CN118343969A - Slurry treatment equipment for engineering construction - Google Patents
Slurry treatment equipment for engineering construction Download PDFInfo
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- CN118343969A CN118343969A CN202410636628.4A CN202410636628A CN118343969A CN 118343969 A CN118343969 A CN 118343969A CN 202410636628 A CN202410636628 A CN 202410636628A CN 118343969 A CN118343969 A CN 118343969A
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
- B01D29/6423—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a translational movement with respect to the filtering element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/70—Regenerating the filter material in the filter by forces created by movement of the filter element
- B01D29/72—Regenerating the filter material in the filter by forces created by movement of the filter element involving vibrations
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Filtration Of Liquid (AREA)
Abstract
本发明涉及一种泥浆处理设备,属于工程施工技术领域,具体是一种用于工程施工的泥浆处理设备,包括壳体、滤网,还包括均匀进料组件,均匀进料组件包括转轴一、转筒、弧形导向槽、开槽横板、限位杆、滑块、滚珠、限位架一和限位架二、限位套、滑杆、出料头、进料管、刷毛、滚轮、弹簧一和矩形槽,矩形槽的内壁固定连接有多个凸起块,滚轮与矩形槽的内壁相适配并滑动连接;本发明通过设置的均匀进料组件配合震动组件和冲洗组件可以实现对滤网的充分清理,提高泥浆处理的质量,解决了现有的在使用橡胶刮条对其进行刮除时,滤网上残留的泥浆会被刮条摊平从而在滤网的上层形成一层泥膜,影响后续的泥浆处理工作的问题。
The invention relates to a mud treatment device, which belongs to the technical field of engineering construction, and specifically to a mud treatment device used for engineering construction, comprising a shell, a filter screen, and a uniform feeding component, wherein the uniform feeding component comprises a rotating shaft 1, a rotating drum, an arc-shaped guide groove, a slotted horizontal plate, a limiting rod, a sliding block, a ball bearing, a limiting frame 1 and a limiting frame 2, a limiting sleeve, a sliding rod, a discharging head, a feeding pipe, bristles, a roller, a spring 1 and a rectangular groove, wherein the inner wall of the rectangular groove is fixedly connected with a plurality of protruding blocks, and the roller is adapted to and slidably connected with the inner wall of the rectangular groove; the invention can achieve full cleaning of the filter screen by coordinating a uniform feeding component with a vibration component and a flushing component, thereby improving the quality of mud treatment, and solving the problem that when a rubber scraper is used to scrape the filter screen, the mud remaining on the filter screen will be flattened by the scraper bar, thereby forming a mud film on the upper layer of the filter screen, thereby affecting subsequent mud treatment work.
Description
技术领域Technical Field
本发明涉及工程施工技术领域,特别是一种用于工程施工的泥浆处理设备。The invention relates to the technical field of engineering construction, in particular to a mud processing device used for engineering construction.
背景技术Background technique
工程泥浆是指在建筑工程、隧道工程、基础工程等建设过程中产生的泥水混合物。泥浆处理是对泥浆中的固相颗粒进行固液分离,提高桩基成孔率,降低膨润土的用量降低造浆成本的一种工艺。它可以有效的控制施工用泥浆的浆水质量,可实现泥浆废渣的环保运输与浆水排放,满足环保施工的现场要求。Engineering mud refers to the mud-water mixture produced during the construction of construction projects, tunnel projects, foundation projects, etc. Mud treatment is a process of solid-liquid separation of solid phase particles in the mud, improving the porosity of pile foundations, reducing the amount of bentonite and reducing the cost of mud making. It can effectively control the slurry quality of construction mud, realize the environmentally friendly transportation and slurry discharge of mud waste, and meet the on-site requirements of environmentally friendly construction.
现有技术中,如公开号为CN212467337U,公开了一种桥梁工程泥浆处理装置,包括底板、四组万向轮、箱体、四组立柱、四组支撑杆、四组第一弹簧和筛板,四组万向轮顶端分别与底板底端左前侧、右前侧、左后侧和右后侧连接,四组立柱顶端分别与箱体底端左前侧、右前侧、左后侧和右后侧连接,四组立柱底端中央区域分别设置有四组伸缩槽,四组第一弹簧顶端分别与四组立柱底端中央区域连接。In the prior art, such as publication number CN212467337U, a mud processing device for bridge engineering is disclosed, including a base plate, four sets of universal wheels, a box body, four sets of columns, four sets of support rods, four sets of first springs and a screen plate, the top ends of the four sets of universal wheels are respectively connected to the left front side, right front side, left rear side and right rear side of the bottom end of the base plate, the top ends of the four sets of columns are respectively connected to the left front side, right front side, left rear side and right rear side of the bottom end of the box body, four sets of telescopic grooves are respectively arranged in the central area of the bottom ends of the four sets of columns, and the top ends of the four sets of first springs are respectively connected to the central area of the bottom ends of the four sets of columns.
但是,上述专利存在一些不足,在实际使用过程中,采用橡胶刮条对滤网进行刮除,由于泥浆为流体状,在使用橡胶刮条对其进行刮除时,滤网上残留的泥浆会被刮条摊平从而在滤网的上层形成一层泥膜,在长时间使用堆积风干后,会将滤网的上层滤孔堵死,影响后续的泥浆处理工作,故提出一种用于工程施工的泥浆处理设备用以解决上述问题。However, the above patent has some shortcomings. In actual use, a rubber scraper is used to scrape the filter. Since the mud is in a fluid state, when the rubber scraper is used to scrape it, the mud remaining on the filter will be flattened by the scraper to form a layer of mud film on the upper layer of the filter. After long-term use, accumulation and air drying, the upper filter holes of the filter will be blocked, affecting the subsequent mud treatment work. Therefore, a mud treatment equipment for engineering construction is proposed to solve the above problems.
