CN118358969A - Automatic demoulding and conveying equipment and method for sleeper production line - Google Patents
Automatic demoulding and conveying equipment and method for sleeper production line Download PDFInfo
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- CN118358969A CN118358969A CN202410546012.8A CN202410546012A CN118358969A CN 118358969 A CN118358969 A CN 118358969A CN 202410546012 A CN202410546012 A CN 202410546012A CN 118358969 A CN118358969 A CN 118358969A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
Description
技术领域Technical Field
本发明属于铁路轨枕生产领域。更具体地说,本发明涉及一种轨枕生产线用自动脱模输送设备与方法。The present invention belongs to the field of railway sleeper production, and more specifically, relates to an automatic demoulding and conveying device and method for a sleeper production line.
背景技术Background technique
轨枕又称枕木,也是铁路配件的一种。只不过所用材料不仅仅是木材,因此叫轨枕更加科学,现如今普遍使用的是钢筋混凝土轨枕,此类轨枕生产时在钢模具内设置钢筋,注入混凝土料成型,然后把成型的轨枕成品从模具中脱离出来。The sleeper is also called the sleeper, which is also a kind of railway accessories. However, the material used is not only wood, so it is more scientific to call it a sleeper. Nowadays, reinforced concrete sleepers are commonly used. When producing this type of sleeper, steel bars are set in the steel mold, concrete is injected into the mold, and then the molded sleeper product is separated from the mold.
专利公开号CN117381965A,公开了一种轨枕生产用自动脱模输送设备,包括支撑底座;所述支撑底座一端设置有翻转底板,所述翻转底板上连接有导料箱,所述导料箱的顶部设置有振动脱模组件。该专利在进行脱模时,生产模具倒置于升降限位框和环状托板围成的空间内,然后旋转凸轮运行,不断推顶振动横板升起,振动横板每次升起时便带动放置的生产模具一起升起,然后再依靠重力坠落撞击到导料箱上,依靠坠落撞击产生振动,以便于振动脱模,脱模后的轨枕体则落在导料箱内的传送托板上,然后传送托板依靠重力作用下滑脱离导料箱,然后倾斜传导轨枕体至传送带组件上,从而完成自动脱模传送,无需人工脱模搬运,提升脱模操作便捷性。该专利申请实现了轨枕的自动脱模,然而该专利申请却无法实现轨枕模具的翻转,使得脱模的自动化程度不够高。Patent publication number CN117381965A discloses an automatic demoulding and conveying equipment for sleeper production, including a support base; a flip bottom plate is arranged at one end of the support base, a material guide box is connected to the flip bottom plate, and a vibration demoulding assembly is arranged on the top of the material guide box. In the demoulding process, the production mold is inverted in the space surrounded by the lifting limit frame and the annular support plate, and then the rotating cam is operated to continuously push the vibration cross plate to rise. Each time the vibration cross plate rises, it drives the production mold placed thereto to rise together, and then falls and hits the material guide box by gravity, and vibration is generated by the falling impact, so as to facilitate vibration demoulding. The demoulded sleeper body falls on the conveying support plate in the material guide box, and then the conveying support plate slides off the material guide box by gravity, and then tilts the sleeper body to the conveyor belt assembly, thereby completing the automatic demoulding and conveying, without the need for manual demoulding and handling, and improving the convenience of demoulding operation. This patent application realizes the automatic demoulding of the sleeper, but this patent application cannot realize the flipping of the sleeper mold, so that the degree of automation of demoulding is not high enough.
发明内容Summary of the invention
本发明的一个目的是解决至少上述问题,并提供至少后面将说明的优点。An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described hereinafter.
本发明的一个目的是提供一种轨枕生产线用自动脱模输送设备,其能够实现轨枕模具的翻转与输送,提高了轨枕模具的脱模效率。An object of the present invention is to provide an automatic demoulding and conveying device for a sleeper production line, which can realize the flipping and conveying of the sleeper mold and improve the demoulding efficiency of the sleeper mold.
为了实现本发明的这些目的和其它优点,提供了一种轨枕生产线用自动脱模输送设备,其包括:In order to achieve these purposes and other advantages of the present invention, an automatic demoulding and conveying device for a sleeper production line is provided, which comprises:
轨枕模具传送带,其倾斜设置;sleeper mould conveyor belt, which is set at an angle;
翻转结构,其包括翻转电机、翻转装置、输送辊和缓冲装置,所述翻转装置可转动的设置在支架上,所述翻转电机固定设置在支架上,翻转装置倾斜设置在轨枕模具传送带的末端,并翻转装置的翻转槽的槽底与轨枕模具传送带的位置相对,所述翻转电机与翻转装置连接以将翻转装置翻转180°,所述输送辊设置在翻转装置的下方,所述缓冲装置设置在翻转装置的下方,并设置在输送辊间。The flipping structure comprises a flipping motor, a flipping device, a conveying roller and a buffer device. The flipping device is rotatably arranged on a bracket, the flipping motor is fixedly arranged on the bracket, the flipping device is tilted at the end of the sleeper mold conveyor belt, and the bottom of the flipping groove of the flipping device is opposite to the position of the sleeper mold conveyor belt. The flipping motor is connected to the flipping device to flip the flipping device 180°, the conveying roller is arranged below the flipping device, and the buffer device is arranged below the flipping device and between the conveying rollers.
