CN118371143A - Livestock-raising dosing unit - Google Patents
Livestock-raising dosing unit Download PDFInfo
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- CN118371143A CN118371143A CN202410831992.6A CN202410831992A CN118371143A CN 118371143 A CN118371143 A CN 118371143A CN 202410831992 A CN202410831992 A CN 202410831992A CN 118371143 A CN118371143 A CN 118371143A
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Abstract
本发明公开了一种畜牧养殖配料装置,涉及畜牧养殖技术领域,本发明包括料仓,所述料仓的一侧固定安装有底板,所述底板上通过调节结构安装有电机,所述料仓的一侧开设有安装孔,所述安装孔内转动安装有外齿轮,所述外齿轮与电机的驱动端之间共同安装有正反转动结构。优点在于:通过一个驱动源就能够针对饲料内部的混合差异进行针对性工作,利用两个绞龙之间的正反转运动,通过叠加剪切力对原料之间进行有效混合且减少内部结块,同时通过交叉剪切力对结块的饲料进行快速破碎,提高多种原料之间的混合效果,从而降低原料成本且能够提高动物摄入营养的均衡性。
The present invention discloses a livestock breeding batching device, which relates to the livestock breeding technical field. The present invention comprises a silo, a bottom plate is fixedly installed on one side of the silo, a motor is installed on the bottom plate through an adjustment structure, a mounting hole is opened on one side of the silo, an external gear is rotatably installed in the mounting hole, and a forward and reverse rotation structure is installed between the external gear and the driving end of the motor. The advantages are: targeted work can be carried out on the mixing difference inside the feed through a driving source, the forward and reverse movement between two augers is utilized, the raw materials are effectively mixed and the internal agglomeration is reduced by superimposing shear force, and the agglomerated feed is quickly broken by cross shear force, thereby improving the mixing effect between multiple raw materials, thereby reducing the cost of raw materials and being able to improve the balance of animal nutrition intake.
Description
技术领域Technical Field
本发明涉及畜牧养殖技术领域,尤其涉及一种畜牧养殖配料装置。The invention relates to the technical field of animal husbandry, and in particular to an animal husbandry batching device.
背景技术Background technique
在畜牧养殖业中,为确保动物在进食时能够摄取到均衡的营养,需要将各种原料进行混合配制,不同的原料含有不同种类和比例的营养物质,通过混合可以确保动物摄取到所需的各种营养元素,同时能够将各种原料合理利用,提高经济效益,降低饲料生产成本。In animal husbandry, in order to ensure that animals can get balanced nutrition when eating, various raw materials need to be mixed and prepared. Different raw materials contain different types and proportions of nutrients. Mixing can ensure that animals get the various nutrients they need. At the same time, various raw materials can be used reasonably to improve economic benefits and reduce feed production costs.
因畜牧养殖规模较大,需采用配料装置对饲料进行混合配制,但现有的配料装置在对饲料进行混合时只是进行简单的搅拌,有些饲料混合容易结块,简单的搅拌无法将结块部分进行充分打散,原料之间不能够混合均匀,不均匀混合的饲料可能导致动物在摄取食物时摄入的营养成分不均衡,导致某些部分的饲料中含有过量或缺乏的营养成分,进而影响其生长发育,同时饲料混合不均匀可能导致动物挑食,只选择其中某些部分的饲料,而忽略其他部分,从而影响动物的健康状况(过量摄入某些营养素可能导致中毒或代谢异常,而缺乏某些营养素则可能导致营养不良或疾病发生)。Due to the large scale of animal husbandry, a batching device is required to mix and prepare the feed. However, the existing batching device only performs simple stirring when mixing the feed. Some feeds are easy to clump when mixed, and simple stirring cannot fully break up the clumps. The raw materials cannot be mixed evenly. Unevenly mixed feeds may cause animals to ingest unbalanced nutrients when taking food, resulting in excessive or insufficient nutrients in some parts of the feed, thereby affecting their growth and development. At the same time, uneven feed mixing may cause animals to be picky eaters, only choosing some parts of the feed and ignoring other parts, thereby affecting the health of the animals (excessive intake of certain nutrients may lead to poisoning or metabolic abnormalities, while lack of certain nutrients may lead to malnutrition or disease).
