CN118358025B - Ceramic blank processing and forming production equipment - Google Patents
Ceramic blank processing and forming production equipment Download PDFInfo
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- CN118358025B CN118358025B CN202410788365.9A CN202410788365A CN118358025B CN 118358025 B CN118358025 B CN 118358025B CN 202410788365 A CN202410788365 A CN 202410788365A CN 118358025 B CN118358025 B CN 118358025B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000005096 rolling process Methods 0.000 claims abstract description 32
- 238000009966 trimming Methods 0.000 claims abstract description 13
- 239000002699 waste material Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims 1
- 239000004927 clay Substances 0.000 abstract description 21
- 230000002093 peripheral effect Effects 0.000 abstract description 4
- 238000007790 scraping Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The embodiment of the application provides ceramic blank processing and forming production equipment, and relates to the technical field of ceramic blank forming equipment. The ceramic blank processing and forming production equipment comprises: the device comprises an equipment supporting mechanism, a blank rolling mechanism, a blank trimming mechanism and a waste collection mechanism. The equipment supporting mechanism comprises a bedplate, a backboard, supporting legs, a seat shell, a die holder, a square shielding assembly and a first motor, wherein the middle part of the bedplate is provided with a supporting seat plate, a blanking groove is arranged between the outer wall of the supporting seat plate and the interior of the bedplate, the seat shell is fixed above the supporting seat plate, and the first motor is arranged at the bottom of the supporting seat plate. The scraper scrapes unnecessary clay on the blank, and the scraped clay falls into the box inside of gathering materials through the blanking groove along the scraper, and the crushed aggregates that partly splashes fall into the box of gathering materials after shielding for shielding by peripheral square frame shielding assembly, realizes can collecting the crushed aggregates that strike off, avoids the condition that the crushed aggregates that strike off appear scattering, keeps shaping production facility clean.
Description
Technical Field
The application relates to the technical field of ceramic blank forming equipment, in particular to ceramic blank processing and forming production equipment.
Background
The clay is adopted as the main raw material to be stirred, precipitated and the like, so as to obtain the production raw material of the ceramic blank. There are various ways of forming ceramic blanks, and rolling is one of the ways of producing ceramic blanks.
The roll forming equipment comprises the following specific operations: the ceramic blank clay is placed in the die holder, the motor drives the rolling module to rotate, the die holder is matched with the clay in the die holder to roll and form, the top edge of the rolled ceramic blank is not neat, and a scraper is generally adopted to scrape and trim the ceramic matched top edge area, so that the top edge of the rolled ceramic blank is more neat. However, clay scraps which fly outwards and are spun out are easy to scatter on forming production equipment, and are inconvenient to collect and clean.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the application provides ceramic blank processing, forming and producing equipment, which aims to solve the problems that clay scraps flying outwards and unscrewing easily scatter on forming and producing equipment during scraping and trimming operations and are inconvenient to collect and clean.
The ceramic blank processing and forming production equipment comprises the following components: the device comprises an equipment supporting mechanism, a blank rolling mechanism, a blank trimming mechanism and a waste collection mechanism.
The equipment supporting mechanism comprises a bedplate, a back plate, supporting legs, a seat shell, a die holder, a square block shielding assembly and a first motor, wherein a supporting seat plate is arranged in the middle of the bedplate, a blanking groove is arranged between the outer wall of the supporting seat plate and the interior of the bedplate, the seat shell is fixed above the supporting seat plate, the first motor is installed at the bottom of the supporting seat plate, the output shaft ends of the first motor respectively rotate to penetrate through the supporting seat plate and the seat shell, the die holder is placed in the seat shell, the first motor drives the die holder to rotate, the square block shielding assembly is positioned at the outer side of the blanking groove and is fixed above the bedplate, the back plate is fixed at the back part above the bedplate, and the supporting legs are fixed at the bottom of the bedplate;
The blank rolling mechanism comprises a first hydraulic cylinder, a mounting seat, a second motor and a rolling module, wherein the first hydraulic cylinder is mounted on the front surface of the back plate, the mounting seat and the output shaft end of the first hydraulic cylinder are fixedly arranged, the second motor is mounted on the mounting seat, and the rolling module is arranged at the shaft end of the second motor;
the blank trimming mechanism comprises a second hydraulic cylinder and a scraper, the second hydraulic cylinder is located below the mounting seat, the second hydraulic cylinder is mounted on the front face of the back plate, and the scraper is arranged at the output rod end of the second hydraulic cylinder. The waste collection mechanism comprises a collection box with an open top, and the collection box is detachably arranged below the bedplate.