发明内容Summary of the invention
为了解决上述技术问题,本发明提出了一种用于工程施工的泥浆处理设备,通过设置的均匀进料组件配合震动组件和冲洗组件可以实现对滤网的充分清理,提高泥浆处理的质量。In order to solve the above technical problems, the present invention proposes a mud processing equipment for engineering construction, which can fully clean the filter screen by setting a uniform feeding component in conjunction with a vibration component and a flushing component, thereby improving the quality of mud processing.
实现本发明目的的技术解决方案为:一种用于工程施工的泥浆处理设备,包括壳体,所述壳体的一侧安装有控制器,所述壳体的内壁分别设置有冲洗组件、震动组件和挤压脱水组件,所述壳体的内壁开设有多个滑槽,多个所述滑槽的内壁活动设置有同一个滤网,还包括;The technical solution to achieve the purpose of the present invention is: a mud processing device for engineering construction, comprising a shell, a controller is installed on one side of the shell, the inner wall of the shell is respectively provided with a flushing component, a vibration component and an extrusion dehydration component, the inner wall of the shell is provided with a plurality of chutes, the inner walls of the plurality of chutes are movably provided with the same filter screen, and further comprising;
均匀进料组件,所述均匀进料组件设置在壳体的内壁;A uniform feeding assembly, wherein the uniform feeding assembly is arranged on the inner wall of the shell;
所述均匀进料组件包括与壳体内壁转动连接的转轴一,所述转轴一的表面套接安装有转筒,所述转筒的表面开设有弧形导向槽,所述壳体的内壁固定连接有两个开槽横板,两个所述开槽横板的相对面均固定连接有限位杆,两个所述限位杆的表面均滑动连接有滑块,两个所述滑块的相对面均固定连接有滚珠,两个所述滚珠分别与弧形导向槽的内壁相适配并滑动连接,两个所述滑块的相背面分别固定连接有限位架一和限位架二,所述限位架一和限位架二的表面分别与两个开槽横板的内壁滑动连接,所述限位架一的底端固定连接有限位套,所述限位套的内壁滑动连接有滑杆,所述滑杆的一端固定连接有出料头,所述出料头的上表面固定连通有进料管,所述出料头的内壁固定安装有多个刷毛,所述滑杆远离出料头的一端安装有滚轮,所述滑杆的表面套设有弹簧一,所述弹簧一的两端分别与滚轮和限位套的相对面固定连接,所述壳体的一侧内壁开设有矩形槽,所述矩形槽的内壁固定连接有多个凸起块,所述滚轮与矩形槽的内壁相适配并滑动连接。The uniform feeding assembly includes a rotating shaft 1 rotatably connected to the inner wall of the shell body, a rotating drum is sleeved and installed on the surface of the rotating shaft 1, an arc-shaped guide groove is provided on the surface of the rotating drum, two slotted transverse plates are fixedly connected to the inner wall of the shell body, the opposite surfaces of the two slotted transverse plates are fixedly connected to limit rods, the surfaces of the two limit rods are slidably connected to sliders, the opposite surfaces of the two sliders are fixedly connected to balls, the two balls are respectively adapted to and slidably connected to the inner wall of the arc-shaped guide groove, the opposite back surfaces of the two sliders are respectively fixedly connected to a limit frame 1 and a limit frame 2, the surfaces of the limit frame 1 and the limit frame 2 are respectively connected to the two slotted The inner wall of the horizontal plate is slidably connected, the bottom end of the limit frame is fixedly connected to the limit sleeve, the inner wall of the limit sleeve is slidably connected with a sliding rod, one end of the sliding rod is fixedly connected to a discharging head, the upper surface of the discharging head is fixedly connected to a feeding pipe, a plurality of bristles are fixedly installed on the inner wall of the discharging head, a roller is installed on the end of the sliding rod away from the discharging head, a spring is sleeved on the surface of the sliding rod, and the two ends of the spring are respectively fixedly connected to the opposite surfaces of the roller and the limit sleeve, a rectangular groove is opened on the inner wall of one side of the shell, a plurality of protrusions are fixedly connected to the inner wall of the rectangular groove, and the roller is adapted to and slidably connected to the inner wall of the rectangular groove.
在某些实施例中,所述壳体的一侧分别安装有驱动装置一和驱动装置二,所述驱动装置一和驱动装置二均包括两个带轮和皮带,所述皮带套设在两个带轮上,所述转轴一的一端安装在带轮上,所述驱动装置一其中一个带轮的一侧固定安装有电机,且电机固定于壳体的外壁上。In some embodiments, drive device 1 and drive device 2 are respectively installed on one side of the shell, and drive device 1 and drive device 2 each include two pulleys and a belt, the belt is sleeved on the two pulleys, one end of the rotating shaft 1 is installed on the pulley, and a motor is fixedly installed on one side of one of the pulleys of drive device 1, and the motor is fixed on the outer wall of the shell.
