CN118336479A - Electric power components and parts shaping processingequipment - Google Patents
Electric power components and parts shaping processingequipment Download PDFInfo
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- CN118336479A CN118336479A CN202410497515.0A CN202410497515A CN118336479A CN 118336479 A CN118336479 A CN 118336479A CN 202410497515 A CN202410497515 A CN 202410497515A CN 118336479 A CN118336479 A CN 118336479A
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- 238000007493 shaping process Methods 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 68
- 238000007790 scraping Methods 0.000 claims abstract description 30
- 238000012545 processing Methods 0.000 claims abstract description 18
- 238000001125 extrusion Methods 0.000 claims description 21
- 244000208734 Pisonia aculeata Species 0.000 claims description 12
- 230000003044 adaptive effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 17
- 238000009434 installation Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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Abstract
Description
技术领域Technical Field
本发明涉及接线端子成型加工技术领域,具体为一种电力元器件成型加工装置。The invention relates to the technical field of forming and processing of connection terminals, in particular to a forming and processing device for electric components.
背景技术Background technique
变压器接线端子就是用于实现变压器电气连接的一种配件产品,属于常见的变压器电力元器件;随着电力行业的高速发展,变压器的需求量也日益增大,那么接线端子的用量逐渐上涨。Transformer terminal blocks are an accessory product used to achieve electrical connection of transformers and are common transformer power components. With the rapid development of the power industry, the demand for transformers is also increasing, so the use of terminal blocks is gradually increasing.
其中,五金端子可用于对较大尺寸的电缆进行固定和对接(端子零件示意图见10图,图中A为固定线槽,用于固定电线,B为接线板,用于固定连接电线端头),广泛用于变压器主线或者高压线之间的对接,而现有的机械在加工过程中存在不能多方向夹持且开孔不便等问题。Among them, hardware terminals can be used to fix and connect cables of larger sizes (see Figure 10 for a schematic diagram of terminal parts, where A is a fixed wire trough for fixing wires, and B is a terminal block for fixing the ends of connected wires). They are widely used for connecting transformer main lines or high-voltage lines. However, existing machinery has problems such as the inability to clamp in multiple directions and inconvenience in opening holes during processing.
针对上述问题公开号为CN112670787A的发明专利公开了一种变压器接线端子制造成型设备,其通过推杆、旋转环以及抓杆之间相互配合,以达到对已经夹持的端子进行位置调节的目的,而其设置的旋转装置可给开孔装置的移动提供动力,解决了开孔不便的问题,但其依然存在以下问题尚未解决:1、在加工过程中,该装置无法对端子固定线槽两侧及接线板进行整平,而未被整平的端子在安装时可能会导致安装不稳定或者接触不良,导线不能夹紧而导致接触点松动,无论是导线脱落还是接触不良均会使变压器工作异常,引发安全隐患;2、接线端子的固定线槽在挤压成型过程中,其两侧间距会随着挤压而减小,而该装置的夹持装置无法自动适应这种变化,会导致加工出的接线端子固定线槽的两侧边被拉长,影响成品尺寸精度,最终影响安装;3、对于不同尺寸固定线槽的接线端子,该装置无法加工,存在一定局限性。In view of the above problems, the invention patent with the publication number CN112670787A discloses a transformer terminal manufacturing and forming equipment, which achieves the purpose of adjusting the position of the clamped terminal through the cooperation between the push rod, the rotating ring and the grab rod, and the rotating device provided can provide power for the movement of the hole opening device, which solves the problem of inconvenience in hole opening, but it still has the following problems that have not been solved: 1. During the processing, the device cannot level the two sides of the terminal fixed wire groove and the terminal board, and the unleveled terminal may cause unstable installation or poor contact during installation, and the wire cannot be clamped, resulting in loose contact points. Whether the wire falls off or the contact is poor, the transformer will work abnormally, causing safety hazards; 2. During the extrusion molding process of the fixed wire groove of the terminal, the spacing between the two sides will decrease with the extrusion, and the clamping device of the device cannot automatically adapt to this change, which will cause the two sides of the processed fixed wire groove of the terminal to be elongated, affecting the dimensional accuracy of the finished product and ultimately affecting the installation; 3. For the terminal with fixed wire grooves of different sizes, the device cannot be processed, and there are certain limitations.