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种畜牧养殖配料装置,解决了上述背景技术中提出的饲料混合效果不佳的问题。In view of the deficiencies in the prior art, the present invention provides a livestock breeding ingredient mixing device, which solves the problem of poor feed mixing effect mentioned in the above background technology.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种畜牧养殖配料装置,包括料仓,所述料仓上卡合安装有仓盖,所述料仓与仓盖之间共同安装有进料结构,所述料仓的一侧安装有出料结构,所述料仓的一侧固定安装有底板,所述底板上通过调节结构安装有电机,所述料仓的一侧开设有安装孔,所述安装孔内转动安装有外齿轮,所述外齿轮与电机的驱动端之间共同安装有正反转动结构,所述外齿轮位于料仓内的一侧固定安装有连接轴,所述连接轴上安装有对大直径饲料进行破碎的搅拌破碎结构以及将搅拌完成的饲料挤出的挤压出料结构。A livestock breeding ingredient mixing device comprises a silo, a silo cover is snap-fitted onto the silo, a feeding structure is installed between the silo and the silo cover, a discharging structure is installed on one side of the silo, a bottom plate is fixedly installed on one side of the silo, a motor is installed on the bottom plate via an adjusting structure, a mounting hole is opened on one side of the silo, an external gear is rotatably installed in the mounting hole, a forward and reverse rotation structure is installed between the external gear and a driving end of the motor, a connecting shaft is fixedly installed on one side of the external gear located in the silo, a stirring and crushing structure for crushing large-diameter feed and an extrusion and discharging structure for extruding the stirred feed are installed on the connecting shaft.
进一步的,所述进料结构包括固定连通在仓盖上的进料斗二,所述料仓的一侧固定连通有进料斗一,所述料仓内安装有配合进料斗一使用的重力释放机构。Furthermore, the feeding structure includes a second feeding hopper fixedly connected to the bin cover, a first feeding hopper fixedly connected to one side of the bin, and a gravity release mechanism for use with the first feeding hopper installed in the bin.
进一步的,所述重力释放机构包括固定安装在料仓内的两个开关,所述进料斗一上固定安装有压力传感器,且压力传感器与两个开关之间为电性连接,所述料仓固定连通进料斗一的开口处转动安装有进料仓门,且进料仓门对该开口处形成密封,当进料斗一上的饲料达到预设重量时开关移开对进料仓门产生的遮挡。Furthermore, the gravity release mechanism includes two switches fixedly installed in the silo, a pressure sensor is fixedly installed on the feed hopper 1, and the pressure sensor is electrically connected to the two switches, a feed silo door is rotatably installed at the opening of the silo fixedly connected to the feed hopper 1, and the feed silo door forms a seal on the opening, and when the feed on the feed hopper 1 reaches a preset weight, the switch removes the cover on the feed silo door.
进一步的,所述出料结构包括固定安装在料仓一侧的两个安装块,两个所述安装块之间共同固定安装有横杆,所述横杆上转动安装有转动环,所述转动环上固定安装有液压杆二,所述液压杆二的驱动端固定安装有遮挡板,所述料仓的一侧固定连通有出料斗,在料仓内部搅拌混合时,遮挡板对出料斗进行遮挡。Furthermore, the discharging structure includes two mounting blocks fixedly installed on one side of the silo, a cross bar is fixedly installed between the two mounting blocks, a rotating ring is rotatably installed on the cross bar, a hydraulic rod 2 is fixedly installed on the rotating ring, a baffle plate is fixedly installed on the driving end of the hydraulic rod 2, and a discharging hopper is fixedly connected to one side of the silo. When stirring and mixing inside the silo, the baffle plate shields the discharging hopper.
进一步的,所述调节结构包括开设在底板上的两个限位孔,两个所述限位孔内均滑动安装有滑杆,两根所述滑杆的下端共同固定安装有限位板,两根所述滑杆的上端共同固定安装有垫板,且电机固定安装在垫板的上表面,所述垫板的一侧与底板之间共同固定安装有两个液压杆一。Furthermore, the adjustment structure includes two limit holes opened on the base plate, and sliding rods are slidably installed in the two limit holes. The lower ends of the two sliding rods are jointly fixedly installed with a limit plate, the upper ends of the two sliding rods are jointly fixedly installed with a pad, and the motor is fixedly installed on the upper surface of the pad, and two hydraulic rods are jointly fixedly installed between one side of the pad and the base plate.
进一步的,所述正反转动结构包括固定安装在电机驱动端上的插接板,所述外齿轮位于料仓外的一侧固定安装有从动齿环,所述从动齿环内侧一周开设有多个与插接板相配合使用的凹槽,所述外齿轮固定安装从动齿环的一侧安装有反向转动机构。Furthermore, the forward and reverse rotation structure includes a plug-in plate fixedly mounted on the driving end of the motor, a driven gear ring is fixedly mounted on one side of the external gear located outside the silo, a plurality of grooves for use with the plug-in plate are opened around the inner side of the driven gear ring, and a reverse rotation mechanism is installed on one side of the external gear on which the driven gear ring is fixedly mounted.
进一步的,所述反向转动机构包括开设在外齿轮一侧的环形槽,所述环形槽内转动且滑动安装有多根短杆,多根所述短杆上均固定安装有小齿轮,所述外齿轮的一侧转动安装有内齿环,且多个小齿轮均与外齿轮以及内齿环相啮合,所述内齿环内开设有与插接板相配合使用的固定槽,所述内齿环转动的中心点与外齿轮转动的中心点相同。Furthermore, the reverse rotation mechanism includes an annular groove opened on one side of the outer gear, and multiple short rods are rotatably and slidably installed in the annular groove, and pinions are fixedly installed on the multiple short rods. An inner gear ring is rotatably installed on one side of the outer gear, and multiple pinions are meshed with the outer gear and the inner gear ring. A fixing groove is opened in the inner gear ring for use with a plug-in board, and the center point of rotation of the inner gear ring is the same as the center point of rotation of the outer gear.