优选的是,所述翻转槽包括支撑板和立板,立板垂直设置在所述支撑板上以使翻转槽呈L型结构,翻转槽的L的横部与轨枕模具传送带在同一平面上。Preferably, the turnover trough comprises a support plate and a vertical plate, the vertical plate is vertically arranged on the support plate so that the turnover trough has an L-shaped structure, and the horizontal portion of the L of the turnover trough is on the same plane as the sleeper mold conveyor belt.
优选的是,所述翻转槽的两端设置侧板,侧板的上方设置有第一限位件和第二限位件,轨枕模具运动至翻转槽后,第一限位件与轨枕模具的上端抵接以在翻转槽翻转时将轨枕模具限位在翻转槽中,第二限位件与轨枕模具中的轨枕抵接以在翻转槽翻转是将轨枕限位在轨枕模具中。Preferably, side plates are provided at both ends of the flip groove, and a first limit member and a second limit member are provided above the side plates. After the sleeper mold moves to the flip groove, the first limit member abuts against the upper end of the sleeper mold to limit the sleeper mold in the flip groove when the flip groove flips, and the second limit member abuts against the sleeper in the sleeper mold to limit the sleeper in the sleeper mold when the flip groove flips.
优选的是,第一限位件、第二限位件为伸缩装置。Preferably, the first limiting member and the second limiting member are telescopic devices.
优选的是,所述缓冲装置包括油箱、固定筒和伸缩筒,所述伸缩筒可滑动的套设在固定筒中,所述油箱与固定筒连通,油箱、固定筒、伸缩筒的内部填充有液压油,所述油箱中设置有压油装置以将油箱中的液压油压送至伸缩筒和固定筒。Preferably, the buffer device includes an oil tank, a fixed cylinder and a telescopic cylinder, the telescopic cylinder is slidably mounted in the fixed cylinder, the oil tank is connected to the fixed cylinder, the interior of the oil tank, the fixed cylinder and the telescopic cylinder are filled with hydraulic oil, and an oil pressure device is provided in the oil tank to pressurize the hydraulic oil in the oil tank to the telescopic cylinder and the fixed cylinder.
优选的是,所述压油装置包括:Preferably, the oil pressure device comprises:
活塞,其设置在油箱中;a piston disposed in the oil tank;
弹簧,其的一端与活塞连接,另一端与油箱的箱壁连接;A spring, one end of which is connected to the piston, and the other end of which is connected to the tank wall of the oil tank;
其中,弹簧处于压缩状态以将油箱中的液压油压入伸缩筒和固定筒,以使伸缩筒高于所述输送辊。The spring is in a compressed state to press the hydraulic oil in the oil tank into the telescopic cylinder and the fixed cylinder, so that the telescopic cylinder is higher than the conveying roller.
优选的是,伸缩筒的顶部设置有滚筒。Preferably, a roller is provided on the top of the telescopic cylinder.
优选的是,还包括调位装置,所述调位装置包括:Preferably, it further comprises a positioning device, wherein the positioning device comprises:
第一调位辊,其设置在输送辊的末端;A first positioning roller, which is arranged at the end of the conveying roller;
第一调位件,其设置在所述第一调位辊的两侧,并呈八字型结构,第一调位件开口较大的一端与输送辊位置相对;A first positioning member, which is arranged on both sides of the first positioning roller and has an eight-shaped structure, and an end of the first positioning member with a larger opening is opposite to the conveying roller;
第二调位辊,其设置在第二调位辊的末端;A second positioning roller, which is arranged at the end of the second positioning roller;
第二调位件,其设置在所述第二调位辊的两侧,并相互平行设置。The second positioning members are arranged on both sides of the second positioning roller and are arranged parallel to each other.
优选的是,还包括轨枕模具转移装置,所述轨枕模具转移装置包括:Preferably, it further comprises a sleeper mold transfer device, wherein the sleeper mold transfer device comprises:
机架,其设置在所述翻转结构的侧部;A frame, which is arranged on the side of the flip structure;
滑动结构,其可滑动的设置在所述机架上;A sliding structure, which is slidably arranged on the frame;
转移辊,其设置在所述机架的下方;A transfer roller, which is arranged below the frame;
承托结构,其设置在所述滑动结构的下方,并与转移辊错位设置,所述承托结构包括竖部和横部,承托结构的竖部与滑动结构固定连接,所述承托结构的竖部为可升降装置,承托结构的横部与承托结构的竖部固定连接以呈L型结构,承托结构的横部高于所述输送辊。A supporting structure is arranged below the sliding structure and is staggered with the transfer roller. The supporting structure includes a vertical portion and a horizontal portion. The vertical portion of the supporting structure is fixedly connected to the sliding structure. The vertical portion of the supporting structure is a lifting device. The horizontal portion of the supporting structure is fixedly connected to the vertical portion of the supporting structure to form an L-shaped structure. The horizontal portion of the supporting structure is higher than the conveying roller.