发明内容Summary of the invention
为了解决上述技术问题,本发明采用的技术方案是:一种电力元器件成型加工装置,包括主机架,主机架上方滑动连接有两块呈左右镜像布置的支承平板,两块支承平板之间滑动连接有模板块,两块支承平板之间且位于模板块后侧滑动连接有活动调位板,活动调位板上固定连接有回拉液压缸,回拉液压缸活塞杆末端滑动连接有刮平组件,模板块两侧且分别位于两块支承平板上侧设置有两个呈左右镜像布置的压平组件。In order to solve the above technical problems, the technical solution adopted by the present invention is: a power component forming and processing device, including a main frame, two supporting plates arranged in a left-right mirror image are slidably connected above the main frame, a template block is slidably connected between the two supporting plates, a movable adjustment plate is slidably connected between the two supporting plates and located at the rear side of the template block, a pull-back hydraulic cylinder is fixedly connected to the movable adjustment plate, a scraping assembly is slidably connected to the end of the piston rod of the pull-back hydraulic cylinder, and two flattening assemblies arranged in a left-right mirror image are provided on both sides of the template block and respectively located on the upper sides of the two supporting plates.
所述刮平组件包括与回拉液压缸活塞杆末端滑动连接的主体呈h形的主安装架,主安装架后侧设置有弹性伸缩板;主安装架前侧开设有导向槽,导向槽内滑动连接有一号安装架,一号安装架通过一号弹簧与主安装架连接,一号安装架上转动连接有压平辊,主安装架上且位于一号安装架后侧滑动连接有刮平块。The scraping assembly includes an H-shaped main mounting frame that is slidably connected to the end of the piston rod of the pullback hydraulic cylinder, and an elastic telescopic plate is arranged on the rear side of the main mounting frame; a guide groove is opened on the front side of the main mounting frame, and a No. 1 mounting frame is slidably connected in the guide groove, and the No. 1 mounting frame is connected to the main mounting frame through a No. 1 spring, and a flattening roller is rotatably connected to the No. 1 mounting frame, and a scraping block is slidably connected on the main mounting frame and located at the rear side of the No. 1 mounting frame.
所述压平组件包括主机架上侧板上且位于支承平板正上方滑动安装的压平液压缸,其通过二者连接处的销孔销钉实现定位,压平液压缸活塞杆末端固定安装有调节板,调节板下方固定安装有适应弹簧,适应弹簧远离调节板的一端固定连接有U形架,U形架中间固定连接有下压弹簧,下压弹簧远离U形架的一端固定连接有二号安装架,二号安装架下端转动连接有下压辊,U形架内侧且位于远离模板块的一侧滑动连接有活动挤压板,活动挤压板位于U形架内部的一端为斜面结构,活动挤压板对应的U形架一侧下方滑动连接有顶压块,顶压块一端位于U形架内部的一端亦为斜面结构,其与活动挤压板上的斜面结构相互配合,U形架内侧且位于靠近模板块的一侧固定连接有固定挤压板。The flattening assembly comprises a flattening hydraulic cylinder slidably installed on the upper side plate of the main frame and located just above the supporting plate, which realizes positioning through the pin hole pin at the connection between the two, and the end of the piston rod of the flattening hydraulic cylinder is fixedly installed with an adjusting plate, and an adapting spring is fixedly installed below the adjusting plate, and one end of the adapting spring away from the adjusting plate is fixedly connected to the U-shaped frame, and a downward pressure spring is fixedly connected in the middle of the U-shaped frame, and one end of the downward pressure spring away from the U-shaped frame is fixedly connected to the second mounting frame, and the lower end of the No. 2 mounting frame is rotatably connected to the downward pressure roller, and a movable extrusion plate is slidably connected to the inner side of the U-shaped frame and located on the side away from the template block, and the end of the movable extrusion plate located inside the U-shaped frame is an inclined structure, and a top pressure block is slidably connected to the lower side of one side of the U-shaped frame corresponding to the movable extrusion plate, and the end of the top pressure block located inside the U-shaped frame is also an inclined structure, which cooperates with the inclined structure on the movable extrusion plate, and the inner side of the U-shaped frame and the side close to the template block is fixedly connected to a fixed extrusion plate.