The method comprises the steps that massive clay is placed above a die holder, a first hydraulic cylinder pushes a mounting seat to move and adjust in the vertical direction, namely, a rolling module on one side below the mounting seat is driven to move and adjust in the vertical direction, the rolling module is pressed on blank clay in the die holder, a second motor drives the rolling module to roll the clay, and meanwhile, the first motor drives the die holder and the clay above to rotate in a matched mode to roll the blank by the rolling module. The second pneumatic cylinder promotes the scraper and moves forward to die holder notch border top, when the die holder top rotates roll forming's idiosome top along having protruding die holder notch, the scraper scrapes unnecessary clay on the idiosome, the clay of scraping will fall into the box that gathers materials inside through the silo down along the scraper, the crushed aggregates of part splash is blocked the subassembly by peripheral square frame and falls into the box that gathers materials after blocking, the realization can be collected the crushed aggregates of scraping, the condition that the crushed aggregates of avoiding scraping appears scattering keeps shaping production facility clean.
Preferably, the device supporting mechanism further comprises guide posts, the two guide posts respectively penetrate through the mounting seat in a sliding mode, and the bottom ends of the guide posts are fixedly connected with the upper surface of the bedplate.
The ceramic blank processing and forming production equipment further comprises a lifting mechanism, wherein the lifting mechanism comprises a fixed seat, a rotating shaft, guide wheels, pulleys and ropes, the bottom of the fixed seat is fixed with the output rod end of the second hydraulic cylinder, the rotating shaft is rotatably arranged between two guide posts, the guide wheels are fixedly sleeved outside the rotating shaft, the pulleys are arranged on the bedplate, and the top ends of the ropes are connected with the back of the fixed seat. The square frame shielding assembly comprises an inner square frame, an outer square frame, a guide rod and a movable block, wherein the bottom of the inner square frame is fixedly arranged on the upper surface of the bedplate, the outer square frame is sleeved outside the inner square frame in a sliding manner in the vertical direction, the movable block is fixed on the outer side of the outer square frame, the bottom end of the guide rod is fixedly arranged with the bedplate, the movable block is sleeved outside the guide rod in a sliding manner, and the bottom end of a rope penetrates through the guide wheel and the pulley to be connected with the movable block.
When the output shaft end of the second hydraulic cylinder pushes the scraper to move forward to the upper part of the seat shell to carry out blank scraping operation, the output rod end of the second hydraulic cylinder also drives the fixing seat to move forward. The fixing seat moving forward drives the rope to move, the pulled rope pulls the movable block to move upwards through the cooperation of the guide wheel and the pulley, the movable block moving upwards drives the outer square frame to move upwards outside the inner square frame, the square frame enclosing height is increased, and the scraping operation has better shielding effect. When the blank is rolled and formed, the second hydraulic cylinder drives the scraper to move backwards to retract the scraper, meanwhile, the second hydraulic cylinder also drives the fixing seat to move backwards, the rope is unloaded, the outer square frame moves downwards to fall on the periphery of the inner square frame under the gravity of the outer square frame, the height of the square frame is reduced, and the die holder and the blank are conveniently taken out together. The lifting mechanism is matched with the inner square frame and the outer square frame in the square frame shielding assembly, so that the surrounding baffle is lifted when the forming equipment scrapes, the height of the surrounding baffle is lowered after the scraping operation is finished, the die holder and the blank body are conveniently taken out, and the forming equipment has better applicability.
Preferably, the inner square frame is located below the scraper, and a first limiting opening matched with the scraper is formed in one side of the outer square frame.
Preferably, the waste collection mechanism further comprises a handle mounted on one side of the magazine.
Preferably, slots are formed in the bottoms of the bedplate and the support seat plate, and cutting bars matched with the slots are arranged on the top of the collecting box.
