CN118371596B - Ship aluminum profile shell workpiece stamping forming device - Google Patents
Ship aluminum profile shell workpiece stamping forming device Download PDFInfo
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- CN118371596B CN118371596B CN202410816759.0A CN202410816759A CN118371596B CN 118371596 B CN118371596 B CN 118371596B CN 202410816759 A CN202410816759 A CN 202410816759A CN 118371596 B CN118371596 B CN 118371596B
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 238000003825 pressing Methods 0.000 claims description 13
- 238000005498 polishing Methods 0.000 claims 6
- 229910000838 Al alloy Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011257 shell material Substances 0.000 description 46
- 238000010586 diagram Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明提供一种船舶铝型材壳体工件冲压成型装置，涉及冲压成型装置技术领域，包括底座和支撑框，所述底座上设置有两个切除机构，所述切除机构上设置有打磨设备，两个所述切除机构之间设置有下模板，所述下模板两侧设置有下模边，所述支撑框上设置有液压杆，所述液压杆上设置有压框，所述压框两侧设置有第一楔形斜面，所述压框上滑动设置有第一中空支柱，所述第一中空支柱内腔中设置有第一弹簧，所述第一中空支柱一端固定设置有上模板，所述上模板两侧设置有上模边，可以在冲压时即对壳体两侧多余部分进行切割，并对切断处进行打磨，大大减少了生产步骤和时间，提高了产品的质量和一致性。
The present invention provides a device for stamping and forming a workpiece of a ship aluminum profile shell, which relates to the technical field of stamping and forming devices, and comprises a base and a support frame, wherein two cutting mechanisms are arranged on the base, and a grinding device is arranged on the cutting mechanism, a lower template is arranged between the two cutting mechanisms, and lower template edges are arranged on both sides of the lower template, a hydraulic rod is arranged on the support frame, and a pressure frame is arranged on the hydraulic rod, and first wedge-shaped inclined surfaces are arranged on both sides of the pressure frame, a first hollow pillar is slidably arranged on the pressure frame, a first spring is arranged in the inner cavity of the first hollow pillar, an upper template is fixedly arranged at one end of the first hollow pillar, and upper template edges are arranged on both sides of the upper template, so that redundant parts on both sides of the shell can be cut during stamping, and the cut parts can be grinded, which greatly reduces the production steps and time, and improves the quality and consistency of the products.
Description
技术领域Technical Field
本发明涉及冲压成型装置技术领域，具体为一种船舶铝型材壳体工件冲压成型装置。The invention relates to the technical field of stamping and forming devices, in particular to a stamping and forming device for a ship aluminum profile shell workpiece.
背景技术Background Art
冲压成型装置是专门用于金属成形加工的机械设备，其核心在于利用冲击力和压力的作用使金属板材产生塑性变形或分离，从而获得所需形状和尺寸的工件，这种装置广泛应用于汽车、家电产品、医疗器械、信息科技以及包装容器等多个领域，是制造业中不可或缺的重要设备，特别是在船舶铝型材壳体工件加工过程中，应用广泛。The stamping device is a mechanical equipment specially used for metal forming processing. Its core is to use the impact force and pressure to make the metal sheet produce plastic deformation or separation, so as to obtain the workpiece of the required shape and size. This device is widely used in many fields such as automobiles, home appliances, medical equipment, information technology and packaging containers. It is an indispensable and important equipment in the manufacturing industry, especially in the processing of ship aluminum profile shell workpieces.
如中国专利公开：一种冲压成型装置，申请号：CN202223123665.0,包括外框架，外框架的上表面四角位置均装有立柱，立柱的顶端装有顶板，顶板的上表面中心位置装有压力机。通过设置了外框架、立柱、顶板、压力机、压块、塑型块、下框架、电机、内支撑架、双头螺杆、调试板、电动伸缩杆、固定块，能够通过外框架、立柱、顶板、压力机、压块的结构组合，实现对于加工件的施压功能并通过塑形块对于加工件进行塑形，通过下框架对于双头螺杆的旋转轨迹进行限定，并通过电机和双头螺杆的配合，实现对于调试板的位置调节功能，通过调试板、电动伸缩杆和固定块，实现对于加工件的固定功能，确保加工件加工的稳定性。For example, the Chinese patent discloses: a stamping forming device, application number: CN202223123665.0, including an outer frame, columns are installed at the four corners of the upper surface of the outer frame, a top plate is installed at the top of the column, and a press is installed at the center of the upper surface of the top plate. By setting up the outer frame, columns, top plate, press, pressing block, molding block, lower frame, motor, inner support frame, double-headed screw, debugging plate, electric telescopic rod, and fixed block, the structural combination of the outer frame, columns, top plate, press, and pressing block can realize the pressure function of the workpiece and shape the workpiece through the molding block, the rotation trajectory of the double-headed screw is limited by the lower frame, and the position adjustment function of the debugging plate is realized through the cooperation of the motor and the double-headed screw, and the fixing function of the workpiece is realized through the debugging plate, the electric telescopic rod and the fixed block, so as to ensure the stability of the workpiece processing.
