CN118371025A - A glass-lined three-in-one filter, washing and drying machine - Google Patents
A glass-lined three-in-one filter, washing and drying machine Download PDFInfo
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- CN118371025A CN118371025A CN202410796516.5A CN202410796516A CN118371025A CN 118371025 A CN118371025 A CN 118371025A CN 202410796516 A CN202410796516 A CN 202410796516A CN 118371025 A CN118371025 A CN 118371025A
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- sealing gasket
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- 238000001035 drying Methods 0.000 title description 6
- 238000005406 washing Methods 0.000 title description 6
- 238000007789 sealing Methods 0.000 claims abstract description 117
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 238000000926 separation method Methods 0.000 claims abstract description 37
- 238000001914 filtration Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000002245 particle Substances 0.000 claims description 23
- 238000012545 processing Methods 0.000 claims description 22
- 230000008961 swelling Effects 0.000 claims description 17
- 239000011344 liquid material Substances 0.000 claims description 5
- 229920001973 fluoroelastomer Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims 1
- 239000000725 suspension Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 239000012065 filter cake Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 210000003298 dental enamel Anatomy 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- -1 pharmaceutical Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033558 biomineral tissue development Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000006396 nitration reaction Methods 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000011085 pressure filtration Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/78—Handling the filter cake in the filter for purposes other than for regenerating for washing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/80—Handling the filter cake in the filter for purposes other than for regenerating for drying
- B01D29/82—Handling the filter cake in the filter for purposes other than for regenerating for drying by compression
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/30—Filter housing constructions
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本申请公开了一种搪玻璃三合一过滤洗涤干燥器，属于搪玻璃设备技术领域，包括搪玻璃三合一过滤洗涤干燥器主体，搪玻璃三合一过滤洗涤干燥器主体的放料口处可拆卸的安装有排料管，容纳腔内设有分离结构。本申请中用以对加入搪玻璃三合一过滤洗涤干燥器主体内部的悬浮液物料进行过滤分离处理的分离结构通过第一密封垫圈进行直接接触式密封，通过第二密封垫圈实现非接触式备份密封，并且当与待分离的悬浮液物料直接接触的第一密封垫圈发生化学腐蚀并导致其密封失效时，泄漏的液体接触原本处于密封状态的密封补偿单元后触发其对第二密封垫圈施加反向的下压力，使得第二密封垫圈紧贴在容纳腔表面。
The present application discloses a glass-lined three-in-one filter-washer-dryer, which belongs to the technical field of glass-lined equipment, and comprises a glass-lined three-in-one filter-washer-dryer body, a discharge pipe is detachably installed at the discharge port of the glass-lined three-in-one filter-washer-dryer body, and a separation structure is arranged in the accommodating cavity. In the present application, the separation structure for filtering and separating the suspension material added into the interior of the glass-lined three-in-one filter-washer-dryer body is directly contact-sealed by a first sealing gasket, and non-contact backup sealing is achieved by a second sealing gasket, and when the first sealing gasket in direct contact with the suspension material to be separated is chemically corroded and causes its sealing failure, the leaked liquid contacts the sealing compensation unit which is originally in a sealed state, triggering it to apply reverse downward pressure to the second sealing gasket, so that the second sealing gasket is tightly attached to the surface of the accommodating cavity.
Description
技术领域Technical Field
本申请涉及搪玻璃设备技术领域，更具体地说，涉及一种搪玻璃三合一过滤洗涤干燥器。The present application relates to the technical field of glass-lined equipment, and more specifically, to a glass-lined three-in-one filter, washing and drying device.
背景技术Background technique
搪玻璃设备是将含硅量高的瓷釉涂于金属表面，通过950℃搪烧，使瓷釉密着于金属铁胎表面制成，因此，它具有类似玻璃的化学稳定性和金属强度的双重优点，并对于各种浓度的无机酸、有机酸、有机溶剂及弱碱等介质均有极强的抗腐性，因此，搪玻璃设备广泛适用于化工、医药、染料等工业生产和科学研究中的聚合、皂化、矿化、氯化、硝化等反应，以代替昂贵的不锈钢和有色金属。Glass-lined equipment is made by applying high-silicon glaze to the metal surface and firing it at 950℃ to make the glaze adhere closely to the surface of the metal iron base. Therefore, it has the dual advantages of chemical stability similar to glass and metal strength, and has strong corrosion resistance to various concentrations of inorganic acids, organic acids, organic solvents and weak alkalis. Therefore, glass-lined equipment is widely used in polymerization, saponification, mineralization, chlorination, nitration and other reactions in industrial production and scientific research in chemical, pharmaceutical, dye and other industries to replace expensive stainless steel and non-ferrous metals.
