CN118348285B - Electronic component performance detection device - Google Patents
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- CN118348285B CN118348285B CN202410766042.XA CN202410766042A CN118348285B CN 118348285 B CN118348285 B CN 118348285B CN 202410766042 A CN202410766042 A CN 202410766042A CN 118348285 B CN118348285 B CN 118348285B
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- 238000001514 detection method Methods 0.000 title claims abstract description 84
- 230000007246 mechanism Effects 0.000 claims abstract description 165
- 239000000428 dust Substances 0.000 claims abstract description 114
- 238000010408 sweeping Methods 0.000 claims abstract description 28
- 238000006073 displacement reaction Methods 0.000 claims abstract description 19
- 238000007689 inspection Methods 0.000 claims description 23
- 238000012360 testing method Methods 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 6
- 238000010410 dusting Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 4
- 238000012216 screening Methods 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000004936 stimulating effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0425—Test clips, e.g. for IC's
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/88—Replacing filter elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
Abstract
本发明公开了一种电子元器件性能检测装置,包括支撑机构、夹固机构、翻转机构、检测板、除尘机构以及升降机构;本发明通过调距件能够带动两个夹板同步相向或相背移动,进而能够根据电气元器件的尺寸调整两个夹板的间距,以使得夹固机构能够适用于不同型号的电气元器件,无需制备多个不同的夹固机构,有助于降低制备成本;通过位移件带动扫尘件在夹固机构的顶部水平移动,即可利用扫尘件对夹固机构上的电气元器件进行扫灰作业;通过吸尘件和扫尘件的配合使用,即可对电气元器件顶部的灰尘以及扫尘件扫落的灰尘进行吸收并过滤,进而有效避免灰尘飞扬至周围工作环境中并造成二次附着污染的现象发生。
The invention discloses an electronic component performance detection device, comprising a supporting mechanism, a clamping mechanism, a flipping mechanism, a detection plate, a dust removal mechanism and a lifting mechanism; the invention can drive two clamping plates to move synchronously toward or away from each other through a distance adjusting member, and then can adjust the distance between the two clamping plates according to the size of the electrical component, so that the clamping mechanism can be suitable for electrical components of different models, without the need to prepare a plurality of different clamping mechanisms, which helps to reduce the preparation cost; the dust sweeping member is driven by the displacement member to move horizontally on the top of the clamping mechanism, and the dust sweeping member can be used to sweep dust from the electrical components on the clamping mechanism; the dust suction member and the dust sweeping member are used in coordination, so that the dust on the top of the electrical component and the dust swept by the dust sweeping member can be absorbed and filtered, thereby effectively preventing the dust from flying into the surrounding working environment and causing secondary attachment pollution.
Description
技术领域Technical Field
本发明涉及电子元器件检测技术领域,具体来说,涉及一种电子元器件性能检测装置。The present invention relates to the technical field of electronic component detection, and in particular to an electronic component performance detection device.
背景技术Background Art
电子元器件的测试筛选服务也称之为电子元器件的二次筛选。电子元器件的二次筛选是指在元器件厂家筛选的基础上,由使用方或其委托的第三方对电子元器件进行的筛选。二次筛选是在电子元器件各种失效模式的基础上,进行的一系列有针对性的试验,从而达到有效剔除早期失效的目的。介于目前我国电子元器件设计、制造和工艺等方面的现状,以及进口元器件采购中的诸多不可控因素,电子元器件二次筛选已成为激发电子元器件潜在设计、生产缺陷,有效剔除早期失效产品,提高整机系统的可靠性等方面必不可少的一环。测试筛选服务的项目包括外观目检、高温贮存、三温测试(常温、高温、低温)、温度循环、检漏、噪声检测(PIND)、随机振动、扫频振动、恒定加速度、高温老炼、高低温运行以及DPA(破坏性物理分析)等。The testing and screening service of electronic components is also called the secondary screening of electronic components. The secondary screening of electronic components refers to the screening of electronic components by the user or a third party entrusted by the user on the basis of the screening of component manufacturers. The secondary screening is a series of targeted tests based on various failure modes of electronic components, so as to effectively eliminate early failures. In view of the current status of electronic component design, manufacturing and process in my country, as well as many uncontrollable factors in the procurement of imported components, the secondary screening of electronic components has become an indispensable part of stimulating potential design and production defects of electronic components, effectively eliminating early failure products, and improving the reliability of the whole system. The test and screening service projects include visual inspection, high-temperature storage, three-temperature testing (normal temperature, high temperature, low temperature), temperature cycling, leak detection, noise detection (PIND), random vibration, swept frequency vibration, constant acceleration, high temperature aging, high and low temperature operation and DPA (destructive physical analysis).
现有公告号为CN220752241U的专利文献公开了一种电子元器件性能自动检测设备,通过检测滑动板、放置板和照明灯的设置,当检测人员需检测电子元件时,可将电子元件逐一放置于卡槽内部,并接通照明灯电源,其照明灯将光线直射于电子元件底部,其接通检测滑动板电源,继而检测滑动板将放置板内部电子元件进行检测,从而提高了检测人员检测电子元件的工作效率;通过鼓风机和检测支座的设置,当检测人员需清理电子元件表面灰尘时,可接通鼓风机电源,其导风管将风力输送至检测支座内部,继而出风孔将风力输送至放置板表面使得风力将电子元件表面灰尘进行清理,从而避免了检测人员手动擦拭,导致部分电子元件擦拭受损的情况发生。The existing patent document with announcement number CN220752241U discloses an automatic detection device for the performance of electronic components. By setting up a detection sliding plate, a placement plate and a lighting lamp, when the detection personnel need to detect the electronic components, they can place the electronic components one by one in the card slot and turn on the power of the lighting lamp. The lighting lamp will directly shine light on the bottom of the electronic components, turn on the power of the detection sliding plate, and then the detection sliding plate will detect the electronic components inside the placement plate, thereby improving the work efficiency of the detection personnel in detecting the electronic components; through the setting of the blower and the detection support, when the detection personnel need to clean the dust on the surface of the electronic components, they can turn on the power of the blower, and the air duct will convey the wind to the inside of the detection support, and then the air outlet will convey the wind to the surface of the placement plate so that the wind will clean the dust on the surface of the electronic components, thereby avoiding the situation where the detection personnel manually wipe and cause some electronic components to be damaged by wiping.
尽管上述的电子元器件性能自动检测设备可以解决相应的技术问题,但是其通过风力输送至放置板表面使得风力将电子元件表面灰尘清理,然而吹散的灰尘会飘散在周围工作环境中并再次附着在电子元件上,造成二次污染的现象;同时放置板上的卡槽尺寸较为固定,在对不同型号的电子元器件进行检测时,需为不同型号的电子元器件制备不同的放置板,导致制备成本较高,为此,提出一种电子元器件性能检测装置。Although the above-mentioned automatic electronic component performance detection equipment can solve the corresponding technical problems, it uses wind power to transport dust to the surface of the placement plate so that the wind can clean the dust on the surface of the electronic components. However, the blown dust will float in the surrounding working environment and attach to the electronic components again, causing secondary pollution. At the same time, the size of the card slots on the placement plate is relatively fixed. When testing electronic components of different models, different placement plates need to be prepared for electronic components of different models, resulting in high preparation costs. For this reason, an electronic component performance detection device is proposed.
