风力发电机包括塔杆、叶片和发电机,塔杆顶部设置机箱,发电机设置在机箱内,叶片转动设置在机箱前端,并连接发电机,刮风时,叶片转动,将风能转化为机械能,经过发电机,将机械能转化为电能,在经过输变电设备最终将电能送至用户端,大多数小型风力发电机在使用过程中,需要对叶片定期进行清理。Wind power generation refers to the process of using wind energy to convert it into electrical energy. A wind turbine includes a tower, blades and a generator. A chassis is set on the top of the tower, and the generator is set in the chassis. The blades are set at the front end of the chassis and connected to the generator. When the wind blows, the blades rotate to convert wind energy into mechanical energy. After passing through the generator, the mechanical energy is converted into electrical energy, and finally the electrical energy is sent to the user end through the power transmission and transformation equipment. Most small wind turbines need to clean the blades regularly during use.
公开号为CN220955933U的中国专利,公开了一种风力发电叶片清理装置,清洗机构设置在塔杆上,所述清洗机构包括U型架、清洗刷和吸尘机构,吸尘机构包括吸尘管和吸尘机,清洗刷和吸尘管均设置与U型架内相对的两侧壁上,叶片转动从U型架内经过,且先经过清洗刷再经过吸尘管,吸尘机设置在塔杆底部,吸尘管与吸尘机相连,清洗刷的刷毛之间设有多个喷水口,喷水口连接外部水源。A Chinese patent with publication number CN220955933U discloses a wind turbine blade cleaning device, in which a cleaning mechanism is arranged on a tower pole, the cleaning mechanism includes a U-shaped frame, a cleaning brush and a dust suction mechanism, the dust suction mechanism includes a dust suction pipe and a dust suction machine, the cleaning brush and the dust suction pipe are both arranged on two side walls opposite to the U-shaped frame, the blades rotate and pass through the U-shaped frame, and first pass through the cleaning brush and then pass through the dust suction pipe, the dust suction machine is arranged at the bottom of the tower pole, the dust suction pipe is connected to the dust suction machine, and multiple water spray outlets are arranged between the bristles of the cleaning brush, and the water spray outlets are connected to an external water source.
但是上述发明存在以下不足之处:现有的小型风力发电叶片在清理的过程中,大多数会在塔杆上安装清理刷,利用扇叶自动转动与清理刷接触完成清理,然而这中清理方式的清理刷无法与扇叶充分贴合,无法对扇叶上杂质充分清理,导致对扇叶的清理效果不理想,同时快速转动的扇叶与清理刷碰撞容易损坏。However, the above invention has the following shortcomings: during the cleaning process of existing small wind turbine blades, most of them will install a cleaning brush on the tower pole, and use the automatic rotation of the fan blades to contact the cleaning brush to complete the cleaning. However, the cleaning brush of this cleaning method cannot fully fit with the fan blades, and cannot fully clean the impurities on the fan blades, resulting in unsatisfactory cleaning effect of the fan blades. At the same time, the rapidly rotating fan blades are easily damaged by collision with the cleaning brush.
发明内容Summary of the invention
本发明的目的在于提供一种风力发电叶片清理装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a wind power blade cleaning device to solve the problems raised in the above background technology.
本发明的技术方案是:一种风力发电叶片清理装置,包括风力发电本体,所述风力发电本体输出端上固定连接有三个扇叶,三个所述扇叶的一侧均固定连接有两个固定座,每两个所述固定座上共同转动连接有往复丝杆,还包括;The technical solution of the present invention is: a wind power blade cleaning device, comprising a wind power body, three blades are fixedly connected to the output end of the wind power body, one side of the three blades are fixedly connected to two fixing seats, and each two fixing seats are connected to a reciprocating screw rod for common rotation, and also includes;
清理机构,所述清理机构位于所述固定座上;A cleaning mechanism, the cleaning mechanism being located on the fixing seat;
所述清理机构包括往复移动单元,喷水单元和刮料单元,所述往复移动单元包括分别适配安装于三个所述往复丝杆上的往复轴套,所述往复轴套的一侧固定连接有固定框架,所述固定框架上转动连接有两个海绵辊,两个所述海绵辊分别与所述扇叶的两侧相贴合,两个所述海绵辊的一端均键连接有齿轮,两个所述齿轮相啮合,两个所述固定座上共同固定连接有齿条,所述齿条与其中一个所述齿轮相啮合,三个所述往复丝杆相互靠近的一端均键连接有转动锥齿轮,所述风力发电本体的顶部固定连接有电动伸缩杆,所述电动伸缩杆的输出端固定连接有连接块,所述风力发电本体上开设有四个滑槽,四个所述滑槽内均滑动连接有滑动杆,所述连接块的底端固定连接于其中一个所述滑动杆上,四个所述滑动杆的一端共同固定连接有圆环锥齿轮,三个所述转动锥齿轮均与所述圆环锥齿轮相适配,所述固定框架上固定连接有滑动块,所述滑动块滑动连接于所述齿条上。The cleaning mechanism includes a reciprocating unit, a water spray unit and a scraper unit. The reciprocating unit includes a reciprocating sleeve respectively adapted to be installed on the three reciprocating screw rods. A fixed frame is fixedly connected to one side of the reciprocating sleeve. Two sponge rollers are rotatably connected to the fixed frame. The two sponge rollers are respectively fitted with two sides of the fan blades. One end of the two sponge rollers is keyed to a gear. The two gears are meshed. A rack is fixedly connected to the two fixed seats. The rack is meshed with one of the gears. The three reciprocating screw rods are close to each other. One end of the wind power generation body is key-connected with a rotating bevel gear, the top of the wind power generation body is fixedly connected with an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected with a connecting block, the wind power generation body is provided with four sliding grooves, the four sliding grooves are slidably connected with sliding rods, the bottom end of the connecting block is fixedly connected to one of the sliding rods, one end of the four sliding rods is commonly fixedly connected with a circular bevel gear, the three rotating bevel gears are all adapted to the circular bevel gear, the fixed frame is fixedly connected with a sliding block, and the sliding block is slidably connected to the rack.