Preferably, the slots and the cutting are all arranged in a matched prismatic structure.
Preferably, the slots of the prismatic structure and the ribs of the cutting are all upward.
Preferably, a guide sleeve is arranged on the mounting seat, and the guide sleeve is sleeved outside the guide post in a sliding manner.
Preferably, the square shielding assembly further comprises a limiting block, and the limiting block is fixedly arranged at the top end of the guide rod.
After the die holder is placed into the seat shell in the ceramic blank processing and molding production equipment, after molding processing is finished, the height of the seat shell is low due to leakage above the die holder, and the die holder in the seat shell is not convenient enough to take out.
This ceramic green body machine-shaping production facility still includes lift support mechanism, lift support mechanism includes slat, backup pad, buffer, second link and second wedge, seat shell bottom both sides all are provided with spacing groove, the backup pad is fixed and is located spacing groove below the support bedplate outside, the buffer is connected the backup pad with the slat, the second link is fixed slat one end top, just the second wedge is fixed the second link top. The fixing base is characterized in that first connecting frames are arranged at two ends of the fixing base, first wedge blocks are fixedly arranged at the bottoms of the first connecting frames, the first wedge blocks are located at the rear sides of the second wedge blocks, and second limiting openings matched with the first wedge blocks are formed in the outer sides of the outer square frames.
When the die holder is placed above the seat shell, the lath in the seat shell is used for supporting the die holder. When the second hydraulic cylinder pushes the scraper to feed, the output rod end of the second hydraulic cylinder drives the fixed seat to move forwards, and at the moment, the fixed seat which moves forwards not only drives the outer square frame to move upwards through the rope; the fixing seat moving forwards drives the first connecting frames at the two ends and the first wedge blocks to move forwards at the same time, the first wedge blocks moving forwards gradually are in contact with the second wedge blocks, the first wedge blocks moving forwards continuously press the second wedge blocks downwards, the second wedge blocks moving downwards press the battens downwards through the second connecting frames, and the buffer is in a compressed state at the moment. After the feeding of the scraper is finished, the die holder stably falls into the inside of the die holder shell. After the roll forming processing is finished, the second hydraulic cylinder drives the scraper to retract, and meanwhile, the output rod end of the second hydraulic cylinder drives the first connecting frame and the first wedge block at two ends to move backwards through the fixing seat, the strip plate gradually moves upwards under the elastic support of the buffer, the die holder in the die holder shell is ejected out, and the die holder and the inner blank body are taken out together to be transferred to the next procedure.
How to realize quick and stable disassembly and assembly connection between the die holder and the first motor on the ceramic blank processing and molding production equipment is a problem to be solved.
Preferably, the clamping column with the polygonal column structure is fixedly arranged at the top of the first motor, the outer edge of the top of the clamping column is provided with an inclined chamfer, the middle part below the die holder is provided with a clamping groove matched with the clamping column, the upper surface of the slat is rotationally provided with a ball, and the lower surface of the die holder is provided with a limit ring groove matched with the rolling of the ball.
When the die holder is placed above the seat shell, the clamping groove at the bottom of the die holder is aligned above the clamping column at the top of the first motor. In the process that the slat gradually moves downwards, the die holder also gradually moves downwards, the clamping column of the polygon prism structure is inserted into the clamping groove, the output shaft end of the first motor drives the clamping column to rotate, and the rotating clamping column drives the die holder to rotate under the cooperation of the clamping groove. When the die holder is required to be taken out, after the scraper is retracted and the equipment stops running, the die holder and the blank above the ribbon board can be directly and rapidly taken down. The arrangement of the ball and the limiting ring groove can improve the stability of the die holder during rotation.