搪玻璃三合一过滤洗涤干燥器是搪玻璃设备中的一种，具备过滤、洗涤、干燥三种功能，搪玻璃三合一过滤洗涤干燥器的工作原理如下：1、加压过滤，形成滤饼：把待处理的悬浮固液混合物加入设备内部，随后逐步加压，在滤网的分离过滤作用下，混合液中的液体部分会从过滤介质中流出，而固体颗粒则留在设备内利用升降桨叶形成平整的滤饼；2、清洗固体颗粒：将清洗液喷入至设备内部后，通过设备内的升降桨叶进行再搅拌，使固体颗粒得到充分洗涤，之后再排出清洗液；3、对滤饼进行干燥。The glass-lined three-in-one filter-washer-dryer is a type of glass-lined equipment with three functions: filtering, washing and drying. The working principle of the glass-lined three-in-one filter-washer-dryer is as follows: 1. Pressurized filtration to form a filter cake: Add the suspended solid-liquid mixture to be treated into the equipment, and then gradually pressurize it. Under the separation and filtration action of the filter, the liquid part of the mixture will flow out of the filter medium, while the solid particles will remain in the equipment and form a flat filter cake using the lifting blades; 2. Clean the solid particles: After the cleaning liquid is sprayed into the equipment, it is stirred again by the lifting blades in the equipment to fully wash the solid particles, and then the cleaning liquid is discharged; 3. Dry the filter cake.
搪玻璃三合一过滤洗涤干燥器在加压过滤过程中，用以过滤的过滤板在呈酸或者碱性的混合物作用下，过滤板中的密封圈容易因受化学腐蚀而出现密封失效，引发泄漏，使得过滤压力下降，过滤速度明显降低，为了达到预期的过滤效果，则需要增加过滤时间和过滤压力，这不仅将导致能耗的增加，增加企业的生产成本，而且也无疑也会造成搪玻璃三合一过滤洗涤干燥器设备工作效率的下降。During the pressurized filtration process of the glass-lined three-in-one filter-washer-dryer, the filter plate used for filtration is easily subject to chemical corrosion under the action of an acidic or alkaline mixture, and the sealing ring in the filter plate is easily subject to sealing failure, causing leakage, resulting in a drop in filtration pressure and a significant decrease in filtration speed. In order to achieve the desired filtration effect, it is necessary to increase the filtration time and filtration pressure, which will not only lead to an increase in energy consumption and increase the company's production costs, but will also undoubtedly cause a decrease in the working efficiency of the glass-lined three-in-one filter-washer-dryer equipment.
鉴于此，我们提出一种搪玻璃三合一过滤洗涤干燥器。In view of this, we propose a glass-lined three-in-one filter-washer-dryer.
发明内容Summary of the invention
要解决的技术问题：本申请的目的在于提供一种搪玻璃三合一过滤洗涤干燥器，解决了上述背景技术中所提出的技术问题。Technical problem to be solved: The purpose of this application is to provide a glass-lined three-in-one filter, washing and drying machine that solves the technical problems raised in the above-mentioned background technology.
技术方案：本申请技术方案提供了一种搪玻璃三合一过滤洗涤干燥器，包括搪玻璃三合一过滤洗涤干燥器主体，搪玻璃三合一过滤洗涤干燥器主体的放料口处设有排料管，排料管靠近放料口的一端设有一个容纳腔，容纳腔内设有用以对加入搪玻璃三合一过滤洗涤干燥器主体内部的悬浮液物料进行过滤分离处理的分离结构；分离结构包括滤板主体，滤板主体的外周套接有外凸环，外凸环的顶部与底部分别连接有第一密封垫圈与第二密封垫圈，外凸环上均匀的设有多个呈环形阵列排布的密封补偿单元，密封补偿单元包括插接固定于外凸环上的处理筒座以及设置于外凸环顶部并且环设于处理筒座外周的聚液槽体；处理筒座侧壁与聚液槽体位置对应处开设有若干个呈环形阵列排布的开槽，每个开槽内均连接有拦截网，处理筒座内腔之中填充有吸液膨胀颗粒，处理筒座顶部开口内密封滑动插设有一根施力杆，施力杆的顶部连接有弹性缓冲端座。Technical solution: The technical solution of the present application provides a glass-lined three-in-one filter-washer-dryer, including a glass-lined three-in-one filter-washer-dryer body, a discharge pipe is provided at the discharge port of the glass-lined three-in-one filter-washer-dryer body, a receiving chamber is provided at one end of the discharge pipe close to the discharge port, and a separation structure for filtering and separating the suspended liquid material added to the inside of the glass-lined three-in-one filter-washer-dryer body is provided in the receiving chamber; the separation structure includes a filter plate body, the outer periphery of the filter plate body is sleeved with an outer convex ring, and the top and bottom of the outer convex ring are respectively connected to a first sealing gasket The outer convex ring is provided with a plurality of sealing compensation units arranged in a circular array, and the sealing compensation units include a processing cartridge seat which is plugged and fixed on the outer convex ring, and a liquid collecting tank body which is arranged on the top of the outer convex ring and is arranged around the outer periphery of the processing cartridge seat; a plurality of grooves arranged in a circular array are provided at positions corresponding to the positions of the liquid collecting tank body on the side wall of the processing cartridge seat, and each of the grooves is connected with an interception net, and the inner cavity of the processing cartridge seat is filled with liquid-absorbing swelling particles, and a force rod is sealingly and slidingly inserted in the opening at the top of the processing cartridge seat, and the top of the force rod is connected with an elastic buffer end seat.