进一步的,所述搅拌破碎结构包括分别固定安装在连接轴两端的两根连杆二,靠近所述电机的两个连杆二之间固定安装有法兰盘二,远离所述电机的两个连杆二之间固定安装有法兰盘三,所述法兰盘二与法兰盘三之间共同固定安装有两个外绞龙,且两个外绞龙的旋向相同,所述连接轴上固定安装有多根连杆一,多根所述连杆一之间共同固定安装有两个内绞龙,且两个内绞龙的旋向相同但与外绞龙的旋向相反,且外绞龙的直径大于内绞龙的直径。Furthermore, the mixing and crushing structure includes two connecting rods 2 fixedly mounted on both ends of the connecting shaft, a flange 2 is fixedly mounted between the two connecting rods 2 close to the motor, and a flange 3 is fixedly mounted between the two connecting rods 2 far from the motor, two external augers are fixedly mounted between the flanges 2 and 3, and the two external augers have the same rotation direction, multiple connecting rods 1 are fixedly mounted on the connecting shaft, two internal augers are fixedly mounted between the multiple connecting rods 1, and the two internal augers have the same rotation direction but opposite to that of the external augers, and the diameter of the external augers is larger than the diameter of the internal augers.
进一步的,所述挤压出料结构包括转动安装在连接轴一端的法兰盘一,所述连接轴的另一端转动安装有法兰盘四,所述连接轴靠近法兰盘四的一端固定安装有凸杆,所述法兰盘四内开设有配合凸杆使用的卡合槽,所述法兰盘一与法兰盘四上均固定安装有多根连杆三,多根所述连杆三的下端共同固定安装有弧形仓底。Furthermore, the extrusion discharging structure includes a flange plate 1 rotatably mounted on one end of a connecting shaft, a flange plate 4 rotatably mounted on the other end of the connecting shaft, a convex rod fixedly mounted on the end of the connecting shaft close to the flange plate 4, a snap-fit groove for cooperating with the convex rod is provided in the flange plate 4, a plurality of connecting rods 3 are fixedly mounted on the flange plate 1 and the flange plate 4, and a curved bin bottom is fixedly mounted on the lower ends of the plurality of connecting rods 3.
进一步的,所述料仓内开设有转槽,且连接轴的一端能够转动卡合在该转槽内,为连接轴的转动提供支撑。Furthermore, a rotation groove is provided in the silo, and one end of the connecting shaft can be rotatably engaged in the rotation groove to provide support for the rotation of the connecting shaft.
与现有的技术相比,本发明优点在于:Compared with the prior art, the present invention has the following advantages:
1:本配料装置在对饲料进行混合时,具有提高各种原料之间混合均匀度的优点,通过控制调节外绞龙与内绞龙呈同向转动,两者之间产生一个相同方向的流体运动,能够叠加外绞龙与内绞龙的剪切效应,增加了搅拌过程中的混合作用力,使混合更加充分,从而提高了搅拌的效率,搅拌物料会被更均匀地混合和分散,减少了不充分混合或团块形成的可能性。1: This batching device has the advantage of improving the mixing uniformity between various raw materials when mixing feed. By controlling and adjusting the external auger and the internal auger to rotate in the same direction, a fluid movement in the same direction is generated between the two, which can superimpose the shear effect of the external auger and the internal auger, increase the mixing force during the stirring process, make the mixing more complete, thereby improving the stirring efficiency, and the stirred materials will be mixed and dispersed more evenly, reducing the possibility of insufficient mixing or clump formation.
2:本配料装置在对饲料进行混合时,具有提高对原料内部结块进行快速破碎的优点,通过控制调节外绞龙与内绞龙呈反向转动,外绞龙与内绞龙之间会形成较强的剪切力,有助于将成团或结块的饲料切割成更小的颗粒,防止饲料在搅拌过程中产生堵塞和结块的现象,从而提高了饲料的破碎效率。2: When mixing the feed, this batching device has the advantage of quickly breaking up the internal lumps of the raw materials. By controlling and adjusting the external auger and the internal auger to rotate in opposite directions, a strong shear force will be formed between the external auger and the internal auger, which helps to cut the clumped or agglomerated feed into smaller particles, preventing the feed from being blocked and agglomerated during the mixing process, thereby improving the feed breaking efficiency.
