CN118358133A - A composite material bag injection molding process - Google Patents

A composite material bag injection molding process Download PDF

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Publication number
CN118358133A
CN118358133A CN202410623906.2A CN202410623906A CN118358133A CN 118358133 A CN118358133 A CN 118358133A CN 202410623906 A CN202410623906 A CN 202410623906A CN 118358133 A CN118358133 A CN 118358133A
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China
Prior art keywords
wall
sliding block
sliding
plate
injection molding
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CN202410623906.2A
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Chinese (zh)
Inventor
黄朝鹏
曾伶俐
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Zhejiang Lantu Travel Products Co ltd
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Zhejiang Lantu Travel Products Co ltd
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Priority to CN202410623906.2A priority Critical patent/CN118358133A/en
Publication of CN118358133A publication Critical patent/CN118358133A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/33Moulds having transversely, e.g. radially, movable mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/4005Ejector constructions; Ejector operating mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • B29C45/7337Heating or cooling of the mould using gas or steam

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention relates to the technical field of injection molding processes of bags and cases, and discloses an injection molding process of a composite material bag. According to the invention, through the arrangement of the material receiving assembly, the demoulding structure is used for demoulding the formed bags and the bags, after the bags are demoulded, the bags fall down through the blanking groove to be collected in the box, when the sliding block moves to one side of the female die again, the sliding block drives the connecting frame, the connecting rod and the push plate to move, the push plate pushes the bags in the box to the material discharging port, and the bags slide to the ground along the sloping plate to be discharged, so that the processed bags can be conveniently collected.

Description

一种复合材料箱包注塑成型工艺A composite material bag injection molding process

技术领域Technical Field

本发明涉及箱包注塑成型工艺设备技术领域,具体为一种复合材料箱包注塑成型工艺。The invention relates to the technical field of luggage injection molding process equipment, in particular to a composite material luggage injection molding process.

背景技术Background technique

箱包注塑是指将塑料原料经过加热熔融后,通过高压注入模具中,冷却固化后成型的一种生产方法。这种方法广泛应用于旅行箱、公文箱等箱包产品的生产,因其质轻、高强度、耐候性好、安全性高等优点而被广泛使用。Bag injection molding refers to a production method in which the plastic raw materials are heated and melted, then injected into the mold under high pressure, and then cooled and solidified to form. This method is widely used in the production of luggage products such as suitcases and briefcases, and is widely used due to its advantages such as light weight, high strength, good weather resistance and high safety.

申请号为CN202210920073.7,公开了注塑成型方法、注塑模具及箱包成型模具,包括:获取内部放置有箱壳膜片的注塑模具;将注塑模具合模,开始注塑;注塑成型得到箱壳;打开注塑模具取出箱壳。通过上述方式,能够增加箱包设计的多样性并提高箱包壳体的耐磨性,同时解决传统注塑箱包外观流痕及熔接线等瑕疵问题。The application number is CN202210920073.7, which discloses an injection molding method, an injection mold, and a luggage molding mold, including: obtaining an injection mold with a case membrane placed inside; closing the injection mold and starting injection molding; injection molding to obtain a case; opening the injection mold to take out the case. Through the above method, the diversity of luggage design can be increased and the wear resistance of the case shell can be improved, while solving the problems of flow marks and weld lines on the appearance of traditional injection-molded luggage.

这样的设置虽然通过上述方式,能够增加箱包设计的多样性并提高箱包壳体的耐磨性,同时解决传统注塑箱包外观流痕及熔接线等瑕疵问题,但是在对箱包进行脱模后,箱包会掉落在凹模和凸模之间,这需要通过人工对其进行收集,在收集的过程中,人员通过凹模和凸模之间存在一定安全隐患。Although such a setting can increase the diversity of luggage design and improve the wear resistance of the luggage shell in the above manner, while solving the problems of flow marks and weld lines on the appearance of traditional injection-molded luggage, after the luggage is demolded, the luggage will fall between the die and the punch, which requires manual collection. During the collection process, there is a certain safety hazard when personnel pass between the die and the punch.

发明内容Summary of the invention

本发明的目的在于提供一种复合材料箱包注塑成型工艺,以解决上述背景技术中提出的问题。The object of the present invention is to provide an injection molding process for composite material bags to solve the problems raised in the above background technology.

为解决上述技术问题,本发明是通过以下技术方案实现的:To solve the above technical problems, the present invention is achieved through the following technical solutions:

本发明为一种复合材料箱包注塑成型工艺,包括支撑组件,所述支撑组件包括底架、第一立板、第二立板和支撑板;The present invention is an injection molding process for composite material luggage, comprising a support assembly, wherein the support assembly comprises a base frame, a first vertical plate, a second vertical plate and a support plate;

所述第一立板的外壁上安装有液压缸,所述第二立板的外壁上安装有凹模,所述液压缸的输出端上安装有滑动块,所述滑动块远离液压缸的一端安装有凸模;A hydraulic cylinder is installed on the outer wall of the first vertical plate, a concave die is installed on the outer wall of the second vertical plate, a sliding block is installed on the output end of the hydraulic cylinder, and a convex die is installed on the end of the sliding block away from the hydraulic cylinder;

所述凸模和凹模相互配合用于成型箱包;The male and female dies cooperate with each other to form bags;

所述支撑板的底部安装有收料组件,所述支撑板的外壁上开设有下料槽,下料槽朝向收料组件;A material receiving assembly is installed at the bottom of the support plate, and a material discharge trough is opened on the outer wall of the support plate, and the material discharge trough faces the material receiving assembly;

所述收料组件包括斜板、连接架、连杆、用于推料的推板和用于收料的收集盒,所述连接架、连杆和推板相互连接,所述连接架与滑动块相互连接,滑动块对连接架进行驱动。The material receiving assembly includes an inclined plate, a connecting frame, a connecting rod, a push plate for pushing materials and a collecting box for receiving materials. The connecting frame, the connecting rod and the push plate are connected to each other. The connecting frame is connected to a sliding block, and the sliding block drives the connecting frame.