发明内容Summary of the invention
本发明的技术任务是针对以上不足,提供一种电子元器件性能检测装置,用于解决上述背景技术所提出的问题。The technical task of the present invention is to provide an electronic component performance detection device to solve the problems raised by the above background technology in view of the above shortcomings.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电子元器件性能检测装置,包括:An electronic component performance detection device, comprising:
支撑机构,其用于形成该电子元器件性能检测装置的支撑基础;A supporting mechanism, which is used to form a supporting base for the electronic component performance testing device;
夹固机构,其用于对待检测电子元器件起到固定作用,且所述夹固机构设于支撑机构上;A clamping mechanism, which is used to fix the electronic components to be tested, and the clamping mechanism is arranged on the supporting mechanism;
翻转机构,其用于带动夹固机构进行旋转翻面作业,且所述翻转机构设于支撑机构上;A turning mechanism, which is used to drive the clamping mechanism to perform a rotating turning operation, and the turning mechanism is arranged on the supporting mechanism;
检测板,其用于对夹固机构上的电子元器件进行检测作业,且所述检测板设于支撑机构上,所述检测板位于夹固机构的上方;A detection plate, which is used to detect the electronic components on the clamping mechanism, and the detection plate is arranged on the supporting mechanism, and the detection plate is located above the clamping mechanism;
除尘机构,其用于对夹固机构上的电子元器件进行扫灰吸尘作业,且所述除尘机构设于支撑机构上,所述除尘机构位于夹固机构和检测板之间;A dust removal mechanism, which is used to sweep and dust the electronic components on the clamping mechanism, and the dust removal mechanism is arranged on the supporting mechanism, and the dust removal mechanism is located between the clamping mechanism and the detection plate;
升降机构,其用于带动支撑机构局部部件、检测板以及除尘机构进行升降作业,且所述升降机构设于支撑机构上。The lifting mechanism is used to drive the local components of the supporting mechanism, the detection plate and the dust removal mechanism to perform lifting operations, and the lifting mechanism is arranged on the supporting mechanism.
作为优选,所述支撑机构包括底座、下侧座以及上侧座,所述下侧座在底座顶部的两侧均固定连接有一个,所述上侧座在每个下侧座的顶部分别活动设有一个;Preferably, the support mechanism comprises a base, a lower side seat and an upper side seat, wherein the lower side seat is fixedly connected to both sides of the top of the base, and the upper side seat is movably provided on the top of each lower side seat;
其中,所述夹固机构包括矩形框架、夹板、橡胶垫以及调距件,所述矩形框架活动设于两个下侧座之间,所述夹板在矩形框架的内腔活动对称设置有两个,所述橡胶垫在两个夹板相对的一侧均胶合有一个,所述调距件设于矩形框架外表面的一侧且用于带动两个夹板同步相向或相背移动;The clamping mechanism comprises a rectangular frame, a clamping plate, a rubber pad and a distance adjusting member, wherein the rectangular frame is movably arranged between two lower side seats, two clamping plates are movably and symmetrically arranged in the inner cavity of the rectangular frame, one rubber pad is glued to each of the opposite sides of the two clamping plates, and the distance adjusting member is arranged on one side of the outer surface of the rectangular frame and is used to drive the two clamping plates to move synchronously toward or away from each other;
其中,所述翻转机构包括凹槽、电机A、活动柱以及转动条,所述凹槽开设于其中一个下侧座的顶部,所述电机A安装于凹槽的内腔,所述活动柱在两个下侧座上分别转动连接有一个,其中一个所述活动柱的一端贯穿至凹槽的内腔并与电机A的输出轴固定连接,所述转动条在两个活动柱相对的一端分别固定连接有一个,所述矩形框架可抽拉设于两个转动条之间;所述转动条朝向矩形框架的一侧开设有限位槽A,所述矩形框架的外表面固定连接有与限位槽A相适配的限位条A,所述限位条A的外表面与限位槽A的内壁面滑动连接;Wherein, the flip mechanism includes a groove, a motor A, a movable column and a rotating bar, the groove is opened at the top of one of the lower side seats, the motor A is installed in the inner cavity of the groove, the movable column is rotatably connected to one on each of the two lower side seats, one end of one of the movable columns penetrates into the inner cavity of the groove and is fixedly connected to the output shaft of the motor A, one rotating bar is fixedly connected to each of the opposite ends of the two movable columns, and the rectangular frame can be pulled and arranged between the two rotating bars; a limiting groove A is opened on the side of the rotating bar facing the rectangular frame, a limiting strip A matched with the limiting groove A is fixedly connected to the outer surface of the rectangular frame, and the outer surface of the limiting strip A is slidably connected to the inner wall surface of the limiting groove A;
其中,所述除尘机构包括壳体A、检修板、扫尘件、位移件、吸尘件以及隔板,所述壳体A可抽拉设于两个上侧座之间,所述壳体A的顶部呈敞开状,所述检修板安装于壳体A的顶部,所述扫尘件活动设于壳体A与矩形框架之间,所述位移件和吸尘件均设于壳体A的内腔,所述隔板在壳体A的内腔对称固定连接有两个,所述隔板将壳体A的内腔分隔成三个空腔,位于中间的所述空腔用于置放位移件,位于两侧的所述空腔分别用于置放一吸尘件;所述上侧座朝向壳体A的一侧开设有限位槽C,所述壳体A外表面的两侧均固定连接有与限位槽C相适配的限位条C,所述限位条C的表面滑动连接于限位槽C的内腔;Wherein, the dust removal mechanism includes a shell A, an inspection plate, a dust sweeping member, a displacement member, a dust collecting member and a partition, the shell A can be pulled out and arranged between two upper side seats, the top of the shell A is open, the inspection plate is installed on the top of the shell A, the dust sweeping member is movably arranged between the shell A and the rectangular frame, the displacement member and the dust collecting member are both arranged in the inner cavity of the shell A, and two partitions are symmetrically fixedly connected in the inner cavity of the shell A, and the partition divides the inner cavity of the shell A into three cavities, the cavity in the middle is used to place the displacement member, and the cavities on both sides are respectively used to place a dust collecting member; a limiting groove C is provided on the side of the upper side seat facing the shell A, and both sides of the outer surface of the shell A are fixedly connected with limiting strips C adapted to the limiting groove C, and the surface of the limiting strip C is slidably connected to the inner cavity of the limiting groove C;
其中,所述扫尘件包括壳体B以及海绵条,所述壳体B可移动设于壳体A的底部,所述海绵条设于壳体B的底部,所述海绵条的底部能够与矩形框架上的待检测电子元器件的顶部接触,所述壳体B的底部开设有进风口;The dust sweeping member includes a shell B and a sponge strip, wherein the shell B is movably arranged at the bottom of the shell A, the sponge strip is arranged at the bottom of the shell B, the bottom of the sponge strip can contact the top of the electronic component to be detected on the rectangular frame, and the bottom of the shell B is provided with an air inlet;
其中,所述位移件包括电机B、螺杆以及螺套,所述电机B安装在位于中间空腔内,所述螺杆的一端与电机B的输出轴固定连接,所述螺杆的另一端与壳体A的内壁面转动连接,所述螺套螺纹套接于螺杆的表面,所述螺套的底部活动贯穿至壳体A的底部并与壳体B的顶部固定连接;The displacement member includes a motor B, a screw and a screw sleeve. The motor B is installed in the middle cavity. One end of the screw is fixedly connected to the output shaft of the motor B. The other end of the screw is rotatably connected to the inner wall surface of the shell A. The screw sleeve is threadedly sleeved on the surface of the screw. The bottom of the screw sleeve movably penetrates the bottom of the shell A and is fixedly connected to the top of the shell B.
其中,所述吸尘件包括导管、抽风机以及过滤网,所述导管的一端与壳体B的一侧连通,所述导管的另一端活动贯穿至位于侧边的空腔内,所述抽风机安装在位于侧边的空腔内,所述抽风机的出风端贯穿至壳体A的外侧,所述过滤网在位于侧边的空腔内插放有一组,每组所述过滤网呈前后设置有两个,所述进风口、壳体B、导管、位于侧边的空腔以及抽风机之间形成吸尘通道。Among them, the dust collection component includes a duct, an exhaust fan and a filter screen, one end of the duct is connected to one side of the shell B, and the other end of the duct is movably penetrated into the cavity located on the side, the exhaust fan is installed in the cavity located on the side, and the air outlet end of the exhaust fan penetrates to the outside of the shell A, and a group of the filter screens are inserted in the cavity located on the side, and each group of the filter screens is arranged with two in the front and back, and a dust collection channel is formed between the air inlet, the shell B, the duct, the cavity located on the side and the exhaust fan.