但上述技术方案中，在对船舶铝型材壳体工件进行冲压加工时，首先需要利用冲压成型装置对船舶铝型材壳体工件进行冲压成型，然后需要将冲压完成的壳体两侧多余部分进行切割，随后为了方便后续工艺还需要对壳体的切断处进行打磨，在此期间需要将壳体在不同的装置之间来回转移、加工，这样不仅增加了生产步骤，还可能导致工件的精度和一致性受损，并且来回转移需要花费大量的时间，增加了加工所需时间。However, in the above technical solution, when stamping the ship aluminum profile shell workpiece, it is first necessary to use a stamping forming device to stamp the ship aluminum profile shell workpiece, and then the excess parts on both sides of the stamped shell need to be cut, and then the cut part of the shell needs to be polished for the convenience of subsequent processes. During this period, the shell needs to be transferred and processed back and forth between different devices, which not only increases the production steps, but also may cause the accuracy and consistency of the workpiece to be damaged, and the back and forth transfer takes a lot of time, which increases the processing time.
发明内容Summary of the invention
针对现有技术的不足，本发明提供了一种船舶铝型材壳体工件冲压成型装置，可以有效解决背景技术中的问题。In view of the deficiencies in the prior art, the present invention provides a device for stamping and forming a ship aluminum profile shell workpiece, which can effectively solve the problems in the background technology.
为实现以上目的，本发明通过以下技术方案予以实现：一种船舶铝型材壳体工件冲压成型装置，包括底座和支撑框，所述底座上设置有两个切除机构，所述切除机构上设置有打磨设备，两个所述切除机构之间设置有下模板，所述下模板两侧设置有下模边，所述支撑框上设置有液压杆，所述液压杆上设置有压框，所述压框两侧设置有第一楔形斜面，所述压框上滑动设置有第一中空支柱，所述第一中空支柱内腔中设置有第一弹簧，所述第一中空支柱一端固定设置有上模板，所述上模板两侧设置有上模边。To achieve the above objectives, the present invention is implemented through the following technical solutions: a ship aluminum profile shell workpiece stamping and forming device, including a base and a support frame, the base is provided with two cutting mechanisms, the cutting mechanism is provided with a grinding device, a lower template is provided between the two cutting mechanisms, lower templates are provided on both sides of the lower template, a hydraulic rod is provided on the support frame, a pressure frame is provided on the hydraulic rod, first wedge-shaped inclined surfaces are provided on both sides of the pressure frame, a first hollow pillar is slidably provided on the pressure frame, a first spring is provided in the inner cavity of the first hollow pillar, an upper template is fixedly provided at one end of the first hollow pillar, and upper templates are provided on both sides of the upper template.
作为优选，所述第一弹簧两端分别与压框和上模板固定连接。Preferably, two ends of the first spring are fixedly connected to the pressing frame and the upper template respectively.
作为优选，所述切除机构包括机构底座，所述机构底座上设置有第二楔形斜面，所述机构底座远离下模板的一侧外壁固定设置有若干第二弹簧和若干第一导向柱，所述机构底座上方一侧固定设置有切刀，所述切刀一侧设置有支撑板，所述支撑板上固定设置有齿条，所述切刀与第二楔形斜面之间设置有两个安装槽。Preferably, the cutting mechanism includes a mechanism base, a second wedge-shaped inclined surface is arranged on the mechanism base, a plurality of second springs and a plurality of first guide columns are fixedly arranged on the outer wall of the mechanism base on the side away from the lower template, a cutter is fixedly arranged on the upper side of the mechanism base, a support plate is arranged on one side of the cutter, a rack is fixedly arranged on the support plate, and two mounting grooves are arranged between the cutter and the second wedge-shaped inclined surface.
作为优选，所述机构底座、第一导向柱与底座滑动连接，所述第二弹簧与底座固定连接，所述支撑板与机构底座固定连接。Preferably, the mechanism base, the first guide column and the base are slidably connected, the second spring is fixedly connected to the base, and the support plate is fixedly connected to the mechanism base.