The beneficial effects of the application are as follows: according to the ceramic blank processing, forming and producing equipment obtained through the design, the second hydraulic cylinder pushes the scraper to move forwards to the position above the edge of the die holder notch, when the protruding die holder notch is arranged on the top edge of the blank formed by rolling and rotating above the die holder, the scraper scrapes redundant clay on the blank, the scraped clay falls into the aggregate box along the scraper through the blanking groove, part of splashed particles fall into the aggregate box after being blocked by the peripheral square frame shielding component, the scraped particles can be collected, the situation that the scraped particles fall out is avoided, and the forming and producing equipment is kept clean.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and should not be considered as limiting the scope, and other related drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a ceramic green body processing and molding production device according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a blank rolling mechanism according to an embodiment of the present application;
FIG. 3 is a schematic view of a guide post, blank trimming mechanism and lifting mechanism according to an embodiment of the present application;
FIG. 4 is a schematic view of a platen and support deck configuration according to an embodiment of the present application;
FIG. 5 is a schematic view of a first motor and cartridge configuration according to an embodiment of the present application;
FIG. 6 is a schematic view of a die holder according to an embodiment of the application;
FIG. 7 is a schematic view of a waste collection mechanism according to an embodiment of the application;
FIG. 8 is a schematic view of a block screen assembly according to an embodiment of the application;
fig. 9 is a schematic structural view of a seat shell and lifting and supporting mechanism according to an embodiment of the present application.
Icon:
10-an equipment support mechanism; 101-blanking groove; 102-a guide post; 110-platen; 111-slots; 120-backboard; 130-support legs; 140-a seat shell; 141-limit grooves; 150-die holder; 151-clamping grooves; 152-a limiting ring groove; 160-a block screen assembly; 161-inner box; 162-outer box; 163-guide bar; 164-movable block; 165-a first limiting port; 166-a second limiting port; 170-supporting a seat plate; 180-a first motor; 190-clamping columns; 20-a blank rolling mechanism; 210-a first hydraulic cylinder; 220-mounting seats; 230-a second motor; 240-rolling a module; 30-a blank trimming mechanism; 310-a second hydraulic cylinder; 320-scraping knife; 40-a waste collection mechanism; 410-a collection box; 420-cutting; 430-handle; 50-lifting mechanism; 510-fixing base; 520-rotating shaft; 530-a guide wheel; 540-pulleys; 550-rope; 560-first connection rack; 570—a first wedge; 60-lifting supporting mechanisms; 610-laths; 620-a support plate; 630-a buffer; 640-a second connection rack; 650-a second wedge; 660-balls.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings in the embodiments of the present application.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application.
Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application.
A ceramic green body processing and molding production apparatus according to an embodiment of the present application is described below with reference to the accompanying drawings.
Referring to fig. 1 to 9, a ceramic blank processing and molding production apparatus according to an embodiment of the present application includes: an equipment support mechanism 10, an embryo rolling mechanism 20, an embryo trimming mechanism 30, and a scrap collection mechanism 40.
The device supporting mechanism 10 is used for supporting and installing the blank rolling mechanism 20, the blank trimming mechanism 30 and the waste collecting mechanism 40, the blank rolling mechanism 20 can roll-form the blank, the blank trimming mechanism 30 can trim the top edge of the roll-formed blank, and the blank particles generated by trimming fall into the waste collecting mechanism 40 to be collected.
Referring to fig. 1-4 and 7, the equipment support mechanism 10 includes a platen 110, a back plate 120, support legs 130, a housing 140, a die holder 150, a block-shielding assembly 160, and a first motor 180. A supporting seat plate 170 is arranged in the middle of the bedplate 110, and a discharging groove 101 is arranged between the outer wall of the supporting seat plate 170 and the interior of the bedplate 110. The seat shell 140 is fixed above the support seat plate 170, the first motor 180 is installed at the bottom of the support seat plate 170, the output shaft ends of the first motor 180 respectively rotate to penetrate through the support seat plate 170 and the seat shell 140, the die holder 150 is placed on the seat shell 140, and the first motor 180 drives the die holder 150 to rotate. The square shielding assembly 160 is located outside the blanking slot 101 and is fixed above the bedplate 110, the backboard 120 is fixed on the back above the bedplate 110 by bolts, and the support legs 130 are fixed on the bottom of the bedplate 110. The blank rolling mechanism 20 comprises a first hydraulic cylinder 210, a mounting seat 220, a second motor 230 and a rolling module 240. The first hydraulic cylinder 210 is installed on the front surface of the back plate 120, the installation seat 220 is fixedly arranged at the output shaft end of the first hydraulic cylinder 210, the second motor 230 is installed on the installation seat 220, and the rolling module 240 is arranged at the shaft end of the second motor 230. Blank trimming mechanism 30 includes a second hydraulic cylinder 310 and a doctor blade 320. The second hydraulic cylinder 310 is located below the mounting seat 220, and the second hydraulic cylinder 310 is mounted on the front surface of the back plate 120, and the scraper 320 is disposed at the output rod end of the second hydraulic cylinder 310. The waste collection mechanism 40 includes a magazine 410 having an open top structure, the magazine 410 being removably mounted below the platen 110.