利用轨枕生产线用自动脱模输送设备进行脱模转运的方法,包括以下步骤:The method for demoulding and transporting using an automatic demoulding and conveying device for a sleeper production line comprises the following steps:
1)将需要脱模的轨枕转移至轨枕模具传送带上,轨枕模具在轨枕模具传送带以及其自身重力的作用下向下方运动,并进入翻转槽,第一限位件伸长以将轨枕模具限位在翻转槽,第二限位件伸长以及轨枕模具限位在轨枕模具中;1) The sleeper to be demoulded is transferred to the sleeper mold conveyor belt. The sleeper mold moves downward under the action of the sleeper mold conveyor belt and its own gravity and enters the turning groove. The first limiting member is extended to limit the sleeper mold in the turning groove. The second limiting member is extended and the sleeper mold is limited in the sleeper mold.
2)翻转电机将翻转槽翻转180°,第二限位件收缩,轨枕从轨枕模具中脱落至缓冲装置上,翻转电机复位以为下次轨枕的翻转做准备,缓冲装置在轨枕的重力作用下向下移动,轨枕与输送辊接触,输送辊将轨枕输送至调位装置,以调整轨枕的姿态为轨枕转移至承料板上做准备;2) The turning motor turns the turning groove 180°, the second limiter shrinks, the sleeper falls off from the sleeper mold and onto the buffer device, the turning motor resets to prepare for the next turning of the sleeper, the buffer device moves downward under the gravity of the sleeper, the sleeper contacts the conveying roller, and the conveying roller conveys the sleeper to the positioning device to adjust the posture of the sleeper in preparation for transferring the sleeper to the material receiving plate;
3)轨枕从轨枕模具中脱落后,滑动结构向翻转结构一侧移动,以使承托结构的横部位于轨枕模具的下方,第一限位件收缩,轨枕模具落在承托结构的横部上,滑动结构向远离翻转结构的一侧移动,并位于转移辊的上方,承托结构的竖部下降至低于转移辊的高度,转移辊支撑轨枕模具,并将轨枕模具移走,承托结构的竖部升高以为下次转移轨枕模具做准备。3) After the sleeper falls off from the sleeper mould, the sliding structure moves to one side of the flipping structure so that the horizontal part of the supporting structure is located below the sleeper mould, the first limit piece contracts, the sleeper mould falls on the horizontal part of the supporting structure, the sliding structure moves to the side away from the flipping structure and is located above the transfer roller, the vertical part of the supporting structure descends to a height lower than the transfer roller, the transfer roller supports the sleeper mould and moves the sleeper mould away, and the vertical part of the supporting structure rises to prepare for the next transfer of the sleeper mould.
本发明至少包括以下有益效果:The present invention has at least the following beneficial effects:
第一、本发明利用翻转结构将轨枕模具的翻转,实现了轨枕模具与轨枕的分离,利用调位装置调整轨枕的姿态,以使轨枕与外界的承料板对齐,以便于轨枕转移至承料板上的放置槽中,利用轨枕模具转移装置将轨枕模具从翻转结构中转移,从而实现了轨枕模具与轨枕的自动分离、输送。First, the present invention utilizes a flipping structure to flip the sleeper mold, thereby realizing the separation of the sleeper mold from the sleeper, and utilizes a positioning device to adjust the posture of the sleeper so that the sleeper is aligned with an external receiving plate, so as to facilitate the transfer of the sleeper to the placement groove on the receiving plate, and utilizes a sleeper mold transfer device to transfer the sleeper mold from the flipping structure, thereby realizing the automatic separation and transportation of the sleeper mold from the sleeper.
第二、本发明将轨枕模具传送带与翻转结构倾斜设置,可充分利用轨枕运动时的惯性力实现轨枕的翻转,有助于减小翻转电机的输出扭矩,降低设备要求与能耗。Second, the present invention tilts the sleeper mold conveyor belt and the flipping structure, which can fully utilize the inertial force of the sleeper during movement to achieve the flipping of the sleeper, help reduce the output torque of the flipping motor, and reduce equipment requirements and energy consumption.