优选的,所述喷水单元包括固定连接于所述风力发电本体输出端上的水箱,所述水箱的一侧设有水泵,所述水泵的出水端固定连接有固定水管,所述固定水管上固定连通有三个连接软管,其中三个所述固定座上均固定连接有U形喷管,三个所述连接软管的一端分别固定连通于三个所述U形喷管上,三个所述U形喷管分别与三个所述固定框架相适配。Preferably, the water spray unit includes a water tank fixedly connected to the output end of the wind power generation body, a water pump is provided on one side of the water tank, the water outlet end of the water pump is fixedly connected to a fixed water pipe, and the fixed water pipe is fixedly connected to three connecting hoses, wherein three fixed seats are fixedly connected to U-shaped nozzles, one ends of the three connecting hoses are respectively fixedly connected to the three U-shaped nozzles, and the three U-shaped nozzles are respectively adapted to the three fixed frames.
优选的,三个所述固定框架上均固定连接有两个储水盒,所述U形喷管的两端均固定连接有固定套管,两个所述固定套管的顶端开设有活动孔,两个所述活动孔内均滑动连接有滑动管,两个所述滑动管的顶端均套接有L形管,两个所述L形管的顶端分别固定连通于两个所述储水盒的一侧,两个所述储水盒的底部均开设有第一出水口,两个所述储水盒的底部分别与两个所述海绵辊相贴合,两个所述滑动管的底端延伸至所述U形喷管内并均开设有两个进水口。Preferably, two water storage boxes are fixedly connected to the three fixed frames, fixed sleeves are fixedly connected to both ends of the U-shaped nozzle, movable holes are opened at the top ends of the two fixed sleeves, sliding tubes are slidably connected in the two movable holes, L-shaped tubes are sleeved on the top ends of the two sliding tubes, the top ends of the two L-shaped tubes are respectively fixedly connected to one side of the two water storage boxes, a first water outlet is opened at the bottom of the two water storage boxes, the bottoms of the two water storage boxes are respectively fitted with the two sponge rollers, and the bottom ends of the two sliding tubes extend into the U-shaped nozzle and are each provided with two water inlets.
优选的,两个所述滑动管的外侧壁均固定连接有两个固定块,两个所述活动孔的内壁均开设有两个凹槽,四个所述固定块分别滑动连接于四个所述凹槽内,四个所述凹槽内均开设有复位弹簧,所述复位弹簧的两端分别与所述固定套管以及所述滑动管固定连接。Preferably, the outer side walls of the two sliding tubes are fixedly connected with two fixed blocks, the inner walls of the two movable holes are provided with two grooves, the four fixed blocks are respectively slidably connected in the four grooves, the four grooves are provided with return springs, and the two ends of the return spring are respectively fixedly connected to the fixed sleeve and the sliding tube.
优选的,所述刮料单元包括分别固定连接于所述固定框架两侧内壁的两个伸缩杆,四个所述伸缩杆内均固定连接有伸缩弹簧,每两个所述伸缩杆的一端共同固定连接有V形刮板,两个所述V形刮板分别与两个所述海绵辊相贴合。Preferably, the scraper unit includes two telescopic rods fixedly connected to the inner walls on both sides of the fixed frame, and telescopic springs are fixedly connected to the four telescopic rods. One end of each two telescopic rods is commonly fixedly connected to a V-shaped scraper, and the two V-shaped scrapers are respectively fitted with the two sponge rollers.