在某些实施例中,所述震动组件包括与壳体内壁转动连接的转轴二,所述转轴二的一端贯穿壳体的一侧并安装在驱动装置二中的其中一个带轮上,所述转轴二的表面分别套接安装有驱动叶轮和两个凸轮,所述驱动叶轮的多个叶片均开设有若干个通孔。In some embodiments, the vibration assembly includes a rotating shaft 2 rotatably connected to the inner wall of the shell, one end of the rotating shaft 2 passes through one side of the shell and is installed on one of the pulleys in the driving device 2, and a driving impeller and two cams are respectively mounted on the surface of the rotating shaft 2, and multiple blades of the driving impeller are provided with a plurality of through holes.
在某些实施例中,多个所述滑槽的内壁均滑动连接有固定块,多个所述固定块的表面均固定连接有两个弹簧二,两个所述弹簧二的两端分别与滑槽的内壁以及固定块的表面固定连接,多个所述固定块远离滑槽内壁的一侧均与滤网固定连接,所述壳体的一侧开设有排渣口,所述排渣口的内壁安装有排渣滑道。In some embodiments, the inner walls of multiple slide grooves are slidably connected with fixed blocks, the surfaces of multiple fixed blocks are fixedly connected with two springs 2, the two ends of the two springs 2 are respectively fixedly connected to the inner wall of the slide groove and the surface of the fixed block, the sides of multiple fixed blocks away from the inner wall of the slide groove are fixedly connected to the filter screen, a slag discharge port is opened on one side of the shell, and a slag discharge chute is installed on the inner wall of the slag discharge port.
在某些实施例中,所述壳体的内壁固定连接有固定板,所述固定板的上表面固定连接有多个顶针,所述固定板的上表面开设有多个排料槽,多个顶针分别与滤网的滤孔位置相对应。In some embodiments, a fixing plate is fixedly connected to the inner wall of the shell, a plurality of ejector pins are fixedly connected to the upper surface of the fixing plate, a plurality of discharge grooves are provided on the upper surface of the fixing plate, and the plurality of ejector pins respectively correspond to the filter hole positions of the filter screen.
在某些实施例中,所述挤压脱水组件包括与壳体内壁固定连接的锥形筒,所述锥形筒的表面开设有进料口,所述锥形筒的一端安装有出料管,所述壳体的内壁安装有导流板,所述导流板的导料口与进料口相对应。In some embodiments, the extrusion and dehydration assembly includes a conical cylinder fixedly connected to the inner wall of the shell, a feed port is opened on the surface of the conical cylinder, a discharge pipe is installed at one end of the conical cylinder, and a guide plate is installed on the inner wall of the shell, and the guide port of the guide plate corresponds to the feed port.
在某些实施例中,所述锥形筒的内壁转动连接有转轴三,所述转轴三的一端安装在驱动装置一中的其中一个带轮上,所述转轴三的表面分别套接安装有螺旋叶和多个毛刷,所述锥形筒的表面开设有若干个排水孔。In some embodiments, the inner wall of the conical cylinder is rotatably connected to a rotating shaft three, one end of which is installed on one of the pulleys in the driving device one, and the surface of the rotating shaft three is respectively sleeved with spiral blades and multiple brushes, and the surface of the conical cylinder is provided with a plurality of drainage holes.
在某些实施例中,所述冲洗组件包括与壳体内底壁固定连接的水箱,所述水箱的一侧固定连通有排污管,所述排污管的表面固定安装有控制阀,所述壳体的一侧固定安装有水泵,所述水泵的进水端固定连通有进水管,所述进水管与水箱相连通,所述水泵的出水端固定连通有出水管,出水管的表面固定安装有压力阀,且出水管远离水泵的一端安装有喷头,所述喷头与限位架二的底端固定连接。In some embodiments, the flushing component includes a water tank fixedly connected to the inner bottom wall of the shell, one side of the water tank is fixedly connected to a sewage pipe, a control valve is fixedly installed on the surface of the sewage pipe, a water pump is fixedly installed on one side of the shell, the water inlet end of the water pump is fixedly connected to a water inlet pipe, the water inlet pipe is connected to the water tank, the water outlet end of the water pump is fixedly connected to a water outlet pipe, a pressure valve is fixedly installed on the surface of the water outlet pipe, and a nozzle is installed at the end of the water outlet pipe away from the water pump, and the nozzle is fixedly connected to the bottom end of the second limit frame.
本实用与现有技术相比,其显著优点是:Compared with the prior art, the present invention has the following significant advantages:
其一:本发明通过驱动装置一带动转轴一和转轴三的转动,可以实现转筒的转动,通过转筒的转动,可以实现限位架一和限位架二在滚珠带动滑块往复运动的同时跟随往复运动,限位架一的往复运动,可以带动限位套的往复运动,进而实现滑杆带动出料头的往复运动,配合矩形槽内部的凸起块和滑杆上设置的弹簧一、滚轮可以实现出料头在滤网的上方呈S形出料,提高出料的均匀性,避免堆积出料造成滤网的堆积堵塞,提高防堵效果,且通过出料头上设置的刷毛,可以在出料的同时对滤网进行清扫,同时可以保证泥浆顺着刷毛落下,避免泥浆飞溅;First, the present invention drives the rotation of the rotating shaft 1 and the rotating shaft 3 through the driving device 1, and the rotation of the rotating drum can be realized. Through the rotation of the rotating drum, the limiting frame 1 and the limiting frame 2 can follow the reciprocating motion while the ball drives the slider to reciprocate. The reciprocating motion of the limiting frame 1 can drive the reciprocating motion of the limiting sleeve, and then the slide bar drives the reciprocating motion of the discharging head. With the help of the raised block inside the rectangular groove and the spring 1 and the roller arranged on the slide bar, the discharging head can discharge the material in an S shape above the filter screen, thereby improving the uniformity of the discharging, avoiding the accumulation and blockage of the filter screen caused by the accumulated discharging, and improving the anti-blocking effect. Moreover, the bristles arranged on the discharging head can clean the filter screen while discharging the material, and at the same time, it can ensure that the mud falls along the bristles to avoid mud splashing.