作为优选,所述调距件包括滑块、滑孔、滑柱、螺柱、活动板、斜板以及斜槽,所述滑块在每个夹板的一端均固定连接有一个,所述滑孔在矩形框架表面对称开设有两个,所述滑孔与滑块一一对应设置,所述滑块远离夹板的一端通过对应的滑孔活动贯穿至矩形框架的外侧并与滑柱固定连接,所述螺柱转动连接于矩形框架的表面,所述活动板螺纹套接于螺柱的表面,所述斜板在活动板的两侧均一体成型有一组,每组所述斜板呈上下设置有两个,所述斜槽在每个斜板上均开设有一个,所述滑柱的顶端与底端分别与每组的两个斜槽的内壁面滑动连接。Preferably, the distance adjusting member includes a slider, a sliding hole, a sliding column, a stud, a movable plate, an inclined plate and an inclined groove, wherein one slider is fixedly connected to one end of each clamping plate, and two sliding holes are symmetrically opened on the surface of the rectangular frame, and the sliding holes are arranged in a one-to-one correspondence with the sliders, and the end of the slider away from the clamping plate is movably penetrated to the outside of the rectangular frame through the corresponding sliding hole and is fixedly connected to the sliding column, the stud is rotatably connected to the surface of the rectangular frame, the movable plate is threadedly sleeved on the surface of the stud, and a group of inclined plates are integrally formed on both sides of the movable plate, and each group of inclined plates is provided with two upper and lower inclined plates, and one inclined groove is opened on each inclined plate, and the top and bottom ends of the sliding column are respectively slidably connected to the inner wall surfaces of the two inclined grooves of each group.
作为优选,所述调距件还包括挡块,所述挡块在矩形框架表面的两侧均固定连接有一个,两个所述挡块相对的一侧分别与对应的斜板的一侧滑动连接。Preferably, the distance adjusting member further comprises a stopper, one of which is fixedly connected to both sides of the surface of the rectangular frame, and opposite sides of the two stoppers are respectively slidably connected to one side of the corresponding inclined plate.
作为优选,所述检测板底部的两侧均固定连接有限位条B,所述上侧座的顶部开设有与限位条B相适配的限位槽B,所述限位槽B的内壁面与限位条B的表面滑动连接。Preferably, both sides of the bottom of the detection plate are fixedly connected with limit strips B, and the top of the upper side seat is provided with a limit groove B adapted to the limit strip B, and the inner wall surface of the limit groove B is slidably connected to the surface of the limit strip B.
作为优选,所述海绵条通过魔术贴在壳体B的底部呈对称可拆卸式连接有两个,所述进风口位于两个海绵条之间。Preferably, two sponge strips are symmetrically and detachably connected to the bottom of the shell B via Velcro, and the air inlet is located between the two sponge strips.
作为优选,所述壳体A的表面开设有供螺套和导管滑动的贯穿孔,所述贯穿孔内壁面的两侧均安装有折叠帘,所述螺套和导管的表面分别与对应的折叠帘固定连接。Preferably, the surface of the shell A is provided with a through hole for the screw sleeve and the catheter to slide, and folding curtains are installed on both sides of the inner wall of the through hole. The surfaces of the screw sleeve and the catheter are fixedly connected to the corresponding folding curtains respectively.
作为优选,所述升降机构包括无杆气缸、导杆以及滑套,所述无杆气缸竖向安装于底座顶部的一侧,所述导杆竖向安装于底座顶部的另一侧,所述下侧座位于无杆气缸和导杆之间,所述滑套滑动套接于导杆的表面,所述无杆气缸的滑台与其中一个上侧座固定连接,所述滑套与另一个上侧座固定连接。Preferably, the lifting mechanism includes a rodless cylinder, a guide rod and a sliding sleeve, the rodless cylinder is vertically installed on one side of the top of the base, the guide rod is vertically installed on the other side of the top of the base, the lower side seat is located between the rodless cylinder and the guide rod, the sliding sleeve is slidably connected to the surface of the guide rod, the slide table of the rodless cylinder is fixedly connected to one of the upper side seats, and the sliding sleeve is fixedly connected to the other upper side seat.
作为优选,所述底座的一侧安装有收纳盒。Preferably, a storage box is installed on one side of the base.
作为优选,所述底座的顶部安装有若干个等距分布的照明灯,所述照明灯位于矩形框架的下方。Preferably, a plurality of equidistantly distributed lighting lamps are installed on the top of the base, and the lighting lamps are located below the rectangular frame.
与现有技术相比,本发明的优点和积极效果在于:Compared with the prior art, the advantages and positive effects of the present invention are:
1、本发明,通过矩形框架、夹板、橡胶垫以及调距件构成夹固机构,利用调距件能够带动两个夹板同步相向或相背移动,进而能够根据电气元器件的尺寸调整两个夹板的间距,以使得夹固机构能够适用于不同型号的电气元器件,无需制备多个不同的夹固机构,有助于降低制备成本;1. The present invention comprises a clamping mechanism formed by a rectangular frame, a clamping plate, a rubber pad and a distance adjusting member. The distance adjusting member can drive two clamping plates to move toward or away from each other synchronously, and then the distance between the two clamping plates can be adjusted according to the size of the electrical components, so that the clamping mechanism can be applicable to electrical components of different models, and there is no need to prepare a plurality of different clamping mechanisms, which helps to reduce the preparation cost;
2、本发明,通过壳体A、检修板、扫尘件、位移件、吸尘件以及隔板主要构成除尘机构,利用位移件带动扫尘件在夹固机构的顶部水平移动,即可利用扫尘件对夹固机构上的电气元器件进行扫灰作业;通过吸尘件和扫尘件的配合使用,即可对电气元器件顶部的灰尘以及扫尘件扫落的灰尘进行吸收并过滤,进而有效避免灰尘飞扬至周围工作环境中并造成二次附着污染的现象发生;2. The present invention mainly constitutes a dust removal mechanism through the shell A, the inspection plate, the dust sweeping member, the displacement member, the dust collecting member and the partition. The displacement member drives the dust sweeping member to move horizontally on the top of the clamping mechanism, and the dust sweeping member can be used to sweep the electrical components on the clamping mechanism; through the coordinated use of the dust collecting member and the dust sweeping member, the dust on the top of the electrical components and the dust swept by the dust sweeping member can be absorbed and filtered, thereby effectively preventing the dust from flying into the surrounding working environment and causing secondary attachment pollution;
3、本发明,通过升降机构能够带动检测板和除尘机构向上或向下移动,当检测板和除尘机构向上移动后,即可通过翻转机构带动夹固机构进行旋转翻面作业,从而能够实现对夹固机构上的电气元器件正反两面进行检测作业,使得正反两面检测过程中无需对夹固机构上的电气元器件进行反复取放作业,有助于提高检测效率。3. The present invention can drive the detection plate and the dust removal mechanism to move upward or downward through the lifting mechanism. When the detection plate and the dust removal mechanism move upward, the turning mechanism can drive the clamping mechanism to rotate and turn over, so that the front and back sides of the electrical components on the clamping mechanism can be inspected. During the front and back side inspection process, there is no need to repeatedly take and place the electrical components on the clamping mechanism, which helps to improve the inspection efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明实施例的电子元器件性能检测装置的结构示意图一;FIG1 is a structural schematic diagram 1 of an electronic component performance detection device according to an embodiment of the present invention;
图2为本发明实施例的电子元器件性能检测装置的结构示意图二;FIG2 is a second structural diagram of the electronic component performance detection device according to an embodiment of the present invention;
图3为本发明实施例的电子元器件性能检测装置的结构示意图三;FIG3 is a third structural diagram of the electronic component performance detection device according to an embodiment of the present invention;
图4为本发明实施例的电子元器件性能检测装置的下侧座与夹固机构的结构立体示意图;4 is a schematic structural perspective view of a lower side seat and a clamping mechanism of an electronic component performance testing device according to an embodiment of the present invention;
图5为本发明实施例的电子元器件性能检测装置的夹固机构的结构立体示意图;5 is a schematic structural perspective view of a clamping mechanism of an electronic component performance testing device according to an embodiment of the present invention;
图6为本发明实施例的电子元器件性能检测装置的下侧座与翻转机构的结构立体爆炸示意图;6 is a schematic exploded view of the structure of the lower side seat and the flip mechanism of the electronic component performance detection device according to an embodiment of the present invention;
图7为本发明实施例的电子元器件性能检测装置的上侧座、检测板与除尘机构的结构立体爆炸示意图;7 is a schematic exploded view of the structure of the upper side seat, the detection plate and the dust removal mechanism of the electronic component performance detection device according to an embodiment of the present invention;
图8为本发明实施例的电子元器件性能检测装置的上侧座与除尘机构的结构立体示意图;8 is a schematic structural perspective view of an upper side seat and a dust removal mechanism of an electronic component performance detection device according to an embodiment of the present invention;
图9为本发明实施例的电子元器件性能检测装置的除尘机构的结构立体爆炸示意图;9 is a schematic exploded perspective view of the structure of a dust removal mechanism of an electronic component performance testing device according to an embodiment of the present invention;
图10为本发明实施例的电子元器件性能检测装置的除尘机构的局部结构立体示意图。FIG. 10 is a schematic three-dimensional diagram of the partial structure of the dust removal mechanism of the electronic component performance detection device according to an embodiment of the present invention.