优选的,所述固定框架上转动连接有转动轴,两个所述转动轴上均固定套接有凸轮,两个所述V形刮板上均固定连接有安装块,两个所述安装块分别与两个所述凸轮相贴合,两个所述转动轴的一端均固定连接有转动轮,两个所述齿轮的一侧均固定连接有固定环,两个所述转动轮分别与两个所述固定环相贴合。Preferably, a rotating shaft is rotatably connected to the fixed frame, cams are fixedly sleeved on the two rotating shafts, mounting blocks are fixedly connected to the two V-shaped scrapers, the two mounting blocks are respectively fitted with the two cams, one end of the two rotating shafts is fixedly connected to a rotating wheel, one side of the two gears is fixedly connected to a fixing ring, and the two rotating wheels are respectively fitted with the two fixing rings.
优选的,所述水箱上固定套接有防护罩,防护罩的圆柱外侧壁开设有三个安装槽,三个所述安装槽内均设有弧形板,三个所述弧形板分别固定连接于三个所述固定框架上,三个所述弧形板上均开设有安装孔,三个所述安装孔内均固定连接有海绵刷,三个所述海绵刷分别套接于三个所述扇叶上,三个所述海绵刷分别与六个所述储水盒的顶部相贴合。Preferably, a protective cover is fixedly sleeved on the water tank, and three mounting grooves are provided on the cylindrical outer wall of the protective cover, and arc plates are provided in the three mounting grooves, and the three arc plates are respectively fixedly connected to the three fixed frames, and mounting holes are provided on the three arc plates, and sponge brushes are fixedly connected in the three mounting holes, and the three sponge brushes are respectively sleeved on the three fan blades, and the three sponge brushes are respectively fitted with the tops of the six water storage boxes.
优选的,所述圆环锥齿轮、三个所述U形喷管和三个所述固定框架均位于所述防护罩内。Preferably, the annular bevel gear, the three U-shaped nozzles and the three fixed frames are all located inside the protective cover.
优选的,六个所述储水盒的顶部均开设有第二出水口,三个所述海绵刷位于六个第二出水口的上方。Preferably, the tops of the six water storage boxes are each provided with a second water outlet, and the three sponge brushes are located above the six second water outlets.
本发明通过改进在此提供一种风力发电叶片清理装置,与现有技术相比,具有如下改进及优点:The present invention provides a wind turbine blade cleaning device through improvement, which has the following improvements and advantages compared with the prior art:
其一:本发明通过往复移动单元的设置,实现了电动伸缩杆带动连接块、滑动杆和圆环锥齿轮移动,使得圆环锥齿轮与三个转动锥齿轮接触并啮合,由于扇叶处于转动状态,使得转动锥齿轮在圆环锥齿轮上转动并自转,转动锥齿轮自转带动往复丝杆进行转动,往复丝杆转动带动往复轴套、固定框架和两个海绵辊移动,两个海绵辊移动带动两个齿轮移动,使得其中一个齿轮在齿条上进行移动并自转,使得两个齿轮转动带动海绵辊进行转动,实现了海绵辊对扇叶进行清理。First, the present invention realizes that the electric telescopic rod drives the connecting block, the sliding rod and the annular bevel gear to move through the setting of the reciprocating moving unit, so that the annular bevel gear contacts and meshes with the three rotating bevel gears. Since the fan blades are in a rotating state, the rotating bevel gear rotates and rotates on the annular bevel gear. The rotation of the rotating bevel gear drives the reciprocating screw to rotate. The rotation of the reciprocating screw drives the reciprocating shaft sleeve, the fixed frame and the two sponge rollers to move. The movement of the two sponge rollers drives the movement of the two gears, so that one of the gears moves and rotates on the rack, and the rotation of the two gears drives the sponge roller to rotate, thereby realizing the sponge roller cleaning the fan blades.
其二:本发明通过喷水单元的设置,水泵将水箱中的水抽出,然后将水通过连接固定水管和连接软管送入U形喷管上,使得U形喷管对海绵辊进行喷水,使得海绵辊吸水变潮湿,进入U形喷管中的水能够通过进水口进入滑动管内,然后通过L形管进入储水盒内,储水盒内的水会通过第一出水口和第二出水口持续将海绵辊和海绵刷打湿,保证海绵辊和海绵刷对扇叶清理时始终处于潮湿状态,从而提高了海绵辊和海绵刷对扇叶的清理效果。Secondly, the present invention sets a water spray unit, and the water pump draws water out of the water tank, and then sends the water to the U-shaped nozzle through the connected fixed water pipe and the connecting hose, so that the U-shaped nozzle sprays water to the sponge roller, so that the sponge roller absorbs water and becomes wet, and the water entering the U-shaped nozzle can enter the sliding tube through the water inlet, and then enter the water storage box through the L-shaped tube. The water in the water storage box will continue to wet the sponge roller and the sponge brush through the first water outlet and the second water outlet, ensuring that the sponge roller and the sponge brush are always in a wet state when cleaning the fan blades, thereby improving the cleaning effect of the sponge roller and the sponge brush on the fan blades.