所述底架设置有两个,两个所述底架安装在支撑板的下表面,所述第一立板和第二立板分别安装在支撑板的两端;The two base frames are provided, and the two base frames are installed on the lower surface of the support plate, and the first vertical plate and the second vertical plate are installed at two ends of the support plate respectively;

这样设置的目的是通过液压缸的输出端控制滑动块和凸模进行移动,使凸模和凹模进行契合,所述凸模的凸块设置有环形槽,所述凹模的模槽外壁上设置有环形块,所述凸模和凹模相互契合,留有间隙,环形块和环形槽相互契合,留有间隙,注塑管延伸至环形槽的内壁上,在成型后,液压缸控制滑动块进行移动回退,在回退的过程中,脱模结构对成型的箱包进行脱模,箱包脱模后,通过下料槽掉落进行收集盒的内部,在滑动块再次向凹模一侧移动时,滑动块带动连接架、连杆和推板进行移动,对收集盒的内部箱包进行排料,从而方便对加工好的箱包进行收集。The purpose of such arrangement is to control the movement of the sliding block and the punch through the output end of the hydraulic cylinder so that the punch and the die fit together, the convex block of the punch is provided with an annular groove, the outer wall of the die groove of the die is provided with an annular block, the punch and the die fit together with a gap, the annular block and the annular groove fit together with a gap, the injection tube extends to the inner wall of the annular groove, after molding, the hydraulic cylinder controls the sliding block to move back, during the retreat process, the demoulding structure demoulds the molded bags, after the bags are demoulded, they fall through the discharge chute to the inside of the collection box, when the sliding block moves to the side of the die again, the sliding block drives the connecting frame, the connecting rod and the push plate to move, and the bags inside the collection box are discharged, thereby facilitating the collection of the processed bags.

所述第一立板和第二立板之间连接有连接杆,所述连接杆贯穿滑动块并进行滑动连接,所述支撑板的外壁上设置有移动槽,所述滑动块滑动连接在支撑板的移动槽上,所述液压缸的输出端对滑动块进行驱动;A connecting rod is connected between the first vertical plate and the second vertical plate, the connecting rod passes through the sliding block and is slidably connected, a moving groove is provided on the outer wall of the support plate, the sliding block is slidably connected to the moving groove of the support plate, and the output end of the hydraulic cylinder drives the sliding block;

这样设置的目的是通过液压缸的输出端控制滑动块和凸模进行移动。The purpose of this arrangement is to control the movement of the sliding block and the punch through the output end of the hydraulic cylinder.

进一步地,所述滑动块通过支撑板的移动槽与连接架进行连接,滑动块对连接架进行驱动;Furthermore, the sliding block is connected to the connecting frame through the moving groove of the supporting plate, and the sliding block drives the connecting frame;

所述收集盒安装在下料槽的底部端口外壁上,所述连杆连接在连接架的外壁上;The collecting box is mounted on the outer wall of the bottom port of the material discharge chute, and the connecting rod is connected to the outer wall of the connecting frame;

所述连杆贯穿收集盒延伸至收集盒的内部,并进行滑动连接,所述推板安装在连杆处于收集盒内部的一端,所述推板与收集盒的内壁进行滑动连接,所述斜板设置在收集盒的排料端口;The connecting rod passes through the collecting box and extends to the inside of the collecting box, and is slidably connected. The push plate is installed at one end of the connecting rod inside the collecting box, and the push plate is slidably connected to the inner wall of the collecting box. The inclined plate is arranged at the discharge port of the collecting box.

这样设置的目的是在成型后,液压缸控制滑动块进行移动回退,在回退的过程中,脱模结构对成型的箱包进行脱模;The purpose of this arrangement is that after forming, the hydraulic cylinder controls the sliding block to move back, and during the process of retreating, the demoulding structure demoulds the formed bag;

箱包脱模后,通过下料槽掉落进行收集盒的内部,在滑动块再次向凹模一侧移动时,滑动块带动连接架、连杆和推板进行移动,对收集盒的内部箱包进行排料,从而方便对加工好的箱包进行收集。After the bags are demoulded, they fall through the discharge chute into the inside of the collection box. When the sliding block moves toward the side of the die again, the sliding block drives the connecting frame, connecting rod and push plate to move, and discharges the bags inside the collection box, thereby facilitating the collection of the processed bags.

进一步地,所述凸模和凹模处于同轴线上,所述凸模的外壁上设置有若干个注塑管,所述凸模的凸块设置有环形槽,所述凹模的模槽外壁上设置有环形块;Furthermore, the male mold and the female mold are on the same axis, a plurality of injection tubes are arranged on the outer wall of the male mold, the convex block of the male mold is provided with an annular groove, and the outer wall of the mold groove of the female mold is provided with an annular block;

所述凸模和凹模相互契合,留有间隙,环形块和环形槽相互契合,留有间隙,所述注塑管延伸至环形槽的内壁上;The male mold and the female mold fit each other with a gap, the annular block and the annular groove fit each other with a gap, and the injection tube extends to the inner wall of the annular groove;

这样设置的目的是将原料通过注塑管注塑在间隙中,用于箱包成型。The purpose of this arrangement is to inject the raw material into the gap through the injection tube for bag molding.