作为本申请文件技术方案的一种可选方案，处理筒座的底端穿过外凸环底部，处理筒座的顶端则穿过聚液槽体并由聚液槽体内腔之中伸出。As an optional solution of the technical solution of the present application document, the bottom end of the processing cartridge seat passes through the bottom of the outer convex ring, and the top end of the processing cartridge seat passes through the liquid collecting tank body and extends out from the inner cavity of the liquid collecting tank body.
作为本申请文件技术方案的一种可选方案，滤板主体的外径尺寸与排料管的内径尺寸一致。As an optional solution of the technical solution of this application document, the outer diameter of the filter plate body is consistent with the inner diameter of the discharge pipe.
作为本申请文件技术方案的一种可选方案，当排料管安装固定于搪玻璃三合一过滤洗涤干燥器主体的放料口部位时，处于容纳腔之中的第一密封垫圈与第二密封垫圈均处于弹性压缩状态，且此时，处于弹性压缩状态的第一密封垫圈的顶面位于滤板主体顶面的上方，处于压缩状态的第二密封垫圈的底面位于滤板主体底面的上方。As an optional solution of the technical solution of the present application document, when the discharge pipe is installed and fixed at the discharge port of the glass-lined three-in-one filter-washer-dryer body, the first sealing gasket and the second sealing gasket in the accommodating cavity are both in an elastically compressed state, and at this time, the top surface of the first sealing gasket in the elastically compressed state is located above the top surface of the filter plate body, and the bottom surface of the second sealing gasket in the compressed state is located above the bottom surface of the filter plate body.
作为本申请文件技术方案的一种可选方案，第一密封垫圈与第二密封垫圈的外径尺寸均小于外凸环的外径尺寸，且多个聚液槽体均环设于第一密封垫圈以及第二密封垫圈的外周。As an optional solution to the technical solution of this application document, the outer diameters of the first sealing gasket and the second sealing gasket are smaller than the outer diameter of the outer convex ring, and multiple liquid collecting grooves are arranged around the outer circumference of the first sealing gasket and the second sealing gasket.
作为本申请文件技术方案的一种可选方案，外凸环的外径尺寸小于容纳腔的内径尺寸，使得外凸环与容纳腔侧壁之间得以形成一个可供液体通过狭窄间隙。As an optional solution of the technical solution of the present application document, the outer diameter of the outer convex ring is smaller than the inner diameter of the accommodating cavity, so that a narrow gap is formed between the outer convex ring and the side wall of the accommodating cavity for liquid to pass through.
作为本申请文件技术方案的一种可选方案，吸液膨胀颗粒由吸水树脂材料制成，且吸液膨胀颗粒的外径尺寸大于拦截网上网眼的内径尺寸。As an optional solution of the technical solution of the present application document, the liquid-absorbing and swelling particles are made of water-absorbing resin material, and the outer diameter of the liquid-absorbing and swelling particles is larger than the inner diameter of the mesh on the intercepting net.
作为本申请文件技术方案的一种可选方案，第一密封垫圈以及第二密封垫圈均由氟橡胶材料制成。As an optional solution of the technical solution of this application document, the first sealing gasket and the second sealing gasket are both made of fluororubber material.
作为本申请文件技术方案的一种可选方案，滤板主体的外表面设有一层瓷釉层。As an optional solution of the technical solution of this application document, a glaze layer is provided on the outer surface of the filter plate body.