图中:1、支撑机构;11、底座;12、下侧座;13、上侧座;131、限位槽C;132、限位槽B;In the figure: 1, support mechanism; 11, base; 12, lower side seat; 13, upper side seat; 131, limit slot C; 132, limit slot B;
2、夹固机构;21、矩形框架;211、限位条A;22、夹板;23、橡胶垫;24、调距件;241、滑块;242、滑孔;243、滑柱;244、螺柱;2441、旋钮;245、活动板;246、斜板;247、斜槽;248、挡块;2. Clamping mechanism; 21. Rectangular frame; 211. Limiting strip A; 22. Clamping plate; 23. Rubber pad; 24. Distance adjusting member; 241. Sliding block; 242. Sliding hole; 243. Sliding column; 244. Stud; 2441. Knob; 245. Movable plate; 246. Inclined plate; 247. Inclined groove; 248. Stopper;
3、翻转机构;31、凹槽;32、电机A;33、活动柱;34、转动条;341、限位槽A;3. Flipping mechanism; 31. Groove; 32. Motor A; 33. Movable column; 34. Rotating bar; 341. Limiting groove A;
4、检测板;41、限位条B;4. Detection board; 41. Limit strip B;
5、除尘机构;51、壳体A;511、限位条C;52、检修板;53、扫尘件;531、壳体B;532、海绵条;54、位移件;541、电机B;542、螺杆;543、螺套;55、吸尘件;551、导管;552、抽风机;553、过滤网;56、隔板;57、贯穿孔;58、折叠帘;5. Dust removal mechanism; 51. Shell A; 511. Limiting strip C; 52. Inspection plate; 53. Dust sweeping member; 531. Shell B; 532. Sponge strip; 54. Displacement member; 541. Motor B; 542. Screw; 543. Screw sleeve; 55. Dust suction member; 551. Conduit; 552. Exhaust fan; 553. Filter; 56. Partition; 57. Through hole; 58. Folding curtain;
6、升降机构;61、无杆气缸;62、导杆;63、滑套;6. Lifting mechanism; 61. Rodless cylinder; 62. Guide rod; 63. Sliding sleeve;
7、收纳盒;8、照明灯。7. Storage box; 8. Lighting lamp.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1-图10所示,本实施例的一种电子元器件性能检测装置,包括:支撑机构1、夹固机构2、翻转机构3、检测板4、除尘机构5以及升降机构6;As shown in FIGS. 1 to 10 , an electronic component performance testing device of this embodiment includes: a supporting mechanism 1, a clamping mechanism 2, a flipping mechanism 3, a testing plate 4, a dust removal mechanism 5, and a lifting mechanism 6;
其中,支撑机构1用于形成该电子元器件性能检测装置的支撑基础;Wherein, the support mechanism 1 is used to form the support foundation of the electronic component performance testing device;
其中,夹固机构2用于对待检测电子元器件起到固定作用,且夹固机构2设于支撑机构1上;The clamping mechanism 2 is used to fix the electronic components to be detected, and the clamping mechanism 2 is arranged on the supporting mechanism 1;
其中,翻转机构3用于带动夹固机构2进行旋转翻面作业,且翻转机构3设于支撑机构1上;The flipping mechanism 3 is used to drive the clamping mechanism 2 to perform a rotation flipping operation, and the flipping mechanism 3 is arranged on the supporting mechanism 1;
其中,检测板4用于对夹固机构2上的电子元器件进行检测作业,且检测板4设于支撑机构1上,检测板4位于夹固机构2的上方;The detection board 4 is used to detect the electronic components on the clamping mechanism 2, and the detection board 4 is arranged on the supporting mechanism 1, and the detection board 4 is located above the clamping mechanism 2;
其中,除尘机构5用于对夹固机构2上的电子元器件进行扫灰吸尘作业,且除尘机构5设于支撑机构1上,除尘机构5位于夹固机构2和检测板4之间;The dust removal mechanism 5 is used to sweep and dust the electronic components on the clamping mechanism 2, and the dust removal mechanism 5 is arranged on the supporting mechanism 1, and the dust removal mechanism 5 is located between the clamping mechanism 2 and the detection plate 4;
其中,升降机构6用于带动支撑机构1局部部件、检测板4以及除尘机构5进行升降作业,且升降机构6设于支撑机构1上。The lifting mechanism 6 is used to drive the local components of the supporting mechanism 1 , the detection plate 4 and the dust removal mechanism 5 to perform lifting operations, and the lifting mechanism 6 is arranged on the supporting mechanism 1 .
实施例2Example 2
如图1-图3所示,本实施例提供的一种电子元器件性能检测装置,与实施例1的不同之处在于:As shown in FIG. 1 to FIG. 3 , the electronic component performance detection device provided in this embodiment is different from that in Embodiment 1 in that:
支撑机构1包括底座11、下侧座12以及上侧座13,下侧座12在底座11顶部的两侧均固定连接有一个,底座11与下侧座12呈相互垂直设置,上侧座13在每个下侧座12的顶部分别活动设有一个;上侧座13呈L形结构,使得抽风机552的出风端与上侧座13的内壁面之间存在间隙,以保证风能够正常流通;底座11的一侧安装有收纳盒7,通过收纳盒7可用于放置检测不合格的电子元器件。The supporting mechanism 1 includes a base 11, a lower side seat 12 and an upper side seat 13, the lower side seat 12 is fixedly connected to each other on both sides of the top of the base 11, the base 11 and the lower side seat 12 are arranged perpendicular to each other, and the upper side seat 13 is movably provided on the top of each lower side seat 12; the upper side seat 13 is an L-shaped structure, so that there is a gap between the air outlet end of the exhaust fan 552 and the inner wall surface of the upper side seat 13 to ensure that the wind can circulate normally; a storage box 7 is installed on one side of the base 11, and the storage box 7 can be used to place electronic components that fail the inspection.
实施例3Example 3
如图1-图5所示,本实施例提供的一种电子元器件性能检测装置,与实施例2的不同之处在于:As shown in FIG. 1 to FIG. 5 , the electronic component performance detection device provided in this embodiment is different from that in Embodiment 2 in that:
夹固机构2包括矩形框架21、夹板22、橡胶垫23以及调距件24,矩形框架21活动设于两个下侧座12之间,夹板22在矩形框架21的内腔活动对称设置有两个,橡胶垫23在两个夹板22相对的一侧均胶合有一个,调距件24设于矩形框架21外表面的一侧且用于带动两个夹板22同步相向或相背移动,夹板22和橡胶垫23的两端均与矩形框架21的内壁面滑动连接;The clamping mechanism 2 includes a rectangular frame 21, a clamping plate 22, a rubber pad 23 and a distance adjusting member 24. The rectangular frame 21 is movably arranged between the two lower side seats 12. Two clamping plates 22 are movably and symmetrically arranged in the inner cavity of the rectangular frame 21. One rubber pad 23 is glued on each of the opposite sides of the two clamping plates 22. The distance adjusting member 24 is arranged on one side of the outer surface of the rectangular frame 21 and is used to drive the two clamping plates 22 to move synchronously toward or away from each other. Both ends of the clamping plate 22 and the rubber pad 23 are slidably connected to the inner wall surface of the rectangular frame 21.