进一步地,所述滑动块的内部设置有滑动腔体,所述滑动腔体的内部设置有脱模结构。Furthermore, a sliding cavity is arranged inside the sliding block, and a demoulding structure is arranged inside the sliding cavity.

进一步地,所述脱模结构包括滑动板、顶杆和弹簧,还包括触碰杆,所述滑动板滑动连接在滑动腔体的内壁上,若干个所述顶杆连接在滑动板的外壁上,所述顶杆贯穿滑动腔体延伸至环形槽内壁上,所述顶杆与滑动块进行滑动连接,所述滑动板的外壁和滑动腔体的内壁之间连接有弹簧;Further, the demoulding structure includes a sliding plate, a push rod and a spring, and also includes a touch rod, the sliding plate is slidably connected to the inner wall of the sliding cavity, a plurality of push rods are connected to the outer wall of the sliding plate, the push rods penetrate the sliding cavity and extend to the inner wall of the annular groove, the push rods are slidably connected to the sliding block, and a spring is connected between the outer wall of the sliding plate and the inner wall of the sliding cavity;

这样设置的目的是弹簧用于滑动板和顶杆进行复位。The purpose of this arrangement is that the spring is used for the sliding plate and the push rod to reset.

进一步地,四个所述触碰杆分别安装在第一立板的外壁上,四个所述触碰杆贯穿滑动块延伸至滑动腔体的内部,所述触碰杆和滑动块进行滑动连接;Furthermore, the four touch rods are respectively mounted on the outer wall of the first vertical plate, the four touch rods penetrate the sliding block and extend to the inside of the sliding cavity, and the touch rods and the sliding block are slidably connected;

这样设置的目的是当滑动块回退时,触碰杆对滑动板进行推动,滑动板对弹簧进行挤压,顶杆通过凸模,对凸模凸块外壁上成型箱包进行顶出脱模。The purpose of such arrangement is that when the sliding block retreats, the touch rod pushes the sliding plate, the sliding plate squeezes the spring, and the ejector rod passes through the punch to eject and demould the molded bag on the outer wall of the punch block.

进一步地,所述凸模的外壁上开设有第一通风槽,所述凹模的外壁上开设有第二通风槽,所述凸模和凹模的外侧安装有用于散热冷却的吹风组件;Furthermore, a first ventilation slot is provided on the outer wall of the male mold, a second ventilation slot is provided on the outer wall of the female mold, and a blowing assembly for heat dissipation and cooling is installed on the outer sides of the male mold and the female mold;

所述吹风组件包括风扇和转轴,所述滑动块的外壁上安装有齿条,所述转轴设置有两个,两个所述转轴分别转动连接在凸模和凹模的外壁上,所述转轴的外壁上安装有齿轮,所述风扇安装在转轴靠近齿轮的一端,所述齿轮和齿条相互啮合;The blowing assembly includes a fan and a rotating shaft, a rack is installed on the outer wall of the sliding block, two rotating shafts are provided, and the two rotating shafts are rotatably connected to the outer walls of the male mold and the female mold respectively, a gear is installed on the outer wall of the rotating shaft, and the fan is installed at one end of the rotating shaft close to the gear, and the gear and the rack are meshed with each other;

这样设置的目的是在上一次成型的过程中,凸模的内部存在余热,在滑动块移动的过程中,带动吹风组件进行运转,对凸模进行散热,在滑动块移动的过程中带动齿条进行移动,所述齿轮和齿条相互啮合,带动齿轮和转轴进行转动,从而带动风扇进行转动,产生气流流动,使气流经过第一通风槽和第二通风槽,对凸模和凹模进行散热。The purpose of this arrangement is that during the last molding process, there is residual heat inside the punch, and during the movement of the sliding block, the blowing assembly is driven to operate to dissipate the heat of the punch, and during the movement of the sliding block, the rack is driven to move, and the gear and the rack are meshed with each other, driving the gear and the shaft to rotate, thereby driving the fan to rotate, generating airflow, so that the airflow passes through the first ventilation slot and the second ventilation slot to dissipate the heat of the punch and the die.

本发明具有以下有益效果:The present invention has the following beneficial effects:

(1)本发明通过收料组件的设置,在滑动块回退的过程中,脱模结构对成型的箱包进行脱模,箱包脱模后,通过下料槽掉落进行收集盒的内部,在滑动块再次向凹模一侧移动时,滑动块带动连接架、连杆和推板进行移动,推板将收集盒的内部箱包推向排料端口,箱包顺着斜板滑向地面进行排料,从而方便对加工好的箱包进行收集,省去人员在凹模和凸模之间收集的过程,从而减少安全隐患。(1) The present invention adopts the arrangement of the material receiving assembly. When the sliding block retracts, the demoulding structure demoulds the formed bags. After demoulding, the bags fall through the material discharge chute to the inside of the collection box. When the sliding block moves toward the side of the die again, the sliding block drives the connecting frame, the connecting rod and the push plate to move. The push plate pushes the bags inside the collection box to the discharge port. The bags slide along the inclined plate to the ground for discharge, thereby facilitating the collection of the processed bags and eliminating the need for personnel to collect the bags between the die and the punch, thereby reducing safety hazards.