作为优选，所述下模边包括下模边主体，所述下模边主体远离切除机构的一侧外壁固定设置有若干第二导向柱和若干第四弹簧，所述第二导向柱下方一侧设置有定位插槽，所述定位插槽内配合设置有插柱，所述插柱上设置有第一齿槽，所述第一齿槽一侧啮合设置有第一齿轮，所述第一齿轮上设置有第二转动柱，所述第二转动柱上设置有第二齿轮，所述下模边在下模板上滑动设置有若干推柱，所述推柱上设置有第二齿槽，所述推柱远离切除机构的一侧外壁固定设置有第五弹簧。Preferably, the lower mold edge includes a lower mold edge body, a plurality of second guide posts and a plurality of fourth springs are fixedly provided on the outer wall of the lower mold edge body away from the cutting mechanism, a positioning slot is provided on the side below the second guide post, an inserting post is provided in the positioning slot, a first tooth groove is provided on the inserting post, a first gear is meshed with one side of the first tooth groove, a second rotating post is provided on the first gear, a second gear is provided on the second rotating post, a plurality of push posts are slidably provided on the lower mold plate, a second tooth groove is provided on the push post, and a fifth spring is fixedly provided on the outer wall of the push post away from the cutting mechanism.
作为优选，所述第二导向柱与下模板滑动连接，所述第四弹簧、第五弹簧与下模板固定连接，所述插柱与下模板滑动连接，所述第二齿轮与第二齿槽相互啮合，所述推柱一端滑动贯穿下模边主体。Preferably, the second guide column is slidably connected to the lower template, the fourth spring and the fifth spring are fixedly connected to the lower template, the plug column is slidably connected to the lower template, the second gear is meshed with the second tooth groove, and one end of the push column slides through the lower mold edge body.
作为优选，所述上模边包括上模边主体，所述上模边主体上方一侧转动设置有若干螺纹柱，所述螺纹柱上设置有第一伞轮，所述上模边在上模板上转动设置有第三转动柱，所述第三转动柱上设置有若干第二伞轮，所述第三转动柱一端设置有第三齿轮。Preferably, the upper mold edge includes an upper mold edge main body, a plurality of threaded columns are rotatably arranged on one side above the upper mold edge main body, a first umbrella wheel is arranged on the threaded column, a third rotating column is rotatably arranged on the upper mold plate, a plurality of second umbrella wheels are arranged on the third rotating column, and a third gear is arranged at one end of the third rotating column.
作为优选，所述螺纹柱与上模板螺纹连接，所述第一伞轮与第二伞轮相互啮合，所述第三转动柱一端转动贯穿上模板。Preferably, the threaded column is threadedly connected to the upper template, the first umbrella wheel and the second umbrella wheel are meshed with each other, and one end of the third rotating column rotates through the upper template.
作为优选，所述打磨设备在安装槽内固定设置有第二中空支柱，所述第二中空支柱内滑动设置有支柱，所述支柱底部一端固定设置有第三弹簧，两个所述支柱之间设置有打磨辊，所述打磨辊上设置有第一转动柱，所述第一转动柱一端设置有电机。Preferably, the grinding equipment has a second hollow pillar fixedly arranged in the mounting groove, a pillar is slidably arranged in the second hollow pillar, a third spring is fixedly arranged at one end of the bottom of the pillar, a grinding roller is arranged between the two pillars, a first rotating column is arranged on the grinding roller, and a motor is arranged at one end of the first rotating column.
作为优选，所述第三弹簧与机构底座固定连接，所述打磨辊通过第一转动柱与支柱转动连接，所述电机固定安装在支柱上。Preferably, the third spring is fixedly connected to the mechanism base, the grinding roller is rotationally connected to the support column via a first rotating column, and the motor is fixedly mounted on the support column.