有益效果：本申请技术方案中提供的一个或多个技术方案，至少具有如下技术效果或优点：Beneficial effects: One or more technical solutions provided in the technical solution of this application have at least the following technical effects or advantages:
1.将分离结构放入排料管端部上的容纳腔内部过程中，滤板主体底端逐渐插入至排料管内腔之中，再将排料管端部安装固定在搪玻璃三合一过滤洗涤干燥器主体的放料口端部位置处，在外径尺寸与排料管内径尺寸一致的滤板主体的限位作用下，放入容纳腔内部的分离结构不会发生横向晃动，并且在放料口端部以及容纳腔的双重挤压作用下使得第一密封垫圈与第二密封垫圈发生弹性形变，使得分离结构在排料管安装固定于放料口处的过程中得以卡紧固定于容纳腔之中，方便分离结构日后的拆装检修。1. In the process of placing the separation structure into the accommodating cavity on the end of the discharge pipe, the bottom end of the filter plate body is gradually inserted into the inner cavity of the discharge pipe, and then the end of the discharge pipe is installed and fixed at the end position of the discharge port of the glass-lined three-in-one filter-washer-dryer body. Under the limiting effect of the filter plate body whose outer diameter is consistent with the inner diameter of the discharge pipe, the separation structure placed in the accommodating cavity will not shake laterally, and under the dual squeezing effect of the end of the discharge port and the accommodating cavity, the first sealing gasket and the second sealing gasket are elastically deformed, so that the separation structure can be clamped and fixed in the accommodating cavity during the process of the discharge pipe being installed and fixed at the discharge port, which is convenient for the future disassembly, assembly and maintenance of the separation structure.
2.由于第一密封垫圈以及第二密封垫圈的弹性作用，使得当分离结构卡紧固定于容纳腔内部后，分离结构不会对放料口端部以及容纳腔内壁上的瓷釉层造成损坏，进而造成放料口与排料管连接处发生密封失效的情况出现。2. Due to the elastic effect of the first sealing gasket and the second sealing gasket, when the separation structure is clamped and fixed inside the accommodating cavity, the separation structure will not cause damage to the end of the discharge port and the glaze layer on the inner wall of the accommodating cavity, thereby causing sealing failure at the connection between the discharge port and the discharge pipe.
3.本申请中用以对加入搪玻璃三合一过滤洗涤干燥器主体内部的悬浮液物料进行过滤分离处理的分离结构通过第一密封垫圈对搪玻璃三合一过滤洗涤干燥器主体放料口与分离结构中外凸环之间的间隙处进行直接接触式密封，在第一密封垫圈以及滤板主体的封挡作用下，使得分离结构上的第二密封垫圈能实现非接触式备份密封，当第一密封垫圈发生密封失效时，还能通过第二密封垫圈将分离结构与容纳腔之间的间隙处进行密封处理，保障分离结构的密封性能。3. The separation structure used in the present application for filtering and separating the suspended liquid material added to the inside of the glass-lined three-in-one filter-washer-dryer body directly contacts and seals the gap between the discharge port of the glass-lined three-in-one filter-washer-dryer body and the outer convex ring in the separation structure through a first sealing gasket. Under the sealing action of the first sealing gasket and the filter plate body, the second sealing gasket on the separation structure can achieve non-contact backup sealing. When the first sealing gasket fails to seal, the gap between the separation structure and the accommodating cavity can also be sealed by the second sealing gasket to ensure the sealing performance of the separation structure.
4.当与待分离的悬浮液物料直接接触的第一密封垫圈发生化学腐蚀并导致其密封失效时，泄漏的液体接触原本处于密封状态的密封补偿单元后触发其对第二密封垫圈施加反向的下压力，使得第二密封垫圈紧贴在容纳腔表面，确保整个分离结构的密封性能，避免因第一密封垫圈腐蚀导致其弹力不足造成第二密封垫圈与容纳腔底壁接触不紧而导致密封失效情况出现，进一步增强分离结构的密封性能，进而保障搪玻璃三合一过滤洗涤干燥器在高压过滤过程中的密封能力。4. When the first sealing gasket in direct contact with the suspended material to be separated is chemically corroded and causes its sealing failure, the leaked liquid contacts the sealing compensation unit that was originally in a sealed state, triggering it to apply reverse downward pressure to the second sealing gasket, so that the second sealing gasket is tightly attached to the surface of the accommodating chamber, ensuring the sealing performance of the entire separation structure, avoiding the second sealing gasket from being in loose contact with the bottom wall of the accommodating chamber due to insufficient elastic force caused by corrosion of the first sealing gasket, and causing sealing failure, further enhancing the sealing performance of the separation structure, thereby ensuring the sealing ability of the glass-lined three-in-one filter-washer-dryer during high-pressure filtration.