第三、本发明的缓冲装置在轨枕脱离伸缩筒后,由于油箱中液压油进入固定筒、伸缩筒需要一定的时间,故伸缩筒向上复位需要一定的时间,为轨枕模具转移装置转移轨枕模具提供了时间,避免了伸缩筒对轨枕模具转移装置的运动产生干扰。Third, after the sleeper is separated from the telescopic cylinder, the buffer device of the present invention takes a certain amount of time for the hydraulic oil in the oil tank to enter the fixed cylinder and the telescopic cylinder, so it takes a certain amount of time for the telescopic cylinder to reset upward, which provides time for the sleeper mold transfer device to transfer the sleeper mold and avoids the telescopic cylinder from interfering with the movement of the sleeper mold transfer device.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的一个技术方案的翻转结构的结构示意图;FIG1 is a schematic structural diagram of a flip structure of a technical solution of the present invention;
图2为本发明另一个技术方案的设备的结构示意图;FIG2 is a schematic diagram of the structure of a device according to another technical solution of the present invention;
图3为本发明一个技术方案中轨枕支撑在缓冲装置上的结构示意图;FIG3 is a schematic diagram of the structure of a sleeper supported on a buffer device in a technical solution of the present invention;
图4为本申请的一个技术方案的侧视结构图。FIG. 4 is a side structural diagram of a technical solution of the present application.
1、翻转装置;11、支撑板;12、立板;13、侧板;14、第一限位件;15、第二限位件;2、输送辊;3、缓冲装置;4、支架;5、调位装置;51、第一调位辊;52、第一调位件;53、第二调位辊;54、第二调位件;6、轨枕模具转移装置;61、机架;62、转移辊;63、承托结构;631、竖部;632、横部;7、轨枕;81、油箱;82、伸缩筒;83、固定筒;84、调节阀;85、油管;、86、活塞;87、弹簧。1. Flipping device; 11. Support plate; 12. Vertical plate; 13. Side plate; 14. First position limiter; 15. Second position limiter; 2. Conveying roller; 3. Buffer device; 4. Bracket; 5. Positioning device; 51. First position adjusting roller; 52. First position adjusting member; 53. Second position adjusting roller; 54. Second position adjusting member; 6. Sleeper mold transfer device; 61. Frame; 62. Transfer roller; 63. Supporting structure; 631. Vertical part; 632. Horizontal part; 7. Sleeper; 81. Oil tank; 82. Telescopic cylinder; 83. Fixed cylinder; 84. Regulating valve; 85. Oil pipe; 86. Piston; 87. Spring.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不排除一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
需要说明的是,下述实施方案中所述实验方法,如无特殊说明,均为常规方法,所述试剂和材料,如无特殊说明,均可从商业途径获得;在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。术语“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials can be obtained from commercial sources unless otherwise specified; in the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected, set, or detachably connected, set, or connected and set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in specific circumstances. The orientation or position relationship indicated by the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
如图1-4所示,本发明提供一种轨枕7生产线用自动脱模输送设备,其包括:As shown in Figures 1-4, the present invention provides an automatic demoulding and conveying device for a sleeper 7 production line, which includes:
轨枕模具传送带(图未示出),其倾斜设置;A sleeper mould conveyor belt (not shown), which is arranged obliquely;
翻转结构,其包括翻转电机、翻转装置1、输送辊2和缓冲装置3,所述翻转装置1可转动的设置在支架4上,所述翻转电机固定设置在支架4上,翻转装置1倾斜设置在轨枕模具传送带的末端,并翻转装置1的翻转槽的槽底与轨枕模具传送带的位置相对,所述翻转电机与翻转装置1连接以将翻转装置1翻转180°,所述输送辊2设置在翻转装置1的下方,所述缓冲装置3设置在翻转装置1的下方,并设置在输送辊2间。The flipping structure includes a flipping motor, a flipping device 1, a conveying roller 2 and a buffer device 3. The flipping device 1 is rotatably arranged on a bracket 4, the flipping motor is fixedly arranged on the bracket 4, the flipping device 1 is tilted at the end of the sleeper mold conveyor belt, and the bottom of the flipping groove of the flipping device 1 is opposite to the position of the sleeper mold conveyor belt, the flipping motor is connected to the flipping device 1 to flip the flipping device 1 180°, the conveying roller 2 is arranged below the flipping device 1, and the buffer device 3 is arranged below the flipping device 1 and between the conveying rollers 2.
本技术方案中,轨枕模具传送带的最大倾斜角度以轨枕模具不相对传送带滑动为宜,优选的,为10-20°。轨枕模具传送带可采用专利公开号CN219381018U公开的传动结构,以实现在传送轨枕模具的过程中,不断的抖动将轨枕7与轨枕模具分离,以利于后期轨枕7从轨枕模具中脱落。轨枕模具间隔放置在轨枕模具传送带上以为翻转结构的翻转提供时间,即翻转结构翻转并复位所用的时间小于下一个轨枕模具运动至翻转装置1的时间。若干输送辊2可等间距设置在翻转装置1的下方,输送辊2的轴向方向与轨枕模具的长度方向,即轨枕7的长度方向垂直。缓释装置可为液压缓冲或者弹簧87缓冲,缓冲装置3的高度高于输送辊2,缓冲装置3在轨枕7的重力作用下向下运动,轨枕7抵接在输送辊2上时,输送辊2起到支撑并输送轨枕7的作用。In the present technical solution, the maximum inclination angle of the sleeper mold conveyor belt is preferably such that the sleeper mold does not slide relative to the conveyor belt, preferably, 10-20°. The sleeper mold conveyor belt can adopt the transmission structure disclosed in patent publication number CN219381018U, so as to realize that in the process of conveying the sleeper mold, the sleeper 7 is separated from the sleeper mold by continuous shaking, so as to facilitate the sleeper 7 to fall off from the sleeper mold in the later stage. The sleeper molds are placed on the sleeper mold conveyor belt at intervals to provide time for the flipping of the flipping structure, that is, the time taken for the flipping structure to flip and reset is less than the time for the next sleeper mold to move to the flipping device 1. Several conveying rollers 2 can be arranged at equal intervals below the flipping device 1, and the axial direction of the conveying roller 2 is perpendicular to the length direction of the sleeper mold, that is, the length direction of the sleeper 7. The slow release device can be a hydraulic buffer or a spring 87 buffer. The height of the buffer device 3 is higher than the conveying roller 2. The buffer device 3 moves downward under the gravity of the sleeper 7. When the sleeper 7 abuts on the conveying roller 2, the conveying roller 2 plays the role of supporting and conveying the sleeper 7.