其三:本发明通过刮料单元的设置,实现了齿轮转动带动固定环转动,固定环转动带动转动轮转动,转动轮转动带动转动轴和凸轮转动,凸轮每转动一周挤压V形刮板与海绵辊充分接触,进而能够对海绵辊上的杂质刮除,从而提高了海绵辊对扇叶的清理效果,通过防护罩和弧形板的设置,能够对海绵辊、储水盒和U形喷管进行收纳,从而自然风吹动扇叶转动。Thirdly, the present invention realizes that the rotation of the gear drives the fixed ring to rotate, the rotation of the fixed ring drives the rotating wheel to rotate, the rotation of the rotating wheel drives the rotating shaft and the cam to rotate, and each rotation of the cam squeezes the V-shaped scraper to fully contact the sponge roller, thereby being able to scrape off impurities on the sponge roller, thereby improving the cleaning effect of the sponge roller on the fan blades. Through the provision of a protective cover and an arc plate, the sponge roller, the water storage box and the U-shaped nozzle can be stored, so that the natural wind blows the fan blades to rotate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明中的整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the present invention;
图2为本发明中的清理机构立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the cleaning mechanism in the present invention;
图3为本发明中的往复移动单元立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the reciprocating moving unit in the present invention;
图4为本发明中的海绵刷和储水盒配合立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the sponge brush and the water storage box in the present invention;
图5为本发明中的固定套管内部剖面平面结构示意图;FIG5 is a schematic diagram of the internal cross-sectional plan structure of the fixed sleeve in the present invention;
图6为本发明中的刮料单元立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the scraper unit in the present invention;
图7为本发明中的刮料单元剖面平面结构示意图;FIG7 is a schematic diagram of the cross-sectional plan structure of the scraper unit in the present invention;
图8为本发明中的伸缩杆内部剖面平面结构示意图。FIG8 is a schematic diagram of the internal cross-sectional plan structure of the telescopic rod in the present invention.
附图标记:Reference numerals:
1、风力发电本体;11、扇叶;12、固定座;13、往复丝杆;14、固定框架;15、海绵辊;16、齿轮;17、齿条;18、滑动块;19、转动锥齿轮;110、往复轴套;2、电动伸缩杆;21、连接块;22、滑动杆;23、圆环锥齿轮;3、水箱;31、水泵;32、固定水管;33、连接软管;34、U形喷管;35、固定套管;36、滑动管;37、固定块;38、复位弹簧;39、L形管;310、储水盒;311、进水口;312、第二出水口;313、第一出水口;4、伸缩杆;41、伸缩弹簧;42、V形刮板;43、安装块;44、凸轮;45、转动轴;46、转动轮;47、固定环;5、防护罩;51、弧形板;52、海绵刷。1. Wind power generation body; 11. Fan blades; 12. Fixed seat; 13. Reciprocating screw rod; 14. Fixed frame; 15. Sponge roller; 16. Gear; 17. Rack; 18. Sliding block; 19. Rotating bevel gear; 110. Reciprocating shaft sleeve; 2. Electric telescopic rod; 21. Connecting block; 22. Sliding rod; 23. Ring bevel gear; 3. Water tank; 31. Water pump; 32. Fixed water pipe; 33. Connecting hose; 34. U-shaped nozzle; 35. Fixed sleeve; 36. Sliding tube; 37. Fixed block; 38. Reset spring; 39. L-shaped tube; 310. Water storage box; 311. Water inlet; 312. Second water outlet; 313. First water outlet; 4. Telescopic rod; 41. Telescopic spring; 42. V-shaped scraper; 43. Mounting block; 44. Cam; 45. Rotating shaft; 46. Rotating wheel; 47. Fixed ring; 5. Protective cover; 51. Arc plate; 52. Sponge brush.