5.当第一密封垫圈因化学腐蚀等原因造成密封失效而导致液体泄漏时，聚液槽体的设计使得泄漏的液体能够集中在拦截网这个特定的区域，防止液体在未被吸液膨胀颗粒吸收前扩散，使得泄漏的液体得以从处理筒座的四周方向穿过拦截网并从四周方向同时被吸液膨胀颗粒所吸收，这样不仅实现了更快的吸水速度，使得密封补偿单元快速动作驱动第二密封垫圈紧压在容纳腔底壁上，这种快速响应机制有助于在分离结构漏液初期就有效地进行堵漏，防止液体进一步泄漏，而且从四周吸水也会让吸液膨胀颗粒的膨胀效果更加均匀，使得密封补偿单元对第二密封垫圈的反向下压力更加稳定，使得第二密封垫圈能稳定的紧贴在容纳腔底壁上。5. When the first sealing gasket fails to seal due to chemical corrosion or other reasons and causes liquid leakage, the design of the liquid collecting tank body allows the leaked liquid to be concentrated in the specific area of the interception net to prevent the liquid from spreading before being absorbed by the liquid-absorbing and expanding particles, so that the leaked liquid can pass through the interception net from all directions of the processing cylinder seat and be absorbed by the liquid-absorbing and expanding particles from all directions at the same time. This not only achieves a faster water absorption speed, but also enables the sealing compensation unit to quickly drive the second sealing gasket to be pressed tightly against the bottom wall of the accommodating chamber. This rapid response mechanism helps to effectively plug the leak in the early stage of the separation structure leakage and prevent further leakage of the liquid. In addition, absorbing water from all sides will make the expansion effect of the liquid-absorbing and expanding particles more uniform, making the reverse downward pressure of the sealing compensation unit on the second sealing gasket more stable, so that the second sealing gasket can be stably attached to the bottom wall of the accommodating chamber.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present application.
图2为本申请中分离结构的结构示意图。FIG. 2 is a schematic diagram of the structure of the separation structure in the present application.
图3为本申请图2中A部分的局部结构放大示意图。FIG. 3 is an enlarged schematic diagram of the local structure of portion A in FIG. 2 of the present application.
图4为本申请中当第一密封垫圈受腐蚀发生导致溶液泄漏至容纳腔后，溶液浸入在聚液槽体内部并穿过拦截网与吸液膨胀颗粒接触，吸液膨胀颗粒吸水膨胀驱动外凸环下移，使得第二密封垫圈底面紧抵在容纳腔底壁时的示意图。Figure 4 is a schematic diagram of the situation in which, when the first sealing gasket is corroded and the solution leaks into the containing chamber, the solution is immersed in the liquid collecting tank body and passes through the interception net to contact the liquid-absorbing and swelling particles, and the liquid-absorbing and swelling particles absorb water and expand to drive the outer convex ring to move downward, so that the bottom surface of the second sealing gasket is tightly against the bottom wall of the containing chamber.
图中标号说明：1、搪玻璃三合一过滤洗涤干燥器主体；201、排料管；202、滤板主体；203、外凸环；204、第一密封垫圈；205、第二密封垫圈；206、处理筒座；207、吸液膨胀颗粒；208、拦截网；209、聚液槽体；210、施力杆；211、弹性缓冲端座。Explanation of the numbers in the figure: 1. Glass-lined three-in-one filter-washer-dryer body; 201. Discharge pipe; 202. Filter plate body; 203. External convex ring; 204. First sealing gasket; 205. Second sealing gasket; 206. Processing cylinder seat; 207. Liquid absorption and swelling particles; 208. Intercepting net; 209. Liquid collecting tank body; 210. Force rod; 211. Elastic buffer end seat.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围，以下结合说明书附图对本申请作进一步详细说明。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application. The present application is further described in detail below in combination with the drawings in the specification.