本发明提供了一种船舶铝型材壳体工件冲压成型装置。具备以下有益效果：The present invention provides a device for stamping and forming a workpiece of a ship aluminum profile shell. It has the following beneficial effects:
本发明首先将船舶铝型材壳体原料放置在下模板上，然后启动液压杆，利用液压杆使压框向下模板处移动，压框通过第一中空支柱和第一弹簧带动上模板移动，使下模板、下模边和上模板、上模边逐渐相互贴合，对船舶铝型材壳体原料进行冲压，随后压框继续移动，压框通过第一弹簧加强对船舶铝型材壳体原料的冲压力度，同时压框通过第一楔形斜面挤压切除机构，使下模板两侧的切除机构向下模板处移动，利用切除机构对冲压完成的壳体两侧多余部分进行切割，然后继续使切除机构移动，通过切除机构使下模边和上模边的位置变动，解除下模边和上模边对壳体切断处两侧的遮挡，随后切除机构继续移动，通过切除机构带动打磨设备移动，利用打磨设备对壳体的切断处进行打磨，可以在冲压时即对壳体两侧多余部分进行切割，并对切断处进行打磨，大大减少了生产步骤和时间，提高了产品的质量和一致性。The present invention first places the ship aluminum profile shell material on the lower template, then starts the hydraulic rod, uses the hydraulic rod to move the pressing frame to the lower template, and drives the upper template to move through the first hollow pillar and the first spring, so that the lower template, the lower mold edge and the upper template, the upper mold edge gradually fit each other, and the ship aluminum profile shell material is punched, and then the pressing frame continues to move, and the pressing frame strengthens the punching force of the ship aluminum profile shell material through the first spring, and at the same time, the pressing frame squeezes the cutting mechanism through the first wedge-shaped inclined surface, so that the cutting mechanisms on both sides of the lower template move to the lower template, and the cutting mechanism is used to cut the excess parts on both sides of the stamped shell, and then the cutting mechanism is continued to move, and the positions of the lower mold edge and the upper mold edge are changed by the cutting mechanism, and the shielding of the lower mold edge and the upper mold edge on both sides of the shell cut-off point is released, and then the cutting mechanism continues to move, and the grinding device is driven to move by the cutting mechanism, and the cut-off point of the shell is grinded by the grinding device, and the excess parts on both sides of the shell can be cut and the cut-off point is grinded during punching, which greatly reduces the production steps and time, and improves the quality and consistency of the product.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的剖面立体结构示意图；FIG1 is a schematic diagram of a cross-sectional three-dimensional structure of the present invention;
图2为本发明的剖面结构示意图；FIG2 is a schematic cross-sectional view of the present invention;
图3为本发明中切除机构的结构示意图；FIG3 is a schematic structural diagram of a cutting mechanism in the present invention;
图4为本发明中下模边的仰视结构示意图；FIG4 is a bottom view of the structure of the lower mold edge of the present invention;
图5为本发明中图4的局部放大结构示意图；FIG5 is a schematic diagram of a partially enlarged structure of FIG4 of the present invention;
图6为本发明中下模边的侧视结构示意图；FIG6 is a schematic side view of the structure of the lower mold edge of the present invention;
图7为本发明中上模边的结构示意图；FIG7 is a schematic structural diagram of the upper die edge of the present invention;
图8为本发明中打磨设备的结构示意图。FIG8 is a schematic diagram of the structure of the grinding device in the present invention.
其中，1、底座；2、支撑框；3、切除机构；301、机构底座；302、第二楔形斜面；303、第二弹簧；304、第一导向柱；305、切刀；306、支撑板；307、齿条；308、安装槽；4、打磨设备；401、第二中空支柱；402、支柱；403、第三弹簧；404、打磨辊；405、第一转动柱；406、电机；5、下模板；6、下模边；601、下模边主体；602、第二导向柱；603、第四弹簧；604、定位插槽；605、插柱；606、第一齿槽；607、第一齿轮；608、第二转动柱；609、第二齿轮；6010、推柱；6011、第二齿槽；6012、第五弹簧；7、液压杆；8、压框；9、第一楔形斜面；10、第一中空支柱；11、第一弹簧；12、上模板；13、上模边；1301、上模边主体；1302、螺纹柱；1303、第一伞轮；1304、第三转动柱；1305、第二伞轮；1306、第三齿轮。