其二:本发明通过驱动装置二带动转轴二的转动,可以实现驱动叶轮和凸轮的转动,通过凸轮的转动可以实现往复挤压滤网配合滑槽、固定块和弹簧二的作用下,使滤网产生震动,提高过滤的顺畅性,在滤网上下震动时,通过固定板上安装的顶针可以对滤网的滤孔实现往复穿插,进一步提高滤网的防堵效果;Second, the present invention drives the rotation of the second rotating shaft through the second driving device to realize the rotation of the driving impeller and the cam. The rotation of the cam can realize the reciprocating squeezing of the filter screen. Under the action of the slide groove, the fixed block and the second spring, the filter screen is vibrated to improve the smoothness of filtering. When the filter screen vibrates up and down, the filter holes of the filter screen can be reciprocated through the ejector installed on the fixed plate, further improving the anti-blocking effect of the filter screen.
其三:本发明通过转轴三带动螺旋叶将泥浆向锥形筒的窄口处输送,可以对泥浆实现挤压,挤压出的水分通过锥形筒上开设的排水孔漏入水箱内部,通过设置的毛刷,跟随转动,可以避免泥浆粘附在锥形筒的内壁,脱水后的泥浆可以避免粘附在出料管的内壁,从而造成堵塞,提高防堵效果,通过水泵配合喷头的作用,可以将水箱内部的水喷向驱动叶轮,驱动叶轮的每个叶片上开设有多个通孔,在驱动叶轮转动的同时,可以通过离心力均匀的将水洒向滤网,提高清洁效果,降低堵塞的可能性。Thirdly, the present invention drives the spiral blades through the rotating shaft three to transport the mud to the narrow mouth of the conical cylinder, so as to extrude the mud. The squeezed water leaks into the water tank through the drainage holes provided on the conical cylinder. The arranged brush follows the rotation, so as to prevent the mud from adhering to the inner wall of the conical cylinder. The dehydrated mud can avoid adhering to the inner wall of the discharge pipe to cause blockage, thereby improving the anti-blockage effect. Through the action of the water pump and the nozzle, the water inside the water tank can be sprayed to the driving impeller. A plurality of through holes are provided on each blade of the driving impeller. While the driving impeller rotates, the water can be evenly sprinkled to the filter screen through the centrifugal force, thereby improving the cleaning effect and reducing the possibility of blockage.
解决了现有的在使用橡胶刮条对其进行刮除时,滤网上残留的泥浆会被刮条摊平从而在滤网的上层形成一层泥膜,在长时间使用堆积风干后,会将滤网的上层滤孔堵死,影响后续的泥浆处理工作的问题。The invention solves the problem that when a rubber scraper is used to scrape the residual mud on the filter screen, the residual mud on the filter screen will be flattened by the scraper to form a mud film on the upper layer of the filter screen. After long-term use, the mud film will be accumulated and dried, and the upper filter holes of the filter screen will be blocked, thus affecting the subsequent mud treatment work.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本发明作进一步解释:The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:
图1是本发明在一实施例中提供的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure provided in one embodiment of the present invention;
图2是本发明在一实施例中提供的立体剖视结构示意图;FIG2 is a schematic diagram of a three-dimensional cross-sectional structure provided in one embodiment of the present invention;
图3是本发明在一实施例中提供的挤压脱水组件结构示意图;FIG3 is a schematic diagram of the structure of an extrusion dehydration assembly provided in one embodiment of the present invention;
图4是本发明在一实施例中提供的均匀进料组件结构示意图;FIG4 is a schematic diagram of the structure of a uniform feeding assembly provided in one embodiment of the present invention;
图5是本发明在一实施例中提供的图4中A处放大结构示意图;FIG5 is a schematic diagram of an enlarged structure of point A in FIG4 provided in one embodiment of the present invention;
图6是本发明在一实施例中提供的震动组件结构示意图;FIG6 is a schematic diagram of the structure of a vibration assembly provided in one embodiment of the present invention;
图7是本发明在一实施例中提供的均匀进料组件部分结构示意图;FIG7 is a partial structural schematic diagram of a uniform feeding assembly provided in one embodiment of the present invention;
图8是本发明在一实施例中提供的震动组件部分结构示意图。FIG. 8 is a partial structural diagram of a vibration assembly provided in one embodiment of the present invention.