参照图1至图3，本申请实施例提供了一种搪玻璃三合一过滤洗涤干燥器，包括搪玻璃三合一过滤洗涤干燥器主体1，搪玻璃三合一过滤洗涤干燥器主体1的放料口处设有排料管201，搪玻璃三合一过滤洗涤干燥器主体1的放料口与排料管201之间通过法兰连接，排料管201靠近放料口的一端设有一个容纳腔，容纳腔内设有用以对加入搪玻璃三合一过滤洗涤干燥器主体1内部的悬浮液物料进行过滤分离处理的分离结构；分离结构包括滤板主体202，且滤板主体202的外径尺寸与排料管201的内径尺寸一致，滤板主体202的外表面设有一层瓷釉层，滤板主体202的外周套接有外凸环203，且外凸环203的外径尺寸小于容纳腔的内径尺寸，使得外凸环203与容纳腔侧壁之间得以形成一个可供液体通过狭窄间隙，外凸环203的顶部与底部分别连接有第一密封垫圈204与第二密封垫圈205，且第一密封垫圈204以及第二密封垫圈205优选由氟橡胶材料制成，外凸环203上均匀的设有多个呈环形阵列排布的密封补偿单元，密封补偿单元包括插接固定于外凸环203上的处理筒座206以及设置于外凸环203顶部并且环设于处理筒座206外周的聚液槽体209；处理筒座206的底端穿过外凸环203底部，处理筒座206的顶端则穿过聚液槽体209并由聚液槽体209内腔之中伸出，第一密封垫圈204与第二密封垫圈205的外径尺寸均小于外凸环203的外径尺寸，且多个聚液槽体209均环设于第一密封垫圈204以及第二密封垫圈205的外周，处理筒座206侧壁与聚液槽体209位置对应处开设有若干个呈环形阵列排布的开槽，每个开槽内均连接有拦截网208，处理筒座206内腔之中填充有吸液膨胀颗粒207，吸液膨胀颗粒207由吸水树脂材料制成，且吸液膨胀颗粒207的外径尺寸大于拦截网208上网眼的内径尺寸，处理筒座206顶部开口内密封滑动插设有一根施力杆210，施力杆210的顶部连接有弹性缓冲端座211。将分离结构放入排料管201端部上的容纳腔内部过程中，滤板主体202底端逐渐插入至排料管201内腔之中，再将排料管201端部安装固定在搪玻璃三合一过滤洗涤干燥器主体1的放料口端部位置处，在外径尺寸与排料管201内径尺寸一致的滤板主体202的限位作用下，放入容纳腔内部的分离结构不会发生横向晃动，并且在放料口端部以及容纳腔的双重挤压作用下使得第一密封垫圈204与第二密封垫圈205发生弹性形变，使得分离结构在排料管201安装固定于放料口处的过程中得以卡紧固定于容纳腔之中，方便分离结构日后的拆装检修。由于第一密封垫圈204以及第二密封垫圈205的弹性作用，使得当分离结构卡紧固定于容纳腔内部后，分离结构不会对放料口端部以及容纳腔内壁上的瓷釉层造成损坏，进而造成放料口与排料管201连接处发生密封失效的情况出现。参照图4，当与待分离的悬浮液物料直接接触的第一密封垫圈204发生化学腐蚀并导致其密封失效时，泄漏的液体接触原本处于密封状态的密封补偿单元后触发其对第二密封垫圈205施加反向的下压力，使得第二密封垫圈205紧贴在容纳腔表面，确保整个分离结构的密封性能，避免因第一密封垫圈204腐蚀导致其弹力不足造成第二密封垫圈205与容纳腔底壁接触不紧而导致密封失效情况出现。密封补偿单元工作原理如下：吸水膨胀的吸液膨胀颗粒207驱动施力杆210上移，当弹性缓冲端座211抵靠在放料口端部后，吸水膨胀的吸液膨胀颗粒207进一步对第二密封垫圈205施加向下的反作用力，使得第二密封垫圈205能稳定的紧贴在容纳腔底壁上。当第一密封垫圈204因化学腐蚀等原因造成密封失效而导致液体泄漏时，聚液槽体209的设计使得泄漏的液体能够集中在拦截网208这个特定的区域，防止液体在未被吸液膨胀颗粒207吸收前扩散，使得泄漏的液体得以从处理筒座206的四周方向穿过拦截网208并从四周方向同时被吸液膨胀颗粒207所吸收，这样不仅实现了更快的吸水速度，使得密封补偿单元快速动作驱动第二密封垫圈205紧压在容纳腔底壁上，这种快速响应机制有助于在分离结构漏液初期就有效地进行堵漏，防止液体进一步泄漏，而且从四周吸水也会让吸液膨胀颗粒207的膨胀效果更加均匀，使得密封补偿单元对第二密封垫圈205的反向下压力更加稳定，使得第二密封垫圈205能稳定的紧贴在容纳腔底壁上。1 to 3, an embodiment of the present application provides a glass-lined three-in-one filter-washer-dryer, including a glass-lined three-in-one filter-washer-dryer body 1, a discharge pipe 201 is provided at the discharge port of the glass-lined three-in-one filter-washer-dryer body 1, the discharge port of the glass-lined three-in-one filter-washer-dryer body 1 is connected to the discharge pipe 201 through a flange, and a receiving cavity is provided at one end of the discharge pipe 201 close to the discharge port, and a separation structure for filtering and separating the suspended liquid material added to the inside of the glass-lined three-in-one filter-washer-dryer body 1 is provided in the receiving cavity; the separation structure includes a filter plate body 2 02, and the outer diameter of the filter plate body 202 is consistent with the inner diameter of the discharge pipe 201, and the outer surface of the filter plate body 202 is provided with a layer of enamel layer, and the outer periphery of the filter plate body 202 is sleeved with an outer convex ring 203, and the outer diameter of the outer convex ring 203 is smaller than the inner diameter of the accommodating cavity, so that a narrow gap for liquid to pass through is formed between the outer convex ring 203 and the side wall of the accommodating cavity, and the top and bottom of the outer convex ring 203 are respectively connected to the first sealing gasket 204 and the second sealing gasket 205, and the first sealing gasket 204 and the second sealing gasket 205 are preferably made of fluororubber material, and the outer convex ring 203 A plurality of sealing compensation units arranged in a circular array are evenly arranged on the outer convex ring 203, and the sealing compensation units include a processing cartridge seat 206 inserted and fixed on the outer convex ring 203 and a liquid collecting tank body 209 arranged on the top of the outer convex ring 203 and arranged around the outer periphery of the processing cartridge seat 206; the bottom end of the processing cartridge seat 206 passes through the bottom of the outer convex ring 203, and the top end of the processing cartridge seat 206 passes through the liquid collecting tank body 209 and extends out from the inner cavity of the liquid collecting tank body 209. The outer diameters of the first sealing gasket 204 and the second sealing gasket 205 are both smaller than the outer diameter of the outer convex ring 203, and the plurality of liquid collecting tank bodies 209 are all arranged around the first sealing gasket 204 and the second sealing gasket 205. A plurality of grooves arranged in a circular array are provided on the outer periphery of the sealing gasket 204 and the second sealing gasket 205, and at the positions corresponding to the positions of the side walls of the processing cartridge seat 206 and the liquid collecting tank body 209. An interception