Among them, 1. base; 2. support frame; 3. cutting mechanism; 301. mechanism base; 302. second wedge-shaped inclined surface; 303. second spring; 304. first guide column; 305. cutter; 306. support plate; 307. rack; 308. mounting groove; 4. grinding equipment; 401. second hollow pillar; 402. pillar; 403. third spring; 404. grinding roller; 405. first rotating column; 406. motor; 5. lower mold plate; 6. lower mold side; 601. lower mold side body; 602. second guide column; 603. fourth spring; 60 4. Positioning slot; 605. Insertion column; 606. First tooth groove; 607. First gear; 608. Second rotating column; 609. Second gear; 6010. Push column; 6011. Second tooth groove; 6012. Fifth spring; 7. Hydraulic rod; 8. Press frame; 9. First wedge-shaped slope; 10. First hollow pillar; 11. First spring; 12. Upper template; 13. Upper mold edge; 1301. Upper mold edge body; 1302. Threaded column; 1303. First umbrella wheel; 1304. Third rotating column; 1305. Second umbrella wheel; 1306. Third gear.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例：Example:
如图1和图2所示，本发明实施例提供一种船舶铝型材壳体工件冲压成型装置，包括底座1和支撑框2，所述底座1上设置有两个切除机构3，所述切除机构3上设置有打磨设备4，两个所述切除机构3之间设置有下模板5，所述下模板5两侧设置有下模边6，所述支撑框2上设置有液压杆7，所述液压杆7上设置有压框8，所述压框8两侧设置有第一楔形斜面9，所述压框8上滑动设置有第一中空支柱10，所述第一中空支柱10内腔中设置有第一弹簧11，所述第一中空支柱10一端固定设置有上模板12，所述上模板12两侧设置有上模边13。As shown in Figures 1 and 2, an embodiment of the present invention provides a ship aluminum profile shell workpiece stamping and forming device, including a base 1 and a support frame 2, the base 1 is provided with two cutting mechanisms 3, the cutting mechanism 3 is provided with a grinding device 4, a lower template 5 is provided between the two cutting mechanisms 3, and lower mold edges 6 are provided on both sides of the lower template 5, a hydraulic rod 7 is provided on the support frame 2, a pressure frame 8 is provided on the hydraulic rod 7, and first wedge-shaped inclined surfaces 9 are provided on both sides of the pressure frame 8, a first hollow pillar 10 is slidably provided on the pressure frame 8, a first spring 11 is provided in the inner cavity of the first hollow pillar 10, an upper template 12 is fixedly provided at one end of the first hollow pillar 10, and upper mold edges 13 are provided on both sides of the upper template 12.
如图3所示，所述切除机构3包括机构底座301，所述机构底座301上设置有第二楔形斜面302，所述机构底座301远离下模板5的一侧外壁固定设置有若干第二弹簧303和若干第一导向柱304，所述机构底座301上方一侧固定设置有切刀305，所述切刀305一侧设置有支撑板306，所述支撑板306上固定设置有齿条307，所述切刀305与第二楔形斜面302之间设置有两个安装槽308。As shown in Figure 3, the cutting mechanism 3 includes a mechanism base 301, on which a second wedge-shaped inclined surface 302 is arranged, and a plurality of second springs 303 and a plurality of first guide columns 304 are fixedly arranged on the outer wall of the mechanism base 301 on the side away from the lower template 5, a cutter 305 is fixedly arranged on the upper side of the mechanism base 301, a support plate 306 is arranged on one side of the cutter 305, a rack 307 is fixedly arranged on the support plate 306, and two mounting grooves 308 are arranged between the cutter 305 and the second wedge-shaped inclined surface 302.
通过上述技术方案，当需要对冲压完成的壳体两侧多余部分进行切割时，通过压框8的第一楔形斜面9挤压第二楔形斜面302，使机构底座301向下模板5处移动，第二弹簧303形变，机构底座301带动切刀305移动，使切刀305向壳体处移动，从而利用切刀305对壳体多余部分进行切除，随后使压框8回归原位，第二弹簧303回弹，使机构底座301回归原位，在机构底座301移动过程中，机构底座301通过支撑板306带动齿条307移动。Through the above technical solution, when it is necessary to cut the excess parts on both sides of the stamped shell, the first wedge-shaped slope 9 of the pressing frame 8 squeezes the second wedge-shaped slope 302, so that the mechanism base 301 moves toward the lower template 5, the second spring 303 is deformed, and the mechanism base 301 drives the cutter 305 to move, so that the cutter 305 moves toward the shell, so that the excess parts of the shell are cut off by the cutter 305, and then the pressing frame 8 returns to its original position, the second spring 303 rebounds, and the mechanism base 301 returns to its original position. During the movement of the mechanism base 301, the mechanism base 301 drives the rack 307 to move through the support plate 306.