当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all of the above-mentioned advantages at the same time.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments are briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.

图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the present invention;

图3为本发明内部结构示意图;FIG3 is a schematic diagram of the internal structure of the present invention;

图4为本发明吹风结构示意图;FIG4 is a schematic diagram of the blowing structure of the present invention;

图5为本发明推料结构示意图;FIG5 is a schematic diagram of a material pushing structure of the present invention;

图6为本发明工作流程示意图;FIG6 is a schematic diagram of the workflow of the present invention;

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:

图中:1、支撑组件;101、底架;102、第一立板;103、第二立板;104、下料槽;105、支撑板;2、液压缸;3、滑动块;301、滑动腔体;4、凸模;40、注塑管;401、第一通风槽;5、吹风组件;501、转轴;502、齿轮;503、齿条;504、风扇;6、收料组件;601、斜板;602、连接架;603、连杆;604、推板;605、收集盒;7、凹模;701、第二通风槽;8、连接杆;9、触碰杆;10、滑动板;1001、顶杆;11、弹簧。In the figure: 1. Support assembly; 101. Base frame; 102. First vertical plate; 103. Second vertical plate; 104. Feed chute; 105. Support plate; 2. Hydraulic cylinder; 3. Sliding block; 301. Sliding cavity; 4. Punch; 40. Injection tube; 401. First ventilation slot; 5. Blowing assembly; 501. Rotating shaft; 502. Gear; 503. Rack; 504. Fan; 6. Material collecting assembly; 601. Inclined plate; 602. Connecting frame; 603. Connecting rod; 604. Push plate; 605. Collecting box; 7. Concave mold; 701. Second ventilation slot; 8. Connecting rod; 9. Touch rod; 10. Sliding plate; 1001. Push rod; 11. Spring.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例1:请参阅图1-图5所示,本发明为一种复合材料箱包注塑成型工艺,包括支撑组件1,支撑组件1包括底架101、第一立板102、第二立板103和支撑板105;Embodiment 1: Referring to FIGS. 1 to 5 , the present invention is a composite material bag injection molding process, comprising a support assembly 1, the support assembly 1 comprising a base frame 101, a first vertical plate 102, a second vertical plate 103 and a support plate 105;

第一立板102的外壁上安装有液压缸2,第二立板103的外壁上安装有凹模7,液压缸2的输出端上安装有滑动块3,滑动块3远离液压缸2的一端安装有凸模4;A hydraulic cylinder 2 is mounted on the outer wall of the first vertical plate 102, a concave die 7 is mounted on the outer wall of the second vertical plate 103, a sliding block 3 is mounted on the output end of the hydraulic cylinder 2, and a convex die 4 is mounted on the end of the sliding block 3 away from the hydraulic cylinder 2;

凸模4和凹模7相互配合用于成型箱包;The male die 4 and the female die 7 cooperate with each other to form the bag;

支撑板105的底部安装有收料组件6,支撑板105的外壁上开设有下料槽104,下料槽104朝向收料组件6;A material receiving assembly 6 is installed at the bottom of the support plate 105, and a material discharge trough 104 is opened on the outer wall of the support plate 105, and the material discharge trough 104 faces the material receiving assembly 6;

收料组件6包括斜板601、连接架602、连杆603、用于推料的推板604和用于收料的收集盒605,连接架602、连杆603和推板604相互连接,连接架602与滑动块3相互连接,滑动块3对连接架602进行驱动。The material collecting assembly 6 includes an inclined plate 601, a connecting frame 602, a connecting rod 603, a push plate 604 for pushing materials and a collecting box 605 for collecting materials. The connecting frame 602, the connecting rod 603 and the push plate 604 are interconnected. The connecting frame 602 is interconnected with the sliding block 3, and the sliding block 3 drives the connecting frame 602.

底架101设置有两个,两个底架101安装在支撑板105的下表面,第一立板102和第二立板103分别安装在支撑板105的两端;Two base frames 101 are provided, and the two base frames 101 are installed on the lower surface of the support plate 105, and the first vertical plate 102 and the second vertical plate 103 are installed at both ends of the support plate 105 respectively;

这样设置的目的是通过液压缸2的输出端控制滑动块3和凸模4进行移动,使凸模4和凹模7进行契合,凸模4的凸块设置有环形槽,凹模7的模槽外壁上设置有环形块,凸模4和凹模7相互契合,留有间隙,环形块和环形槽相互契合,留有间隙,注塑管40延伸至环形槽的内壁上,在成型后,液压缸2控制滑动块3进行移动回退,在回退的过程中,脱模结构对成型的箱包进行脱模,箱包脱模后,通过下料槽104掉落进行收集盒605的内部,在滑动块3再次向凹模7一侧移动时,滑动块3带动连接架602、连杆603和推板604进行移动,对收集盒605的内部箱包进行排料,从而方便对加工好的箱包进行收集。The purpose of such arrangement is to control the movement of the sliding block 3 and the punch 4 through the output end of the hydraulic cylinder 2, so that the punch 4 and the die 7 are fitted together, the convex block of the punch 4 is provided with an annular groove, and the outer wall of the die groove of the die 7 is provided with an annular block, the punch 4 and the die 7 are fitted together, leaving a gap, the annular block and the annular groove are fitted together, leaving a gap, and the injection tube 40 extends to the inner wall of the annular groove. After molding, the hydraulic cylinder 2 controls the sliding block 3 to move back. During the retreat process, the demoulding structure demoulds the molded bags. After the bags are demoulded, they fall through the discharge chute 104 to the inside of the collection box 605. When the sliding block 3 moves to the side of the die 7 again, the sliding block 3 drives the connecting frame 602, the connecting rod 603 and the push plate 604 to move, and the bags inside the collection box 605 are discharged, thereby facilitating the collection of the processed bags.