net 208 is connected in each groove. The inner cavity of the processing cartridge seat 206 is filled with liquid-absorbing swelling particles 207. The liquid-absorbing swelling particles 207 are made of water-absorbing resin material, and the outer diameter of the liquid-absorbing swelling particles 207 is larger than the inner diameter of the mesh on the interception net 208. A force rod 210 is sealed and slidably inserted in the top opening of the processing cartridge seat 206, and the top of the force rod 210 is connected to an elastic buffer end seat 211. In the process of placing the separation structure into the accommodating cavity on the end of the discharge pipe 201, the bottom end of the filter plate body 202 is gradually inserted into the inner cavity of the discharge pipe 201, and then the end of the discharge pipe 201 is installed and fixed at the end position of the discharge port of the glass-lined three-in-one filter-washer-dryer body 1. Under the limiting action of the filter plate body 202 whose outer diameter is consistent with the inner diameter of the discharge pipe 201, the separation structure placed in the accommodating cavity will not shake laterally, and under the dual squeezing action of the discharge port end and the accommodating cavity, the first sealing gasket 204 and the second sealing gasket 205 are elastically deformed, so that the separation structure can be clamped and fixed in the accommodating cavity during the process of the discharge pipe 201 being installed and fixed at the discharge port, which is convenient for the future disassembly, assembly and maintenance of the separation structure. Due to the elastic effect of the first sealing gasket 204 and the second sealing gasket 205, when the separation structure is clamped and fixed inside the accommodating chamber, the separation structure will not damage the enamel layer on the end of the discharge port and the inner wall of the accommodating chamber, thereby causing a sealing failure at the connection between the discharge port and the discharge pipe 201. Referring to Figure 4, when the first sealing gasket 204, which is in direct contact with the suspension material to be separated, is chemically corroded and causes its sealing failure, the leaked liquid contacts the sealing compensation unit that was originally in a sealed state and triggers it to apply reverse downward pressure to the second sealing gasket 205, so that the second sealing gasket 205 is tightly attached to the surface of the accommodating chamber, ensuring the sealing performance of the entire separation structure, and avoiding the second sealing gasket 205 not being in tight contact with the bottom wall of the accommodating chamber due to the corrosion of the first sealing gasket 204. The working principle of the sealing compensation unit is as follows: the liquid-absorbing swelling particles 207 that swell upon absorbing water drive the force rod 210 to move upward. When the elastic buffer end seat 211 abuts against the end of the discharge port, the liquid-absorbing swelling particles 207 that swell upon absorbing water further apply a downward reaction force to the second sealing gasket 205, so that the second sealing gasket 205 can be stably and tightly attached to the bottom wall of the accommodating cavity. When the first sealing gasket 204 fails to seal due to chemical corrosion or other reasons, resulting in liquid leakage, the design of the liquid collecting tank 209 allows the leaked liquid to be concentrated in the specific area of the interception net 208, preventing the liquid from spreading before being absorbed by the liquid-absorbing swelling particles 207, so that the leaked liquid can pass through the interception net 208 from the surrounding directions of the processing cylinder seat 206 and be absorbed by the liquid-absorbing swelling particles 207 from the surrounding directions at the same time. This not only achieves a faster water absorption speed, but also enables the sealing compensation unit to quickly drive the second sealing gasket 205 to be pressed tightly against the bottom wall of the accommodating chamber. This rapid response mechanism helps to effectively plug the leak in the early stage of the separation structure leakage and prevent further leakage of the liquid. In addition, absorbing water from all sides will make the expansion effect of the liquid-absorbing swelling particles 207 more uniform, making the reverse downward pressure of the sealing compensation unit on the second sealing gasket 205 more stable, so that the second sealing gasket 205 can be stably and tightly attached to the bottom wall of the accommodating chamber.