综上所述,本发明通过一个驱动源就能够针对饲料内部的混合差异进行针对性工作,利用两个绞龙之间的正反转运动,通过叠加剪切力对原料之间进行有效混合且减少内部结块,同时通过交叉剪切力对结块的饲料进行快速破碎,提高多种原料之间的混合效果,从而降低原料成本且能够提高动物摄入营养的均衡性。In summary, the present invention can carry out targeted work on the mixing differences inside the feed through a single driving source, and utilizes the forward and reverse rotation of the two augers to effectively mix the raw materials and reduce internal agglomeration by superimposing shear forces. At the same time, the agglomerated feed is quickly broken up by cross shear forces, thereby improving the mixing effect between multiple raw materials, thereby reducing the cost of raw materials and improving the balance of nutritional intake by animals.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种畜牧养殖配料装置的结构示意图;FIG1 is a schematic structural diagram of a livestock breeding ingredient mixing device proposed by the present invention;
图2为料仓内部的结构示意图;FIG2 is a schematic diagram of the structure inside the silo;
图3为小齿轮、内齿环的结构示意图;FIG3 is a schematic diagram of the structure of a pinion and an internal gear ring;
图4为从动齿环、连杆二的结构示意图;FIG4 is a schematic diagram of the structure of the driven gear ring and the connecting rod 2;
图5为本发明去除仓盖的结构示意图;FIG5 is a schematic diagram of the structure of the present invention without the bin cover;
图6为弧形仓底的结构示意图;Figure 6 is a schematic diagram of the structure of the arc-shaped warehouse bottom;
图7为外绞龙、内绞龙的结构示意图;Figure 7 is a schematic diagram of the structure of the outer auger and the inner auger;
图8为连接轴、法兰盘一的侧视图;FIG8 is a side view of the connecting shaft and flange 1;
图9为图8中A-A方向的结构剖视图;Fig. 9 is a cross-sectional view of the structure along the A-A direction in Fig. 8;
图10为限位板、限位孔的结构示意图;FIG10 is a schematic diagram of the structure of the limiting plate and the limiting hole;
图11为开关、进料仓门的结构示意图;Figure 11 is a schematic diagram of the structure of the switch and the feed bin door;
图中:1、液压杆一;2、出料斗;3、液压杆二;4、料仓;5、进料斗一;6、仓盖;7、进料斗二;8、电机;9、外齿轮;10、法兰盘一;11、弧形仓底;12、底板;13、法兰盘二;14、外绞龙;15、内绞龙;16、连接轴;17、连杆一;18、法兰盘三;19、连杆二;20、小齿轮;21、内齿环;22、从动齿环;23、凸杆;24、法兰盘四;25、进料仓门;26、开关;27、限位板;28、限位孔;29、插接板;30、连杆三。In the figure: 1. Hydraulic rod one; 2. Discharge hopper; 3. Hydraulic rod two; 4. Silo; 5. Feed hopper one; 6. Silo cover; 7. Feed hopper two; 8. Motor; 9. External gear; 10. Flange one; 11. Arc-shaped silo bottom; 12. Bottom plate; 13. Flange two; 14. External auger; 15. Internal auger; 16. Connecting shaft; 17. Connecting rod one; 18. Flange three; 19. Connecting rod two; 20. Pinion; 21. Internal gear ring; 22. Driven gear ring; 23. Protruding rod; 24. Flange four; 25. Feed silo door; 26. Switch; 27. Limit plate; 28. Limit hole; 29. Plug plate; 30. Connecting rod three.
具体实施方式Detailed ways
参照图1、图11,一种畜牧养殖配料装置,包括料仓4,料仓4的下表面固定安装有多根支撑柱,料仓4的上方采用卡合方式安装有仓盖6,仓盖6上固定连通有进料斗二7,料仓4的一侧固定连通有进料斗一5,料仓4的另一侧固定安装有两个安装块,两个安装块之间共同固定安装有横杆,横杆上转动安装有转动环(以上均画出但未标出),转动环上固定安装有液压杆二3,液压杆二3的驱动端固定安装有遮挡板,料仓4的一侧固定连通有出料斗2,在料仓4内部搅拌混合时,遮挡板对出料斗2进行遮挡。Referring to Figures 1 and 11, a livestock breeding ingredient mixing device includes a silo 4, a plurality of supporting columns are fixedly installed on the lower surface of the silo 4, a silo cover 6 is installed on the top of the silo 4 in a snap-fit manner, a feed hopper 2 7 is fixedly connected to the silo cover 6, a feed hopper 1 5 is fixedly connected to one side of the silo 4, two mounting blocks are fixedly installed on the other side of the silo 4, a cross bar is fixedly installed between the two mounting blocks, a rotating ring is rotatably installed on the cross bar (all of the above are drawn but not marked), a hydraulic rod 2 3 is fixedly installed on the rotating ring, a baffle plate is fixedly installed on the driving end of the hydraulic rod 2 3, a discharge hopper 2 is fixedly connected to one side of the silo 4, and the baffle plate shields the discharge hopper 2 when stirring and mixing inside the silo 4.