附图标记说明:Description of reference numerals:
1、壳体;2、控制器;3、均匀进料组件;301、转轴一;302、转筒;303、开槽横板;304、限位架一;305、限位套;306、滑杆;307、出料头;308、刷毛;309、弹簧一;310、滚轮;311、矩形槽;312、凸起块;313、限位架二;314、弧形导向槽;315、滚珠;316、限位杆;317、滑块;4、震动组件;401、转轴二;402、驱动叶轮;403、凸轮;404、固定块;405、弹簧二;406、固定板;407、顶针;408、排料槽;5、挤压脱水组件;501、锥形筒;502、转轴三;503、螺旋叶;504、毛刷;505、进料口;506、出料管;507、排水孔;6、冲洗组件;601、水箱;602、水泵;603、压力阀;604、排污管;605、喷头;7、滑槽;8、滤网;9、排渣滑道;10、进料管;11、驱动装置一;12、驱动装置二;13、导流板。1. Shell; 2. Controller; 3. Uniform feeding assembly; 301. Rotating shaft 1; 302. Rotating drum; 303. Slotted horizontal plate; 304. Limiting frame 1; 305. Limiting sleeve; 306. Sliding rod; 307. Discharging head; 308. Brush; 309. Spring 1; 310. Roller; 311. Rectangular groove; 312. Raised block; 313. Limiting frame 2; 314. Arc guide groove; 315. Ball; 316. Limiting rod; 317. Sliding block; 4. Vibration assembly; 401. Rotating shaft 2; 402. Driving impeller; 403. Cam; 404. Fixed Fixed block; 405, spring two; 406, fixed plate; 407, ejector pin; 408, discharge chute; 5, extrusion dehydration assembly; 501, conical cylinder; 502, rotating shaft three; 503, spiral blade; 504, brush; 505, feed port; 506, discharge pipe; 507, drain hole; 6, flushing assembly; 601, water tank; 602, water pump; 603, pressure valve; 604, drain pipe; 605, nozzle; 7, chute; 8, filter screen; 9, slag discharge chute; 10, feed pipe; 11, drive device one; 12, drive device two; 13, guide plate.
具体实施方式Detailed ways
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明通过改进在此提供一种用于工程施工的泥浆处理设备,本发明的技术方案是:The present invention provides a mud treatment device for engineering construction through improvement. The technical solution of the present invention is:
如图1-8所示,一种用于工程施工的泥浆处理设备,包括壳体1,壳体1的一侧安装有控制器2,控制器2可以控制处理设备的启停,壳体1的内壁分别设置有冲洗组件6、震动组件4和挤压脱水组件5,壳体1的内壁开设有多个滑槽7,滑槽7设置有四个且对称分布在壳体1的内壁,多个滑槽7的内壁活动设置有同一个滤网8,还包括;As shown in Fig. 1-8, a mud processing device for engineering construction includes a shell 1, a controller 2 is installed on one side of the shell 1, and the controller 2 can control the start and stop of the processing device. The inner wall of the shell 1 is respectively provided with a flushing component 6, a vibration component 4 and an extrusion dehydration component 5, and the inner wall of the shell 1 is provided with a plurality of chutes 7, and the chutes 7 are provided with four and symmetrically distributed on the inner wall of the shell 1, and the inner walls of the plurality of chutes 7 are movably provided with the same filter screen 8, and further includes;
均匀进料组件3,均匀进料组件3设置在壳体1的内壁;A uniform feeding component 3, which is arranged on the inner wall of the housing 1;
均匀进料组件3包括与壳体1内壁转动连接的转轴一301,转轴一301的表面套接安装有转筒302,转筒302的表面开设有弧形导向槽314,壳体1的内壁固定连接有两个开槽横板303,开槽横板303的一侧贯穿开设有通槽,可以提供限位架一304和限位架二313的滑动空间,两个开槽横板303的相对面均固定连接有限位杆316,两个限位杆316均呈U形,可以对滑块317起到承载作用,两个限位杆316的表面均滑动连接有滑块317,两个滑块317的相对面均固定连接有滚珠315,滚珠315与弧形导向槽314的内壁大小相适配,两个滚珠315分别与弧形导向槽314的内壁相适配并滑动连接,两个滑块317的相背面分别固定连接有限位架一304和限位架二313,限位架一304和限位架二313的表面分别与两个开槽横板303的内壁滑动连接,限位架一304的底端固定连接有限位套305,限位套305的内壁滑动连接有滑杆306,滑杆306的一端固定连接有出料头307,出料头307的上表面固定连通有进料管10,出料头307的内壁固定安装有多个刷毛308,刷毛308采用软质材料,泥浆可顺着刷毛308流下,可以起到避免泥浆飞溅的作用,同时在滤网8震动时,不会造成运动干涉,滑杆306远离出料头307的一端安装有滚轮310,滚轮310与矩形槽311的内壁相适配,滑杆306的表面套设有弹簧一309,弹簧一309的两端分别与滚轮310和限位套305的相对面固定连接,壳体1的一侧内壁开设有矩形槽311,矩形槽311的内壁固定连接有多个凸起块312,凸起块312呈三角状,可以在往复运动时,不会造成运动干涉,滚轮310与矩形槽311的内壁相适配并滑动连接。The uniform feeding assembly 3 includes a rotating shaft 1 301 rotatably connected to the inner wall of the shell 1, a rotating drum 302 is sleeved and installed on the surface of the rotating shaft 1 301, and an arc-shaped guide groove 314 is provided on the surface of the rotating drum 302. Two slotted transverse plates 303 are fixedly connected to the inner wall of the shell 1, and a through groove is provided on one side of the slotted transverse plate 303 to provide sliding space for the limit frame 1 304 and the limit frame 2 313. The opposite surfaces of the two slotted transverse plates 303 are fixedly connected to the limit rods 316, and the two limit rods 316 are both U-shaped, which can adjust the slider 31 7 plays a bearing role, the surfaces of the two limit rods 316 are slidably connected with sliders 317, the opposite surfaces of the two sliders 317 are fixedly connected with balls 315, the balls 315 are adapted to the inner wall of the arc guide groove 314, the two balls 315 are respectively adapted to the inner wall of the arc guide groove 314 and slidably connected, the opposite back surfaces of the two sliders 317 are respectively fixedly connected to the limit frame 1 304 and the limit frame 2 313, the surfaces of the limit frame 1 304 and the limit frame 2 313 are respectively slidably connected to the inner walls of the two slotted horizontal plates 303 The bottom end of the limit frame 304 is fixedly connected to the limit sleeve 305, and the inner wall of the limit sleeve 305 is slidably connected to a slide rod 306, and one end of the slide rod 306 is fixedly connected to a discharge head 307. The upper surface of the discharge head 307 is fixedly connected to the feed pipe 10, and a plurality of bristles 308 are fixedly installed on the inner wall of the discharge head 307. The bristles 308 are made of soft material, and the mud can flow down along the bristles 308, which can prevent the mud from splashing. At the same time, when the filter screen 8 vibrates, it will not cause motion interference, and the slide rod 306 is away from the discharge head 30 A roller 310 is installed at one end of 7, and the roller 310 is adapted to the inner wall of the rectangular groove 311. A spring 309 is sleeved on the surface of the slide bar 306, and the two ends of the spring 309 are fixedly connected to the roller 310 and the opposite surfaces of the limit sleeve 305 respectively. A rectangular groove 311 is opened on the inner wall of one side of the shell 1, and a plurality of protrusions 312 are fixedly connected to the inner wall of the rectangular groove 311. The protrusions 312 are triangular in shape and will not cause motion interference during reciprocating motion. The roller 310 is adapted to the inner wall of the rectangular groove 311 and is slidably connected.
