CN118372037B - Machine tool machining device for producing reciprocating screw rod and machining method thereof - Google Patents
Machine tool machining device for producing reciprocating screw rod and machining method thereof Download PDFInfo
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- CN118372037B CN118372037B CN202410834779.0A CN202410834779A CN118372037B CN 118372037 B CN118372037 B CN 118372037B CN 202410834779 A CN202410834779 A CN 202410834779A CN 118372037 B CN118372037 B CN 118372037B
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000003754 machining Methods 0.000 title claims description 8
- 238000005520 cutting process Methods 0.000 claims abstract description 196
- 238000000227 grinding Methods 0.000 claims abstract description 129
- 238000009966 trimming Methods 0.000 claims abstract description 104
- 239000002994 raw material Substances 0.000 claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000013459 approach Methods 0.000 claims description 10
- 238000003801 milling Methods 0.000 abstract description 9
- 238000003672 processing method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 11
- 239000011295 pitch Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 3
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- 239000000758 substrate Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/06—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
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- Transmission Devices (AREA)
Abstract
本发明适用于往复丝杆生产技术领域,提供了一种往复丝杆生产用机床加工装置及其加工方法,包括工作台以及安装于工作台顶部的定位组件和辅助组件,该装置解决了由于往复丝杆需要通过多套机床加工,而且需要反复定位,不仅操作繁琐,而且还会影响往复丝杆二次加工的精度的问题,并且解决了现有的修整方式与铣削相同,两个方向的螺纹槽交错处依然存在棱角,工作人员后续仍要处理的问题,该装置,通过设置处理机构和修磨组件,利用修整驱动组件、修整加工组件以及修磨组件配合能够对切削螺纹槽后的往复丝杆原料棒材实现螺纹槽二次加工作业,将螺纹槽交错位置的棱角去除,且无需重新更换往复丝杆原料棒材的位置。
The present invention is applicable to the technical field of reciprocating screw production, and provides a machine tool processing device for reciprocating screw production and a processing method thereof, including a workbench and a positioning component and an auxiliary component installed on the top of the workbench. The device solves the problem that the reciprocating screw needs to be processed by multiple sets of machine tools and needs to be positioned repeatedly, which is not only cumbersome to operate but also affects the accuracy of the secondary processing of the reciprocating screw. It also solves the problem that the existing trimming method is the same as milling, and there are still sharp edges and corners at the intersection of the thread grooves in two directions, which the staff still need to deal with later. The device, by setting a processing mechanism and a grinding component, can realize the secondary processing of the thread groove of the reciprocating screw raw material bar after cutting the thread groove by using the trimming drive component, the trimming processing component and the grinding component to remove the sharp edges and corners at the intersecting position of the thread groove without replacing the position of the reciprocating screw raw material bar.
Description
技术领域Technical Field
本发明涉及往复丝杆加工技术领域,更具体地说,它涉及一种往复丝杆生产用机床加工装置及其加工方法。The invention relates to the technical field of reciprocating screw rod processing, and more specifically, to a machine tool processing device for producing a reciprocating screw rod and a processing method thereof.
背景技术Background Art
往复丝杠是一种传动装置,利用螺纹副的特性,把转矩变成线性力或位移。它广泛应用于各种机械设计中,如数控机床、机器人、重型机械等。A reciprocating screw is a transmission device that uses the characteristics of a thread pair to convert torque into linear force or displacement. It is widely used in various mechanical designs, such as CNC machine tools, robots, heavy machinery, etc.
目前,往复丝杆采用铣削的方式进行加工,根据往复丝杆的规格和要求,选择合适的原材料,然后利用铣削车床在原材料的外壁上往复铣削出螺纹槽,铣削完成后再更换机床进行精加工,使螺纹槽尺寸符合要求。At present, reciprocating screw rods are processed by milling. According to the specifications and requirements of the reciprocating screw rods, suitable raw materials are selected, and then a milling lathe is used to reciprocately mill the thread groove on the outer wall of the raw material. After milling is completed, the machine tool is replaced for fine processing to make the thread groove size meet the requirements.
然而往复丝杆利用上述工艺进行加工时,由于铣削机床采用往复式加工,因此在两个方向的螺纹槽交错处会形成棱角,即铣削车床沿往复丝杆的外壁前进铣削,此时正向螺纹槽的两个内边是连续且平整的,然而后退铣削时,反向螺纹槽会将正向螺纹槽截断并形成反向内边,由于行走的路线有重复,因此正向螺纹槽被截断处会出现反向螺纹槽内边凸起,当往复丝杆的月牙销沿正向螺纹槽移动时会受此凸起影响发生跳动,而二次加工时是将加工轮伸入正向螺纹槽内,利用往复丝杆的转动以及加工轮的位移对往复丝杆的螺纹槽往复加工,其加工路线与铣削相同,为此,正向螺纹槽被截断处仍会出现反向螺纹槽内边凸起,两个方向的螺纹槽交错处依然存在棱角,工作人员后续仍要处理,大大降低了现有车床的功能性,并且往复丝杆通过多套机床加工,而且需要反复定位,不仅操作繁琐,而且还会影响往复丝杆二次加工的精度。However, when the reciprocating screw is processed using the above process, since the milling machine tool adopts reciprocating processing, corners will be formed at the intersection of the thread grooves in the two directions, that is, the milling lathe mills forward along the outer wall of the reciprocating screw, and the two inner edges of the positive thread groove are continuous and flat at this time. However, when milling backward, the reverse thread groove will cut off the positive thread groove and form a reverse inner edge. Since the walking route is repeated, a bulge will appear on the inner edge of the reverse thread groove where the positive thread groove is cut off. When the crescent pin of the reciprocating screw moves along the positive thread groove, it will be affected by this bulge and The thread groove of the reciprocating screw is reciprocated by the rotation of the reciprocating screw and the displacement of the processing wheel. The processing route is the same as milling. For this reason, there will still be a bulge on the inner edge of the reverse thread groove at the place where the forward thread groove is cut off, and there are still edges and corners at the intersection of the thread grooves in two directions. The staff still need to deal with it later, which greatly reduces the functionality of the existing lathes. In addition, the reciprocating screw is processed by multiple sets of machine tools and needs to be positioned repeatedly. Not only is the operation cumbersome, but it also affects the accuracy of the secondary processing of the reciprocating screw.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的在于提供一种往复丝杆生产用机床加工装置及其加工方法。In view of the deficiencies in the prior art, the object of the present invention is to provide a machine tool processing device and a processing method for reciprocating screw production.
为实现上述目的,本发明提供了如下技术方案:一种往复丝杆生产用机床加工装置,包括工作台以及安装于工作台顶部的定位组件和辅助组件,所述定位组件和辅助组件之间水平设置有往复丝杆,所述工作台的顶部且位于往复丝杆外侧壁两侧分别设置有切削组件和修整驱动组件。To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a machine tool processing device for reciprocating screw production, comprising a workbench and a positioning assembly and an auxiliary assembly installed on the top of the workbench, a reciprocating screw being horizontally arranged between the positioning assembly and the auxiliary assembly, and a cutting assembly and a dressing drive assembly being respectively arranged on the top of the workbench and on both sides of the outer side wall of the reciprocating screw.
所述切削组件包括切削驱动机构和切削加工机构,所述切削驱动机构与工作台相连接,所述切削加工机构安装于切削驱动机构的侧壁上,且所述切削驱动机构水平朝向往复丝杆设置。The cutting assembly comprises a cutting drive mechanism and a cutting processing mechanism, wherein the cutting drive mechanism is connected to a workbench, the cutting processing mechanism is mounted on a side wall of the cutting drive mechanism, and the cutting drive mechanism is arranged horizontally toward the reciprocating screw rod.
所述修整驱动组件朝向往复丝杆的一侧设置有修整加工组件,所述修整加工组件包括与修整驱动组件连接的基座以及安装于基座底部的修整加工电机,所述修整加工电机朝向往复丝杆设置,所述修整加工电机的输出端安装有处理机构。A trimming processing assembly is arranged on the side of the trimming driving assembly facing the reciprocating screw rod. The trimming processing assembly includes a base connected to the trimming driving assembly and a trimming processing motor installed at the bottom of the base. The trimming processing motor is arranged facing the reciprocating screw rod. A processing mechanism is installed at the output end of the trimming processing motor.
所述处理机构包括与修整加工电机输出端连接的连接架以及等距安装于连接架远离修整加工电机一侧的连接杆,所述连接杆远离连接架的一端连接有安装板,所述安装板远离连接杆的一侧圆心处安装有修磨组件。The processing mechanism includes a connecting frame connected to the output end of the dressing motor and a connecting rod equidistantly installed on the side of the connecting frame away from the dressing motor. The end of the connecting rod away from the connecting frame is connected to a mounting plate, and a grinding assembly is installed at the center of a side of the mounting plate away from the connecting rod.
所述修磨组件包括与安装板相连接的修磨驱动气缸,所述修磨驱动气缸的活塞杆远离安装板设置,所述安装板的活塞杆连接有承载板,所述承载板的一侧转动连接有驱动轮以及两个从动轮,两个所述从动轮设置于承载板侧壁远离修磨驱动气缸的位置,且两个所述从动轮在竖直方向上层叠设置,所述驱动轮以及两个从动轮的外侧壁传动连接有修磨带,所述修磨带位于两个从动轮之间的位置呈竖直设置且朝向往复丝杆设置。The grinding assembly includes a grinding drive cylinder connected to a mounting plate, a piston rod of the grinding drive cylinder being arranged away from the mounting plate, the piston rod of the mounting plate being connected to a carrying plate, one side of the carrying plate being rotatably connected to a driving wheel and two driven wheels, the two driven wheels being arranged at a position on a side wall of the carrying plate away from the grinding drive cylinder, and the two driven wheels being stacked in a vertical direction, the outer side walls of the driving wheel and the two driven wheels being transmission-connected to a grinding belt, the grinding belt being located between the two driven wheels, being vertically arranged and being arranged toward the reciprocating screw rod.
本发明进一步设置为:所述定位组件包括安装于工作台顶部一侧的支撑板以及安装于支撑板侧壁的旋转气缸,所述旋转气缸的输出端安装有第一气动夹盘,所述往复丝杆插设于第一气动夹盘的内部。The present invention is further configured as follows: the positioning assembly includes a support plate installed on one side of the top of the workbench and a rotating cylinder installed on the side wall of the support plate, the output end of the rotating cylinder is installed with a first pneumatic chuck, and the reciprocating screw is inserted into the interior of the first pneumatic chuck.
本发明进一步设置为:所述辅助组件包括安装于工作台顶部且位于往复丝杆远离定位组件另一端的立板,所述立板靠近往复丝杆的一侧安装有辅助电机,所述辅助电机的输出端朝向往复丝杆的一端安装有第二气动夹盘,所述往复丝杆远离定位组件的一端插设于第二气动夹盘的内部。The present invention is further configured as follows: the auxiliary component includes a vertical plate installed on the top of the workbench and located at the other end of the reciprocating screw away from the positioning component, an auxiliary motor is installed on the side of the vertical plate close to the reciprocating screw, and a second pneumatic chuck is installed on the output end of the auxiliary motor facing one end of the reciprocating screw, and the end of the reciprocating screw away from the positioning component is inserted into the interior of the second pneumatic chuck.