料仓4内固定安装有两个开关26,进料斗一5上固定设置有压力传感器,且压力传感器与两个开关26之间为电性连接,料仓4固定连通进料斗一5的开口处转动安装有进料仓门25,且进料仓门25对该开口处形成密封,当进料斗一5中存在的饲料达到预设重量时开关26打开(两个开关26分别设置在进料仓门25的两侧,且对进料仓门25进行限位,开关26接收到压力传感器的信号后移开对进料仓门25所造成的阻挡),且可在进料斗二7上也设置压力传感器,与上述安装方式相同,再次不做具体详述。Two switches 26 are fixedly installed in the silo 4, a pressure sensor is fixedly provided on the feed hopper 5, and the pressure sensor is electrically connected to the two switches 26. A feed silo door 25 is rotatably installed at the opening of the silo 4 fixedly connected to the feed hopper 5, and the feed silo door 25 forms a seal on the opening. When the feed in the feed hopper 5 reaches a preset weight, the switch 26 opens (the two switches 26 are respectively arranged on both sides of the feed silo door 25, and the feed silo door 25 is limited. After receiving the signal from the pressure sensor, the switch 26 removes the obstruction caused to the feed silo door 25), and a pressure sensor can also be provided on the feed hopper 2 7, which is the same as the above-mentioned installation method and will not be described in detail again.
通过进料斗一5与进料斗二7均可将饲料加入至料仓4内,且进料斗一5与进料斗二7的设置能够在不同饲料混合时,通过两个入口快速将饲料加入至料仓4内进行混合,同时配合仓盖6的卡合设置,能够在料仓4内需要清理时,将仓盖6打开对料仓4内进行清理,便于人员操作。Feed can be added into the silo 4 through both the feed hopper 1 5 and the feed hopper 2 7. The setting of the feed hopper 1 5 and the feed hopper 2 7 can quickly add the feed into the silo 4 through the two inlets for mixing when different feeds are mixed. At the same time, with the locking setting of the silo cover 6, when the silo 4 needs to be cleaned, the silo cover 6 can be opened to clean the silo 4, which is convenient for personnel operation.
参照图1、图4、图5以及图10,料仓4远离进料斗一5的一侧固定安装有底板12,底板12上开设有两个限位孔28,两个限位孔28内均滑动安装有滑杆,两根滑杆的下端均贯穿相应限位孔28位于底板12的下方并共同固定安装有限位板27,两根滑杆的上端均位于底板12的上方并共同固定安装有垫板,垫板上固定安装有电机8,垫板的一侧与底板12之间共同固定安装有两个液压杆一1,电机8的驱动端固定安装有插接板29。Referring to Figures 1, 4, 5 and 10, a bottom plate 12 is fixedly installed on one side of the silo 4 away from the feed hopper 5, and two limit holes 28 are provided on the bottom plate 12. Slide rods are slidably installed in the two limit holes 28. The lower ends of the two slide rods pass through the corresponding limit holes 28 and are located below the bottom plate 12 and are fixedly installed with a limit plate 27. The upper ends of the two slide rods are located above the bottom plate 12 and are fixedly installed with a pad, on which a motor 8 is fixedly installed. Two hydraulic rods 1 are fixedly installed between one side of the pad and the bottom plate 12, and a plug-in plate 29 is fixedly installed at the driving end of the motor 8.
料仓4的一侧开设有安装孔,安装孔内密封转动安装有外齿轮9,外齿轮9位于料仓4外的一侧固定安装有从动齿环22,从动齿环22内侧一周开设有多个与插接板29相配合使用的凹槽。A mounting hole is provided on one side of the silo 4, in which an external gear 9 is sealingly and rotatably mounted. A driven gear ring 22 is fixedly mounted on one side of the external gear 9 outside the silo 4, and a plurality of grooves for use with the plug-in plate 29 are provided around the inner side of the driven gear ring 22.
当驱动液压杆一1伸长带动电机8向靠近料仓4的方向移动时,能够带动插接板29与从动齿环22上的凹槽相卡合,卡合完成后启动电机8,电机8能够带动从动齿环22与外齿轮9转动。When the driving hydraulic rod 1 is extended to drive the motor 8 to move toward the silo 4, the plug-in plate 29 can be driven to engage with the groove on the driven gear ring 22. After the engagement is completed, the motor 8 is started, and the motor 8 can drive the driven gear ring 22 and the outer gear 9 to rotate.
外齿轮9位于料仓4内的一侧固定安装有连接轴16,连接轴16的两端分别固定安装有两个连杆二19,靠近电机8的两个连杆二19之间固定安装有法兰盘二13,其余两个连杆二19之间固定安装有法兰盘三18,法兰盘二13与法兰盘三18之间共同固定安装有两个外绞龙14,且两个外绞龙14的旋向相同,连接轴16上固定安装有多根连杆一17,多根连杆一17之间共同固定安装有两个内绞龙15,且两个内绞龙15的旋向相同但与外绞龙14的旋向相反,且外绞龙14的直径大于内绞龙15的直径,多根连杆一17之间均匀设置,能够使得内绞龙15转动对饲料混合时进行力度均匀的搅拌。A connecting shaft 16 is fixedly installed on one side of the external gear 9 located in the silo 4, and two connecting rods 2 19 are fixedly installed on both ends of the connecting shaft 16, a flange 2 13 is fixedly installed between the two connecting rods 2 19 close to the motor 8, and a flange 3 18 is fixedly installed between the other two connecting rods 2 19, and two external augers 14 are fixedly installed between the flange 2 13 and the flange 3 18, and the two external augers 14 have the same rotation direction, and multiple connecting rods 17 are fixedly installed on the connecting shaft 16, and two internal augers 15 are fixedly installed between the multiple connecting rods 17, and the rotation direction of the two internal augers 15 is the same but opposite to that of the external augers 14, and the diameter of the external augers 14 is larger than the diameter of the internal augers 15, and the multiple connecting rods 17 are evenly arranged, so that the internal augers 15 can rotate to mix the feed evenly.