如图4至图6所示，所述下模边6包括下模边主体601，所述下模边主体601远离切除机构3的一侧外壁固定设置有若干第二导向柱602和若干第四弹簧603，所述第二导向柱602下方一侧设置有定位插槽604，所述定位插槽604内配合设置有插柱605，所述插柱605上设置有第一齿槽606，所述第一齿槽606一侧啮合设置有第一齿轮607，所述第一齿轮607上设置有第二转动柱608，所述第二转动柱608上设置有第二齿轮609，所述下模边6在下模板5上滑动设置有若干推柱6010，所述推柱6010上设置有第二齿槽6011，所述推柱6010远离切除机构3的一侧外壁固定设置有第五弹簧6012。As shown in Figures 4 to 6, the lower mold edge 6 includes a lower mold edge body 601, and a plurality of second guide columns 602 and a plurality of fourth springs 603 are fixedly arranged on the outer wall of the lower mold edge body 601 away from the cutting mechanism 3. A positioning slot 604 is arranged on the side below the second guide column 602, and an insertion column 605 is arranged in the positioning slot 604. A first tooth groove 606 is arranged on the insertion column 605, and a first gear 607 is meshed with one side of the first tooth groove 606. A second rotating column 608 is arranged on the first gear 607, and a second gear 609 is arranged on the second rotating column 608. The lower mold edge 6 is slidably provided with a plurality of push columns 6010 on the lower template 5, and a second tooth groove 6011 is arranged on the push column 6010. A fifth spring 6012 is fixedly arranged on the outer wall of the push column 6010 away from the cutting mechanism 3.
通过上述技术方案，当需要对下模边主体601的位置进行变动时，使切除机构3在切除壳体两侧多余部分后继续向下模板5处移动，然后切除机构3首先挤压推柱6010，使推柱6010移动，第五弹簧6012形变，随后推柱6010通过第二齿槽6011带动第二齿轮609转动，第二齿轮609通过第二转动柱608带动第一齿轮607转动，第一齿轮607通过第一齿槽606带动插柱605移动，使插柱605离开定位插槽604中，解除对第二导向柱602的位置固定，从而使下模边主体601可以进行移动，然后切除机构3继续移动，切除机构3挤压下模边主体601，使下模边主体601向一侧移动，第四弹簧603形变，解除下模边主体601与壳体的贴合，从而使壳体贴近下模板5的两侧边沿不再被遮挡，方便打磨设备4对壳体此侧进行打磨；By means of the above technical solution, when the position of the lower die side body 601 needs to be changed, the cutting mechanism 3 is made to continue to move to the lower die plate 5 after cutting off the redundant parts on both sides of the shell, and then the cutting mechanism 3 first squeezes the push post 6010 to move the push post 6010, and the fifth spring 6012 is deformed, and then the push post 6010 drives the second gear 609 to rotate through the second tooth groove 6011, and the second gear 609 drives the first gear 607 to rotate through the second rotating column 608, and the first gear 607 drives the first tooth groove 6011 to rotate. 6 drives the plug post 605 to move, so that the plug post 605 leaves the positioning slot 604, and releases the position fixation of the second guide post 602, so that the lower mold side body 601 can move, and then the cutting mechanism 3 continues to move, and the cutting mechanism 3 squeezes the lower mold side body 601, so that the lower mold side body 601 moves to one side, and the fourth spring 603 is deformed to release the fit between the lower mold side body 601 and the shell, so that the two side edges of the shell close to the lower template 5 are no longer blocked, which facilitates the grinding device 4 to grind this side of the shell;
打磨完成后，使切除机构3回归原位，第四弹簧603和第五弹簧6012回弹，使下模边主体601和推柱6010回归原位，下模边主体601带动第二导向柱602移动，使第二导向柱602回归原位，此时定位插槽604位于插柱605正上方，随后推柱6010继续移动，推柱6010通过第二齿槽6011带动第二齿轮609转动，使插柱605一端重新插入定位插槽604中，对第二导向柱602的位置进行固定，从而防止下模边主体601在冲压过程中意外移动。After grinding is completed, the cutting mechanism 3 returns to its original position, the fourth spring 603 and the fifth spring 6012 rebound, so that the lower die side body 601 and the push column 6010 return to their original positions, and the lower die side body 601 drives the second guide column 602 to move, so that the second guide column 602 returns to its original position. At this time, the positioning slot 604 is located directly above the insertion column 605, and then the push column 6010 continues to move. The push column 6010 drives the second gear 609 to rotate through the second tooth groove 6011, so that one end of the insertion column 605 is reinserted into the positioning slot 604, and the position of the second guide column 602 is fixed, thereby preventing the lower die side body 601 from accidentally moving during the stamping process.