本发明设备使用方法如下:轨枕养护结束后,将轨枕模具中的轨枕转移至传送带,此时,轨枕模具开口向上,传送带将轨枕模具转运至翻转结构,翻转电机带动翻转装置转动180°以使轨枕模具的开口向下,翻转装置将轨枕释放,轨枕在其重力作用下脱离轨枕模具,并掉落在缓冲装置上,轨枕的重力大于缓冲装置的缓冲力,故轨枕缓慢下降,并与输送辊接触,输送辊将轨枕输送至下一部件。The method of using the equipment of the present invention is as follows: after the maintenance of the sleepers is completed, the sleepers in the sleeper mold are transferred to the conveyor belt. At this time, the opening of the sleeper mold is upward, and the conveyor belt transfers the sleeper mold to the flipping structure. The flipping motor drives the flipping device to rotate 180° so that the opening of the sleeper mold is downward, and the flipping device releases the sleeper. The sleeper is separated from the sleeper mold under the action of its gravity and falls on the buffer device. The gravity of the sleeper is greater than the buffering force of the buffer device, so the sleeper slowly descends and contacts with the conveying roller, and the conveying roller conveys the sleeper to the next component.
本发明将轨枕模具传送带与翻转结构倾斜设置,可充分利用轨枕运动时的惯性力实现轨枕的翻转,有助于减小翻转电机的输出扭矩,降低设备要求与能耗。并且本发明实现了轨枕模具的自动翻转与输送,提高了轨枕生产线的自动化程度。The present invention tilts the sleeper mold conveyor belt and the flipping structure, which can fully utilize the inertial force of the sleeper during movement to flip the sleeper, which helps to reduce the output torque of the flipping motor, reduce equipment requirements and energy consumption. In addition, the present invention realizes the automatic flipping and conveying of the sleeper mold, and improves the automation level of the sleeper production line.
在另一种技术方案中,所述翻转槽包括支撑板11和立板12,立板12垂直设置在所述支撑板11上以使翻转槽呈L型结构,翻转槽的L的横部与轨枕模具传送带在同一平面上。支撑板11可转动的铰接在支架4上,轨枕7滑落至支撑板11上时,立板12起到阻止轨枕模具脱离支撑板11。在立板12上可设置到位传感器,在轨枕模具抵接到到位传感器时,翻转电机带动翻转槽,沿着轨枕模具的运动方向向下翻转。In another technical solution, the flip trough includes a support plate 11 and a vertical plate 12. The vertical plate 12 is vertically arranged on the support plate 11 so that the flip trough is L-shaped, and the horizontal part of the L of the flip trough is on the same plane as the sleeper mold conveyor belt. The support plate 11 is rotatably hinged on the bracket 4. When the sleeper 7 slides onto the support plate 11, the vertical plate 12 prevents the sleeper mold from detaching from the support plate 11. An in-place sensor can be arranged on the vertical plate 12. When the sleeper mold abuts against the in-place sensor, the flip motor drives the flip trough to flip downward along the movement direction of the sleeper mold.
在另一种技术方案中,所述翻转槽的两端设置侧板13,侧板13的上方设置有第一限位件14和第二限位件15,轨枕模具运动至翻转槽后,第一限位件14与轨枕模具的上端抵接以在翻转槽翻转时将轨枕模具限位在翻转槽中,第二限位件15与轨枕模具中的轨枕7抵接以在翻转槽翻转是将轨枕7限位在轨枕模具中。在翻转槽上设置侧板13可起到限位轨枕模具的作用,在另一些技术方案中,也可不设侧板13,而将第一限位件14、第二限位件15设置立板12上。In another technical solution, side plates 13 are provided at both ends of the reversing groove, and a first stopper 14 and a second stopper 15 are provided above the side plates 13. After the sleeper mold moves to the reversing groove, the first stopper 14 abuts against the upper end of the sleeper mold to limit the sleeper mold in the reversing groove when the reversing groove is turned over, and the second stopper 15 abuts against the sleeper 7 in the sleeper mold to limit the sleeper 7 in the sleeper mold when the reversing groove is turned over. Providing the side plates 13 on the reversing groove can play the role of limiting the sleeper mold. In other technical solutions, the side plates 13 may not be provided, and the first stopper 14 and the second stopper 15 may be provided on the vertical plate 12.