调距件24包括滑块241、滑孔242、滑柱243、螺柱244、活动板245、斜板246以及斜槽247,滑块241在每个夹板22的一端均固定连接有一个,滑孔242在矩形框架21表面对称开设有两个,滑孔242与滑块241一一对应设置,滑块241远离夹板22的一端通过对应的滑孔242活动贯穿至矩形框架21的外侧并与滑柱243固定连接,螺柱244通过轴承转动连接于矩形框架21的表面,活动板245螺纹套接于螺柱244的表面,斜板246在活动板245的两侧均一体成型有一组,两组斜板246关于活动板245呈对称设置,每组斜板246呈上下设置有两个,斜槽247在每个斜板246上均开设有一个,滑柱243的顶端与底端分别与每组的两个斜槽247的内壁面滑动连接,通过转动螺柱244,在螺纹作用下,即可带动活动板245、斜板246以及斜槽247沿螺柱244的轴方向移动,进而能够带动两个滑块241、夹板22以及橡胶垫23同步相向或相背移动,螺柱244远离轴承的一端固定连接有旋钮2441,通过旋钮2441方便工作人员转动螺柱244,同时可作为把手对矩形框架21进行抽拉作业。The distance adjusting member 24 includes a slider 241, a sliding hole 242, a sliding column 243, a stud 244, a movable plate 245, an inclined plate 246 and an inclined groove 247. The slider 241 is fixedly connected to one end of each clamping plate 22. Two sliding holes 242 are symmetrically provided on the surface of the rectangular frame 21. The sliding holes 242 and the sliders 241 are arranged one by one. The end of the slider 241 away from the clamping plate 22 is movable through the corresponding sliding hole 242 to the outside of the rectangular frame 21 and is fixedly connected to the sliding column 243. The stud 244 is rotatably connected to the surface of the rectangular frame 21 through a bearing. The movable plate 245 is threadedly sleeved on the surface of the stud 244. A group of inclined plates 246 are integrally formed on both sides of the movable plate 245. The two groups of inclined plates 24 The movable plates 245 are symmetrically arranged, and each group of inclined plates 246 is provided with two upper and lower plates. Each inclined plate 246 is provided with one inclined groove 247. The top and bottom ends of the slide column 243 are respectively slidably connected with the inner wall surfaces of the two inclined grooves 247 of each group. By rotating the stud 244, the movable plate 245, the inclined plate 246 and the inclined groove 247 can be driven to move along the axial direction of the stud 244 under the action of the thread, and then the two sliders 241, the clamping plate 22 and the rubber pad 23 can be driven to move synchronously toward or away from each other. The end of the stud 244 away from the bearing is fixedly connected with a knob 2441, which is convenient for the staff to rotate the stud 244 through the knob 2441, and can be used as a handle to pull the rectangular frame 21.
调距件24还包括挡块248,挡块248在矩形框架21表面的两侧均固定连接有一个,两个挡块248相对的一侧分别与对应的斜板246的一侧滑动连接,通过挡块248能够对斜板246起到导向作用,有助于提高斜板246沿螺柱244的轴方向移动时的稳定性;The distance adjusting member 24 further includes a stopper 248, one of which is fixedly connected to both sides of the surface of the rectangular frame 21, and the opposite sides of the two stoppers 248 are respectively slidably connected to one side of the corresponding inclined plate 246, so that the stopper 248 can guide the inclined plate 246, which helps to improve the stability of the inclined plate 246 when it moves along the axial direction of the stud 244;
底座11的顶部安装有若干个等距分布的照明灯8,照明灯8位于矩形框架21的下方,通过照明灯8可对夹固机构2上的待检测电子元器件起到辅助照明作用,有助于提高检测板4的检测效果。A plurality of equidistantly distributed lighting lamps 8 are installed on the top of the base 11 , and the lighting lamps 8 are located below the rectangular frame 21 . The lighting lamps 8 can provide auxiliary lighting for the electronic components to be inspected on the clamping mechanism 2 , which helps to improve the inspection effect of the inspection board 4 .
实施例4Example 4
如图3、图4以及图6所示,本实施例提供的一种电子元器件性能检测装置,与实施例3的不同之处在于:As shown in FIG. 3 , FIG. 4 and FIG. 6 , the electronic component performance detection device provided in this embodiment is different from that in Embodiment 3 in that:
翻转机构3包括凹槽31、电机A32、活动柱33以及转动条34,凹槽31开设于其中一个下侧座12的顶部,电机A32安装于凹槽31的内腔,活动柱33在两个下侧座12上分别通过轴承转动连接有一个,其中一个活动柱33的一端贯穿至凹槽31的内腔并与电机A32的输出轴固定连接,转动条34在两个活动柱33相对的一端分别固定连接有一个,矩形框架21沿前后方向可抽拉设于两个转动条34之间;转动条34朝向矩形框架21的一侧开设有限位槽A341,矩形框架21的外表面固定连接有与限位槽A341相适配的限位条A211,限位条A211的外表面与限位槽A341的内壁面滑动连接,通过限位条A211和限位槽A341的配合使用,能够实现夹固机构2与翻转机构3之间的可拆卸式连接,以便后续对夹固机构2上的电子元器件进行取放作业,通过启动电机A32,即可带动转动条34以及夹固机构2顺时针或逆时针由上往下缓慢转动,采用顺时针或逆时针由上往下缓慢转动,既有效避免限位条A211从限位槽A341中滑脱,又能够实现夹固机构2的翻面效果。The flip mechanism 3 includes a groove 31, a motor A32, a movable column 33 and a rotating bar 34. The groove 31 is opened at the top of one of the lower side seats 12, and the motor A32 is installed in the inner cavity of the groove 31. The movable column 33 is rotatably connected to one on each of the two lower side seats 12 through a bearing. One end of one of the movable columns 33 penetrates into the inner cavity of the groove 31 and is fixedly connected to the output shaft of the motor A32. The rotating bar 34 is fixedly connected to one at the opposite end of the two movable columns 33. The rectangular frame 21 can be pulled out and arranged between the two rotating bars 34 in the front-to-back direction; the rotating bar 34 is provided with a limiting groove A341 on one side of the rectangular frame 21, and the outer surface of the rectangular frame 21 A limit strip A211 matched with the limit slot A341 is fixedly connected, and the outer surface of the limit strip A211 is slidably connected to the inner wall surface of the limit slot A341. Through the coordinated use of the limit strip A211 and the limit slot A341, a detachable connection between the clamping mechanism 2 and the flipping mechanism 3 can be achieved, so as to facilitate the subsequent taking and placing of electronic components on the clamping mechanism 2. By starting the motor A32, the rotating strip 34 and the clamping mechanism 2 can be driven to rotate slowly clockwise or counterclockwise from top to bottom. The slow rotation clockwise or counterclockwise from top to bottom can effectively prevent the limit strip A211 from slipping out of the limit slot A341, and can also achieve the flipping effect of the clamping mechanism 2.
需要说明的是,电机A32采用减速步进电机,能够实现任意位置停留和正反向转动的功能。It should be noted that the motor A32 adopts a reduction stepping motor, which can achieve the functions of staying at any position and rotating forward and reverse.