具体实施方式Detailed ways
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明通过改进在此提供一种风力发电叶片清理装置,本发明的技术方案是:The present invention provides a wind power blade cleaning device through improvement. The technical solution of the present invention is:
如图1至图8所示,本发明实施例提供了一种风力发电叶片清理装置,包括风力发电本体1,风力发电本体1输出端上固定连接有三个扇叶11,三个扇叶11的一侧均固定连接有两个固定座12,每两个固定座12上共同转动连接有往复丝杆13,还包括;As shown in FIGS. 1 to 8 , an embodiment of the present invention provides a wind power blade cleaning device, comprising a wind power body 1, three blades 11 are fixedly connected to the output end of the wind power body 1, two fixing seats 12 are fixedly connected to one side of the three blades 11, and a reciprocating screw rod 13 is rotatably connected to each of the two fixing seats 12, and further comprising;
清理机构,清理机构位于固定座12上;A cleaning mechanism, the cleaning mechanism is located on the fixed seat 12;
清理机构包括往复移动单元,喷水单元和刮料单元,往复移动单元包括分别适配安装于三个往复丝杆13上的往复轴套110,往复轴套110的一侧固定连接有固定框架14,固定框架14上转动连接有两个海绵辊15,两个海绵辊15分别与扇叶11的两侧相贴合,两个海绵辊15的一端均键连接有齿轮16,两个齿轮16相啮合,两个固定座12上共同固定连接有齿条17,齿条17与其中一个齿轮16相啮合,三个往复丝杆13相互靠近的一端均键连接有转动锥齿轮19,风力发电本体1的顶部固定连接有电动伸缩杆2,电动伸缩杆2的输出端固定连接有连接块21,风力发电本体1上开设有四个滑槽,四个滑槽内均滑动连接有滑动杆22,连接块21的底端固定连接于其中一个滑动杆22上,四个滑动杆22的一端共同固定连接有圆环锥齿轮23,三个转动锥齿轮19均与圆环锥齿轮23相适配,固定框架14上固定连接有滑动块18,滑动块18滑动连接于齿条17上;通过往复移动单元的设置,电动伸缩杆2带动连接块21、滑动杆22和圆环锥齿轮23移动,使得圆环锥齿轮23与三个转动锥齿轮19接触并啮合,由于扇叶11处于转动状态,使得转动锥齿轮19在圆环锥齿轮23上转动并自转,转动锥齿轮19自转带动往复丝杆13进行转动,往复丝杆13转动带动往复轴套110、固定框架14和两个海绵辊15移动,两个海绵辊15移动带动两个齿轮16移动,使得其中一个齿轮16在齿条17上进行移动并自转,使得两个齿轮16转动带动海绵辊15进行转动,实现了海绵辊15对扇叶11进行清理;通过滑动块18的设置,滑动块18和齿条17相互配合,实现了对固定框架14起到了导向的作用。The cleaning mechanism includes a reciprocating unit, a water spray unit and a scraping unit. The reciprocating unit includes a reciprocating sleeve 110 respectively adapted to be installed on three reciprocating screw rods 13. A fixed frame 14 is fixedly connected to one side of the reciprocating sleeve 110. Two sponge rollers 15 are rotatably connected to the fixed frame 14. The two sponge rollers 15 are respectively fitted with two sides of the fan blade 11. One end of the two sponge rollers 15 is keyed to a gear 16. The two gears 16 are meshed. A rack 17 is fixedly connected to the two fixed seats 12. The rack 17 is meshed with one of the gears 16, one end of the three reciprocating screw rods 13 close to each other is key-connected with a rotating bevel gear 19, the top of the wind power generation body 1 is fixedly connected with an electric telescopic rod 2, the output end of the electric telescopic rod 2 is fixedly connected with a connecting block 21, four slide grooves are provided on the wind power generation body 1, and sliding rods 22 are slidably connected in the four slide grooves. The bottom end of the connecting block 21 is fixedly connected to one of the sliding rods 22, and one end of the four sliding rods 22 is commonly fixedly connected with a circular bevel gear 23. The movable bevel gears 19 are all matched with the annular bevel gears 23. The fixed frame 14 is fixedly connected with a sliding block 18, and the sliding block 18 is slidably connected to the rack 17. Through the setting of the reciprocating moving unit, the electric telescopic rod 2 drives the connecting block 21, the sliding rod 22 and the annular bevel gear 23 to move, so that the annular bevel gear 23 contacts and meshes with the three rotating bevel gears 19. Since the fan blades 11 are in a rotating state, the rotating bevel gear 19 rotates and rotates on the annular bevel gear 23, and the rotating bevel gear 19 rotates to drive the reciprocating wire The rod 13 rotates, and the reciprocating screw rod 13 rotates to drive the reciprocating sleeve 110, the fixed frame 14 and the two sponge rollers 15 to move. The movement of the two sponge rollers 15 drives the two gears 16 to move, so that one of the gears 16 moves and rotates on the rack 17, so that the rotation of the two gears 16 drives the sponge rollers 15 to rotate, so that the sponge rollers 15 clean the fan blades 11; through the setting of the sliding block 18, the sliding block 18 and the rack 17 cooperate with each other to achieve a guiding role for the fixed frame 14.
进一步的,喷水单元包括固定连接于风力发电本体1输出端上的水箱3,水箱3的一侧设有水泵31,水泵31的出水端固定连接有固定水管32,固定水管32上固定连通有三个连接软管33,其中三个固定座12上均固定连接有U形喷管34,三个连接软管33的一端分别固定连通于三个U形喷管34上,三个U形喷管34分别与三个固定框架14相适配;通过喷水单元的设置,水泵31将水箱3中的水抽出,然后将水通过连接固定水管32和连接软管33送入U形喷管34上,使得U形喷管34对海绵辊15进行喷水,使得海绵辊15吸水变潮湿,实现了潮湿海绵辊15提高了对扇叶11的清理效果。Furthermore, the water spray unit includes a water tank 3 fixedly connected to the output end of the wind power generation body 1, a water pump 31 is provided on one side of the water tank 3, the water outlet end of the water pump 31 is fixedly connected to a fixed water pipe 32, and three connecting hoses 33 are fixedly connected to the fixed water pipe 32, wherein three fixed seats 12 are all fixedly connected to U-shaped nozzles 34, one ends of the three connecting hoses 33 are respectively fixedly connected to the three U-shaped nozzles 34, and the three U-shaped nozzles 34 are respectively adapted to the three fixed frames 14; through the setting of the water spray unit, the water pump 31 pumps out the water in the water tank 3, and then sends the water to the U-shaped nozzle 34 through the connection of the fixed water pipe 32 and the connecting hose 33, so that the U-shaped nozzle 34 sprays water to the sponge roller 15, so that the sponge roller 15 absorbs water and becomes wet, thereby achieving the wet sponge roller 15 to improve the cleaning effect of the fan blades 11.