在另一种技术方案中,第一限位件14、第二限位件15为伸缩装置。伸缩装置可为气动杆或者液压杆。In another technical solution, the first limiting member 14 and the second limiting member 15 are telescopic devices, which can be pneumatic rods or hydraulic rods.
在另一种技术方案中,所述缓冲装置3包括油箱81、固定筒83和伸缩筒82,所述伸缩筒82可滑动的套设在固定筒83中,所述油箱81与固定筒83通过油管85连通,油箱81、固定筒83、伸缩筒82的内部填充有液压油,所述油箱81中设置有压油装置以将油箱81中的液压油压送至伸缩筒82和固定筒83。轨枕模具下压缓冲装置3时,伸缩筒82与固定筒83通过密封圈密闭连接,固定筒83、伸缩筒82中的液压油进入油箱81,轨枕模具脱离缓冲装置3后,压油装置将邮箱中的液压油压进固定筒83和伸缩筒82。在一些技术方案中,可在油箱81与固定筒83的连接处设置调节阀84以调控液压油通过率。利用调节阀84调节液压油的通过率,以调节伸缩筒82的升降速率。每个固定筒83、伸缩筒82可单独配置一个油箱81。In another technical solution, the buffer device 3 includes an oil tank 81, a fixed cylinder 83 and a telescopic cylinder 82. The telescopic cylinder 82 is slidably sleeved in the fixed cylinder 83. The oil tank 81 is connected to the fixed cylinder 83 through an oil pipe 85. The interiors of the oil tank 81, the fixed cylinder 83 and the telescopic cylinder 82 are filled with hydraulic oil. The oil tank 81 is provided with an oil pressure device to press the hydraulic oil in the oil tank 81 to the telescopic cylinder 82 and the fixed cylinder 83. When the sleeper mold presses down the buffer device 3, the telescopic cylinder 82 and the fixed cylinder 83 are tightly connected through a sealing ring, and the hydraulic oil in the fixed cylinder 83 and the telescopic cylinder 82 enters the oil tank 81. After the sleeper mold is separated from the buffer device 3, the oil pressure device presses the hydraulic oil in the mailbox into the fixed cylinder 83 and the telescopic cylinder 82. In some technical solutions, a regulating valve 84 can be provided at the connection between the oil tank 81 and the fixed cylinder 83 to adjust the hydraulic oil passing rate. The regulating valve 84 is used to adjust the passing rate of the hydraulic oil to adjust the lifting rate of the telescopic cylinder 82. Each fixed cylinder 83 and telescopic cylinder 82 can be independently equipped with an oil tank 81 .
在另一种技术方案中,所述压油装置包括:In another technical solution, the oil pressure device includes:
活塞86,其设置在油箱81中;a piston 86 disposed in the oil tank 81;
弹簧87,其的一端与活塞86连接,另一端与油箱81的箱壁连接;A spring 87, one end of which is connected to the piston 86, and the other end of which is connected to the wall of the oil tank 81;
其中,弹簧87处于压缩状态以将油箱81中的液压油压入伸缩筒82和固定筒83,以使伸缩筒82高于所述输送辊2。The spring 87 is in a compressed state to press the hydraulic oil in the oil tank 81 into the telescopic cylinder 82 and the fixed cylinder 83 , so that the telescopic cylinder 82 is higher than the conveying roller 2 .
伸缩筒82在轨枕7的重力作用下,向下移动,进而将液压油压紧油箱81中,此时弹簧87进一步被压缩,轨枕7脱离伸缩筒82后,弹簧87将油箱81中的液压油压缩进固定筒83和伸缩筒82中。Under the action of the gravity of the sleeper 7, the telescopic cylinder 82 moves downward, thereby pressing the hydraulic oil into the oil tank 81. At this time, the spring 87 is further compressed. After the sleeper 7 is separated from the telescopic cylinder 82, the spring 87 compresses the hydraulic oil in the oil tank 81 into the fixed cylinder 83 and the telescopic cylinder 82.
在另一种技术方案中,伸缩筒82的顶部设置有滚筒。通过设置滚筒,使得轨枕7的底部与伸缩筒82由滑动摩擦转变为滚动摩擦,减小了轨枕7移动的阻力。In another technical solution, a roller is provided on the top of the telescopic cylinder 82. By providing the roller, the sliding friction between the bottom of the sleeper 7 and the telescopic cylinder 82 is converted into rolling friction, thereby reducing the resistance of the sleeper 7 to movement.