如图2和4所示,在一实施例中,壳体1的一侧分别安装有驱动装置一11和驱动装置二12,驱动装置一11和驱动装置二12均包括两个带轮和皮带,皮带套设在两个带轮上,转轴一301的一端安装在带轮上,驱动装置一11其中一个带轮的一侧固定安装有电机,且电机固定于壳体1的外壁上,电机安装在驱动装置一11的其中一个带轮上,转轴一301的表面分别套接安装有驱动装置一11和驱动装置二12的其中一个带轮。As shown in Figures 2 and 4, in one embodiment, a driving device 11 and a driving device 2 12 are respectively installed on one side of the shell 1, and the driving device 11 and the driving device 2 12 each include two pulleys and a belt, the belt is sleeved on the two pulleys, one end of the rotating shaft 1 301 is installed on the pulley, a motor is fixedly installed on one side of one of the pulleys of the driving device 11, and the motor is fixed on the outer wall of the shell 1, and the motor is installed on one of the pulleys of the driving device 11, and the surface of the rotating shaft 1 301 is respectively sleeved with one of the pulleys of the driving device 11 and the driving device 2 12.
如图6和8所示,在一实施例中,震动组件4包括与壳体1内壁转动连接的转轴二401,转轴二401的一端贯穿壳体1的一侧并安装在驱动装置二12中的其中一个带轮上,转轴二401的表面分别套接安装有驱动叶轮402和两个凸轮403,驱动叶轮402的多个叶片均开设有若干个通孔,驱动叶轮402设置有六个叶片,六个叶片均成L形,其上均开设有多个通孔,可以在喷头605喷水时,带动驱动叶轮402转动的同时,将水均匀的洒向滤网8,提高冲洗的面积;As shown in FIGS. 6 and 8 , in one embodiment, the vibration assembly 4 includes a second rotating shaft 401 rotatably connected to the inner wall of the housing 1, one end of the second rotating shaft 401 passes through one side of the housing 1 and is installed on one of the pulleys in the second driving device 12, and a driving impeller 402 and two cams 403 are respectively sleeved and installed on the surface of the second rotating shaft 401, and a plurality of blades of the driving impeller 402 are provided with a plurality of through holes, and the driving impeller 402 is provided with six blades, and the six blades are all L-shaped, and a plurality of through holes are provided thereon, so that when the nozzle 605 sprays water, the driving impeller 402 is driven to rotate, and the water is evenly sprinkled on the filter screen 8, thereby increasing the flushing area;
多个滑槽7的内壁均滑动连接有固定块404,固定块404与滑槽7对应均设置有四个,多个固定块404的表面均固定连接有两个弹簧二405,一个滑槽7的内壁安装有两个弹簧二405,其两个弹簧二405分别设置在一个固定块404的上下两侧,形成震动条件,两个弹簧二405的两端分别与滑槽7的内壁以及固定块404的表面固定连接,多个固定块404远离滑槽7内壁的一侧均与滤网8固定连接,壳体1的一侧开设有排渣口,滤网8靠近排渣口的一侧加高设置,可以避免杂质掉落进滑槽7内部,影响震动发生,排渣口的内壁安装有排渣滑道9;The inner walls of the plurality of chutes 7 are all slidably connected with fixed blocks 404, and four fixed blocks 404 are respectively provided corresponding to the chutes 7. The surfaces of the plurality of fixed blocks 404 are all fixedly connected with two springs 2 405. Two springs 2 405 are installed on the inner wall of a chute 7, and the two springs 2 405 are respectively arranged on the upper and lower sides of a fixed block 404 to form a vibration condition. The two ends of the two springs 2 405 are respectively fixedly connected to the inner wall of the chutes 7 and the surface of the fixed block 404. The sides of the plurality of fixed blocks 404 away from the inner wall of the chutes 7 are all fixedly connected to the filter screen 8. A slag discharge port is provided on one side of the shell 1, and the side of the filter screen 8 close to the slag discharge port is heightened to prevent impurities from falling into the chutes 7 and affecting the vibration. A slag discharge chute 9 is installed on the inner wall of the slag discharge port.