进一步的,三个固定框架14上均固定连接有两个储水盒310,U形喷管34的两端均固定连接有固定套管35,两个固定套管35的顶端开设有活动孔,两个活动孔内均滑动连接有滑动管36,两个滑动管36的顶端均套接有L形管39,两个L形管39的顶端分别固定连通于两个储水盒310的一侧,两个储水盒310的底部均开设有第一出水口313,两个储水盒310的底部分别与两个海绵辊15相贴合,两个滑动管36的底端延伸至U形喷管34内并均开设有两个进水口311;通过储水盒310的设置,进入U形喷管34中的水能够通过进水口311进入滑动管36内,然后通过L形管39进入储水盒310内,储水盒310内的水会持续将海绵辊15打湿,保证海绵辊15对扇叶11清理时始终处于潮湿状态,从而提高了海绵辊15和海绵刷52对扇叶11的清理效果。Furthermore, two water storage boxes 310 are fixedly connected to the three fixed frames 14, and both ends of the U-shaped nozzle 34 are fixedly connected to fixed sleeves 35. The tops of the two fixed sleeves 35 are provided with movable holes, and sliding tubes 36 are slidably connected in the two movable holes. The tops of the two sliding tubes 36 are sleeved with L-shaped tubes 39, and the tops of the two L-shaped tubes 39 are respectively fixedly connected to one side of the two water storage boxes 310. The bottoms of the two water storage boxes 310 are provided with first water outlets 313, and the bottoms of the two water storage boxes 310 are respectively connected to the two The sponge rollers 15 are fitted together, and the bottom ends of the two sliding tubes 36 extend into the U-shaped nozzle 34 and are each provided with two water inlets 311; through the setting of the water storage box 310, the water entering the U-shaped nozzle 34 can enter the sliding tube 36 through the water inlet 311, and then enter the water storage box 310 through the L-shaped tube 39. The water in the water storage box 310 will continue to wet the sponge roller 15, ensuring that the sponge roller 15 is always in a wet state when cleaning the fan blades 11, thereby improving the cleaning effect of the sponge roller 15 and the sponge brush 52 on the fan blades 11.
进一步的,两个滑动管36的外侧壁均固定连接有两个固定块37,两个活动孔的内壁均开设有两个凹槽,四个固定块37分别滑动连接于四个凹槽内,四个凹槽内均开设有复位弹簧38,复位弹簧38的两端分别与固定套管35以及滑动管36固定连接;通过复位弹簧38的设置,当L形管39远离滑动管36时,由于复位弹簧38处于压缩状态,使得复位弹簧38带动滑动管36向上移动,使得滑动管36的进水口311进入固定套管35内,使得水无法通过滑动管36出水;L形管39内设有单向阀,使得储水盒310中的水无法回流。Furthermore, the outer walls of the two sliding tubes 36 are fixedly connected with two fixed blocks 37, and the inner walls of the two movable holes are provided with two grooves. The four fixed blocks 37 are respectively slidably connected to the four grooves, and the four grooves are provided with return springs 38. The two ends of the return spring 38 are respectively fixedly connected to the fixed sleeve 35 and the sliding tube 36; through the setting of the return spring 38, when the L-shaped tube 39 is away from the sliding tube 36, since the return spring 38 is in a compressed state, the return spring 38 drives the sliding tube 36 to move upward, so that the water inlet 311 of the sliding tube 36 enters the fixed sleeve 35, so that water cannot flow out through the sliding tube 36; a one-way valve is provided in the L-shaped tube 39, so that the water in the water storage box 310 cannot flow back.