The block clay is placed above the die holder 150, the first hydraulic cylinder 210 pushes the mounting seat 220 to move and adjust in the vertical direction, namely, drives the rolling module 240 on one side below the mounting seat 220 to move and adjust in the vertical direction, so that the rolling module 240 is pressed on the blank clay in the die holder 150, the second motor 230 drives the rolling module 240 to roll the clay, and meanwhile, the first motor 180 drives the die holder 150 and the clay above to rotate in a matched and rotating manner to roll the blank by the rolling module 240. The second hydraulic cylinder 310 pushes the scraper 320 to move forward to the upper side of the notch edge of the die holder 150, when the top edge of the blank body formed by rolling is provided with the notch of the convex die holder 150, the scraper 320 scrapes redundant clay on the blank body, the scraped clay falls into the aggregate box 410 along the scraper 320 through the blanking groove 101, and the partially splashed crushed aggregates fall into the aggregate box 410 after being blocked by the peripheral square block blocking assembly 160, so that the scraped crushed aggregates can be collected, the situation that the scraped crushed aggregates fall out is avoided, and the forming production equipment is kept clean.
In the above embodiment, referring to fig. 3, the apparatus supporting mechanism 10 further includes guide posts 102, two guide posts 102 respectively slidably penetrate through the mounting base 220, and bottom ends of the guide posts 102 are fixedly connected to the upper surface of the platen 110. The provision of the guide post 102 promotes stability of the mount 220 when it moves in the vertical direction. The mounting seat 220 is provided with a guide sleeve, and the guide sleeve is slidably sleeved outside the guide post 102.
When scraping and finishing operations are performed on the scraper 320 in the ceramic blank processing and forming production equipment, part of splashed waste easily falls onto the forming production equipment beyond a common square frame structure, if the square frame is designed to be higher, the effect of better enclosing is achieved, but the inconvenience of taking out the blank is affected by the higher square frame.
Referring to fig. 3 and 8, the ceramic green body processing and molding production apparatus further includes a lifting mechanism 50, wherein the lifting mechanism 50 includes a fixing base 510, a rotating shaft 520, a guiding wheel 530, a pulley 540 and a rope 550. The bottom of the fixed seat 510 is fixed with the output rod end of the second hydraulic cylinder 310, the rotating shaft 520 is rotatably arranged between the two guide posts 102, the guide wheel 530 is fixedly sleeved outside the rotating shaft 520, the pulley 540 is arranged on the bedplate 110, and the top end of the rope 550 is connected with the back of the fixed seat 510. The block screen assembly 160 includes an inner block 161, an outer block 162, a guide 163, and a movable block 164. The bottom of the inner frame 161 is fixedly arranged on the upper surface of the bedplate 110 through bolts, the outer frame 162 is sleeved outside the inner frame 161 in a sliding manner in the vertical direction, the movable block 164 is fixed on the outer side of the outer frame 162, the bottom end of the guide rod 163 is fixedly arranged on the bedplate 110, the movable block 164 is sleeved outside the guide rod 163 in a sliding manner, and the bottom end of the rope 550 passes through the guide wheel 530 and the pulley 540 to be connected with the movable block 164. The block shielding assembly 160 further comprises a limiting block, and the limiting block is fixedly arranged at the top end of the guide rod 163.