壳体1的内壁固定连接有固定板406,固定板406的上表面固定连接有多个顶针407,顶针407的直径小于滤网8的滤孔,可以通过往复穿插将滤孔内部的杂质进行顶起,固定板406的上表面开设有多个排料槽408,多个顶针407分别与滤网8的滤孔位置相对应。A fixing plate 406 is fixedly connected to the inner wall of the shell 1, and a plurality of ejector pins 407 are fixedly connected to the upper surface of the fixing plate 406. The diameter of the ejector pins 407 is smaller than the filter holes of the filter screen 8, and the impurities inside the filter holes can be lifted up by reciprocating insertion. A plurality of discharge grooves 408 are provided on the upper surface of the fixing plate 406, and the plurality of ejector pins 407 respectively correspond to the positions of the filter holes of the filter screen 8.
如图2和3所示,在一实施例中,挤压脱水组件5包括与壳体1内壁固定连接的锥形筒501,锥形筒501设置为两端直径不一的造型,可以通过直径差形成挤压条件,锥形筒501的表面开设有进料口505,锥形筒501的一端安装有出料管506,壳体1的内壁安装有导流板13,导流板13的导料口与进料口505相对应,导流板13设置成倾斜状,与壳体1内壁不连接的一侧设置有高度差,避免泥浆在导流板13上洒落,与锥形筒501进料口505对应处导流板13上设置有下料缺口;As shown in Figures 2 and 3, in one embodiment, the extrusion dehydration component 5 includes a conical cylinder 501 fixedly connected to the inner wall of the shell 1, and the conical cylinder 501 is set to a shape with different diameters at both ends, and the extrusion condition can be formed by the diameter difference. A feed port 505 is opened on the surface of the conical cylinder 501, and a discharge pipe 506 is installed at one end of the conical cylinder 501. A guide plate 13 is installed on the inner wall of the shell 1, and the guide port of the guide plate 13 corresponds to the feed port 505. The guide plate 13 is set to be inclined, and a height difference is set on the side that is not connected to the inner wall of the shell 1 to prevent mud from spilling on the guide plate 13, and a material discharge notch is set on the guide plate 13 corresponding to the feed port 505 of the conical cylinder 501;
锥形筒501的内壁转动连接有转轴三502,转轴三502的一端安装在驱动装置一11中的其中一个带轮上,转轴三502的表面分别套接安装有螺旋叶503和多个毛刷504,通过设置的多个毛刷504,可以避免泥浆粘附在锥形筒501的内壁,风干后形成堵塞,螺旋叶503采用不锈钢材质,表面光滑,可以降低粘附泥浆的可能,且不易锈蚀,提高使用寿命,锥形筒501的表面开设有若干个排水孔507,排水孔507设置在锥形筒501的下部,与其中一个毛刷504相对应,可以在转动时,对排水孔507进行清洁。The inner wall of the conical cylinder 501 is rotatably connected with a rotating shaft 3 502, one end of which is mounted on one of the pulleys in the driving device 11, and the surface of the rotating shaft 3 502 is respectively sleeved with spiral blades 503 and a plurality of brushes 504. The plurality of brushes 504 can prevent mud from adhering to the inner wall of the conical cylinder 501 and forming a blockage after air drying. The spiral blades 503 are made of stainless steel with a smooth surface, which can reduce the possibility of mud adhesion and is not easy to rust, thereby increasing the service life. A plurality of drainage holes 507 are provided on the surface of the conical cylinder 501, and the drainage holes 507 are arranged at the lower part of the conical cylinder 501, corresponding to one of the brushes 504, so that the drainage holes 507 can be cleaned during rotation.
如图3和6所示,在一实施例中,冲洗组件6包括与壳体1内底壁固定连接的水箱601,水箱601的一侧安装固定连通有排污管604,排污管604的表面固定安装有控制阀,壳体1的一侧固定安装有水泵602,水泵602的进水端固定连通有进水管,进水管与水箱601相连通,水泵602的出水端固定连通有出水管,出水管的表面固定安装有压力阀603,压力阀603,其主要作用是通过节流的方式使阀门后面的压力大于前面的压力,可以提高喷头605的喷淋压力,出水管设置为橡胶软管,可以配合喷头605的往复运动,避免运动干涉,且出水管远离水泵602的一端安装有喷头605,喷头605与限位架二313的底端固定连接。As shown in Figures 3 and 6, in one embodiment, the flushing component 6 includes a water tank 601 fixedly connected to the inner bottom wall of the shell 1, a sewage pipe 604 is fixedly installed on one side of the water tank 601, and a control valve is fixedly installed on the surface of the sewage pipe 604. A water pump 602 is fixedly installed on one side of the shell 1, and the water inlet end of the water pump 602 is fixedly connected to the water inlet pipe, and the water inlet pipe is connected to the water tank 601. The water outlet end of the water pump 602 is fixedly connected to the water outlet pipe, and a pressure valve 603 is fixedly installed on the surface of the water outlet pipe. The main function of the pressure valve 603 is to make the pressure behind the valve greater than the pressure in front by throttling, so as to increase the spraying pressure of the nozzle 605. The water outlet pipe is set as a rubber hose, which can cooperate with the reciprocating motion of the nozzle 605 to avoid motion interference, and the nozzle 605 is installed on the end of the water outlet pipe away from the water pump 602, and the nozzle 605 is fixedly connected to the bottom end of the limit frame 2 313.