如图7所示，所述上模边13包括上模边主体1301，所述上模边主体1301上方一侧转动设置有若干螺纹柱1302，所述螺纹柱1302上设置有第一伞轮1303，所述上模边13在上模板12上转动设置有第三转动柱1304，所述第三转动柱1304上设置有若干第二伞轮1305，所述第三转动柱1304一端设置有第三齿轮1306。As shown in Figure 7, the upper mold edge 13 includes an upper mold edge main body 1301, and a plurality of threaded columns 1302 are rotatably arranged on one side above the upper mold edge main body 1301, and a first umbrella wheel 1303 is arranged on the threaded column 1302. The upper mold edge 13 is rotatably arranged on the upper mold plate 12 with a third rotating column 1304, and a plurality of second umbrella wheels 1305 are arranged on the third rotating column 1304. A third gear 1306 is arranged at one end of the third rotating column 1304.
通过上述技术方案，当切除机构3对壳体两侧多余部分进行切除时，机构底座301通过支撑板306带动齿条307移动，齿条307与第三齿轮1306啮合，然后齿条307带动第三齿轮1306转动，第三齿轮1306通过第三转动柱1304带动第二伞轮1305转动，第二伞轮1305带动第一伞轮1303转动，第一伞轮1303带动螺纹柱1302转动，随后通过与上模板12螺纹连接的螺纹柱1302使上模边主体1301向上方移动，解除上模边主体1301与壳体的贴合，从而使壳体贴近上模板12的两侧边沿不再被遮挡，然后切除机构3继续移动，齿条307与第三齿轮1306不再啮合，从而对上模边主体1301此时的位置进行固定，方便打磨设备4对壳体此侧进行打磨，当切除机构3回归原位时，齿条307与第三齿轮1306重新啮合，齿条307带动第三齿轮1306转动，从而使上模边主体1301回归原位。Through the above technical solution, when the cutting mechanism 3 cuts off the redundant parts on both sides of the shell, the mechanism base 301 drives the rack 307 to move through the support plate 306, the rack 307 engages with the third gear 1306, and then the rack 307 drives the third gear 1306 to rotate, the third gear 1306 drives the second umbrella wheel 1305 to rotate through the third rotating column 1304, the second umbrella wheel 1305 drives the first umbrella wheel 1303 to rotate, the first umbrella wheel 1303 drives the threaded column 1302 to rotate, and then the upper mold 12 is threadedly connected to the threaded column 1302. The edge body 1301 moves upward to release the fit between the upper mold edge body 1301 and the shell, so that the edges of the shell close to the upper template 12 are no longer blocked, and then the cutting mechanism 3 continues to move, and the rack 307 and the third gear 1306 are no longer engaged, thereby fixing the position of the upper mold edge body 1301 at this time, making it convenient for the grinding equipment 4 to grind this side of the shell. When the cutting mechanism 3 returns to its original position, the rack 307 and the third gear 1306 are re-engaged, and the rack 307 drives the third gear 1306 to rotate, thereby returning the upper mold edge body 1301 to its original position.
如图8所示，所述打磨设备4在安装槽308内固定设置有第二中空支柱401，所述第二中空支柱401内滑动设置有支柱402，所述支柱402底部一端固定设置有第三弹簧403，两个所述支柱402之间设置有打磨辊404，所述打磨辊404上设置有第一转动柱405，所述第一转动柱405一端设置有电机406。As shown in Figure 8, the grinding equipment 4 has a second hollow pillar 401 fixedly arranged in the mounting groove 308, a pillar 402 is slidably arranged in the second hollow pillar 401, a third spring 403 is fixedly arranged at one end of the bottom of the pillar 402, a grinding roller 404 is arranged between the two pillars 402, a first rotating column 405 is arranged on the grinding roller 404, and a motor 406 is arranged at one end of the first rotating column 405.