作为本发明的一种优选技术方案,所述主机架上侧板上固定连接有导轨,导轨上滑动连接有电动滑块,电动滑块下方固定有下压液压缸,下压液压缸活塞杆末端固定连接有下压块。As a preferred technical solution of the present invention, a guide rail is fixedly connected to the upper side plate of the main frame, an electric slider is slidably connected to the guide rail, a downward pressure hydraulic cylinder is fixed below the electric slider, and a downward pressure block is fixedly connected to the end of the piston rod of the downward pressure hydraulic cylinder.
作为本发明的一种优选技术方案,所述下压块包括固定连接于下压液压缸活塞杆末端的固定轨,固定轨下方滑动安装有压模块,压模块与固定轨通过压紧螺栓固定。As a preferred technical solution of the present invention, the pressing block includes a fixed rail fixedly connected to the end of the piston rod of the pressing hydraulic cylinder, a pressing module is slidably installed below the fixed rail, and the pressing module is fixed to the fixed rail by tightening bolts.
作为本发明的一种优选技术方案,所述刮平组件上方且位于固定轨上侧面固定连接有L形伸缩杆,L形伸缩杆用以在下压液压缸伸出时将刮平组件下压。As a preferred technical solution of the present invention, an L-shaped telescopic rod is fixedly connected above the scraping assembly and located on the upper side of the fixed rail, and the L-shaped telescopic rod is used to press the scraping assembly downward when the downward hydraulic cylinder is extended.
作为本发明的一种优选技术方案,所述刮平块包括竖直穿过主安装架的导向杆,导向杆为伸缩结构,导向杆上端开设有斜面,导向杆下侧固定连接有安装板,安装板下侧固定连接有平整刮刀,安装板通过二号弹簧与导向杆上侧连接。As a preferred technical solution of the present invention, the scraping block includes a guide rod vertically passing through the main mounting frame, the guide rod is a telescopic structure, an inclined surface is provided on the upper end of the guide rod, a mounting plate is fixedly connected to the lower side of the guide rod, a leveling scraper is fixedly connected to the lower side of the mounting plate, and the mounting plate is connected to the upper side of the guide rod through a No. 2 spring.
作为本发明的一种优选技术方案,所述支承平板右侧开设有两个方孔,其内滑动连接有方形定位杆,模板块与活动调位板左侧面均沿长度方向开设有方孔,方形定位杆穿过方孔以确定支承平板、模板块、活动调位板三者之间的相对位置。As a preferred technical solution of the present invention, two square holes are opened on the right side of the supporting plate, and square positioning rods are slidably connected therein. Square holes are opened on the left sides of the template block and the movable adjustment plate along the length direction. The square positioning rods pass through the square holes to determine the relative positions among the supporting plate, the template block and the movable adjustment plate.
作为本发明的一种优选技术方案,所述固定挤压板与活动挤压板相互靠近的一端的上侧设置有斜面,以便在活动挤压板伸出时更好的将下压辊向上挤压。As a preferred technical solution of the present invention, an inclined surface is provided on the upper side of the end where the fixed extrusion plate and the movable extrusion plate are close to each other, so as to better press the lower pressure roller upward when the movable extrusion plate is extended.
作为本发明的一种优选技术方案,所述L形伸缩杆远离固定轨的一端为扁平结构,用以更好的将压力均匀施加到刮平组件上,扁平结构前侧开设有斜面,与导向杆上端的斜面相互配合,当回拉液压缸将刮平组件向后拉时,扁平结构前侧与导向杆上端接触,将导向杆向下压,用以加大平整刮刀对接线端子的压力,使得平整刮刀对接线端子的整平效果更好。As a preferred technical solution of the present invention, the end of the L-shaped telescopic rod away from the fixed rail is a flat structure, which is used to better and evenly apply pressure to the scraping assembly. The front side of the flat structure is provided with an inclined surface, which cooperates with the inclined surface at the upper end of the guide rod. When the pull-back hydraulic cylinder pulls the scraping assembly backward, the front side of the flat structure contacts the upper end of the guide rod, pressing the guide rod downward to increase the pressure of the leveling scraper on the wiring terminal, so that the leveling scraper has a better leveling effect on the wiring terminal.