When the output shaft end of the second hydraulic cylinder 310 pushes the scraper 320 to move forward to above the seat shell 140 for the blank scraping operation, the output shaft end of the second hydraulic cylinder 310 also drives the fixing seat 510 to move forward. The fixing seat 510 moving forward drives the rope 550 to move, the pulled rope 550 pulls the movable block 164 to move upwards through the cooperation of the guide wheel 530 and the pulley 540, the movable block 164 moving upwards drives the outer frame 162 to move upwards outside the inner frame 161, the frame enclosure height is increased, and better shielding effect is achieved during scraping operation. After the blank is rolled, the second hydraulic cylinder 310 drives the scraper 320 to move backward to retract the scraper, and meanwhile, the second hydraulic cylinder 310 also drives the fixing seat 510 to move backward, at this time, the rope 550 is unloaded, the outer square frame 162 moves downward to fall on the periphery of the inner square frame 161 under the gravity of the outer square frame 162, the height of the square frame is reduced, and at this time, the die holder 150 and the blank are conveniently taken out together. The lifting mechanism 50 cooperates with the inner square frame 161 and the outer square frame 162 in the square frame shielding assembly 160 to achieve rising of the enclosure during scraping operation of the forming equipment, and the enclosure is lowered after the scraping operation is finished, so that the die holder 150 and the blank body can be conveniently taken out, and the applicability is better.
Further, the inner frame 161 is located below the scraper 320, and a first limiting opening 165 matched with the scraper 320 is provided on one side of the outer frame 162, and the scraper 320 can pass through the first limiting opening 165 on the outer frame 162 when feeding.
In particular, referring to fig. 4 and 6, the waste collection mechanism 40 further includes a handle 430, the handle 430 being mounted to one side of the magazine 410. The bottom of the bedplate 110 and the support bedplate 170 are provided with slots 111, and the top of the collecting box 410 is provided with inserting strips 420 matched with the slots 111. The slots 111 and the cutting 420 are all arranged in a matched prismatic structure. The slots 111 of the prismatic structure and the ribs of the cutting 420 are all disposed upward. The cutting 420 with the prismatic structure is matched with the slot 111, so that the collecting box 410 is conveniently inserted into the bottom of the bedplate 110, the handle 430 is arranged to facilitate the hand to disassemble the collecting box 410, the convex edges are upwards arranged, and the crushed aggregates are reduced to fall above the cutting 420.
After the die holder 150 is placed in the housing 140 in the ceramic blank processing and molding production equipment, after molding processing is finished, the die holder 150 in the housing 140 is not convenient enough to take out because the height of the housing 140 is lower due to the fact that the upper part of the die holder 150 leaks out.
Referring to fig. 3 and 9, the ceramic green body processing and molding apparatus further includes a lifting and supporting mechanism 60, and the lifting and supporting mechanism 60 includes a lath 610, a supporting plate 620, a buffer 630, a second connecting frame 640 and a second wedge 650. Both sides of the bottom of the seat shell 140 are provided with limit grooves 141, and the supporting plate 620 is fixed on the outer side of the supporting seat plate 170 below the limit grooves 141 in a welding manner. The damper 630 connects the support plate 620 with the lath 610, the second connection frame 640 is fixed above one end of the lath 610, and the second wedge 650 is fixed on top of the second connection frame 640. The fixing base 510 both ends all are provided with first link 560, and first link 560 bottom is fixed to be provided with first wedge 570, and first wedge 570 is located second wedge 650 rear side, and the outside square 162 is provided with first wedge 570 matched with second spacing mouth 166.
The lath 610 in the housing 140 is used to hold the die holder 150 when the die holder 150 is placed over the housing 140. When the second hydraulic cylinder 310 pushes the scraper 320 to feed, the output rod end of the second hydraulic cylinder 310 drives the fixed seat 510 to move forward, and at this time, the fixed seat 510 which moves forward drives the outer frame 162 to move upward not only through the rope 550; the forward moving fixing seat 510 also drives the first connecting frame 560 and the first wedge block 570 at both ends to move forward, the first wedge block 570 gradually moving forward contacts the second wedge block 650, the forward moving first wedge block 570 continuously presses the second wedge block 650 downward, and the downward moving second wedge block 650 presses the slat 610 downward through the second connecting frame 640, so that the buffer 630 is in a compressed state. After the feeding of the scraper 320 is completed, the die holder 150 stably falls into the housing 140.
After the roll forming process is finished, the second hydraulic cylinder 310 drives the scraper 320 to retract, and meanwhile, the output rod end of the second hydraulic cylinder 310 drives the first connecting frames 560 and the first wedge blocks 570 at two ends to move backwards through the fixing seat 510, the lath 610 gradually moves upwards under the elastic support of the buffer 630, the die holder 150 inside the die holder shell 140 is ejected out, and the die holder 150 and the inner blank body are taken out together to be transferred to the next process.