第一立板102和第二立板103之间连接有连接杆8,连接杆8贯穿滑动块3并进行滑动连接,支撑板105的外壁上设置有移动槽,滑动块3滑动连接在支撑板105的移动槽上,液压缸2的输出端对滑动块3进行驱动;A connecting rod 8 is connected between the first vertical plate 102 and the second vertical plate 103, and the connecting rod 8 penetrates the sliding block 3 and is slidably connected. A moving groove is provided on the outer wall of the support plate 105, and the sliding block 3 is slidably connected to the moving groove of the support plate 105. The output end of the hydraulic cylinder 2 drives the sliding block 3.

这样设置的目的是通过液压缸2的输出端控制滑动块3和凸模4进行移动。The purpose of such arrangement is to control the movement of the sliding block 3 and the punch 4 through the output end of the hydraulic cylinder 2 .

滑动块3通过支撑板105的移动槽与连接架602进行连接,滑动块3对连接架602进行驱动;The sliding block 3 is connected to the connecting frame 602 through the moving groove of the supporting plate 105, and the sliding block 3 drives the connecting frame 602;

收集盒605安装在下料槽104的底部端口外壁上,连杆603连接在连接架602的外壁上;The collecting box 605 is mounted on the outer wall of the bottom port of the feeding chute 104, and the connecting rod 603 is connected to the outer wall of the connecting frame 602;

连杆603贯穿收集盒605延伸至收集盒605的内部,并进行滑动连接,推板604安装在连杆603处于收集盒605内部的一端,推板604与收集盒605的内壁进行滑动连接,斜板601设置在收集盒605的排料端口;The connecting rod 603 passes through the collecting box 605 and extends to the inside of the collecting box 605, and is slidably connected. The push plate 604 is installed at one end of the connecting rod 603 inside the collecting box 605, and the push plate 604 is slidably connected to the inner wall of the collecting box 605. The inclined plate 601 is set at the discharge port of the collecting box 605;

这样设置的目的是在成型后,液压缸2控制滑动块3进行移动回退,在回退的过程中,脱模结构对成型的箱包进行脱模;The purpose of this arrangement is that after forming, the hydraulic cylinder 2 controls the sliding block 3 to move back, and during the process of retreating, the demoulding structure demoulds the formed bag;

箱包脱模后,通过下料槽104掉落进行收集盒605的内部,在滑动块3再次向凹模7一侧移动时,滑动块3带动连接架602、连杆603和推板604进行移动,对收集盒605的内部箱包进行排料,从而方便对加工好的箱包进行收集。After the bags are demoulded, they fall through the discharge chute 104 into the collection box 605. When the sliding block 3 moves toward the die 7 again, the sliding block 3 drives the connecting frame 602, the connecting rod 603 and the push plate 604 to move, and discharge the bags inside the collection box 605, thereby facilitating the collection of the processed bags.

凸模4和凹模7处于同轴线上,凸模4的外壁上设置有若干个注塑管40,凸模4的凸块设置有环形槽,凹模7的模槽外壁上设置有环形块;The male mold 4 and the female mold 7 are coaxial, a plurality of injection tubes 40 are arranged on the outer wall of the male mold 4, the convex block of the male mold 4 is provided with an annular groove, and the outer wall of the mold groove of the female mold 7 is provided with an annular block;

凸模4和凹模7相互契合,留有间隙,环形块和环形槽相互契合,留有间隙,注塑管40延伸至环形槽的内壁上;The male mold 4 and the female mold 7 fit each other with a gap, the annular block and the annular groove fit each other with a gap, and the injection tube 40 extends to the inner wall of the annular groove;

这样设置的目的是将原料通过注塑管40注塑在间隙中,用于箱包成型。The purpose of such arrangement is to inject the raw material into the gap through the injection tube 40 for bag molding.

滑动块3的内部设置有滑动腔体301,滑动腔体301的内部设置有脱模结构。A sliding cavity 301 is disposed inside the sliding block 3 , and a demoulding structure is disposed inside the sliding cavity 301 .

脱模结构包括滑动板10、顶杆1001和弹簧11,还包括触碰杆9,滑动板10滑动连接在滑动腔体301的内壁上,若干个顶杆1001连接在滑动板10的外壁上,顶杆1001贯穿滑动腔体301延伸至环形槽内壁上,顶杆1001与滑动块3进行滑动连接,滑动板10的外壁上和滑动腔体301的内壁之间连接有弹簧11;The demoulding structure includes a sliding plate 10, a push rod 1001 and a spring 11, and also includes a touch rod 9. The sliding plate 10 is slidably connected to the inner wall of the sliding cavity 301, and a plurality of push rods 1001 are connected to the outer wall of the sliding plate 10. The push rods 1001 penetrate the sliding cavity 301 and extend to the inner wall of the annular groove. The push rods 1001 are slidably connected to the sliding block 3. A spring 11 is connected between the outer wall of the sliding plate 10 and the inner wall of the sliding cavity 301.