通过采用上述技术方案,通过设置处理机构和修磨组件,当辅助组件对往复丝杆夹持,而定位组件取消夹持时,利用切削组件能够对往复丝杆原料棒材实现螺纹槽切削作业,当辅助组件取消对往复丝杆的夹持,而定位组件对往复丝杆夹持时,利用修整驱动组件、修整加工组件以及修磨组件配合能够对切削螺纹槽后的往复丝杆原料棒材实现螺纹槽二次加工作业,将螺纹槽交错位置的棱角去除,且无需重新更换往复丝杆原料棒材的位置。By adopting the above technical scheme, by setting up a processing mechanism and a grinding component, when the auxiliary component clamps the reciprocating screw and the positioning component cancels the clamping, the cutting component can be used to perform a thread groove cutting operation on the reciprocating screw raw material bar; when the auxiliary component cancels the clamping of the reciprocating screw and the positioning component clamps the reciprocating screw, the dressing drive component, the dressing processing component and the grinding component can cooperate to perform a secondary thread groove processing operation on the reciprocating screw raw material bar after cutting the thread groove, and remove the edges and corners at the staggered positions of the thread groove without having to replace the position of the reciprocating screw raw material bar.
本发明进一步设置为:所述切削驱动机构包括安装于工作台顶部的切削电动滑轨,所述切削电动滑轨沿往复丝杆的延伸方向平行设置,所述切削电动滑轨的顶部滑动连接有滑台,所述滑台的顶部安装有第一切削气缸,所述第一切削气缸朝向往复丝杆设置,所述第一切削气缸的活塞杆端部安装有第二切削气缸,所述第二切削气缸竖直朝上设置,所述第二切削气缸的活塞杆端部安装有固定板,所述切削加工机构安装于固定板的底部一侧,所述工作台的顶部且位于滑台的下方安装有第一导轨,所述滑台的底部安装有第一滑块,所述第一滑块滑动连接于第一导轨的顶部。The present invention is further configured as follows: the cutting drive mechanism includes a cutting electric slide rail installed on the top of the workbench, the cutting electric slide rail is arranged parallel to the extension direction of the reciprocating screw rod, the top of the cutting electric slide rail is slidably connected with a slide, the top of the slide is installed with a first cutting cylinder, the first cutting cylinder is arranged toward the reciprocating screw rod, the piston rod end of the first cutting cylinder is installed with a second cutting cylinder, the second cutting cylinder is arranged vertically upward, the piston rod end of the second cutting cylinder is installed with a fixed plate, the cutting processing mechanism is installed on one side of the bottom of the fixed plate, a first guide rail is installed on the top of the workbench and below the slide, a first slider is installed at the bottom of the slide, and the first slider is slidably connected to the top of the first guide rail.
本发明进一步设置为:所述切削加工机构包括安装于固定板底部一侧的安装座以及水平穿设安装于安装座上的切削加工电机,所述切削加工电机的输出端朝向往复丝杆设置,所述切削加工电机的输出端安装有切削头。The present invention is further configured as follows: the cutting mechanism includes a mounting seat installed on one side of the bottom of the fixed plate and a cutting motor horizontally installed on the mounting seat, the output end of the cutting motor is arranged toward the reciprocating screw rod, and a cutting head is installed at the output end of the cutting motor.
通过采用上述技术方案,切削驱动机构用于驱动切削加工机构移动,致使切削加工机构移动到往复丝杆的原料棒材外侧壁,随后辅助电机带动第二气动夹盘和往复丝杆的原料棒材旋转,而切削驱动机构带动切削加工机构沿往复丝杆原料棒材的延伸方向位移,从而达到对往复丝杆原料棒材切削螺纹槽的目的,并且切削加工机构往复位移,进而达到切削往复螺纹槽的效果。By adopting the above technical solution, the cutting drive mechanism is used to drive the cutting processing mechanism to move, causing the cutting processing mechanism to move to the outer wall of the raw material bar of the reciprocating screw rod, and then the auxiliary motor drives the second pneumatic chuck and the raw material bar of the reciprocating screw rod to rotate, and the cutting drive mechanism drives the cutting processing mechanism to move along the extension direction of the reciprocating screw rod raw material bar, thereby achieving the purpose of cutting the thread groove of the reciprocating screw rod raw material bar, and the cutting processing mechanism moves back and forth, thereby achieving the effect of cutting the reciprocating thread groove.
本发明进一步设置为:所述修整驱动组件包括安装于工作台顶部且沿往复丝杆延伸方向设置的修整电动滑轨,所述修整电动滑轨的顶部滑动连接有连接座,所述连接座的顶部安装有朝向往复丝杆设置的修整气缸,所述修整气缸的活塞杆端部安装有竖直设置的升降气缸,所述升降气缸的活塞杆端部安装有基板,所述基座安装于基板的底部一侧,所述工作台的顶部且位于连接座的底部安装有第二导轨,所述连接座的底部安装有第二滑块,所述第二滑块滑动连接于第二导轨的顶部。The present invention is further configured as follows: the dressing drive assembly includes a dressing electric slide rail installed on the top of the workbench and arranged along the extension direction of the reciprocating screw rod, the top of the dressing electric slide rail is slidably connected with a connecting seat, the top of the connecting seat is installed with a dressing cylinder arranged toward the reciprocating screw rod, the end of the piston rod of the dressing cylinder is installed with a vertically arranged lifting cylinder, the end of the piston rod of the lifting cylinder is installed with a base plate, the base is installed on one side of the bottom of the base plate, a second guide rail is installed on the top of the workbench and at the bottom of the connecting seat, a second slider is installed at the bottom of the connecting seat, and the second slider is slidably connected to the top of the second guide rail.
本发明进一步设置为:所述处理机构还包括设置于安装板远离连接杆一侧的四个L形板,每个所述L形板远离安装板的一端铰接有两个第二铰接杆,两个所述第二铰接杆远离L形板的一端铰接安装有铰接台,所述铰接台的侧壁安装有驱动电机,所述驱动电机的输出端朝向往复丝杆设置,且所述驱动电机的输出端连接有切削轮。The present invention is further configured as follows: the processing mechanism also includes four L-shaped plates arranged on the side of the mounting plate away from the connecting rod, each of the L-shaped plates is hinged at one end away from the mounting plate to two second hinged rods, and the two second hinged rods are hingedly installed with a hinged table at one end away from the L-shaped plate, and a driving motor is installed on the side wall of the hinged table, the output end of the driving motor is arranged toward the reciprocating screw rod, and the output end of the driving motor is connected to a cutting wheel.
其中一个所述第二铰接杆的中部铰接有第三铰接杆,所述第三铰接杆远离第二铰接杆的一端铰接有第一铰接杆,所述第一铰接杆远离第三铰接杆的一端贯穿安装板,所述安装板靠近连接杆的一侧中部安装有处理驱动气缸,所述处理驱动气缸的活塞杆远离安装板设置,所述处理驱动气缸的活塞杆连接有圆盘,四个所述第一铰接杆均设置于圆盘的外侧壁位置。A third hinged rod is hinged to the middle part of one of the second hinged rods, an end of the third hinged rod away from the second hinged rod is hinged to the first hinged rod, an end of the first hinged rod away from the third hinged rod passes through the mounting plate, a processing drive cylinder is installed in the middle part of one side of the mounting plate close to the connecting rod, the piston rod of the processing drive cylinder is arranged away from the mounting plate, the piston rod of the processing drive cylinder is connected to a disc, and the four first hinged rods are all arranged on the outer wall of the disc.
本发明进一步设置为:所述圆盘的外侧壁等距连接有两个固定块,所述圆盘的外侧壁且位于两个固定块之间开设有两个弧形槽,两个所述弧形槽的内部均滑动连接有滑动块,四个所述第一铰接杆分别与两个弧形槽和两个滑动块相铰接设置,且一个所述滑动块与一个固定块为一组,两个所述滑动块的侧壁上均铰接安装有伸缩气缸,所述伸缩气缸的活塞杆端部铰接于与滑动块相对应的固定块侧壁上。The present invention is further configured as follows: the outer side wall of the disc is equidistantly connected to two fixed blocks, the outer side wall of the disc is provided with two arc grooves between the two fixed blocks, the interiors of the two arc grooves are slidably connected to sliding blocks, the four first hinged rods are hingedly connected to the two arc grooves and the two sliding blocks respectively, and one sliding block and one fixed block form a group, telescopic cylinders are hingedly installed on the side walls of the two sliding blocks, and the piston rod ends of the telescopic cylinders are hingedly connected to the side walls of the fixed blocks corresponding to the sliding blocks.
通过采用上述技术方案,当修磨组件对往复丝杆的螺纹槽修整时,处理机构中的四个切削轮与螺纹槽交错位置的四个延伸槽贴合,而同时驱动电机驱动切削轮旋转,致使切削轮对对应的延伸槽进行修整,进而增加了棱角修磨的范围。By adopting the above technical solution, when the grinding assembly trims the thread groove of the reciprocating screw, the four cutting wheels in the processing mechanism fit with the four extension grooves at the staggered positions of the thread groove, and at the same time, the driving motor drives the cutting wheel to rotate, causing the cutting wheel to trim the corresponding extension groove, thereby increasing the range of edge grinding.
通过设置处理机构,当修磨组件对往复丝杆的螺纹槽修整时,处理机构中的四个切削轮与螺纹槽交错位置的四个延伸槽贴合,而同时驱动电机驱动切削轮旋转,致使切削轮对对应的延伸槽进行修整,进而增加了棱角修磨的范围,通过控制伸缩气缸伸缩,致使对应滑动块在对应弧形槽内部滑移,从而改变同一组滑动块和固定块之间的间距,调整与滑动块和固定块对应的切削轮的位置,进而兼容不同往复丝杆的修整。By setting up a processing mechanism, when the grinding assembly trims the thread groove of the reciprocating screw, the four cutting wheels in the processing mechanism fit with the four extension grooves at the staggered positions of the thread groove, and at the same time, the driving motor drives the cutting wheel to rotate, causing the cutting wheel to trim the corresponding extension groove, thereby increasing the range of edge grinding, and by controlling the extension and contraction of the telescopic cylinder, causing the corresponding sliding block to slide inside the corresponding arc groove, thereby changing the spacing between the same group of sliding blocks and fixed blocks, adjusting the position of the cutting wheel corresponding to the sliding block and the fixed block, thereby being compatible with the trimming of different reciprocating screws.
本发明进一步设置为:所述修磨组件还包括转动连接于承载板侧壁的V形板,所述V形板的一端转动连接有调节轮,所述调节轮的外侧壁与修磨带的侧壁相贴合,所述V形板的另一端与承载板的侧壁之间连接有拉簧,所述承载板的侧壁安装有限位块,所述限位块的侧壁上安装有弹簧,所述弹簧远离限位块的一端连接有调节板,所述调节板远离弹簧的一侧插设于两个从动轮之间且与修磨带的侧壁相贴合。The present invention is further configured as follows: the grinding assembly also includes a V-shaped plate rotatably connected to the side wall of the supporting plate, one end of the V-shaped plate is rotatably connected to an adjusting wheel, the outer side wall of the adjusting wheel fits against the side wall of the grinding belt, a tension spring is connected between the other end of the V-shaped plate and the side wall of the supporting plate, a limit block is installed on the side wall of the supporting plate, a spring is installed on the side wall of the limit block, one end of the spring away from the limit block is connected to the adjusting plate, and the side of the adjusting plate away from the spring is inserted between the two driven wheels and fits against the side wall of the grinding belt.