How to realize rapid and stable disassembly and assembly connection between the die holder 150 and the first motor 180 on the ceramic blank processing and molding production equipment is a problem to be solved.
In the above embodiment, referring to fig. 6, 7 and 9, a clamping column 190 with a polygonal column structure is fixedly arranged at the top of the first motor 180, the outer edge of the top of the clamping column 190 is provided with an inclined chamfer, a clamping groove 151 matched with the clamping column 190 is arranged in the middle of the lower part of the die holder 150, a ball 660 is rotatably arranged on the upper surface of the slat 610, and a limit ring groove 152 matched with the ball 660 in a rolling manner is arranged on the lower surface of the die holder 150.
When the die holder 150 is placed over the housing 140, the catch 151 at the bottom of the die holder 150 will be aligned over the catch post 190 at the top of the first motor 180. In the process of gradually moving down the slat 610, the die holder 150 also gradually moves down, the clamping columns 190 with the polygonal prism structure are inserted into the clamping grooves 151, the output shaft end of the first motor 180 drives the clamping columns 190 to rotate, and the rotating clamping columns 190 drive the die holder 150 to rotate under the cooperation of the clamping grooves 151. When the die holder 150 needs to be taken out, after the scraper 320 withdraws, the die holder 150 and the blank above the slat 610 can be directly and rapidly taken down after the equipment stops running.
The arrangement of the balls 660 and the limiting ring grooves 152 can improve the stability of the die holder 150 during rotation.
It should be noted that, specific model specifications of the first motor 180, the second motor 230, the first hydraulic cylinder 210, and the second hydraulic cylinder 310 need to be determined by selecting a model according to an actual specification of the device, and a specific model selection calculation method adopts a prior art in the art, so that detailed descriptions thereof are omitted. The power supply of the first motor 180, the second motor 230, the first hydraulic cylinder 210, the second hydraulic cylinder 310, and the principle thereof will be apparent to those skilled in the art, and will not be described in detail herein.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (8)
1. Ceramic green body processing and shaping production facility, characterized by, include:
The equipment supporting mechanism (10), equipment supporting mechanism (10) includes platen (110), backplate (120), supporting leg (130), seat shell (140), die holder (150), square frame shielding subassembly (160) and first motor (180), platen (110) middle part is provided with supporting bedplate (170), just supporting bedplate (170) outer wall and be provided with down silo (101) between platen (110) inside, seat shell (140) are fixed supporting bedplate (170) top, first motor (180) are installed in supporting bedplate (170) bottom, and first motor (180) output axle head rotate respectively run through supporting bedplate (170) and seat shell (140), die holder (150) are placed in seat shell (140), and first motor (180) drive die holder (150) rotate, square frame shielding subassembly (160) are located down silo (101) outside and are fixed platen (110) top, backplate (120) are fixed in platen (110) top, supporting leg (130) are fixed platen (130) bottom;
The blank rolling mechanism (20), the blank rolling mechanism (20) comprises a first hydraulic cylinder (210), a mounting seat (220), a second motor (230) and a rolling module (240), the first hydraulic cylinder (210) is mounted on the front surface of the back plate (120), the mounting seat (220) and the output shaft end of the first hydraulic cylinder (210) are fixedly arranged, the second motor (230) is mounted on the mounting seat (220), and the rolling module (240) is arranged at the shaft end of the second motor (230);
The blank trimming mechanism (30), the blank trimming mechanism (30) comprises a second hydraulic cylinder (310) and a scraper (320), the second hydraulic cylinder (310) is located below the mounting seat (220), the second hydraulic cylinder (310) is mounted on the front surface of the back plate (120), and the scraper (320) is arranged at the output rod end of the second hydraulic cylinder (310);
The waste collection mechanism (40), the waste collection mechanism (40) comprises a material collecting box (410) with an open top, and the material collecting box (410) is detachably arranged below the bedplate (110);