这样设置的目的是弹簧11用于滑动板10和顶杆1001进行复位。The purpose of such arrangement is that the spring 11 is used for the sliding plate 10 and the push rod 1001 to reset.

四个触碰杆9分别安装在第一立板102的外壁上,四个触碰杆9贯穿滑动块3延伸至滑动腔体301的内部,触碰杆9和滑动块3进行滑动连接;The four touch rods 9 are respectively mounted on the outer wall of the first vertical plate 102, and the four touch rods 9 penetrate the sliding block 3 and extend to the inside of the sliding cavity 301, and the touch rods 9 and the sliding block 3 are slidably connected;

这样设置的目的是当滑动块3回退时,触碰杆9对滑动板10进行推动,滑动板10对弹簧11进行挤压,顶杆1001通过凸模4,对凸模4凸块外壁上成型箱包进行顶出脱模。The purpose of such arrangement is that when the sliding block 3 retreats, the touch rod 9 pushes the sliding plate 10, the sliding plate 10 squeezes the spring 11, and the ejector rod 1001 passes through the punch 4 to eject the molded bag on the outer wall of the convex block of the punch 4.

实施例2:请参阅图1和图4所示,凸模4的外壁上开设有第一通风槽401,凹模7的外壁上开设有第二通风槽701,凸模4和凹模7的外侧安装有用于散热冷却的吹风组件5;Embodiment 2: Referring to FIG. 1 and FIG. 4 , a first ventilation slot 401 is provided on the outer wall of the male mold 4, a second ventilation slot 701 is provided on the outer wall of the female mold 7, and a blowing assembly 5 for heat dissipation and cooling is installed on the outer sides of the male mold 4 and the female mold 7;

吹风组件5包括风扇504和转轴501,滑动块3的外壁上安装有齿条503,转轴501设置有两个,两个转轴501分别转动连接在凸模4和凹模7的外壁上,转轴501的外壁上安装有齿轮502,风扇504安装在转轴501靠近齿轮502的一端,齿轮502和齿条503相互啮合;The blowing assembly 5 includes a fan 504 and a rotating shaft 501. A rack 503 is installed on the outer wall of the sliding block 3. Two rotating shafts 501 are provided. The two rotating shafts 501 are rotatably connected to the outer walls of the male mold 4 and the female mold 7 respectively. A gear 502 is installed on the outer wall of the rotating shaft 501. The fan 504 is installed at one end of the rotating shaft 501 close to the gear 502. The gear 502 and the rack 503 are meshed with each other.

这样设置的目的是在上一次成型的过程中,凸模4的内部存在余热,在滑动块3移动的过程中,带动吹风组件5进行运转,对凸模4进行散热,在滑动块3移动的过程中带动齿条503进行移动,齿轮502和齿条503相互啮合,带动齿轮502和转轴501进行转动,从而带动风扇504进行转动,产生气流流动,使气流经过第一通风槽401和第二通风槽701,对凸模4和凹模7进行散热。The purpose of this arrangement is that during the last molding process, there is residual heat inside the punch 4. During the movement of the sliding block 3, the blowing assembly 5 is driven to operate to dissipate the heat of the punch 4. During the movement of the sliding block 3, the rack 503 is driven to move, and the gear 502 and the rack 503 are meshed with each other, driving the gear 502 and the rotating shaft 501 to rotate, thereby driving the fan 504 to rotate, generating airflow, and allowing the airflow to pass through the first ventilation slot 401 and the second ventilation slot 701 to dissipate the heat of the punch 4 and the die 7.

工作原理:通过液压缸2的输出端控制滑动块3和凸模4进行移动,使凸模4和凹模7进行契合,所述凸模4的凸块设置有环形槽,所述凹模7的模槽外壁上设置有环形块,所述凸模4和凹模7相互契合,留有间隙,环形块和环形槽相互契合,留有间隙,所述注塑管40延伸至环形槽的内壁上,将原料通过注塑管40注塑在间隙中,用于箱包进行成型;Working principle: The output end of the hydraulic cylinder 2 controls the sliding block 3 and the punch 4 to move, so that the punch 4 and the die 7 fit together. The convex block of the punch 4 is provided with an annular groove, and the outer wall of the die groove of the die 7 is provided with an annular block. The punch 4 and the die 7 fit together with a gap, and the annular block and the annular groove fit together with a gap. The injection tube 40 extends to the inner wall of the annular groove, and the raw material is injected into the gap through the injection tube 40 for molding bags.

在上一次成型的过程中,凸模4的内部存在余热,在滑动块3移动的过程中带动齿条503进行移动,齿轮502和齿条503相互啮合,带动齿轮502和转轴501进行转动,从而带动风扇504进行转动,产生气流流动,使气流经过第一通风槽401和第二通风槽701,对凸模4和凹模7进行散热;During the last molding process, there is residual heat inside the punch 4. When the sliding block 3 moves, the rack 503 is driven to move, and the gear 502 and the rack 503 are meshed with each other, driving the gear 502 and the rotating shaft 501 to rotate, thereby driving the fan 504 to rotate, generating airflow, and allowing the airflow to pass through the first ventilation slot 401 and the second ventilation slot 701 to dissipate heat for the punch 4 and the die 7;