通过采用上述技术方案,修磨带在传动过程中通过V形板和调节轮配合进行支撑,并且当修磨带的松紧度出现变化时,修磨带会对调节轮进行挤压,调节轮带动V形板在承载板的侧壁上摆动,与此同时拉簧被拉扯或者挤压,而拉簧利用自身弹力对V形板的摆动力进行抵消,并反向带动V形板摆动,致使调节轮能够始终与修磨带的内壁贴合,从而调节修磨带的松紧度。By adopting the above technical solution, the grinding belt is supported by the V-shaped plate and the adjusting wheel during the transmission process, and when the tightness of the grinding belt changes, the grinding belt will squeeze the adjusting wheel, and the adjusting wheel drives the V-shaped plate to swing on the side wall of the bearing plate. At the same time, the tension spring is pulled or squeezed, and the tension spring uses its own elastic force to offset the swinging force of the V-shaped plate and drives the V-shaped plate to swing in the opposite direction, so that the adjusting wheel can always fit the inner wall of the grinding belt, thereby adjusting the tightness of the grinding belt.
限位块和弹簧配合同样对修磨带起到松紧度调节作用,两个从动轮贴合在螺纹槽交错位置时,由于往复丝杆的侧壁为圆弧形结构,因此,往复丝杆的外壁并处于从动轮之间的位置会对修磨带挤压并插设到两个从动轮之间,此时调节板和弹簧反向对修磨带进行支撑,致使修磨带能够始终与往复丝杆上螺纹槽交错位置保持贴合状态。The limit block and the spring also cooperate to adjust the tightness of the grinding belt. When the two driven wheels are in contact with the staggered position of the thread groove, since the side wall of the reciprocating screw is an arc-shaped structure, the outer wall of the reciprocating screw is in the position between the driven wheels, which will squeeze the grinding belt and insert it between the two driven wheels. At this time, the adjustment plate and the spring support the grinding belt in reverse, so that the grinding belt can always remain in contact with the staggered position of the thread groove on the reciprocating screw.
一种往复丝杆生产用机床加工方法,使用上述所述的一种往复丝杆生产用机床加工装置,包括以下步骤:A method for machining a reciprocating screw rod using a machine tool, using the above-mentioned machine tool machining device for the production of a reciprocating screw rod, comprising the following steps:
S1、工作人员将需要加工往复丝杆的原料棒材放置在定位组件和辅助组件之间准备加工。S1. The staff places the raw material bar to be processed into the reciprocating screw between the positioning component and the auxiliary component for processing.
S2、当往复丝杆准备切削作业时,首先利用辅助组件对往复丝杆的原料棒材进行夹持并旋转,而定位组件与原料棒材之间不接触,与此同时,利用切削驱动机构调节切削加工机构的位置,致使切削加工机构的加工端与原料棒材的侧壁接触加工,并且切削加工机构原料棒材的延伸方向往复位移,最终在原料棒材往复丝杆外壁切削形成往复螺纹槽,切削加工机构将原料棒材切削变成往复丝杆后通过切削驱动机构复位并远离往复丝杆。S2. When the reciprocating screw is ready for cutting, the raw material bar of the reciprocating screw is first clamped and rotated by the auxiliary component, while the positioning component does not contact the raw material bar. At the same time, the position of the cutting mechanism is adjusted by the cutting drive mechanism, so that the processing end of the cutting mechanism contacts the side wall of the raw material bar for processing, and the extension direction of the raw material bar of the cutting mechanism moves back and forth, and finally a reciprocating thread groove is cut on the outer wall of the reciprocating screw of the raw material bar. After the cutting mechanism cuts the raw material bar into a reciprocating screw, it is reset and away from the reciprocating screw through the cutting drive mechanism.
S3、随后往复丝杆准备二次修整作业,此时,定位组件对往复丝杆夹持,辅助组件松开夹持,之后修整驱动组件带动修整加工组件整体向往复丝杆的外壁靠近,往复丝杆外壁上往复螺纹槽是两个方向的螺纹槽交错设置的,且往复丝杆利用两个方向的螺纹槽交错开槽后,在往复丝杆的外侧壁形成多个交错设置的菱形凸起,当修整加工组件中的处理机构向往复丝杆靠近时,修磨驱动气缸推动承载板向往复丝杆靠近,两个从动轮之间的修磨带深入往复丝杆外壁的螺纹槽内部,且具体贴合在螺纹槽交错位置,此时驱动轮带动修磨带传动,致使修磨带对螺纹槽交错位置的棱角进行修整。S3. The reciprocating screw is then prepared for secondary trimming operations. At this time, the positioning component clamps the reciprocating screw, and the auxiliary component releases the clamping. Then the trimming drive component drives the trimming processing component as a whole to approach the outer wall of the reciprocating screw. The reciprocating thread grooves on the outer wall of the reciprocating screw are staggered in two directions, and after the reciprocating screw is staggered with the thread grooves in two directions, a plurality of staggered diamond-shaped protrusions are formed on the outer wall of the reciprocating screw. When the processing mechanism in the trimming processing component approaches the reciprocating screw, the grinding drive cylinder pushes the bearing plate toward the reciprocating screw, and the grinding belt between the two driven wheels penetrates into the thread groove of the outer wall of the reciprocating screw, and is specifically fitted at the staggered position of the thread groove. At this time, the driving wheel drives the grinding belt to transmit, so that the grinding belt trims the edges and corners at the staggered position of the thread groove.
S4、并且处理机构对螺纹槽交错位置四个延伸的槽进行修整,处理机构和修磨组件完成一次修整后,定位组件带动往复丝杆顺时针旋转180°,致使往复丝杆外侧壁相邻的螺纹槽交错位置朝向修整加工组件和修磨组件,而修整驱动组件带动修整加工组件和修磨组件在往复丝杆的外部水平移动半个菱形凸起的距离,此时修整加工组件和修磨组件与下一个未修整的螺纹槽交错位置进行修整作业,以此往复。S4. The processing mechanism trims the four extended grooves at the staggered positions of the thread grooves. After the processing mechanism and the grinding assembly complete one trimming, the positioning assembly drives the reciprocating screw to rotate 180° clockwise, so that the staggered positions of the thread grooves adjacent to the outer wall of the reciprocating screw face the trimming assembly and the grinding assembly, and the trimming drive assembly drives the trimming assembly and the grinding assembly to move horizontally on the outside of the reciprocating screw by half the distance of the diamond protrusion. At this time, the trimming assembly and the grinding assembly perform trimming operations on the next untrimmed staggered position of the thread groove, and reciprocate in this way.
S5、往复丝杆修整完成后,工作人员将往复丝杆从定位组件和辅助组件上取下更换新的原料棒材即可。S5. After the reciprocating screw is repaired, the staff will remove the reciprocating screw from the positioning assembly and the auxiliary assembly and replace it with a new raw material bar.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
(1)通过设置处理机构和修磨组件,当辅助组件对往复丝杆夹持,而定位组件取消夹持时,利用切削组件能够对往复丝杆原料棒材实现螺纹槽切削作业,当辅助组件取消对往复丝杆的夹持,而定位组件对往复丝杆夹持时,利用修整驱动组件、修整加工组件以及修磨组件配合能够对切削螺纹槽后的往复丝杆原料棒材实现螺纹槽二次加工作业,将螺纹槽交错位置的棱角去除,且无需重新更换往复丝杆原料棒材的位置。(1) By setting up a processing mechanism and a grinding component, when the auxiliary component clamps the reciprocating screw and the positioning component cancels the clamping, the cutting component can be used to perform a thread groove cutting operation on the reciprocating screw raw material bar; when the auxiliary component cancels the clamping of the reciprocating screw and the positioning component clamps the reciprocating screw, the trimming drive component, the trimming processing component and the grinding component can be used to perform a secondary thread groove processing operation on the reciprocating screw raw material bar after the thread groove is cut, thereby removing the edges and corners at the staggered positions of the thread groove without having to replace the position of the reciprocating screw raw material bar.
(2)通过设置修磨带和从动轮,驱动轮旋转是带动修磨带在驱动轮和两个从动轮的外壁上传动,而修磨带同时与螺纹槽交错位置接触,进而达到修整螺纹槽交错位置棱角的目的,往复丝杆外壁上一处螺纹槽交错位置修整完成后,往复丝杆反向旋转180°,修整驱动组件驱动修磨组件沿往复丝杆的延伸方向移动半个菱形凸起的距离,致使修磨组件调整至下一个螺纹槽交错位置进行修整,修整后,旋转气缸正向旋转180°,修磨组件再次移动并修整,从而达到了螺纹槽交错位置棱角修整的目的。(2) By setting a grinding belt and a driven wheel, the rotation of the driving wheel drives the grinding belt to transmit on the outer walls of the driving wheel and the two driven wheels, and the grinding belt contacts the staggered position of the thread groove at the same time, thereby achieving the purpose of trimming the edges and corners of the staggered position of the thread groove. After the trimming of a staggered position of a thread groove on the outer wall of the reciprocating screw is completed, the reciprocating screw rotates 180° in the opposite direction, and the trimming drive assembly drives the grinding assembly to move along the extension direction of the reciprocating screw by half the distance of the diamond-shaped protrusion, so that the grinding assembly is adjusted to the next staggered position of the thread groove for trimming. After trimming, the rotating cylinder rotates 180° in the forward direction, and the grinding assembly moves and trims again, thereby achieving the purpose of trimming the edges and corners of the staggered position of the thread groove.
(3)通过设置处理机构,当修磨组件对往复丝杆的螺纹槽修整时,处理机构中的四个切削轮与螺纹槽交错位置的四个延伸槽贴合,而同时驱动电机驱动切削轮旋转,致使切削轮对对应的延伸槽进行修整,进而增加了棱角修磨的范围。(3) By setting up a processing mechanism, when the grinding assembly trims the thread groove of the reciprocating screw, the four cutting wheels in the processing mechanism fit with the four extension grooves at the staggered positions of the thread groove, and at the same time, the driving motor drives the cutting wheel to rotate, causing the cutting wheel to trim the corresponding extension groove, thereby increasing the range of edge grinding.
(4)通过设置伸缩气缸,通过控制伸缩气缸伸缩,致使对应滑动块在对应弧形槽内部滑移,从而改变同一组滑动块和固定块之间的间距,调整与滑动块和固定块对应的切削轮的位置,进而兼容不同往复丝杆的修整。(4) By setting a telescopic cylinder and controlling the telescopic cylinder to extend and retract, the corresponding sliding block slides inside the corresponding arc groove, thereby changing the distance between the same group of sliding blocks and fixed blocks, adjusting the position of the cutting wheel corresponding to the sliding block and the fixed block, and thus being compatible with the trimming of different reciprocating screws.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种往复丝杆生产用机床加工装置的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a machine tool processing device for producing a reciprocating screw rod according to the present invention.
图2为本发明中定位组件、辅助组件和往复丝杆连接结构示意图。FIG. 2 is a schematic diagram of the connection structure of the positioning assembly, the auxiliary assembly and the reciprocating screw rod in the present invention.
图3为本发明中切削组件结构示意图。FIG. 3 is a schematic diagram of the structure of the cutting assembly in the present invention.