在另一种技术方案中,还包括调位装置5,所述调位装置5包括:In another technical solution, a positioning device 5 is also included, and the positioning device 5 includes:
第一调位辊51,其设置在输送辊2的末端;A first positioning roller 51, which is arranged at the end of the conveying roller 2;
第一调位件52,其设置在所述第一调位辊51的两侧,并呈八字型结构,第一调位件52开口较大的一端与输送辊2位置相对;A first positioning member 52, which is disposed on both sides of the first positioning roller 51 and has an eight-shaped structure, and an end of the first positioning member 52 with a larger opening is opposite to the conveying roller 2;
第二调位辊53,其设置在第二调位辊53的末端;A second positioning roller 53, which is arranged at the end of the second positioning roller 53;
第二调位件54,其设置在所述第二调位辊53的两侧,并相互平行设置。The second positioning members 54 are disposed on both sides of the second positioning roller 53 and are parallel to each other.
本技术方案的调位装置5可将轨枕7的姿态调整至与外界的承料板上的放置槽相对,以便于将轨枕7放置在放置槽中。如承料板采用专利公开号CN117445170A公开的结构。第一调位件52、第二调位件54可为调位传动皮带,皮带运动方向与轨枕7运动方向相同,传动皮带的皮带面与第一调位辊51所在平面垂直。The positioning device 5 of the present technical solution can adjust the posture of the sleeper 7 to be opposite to the placement groove on the external material receiving plate, so as to facilitate the placement of the sleeper 7 in the placement groove. For example, the material receiving plate adopts the structure disclosed in patent publication number CN117445170A. The first positioning member 52 and the second positioning member 54 can be positioning transmission belts, the movement direction of the belts is the same as the movement direction of the sleeper 7, and the belt surface of the transmission belt is perpendicular to the plane where the first positioning roller 51 is located.
在另一种技术方案中,还包括轨枕模具转移装置6,所述轨枕模具转移装置6包括:In another technical solution, a sleeper mold transfer device 6 is also included, and the sleeper mold transfer device 6 includes:
机架61,其设置在所述翻转结构的侧部;A frame 61, which is arranged on the side of the flip structure;
滑动结构,其可滑动的设置在所述机架61上;A sliding structure, which is slidably disposed on the frame 61;
转移辊62,其设置在所述机架61的下方;A transfer roller 62, which is arranged below the frame 61;
承托结构63,其设置在所述滑动结构的下方,并与转移辊62错位设置,所述承托结构63包括竖部631和横部632,承托结构63的竖部与滑动结构固定连接,所述承托结构63的竖部631为可升降装置,承托结构的横部632与承托结构的竖部631固定连接以呈L型结构,承托结构的横部632高于所述输送辊。轨枕7从轨枕模具中脱离后,滑动结构向翻转结构移动,以将承托结构63的横部632移动至轨枕模具的下方,第一限位件14动作以使轨枕模具脱离翻转槽,并落在承托结构63的横部632上,滑动结构移动至转移辊62的上方,承托结构63的竖部631下降,转移辊62将轨枕模具转移,承托结构63复位,承托结构63的竖部631可为液压伸缩杆、启动伸缩杆等。在一些技术方案中,承托结构63的横部632可低于伸缩筒82处于完全伸展时的高度,利用调节阀84调节液压油的通过速率,达到伸缩筒82缓慢上升的目的,为转移装置转移轨枕模具提供时间,即在轨枕模具转移装置6完全完成轨枕模具的转移时,伸缩筒82还未向上伸缩至可触碰到轨枕模具。The supporting structure 63 is arranged below the sliding structure and staggered with the transfer roller 62. The supporting structure 63 includes a vertical portion 631 and a horizontal portion 632. The vertical portion of the supporting structure 63 is fixedly connected to the sliding structure. The vertical portion 631 of the supporting structure 63 is a lifting device. The horizontal portion 632 of the supporting structure is fixedly connected to the vertical portion 631 of the supporting structure to form an L-shaped structure. The horizontal portion 632 of the supporting structure is higher than the conveying roller. After the sleeper 7 is separated from the sleeper mold, the sliding structure moves toward the flipping structure to move the horizontal portion 632 of the supporting structure 63 to the bottom of the sleeper mold. The first limiter 14 is actuated to make the sleeper mold separate from the flipping groove and fall on the horizontal portion 632 of the supporting structure 63. The sliding structure moves to the top of the transfer roller 62, the vertical portion 631 of the supporting structure 63 descends, the transfer roller 62 transfers the sleeper mold, and the supporting structure 63 is reset. The vertical portion 631 of the supporting structure 63 can be a hydraulic telescopic rod, a start telescopic rod, etc. In some technical solutions, the horizontal portion 632 of the supporting structure 63 may be lower than the height of the telescopic cylinder 82 when it is fully extended, and the regulating valve 84 is used to adjust the flow rate of the hydraulic oil to achieve the purpose of slowly rising the telescopic cylinder 82, thereby providing time for the transfer device to transfer the sleeper mold. That is, when the sleeper mold transfer device 6 completely completes the transfer of the sleeper mold, the telescopic cylinder 82 has not yet been extended upward to touch the sleeper mold.