The device supporting mechanism (10) further comprises guide posts (102), the two guide posts (102) respectively penetrate through the mounting seat (220) in a sliding mode, and the bottom ends of the guide posts (102) are fixedly connected with the upper surface of the bedplate (110);
The lifting mechanism (50) comprises a fixed seat (510), a rotating shaft (520), guide wheels (530), pulleys (540) and ropes (550), wherein the bottom of the fixed seat (510) is fixed with the output rod end of the second hydraulic cylinder (310), the rotating shaft (520) is rotatably arranged between two guide posts (102), the guide wheels (530) are fixedly sleeved outside the rotating shaft (520), the pulleys (540) are arranged on the bedplate (110), and the top ends of the ropes (550) are connected with the back of the fixed seat (510);
The square frame shielding assembly (160) comprises an inner square frame (161), an outer square frame (162), a guide rod (163) and a movable block (164), wherein the bottom of the inner square frame (161) is fixedly arranged on the upper surface of the bedplate (110), the outer square frame (162) is slidably sleeved outside the inner square frame (161), the movable block (164) is fixedly arranged outside the outer square frame (162), the bottom end of the guide rod (163) is fixedly arranged on the bedplate (110), the movable block (164) is slidably sleeved outside the guide rod (163), and the bottom end of a rope (550) penetrates through the guide wheel (530) and the pulley (540) to be connected with the movable block (164).
2. The ceramic green body processing and molding production equipment according to claim 1, wherein a guide sleeve is arranged on the mounting seat (220), and the guide sleeve is slidably sleeved outside the guide post (102).
3. The ceramic green body forming production device according to claim 1, wherein the square shielding assembly (160) further comprises a limiting block, and the limiting block is fixedly arranged at the top end of the guide rod (163).
4. The ceramic green body machining and forming production device according to claim 1, wherein the inner frame (161) is located below the scraper (320), and a first limit opening (165) matched with the scraper (320) is formed in one side of the outer frame (162).
5. The ceramic green body forming production facility of claim 1 wherein the scrap collecting mechanism (40) further comprises a handle (430), the handle (430) being mounted to one side of the magazine (410).
6. The ceramic green body processing and molding production equipment according to claim 5, wherein slots (111) are formed in the bottoms of the bedplate (110) and the supporting seat plate (170), and an inserting strip (420) matched with the slots (111) is arranged at the top of the collecting box (410).
7. The ceramic green body forming production equipment according to claim 6, wherein the slots (111) and the cutting (420) are all arranged in a matched prismatic structure.
8. The ceramic green body processing and molding production equipment according to claim 7, wherein the slots (111) of the prismatic structure and the ribs of the cutting (420) are both arranged upwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410788365.9A CN118358025B (en) | 2024-06-19 | 2024-06-19 | Ceramic blank processing and forming production equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410788365.9A CN118358025B (en) | 2024-06-19 | 2024-06-19 | Ceramic blank processing and forming production equipment |
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| CN118358025A CN118358025A (en) | 2024-07-19 |
| CN118358025B true CN118358025B (en) | 2024-08-27 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976266A (en) * | 2021-03-04 | 2021-06-18 | 王仕英 | Blank repairing device for ceramic production |
| CN118205078A (en) * | 2024-05-22 | 2024-06-18 | 泰州水冶新材料科技有限公司 | Forming device for ceramic processing |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213674640U (en) * | 2020-09-30 | 2021-07-13 | 福建省科越智能机械有限公司 | Die assembly of rolling machine head |
| CN215471942U (en) * | 2021-09-02 | 2022-01-11 | 智鑫隆科技(广东)有限公司 | Ceramic scraper for roll forming |
| CN114750010A (en) * | 2022-04-08 | 2022-07-15 | 福建省佳美集团公司 | Automatic blank sharpening and polishing equipment for ceramics |
| CN117183064A (en) * | 2023-10-27 | 2023-12-08 | 景德镇逸品天合陶瓷有限公司 | Continuous forming method for blank of domestic ceramic |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976266A (en) * | 2021-03-04 | 2021-06-18 | 王仕英 | Blank repairing device for ceramic production |
| CN118205078A (en) * | 2024-05-22 | 2024-06-18 | 泰州水冶新材料科技有限公司 | Forming device for ceramic processing |
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