图4为本发明中修整驱动组件和修整加工组件连接结构示意图。FIG. 4 is a schematic diagram of the connection structure between the trimming drive assembly and the trimming processing assembly in the present invention.
图5为本发明中修整加工组件结构示意图。FIG. 5 is a schematic diagram of the structure of the trimming and processing assembly in the present invention.
图6为本发明中处理机构和修磨组件连接结构示意图。FIG. 6 is a schematic diagram of the connection structure between the processing mechanism and the grinding assembly in the present invention.
图7为图6的侧视结构示意图。FIG. 7 is a schematic side view of the structure of FIG. 6 .
图8为本发明中修磨组件结构示意图。FIG8 is a schematic diagram of the structure of the grinding assembly in the present invention.
图9为本发明中处理机构张开状态示意图。FIG. 9 is a schematic diagram of the processing mechanism in the present invention in an open state.
图10为本发明中处理机构收缩状态示意图。FIG. 10 is a schematic diagram of the contracted state of the processing mechanism in the present invention.
图11为本发明中伸缩气缸伸长后处理机构角度状态示意图。FIG. 11 is a schematic diagram of the angle state of the processing mechanism after the telescopic cylinder is extended in the present invention.
图12为本发明中伸缩气缸收缩后处理机构角度状态示意图。FIG. 12 is a schematic diagram of the angle state of the processing mechanism after the telescopic cylinder is retracted in the present invention.
附图标记说明:1、工作台;Description of the accompanying drawings: 1. workbench;
2、定位组件;21、支撑板;22、旋转气缸;23、第一气动夹盘;2. Positioning assembly; 21. Support plate; 22. Rotating cylinder; 23. First pneumatic chuck;
3、辅助组件;31、立板;32、辅助电机;33、第二气动夹盘;3. Auxiliary components; 31. Vertical plate; 32. Auxiliary motor; 33. Second pneumatic chuck;
4、切削组件;41、切削驱动机构;411、切削电动滑轨;412、滑台;413、第一切削气缸;414、第二切削气缸;415、固定板;416、第一导轨;417、第一滑块;4. Cutting assembly; 41. Cutting drive mechanism; 411. Cutting electric slide rail; 412. Slide table; 413. First cutting cylinder; 414. Second cutting cylinder; 415. Fixed plate; 416. First guide rail; 417. First slide block;
42、切削加工机构;421、安装座;422、切削加工电机;423、切削头;42. Cutting mechanism; 421. Mounting seat; 422. Cutting motor; 423. Cutting head;
5、修整驱动组件;51、修整电动滑轨;52、连接座;53、修整气缸;54、升降气缸;55、基板;56、第二导轨;57、第二滑块;5. Dressing drive assembly; 51. Dressing electric slide rail; 52. Connecting seat; 53. Dressing cylinder; 54. Lifting cylinder; 55. Base plate; 56. Second guide rail; 57. Second slide block;
6、修整加工组件;61、基座;62、修整加工电机;6. Dressing and processing components; 61. Base; 62. Dressing and processing motor;
63、处理机构;631、连接架;632、连接杆;633、安装板;634、L形板;635、第一铰接杆;636、第二铰接杆;637、第三铰接杆;638、铰接台;639、驱动电机;6301、切削轮;6302、处理驱动气缸;6303、圆盘;6304、滑动块;6305、固定块;6306、弧形槽;6307、伸缩气缸;63, processing mechanism; 631, connecting frame; 632, connecting rod; 633, mounting plate; 634, L-shaped plate; 635, first hinge rod; 636, second hinge rod; 637, third hinge rod; 638, hinge table; 639, driving motor; 6301, cutting wheel; 6302, processing driving cylinder; 6303, disc; 6304, sliding block; 6305, fixing block; 6306, arc groove; 6307, telescopic cylinder;
7、修磨组件;71、修磨驱动气缸;72、承载板;73、驱动轮;74、从动轮;75、修磨带;76、V形板;77、调节轮;78、拉簧;79、调节板;701、弹簧;7. Grinding assembly; 71. Grinding drive cylinder; 72. Loading plate; 73. Driving wheel; 74. Driven wheel; 75. Grinding belt; 76. V-shaped plate; 77. Adjusting wheel; 78. Tension spring; 79. Adjusting plate; 701. Spring;
8、往复丝杆。8. Reciprocating screw.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
请参阅图1-12,本发明提供以下技术方案:Please refer to Figures 1-12, the present invention provides the following technical solutions:
实施例一,参阅图1,一种往复丝杆生产用机床加工装置,包括工作台1以及安装于工作台1顶部的定位组件2和辅助组件3,定位组件2和辅助组件3之间水平设置有往复丝杆8,定位组件2和辅助组件3用于对往复丝杆8水平夹持,并且往复丝杆8在加工过程中利用定位组件2或者辅助组件3带动旋转,从而调整往复丝杆8的角度,定位组件2具体结构如下:Embodiment 1, referring to FIG1, a machine tool processing device for reciprocating screw production includes a workbench 1 and a positioning assembly 2 and an auxiliary assembly 3 installed on the top of the workbench 1, a reciprocating screw 8 is horizontally arranged between the positioning assembly 2 and the auxiliary assembly 3, the positioning assembly 2 and the auxiliary assembly 3 are used to horizontally clamp the reciprocating screw 8, and the reciprocating screw 8 is driven to rotate by the positioning assembly 2 or the auxiliary assembly 3 during the processing, so as to adjust the angle of the reciprocating screw 8, and the specific structure of the positioning assembly 2 is as follows:
本实施例中,参阅图1和图2,定位组件2包括安装于工作台1顶部一侧的支撑板21以及安装于支撑板21侧壁的旋转气缸22,旋转气缸22的输出端安装有第一气动夹盘23,往复丝杆8插设于第一气动夹盘23的内部,支撑板21用于对旋转气缸22支撑,而第一气动夹盘23通过压缩空气驱动气缸中的活塞来夹紧卡盘,当往复丝杆8需要夹紧时,工作人员将往复丝杆8的一端插入第一气动夹盘23上的多个卡盘之间,利用多个卡盘将往复丝杆8进行水平夹紧定位,往复丝杆8被夹紧后,通过旋转气缸22带动第一气动夹盘23以及往复丝杆8旋转,致使往复丝杆8能够在180°范围内转动,进而调整往复丝杆8的角度。In this embodiment, referring to Figures 1 and 2, the positioning assembly 2 includes a support plate 21 installed on one side of the top of the workbench 1 and a rotating cylinder 22 installed on the side wall of the support plate 21. A first pneumatic chuck 23 is installed at the output end of the rotating cylinder 22, and the reciprocating screw 8 is inserted into the first pneumatic chuck 23. The support plate 21 is used to support the rotating cylinder 22, and the first pneumatic chuck 23 clamps the chuck by driving the piston in the cylinder through compressed air. When the reciprocating screw 8 needs to be clamped, the staff inserts one end of the reciprocating screw 8 between multiple chucks on the first pneumatic chuck 23, and uses multiple chucks to horizontally clamp and position the reciprocating screw 8. After the reciprocating screw 8 is clamped, the first pneumatic chuck 23 and the reciprocating screw 8 are driven to rotate by the rotating cylinder 22, so that the reciprocating screw 8 can rotate within a range of 180°, thereby adjusting the angle of the reciprocating screw 8.
辅助组件3具体的结构如下:The specific structure of auxiliary component 3 is as follows:
本实施例中,参阅图1和图2,辅助组件3包括安装于工作台1顶部且位于往复丝杆8远离定位组件2另一端的立板31,立板31靠近往复丝杆8的一侧安装有辅助电机32,辅助电机32的输出端朝向往复丝杆8的一端安装有第二气动夹盘33,往复丝杆8远离定位组件2的一端插设于第二气动夹盘33的内部,第二气动夹盘33的作用与第一气动夹盘23的作用相同,即用于对往复丝杆8夹持,辅助电机32用于带动第二气动夹盘33旋转,从而方便带动往复丝杆8旋转,进而调整往复丝杆8的角度。In this embodiment, referring to Figures 1 and 2, the auxiliary component 3 includes a vertical plate 31 installed on the top of the workbench 1 and located at the other end of the reciprocating screw 8 away from the positioning component 2, and an auxiliary motor 32 is installed on the side of the vertical plate 31 close to the reciprocating screw 8. A second pneumatic chuck 33 is installed on the output end of the auxiliary motor 32 facing the end of the reciprocating screw 8, and the end of the reciprocating screw 8 away from the positioning component 2 is inserted into the interior of the second pneumatic chuck 33. The function of the second pneumatic chuck 33 is the same as that of the first pneumatic chuck 23, that is, it is used to clamp the reciprocating screw 8, and the auxiliary motor 32 is used to drive the second pneumatic chuck 33 to rotate, thereby facilitating the rotation of the reciprocating screw 8, and then adjusting the angle of the reciprocating screw 8.
参阅图1和图3,工作台1的顶部且位于往复丝杆8外侧壁一侧设置有切削组件4,当辅助组件3的第二气动夹盘33对往复丝杆8夹持时,定位组件2的第一气动夹盘23与往复丝杆8的原料棒材分离,辅助电机32带动第二气动夹盘33和往复丝杆8的原料棒材旋转,此时定位组件2对往复丝杆8起到限位作用,此状态下,切削组件4用于对往复丝杆8进行切削作业,致使往复丝杆8的原料棒材能够形成双向往复螺纹槽,切削组件4具体的结构如下:Referring to Figures 1 and 3, a cutting assembly 4 is provided on the top of the workbench 1 and on one side of the outer wall of the reciprocating screw 8. When the second pneumatic chuck 33 of the auxiliary assembly 3 clamps the reciprocating screw 8, the first pneumatic chuck 23 of the positioning assembly 2 is separated from the raw material bar of the reciprocating screw 8, and the auxiliary motor 32 drives the second pneumatic chuck 33 and the raw material bar of the reciprocating screw 8 to rotate. At this time, the positioning assembly 2 plays a limiting role on the reciprocating screw 8. In this state, the cutting assembly 4 is used to perform a cutting operation on the reciprocating screw 8, so that the raw material bar of the reciprocating screw 8 can form a bidirectional reciprocating thread groove. The specific structure of the cutting assembly 4 is as follows:
参阅图3,切削组件4包括切削驱动机构41和切削加工机构42,切削驱动机构41与工作台1相连接,切削加工机构42安装于切削驱动机构41的侧壁上,且切削驱动机构41水平朝向往复丝杆8设置,切削驱动机构41用于驱动切削加工机构42移动,致使切削加工机构42移动到往复丝杆8的原料棒材外侧壁,随后辅助电机32带动第二气动夹盘33和往复丝杆8的原料棒材旋转,而切削驱动机构41带动切削加工机构42沿往复丝杆8原料棒材的延伸方向位移,从而达到对往复丝杆8原料棒材切削螺纹槽的目的,并且切削加工机构42往复位移,进而达到切削往复螺纹槽的效果。Referring to Figure 3, the cutting assembly 4 includes a cutting drive mechanism 41 and a cutting processing mechanism 42. The cutting drive mechanism 41 is connected to the workbench 1, and the cutting processing mechanism 42 is installed on the side wall of the cutting drive mechanism 41, and the cutting drive mechanism 41 is horizontally arranged toward the reciprocating screw 8. The cutting drive mechanism 41 is used to drive the cutting processing mechanism 42 to move, so that the cutting processing mechanism 42 moves to the outer wall of the raw material bar of the reciprocating screw 8, and then the auxiliary motor 32 drives the second pneumatic chuck 33 and the raw material bar of the reciprocating screw 8 to rotate, and the cutting drive mechanism 41 drives the cutting processing mechanism 42 to move along the extension direction of the raw material bar of the reciprocating screw 8, so as to achieve the purpose of cutting the thread groove of the raw material bar of the reciprocating screw 8, and the cutting processing mechanism 42 moves back and forth, thereby achieving the effect of cutting the reciprocating thread groove.