进一步的,刮料单元包括分别固定连接于固定框架14两侧内壁的两个伸缩杆4,四个伸缩杆4内均固定连接有伸缩弹簧41,每两个伸缩杆4的一端共同固定连接有V形刮板42,两个V形刮板42分别与两个海绵辊15相贴合,固定框架14上转动连接有转动轴45,两个转动轴45上均固定套接有凸轮44,两个V形刮板42上均固定连接有安装块43,两个安装块43分别与两个凸轮44相贴合,两个转动轴45的一端均固定连接有转动轮46,两个齿轮16的一侧均固定连接有固定环47,两个转动轮46分别与两个固定环47相贴合;通过刮料单元的设置,齿轮16转动带动固定环47转动,固定环47转动带动转动轮46转动,转动轮46转动带动转动轴45和凸轮44转动,凸轮44每转动一周挤压V形刮板42与海绵辊15充分接触一次,进而能够对海绵辊15上的杂质刮除,从而提高了海绵辊15对扇叶11的清理效果。Further, the scraper unit includes two telescopic rods 4 respectively fixedly connected to the inner walls of both sides of the fixed frame 14, and the four telescopic rods 4 are fixedly connected with telescopic springs 41, and one end of each of the two telescopic rods 4 is commonly fixedly connected with a V-shaped scraper 42, and the two V-shaped scrapers 42 are respectively fitted with two sponge rollers 15, and a rotating shaft 45 is rotatably connected to the fixed frame 14, and cams 44 are fixedly sleeved on the two rotating shafts 45, and the two V-shaped scrapers 42 are fixedly connected with mounting blocks 43, and the two mounting blocks 43 are respectively fitted with the two cams 44, and the two rotating shafts 45 are fixedly sleeved with cams 44. One end is fixedly connected with a rotating wheel 46, one side of the two gears 16 is fixedly connected with a fixing ring 47, and the two rotating wheels 46 are respectively fitted with the two fixing rings 47; through the setting of the scraper unit, the rotation of the gear 16 drives the fixing ring 47 to rotate, the rotation of the fixing ring 47 drives the rotating wheel 46 to rotate, and the rotation of the rotating wheel 46 drives the rotating shaft 45 and the cam 44 to rotate. The cam 44 squeezes the V-shaped scraper 42 to fully contact the sponge roller 15 once every rotation, so that the impurities on the sponge roller 15 can be scraped off, thereby improving the cleaning effect of the sponge roller 15 on the fan blades 11.
进一步的,水箱3上固定套接有防护罩5,防护罩5的圆柱外侧壁开设有三个安装槽,三个安装槽内均设有弧形板51,三个弧形板51分别固定连接于三个固定框架14上,三个弧形板51上均开设有安装孔,三个安装孔内均固定连接有海绵刷52,三个海绵刷52分别套接于三个扇叶11上,三个海绵刷52分别与六个储水盒310的顶部相贴合,圆环锥齿轮23、三个U形喷管34和三个固定框架14均位于防护罩5内;通过海绵刷52的设置,固定框架14移动带动弧形板51和海绵刷52移动对扇叶11进行清理;通过防护罩5和弧形板51的设置,能够对海绵辊15、储水盒310和U形喷管34进行收纳,从而自然风吹动扇叶11转动。Furthermore, a protective cover 5 is fixedly sleeved on the water tank 3, and three mounting grooves are provided on the cylindrical outer wall of the protective cover 5, and arc plates 51 are provided in the three mounting grooves. The three arc plates 51 are respectively fixedly connected to the three fixed frames 14, and mounting holes are provided on the three arc plates 51, and sponge brushes 52 are fixedly connected in the three mounting holes. The three sponge brushes 52 are respectively sleeved on the three fan blades 11, and the three sponge brushes 52 are respectively fitted with the tops of the six water storage boxes 310, and the annular bevel gear 23, the three U-shaped nozzles 34 and the three fixed frames 14 are all located in the protective cover 5; through the setting of the sponge brush 52, the fixed frame 14 moves to drive the arc plate 51 and the sponge brush 52 to move to clean the fan blades 11; through the setting of the protective cover 5 and the arc plate 51, the sponge roller 15, the water storage box 310 and the U-shaped nozzle 34 can be stored, so that the natural wind blows the fan blades 11 to rotate.
进一步的,六个储水盒310的顶部均开设有第二出水口312,三个海绵刷52位于六个第二出水口312的上方;通过第二出水口312的设置,实现了储水盒310通过第二出水口312将海绵刷52打湿。Furthermore, a second water outlet 312 is provided on the top of each of the six water storage boxes 310 , and three sponge brushes 52 are located above the six second water outlets 312 ; through the provision of the second water outlet 312 , the water storage box 310 wets the sponge brush 52 through the second water outlet 312 .