本发明的有益效果在于:一、本发明设置的刮平组件和压平组件相互配合,二者利用滚压和刮擦不同方式使得接线端子的固定线槽的两侧及接线板始终处于同一平面上,解决了固定线槽两侧及接线板不在同一平面影响后续安装的问题,保证了产品质量。The beneficial effects of the present invention are as follows: 1. The scraping assembly and the pressing assembly provided in the present invention cooperate with each other, and the two utilize different methods of rolling and scraping to ensure that both sides of the fixed wire trough of the terminal block and the terminal block are always on the same plane, thereby solving the problem that the two sides of the fixed wire trough and the terminal block are not on the same plane and affect subsequent installation, thereby ensuring product quality.
二、本发明设置的压平组件通过下压辊对待加工的接线端子进行定位,在挤压固定线槽的过程中固定线槽两侧的边会向内收缩,而下压辊会跟随其运动趋势进行滚动以适应这种形变,且在其收缩的同时下压辊会对其进行一次滚压,使得固定线槽两侧始终处于同一平面上。2. The flattening assembly provided in the present invention positions the terminal to be processed by the lower pressing roller. In the process of squeezing the fixed wire trough, the edges on both sides of the fixed wire trough will shrink inward, and the lower pressing roller will roll along with its movement trend to adapt to this deformation. While shrinking, the lower pressing roller will roll it once, so that the two sides of the fixed wire trough are always on the same plane.
三、本发明设置的活动调位板、模板块及压模块均为可拆卸更换式,能够加工不同半径的固定线槽,且活动调位板和模板块在支承平板上所占的长度比例可通过方形定位杆进行调整,可加工不同长度的固定线槽,大大提高了本发明的普适性。3. The movable adjustment plate, template block and pressing module provided in the present invention are all detachable and replaceable, and can process fixed wire grooves of different radii. The length ratio of the movable adjustment plate and the template block on the supporting plate can be adjusted by the square positioning rod, and fixed wire grooves of different lengths can be processed, which greatly improves the universality of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明结构示意图。FIG1 is a schematic diagram of the structure of the present invention.
图2是图1的I处放大图。FIG. 2 is an enlarged view of point I in FIG. 1 .
图3是本发明去除部分主机架后的结构示意图。FIG3 is a schematic diagram of the structure of the present invention after a portion of the main frame is removed.
图4是图3的II处放大图。FIG. 4 is an enlarged view of point II in FIG. 3 .
图5是本发明刮平组件的结构示意图。FIG. 5 is a schematic structural diagram of the scraping assembly of the present invention.
图6是本发明刮平组件的剖视图。FIG. 6 is a cross-sectional view of the scraping assembly of the present invention.
图7是本发明压平组件的结构示意图。FIG. 7 is a schematic structural diagram of the flattening assembly of the present invention.
图8是本发明压平组件的剖视图。FIG. 8 is a cross-sectional view of the flattening assembly of the present invention.
图9是图8的III处放大图。FIG. 9 is an enlarged view of point III in FIG. 8 .
图10是接线端子结构示意图。FIG. 10 is a schematic diagram of the terminal structure.
图中:1、主机架;11、支承平板;111、方孔;112、方形定位杆;12、模板块;13、活动调位板;131、回拉液压缸;14、导轨;15、电动滑块;16、下压液压缸;17、下压块;171、固定轨;172、压模块;173、压紧螺栓;174、L形伸缩杆;2、刮平组件;21、主安装架;211、导向槽;22、一号安装架;221、一号弹簧;222、压平辊;23、刮平块;231、导向杆;232、安装板;233、平整刮刀;234、二号弹簧;3、压平组件;31、压平液压缸;32、调节板;33、适应弹簧;34、U形架;35、下压弹簧;36、二号安装架;361、下压辊;37、活动挤压板;38、顶压块;39、固定挤压板;A、固定线槽;B、接线板。In the figure: 1, main frame; 11, supporting plate; 111, square hole; 112, square positioning rod; 12, template block; 13, movable adjustment plate; 131, pull-back hydraulic cylinder; 14, guide rail; 15, electric slide; 16, press-down hydraulic cylinder; 17, press-down block; 171, fixed rail; 172, press module; 173, tightening bolt; 174, L-shaped telescopic rod; 2, scraping assembly; 21, main mounting frame; 211, guide groove; 22, No. 1 mounting frame; 2 21. Spring No. 1; 222. Flattening roller; 23. Flattening block; 231. Guide rod; 232. Mounting plate; 233. Flattening scraper; 234. Spring No. 2; 3. Flattening assembly; 31. Flattening hydraulic cylinder; 32. Adjusting plate; 33. Adaptive spring; 34. U-shaped frame; 35. Downward pressure spring; 36. Mounting frame No. 2; 361. Downward pressure roller; 37. Movable extrusion plate; 38. Top pressure block; 39. Fixed extrusion plate; A. Fixed wire trough; B. Terminal block.