在成型后,液压缸2控制滑动块3进行移动回退,在回退的过程中,当滑动块3回退时,触碰杆9对滑动板10进行推动,滑动板10对弹簧11进行挤压,顶杆1001通过凸模4,对凸模4凸块外壁上成型箱包进行顶出脱模,箱包脱模后,通过下料槽104掉落进行收集盒605的内部,在滑动块3再次向凹模7一侧移动时,滑动块3带动连接架602、连杆603和推板604进行移动,对收集盒605的内部箱包进行排料,从而方便对加工好的箱包进行收集。After molding, the hydraulic cylinder 2 controls the sliding block 3 to move back. During the retreat process, when the sliding block 3 retreats, the touch rod 9 pushes the sliding plate 10, and the sliding plate 10 squeezes the spring 11. The ejector rod 1001 passes through the punch 4 to eject the molded bags on the outer wall of the punch 4. After the bags are demolded, they fall through the discharge chute 104 to the inside of the collection box 605. When the sliding block 3 moves to the side of the die 7 again, the sliding block 3 drives the connecting frame 602, the connecting rod 603 and the push plate 604 to move, and discharges the bags inside the collection box 605, thereby facilitating the collection of the processed bags.

实施例3:请参阅图6所示,一种复合材料箱包注塑成型工艺,如下步骤:Embodiment 3: Please refer to FIG. 6 , a composite material bag injection molding process, the following steps:

步骤一,通过液压缸的输出端控制滑动块和凸模进行移动,使凸模和凹模进行契合;Step 1: Control the sliding block and the punch to move through the output end of the hydraulic cylinder so that the punch and the die fit together;

步骤二,凸模的凸块设置有环形槽,凹模的模槽外壁上设置有环形块,凸模和凹模相互契合,留有间隙,环形块和环形槽相互契合,留有间隙,注塑管延伸至环形槽的内壁上,将原料通过注塑管注塑在间隙中;Step 2: The convex block of the male mold is provided with an annular groove, and the outer wall of the mold groove of the female mold is provided with an annular block. The male mold and the female mold fit each other with a gap, and the annular block and the annular groove fit each other with a gap. The injection tube extends to the inner wall of the annular groove, and the raw material is injected into the gap through the injection tube;

步骤三,在上一次成型的过程中,凸模的内部存在余热,在滑动块移动的过程中,带动吹风组件进行运转,对凸模进行散热;Step 3: During the last molding process, there is residual heat inside the punch. During the movement of the sliding block, the blowing assembly is driven to operate to dissipate heat from the punch.

步骤四,在成型后,液压缸控制滑动块进行移动回退,在回退的过程中,脱模结构对成型的箱包进行脱模;Step 4: After molding, the hydraulic cylinder controls the sliding block to move back, and during the process of retreating, the demoulding structure demoulds the molded bag;

步骤五,箱包脱模后,通过下料槽掉落进行收集盒的内部;Step 5: After the bag is demoulded, it falls through the material discharge chute to collect the inside of the box;