实施例5Example 5
如图7所示,本实施例提供的一种电子元器件性能检测装置,与实施例4的不同之处在于:As shown in FIG. 7 , the electronic component performance detection device provided in this embodiment is different from that in Embodiment 4 in that:
检测板4底部的两侧均固定连接有限位条B41,上侧座13的顶部开设有与限位条B41相适配的限位槽B132,限位槽B132的内壁面与限位条B41的表面滑动连接,通过限位条B41和限位槽B132的配合使用,能够实现检测板4与上侧座13的可拆卸式连接,以便后续将检测板4从支撑机构1上卸下对检测板4的内部模块进行维护检修,限位条B41与限位槽B132的截断面均呈燕尾状结构,能够对检测板4在上侧座13顶部的竖向方向起到限位作用,有助于提高检测板4置于上侧座13顶部的稳定性。Both sides of the bottom of the detection plate 4 are fixedly connected with a limiting strip B41, and the top of the upper side seat 13 is provided with a limiting groove B132 which is compatible with the limiting strip B41. The inner wall surface of the limiting groove B132 is slidably connected to the surface of the limiting strip B41. Through the coordinated use of the limiting strip B41 and the limiting groove B132, the detection plate 4 and the upper side seat 13 can be detachably connected, so that the detection plate 4 can be subsequently removed from the supporting mechanism 1 to perform maintenance and repair on the internal modules of the detection plate 4. The cross-sectional surfaces of the limiting strip B41 and the limiting groove B132 are both dovetail-shaped structures, which can limit the detection plate 4 in the vertical direction on the top of the upper side seat 13, thereby helping to improve the stability of the detection plate 4 placed on the top of the upper side seat 13.
需要说明的是,检测板4的结构与工作原理均与现有公告号为CN220752241U公开的一种电子元器件性能自动检测设备中检测滑板的一致,能够实现对电子元器件进行检测作业,为现有技术,因此在本技术方案中不再赘述。It should be noted that the structure and working principle of the detection board 4 are consistent with the detection slide plate in an automatic detection device for electronic component performance disclosed in the existing announcement number CN220752241U, and can realize the detection operation of electronic components. It is an existing technology and will not be repeated in this technical solution.
实施例6Example 6
如图7-图10所示,本实施例提供的一种电子元器件性能检测装置,与实施例5的不同之处在于:As shown in FIG. 7 to FIG. 10 , the electronic component performance detection device provided in this embodiment is different from that in Embodiment 5 in that:
除尘机构5包括壳体A51、检修板52、扫尘件53、位移件54、吸尘件55以及隔板56,壳体A51沿前后方向可抽拉设于两个上侧座13之间,壳体A51的顶部呈敞开状,检修板52通过螺钉可拆卸式安装于壳体A51的顶部,扫尘件53活动设于壳体A51与矩形框架21之间,位移件54和吸尘件55均设于壳体A51的内腔,隔板56在壳体A51的内腔对称固定连接有两个,隔板56将壳体A51的内腔分隔成三个空腔,位于中间的空腔用于置放位移件54,位于两侧的空腔分别用于置放一吸尘件55;上侧座13朝向壳体A51的一侧开设有限位槽C131,壳体A51外表面的两侧均固定连接有与限位槽C131相适配的限位条C511,限位条C511的表面滑动连接于限位槽C131的内腔,通过限位条C511与限位槽C131的配合使用,能够实现除尘机构5与支撑机构1之间的可拆卸式连接,既能够在利用检测板4进行检测作业时,将除尘机构5卸下避免造成遮挡现象,又便于后续对除尘机构5的内部结构进行维护检修;The dust removal mechanism 5 includes a shell A51, an inspection plate 52, a dust sweeping member 53, a displacement member 54, a dust collecting member 55 and a partition 56. The shell A51 can be pulled out and arranged between the two upper side seats 13 in the front-to-back direction. The top of the shell A51 is open. The inspection plate 52 is detachably mounted on the top of the shell A51 by screws. The dust sweeping member 53 is movably arranged between the shell A51 and the rectangular frame 21. The displacement member 54 and the dust collecting member 55 are both arranged in the inner cavity of the shell A51. Two partitions 56 are symmetrically fixedly connected in the inner cavity of the shell A51. The partition 56 divides the inner cavity of the shell A51 into three cavities. The cavity in the middle is used to place the displacement member 54. The cavities on both sides are used to place a dust collecting member 55 respectively; a limiting groove C131 is provided on the side of the upper side seat 13 facing the shell A51, and limiting strips C511 adapted to the limiting groove C131 are fixedly connected to both sides of the outer surface of the shell A51, and the surface of the limiting strip C511 is slidably connected to the inner cavity of the limiting groove C131. Through the coordinated use of the limiting strip C511 and the limiting groove C131, a detachable connection between the dust removal mechanism 5 and the supporting mechanism 1 can be realized, so that the dust removal mechanism 5 can be removed to avoid obstruction when the detection plate 4 is used for detection, and it is convenient for the subsequent maintenance and repair of the internal structure of the dust removal mechanism 5;
扫尘件53包括壳体B531以及海绵条532,壳体B531沿左右方向可移动设于壳体A51的底部,海绵条532设于壳体B531的底部,海绵条532的底部能够与矩形框架21上的待检测电子元器件的顶部接触,壳体B531的底部开设有进风口;海绵条532通过魔术贴在壳体B531的底部呈对称可拆卸式连接有两个,进风口位于两个海绵条532之间,通过魔术贴实现壳体B531和海绵条532的可拆卸式连接,以便后续对海绵条532进行拆卸清洗或更换作业;The dust sweeping member 53 includes a shell B531 and a sponge strip 532. The shell B531 is movably arranged at the bottom of the shell A51 in the left-right direction. The sponge strip 532 is arranged at the bottom of the shell B531. The bottom of the sponge strip 532 can contact the top of the electronic component to be detected on the rectangular frame 21. An air inlet is opened at the bottom of the shell B531. Two sponge strips 532 are symmetrically and detachably connected to the bottom of the shell B531 through Velcro. The air inlet is located between the two sponge strips 532. The detachable connection between the shell B531 and the sponge strip 532 is realized through Velcro, so that the sponge strip 532 can be disassembled, cleaned or replaced later.
位移件54包括电机B541、螺杆542以及螺套543,电机B541安装在位于中间空腔内,螺杆542的一端与电机B541的输出轴固定连接,螺杆542的另一端通过轴承与壳体A51的内壁面转动连接,螺套543螺纹套接于螺杆542的表面,螺套543的底部活动贯穿至壳体A51的底部并与壳体B531的顶部固定连接,通过位移件54能够带动扫尘件53在夹固机构2的顶部进行水平移动,进而能够扩大扫尘件53的清扫范围;The displacement member 54 includes a motor B541, a screw 542 and a screw sleeve 543. The motor B541 is installed in the middle cavity. One end of the screw 542 is fixedly connected to the output shaft of the motor B541. The other end of the screw 542 is rotatably connected to the inner wall surface of the housing A51 through a bearing. The screw sleeve 543 is threadedly sleeved on the surface of the screw 542. The bottom of the screw sleeve 543 movably penetrates the bottom of the housing A51 and is fixedly connected to the top of the housing B531. The displacement member 54 can drive the dust sweeping member 53 to move horizontally at the top of the clamping mechanism 2, thereby expanding the cleaning range of the dust sweeping member 53.
吸尘件55包括导管551、抽风机552以及过滤网553,导管551的一端与壳体B531的一侧连通,导管551的另一端活动贯穿至位于侧边的空腔内,抽风机552安装在位于侧边的空腔内,抽风机552的出风端贯穿至壳体A51的外侧,过滤网553在位于侧边的空腔内插放有一组,每组所述过滤网553分别位于对应的导管551和抽风机552之间,每组吸尘件55呈前后设置有两个,且靠近导管551的过滤网553的滤孔大于靠近抽风机552的过滤网553的滤孔,进风口、壳体B531、导管551、位于侧边的空腔以及抽风机552之间形成吸尘通道,通过启动抽风机552,即可通过吸尘通道将灰尘吸入壳体A51内进行过滤最终排出,进而有效避免灰尘飞扬在周围环境中并造成二次附着污染的现象发生;The dust collecting member 55 includes a duct 551, an exhaust fan 552 and a filter 553. One end of the duct 551 is connected to one side of the housing B531, and the other end of the duct 551 is movable and penetrates into a cavity located at the side. The exhaust fan 552 is installed in the cavity located at the side, and the air outlet end of the exhaust fan 552 penetrates to the outside of the housing A51. A group of filter screens 553 are inserted in the cavity located at the side, and each group of the filter screens 553 is respectively located between the corresponding duct 551 and the exhaust fan 552. Each group of dust collecting parts 55 is provided with two at the front and back, and the filter holes of the filter net 553 close to the duct 551 are larger than the filter holes of the filter net 553 close to the exhaust fan 552. A dust collection channel is formed between the air inlet, the shell B531, the duct 551, the cavity at the side and the exhaust fan 552. By starting the exhaust fan 552, dust can be sucked into the shell A51 through the dust collection channel for filtration and final discharge, thereby effectively preventing dust from flying in the surrounding environment and causing secondary attachment pollution.