参照图2，本申请实施例提供了一种搪玻璃三合一过滤洗涤干燥器，当排料管201安装固定于搪玻璃三合一过滤洗涤干燥器主体1的放料口部位时，处于容纳腔之中的第一密封垫圈204与第二密封垫圈205均处于弹性压缩状态，且此时，处于弹性压缩状态的第一密封垫圈204的顶面位于滤板主体202顶面的上方，处于压缩状态的第二密封垫圈205的底面位于滤板主体202底面的上方。本申请中用以对加入搪玻璃三合一过滤洗涤干燥器主体1内部的悬浮液物料进行过滤分离处理的分离结构通过第一密封垫圈204对搪玻璃三合一过滤洗涤干燥器主体1放料口与分离结构中外凸环203之间的间隙处进行直接接触式密封，在第一密封垫圈204以及滤板主体202的封挡作用下，使得分离结构上的第二密封垫圈205能实现非接触式备份密封，当第一密封垫圈204发生密封失效时，还能通过第二密封垫圈205将分离结构与容纳腔之间的间隙处进行密封处理，保障分离结构的密封性能。2 , an embodiment of the present application provides a glass-lined three-in-one filter, washing and drying device. When a discharge pipe 201 is installed and fixed to the discharge port of the glass-lined three-in-one filter, washing and drying device body 1, the first sealing gasket 204 and the second sealing gasket 205 in the accommodating cavity are both in an elastically compressed state. At this time, the top surface of the first sealing gasket 204 in the elastically compressed state is located above the top surface of the filter plate body 202, and the bottom surface of the second sealing gasket 205 in the compressed state is located above the bottom surface of the filter plate body 202. In the present application, the separation structure used for filtering and separating the suspended liquid material added to the inside of the glass-lined three-in-one filter-washer-dryer body 1 performs direct contact sealing on the gap between the discharge port of the glass-lined three-in-one filter-washer-dryer body 1 and the outer convex ring 203 in the separation structure through the first sealing gasket 204. Under the blocking action of the first sealing gasket 204 and the filter plate body 202, the second sealing gasket 205 on the separation structure can achieve non-contact backup sealing. When the first sealing gasket 204 fails to seal, the gap between the separation structure and the accommodating cavity can also be sealed by the second sealing gasket 205 to ensure the sealing performance of the separation structure.
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| WO2022151023A1 (en) * | 2021-01-13 | 2022-07-21 | 姜桂廷 | Dual-opening parallel-feed box-type filter chamber with combined primary and secondary plates, and dual-feed box-type filter press |
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2024
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| DE102013016274A1 (en) * | 2013-09-28 | 2015-04-02 | Oleg Tchebunin | Three-stage rotary engine with continuous combustion process |
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| CN208824017U (en) * | 2018-08-21 | 2019-05-07 | 南京正源搪瓷设备制造有限公司 | A kind of glassed steel filter structure |
| CN114746161A (en) * | 2019-09-30 | 2022-07-12 | 罗伯特·博世有限公司 | Liquid filter and volume compensation element for a liquid filter |
| CN111603815A (en) * | 2020-06-24 | 2020-09-01 | 景津环保股份有限公司 | Double-hole parallel-feeding box-type main and auxiliary plate combined filter chamber and double-feeding box-type filter press |
| WO2022151023A1 (en) * | 2021-01-13 | 2022-07-21 | 姜桂廷 | Dual-opening parallel-feed box-type filter chamber with combined primary and secondary plates, and dual-feed box-type filter press |
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|---|---|
| CN118371025B (en) | 2024-09-13 |
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