切削驱动机构41具体的结构如下:The specific structure of the cutting drive mechanism 41 is as follows:
本实施例中,参阅图3,切削驱动机构41包括安装于工作台1顶部的切削电动滑轨411,切削电动滑轨411沿往复丝杆8的延伸方向平行设置,切削电动滑轨411可以是步进电机线性滑轨丝杆滑座模组,通过步进电机驱动丝杆旋转,致使与丝杆螺纹连接的滑座水平位移,切削电动滑轨411的顶部滑动连接有滑台412,滑台412与切削电动滑轨411上的滑座连接,当切削电动滑轨411上的滑座位移时带动滑台412同步移动,另外,在工作台1的顶部且位于滑台412的下方安装有第一导轨416,滑台412的底部安装有第一滑块417,第一滑块417滑动连接于第一导轨416的顶部,当滑台412位移时带动第一滑块417在第一导轨416上移动,第一滑块417和第一导轨416配合用于对滑台412起到辅助支撑和导向的作用,滑台412的顶部安装有第一切削气缸413,第一切削气缸413朝向往复丝杆8设置,第一切削气缸413的活塞杆端部安装有第二切削气缸414,第二切削气缸414竖直朝上设置,第二切削气缸414的活塞杆端部安装有固定板415,切削加工机构42安装于固定板415的底部一侧,滑台412移动时带动第一切削气缸413、第二切削气缸414以及固定板415同步移动,致使切削加工机构42能够沿往复丝杆8的延伸方向移动,另外,致使切削加工机构42能够在往复丝杆8的原料棒材外壁上切削形成螺纹槽,并且滑台412往复移动时,切削加工机构42能够在往复丝杆8原料棒材外壁切削形成往复螺纹槽,当针对不同直径的往复丝杆8原料棒材切削时,通过第二切削气缸414带动固定板415以及切削加工机构42上下调整高度,并通过第一切削气缸413带动第二切削气缸414、固定板415以及切削加工机构42向往复丝杆8原料棒材外壁靠近或者远离,致使切削加工机构42能够根据不同往复丝杆8原料棒材直径调整位置以及调整切削的深度。In this embodiment, referring to FIG. 3 , the cutting drive mechanism 41 includes a cutting electric slide rail 411 installed on the top of the workbench 1. The cutting electric slide rail 411 is arranged parallel to the extension direction of the reciprocating screw 8. The cutting electric slide rail 411 can be a stepper motor linear slide rail screw slide seat module. The stepper motor drives the screw to rotate, causing the slide seat connected to the screw thread to move horizontally. The top of the cutting electric slide rail 411 is slidably connected to a slide table 412. The slide table 412 is connected to the slide seat on the cutting electric slide rail 411. When the slide seat on the cutting electric slide rail 411 moves, the slide table 412 is driven synchronously. In addition, a first guide rail 416 is installed on the top of the workbench 1 and below the slide 412, and a first slider 417 is installed at the bottom of the slide 412. The first slider 417 is slidably connected to the top of the first guide rail 416. When the slide 412 is displaced, the first slider 417 is driven to move on the first guide rail 416. The first slider 417 and the first guide rail 416 cooperate to provide auxiliary support and guidance for the slide 412. A first cutting cylinder 413 is installed on the top of the slide 412. The first cutting cylinder 413 is arranged toward the reciprocating screw rod 8. The first cutting cylinder 413 A second cutting cylinder 414 is installed at the end of the piston rod of the second cutting cylinder 414, and the second cutting cylinder 414 is vertically arranged upward. A fixing plate 415 is installed at the end of the piston rod of the second cutting cylinder 414. The cutting mechanism 42 is installed on the bottom side of the fixing plate 415. When the slide 412 moves, it drives the first cutting cylinder 413, the second cutting cylinder 414 and the fixing plate 415 to move synchronously, so that the cutting mechanism 42 can move along the extension direction of the reciprocating screw rod 8. In addition, the cutting mechanism 42 can cut and form a thread groove on the outer wall of the raw material bar of the reciprocating screw rod 8, and the slide 412 When moving back and forth, the cutting processing mechanism 42 can cut and form a reciprocating thread groove on the outer wall of the reciprocating screw rod 8 raw material bar. When cutting reciprocating screw rod 8 raw material bars of different diameters, the second cutting cylinder 414 drives the fixed plate 415 and the cutting processing mechanism 42 to adjust the height up and down, and the first cutting cylinder 413 drives the second cutting cylinder 414, the fixed plate 415 and the cutting processing mechanism 42 to approach or move away from the outer wall of the reciprocating screw rod 8 raw material bar, so that the cutting processing mechanism 42 can adjust the position and cutting depth according to the different diameters of the reciprocating screw rod 8 raw material bars.
本实施例中,参阅图3,切削加工机构42包括安装于固定板415底部一侧的安装座421以及水平穿设安装于安装座421上的切削加工电机422,切削加工电机422的输出端朝向往复丝杆8设置,切削加工电机422的输出端安装有切削头423,切削加工电机422用于带动切削头423旋转,并通过切削驱动机构41调整位置,进而达到切削往复螺纹槽的目的。In this embodiment, referring to Figure 3, the cutting processing mechanism 42 includes a mounting seat 421 installed on one side of the bottom of the fixed plate 415 and a cutting processing motor 422 horizontally installed on the mounting seat 421. The output end of the cutting processing motor 422 is arranged toward the reciprocating screw rod 8. The output end of the cutting processing motor 422 is installed with a cutting head 423. The cutting processing motor 422 is used to drive the cutting head 423 to rotate, and adjust the position through the cutting drive mechanism 41, so as to achieve the purpose of cutting the reciprocating thread groove.
实施例二,由于往复丝杆需要通过多套机床加工,而且需要反复定位,不仅操作繁琐,而且还会影响往复丝杆二次加工的精度,并且现有的修整方式与铣削相同,正向螺纹槽被截断处仍会出现反向螺纹槽内边凸起,两个方向的螺纹槽交错处依然存在棱角,工作人员后续仍要处理,大大降低了现有车床的功能性。Embodiment 2: Since the reciprocating screw needs to be processed by multiple sets of machine tools and needs to be positioned repeatedly, the operation is not only cumbersome, but also affects the accuracy of the secondary processing of the reciprocating screw. In addition, the existing finishing method is the same as milling. A bulge on the inner edge of the reverse thread groove will still appear where the forward thread groove is cut off, and there are still edges and corners at the intersection of the thread grooves in the two directions. The staff still needs to deal with it later, which greatly reduces the functionality of the existing lathe.
参阅图1和图4,为此工作人员在工作台1的顶部且位于往复丝杆8外侧壁远离切削组件4的一侧设置修整驱动组件5,修整驱动组件5朝向往复丝杆8的一侧设置有修整加工组件6,修整加工组件6上安装有修磨组件7,当辅助组件3对往复丝杆8夹持,而定位组件2取消夹持时,利用切削组件4能够对往复丝杆8原料棒材实现螺纹槽切削作业,当辅助组件3取消对往复丝杆8的夹持,而定位组件2对往复丝杆8夹持时,利用修整驱动组件5、修整加工组件6以及修磨组件7配合能够对切削螺纹槽后的往复丝杆8原料棒材实现螺纹槽二次加工作业,将螺纹槽交错位置的棱角去除,且无需重新更换往复丝杆8原料棒材的位置,修整驱动组件5具体的结构如下:Referring to Fig. 1 and Fig. 4, for this purpose, the staff sets a trimming drive assembly 5 on the top of the workbench 1 and on the side of the outer wall of the reciprocating screw 8 away from the cutting assembly 4. The trimming drive assembly 5 is provided with a trimming processing assembly 6 on the side facing the reciprocating screw 8. The trimming processing assembly 6 is installed with a grinding assembly 7. When the auxiliary assembly 3 clamps the reciprocating screw 8 and the positioning assembly 2 cancels the clamping, the cutting assembly 4 can be used to perform the thread groove cutting operation on the raw material bar of the reciprocating screw 8. When the auxiliary assembly 3 cancels the clamping of the reciprocating screw 8 and the positioning assembly 2 clamps the reciprocating screw 8, the trimming drive assembly 5, the trimming processing assembly 6 and the grinding assembly 7 can cooperate to perform the thread groove secondary processing operation on the raw material bar of the reciprocating screw 8 after the thread groove is cut, and the edges and corners at the staggered positions of the thread groove are removed without re-changing the position of the raw material bar of the reciprocating screw 8. The specific structure of the trimming drive assembly 5 is as follows:
本实施例中,参阅图4,修整驱动组件5包括安装于工作台1顶部且沿往复丝杆8延伸方向设置的修整电动滑轨51,修整电动滑轨51的顶部滑动连接有连接座52,修整电动滑轨51与切削电动滑轨411的结构相同,即修整电动滑轨51可以是步进电机线性滑轨丝杆滑座模组,通过步进电机驱动丝杆旋转,致使与丝杆螺纹连接的滑座水平位移,修整电动滑轨51的滑座与连接座52相连接,当修整电动滑轨51带动对应滑座位移时,连接座52跟随同步移动,连接座52的顶部安装有朝向往复丝杆8设置的修整气缸53,修整气缸53的活塞杆端部安装有竖直设置的升降气缸54,升降气缸54的活塞杆端部安装有基板55,修整加工组件6安装于基板55的底部一侧,工作台1的顶部且位于连接座52的底部安装有第二导轨56,连接座52的底部安装有第二滑块57,第二滑块57滑动连接于第二导轨56的顶部,当连接座52位移时带动第二滑块57在第二导轨56上移动,第二滑块57和第二导轨56配合用于对连接座52起到辅助支撑和导向的作用。In this embodiment, referring to FIG4 , the trimming drive assembly 5 includes a trimming electric slide rail 51 installed on the top of the workbench 1 and arranged along the extension direction of the reciprocating screw 8. The top of the trimming electric slide rail 51 is slidably connected with a connecting seat 52. The trimming electric slide rail 51 has the same structure as the cutting electric slide rail 411, that is, the trimming electric slide rail 51 can be a stepper motor linear slide rail screw slide seat module. The stepper motor drives the screw to rotate, causing the slide seat threadedly connected to the screw to move horizontally. The slide seat of the trimming electric slide rail 51 is connected to the connecting seat 52. When the trimming electric slide rail 51 drives the corresponding slide seat to move, the connecting seat 52 moves synchronously with it. The top of the connecting seat 52 is installed A trimming cylinder 53 is provided toward the reciprocating screw rod 8, a vertically arranged lifting cylinder 54 is installed at the end of the piston rod of the trimming cylinder 53, a base plate 55 is installed at the end of the piston rod of the lifting cylinder 54, a trimming processing assembly 6 is installed on one side of the bottom of the base plate 55, a second guide rail 56 is installed at the top of the workbench 1 and at the bottom of the connecting seat 52, a second slider 57 is installed at the bottom of the connecting seat 52, the second slider 57 is slidably connected to the top of the second guide rail 56, when the connecting seat 52 is displaced, it drives the second slider 57 to move on the second guide rail 56, the second slider 57 and the second guide rail 56 cooperate to provide auxiliary support and guidance for the connecting seat 52.