当插接板29与从动齿环22上的凹槽相卡合时,此时启动电机8,电机8通过插接板29带动从动齿环22、外齿轮9以及连接轴16转动,连接轴16转动通过多根连杆一17带动两根外绞龙14转动,使得外绞龙14的转动方向与内绞龙15的旋向相同,当外绞龙14与内绞龙15呈相同方向旋转时,它们会共同产生一个向一个方向的流体运动,外绞龙14与内绞龙15的剪切效应会叠加,增加了搅拌过程中的混合作用力,使混合更加充分,这种单一方向的运动有利于混合和搅拌物料,从而提高了搅拌的效率,搅拌物料会被更均匀地混合和分散,减少了不充分混合或团块形成的可能性。When the plug-in plate 29 is engaged with the groove on the driven gear ring 22, the motor 8 is started at this time. The motor 8 drives the driven gear ring 22, the external gear 9 and the connecting shaft 16 to rotate through the plug-in plate 29. The rotation of the connecting shaft 16 drives the two external augers 14 to rotate through multiple connecting rods 17, so that the rotation direction of the external augers 14 is the same as the rotation direction of the internal augers 15. When the external augers 14 and the internal augers 15 rotate in the same direction, they will jointly generate a fluid movement in one direction. The shear effects of the external augers 14 and the internal augers 15 will be superimposed, increasing the mixing force during the stirring process and making the mixing more complete. This single-direction movement is conducive to mixing and stirring materials, thereby improving the stirring efficiency. The stirred materials will be mixed and dispersed more evenly, reducing the possibility of insufficient mixing or clump formation.
参照图2、图3以及图6-图9,连接轴16位于料仓4内靠近电机8的一端转动安装有法兰盘一10,连接轴16位于料仓4内远离电机8的一端转动安装有法兰盘四24,连接轴16位于料仓4内远离电机8的一端固定安装有凸杆23,法兰盘四24内开设有配合凸杆23使用的卡合槽,法兰盘一10与法兰盘四24上均固定安装有多根连杆三30,多根连杆三30的下端共同固定安装有弧形仓底11,可将料仓4采用圆柱形设置,且料仓4圆柱形设置的中心点与连接轴16的中心点相同,使得弧形仓底11与料仓4内壁相贴,能够保证料仓4内部饲料能够完全被旋出。Referring to Figures 2, 3 and 6-9, a flange 10 is rotatably installed on one end of the connecting shaft 16 located in the silo 4 close to the motor 8, and a flange four 24 is rotatably installed on the other end of the connecting shaft 16 located in the silo 4 away from the motor 8. A convex rod 23 is fixedly installed on the end of the connecting shaft 16 located in the silo 4 away from the motor 8, and a snap-fit groove for cooperating with the convex rod 23 is provided in the flange four 24. Multiple connecting rods three 30 are fixedly installed on the flange one 10 and the flange four 24, and the lower ends of the multiple connecting rods three 30 are jointly fixedly installed with an arc-shaped silo bottom 11. The silo 4 can be set in a cylindrical shape, and the center point of the cylindrical setting of the silo 4 is the same as the center point of the connecting shaft 16, so that the arc-shaped silo bottom 11 is in contact with the inner wall of the silo 4, which can ensure that the feed inside the silo 4 can be completely rotated out.
外齿轮9固定安装有从动齿环22的一侧设置有齿,外齿轮9设置有齿的一侧开设有环形槽,环形槽内转动且滑动安装有多根短杆,多根短杆上均固定安装有小齿轮20,外齿轮9设置有齿的一侧转动安装有内齿环21,且多个小齿轮20均与外齿轮9以及内齿环21相啮合,内齿环21内开设有与插接板29相卡合的固定槽,且内齿环21转动的中心点(圆心)与外齿轮9的转动点(圆心)相同。The outer gear 9 is fixedly mounted with teeth on one side of the driven gear ring 22, and an annular groove is provided on the side of the outer gear 9 with teeth, and multiple short rods are rotatably and slidably installed in the annular groove, and pinions 20 are fixedly installed on the multiple short rods, and an inner gear ring 21 is rotatably mounted on the side of the outer gear 9 with teeth, and multiple pinions 20 are meshed with the outer gear 9 and the inner gear ring 21, and a fixed groove engaged with the plug-in plate 29 is provided in the inner gear ring 21, and the center point (center of the circle) of rotation of the inner gear ring 21 is the same as the rotation point (center of the circle) of the outer gear 9.