通过上述技术方案，当需要对壳体的切断处进行打磨时，首先启动电机406，电机406通过第一转动柱405带动打磨辊404转动，然后通过切除机构3对壳体两侧多余部分进行切除，同时通过切除机构3对下模边主体601和上模边主体1301的位置进行变动，解除下模边主体601和上模边主体1301对壳体的切断处两侧的遮挡，从而方便通过打磨辊404对壳体的切断处进行打磨，同时通过切除机构3带动打磨设备4移动，使打磨辊404向壳体的切断处移动，从而通过打磨辊404对壳体的切断处一侧进行打磨，然后当切除机构3回归原位时，通过打磨辊404对壳体的切断处另一侧进行打磨，从而对壳体的切断处进行全面打磨，并利用第三弹簧403使打磨辊404的位置可以随着壳体的切断处进行相对应的升降，从而使打磨辊404始终贴合壳体的切断处，提高打磨效果。Through the above technical solution, when it is necessary to grind the cut-off part of the shell, first start the motor 406, the motor 406 drives the grinding roller 404 to rotate through the first rotating column 405, and then the redundant parts on both sides of the shell are cut off by the cutting mechanism 3, and at the same time, the positions of the lower mold side body 601 and the upper mold side body 1301 are changed by the cutting mechanism 3, and the shielding of the lower mold side body 601 and the upper mold side body 1301 on both sides of the cut-off part of the shell is released, so that it is convenient to grind the cut-off part of the shell by the grinding roller 404, and at the same time When the cutting mechanism 3 is in the original position, the grinding device 4 is driven to move, so that the grinding roller 404 moves toward the cut-off part of the shell, so that the grinding roller 404 grinds one side of the cut-off part of the shell, and then when the cutting mechanism 3 returns to its original position, the grinding roller 404 grinds the other side of the cut-off part of the shell, so that the cut-off part of the shell is fully grinded, and the third spring 403 is used to make the position of the grinding roller 404 rise and fall accordingly with the cut-off part of the shell, so that the grinding roller 404 always fits the cut-off part of the shell, thereby improving the grinding effect.
工作原理：Working principle:
本发明首先将船舶铝型材壳体原料放置在下模板5上，然后启动液压杆7，利用液压杆7使压框8向下模板5处移动，压框8通过第一中空支柱10和第一弹簧11带动上模板12移动，使下模板5、下模边6和上模板12、上模边13逐渐相互贴合，对船舶铝型材壳体原料进行冲压，随后压框8继续移动，压框8通过第一弹簧11加强对船舶铝型材壳体原料的冲压力度，同时压框8通过第一楔形斜面9挤压切除机构3，使下模板5两侧的切除机构3向下模板5处移动，利用切除机构3对冲压完成的壳体两侧多余部分进行切割，然后继续使切除机构3移动，通过切除机构3使下模边6和上模边13的位置变动，解除下模边6和上模边13对壳体切断处两侧的遮挡，随后切除机构3继续移动，通过切除机构3带动打磨设备4移动，利用打磨设备4对壳体的切断处进行打磨，可以在冲压时即对壳体两侧多余部分进行切割，并对切断处进行打磨，大大减少了生产步骤和时间，提高了产品的质量和一致性。The present invention first places the ship aluminum profile shell material on the lower template 5, then starts the hydraulic rod 7, uses the hydraulic rod 7 to move the press frame 8 toward the lower template 5, and drives the upper template 12 to move through the first hollow pillar 10 and the first spring 11, so that the lower template 5, the lower mold edge 6 and the upper template 12, the upper mold edge 13 gradually fit each other, and the ship aluminum profile shell material is stamped. Then the press frame 8 continues to move, and the press frame 8 strengthens the stamping force on the ship aluminum profile shell material through the first spring 11. At the same time, the press frame 8 squeezes the cutting mechanism 3 through the first wedge-shaped inclined surface 9, so that the cutting mechanism 3 on both sides of the lower template 5 Move to the lower template 5, use the cutting mechanism 3 to cut the excess parts on both sides of the stamped shell, and then continue to move the cutting mechanism 3, change the positions of the lower mold side 6 and the upper mold side 13 through the cutting mechanism 3, and remove the blocking of the lower mold side 6 and the upper mold side 13 on both sides of the cut-off point of the shell. Then the cutting mechanism 3 continues to move, and the grinding device 4 is driven by the cutting mechanism 3 to move, and the cut-off point of the shell is grinded by the grinding device 4. The excess parts on both sides of the shell can be cut and the cut-off point can be grinded during stamping, which greatly reduces the production steps and time, and improves the quality and consistency of the products.
显然，本发明的上述实施例仅仅是为清楚地说明本发明所做的举例，而并非是对本发明实施方式的限定，对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动，这里无法对所有的实施方式予以穷举，凡是属于本发明的技术方案所引申出的显而易见的变化或变动仍处于本发明的保护范围之列。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
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| CN218425111U (en) * | 2022-10-20 | 2023-02-03 | 鞍山发蓝股份公司 | Stamping die |
| CN220825379U (en) * | 2023-10-08 | 2024-04-23 | 合肥致诚精密模具有限公司 | A punching mechanism for a forming trimming die |
| CN118081387B (en) * | 2024-03-29 | 2025-10-03 | 湖南鑫政铝业科技有限公司 | Aluminum template cutting device and cutting method with incision grinding structure |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216226388U (en) * | 2021-07-22 | 2022-04-08 | 芜湖腾成机械制造有限公司 | Tapered wedge mould for automobile processing |
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