另外,当往复丝杆8外侧壁的螺纹槽需要二次加工时,修整气缸53推动升降气缸54、基板55以及修整加工组件6向往复丝杆8的方向移动,进而调整修整加工组件6与往复丝杆8之间的距离,并且升降气缸54推动基板55和修整加工组件6在竖直方向上调整高度,致使修整加工组件6能够根据不同往复丝杆8直径调整位置以及根据往复丝杆8外壁上螺纹槽的深度调整二次加工的深度。In addition, when the thread groove on the outer wall of the reciprocating screw 8 needs secondary processing, the trimming cylinder 53 pushes the lifting cylinder 54, the base plate 55 and the trimming component 6 to move toward the direction of the reciprocating screw 8, thereby adjusting the distance between the trimming component 6 and the reciprocating screw 8, and the lifting cylinder 54 pushes the base plate 55 and the trimming component 6 to adjust the height in the vertical direction, so that the trimming component 6 can adjust the position according to the different diameters of the reciprocating screw 8 and adjust the depth of the secondary processing according to the depth of the thread groove on the outer wall of the reciprocating screw 8.
修整加工组件6具体的结构如下:The specific structure of the finishing component 6 is as follows:
参阅图1、图5和图6,修整加工组件6包括与基板55连接的基座61以及安装于基座61底部的修整加工电机62,修整加工电机62朝向往复丝杆8设置,修整加工电机62的输出端安装有处理机构63,修整加工电机62用于带动处理机构63旋转,致使处理机构63能够跟随往复丝杆8的螺距进行角度调整,处理机构63具体的结构如下:Referring to FIGS. 1 , 5 and 6 , the trimming assembly 6 includes a base 61 connected to the substrate 55 and a trimming motor 62 installed at the bottom of the base 61 . The trimming motor 62 is arranged toward the reciprocating screw 8 . A processing mechanism 63 is installed at the output end of the trimming motor 62 . The trimming motor 62 is used to drive the processing mechanism 63 to rotate, so that the processing mechanism 63 can adjust the angle following the pitch of the reciprocating screw 8 . The specific structure of the processing mechanism 63 is as follows:
参阅图6-图7、图9-图12,处理机构63包括与修整加工电机62输出端连接的连接架631以及等距安装于连接架631远离修整加工电机62一侧的连接杆632,连接杆632远离连接架631的一端连接有安装板633,连接架631、连接杆632和安装板633配合组成处理支架,修磨组件7安装于安装板633远离连接杆632的一侧圆心处,即此处理支架用于对修磨组件7进行支撑和连接,并且当修整加工电机62驱动旋转时,处理支架以及修磨组件7同步旋转,进而调整修磨组件7的修磨角度,修磨组件7具体地结构如下:Referring to FIGS. 6-7 and 9-12, the processing mechanism 63 includes a connecting frame 631 connected to the output end of the dressing motor 62 and a connecting rod 632 equidistantly installed on the side of the connecting frame 631 away from the dressing motor 62. The end of the connecting rod 632 away from the connecting frame 631 is connected to a mounting plate 633. The connecting frame 631, the connecting rod 632 and the mounting plate 633 cooperate to form a processing bracket. The grinding assembly 7 is installed at the center of a side of the mounting plate 633 away from the connecting rod 632. That is, the processing bracket is used to support and connect the grinding assembly 7. When the dressing motor 62 is driven to rotate, the processing bracket and the grinding assembly 7 rotate synchronously, thereby adjusting the grinding angle of the grinding assembly 7. The specific structure of the grinding assembly 7 is as follows:
参阅图6-图8,修磨组件7包括与安装板633相连接的修磨驱动气缸71,修磨驱动气缸71的活塞杆远离安装板633设置,安装板633的活塞杆连接有承载板72,承载板72的一侧转动连接有驱动轮73以及两个从动轮74,两个从动轮74设置于承载板72侧壁远离修磨驱动气缸71的位置,且两个从动轮74在竖直方向上层叠设置,驱动轮73以及两个从动轮74的外侧壁传动连接有修磨带75,修磨带75位于两个从动轮74之间的位置呈竖直设置且朝向往复丝杆8设置,通过上述设置,修磨驱动气缸71用于带动承载板72以及安装在承载板72上的多个零部件同步移动,进而使得修磨组件7能够根据往复丝杆8的不同直径调整位置。6-8, the grinding assembly 7 includes a grinding drive cylinder 71 connected to the mounting plate 633, the piston rod of the grinding drive cylinder 71 is arranged away from the mounting plate 633, the piston rod of the mounting plate 633 is connected to the supporting plate 72, one side of the supporting plate 72 is rotatably connected to a driving wheel 73 and two driven wheels 74, the two driven wheels 74 are arranged at a position on the side wall of the supporting plate 72 away from the grinding drive cylinder 71, and the two driven wheels 74 are stacked in the vertical direction, the outer side walls of the driving wheel 73 and the two driven wheels 74 are transmission-connected with a grinding belt 75, the grinding belt 75 is located between the two driven wheels 74, is vertically arranged and arranged toward the reciprocating screw 8, through the above arrangement, the grinding drive cylinder 71 is used to drive the supporting plate 72 and multiple components installed on the supporting plate 72 to move synchronously, so that the grinding assembly 7 can adjust its position according to the different diameters of the reciprocating screw 8.
当修磨驱动气缸71推动修磨组件7整体向往复丝杆8的方向靠近时,此时往复丝杆8通过定位组件2的旋转气缸22和第一气动夹盘23配合在180°范围内调整角度,致使往复丝杆8外侧壁上两个方向往复螺纹槽交错位置与修磨组件7相对设置,随后两个从动轮74贴合在螺纹槽交错位置,并且修磨带75与螺纹槽交错位置外壁贴合,在承载板72上背对驱动轮73的一侧安装有修磨电机,此修磨电机的输出端与驱动轮73连接,修磨电机带动驱动轮73旋转,进而使得修磨带75在两个从动轮74以及驱动轮73的外壁上传动,而修磨带75同时与螺纹槽交错位置接触,进而达到修整螺纹槽交错位置棱角的目的,往复丝杆8外壁上一处螺纹槽交错位置修整完成后,往复丝杆8通过旋转气缸22和第一气动夹盘23驱动反向旋转180°,与此同时,修整驱动组件5驱动修磨组件7沿往复丝杆8的延伸方向移动,且移动方向为往复丝杆8外壁上半个菱形凸起的距离,致使修磨组件7调整至下一个螺纹槽交错位置进行修整,修整后,旋转气缸22正向旋转180°,修磨组件7再次移动并通过上述过程进行修整,以此往复,从而实现了在不更换往复丝杆8的情况下进行切削和修整作业。When the grinding drive cylinder 71 pushes the grinding assembly 7 as a whole toward the direction of the reciprocating screw 8, the reciprocating screw 8 adjusts its angle within a range of 180° through the cooperation of the rotating cylinder 22 of the positioning assembly 2 and the first pneumatic chuck 23, so that the staggered positions of the reciprocating thread grooves in two directions on the outer wall of the reciprocating screw 8 are arranged relative to the grinding assembly 7, and then the two driven wheels 74 are fitted at the staggered positions of the thread grooves, and the grinding belt 75 is fitted to the outer wall of the staggered positions of the thread grooves, and a grinding motor is installed on the side of the carrier plate 72 facing away from the driving wheel 73, and the output end of the grinding motor is connected to the driving wheel 73, and the grinding motor drives the driving wheel 73 to rotate, so that the grinding belt 75 is transmitted on the two driven wheels 74 and the outer wall of the driving wheel 73, and the grinding belt 75 is 5 and the staggered position of the thread groove are contacted at the same time, so as to achieve the purpose of trimming the edges and corners of the staggered position of the thread groove. After the trimming of a staggered position of the thread groove on the outer wall of the reciprocating screw 8 is completed, the reciprocating screw 8 is driven by the rotating cylinder 22 and the first pneumatic chuck 23 to rotate 180° in the opposite direction. At the same time, the trimming drive component 5 drives the grinding component 7 to move along the extension direction of the reciprocating screw 8, and the moving direction is the distance of half of the diamond-shaped protrusion on the outer wall of the reciprocating screw 8, so that the grinding component 7 is adjusted to the next staggered position of the thread groove for trimming. After trimming, the rotating cylinder 22 rotates 180° in the forward direction, and the grinding component 7 moves again and trims through the above process, so as to reciprocate, thereby realizing the cutting and trimming operation without replacing the reciprocating screw 8.
本实施例中,参阅图8,修磨组件7还包括转动连接于承载板72侧壁的V形板76,V形板76的一端转动连接有调节轮77,调节轮77的外侧壁与修磨带75的侧壁相贴合,V形板76的另一端与承载板72的侧壁之间连接有拉簧78,修磨带75在传动过程中通过V形板76和调节轮77配合进行支撑,并且当修磨带75的松紧度出现变化时,修磨带75会对调节轮77进行挤压,调节轮77带动V形板76在承载板72的侧壁上摆动,与此同时拉簧78被拉扯或者挤压,而拉簧78利用自身弹力对V形板76的摆动力进行抵消,并反向带动V形板76摆动,致使调节轮77能够始终与修磨带75的内壁贴合,承载板72的侧壁安装有限位块,限位块的侧壁上安装有弹簧701,弹簧701远离限位块的一端连接有调节板79,调节板79远离弹簧701的一侧插设于两个从动轮74之间且与修磨带75的侧壁相贴合,限位块和弹簧701配合同样对修磨带75起到松紧度调节作用,两个从动轮74贴合在螺纹槽交错位置时,由于往复丝杆8的侧壁为圆弧形结构,因此,往复丝杆8的外壁并处于从动轮74之间的位置会对修磨带75挤压并插设到两个从动轮74之间,此时调节板79和弹簧701反向对修磨带75进行支撑,致使修磨带75能够始终与往复丝杆8上螺纹槽交错位置保持贴合状态。8 , the grinding assembly 7 further comprises a V-shaped plate 76 rotatably connected to the side wall of the carrier plate 72, one end of the V-shaped plate 76 is rotatably connected to an adjusting wheel 77, the outer side wall of the adjusting wheel 77 is in contact with the side wall of the grinding belt 75, and a tension spring 78 is connected between the other end of the V-shaped plate 76 and the side wall of the carrier plate 72, and the grinding belt 75 is supported by the V-shaped plate 76 and the adjusting wheel 77 during the transmission process, and when the tightness of the grinding belt 75 changes, the grinding belt 75 will squeeze the adjusting wheel 77, and the adjusting wheel 77 will drive the V-shaped plate 76 to swing on the side wall of the carrier plate 72, and at the same time, the tension spring 78 is pulled or squeezed, and the tension spring 78 uses its own elastic force to offset the swinging force of the V-shaped plate 76, and drives the V-shaped plate 76 to swing in the opposite direction, so that the adjusting wheel 77 can always be aligned with the grinding belt 75. The inner wall of the bearing plate 72 is fitted with a limit block, and a spring 701 is installed on the side wall of the limit block. The end of the spring 701 away from the limit block is connected to an adjusting plate 79, and the side of the adjusting plate 79 away from the spring 701 is inserted between the two driven wheels 74 and fits with the side wall of the grinding belt 75. The limit block and the spring 701 also cooperate to adjust the tightness of the grinding belt 75. When the two driven wheels 74 are fitted at the staggered position of the thread grooves, since the side wall of the reciprocating screw rod 8 is an arc-shaped structure, the outer wall of the reciprocating screw rod 8 and the position between the driven wheels 74 will squeeze the grinding belt 75 and be inserted between the two driven wheels 74. At this time, the adjusting plate 79 and the spring 701 support the grinding belt 75 in the opposite direction, so that the grinding belt 75 can always maintain a fit state with the staggered position of the thread grooves on the reciprocating screw rod 8.