步骤六,在滑动块再次向凹模一侧移动时,滑动块带动连接架、连杆和推板进行移动,对收集盒的内部箱包进行排料,从而方便对加工好的箱包进行收集。Step six, when the sliding block moves toward the side of the die again, the sliding block drives the connecting frame, the connecting rod and the push plate to move, and discharges the bags inside the collection box, thereby facilitating the collection of the processed bags.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可做很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. The injection molding process of the composite material luggage is characterized by comprising the following steps of:
Step one, controlling the sliding block (3) and the male die (4) to move through the output end of the hydraulic cylinder (2) so as to enable the male die (4) to be matched with the female die (7);
Step two, the convex block of the convex mold (4) is provided with an annular groove, the outer wall of the mold groove of the concave mold (7) is provided with an annular block, the convex mold (4) and the concave mold (7) are mutually engaged, a gap is reserved, the annular block and the annular groove are mutually engaged, a gap is reserved, the injection molding pipe (40) extends to the inner wall of the annular groove, and raw materials are injected into the gap through the injection molding pipe (40);
step three, in the last molding process, waste heat exists in the male die (4), and in the moving process of the sliding block (3), the air blowing component (5) is driven to operate so as to radiate the heat of the male die (4);
step four, after molding, the hydraulic cylinder (2) controls the sliding block (3) to move and retract, and in the retracting process, the demolding structure performs demolding on the molded case;
Step five, after the luggage is demoulded, the luggage falls down through a blanking groove (104) to collect the inside of the box (605);
Step six, when the sliding block (3) moves to the female die (7) side again, the sliding block (3) drives the connecting frame (602), the connecting rod (603) and the pushing plate (604) to move, and the internal bags of the collecting box (605) are discharged, so that the processed bags are conveniently collected.
2. The utility model provides a combined material case and bag injection moulding device, includes supporting component (1), its characterized in that: the support assembly (1) comprises a bottom frame (101), a first vertical plate (102), a second vertical plate (103) and a support plate (105);
The outer wall of the first vertical plate (102) is provided with a hydraulic cylinder (2), the outer wall of the second vertical plate (103) is provided with a female die (7), the output end of the hydraulic cylinder (2) is provided with a sliding block (3), and one end of the sliding block (3) far away from the hydraulic cylinder (2) is provided with a male die (4);
The male die (4) and the female die (7) are matched with each other to form the case;
The bottom of the supporting plate (105) is provided with a receiving assembly (6), the outer wall of the supporting plate (105) is provided with a discharging groove (104), and the discharging groove (104) faces the receiving assembly (6);
The collecting assembly (6) comprises an inclined plate (601), a connecting frame (602), a connecting rod (603), a pushing plate (604) for pushing materials and a collecting box (605) for collecting the materials, wherein the connecting frame (602), the connecting rod (603) and the pushing plate (604) are connected with each other, the connecting frame (602) is connected with a sliding block (3) mutually, and the sliding block (3) drives the connecting frame (602).
3. The composite luggage injection molding device of claim 2, wherein: the two underframes (101) are arranged, the two underframes (101) are arranged on the lower surface of the supporting plate (105), and the first vertical plate (102) and the second vertical plate (103) are respectively arranged at two ends of the supporting plate (105).
4. A composite material luggage injection moulding device according to claim 3, wherein: connecting rod (8) is connected between first riser (102) and second riser (103), connecting rod (8) run through slider (3) and carry out sliding connection, be provided with the removal groove on the outer wall of backup pad (105), slider (3) sliding connection is on the removal groove of backup pad (105), the output of pneumatic cylinder (2) drives slider (3).
5. The composite luggage injection molding device of claim 4, wherein: the sliding block (3) is connected with the connecting frame (602) through a moving groove of the supporting plate (105), and the sliding block (3) drives the connecting frame (602);
the collecting box (605) is arranged on the outer wall of the bottom port of the blanking groove (104), and the connecting rod (603) is connected to the outer wall of the connecting frame (602);
The connecting rod (603) penetrates through the collecting box (605) and extends to the inside of the collecting box (605) and is in sliding connection, the pushing plate (604) is arranged at one end of the connecting rod (603) located inside the collecting box (605), the pushing plate (604) is in sliding connection with the inner wall of the collecting box (605), and the inclined plate (601) is arranged at a discharge port of the collecting box (605).
6. The composite luggage injection molding device of claim 2, wherein: the male die (4) and the female die (7) are positioned on the coaxial line, a plurality of injection molding pipes (40) are arranged on the outer wall of the male die (4), annular grooves are formed in the protruding blocks of the male die (4), and annular blocks are arranged on the outer wall of the die groove of the female die (7);
The male die (4) and the female die (7) are mutually matched, a gap is reserved, the annular block and the annular groove are mutually matched, a gap is reserved, and the injection molding pipe (40) extends to the inner wall of the annular groove.
7. The composite luggage injection molding device of claim 6, wherein: the inside of sliding block (3) is provided with slip cavity (301), the inside of slip cavity (301) is provided with the drawing of patterns structure.
8. The composite luggage injection molding apparatus of claim 7, wherein: the demolding structure comprises a sliding plate (10), an ejector rod (1001) and a spring (11), and further comprises a touch rod (9), wherein the sliding plate (10) is connected onto the inner wall of the sliding cavity (301) in a sliding mode, the ejector rod (1001) is connected onto the outer wall of the sliding plate (10), the ejector rod (1001) penetrates through the sliding cavity (301) to extend onto the inner wall of the annular groove, the ejector rod (1001) is connected with the sliding block (3) in a sliding mode, and the spring (11) is connected between the outer wall of the sliding plate (10) and the inner wall of the sliding cavity (301).
9. The composite luggage injection molding apparatus of claim 8, wherein: four touch bars (9) are respectively installed on the outer wall of the first vertical plate (102), the four touch bars (9) penetrate through the sliding block (3) and extend to the inside of the sliding cavity (301), and the touch bars (9) are in sliding connection with the sliding block (3).
10. The composite luggage injection molding device of claim 2, wherein: a first ventilation groove (401) is formed in the outer wall of the male die (4), a second ventilation groove (701) is formed in the outer wall of the female die (7), and an air blowing component (5) for heat dissipation and cooling is arranged on the outer sides of the male die (4) and the female die (7);
The air blowing assembly (5) comprises a fan (504) and a rotating shaft (501), racks (503) are arranged on the outer wall of the sliding block (3), the rotating shafts (501) are arranged in two, the rotating shafts (501) are respectively connected to the outer wall of the male die (4) and the outer wall of the female die (7) in a rotating mode, gears (502) are arranged on the outer wall of the rotating shaft (501), the fan (504) is arranged at one end, close to the gears (502), of the rotating shaft (501), and the gears (502) and the racks (503) are meshed with each other.
CN202410623906.2A 2024-05-20 2024-05-20 A composite material bag injection molding process Withdrawn CN118358133A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410623906.2A CN118358133A (en) 2024-05-20 2024-05-20 A composite material bag injection molding process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410623906.2A CN118358133A (en) 2024-05-20 2024-05-20 A composite material bag injection molding process

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CN118358133A true CN118358133A (en) 2024-07-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119305106A (en) * 2024-12-13 2025-01-14 苏州顶创新材料科技有限公司 A production line and production method for EPP molded products stored in multiple tanks
CN119328999A (en) * 2024-12-20 2025-01-21 苏州泽汉汽车零部件有限公司 Injection mold and packaging box molding method based on EPP material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119305106A (en) * 2024-12-13 2025-01-14 苏州顶创新材料科技有限公司 A production line and production method for EPP molded products stored in multiple tanks
CN119305106B (en) * 2024-12-13 2025-05-13 苏州顶创新材料科技有限公司 Production line and production method of EPP (expanded polypropylene) molded product stored in multiple tanks
CN119328999A (en) * 2024-12-20 2025-01-21 苏州泽汉汽车零部件有限公司 Injection mold and packaging box molding method based on EPP material

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