具体实施方式Detailed ways
下面详细描述本发明的实施例。下面描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。实施例中未注明具体技术或条件的,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。The embodiments of the present invention are described in detail below. The embodiments described below are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. If no specific techniques or conditions are specified in the embodiments, the techniques or conditions described in the literature in the art or the product specifications are used.
参阅图1-图3,一种电力元器件成型加工装置,包括主机架1,主机架1上方滑动连接有两块呈左右镜像布置的支承平板11,两块支承平板11之间滑动连接有模板块12,两块支承平板11之间且位于模板块12后侧滑动连接有活动调位板13,活动调位板13上固定连接有回拉液压缸131,回拉液压缸131活塞杆末端滑动连接有刮平组件2,模板块12两侧且分别位于两块支承平板11上侧设置有两个呈左右镜像布置的压平组件3。Referring to Figures 1 to 3, a power component forming and processing device includes a main frame 1, two supporting plates 11 arranged in a left-right mirror image are slidably connected above the main frame 1, a template block 12 is slidably connected between the two supporting plates 11, a movable adjustment plate 13 is slidably connected between the two supporting plates 11 and located at the rear side of the template block 12, a pull-back hydraulic cylinder 131 is fixedly connected to the movable adjustment plate 13, a scraping component 2 is slidably connected to the end of the piston rod of the pull-back hydraulic cylinder 131, and two flattening components 3 arranged in a left-right mirror image are arranged on both sides of the template block 12 and respectively located on the upper sides of the two supporting plates 11.
本发明设置的刮平组件2和压平组件3相互配合,二者利用滚压和刮擦不同方式使得接线端子的固定线槽A的两侧及接线板B始终处于同一平面上,解决了固定线槽A两侧及接线板B不在同一平面影响后续安装的问题,保证了产品质量;本发明设置的压平组件3通过下压辊361对待加工的接线端子进行定位,在挤压固定线槽A的过程中固定线槽A两侧的边会向内收缩,而下压辊361会跟随其运动趋势进行滚动以适应这种形变,且在其收缩的同时下压辊361会对其进行一次滚压,使得固定线槽A两侧始终处于同一平面上;本发明设置的活动调位板13、模板块12及压模块172均为可拆卸更换式,能够加工不同半径的固定线槽A,且活动调位板13和模板块12在支承平板11上所占的长度比例可通过方形定位杆112进行调整,可加工不同长度的固定线槽A,大大提高了本发明的普适性。The scraping component 2 and the flattening component 3 provided in the present invention cooperate with each other, and the two use different methods of rolling and scraping to make the two sides of the fixed wire groove A of the terminal and the terminal block B always on the same plane, thereby solving the problem that the two sides of the fixed wire groove A and the terminal block B are not in the same plane and affect the subsequent installation, and ensuring the product quality; the flattening component 3 provided in the present invention positions the terminal to be processed by the lower pressing roller 361, and in the process of squeezing the fixed wire groove A, the edges on both sides of the fixed wire groove A will shrink inward, and the lower pressing roller 361 will roll along its movement trend to adapt to this deformation, and while it shrinks, the lower pressing roller 361 will roll it once, so that the two sides of the fixed wire groove A are always on the same plane; the movable adjustment plate 13, the template block 12 and the pressing module 172 provided in the present invention are all detachable and replaceable, and can process fixed wire grooves A of different radii, and the length ratio of the movable adjustment plate 13 and the template block 12 on the supporting plate 11 can be adjusted by the square positioning rod 112, and fixed wire grooves A of different lengths can be processed, which greatly improves the universality of the present invention.