利用轨枕7生产线用自动脱模输送设备进行脱模转运的方法,包括以下步骤:The method for demoulding and transporting using the automatic demoulding and conveying equipment of the sleeper 7 production line comprises the following steps:
1)将需要脱模的轨枕7转移至轨枕模具传送带上,轨枕模具在轨枕模具传送带以及其自身重力的作用下向下方运动,并进入翻转槽,第一限位件14伸长以将轨枕模具限位在翻转槽,第二限位件15伸长以及轨枕模具限位在轨枕模具中;1) The sleeper 7 to be demoulded is transferred to the sleeper mold conveyor belt. The sleeper mold moves downward under the action of the sleeper mold conveyor belt and its own gravity and enters the turning groove. The first stopper 14 is extended to limit the sleeper mold in the turning groove. The second stopper 15 is extended and the sleeper mold is limited in the sleeper mold.
2)翻转电机将翻转槽翻转180°,第二限位件15收缩,轨枕7从轨枕模具中脱落至缓冲装置3上,缓冲装置3在轨枕7的重力作用下向下移动,轨枕7与输送辊2接触,输送辊2将轨枕7输送至调位装置5,以调整轨枕7的姿态为轨枕7转移至承料板上做准备;2) The turning motor turns the turning groove 180°, the second stopper 15 contracts, the sleeper 7 falls off from the sleeper mold onto the buffer device 3, the buffer device 3 moves downward under the gravity of the sleeper 7, the sleeper 7 contacts the conveying roller 2, and the conveying roller 2 conveys the sleeper 7 to the positioning device 5 to adjust the posture of the sleeper 7 in preparation for transferring the sleeper 7 to the material receiving plate;
3)轨枕7从轨枕模具中脱落后,滑动结构向翻转结构一侧移动,以使承托结构63的横部632位于轨枕模具的下方,第一限位件14收缩,轨枕模具落在承托结构63的横部632上,滑动结构向远离翻转结构的一侧移动,并位于转移辊62的上方,承托结构63的竖部631下降至低于转移辊62的高度,转移辊62支撑轨枕模具,并将轨枕模具移走,承托结构63的竖部631升高以为下次转移轨枕模具做准备;翻转电机复位以为下次轨枕7的翻转做准备。3) After the sleeper 7 falls off from the sleeper mould, the sliding structure moves to one side of the flipping structure so that the transverse portion 632 of the supporting structure 63 is located below the sleeper mould, the first limit member 14 contracts, the sleeper mould falls on the transverse portion 632 of the supporting structure 63, the sliding structure moves to the side away from the flipping structure and is located above the transfer roller 62, the vertical portion 631 of the supporting structure 63 drops to a height lower than the transfer roller 62, the transfer roller 62 supports the sleeper mould and moves the sleeper mould away, the vertical portion 631 of the supporting structure 63 rises to prepare for the next transfer of the sleeper mould; the flipping motor is reset to prepare for the next flipping of the sleeper 7.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
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| CN202410546012.8A CN118358969A (en) | 2024-05-06 | 2024-05-06 | Automatic demoulding and conveying equipment and method for sleeper production line |
| PCT/CN2024/127093 WO2025232104A1 (en) | 2024-05-06 | 2024-10-24 | Automatic demolding and conveying device for sleeper production line and method |
| ZA2024/09889A ZA202409889B (en) | 2024-05-06 | 2024-12-19 | Automatic demolding and conveying appliance for sleeper production line and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136781A (en) * | 2020-01-23 | 2020-05-12 | 北京智创赋能技术开发中心(有限合伙) | Vehicle-mounted translation overturning demolding system for sleeper mold |
| US20220134598A1 (en) * | 2020-11-02 | 2022-05-05 | Rosetta Hardscapes, Llc | System and methods for demolding concrete blocks and reinserting mold inserts |
| CN114714497B (en) * | 2022-03-30 | 2023-06-23 | 内蒙古中铁轨枕制造有限公司 | Sleeper drawing of patterns transfer device in concrete sleeper production line |
| CN116103485A (en) * | 2022-12-22 | 2023-05-12 | 无锡苏盛金属制品有限公司 | Annealing furnace overturning device for processing steel strip and application method thereof |
| CN118358969A (en) * | 2024-05-06 | 2024-07-19 | 中国港湾工程有限责任公司 | Automatic demoulding and conveying equipment and method for sleeper production line |
-
2024
- 2024-05-06 CN CN202410546012.8A patent/CN118358969A/en active Pending
- 2024-10-24 WO PCT/CN2024/127093 patent/WO2025232104A1/en active Pending
- 2024-12-19 ZA ZA2024/09889A patent/ZA202409889B/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025232104A1 (en) * | 2024-05-06 | 2025-11-13 | 中国港湾工程有限责任公司 | Automatic demolding and conveying device for sleeper production line and method |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA202409889B (en) | 2025-09-25 |
| WO2025232104A1 (en) | 2025-11-13 |
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