具体实施步骤:需要对扇叶11进行清理时,同时启动电动伸缩杆2和水泵31,水泵31将水箱3中的水抽出,然后将水通过连接固定水管32和连接软管33送入U形喷管34上,使得U形喷管34对海绵辊15进行喷水,使得海绵辊15吸水变潮湿,进入U形喷管34中的水能够通过进水口311进入滑动管36内,然后通过L形管39进入储水盒310内,同时电动伸缩杆2带动连接块21和滑动杆22移动,滑动杆22移动带动圆环锥齿轮23移动,使得圆环锥齿轮23与三个转动锥齿轮19接触并啮合,由于扇叶11处于转动状态,使得扇叶11转动带动固定座12、往复丝杆13、固定框架14和海绵辊15进行转动,往复丝杆13转动带动转动锥齿轮19在圆环锥齿轮23上转动并自转,转动锥齿轮19自转带动往复丝杆13进行转动,往复丝杆13转动带动往复轴套110、固定框架14和两个海绵辊15移动,两个海绵辊15移动带动两个齿轮16移动,使得其中一个齿轮16在齿条17上进行移动并自转,使得两个齿轮16转动带动海绵辊15进行转动,转动的海绵辊15能够对扇叶11进行清理,固定框架14移动带动弧形板51和海绵刷52移动,使得海绵刷52在扇叶11上移动并对其进行清理,海绵刷52和海绵辊15对扇叶11清理的过程中,储水盒310内的水会通过第一出水口313和第二出水口312持续将海绵辊15和海绵刷52打湿,保证海绵辊15和海绵刷52对扇叶11清理时始终处于潮湿状态,从而提高了海绵辊15和海绵刷52对扇叶11的清理效果,当L形管39远离滑动管36时,由于复位弹簧38处于压缩状态,使得复位弹簧38带动滑动管36向上移动,使得滑动管36的进水口311进入固定套管35内,使得水无法通过滑动管36出水,L形管39内设有单向阀,使得储水盒310中的水无法回流,齿轮16转动带动固定环47转动,固定环47转动带动转动轮46转动,转动轮46转动带动转动轴45和凸轮44转动,凸轮44每转动一周挤压V形刮板42与海绵辊15充分接触,进而能够对海绵辊15上的杂质刮除,从而提高了海绵辊15对扇叶11的清理效果,通过防护罩5和弧形板51的设置,能够对海绵辊15、储水盒310和U形喷管34进行收纳,从而自然风吹动扇叶11转动。Specific implementation steps: when the fan blade 11 needs to be cleaned, the electric telescopic rod 2 and the water pump 31 are started at the same time, the water pump 31 pumps out the water in the water tank 3, and then sends the water to the U-shaped nozzle 34 through the connected fixed water pipe 32 and the connecting hose 33, so that the U-shaped nozzle 34 sprays water on the sponge roller 15, so that the sponge roller 15 absorbs water and becomes wet, and the water entering the U-shaped nozzle 34 can enter the sliding pipe 36 through the water inlet 311, and then enter the water storage box 310 through the L-shaped pipe 39, and at the same time, the electric telescopic rod 2 drives the connecting block 21 and the sliding rod 22 to move, and the movement of the sliding rod 22 drives the annular bevel gear 23 to move, so that the annular bevel gear 23 contacts and meshes with the three rotating bevel gears 19, When the fan blade 11 is in a rotating state, the fan blade 11 rotates to drive the fixed seat 12, the reciprocating screw rod 13, the fixed frame 14 and the sponge roller 15 to rotate. The reciprocating screw rod 13 rotates to drive the rotating bevel gear 19 to rotate and rotate on the annular bevel gear 23. The rotating bevel gear 19 rotates to drive the reciprocating screw rod 13 to rotate. The reciprocating screw rod 13 rotates to drive the reciprocating shaft sleeve 110, the fixed frame 14 and the two sponge rollers 15 to move. The movement of the two sponge rollers 15 drives the two gears 16 to move, so that one of the gears 16 moves and rotates on the rack 17, so that the two gears 16 rotate to drive the sponge roller 15 to rotate. The rotating sponge roller 15 can clean the fan blade 11. The fixed frame 1 The arc plate 51 and the sponge brush 52 are moved to move, so that the sponge brush 52 moves on the fan blade 11 and cleans it. During the process of the sponge brush 52 and the sponge roller 15 cleaning the fan blade 11, the water in the water storage box 310 will continue to wet the sponge roller 15 and the sponge brush 52 through the first water outlet 313 and the second water outlet 312, ensuring that the sponge roller 15 and the sponge brush 52 are always in a wet state when cleaning the fan blade 11, thereby improving the cleaning effect of the sponge roller 15 and the sponge brush 52 on the fan blade 11. When the L-shaped tube 39 is away from the sliding tube 36, since the return spring 38 is in a compressed state, the return spring 38 drives the sliding tube 36 to move upward, so that the water inlet 31 of the sliding tube 36 is closed. 1 enters the fixed sleeve 35, so that the water cannot flow out through the sliding pipe 36. A one-way valve is arranged in the L-shaped pipe 39, so that the water in the water storage box 310 cannot flow back. The rotation of the gear 16 drives the fixed ring 47 to rotate, the rotation of the fixed ring 47 drives the rotating wheel 46 to rotate, the rotation of the rotating wheel 46 drives the rotating shaft 45 and the cam 44 to rotate. The cam 44 squeezes the V-shaped scraper 42 to fully contact with the sponge roller 15 every time it rotates one circle, so that the impurities on the sponge roller 15 can be scraped off, thereby improving the cleaning effect of the sponge roller 15 on the fan blade 11. Through the arrangement of the protective cover 5 and the arc plate 51, the sponge roller 15, the water storage box 310 and the U-shaped nozzle 34 can be stored, so that the natural wind blows the fan blade 11 to rotate.
上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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