参阅图1、图3,所述支承平板11右侧开设有两个方孔111,其内滑动连接有方形定位杆112,模板块12与活动调位板13左侧面均沿长度方向开设有方孔111,方形定位杆112穿过方孔111以确定支承平板11、模板块12、活动调位板13三者之间的相对位置。Referring to Figures 1 and 3, two square holes 111 are provided on the right side of the supporting plate 11, in which square positioning rods 112 are slidably connected. Square holes 111 are provided on the left sides of the template block 12 and the movable adjustment plate 13 along the length direction. The square positioning rods 112 pass through the square holes 111 to determine the relative positions among the supporting plate 11, the template block 12, and the movable adjustment plate 13.
参阅图1、图3,所述主机架1上侧板上固定连接有导轨14,导轨14上滑动连接有电动滑块15,电动滑块15下方固定有下压液压缸16,下压液压缸16活塞杆末端固定连接有下压块17;所述下压块17包括固定连接于下压液压缸16活塞杆末端的固定轨171,固定轨171下方滑动安装有压模块172,压模块172与固定轨171通过压紧螺栓173固定。Referring to Figures 1 and 3, a guide rail 14 is fixedly connected to the upper side plate of the main frame 1, an electric slider 15 is slidably connected to the guide rail 14, a downward pressing hydraulic cylinder 16 is fixed below the electric slider 15, and a downward pressing block 17 is fixedly connected to the end of the piston rod of the downward pressing hydraulic cylinder 16; the downward pressing block 17 includes a fixed rail 171 fixedly connected to the end of the piston rod of the downward pressing hydraulic cylinder 16, a pressing module 172 is slidably installed below the fixed rail 171, and the pressing module 172 is fixed to the fixed rail 171 by a tightening bolt 173.
本发明设置的活动调位板13、模板块12及压模块172均为可拆卸更换式,能够加工不同半径的固定线槽A,且活动调位板13和模板块12在支承平板11上所占的长度比例可通过方形定位杆112进行调整,可加工不同长度的固定线槽A,大大提高了本发明的普适性。The movable adjustment plate 13, template block 12 and pressing module 172 provided in the present invention are all detachable and replaceable, and can process fixed wire grooves A of different radii. The length ratio of the movable adjustment plate 13 and the template block 12 on the supporting plate 11 can be adjusted by the square positioning rod 112, and fixed wire grooves A of different lengths can be processed, which greatly improves the universality of the present invention.
具体的,当开始对接线端子进行加工时,需先根据待加工的接线端子对进行活动调位板13、模板块12进行调整,首先将方形定位杆112抽出,而后换上合适尺寸的模板块12,再调整活动调位板13和模板块12在支承平板11上所占的长度比例,调整完毕后将方形定位杆112重新插入,而后再根据模板块12尺寸更换合适的压模块172,先将压紧螺栓173拧松,抽出原有压模块172后更换上合适的压模块172,再将压紧螺栓173拧紧,再通过电动滑块15将下压液压缸16沿导轨14调整到合适位置,而后即可开始对接线端子进行加工。Specifically, when starting to process the wiring terminals, it is necessary to first adjust the movable adjustment plate 13 and the template block 12 according to the wiring terminals to be processed. First, pull out the square positioning rod 112, and then replace it with a template block 12 of appropriate size, and then adjust the length ratio of the movable adjustment plate 13 and the template block 12 on the supporting plate 11. After the adjustment, reinsert the square positioning rod 112, and then replace the appropriate pressing module 172 according to the size of the template block 12. First, loosen the clamping bolt 173, pull out the original pressing module 172 and replace it with a suitable pressing module 172, then tighten the clamping bolt 173, and then use the electric slider 15 to adjust the downward hydraulic cylinder 16 to a suitable position along the guide rail 14, and then you can start processing the wiring terminals.