壳体A51的表面开设有供螺套543和导管551滑动的贯穿孔57,贯穿孔57内壁面的两侧均安装有折叠帘58,螺套543和导管551的表面分别与对应的折叠帘58固定连接,通过贯穿孔57能够为螺套543和导管551提供活动空间,以保证扫尘件53能够正常移动,通过折叠帘58能够对贯穿孔57起到遮挡作用,既能够提高除尘机构5整体美观性,又能够提高灰尘的吸附效果。A through hole 57 is provided on the surface of the shell A51 for the screw sleeve 543 and the conduit 551 to slide. Folding curtains 58 are installed on both sides of the inner wall of the through hole 57. The surfaces of the screw sleeve 543 and the conduit 551 are respectively fixedly connected to the corresponding folding curtains 58. The through hole 57 can provide movement space for the screw sleeve 543 and the conduit 551 to ensure that the dust sweeping part 53 can move normally. The folding curtains 58 can shield the through hole 57, which can not only improve the overall aesthetics of the dust removal mechanism 5, but also improve the dust adsorption effect.
实施例7Example 7
如图1-图3所示,本实施例提供的一种电子元器件性能检测装置,与实施例6的不同之处在于:As shown in FIG. 1 to FIG. 3 , the electronic component performance detection device provided in this embodiment is different from that in Embodiment 6 in that:
升降机构6包括无杆气缸61、导杆62以及滑套63,无杆气缸61竖向安装于底座11顶部的一侧,导杆62竖向安装于底座11顶部的另一侧,下侧座12位于无杆气缸61和导杆62之间,滑套63滑动套接于导杆62的表面,无杆气缸61的滑台与其中一个上侧座13固定连接,滑套63与另一个上侧座13固定连接,通过启动无杆气缸61,即可带动上侧座13、检测板4以及除尘机构5同步上下移动,以便为夹固机构2提供可旋转翻面空间。The lifting mechanism 6 includes a rodless cylinder 61, a guide rod 62 and a sliding sleeve 63. The rodless cylinder 61 is vertically installed on one side of the top of the base 11, and the guide rod 62 is vertically installed on the other side of the top of the base 11. The lower side seat 12 is located between the rodless cylinder 61 and the guide rod 62. The sliding sleeve 63 is slidably connected to the surface of the guide rod 62. The slide table of the rodless cylinder 61 is fixedly connected to one of the upper side seats 13, and the sliding sleeve 63 is fixedly connected to the other upper side seat 13. By starting the rodless cylinder 61, the upper side seat 13, the detection plate 4 and the dust removal mechanism 5 can be driven to move up and down synchronously to provide a rotatable turning space for the clamping mechanism 2.
实施例8Example 8
如图6以及图8所示,本实施例提供的一种电子元器件性能检测装置,与实施例7的不同之处在于:As shown in FIG. 6 and FIG. 8 , the electronic component performance detection device provided in this embodiment is different from that in Embodiment 7 in that:
限位槽C131、限位槽B132以及限位槽A341的前侧均呈敞口状结构,限位槽C131、限位槽B132以及限位槽A341的后侧均呈封堵状结构,既能够保证除尘机构5、检测板4以及夹固机构2能够在支撑机构1上进行抽拉作业,又能够在除尘机构5、检测板4以及夹固机构2置于支撑机构1上时因移动过度造成偏位的现象发生。The front sides of the limit grooves C131, B132 and A341 are all open structures, and the rear sides of the limit grooves C131, B132 and A341 are all closed structures, which can ensure that the dust removal mechanism 5, the detection plate 4 and the clamping mechanism 2 can be pulled out and pulled on the support mechanism 1, and can also prevent the dust removal mechanism 5, the detection plate 4 and the clamping mechanism 2 from being misaligned due to excessive movement when they are placed on the support mechanism 1.
工作原理:Working principle:
S1、电子元器件夹固作业:首先,利用旋钮2441拉动矩形框架21,矩形框架21带动限位条A211在限位槽A341的内腔滑动,直至矩形框架21快从两个下侧座12之间抽出;然后将电子元器件置于矩形框架21内且位于两个夹板22之间,利用旋钮2441转动螺柱244,在螺纹作用下,螺柱244带动活动板245朝矩形框架21的方向移动,活动板245带动斜板246以及斜槽247同步移动,斜槽247的内壁面对滑柱243进行施压,使得滑柱243在斜槽247的内腔滑动,滑柱243带动滑块241在滑孔242的内腔滑动,滑块241带动对应的夹板22和橡胶垫23同步在矩形框架21的内腔滑动,直至两个橡胶垫23与电子元器件接触,即可利用两个夹板22对电子元器件进行夹持固定作业;最终将固定有待检测电子元器件的矩形框架21推动至原始状态;S1. Electronic component clamping operation: First, use the knob 2441 to pull the rectangular frame 21, and the rectangular frame 21 drives the limit strip A211 to slide in the inner cavity of the limit slot A341 until the rectangular frame 21 is almost pulled out from between the two lower side seats 12; then place the electronic component in the rectangular frame 21 and between the two clamping plates 22, and use the knob 2441 to rotate the stud 244. Under the action of the thread, the stud 244 drives the movable plate 245 to move toward the direction of the rectangular frame 21, and the movable plate 245 drives the inclined plate 246 and the inclined plate 246. The groove 247 moves synchronously, and the inner wall of the inclined groove 247 applies pressure to the sliding column 243, so that the sliding column 243 slides in the inner cavity of the inclined groove 247, and the sliding column 243 drives the slider 241 to slide in the inner cavity of the sliding hole 242, and the slider 241 drives the corresponding clamping plate 22 and the rubber pad 23 to slide synchronously in the inner cavity of the rectangular frame 21 until the two rubber pads 23 contact the electronic components, and the two clamping plates 22 can be used to clamp and fix the electronic components; finally, the rectangular frame 21 fixed with the electronic components to be tested is pushed to the original state;
S2、电子元器件清理作业:首先,启动电机B541,电机B541的输出轴带动螺杆542转动,在螺纹作用下,螺杆542带动螺套543沿螺杆542的轴方向水平移动,螺套543带动壳体B531以及海绵条532同步移动,螺套543还对其侧边的折叠帘58进行拉伸或压缩作业,海绵条532即可对夹固机构2上的待检测电子元器件的正面进行扫灰作业;再启动抽风机552,使得电子元器件表面的灰尘以及海绵条532扫落的灰尘能够依次通过进风口、壳体B531以及导管551进入壳体A51的内腔,灰尘经过过滤网553进行过滤处理后由抽风机552排出壳体A51,即可对电子元器件正表面的灰尘以及海绵条532扫落的灰尘进行统一收集并过滤作业;清理完毕后,拉动壳体A51,使得壳体A51带动限位条C511在限位槽C131的内腔滑动,直至壳体A51从两个上侧座13之间完全抽出,即可为后续检测板4的检测提供重要前提;当过滤网553长时间使用需要清理或更换时,将检修板52与壳体A51之间的螺钉拧下,即可将检修板52卸下并对过滤网553取出进行清理或更换,以便提高过滤网553后续的过滤效果;S2. Cleaning of electronic components: First, start the motor B541. The output shaft of the motor B541 drives the screw 542 to rotate. Under the action of the thread, the screw 542 drives the screw sleeve 543 to move horizontally along the axial direction of the screw 542. The screw sleeve 543 drives the shell B531 and the sponge strip 532 to move synchronously. The screw sleeve 543 also stretches or compresses the folding curtain 58 on its side. The sponge strip 532 can sweep the front of the electronic components to be tested on the clamping mechanism 2; then start the exhaust fan 552, so that the dust on the surface of the electronic components and the dust swept by the sponge strip 532 can enter the inner cavity of the shell A51 through the air inlet, the shell B531 and the duct 551 in turn. The dust passes through After filtering, the filter 553 is discharged from the housing A51 by the exhaust fan 552, so that the dust on the front surface of the electronic components and the dust swept by the sponge strip 532 can be uniformly collected and filtered; after cleaning, pull the housing A51 so that the housing A51 drives the limit strip C511 to slide in the inner cavity of the limit groove C131 until the housing A51 is completely pulled out from between the two upper side seats 13, which can provide an important premise for the subsequent detection of the detection board 4; when the filter 553 needs to be cleaned or replaced after long-term use, unscrew the screws between the inspection plate 52 and the housing A51, remove the inspection plate 52, and take out the filter 553 for cleaning or replacement, so as to improve the subsequent filtering effect of the filter 553;