实施例三,参阅图6-图7、图9-图12,由于两个方向螺纹槽交错位置受螺距的影响出现较长的棱角,而修磨组件7的修磨范围无法达到,从而造成棱角修磨不彻底的问题,为此,处理机构63还包括设置于安装板633远离连接杆632一侧的四个L形板634,每个L形板634远离安装板633的一端铰接有两个第二铰接杆636,两个第二铰接杆636远离L形板634的一端铰接安装有铰接台638,铰接台638的侧壁安装有驱动电机639,驱动电机639的输出端朝向往复丝杆8设置,且驱动电机639的输出端连接有切削轮6301,当修磨组件7对往复丝杆8的螺纹槽修整时,处理机构63中的四个切削轮6301与螺纹槽交错位置的四个延伸槽贴合,而同时驱动电机639驱动切削轮6301旋转,致使切削轮6301对对应的延伸槽进行修整,进而增加了棱角修磨的范围。Embodiment 3, referring to FIGS. 6-7, 9-12, due to the influence of the pitch on the staggered positions of the thread grooves in two directions, longer edges and corners appear, and the grinding range of the grinding assembly 7 cannot be reached, resulting in the problem of incomplete grinding of the edges and corners. For this reason, the processing mechanism 63 also includes four L-shaped plates 634 arranged on the side of the mounting plate 633 away from the connecting rod 632, and each L-shaped plate 634 is hinged at one end away from the mounting plate 633 to two second hinged rods 636, and the two second hinged rods 636 are hinged at one end away from the L-shaped plate 634 to install a hinge The connecting platform 638 and the side wall of the articulated platform 638 are installed with a driving motor 639, and the output end of the driving motor 639 is arranged toward the reciprocating screw rod 8, and the output end of the driving motor 639 is connected to the cutting wheel 6301. When the grinding assembly 7 trims the thread groove of the reciprocating screw rod 8, the four cutting wheels 6301 in the processing mechanism 63 fit with the four extension grooves at the staggered positions of the thread groove, and at the same time, the driving motor 639 drives the cutting wheel 6301 to rotate, so that the cutting wheel 6301 trims the corresponding extension groove, thereby increasing the range of edge grinding.
参阅图9-图12,其中一个第二铰接杆636的中部铰接有第三铰接杆637,第三铰接杆637远离第二铰接杆636的一端铰接有第一铰接杆635,第一铰接杆635远离第三铰接杆637的一端贯穿安装板633,安装板633靠近连接杆632的一侧中部安装有处理驱动气缸6302,处理驱动气缸6302的活塞杆远离安装板633设置,处理驱动气缸6302的活塞杆连接有圆盘6303,四个第一铰接杆635均设置于圆盘6303的外侧壁位置。Referring to Figures 9 to 12, a third hinged rod 637 is hinged to the middle part of one of the second hinged rods 636, and the first hinged rod 635 is hinged to the end of the third hinged rod 637 away from the second hinged rod 636. The end of the first hinged rod 635 away from the third hinged rod 637 passes through the mounting plate 633, and a processing drive cylinder 6302 is installed in the middle part of one side of the mounting plate 633 close to the connecting rod 632. The piston rod of the processing drive cylinder 6302 is arranged away from the mounting plate 633, and the piston rod of the processing drive cylinder 6302 is connected to the disc 6303. The four first hinged rods 635 are all arranged on the outer wall of the disc 6303.
本实施例中,参阅图9-图12,圆盘6303的外侧壁等距连接有两个固定块6305,圆盘6303的外侧壁且位于两个固定块6305之间开设有两个弧形槽6306,两个弧形槽6306的内部均滑动连接有滑动块6304,四个第一铰接杆635分别与两个弧形槽6306和两个滑动块6304相铰接设置,处理驱动气缸6302用于推动圆盘6303、两个固定块6305以及滑动块6304同步移动,两个固定块6305以及滑动块6304在移动过程中会拉动或者推动对应的第三铰接杆637一端移动,由于与第三铰接杆637对应的第二铰接杆636和对应L形板634相铰接,而L形板634的角度不会发生变化,因此第三铰接杆637摆动时,第三铰接杆637的另一端推动第二铰接杆636在对应L形板634上摆动,进而调整第二铰接杆636的角度,第二铰接杆636在摆动时带动铰接台638、驱动电机639和切削轮6301同步摆动,从而调整切削轮6301的切削位置,由于螺纹槽交错位置存在四个延伸槽,因此通过上述调节,致使切削轮6301自修磨组件7的位置向对应延伸槽内位移,进而增大了棱角的修整范围。In this embodiment, referring to Figures 9 to 12, two fixed blocks 6305 are equidistantly connected to the outer wall of the disk 6303, and two arc grooves 6306 are provided on the outer wall of the disk 6303 and located between the two fixed blocks 6305. The interiors of the two arc grooves 6306 are slidably connected with sliding blocks 6304. The four first hinged rods 635 are respectively hinged to the two arc grooves 6306 and the two sliding blocks 6304. The processing driving cylinder 6302 is used to push the disk 6303, the two fixed blocks 6305 and the sliding block 6304 to move synchronously. The two fixed blocks 6305 and the sliding block 6304 will pull or push one end of the corresponding third hinged rod 637 to move during the movement. The second hinge rod 636 corresponding to the hinge rod 637 is hinged to the corresponding L-shaped plate 634, and the angle of the L-shaped plate 634 does not change. Therefore, when the third hinge rod 637 swings, the other end of the third hinge rod 637 pushes the second hinge rod 636 to swing on the corresponding L-shaped plate 634, thereby adjusting the angle of the second hinge rod 636. When the second hinge rod 636 swings, it drives the hinge table 638, the drive motor 639 and the cutting wheel 6301 to swing synchronously, thereby adjusting the cutting position of the cutting wheel 6301. Since there are four extension grooves at the staggered positions of the thread grooves, the above adjustment causes the cutting wheel 6301 to move from the position of the grinding component 7 to the corresponding extension groove, thereby increasing the trimming range of the edges and corners.
参阅图9-图12,一个滑动块6304与一个固定块6305为一组,两个滑动块6304的侧壁上均铰接安装有伸缩气缸6307,伸缩气缸6307的活塞杆端部铰接于与滑动块6304相对应的固定块6305侧壁上,由于不同的往复丝杆8的螺距不同,为了兼容不同螺距的往复丝杆8的修整,通过控制伸缩气缸6307伸缩,致使对应滑动块6304在对应弧形槽6306内部滑移,从而改变同一组滑动块6304和固定块6305之间的间距,进而调整与滑动块6304和固定块6305对应的切削轮6301的位置,即处于上方的两个切削轮6301根据螺距大小并通过上述方式调整间距,同样的,处于下方的两个切削轮6301也根据螺距大小并通过上述方式调节间距,进而使处理机构63兼容不同螺距往复丝杆8的修整。Referring to FIGS. 9 to 12 , a sliding block 6304 and a fixed block 6305 form a group. Telescopic cylinders 6307 are hingedly mounted on the side walls of the two sliding blocks 6304. The piston rod ends of the telescopic cylinders 6307 are hingedly mounted on the side walls of the fixed blocks 6305 corresponding to the sliding blocks 6304. Due to the different pitches of the reciprocating screws 8, in order to be compatible with the trimming of the reciprocating screws 8 with different pitches, the telescopic cylinders 6307 are controlled to be telescopic, so that the corresponding sliding blocks 6304 are moved in the corresponding arcs. The groove 6306 slides internally, thereby changing the spacing between the same group of sliding blocks 6304 and fixed blocks 6305, and then adjusting the positions of the cutting wheels 6301 corresponding to the sliding blocks 6304 and fixed blocks 6305, that is, the two cutting wheels 6301 at the top adjust the spacing according to the pitch size and in the above manner, and similarly, the two cutting wheels 6301 at the bottom also adjust the spacing according to the pitch size and in the above manner, thereby making the processing mechanism 63 compatible with the trimming of reciprocating screws 8 with different pitches.
实施例四,一种往复丝杆生产用机床加工方法,使用上述一种往复丝杆生产用机床加工装置,包括以下步骤:Embodiment 4, a method for machining a reciprocating screw rod using a machine tool, using the above-mentioned machine tool machining device for the production of a reciprocating screw rod, comprises the following steps:
S1、工作人员将需要加工往复丝杆8的原料棒材放置在定位组件2和辅助组件3之间准备加工。S1. A worker places the raw material bar to be processed into the reciprocating screw rod 8 between the positioning component 2 and the auxiliary component 3 for processing.
S2、当往复丝杆8准备切削作业时,首先利用辅助组件3对往复丝杆8的原料棒材进行夹持并旋转,而定位组件2与原料棒材之间不接触,与此同时,利用切削驱动机构41调节切削加工机构42的位置,致使切削加工机构42的加工端与原料棒材的侧壁接触加工,并且切削加工机构42原料棒材的延伸方向往复位移,最终在原料棒材往复丝杆8外壁切削形成往复螺纹槽,切削加工机构42将原料棒材切削变成往复丝杆8后通过切削驱动机构41复位并远离往复丝杆8。S2. When the reciprocating screw 8 is ready for cutting, the auxiliary component 3 is first used to clamp and rotate the raw material bar of the reciprocating screw 8, while the positioning component 2 is not in contact with the raw material bar. At the same time, the cutting drive mechanism 41 is used to adjust the position of the cutting mechanism 42, so that the processing end of the cutting mechanism 42 contacts the side wall of the raw material bar for processing, and the cutting mechanism 42 moves back and forth in the extension direction of the raw material bar, and finally a reciprocating thread groove is cut on the outer wall of the raw material bar reciprocating screw 8. After the cutting mechanism 42 cuts the raw material bar into the reciprocating screw 8, it is reset and away from the reciprocating screw 8 through the cutting drive mechanism 41.
更具体的步骤是:S21、工作人员将往复丝杆8原料棒材的一端插入第一气动夹盘23上的多个卡盘之间,另一端插设到第二气动夹盘33的多个卡盘之间,当往复丝杆8原料棒材需要切削时,第二气动夹盘33对往复丝杆8夹持, 第一气动夹盘23保持静止。More specific steps are: S21, the staff inserts one end of the reciprocating screw rod 8 raw material bar between the multiple chucks on the first pneumatic chuck 23, and inserts the other end between the multiple chucks of the second pneumatic chuck 33. When the reciprocating screw rod 8 raw material bar needs to be cut, the second pneumatic chuck 33 clamps the reciprocating screw rod 8, and the first pneumatic chuck 23 remains stationary.