具体的工作方法是:当该用于工程施工的泥浆处理设备使用时,首先通过控制器2同步启动驱动装置一11和驱动装置二12,将泥浆通过进料管10通入到滤网8的上方,驱动装置一11带动转轴一301和转轴三502的转动,可以实现转筒302的转动,通过转筒302的转动,可以实现限位架一304和限位架二313在滚珠315带动滑块317往复运动的同时跟随往复运动,限位架一304的往复运动,可以带动限位套305的往复运动,进而实现滑杆306带动出料头307的往复运动,配合矩形槽311内部的凸起块312和滑杆306上设置的弹簧一309、滚轮310可以实现出料头307在滤网8的上方呈S形出料,提高出料的均匀性,避免堆积出料造成滤网8的堆积堵塞,通过出料头307上设置的刷毛308,可以在出料的同时对滤网8进行清扫,同时可以保证泥浆顺着刷毛308落下,避免泥浆飞溅,在出料的同时,驱动装置二12带动转轴二401的转动,可以实现驱动叶轮402和凸轮403的转动,通过凸轮403的转动可以实现往复挤压滤网8配合滑槽7、固定块404和弹簧二405的作用下,使滤网8产生震动,提高过滤的顺畅性,在滤网8上下震动时,通过固定板406上安装的顶针407可以对滤网8的滤孔实现往复穿插,进一步提高滤网8的防堵效果,在泥浆通过导流板13到达锥形筒501内部时,转轴三502带动螺旋叶503将泥浆向锥形筒501的窄口处输送,可以对泥浆实现挤压,挤压出的水分通过锥形筒501上开设的排水孔507漏入水箱601内部,通过设置的毛刷504,跟随转动,可以避免泥浆粘附在锥形筒501的内壁,脱水后的泥浆通过出料管506排出,干燥状态下的泥浆在排出后,可以避免粘附在出料管506的内壁,从而造成堵塞,提高防堵效果,过滤完成后,控制器2启动水泵602,将水箱601内部的水通过出水管送入喷头605,喷向驱动叶轮402,驱动叶轮402的每个叶片上开设有多个通孔,在驱动叶轮402转动的同时,可以通过离心力均匀的将水洒向滤网8,提高清洁效果,降低堵塞的可能性,清洁完成后,污水重新流向水箱601,此时,通过排污管604上的控制阀,将其排出,完成泥浆处理。The specific working method is as follows: when the mud processing equipment for engineering construction is used, firstly, the driving device 11 and the driving device 2 12 are synchronously started through the controller 2, and the mud is passed through the feed pipe 10 to the top of the filter screen 8, and the driving device 11 drives the rotation of the rotating shaft 1 301 and the rotating shaft 3 502 to realize the rotation of the rotating drum 302, and through the rotation of the rotating drum 302, the limiting frame 1 304 and the limiting frame 2 313 can follow the reciprocating motion while the ball 315 drives the slider 317 to reciprocate, and the reciprocating motion of the limiting frame 1 304 can drive the reciprocating motion of the limiting sleeve 305, thereby realizing the reciprocating motion of the discharge head 307 driven by the slide bar 306, By cooperating with the raised block 312 inside the rectangular groove 311 and the spring 1 309 and the roller 310 arranged on the slide bar 306, the discharge head 307 can discharge materials in an S shape above the filter screen 8, thereby improving the uniformity of the discharge and avoiding the accumulation and blockage of the filter screen 8 caused by the accumulated discharge. By means of the bristles 308 arranged on the discharge head 307, the filter screen 8 can be cleaned while discharging the materials, and at the same time, the mud can be ensured to fall along the bristles 308 to avoid the mud splashing. While discharging the materials, the driving device 2 12 drives the rotation of the rotating shaft 2 401 to realize the rotation of the driving impeller 402 and the cam 403. The rotation of the cam 403 can realize the reciprocating extrusion of the filter screen 8 in cooperation with the slide groove 7 and the fixed block Under the action of spring 404 and spring 2 405, the filter screen 8 vibrates to improve the smoothness of filtering. When the filter screen 8 vibrates up and down, the filter holes of the filter screen 8 can be reciprocated by the ejector pin 407 installed on the fixing plate 406, further improving the anti-blocking effect of the filter screen 8. When the mud reaches the inside of the conical cylinder 501 through the guide plate 13, the rotating shaft 3 502 drives the spiral blade 503 to transport the mud to the narrow mouth of the conical cylinder 501, which can squeeze the mud. The squeezed water leaks into the water tank 601 through the drainage hole 507 opened on the conical cylinder 501. The brush 504 is set to follow the rotation to prevent the mud from adhering to the inner wall of the conical cylinder 501. After dehydration, The mud is discharged through the discharge pipe 506. After being discharged, the mud in a dry state can avoid adhering to the inner wall of the discharge pipe 506, thereby preventing blockage and improving the anti-blocking effect. After the filtration is completed, the controller 2 starts the water pump 602, and sends the water inside the water tank 601 into the nozzle 605 through the outlet pipe and sprays it to the driving impeller 402. A plurality of through holes are provided on each blade of the driving impeller 402. While the driving impeller 402 rotates, the water can be evenly sprinkled onto the filter screen 8 through centrifugal force, thereby improving the cleaning effect and reducing the possibility of blockage. After the cleaning is completed, the sewage flows back to the water tank 601. At this time, it is discharged through the control valve on the sewage pipe 604 to complete the mud treatment.
本发明方案所公开的技术手段不仅限于上述技术手段所公开的技术手段,还包括由以上技术特征等同替换所组成的技术方案。本发明的未尽事宜,属于本领域技术人员的公知常识。The technical means disclosed in the solution of the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.
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