S3、电子元器件检测作业:首先,打开检测板4和照明灯8,利用照明灯8对夹固机构2上的待检测电子元器件进行辅助照明,利用检测板4对夹固机构2上的电子元器件的正面进行检测作业;正面检测完毕后,再将限位条C511对准限位槽C131并滑入,使得壳体A51置于两个上侧座13之间,再启动无杆气缸61,使得无杆气缸61的滑台带动上侧座13、检测板4以及除尘机构5同步上移,上侧座13带动滑套63在导杆62的表面滑动,直至上移至最大限度;然后启动电机A32,电机A32带动活动柱33、转动条34以及夹固机构2同步缓慢转动,使得调距件24由上往下转动一百八十度,即可带动夹固机构2上的电子元器件旋转翻面一百八十度;接着启动无杆气缸61,使得无杆气缸61的滑台带动上侧座13、检测板4以及除尘机构5同步下移,直至上侧座13、检测板4以及除尘机构5下移至最大限度;最终,再由除尘机构5对夹固机构2上的电子元器件的反面进行扫灰和吸尘作业,清理完毕后,拉动壳体A51,使得壳体A51带动限位条C511在限位槽C131的内腔滑动,直至壳体A51从两个上侧座13之间完全抽出,即可由检测板4对夹固机构2上的电子元器件的反面进行检测作业。S3. Electronic component inspection operation: First, open the inspection plate 4 and the lighting lamp 8, use the lighting lamp 8 to provide auxiliary lighting for the electronic components to be inspected on the clamping mechanism 2, and use the inspection plate 4 to inspect the front of the electronic components on the clamping mechanism 2; after the front inspection is completed, align the limit bar C511 with the limit slot C131 and slide it in, so that the shell A51 is placed between the two upper side seats 13, and then start the rodless cylinder 61, so that the slide table of the rodless cylinder 61 drives the upper side seat 13, the inspection plate 4 and the dust removal mechanism 5 to move up synchronously, and the upper side seat 13 drives the sliding sleeve 63 to slide on the surface of the guide rod 62 until it moves up to the maximum limit; then start the motor A32, and the motor A32 drives the movable column 33, the rotating bar 34 and the clamping mechanism 2 to rotate slowly and synchronously. The adjusting member 24 is moved so that it rotates one hundred and eighty degrees from top to bottom, thereby driving the electronic components on the clamping mechanism 2 to rotate and turn over one hundred and eighty degrees; then the rodless cylinder 61 is started so that the slide of the rodless cylinder 61 drives the upper side seat 13, the detection plate 4 and the dust removal mechanism 5 to move downward synchronously until the upper side seat 13, the detection plate 4 and the dust removal mechanism 5 move downward to the maximum limit; finally, the dust removal mechanism 5 sweeps and vacuums the back sides of the electronic components on the clamping mechanism 2. After cleaning, the shell A51 is pulled so that the shell A51 drives the limit strip C511 to slide in the inner cavity of the limit groove C131 until the shell A51 is completely pulled out from between the two upper side seats 13, and then the detection plate 4 can detect the back sides of the electronic components on the clamping mechanism 2.
综上,该电子元器件性能检测装置,通过矩形框架21、夹板22、橡胶垫23以及调距件24构成夹固机构2,利用调距件24能够带动两个夹板22同步相向或相背移动,进而能够根据电气元器件的尺寸调整两个夹板22的间距,以使得夹固机构2能够适用于不同型号的电气元器件,无需制备多个不同的夹固机构2,有助于降低制备成本;通过壳体A51、检修板52、扫尘件53、位移件54、吸尘件55以及隔板56主要构成除尘机构5,利用位移件54带动扫尘件53在夹固机构2的顶部水平移动,即可利用扫尘件53对夹固机构2上的电气元器件进行扫灰作业;通过吸尘件55和扫尘件53的配合使用,即可对电气元器件顶部的灰尘以及扫尘件53扫落的灰尘进行吸收并过滤,进而有效避免灰尘飞扬至周围工作环境中并造成二次附着污染的现象发生;通过升降机构6能够带动检测板4和除尘机构5向上或向下移动,当检测板4和除尘机构5向上移动后,即可通过翻转机构3带动夹固机构2进行旋转翻面作业,从而能够实现对夹固机构2上的电气元器件正反两面进行检测作业,使得正反两面检测过程中无需对夹固机构2上的电气元器件进行反复取放作业,有助于提高检测效率。In summary, the electronic component performance detection device comprises a clamping mechanism 2 formed by a rectangular frame 21, a clamping plate 22, a rubber pad 23 and a distance adjusting member 24. The distance adjusting member 24 can drive the two clamping plates 22 to move synchronously toward or away from each other, and then the distance between the two clamping plates 22 can be adjusted according to the size of the electrical components, so that the clamping mechanism 2 can be suitable for electrical components of different models, without the need to prepare a plurality of different clamping mechanisms 2, which helps to reduce the preparation cost; the dust removal mechanism 5 is mainly formed by the shell A51, the inspection plate 52, the dust sweeping member 53, the displacement member 54, the dust collecting member 55 and the partition plate 56. The dust sweeping member 53 is driven by the displacement member 54 to move horizontally on the top of the clamping mechanism 2, and the dust sweeping member 53 can be used to clean the clamping mechanism 2. The electrical components are dusted; through the coordinated use of the dust collecting member 55 and the dust sweeping member 53, the dust on the top of the electrical components and the dust swept down by the dust sweeping member 53 can be absorbed and filtered, thereby effectively preventing the dust from flying into the surrounding working environment and causing secondary adhesion pollution; the lifting mechanism 6 can drive the detection plate 4 and the dust removal mechanism 5 to move upward or downward. When the detection plate 4 and the dust removal mechanism 5 move upward, the turning mechanism 3 can drive the clamping mechanism 2 to rotate and turn over, so that the front and back sides of the electrical components on the clamping mechanism 2 can be inspected, so that there is no need to repeatedly take and place the electrical components on the clamping mechanism 2 during the front and back side inspection process, which helps to improve the inspection efficiency.
通过上面具体实施方式,所述技术领域的技术人员可容易的实现本发明。但是应当理解,本发明并不限于上述的具体实施方式。在公开的实施方式的基础上,所述技术领域的技术人员可任意组合不同的技术特征,从而实现不同的技术方案。Through the above specific implementations, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to the above specific implementations. On the basis of the disclosed implementations, those skilled in the art can arbitrarily combine different technical features to achieve different technical solutions.
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Denomination of invention: A performance testing device for electronic components Granted publication date: 20240813 Pledgee: Xi'an Small and Micro Enterprise Financing Guarantee Co.,Ltd. Pledgor: XI'AN XIGU MICROELECTRONICS Co.,Ltd. Registration number: Y2025610000010 |