S22、辅助电机32带动第二气动夹盘33旋转,进而带动往复丝杆8原料棒材旋转,通过第二切削气缸414带动固定板415以及切削加工机构42上下调整高度,并通过第一切削气缸413带动第二切削气缸414、固定板415以及切削加工机构42向往复丝杆8原料棒材外壁靠近,切削头423移动到往复丝杆8原料棒材外壁贴合处,切削加工电机422带动切削头423旋转对往复丝杆8原料棒材进行切削。S22, the auxiliary motor 32 drives the second pneumatic chuck 33 to rotate, and then drives the reciprocating screw 8 raw material bar to rotate, and drives the fixing plate 415 and the cutting processing mechanism 42 to adjust the height up and down through the second cutting cylinder 414, and drives the second cutting cylinder 414, the fixing plate 415 and the cutting processing mechanism 42 to approach the outer wall of the reciprocating screw 8 raw material bar through the first cutting cylinder 413, and the cutting head 423 moves to the place where the outer wall of the reciprocating screw 8 raw material bar is in contact, and the cutting processing motor 422 drives the cutting head 423 to rotate to cut the reciprocating screw 8 raw material bar.
S23、之后切削电动滑轨411带动滑台412沿往复丝杆8的延伸方向滑移,滑台412移动时带动第一切削气缸413、第二切削气缸414以及固定板415同步移动,致使切削头423能够沿往复丝杆8的延伸方向移动并对往复丝杆8原料棒材外壁切削形成螺纹槽,并且滑台412往复移动时,切削头423切削形成的螺纹槽为往复螺纹槽。S23, then the cutting electric slide rail 411 drives the slide table 412 to slide along the extension direction of the reciprocating screw 8, and when the slide table 412 moves, it drives the first cutting cylinder 413, the second cutting cylinder 414 and the fixed plate 415 to move synchronously, so that the cutting head 423 can move along the extension direction of the reciprocating screw 8 and cut the outer wall of the raw material bar of the reciprocating screw 8 to form a thread groove, and when the slide table 412 moves back and forth, the thread groove cut by the cutting head 423 is a reciprocating thread groove.
S3、随后往复丝杆8准备二次修整作业,此时,定位组件2对往复丝杆8夹持,辅助组件3松开夹持,之后修整驱动组件5带动修整加工组件6整体向往复丝杆8的外壁靠近,往复丝杆8外壁上往复螺纹槽是两个方向的螺纹槽交错设置的,且往复丝杆8利用两个方向的螺纹槽交错开槽后,在往复丝杆8的外侧壁形成多个交错设置的菱形凸起,当修整加工组件6中的处理机构63向往复丝杆8靠近时,修磨驱动气缸71推动承载板72向往复丝杆8靠近,两个从动轮74之间的修磨带75深入往复丝杆8外壁的螺纹槽内部,且具体贴合在螺纹槽交错位置,此时驱动轮73带动修磨带75传动,致使修磨带75对螺纹槽交错位置的棱角进行修整。S3. Then the reciprocating screw 8 is prepared for secondary trimming. At this time, the positioning component 2 clamps the reciprocating screw 8, and the auxiliary component 3 releases the clamping. Then the trimming drive component 5 drives the trimming processing component 6 as a whole to approach the outer wall of the reciprocating screw 8. The reciprocating thread grooves on the outer wall of the reciprocating screw 8 are staggered in two directions, and after the reciprocating screw 8 is staggered by the thread grooves in two directions, a plurality of staggered diamond-shaped protrusions are formed on the outer wall of the reciprocating screw 8. When the processing mechanism 63 in the trimming processing component 6 approaches the reciprocating screw 8, the grinding drive cylinder 71 pushes the bearing plate 72 to approach the reciprocating screw 8, and the grinding belt 75 between the two driven wheels 74 penetrates into the thread groove of the outer wall of the reciprocating screw 8, and is specifically fitted at the staggered position of the thread groove. At this time, the driving wheel 73 drives the grinding belt 75 to transmit, so that the grinding belt 75 trims the edges and corners at the staggered position of the thread groove.
更具体的步骤是:More specific steps are:
S31、往复丝杆8上的往复螺纹槽加工完成后,切削头423远离往复丝杆8,并且第一气动夹盘23对往复丝杆8夹持,第二气动夹盘33取消夹持,往复丝杆8进行水平夹紧定位。S31, after the reciprocating thread groove on the reciprocating screw 8 is processed, the cutting head 423 is away from the reciprocating screw 8, and the first pneumatic chuck 23 clamps the reciprocating screw 8, and the second pneumatic chuck 33 cancels the clamping, and the reciprocating screw 8 is clamped and positioned horizontally.
S32、往复丝杆8被夹紧后,通过旋转气缸22带动第一气动夹盘23以及往复丝杆8旋转,致使往复丝杆8能够在180°范围内转动,进而调整往复丝杆8的角度。S32, after the reciprocating screw 8 is clamped, the first pneumatic chuck 23 and the reciprocating screw 8 are driven to rotate by the rotating cylinder 22, so that the reciprocating screw 8 can rotate within a range of 180 degrees, thereby adjusting the angle of the reciprocating screw 8.
S32、随后修整电动滑轨51带动对应滑座位移,连接座52跟随同步移动,连接座52带动安装在其顶部的各种零部件同步移动,致使修整加工组件6和修磨组件7移动到往复丝杆8外部两个方向螺纹槽交错位置,并且修整气缸53推动升降气缸54、基板55以及修整加工组件6向往复丝杆8的方向移动,进而调整修整加工组件6与往复丝杆8之间的距离,并且升降气缸54推动基板55和修整加工组件6在竖直方向上调整高度。S32. Then, the trimming electric slide rail 51 drives the corresponding slide to move, and the connecting seat 52 follows to move synchronously. The connecting seat 52 drives various components installed on the top of it to move synchronously, causing the trimming processing component 6 and the grinding component 7 to move to the staggered position of the thread grooves in two directions outside the reciprocating screw 8, and the trimming cylinder 53 pushes the lifting cylinder 54, the base plate 55 and the trimming processing component 6 to move in the direction of the reciprocating screw 8, thereby adjusting the distance between the trimming processing component 6 and the reciprocating screw 8, and the lifting cylinder 54 pushes the base plate 55 and the trimming processing component 6 to adjust the height in the vertical direction.
S33、修整加工组件6和修磨组件7的位置调节完成后,修磨驱动气缸71推动修磨组件7整体向往复丝杆8的方向靠近,此时往复丝杆8通过定位组件2的旋转气缸22和第一气动夹盘23配合在180°范围内调整角度,致使往复丝杆8外侧壁上两个方向往复螺纹槽交错位置与修磨组件7相对设置。S33, after the position adjustment of the finishing component 6 and the grinding component 7 is completed, the grinding drive cylinder 71 pushes the grinding component 7 as a whole toward the direction of the reciprocating screw 8. At this time, the reciprocating screw 8 is adjusted in an angle within a range of 180° through the cooperation of the rotating cylinder 22 of the positioning component 2 and the first pneumatic chuck 23, so that the reciprocating thread grooves in two directions on the outer wall of the reciprocating screw 8 are staggered and arranged relative to the grinding component 7.
S34、随后两个从动轮74贴合在螺纹槽交错位置,并且修磨带75与螺纹槽交错位置外壁贴合,驱动轮73旋转时带动修磨带75在驱动轮73和两个从动轮74的外壁上传动,而修磨带75同时与螺纹槽交错位置接触,进而达到修整螺纹槽交错位置棱角的目的。S34, then the two driven wheels 74 are fitted at the staggered positions of the thread grooves, and the grinding belt 75 is fitted at the outer wall of the staggered positions of the thread grooves. When the driving wheel 73 rotates, it drives the grinding belt 75 to transmit on the outer walls of the driving wheel 73 and the two driven wheels 74, and the grinding belt 75 is in contact with the staggered positions of the thread grooves at the same time, thereby achieving the purpose of trimming the edges and corners of the staggered positions of the thread grooves.
S4、并且处理机构63对螺纹槽交错位置四个延伸的槽进行修整,处理机构63和修磨组件7完成一次修整后,定位组件2带动往复丝杆8顺时针旋转180°,致使往复丝杆8外侧壁相邻的螺纹槽交错位置朝向修整加工组件6和修磨组件7,而修整驱动组件5带动修整加工组件6和修磨组件7在往复丝杆8的外部水平移动半个菱形凸起的距离,此时修整加工组件6和修磨组件7与下一个未修整的螺纹槽交错位置进行修整作业,以此往复。S4, and the processing mechanism 63 trims the four extended grooves at the staggered position of the thread groove. After the processing mechanism 63 and the grinding assembly 7 complete one trimming, the positioning assembly 2 drives the reciprocating screw 8 to rotate 180° clockwise, so that the staggered position of the thread groove adjacent to the outer wall of the reciprocating screw 8 faces the trimming assembly 6 and the grinding assembly 7, and the trimming drive assembly 5 drives the trimming assembly 6 and the grinding assembly 7 to move horizontally on the outside of the reciprocating screw 8 by half the distance of the diamond protrusion. At this time, the trimming assembly 6 and the grinding assembly 7 perform trimming operations on the next untrimmed staggered position of the thread groove, and reciprocate in this way.
更具体的步骤是:More specific steps are:
S41、当修磨组件7对往复丝杆8的螺纹槽修整时,处理机构63中的四个切削轮6301与螺纹槽交错位置的四个延伸槽贴合,而同时驱动电机639驱动切削轮6301旋转,致使切削轮6301对对应的延伸槽进行修整。S41. When the grinding assembly 7 trims the thread groove of the reciprocating screw 8, the four cutting wheels 6301 in the processing mechanism 63 fit with the four extension grooves at the staggered positions of the thread groove, and at the same time, the driving motor 639 drives the cutting wheel 6301 to rotate, causing the cutting wheel 6301 to trim the corresponding extension groove.
S42、往复丝杆8外壁上一处螺纹槽交错位置修整完成后,往复丝杆8通过旋转气缸22和第一气动夹盘23驱动反向旋转180°,与此同时,修整驱动组件5驱动修磨组件7沿往复丝杆8的延伸方向移动,且移动方向为往复丝杆8外壁上半个菱形凸起的距离,致使修磨组件7调整至下一个螺纹槽交错位置进行修整,修整后,旋转气缸22正向旋转180°,修磨组件7再次移动并通过上述过程进行修整,以此往复。S42. After the trimming of a staggered position of a thread groove on the outer wall of the reciprocating screw 8 is completed, the reciprocating screw 8 is driven by the rotating cylinder 22 and the first pneumatic chuck 23 to rotate 180° in the opposite direction. At the same time, the trimming drive assembly 5 drives the grinding assembly 7 to move along the extension direction of the reciprocating screw 8, and the moving direction is the distance of half of the diamond-shaped protrusion on the outer wall of the reciprocating screw 8, so that the grinding assembly 7 is adjusted to the next staggered position of the thread groove for trimming. After trimming, the rotating cylinder 22 rotates forward 180°, and the grinding assembly 7 moves again and is trimmed through the above process, reciprocating in this way.
S5、往复丝杆8修整完成后,工作人员将往复丝杆8从定位组件2和辅助组件3上取下更换新的原料棒材即可。S5. After the reciprocating screw 8 is repaired, the staff removes the reciprocating screw 8 from the positioning assembly 2 and the auxiliary assembly 3 and replaces it with a new raw material bar.
显然,上述所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Obviously, the embodiments described above are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
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