当加入的饲料偏大时需要先进行破碎切割处理,此时驱动液压杆一1缩短带动电机8向远离料仓4的方向移动,此时内齿环21上的固定槽与插接板29相卡合,内齿环21跟随电机8的驱动端旋转,内齿环21转动通过多个小齿轮20带动外齿轮9反向旋转,外齿轮9转动通过连接轴16、多根连杆一17带动外绞龙14转动(此时外绞龙14转动方向与内绞龙15的旋向相反),外绞龙14与内绞龙15反向搅动对饲料进行破碎,当外绞龙14与内绞龙15呈相反方向旋转时,它们会产生对立的运动,形成较强的剪切力,这种剪切力有助于将饲料切割成更小的颗粒,有助于防止饲料在搅拌过程中产生堵塞和结块的现象,从而提高了饲料的破碎效率,破碎完成之后再进行上述饲料混合的处理步骤,使仓体内的饲料混合均匀。When the added feed is too large, it needs to be crushed and cut first. At this time, the hydraulic rod 1 is driven to shorten and drive the motor 8 to move away from the silo 4. At this time, the fixed groove on the inner gear ring 21 is engaged with the plug-in plate 29, and the inner gear ring 21 rotates with the driving end of the motor 8. The rotation of the inner gear ring 21 drives the outer gear 9 to rotate in the opposite direction through multiple pinions 20. The rotation of the outer gear 9 drives the outer auger 14 to rotate through the connecting shaft 16 and multiple connecting rods 17 (at this time, the rotation direction of the outer auger 14 is opposite to the rotation direction of the inner auger 15). The outer auger 14 and the inner auger 15 stir in opposite directions to crush the feed. When the outer auger 14 and the inner auger 15 rotate in opposite directions, they will produce opposing movements and form a strong shear force. This shear force helps to cut the feed into smaller particles and helps to prevent the feed from being blocked and agglomerated during the mixing process, thereby improving the crushing efficiency of the feed. After the crushing is completed, the above-mentioned feed mixing processing steps are performed to make the feed in the silo body mixed evenly.
当仓体内的饲料混合均匀后,关闭电机8,再次驱动液压杆一1向靠近料仓4的方向移动,带动凸杆23卡合在法兰盘四24上的卡合槽内,料仓4内开设有转槽,此时连接轴16的一端卡合转动在转槽内位连接轴16的转动提供支撑力,连接轴16旋转带动法兰盘四24以及弧形仓底11转动,此时电机8改为点动式启停,同时启动液压杆二3使其驱动端缩短带动遮挡板向上移动与出料斗2分离,使得出料斗2与料仓4处于连通打开状态(遮挡板未对出料斗2进行遮挡),弧形仓底11转动会将料仓4内搅拌完成的饲料旋出,并通过出料斗2将饲料送出料仓4,完成出料。When the feed in the silo is evenly mixed, the motor 8 is turned off and the hydraulic rod 1 is driven again to move towards the direction close to the silo 4, driving the convex rod 23 to engage in the engaging groove on the flange plate 4 24. A rotating groove is opened in the silo 4. At this time, one end of the connecting shaft 16 engages and rotates in the rotating groove to provide support for the rotation of the connecting shaft 16. The rotation of the connecting shaft 16 drives the flange plate 4 24 and the arc-shaped silo bottom 11 to rotate. At this time, the motor 8 is changed to a point-to-point start and stop mode, and the hydraulic rod 23 is started at the same time to shorten its driving end and drive the baffle plate to move upward and separate from the discharge hopper 2, so that the discharge hopper 2 and the silo 4 are in a connected and open state (the baffle plate does not block the discharge hopper 2). The rotation of the arc-shaped silo bottom 11 will rotate the mixed feed in the silo 4, and send the feed out of the silo 4 through the discharge hopper 2 to complete the discharge.
本畜牧养殖配料装置的具体操作步骤如下:The specific operating steps of this livestock breeding batching device are as follows:
进料:将需要混合破碎的饲料分别通过进料斗一5和进料斗二7加入料仓4中,当进料斗一5中存在的饲料达到预设重量时开关26打开(移开防止对进料仓门25所造成阻挡),进料仓门25在重力的作用下打开,饲料从进料斗一5进入料仓4内。Feeding: The feed to be mixed and crushed is added into the silo 4 through the feed hopper 1 5 and the feed hopper 2 7 respectively. When the feed in the feed hopper 1 5 reaches the preset weight, the switch 26 is opened (moved away to prevent obstruction of the feed silo door 25), and the feed silo door 25 is opened under the action of gravity, and the feed enters the silo 4 from the feed hopper 1 5.
饲料的混合与搅拌切碎:当从进料斗一5和进料斗二7进入的饲料仅需要混合均匀时,驱动液压杆一1伸长带动电机8向靠近料仓4的方向移动,带动插接板29与从动齿环22卡合,启动电机8,电机8通过插接板29带动从动齿环22与外齿轮9转动,此时连接轴16跟随从动齿环22转动,连接轴16转动通过连杆一17带动外绞龙14转动(外绞龙14的转动方向与内绞龙15的旋向相同),使得料仓4中的饲料混合均匀;Mixing, stirring and chopping of feed: When the feed entering from the feed hopper 1 5 and the feed hopper 2 7 only needs to be mixed evenly, the hydraulic rod 1 is extended to drive the motor 8 to move towards the direction close to the silo 4, drive the plug-in plate 29 to engage with the driven gear ring 22, start the motor 8, and the motor 8 drives the driven gear ring 22 and the outer gear 9 to rotate through the plug-in plate 29. At this time, the connecting shaft 16 rotates with the driven gear ring 22, and the connecting shaft 16 rotates to drive the outer auger 14 to rotate through the connecting rod 1 17 (the rotation direction of the outer auger 14 is the same as the rotation direction of the inner auger 15), so that the feed in the silo 4 is mixed evenly;
当从进料斗二7进入的饲料偏大时需要先进行破碎切割处理,再使其混合均匀时,驱动液压杆一1缩短带动电机8向远离料仓4的方向移动,此时内齿环21与插接板29相卡合,内齿环21跟随电机8的驱动端旋转,内齿环21转动通过多个小齿轮20带动外齿轮9反向旋转,外齿轮9转动通过连接轴16、多根连杆一17带动外绞龙14转动(此时外绞龙14转动方向与内绞龙15的旋向相反),外绞龙14与内绞龙15反向搅动对饲料进行破碎,破碎完成之后再进行上述饲料混合的处理步骤,使仓体内的饲料混合均匀;When the feed entering from the feed hopper 27 is too large, it needs to be crushed and cut first, and then mixed evenly, the hydraulic rod 1 is driven to shorten and drive the motor 8 to move away from the silo 4. At this time, the inner gear ring 21 is engaged with the plug-in plate 29, and the inner gear ring 21 rotates with the driving end of the motor 8. The rotation of the inner gear ring 21 drives the outer gear 9 to rotate in the opposite direction through multiple pinions 20. The rotation of the outer gear 9 drives the outer auger 14 to rotate through the connecting shaft 16 and multiple connecting rods 17 (at this time, the rotation direction of the outer auger 14 is opposite to that of the inner auger 15). The outer auger 14 and the inner auger 15 stir in opposite directions to crush the feed. After the crushing is completed, the above-mentioned feed mixing processing steps are performed to mix the feed in the silo evenly.
出料:当仓体内的饲料混合均匀后,关闭电机8,再次驱动液压杆一1向靠近料仓4的方向移动,带动凸杆23卡合在法兰盘四24内,连接轴16旋转使得法兰盘四24以及弧形仓底11转动,此时电机8改为点动式启停,同时启动液压杆二3使其驱动端缩短带动遮挡板向上移动与出料斗2分离,使得出料斗2与料仓4处于连通打开状态(遮挡板未对出料斗2进行遮挡),将弧形仓底11中的饲料送出料仓4,完成出料。Discharging: When the feed in the silo is evenly mixed, turn off the motor 8 and drive the hydraulic rod 1 again to move towards the silo 4, driving the convex rod 23 to engage in the flange 4 24. The connecting shaft 16 rotates to rotate the flange 4 24 and the arc-shaped silo bottom 11. At this time, the motor 8 is changed to a point-to-point start and stop mode, and the hydraulic rod 23 is started at the same time to shorten its driving end and drive the baffle plate to move upward and separate from the discharge hopper 2, so that the discharge hopper 2 and the silo 4 are in a connected and open state (the baffle plate does not block the discharge hopper 2), and the feed in the arc-shaped silo bottom 11 is sent out of the silo 4 to complete the discharging.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
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| CN117532766A (en) * | 2024-01-09 | 2024-02-09 | 常州纺兴精密机械有限公司 | Preparation device and method of three-component composite hollow fiber prefabricated material |
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| CN101385951A (en) * | 2008-10-15 | 2009-03-18 | 江苏德美科技有限公司 | Vortex powder mixer |
| CN207310459U (en) * | 2017-10-16 | 2018-05-04 | 东莞市瑞能塑胶科技有限公司 | A mixing type feeding device |
| CN213373903U (en) * | 2020-06-17 | 2021-06-08 | 江西赫柏康华制药设备有限公司 | Novel pressure difference sterilization equipment |
| CN214261526U (en) * | 2020-12-25 | 2021-09-24 | 江苏华泓饲料股份有限公司 | A kind of equipment for precise mixing and adjusting of raw material ratio for pig compound feed production |
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| CN219149899U (en) * | 2022-12-10 | 2023-06-09 | 刘连武 | Quick mixing arrangement of edible fungus stick raw materials production |
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| CN117532766A (en) * | 2024-01-09 | 2024-02-09 | 常州纺兴精密机械有限公司 | Preparation device and method of three-component composite hollow fiber prefabricated material |
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