参阅图3、图7-图9,所述压平组件3包括主机架1上侧板上且位于支承平板11正上方滑动安装的压平液压缸31,其通过二者连接处的销孔销钉实现定位,压平液压缸31活塞杆末端固定安装有调节板32,调节板32下方固定安装有适应弹簧33,适应弹簧33远离调节板32的一端固定连接有U形架34,U形架34中间固定连接有下压弹簧35,下压弹簧35远离U形架34的一端固定连接有二号安装架36,二号安装架36下端转动连接有下压辊361,U形架34内侧且位于远离模板块12的一侧滑动连接有活动挤压板37,活动挤压板37位于U形架34内部的一端为斜面结构,活动挤压板37对应的U形架34一侧下方滑动连接有顶压块38,顶压块38一端位于U形架34内部的一端亦为斜面结构,其与活动挤压板37上的斜面结构相互配合,U形架34内侧且位于靠近模板块12的一侧固定连接有固定挤压板39;所述固定挤压板39与活动挤压板37相互靠近的一端的上侧设置有斜面,以便在活动挤压板37伸出时更好的将下压辊361向上挤压。Referring to Figures 3, 7-9, the flattening assembly 3 includes a flattening hydraulic cylinder 31 slidably installed on the upper side plate of the main frame 1 and located just above the supporting plate 11, which is positioned by the pin hole pin at the connection between the two, and an adjustment plate 32 is fixedly installed at the end of the piston rod of the flattening hydraulic cylinder 31, and an adaption spring 33 is fixedly installed below the adjusting plate 32, and an end of the adaption spring 33 away from the adjusting plate 32 is fixedly connected to a U-shaped frame 34, and a downward pressure spring 35 is fixedly connected in the middle of the U-shaped frame 34, and an end of the downward pressure spring 35 away from the U-shaped frame 34 is fixedly connected to a second mounting frame 36, and a downward pressure roller 361 is rotatably connected to the lower end of the second mounting frame 36, and the inner side of the U-shaped frame 34 and the position A movable extrusion plate 37 is slidably connected to the side away from the template block 12, and one end of the movable extrusion plate 37 located inside the U-shaped frame 34 is a sloped structure. A top pressure block 38 is slidably connected to the lower side of the U-shaped frame 34 corresponding to the movable extrusion plate 37, and one end of the top pressure block 38 located inside the U-shaped frame 34 is also a sloped structure, which cooperates with the sloped structure on the movable extrusion plate 37. A fixed extrusion plate 39 is fixedly connected to the inner side of the U-shaped frame 34 and located on the side close to the template block 12; an inclined surface is provided on the upper side of the end where the fixed extrusion plate 39 and the movable extrusion plate 37 are close to each other, so as to better squeeze the lower pressure roller 361 upward when the movable extrusion plate 37 is extended.
参阅图3,所述刮平组件2上方且位于固定轨171上侧面固定连接有L形伸缩杆174,L形伸缩杆174用以在下压液压缸16伸出时将刮平组件2下压Referring to FIG. 3 , an L-shaped telescopic rod 174 is fixedly connected to the upper side of the fixed rail 171 above the scraping assembly 2. The L-shaped telescopic rod 174 is used to press the scraping assembly 2 downward when the downward hydraulic cylinder 16 is extended.
需要说明的是,顶压块38相对于U形架34底部伸出长度与小于下压辊361伸出长度,即在下压过程中,下压辊361首先与接线端子顶面接触。It should be noted that the extension length of the top pressing block 38 relative to the bottom of the U-shaped frame 34 is smaller than the extension length of the lower pressing roller 361 , that is, during the pressing process, the lower pressing roller 361 first contacts the top surface of the terminal block.
本发明设置的压平组件3通过下压辊361对待加工的接线端子进行定位,在挤压固定线槽A的过程中固定线槽A两侧的边会向内收缩,而下压辊361会跟随其运动趋势进行滚动以适应这种形变,且在其收缩的同时下压辊361会对其进行一次滚压,使得固定线槽A两侧始终处于同一平面上。The flattening assembly 3 provided in the present invention positions the terminal block to be processed through the lower pressing roller 361. During the squeezing process of the fixed wire trough A, the edges on both sides of the fixed wire trough A will shrink inward, and the lower pressing roller 361 will roll along with its movement trend to adapt to this deformation. While shrinking, the lower pressing roller 361 will roll it once, so that the two sides of the fixed wire trough A are always on the same plane.
具体的,当开始加工时,工人首先需通过连接处的销孔销钉将两侧压平液压缸31之间的间距调整到合适位置,而后将待加工的接线端子放置于支承平板11上,使接线端子两端与两侧的顶压块38接触,而后下压液压缸16开始伸出,带动压模块172向下移动,同时压平液压缸31伸出将U形架34及其上部件向下挤压,直到顶压块38与接线端子接触时停止;当压模块172与待加工的接线端子接触时,接线端子固定线槽A的两侧边开始向内收缩,下压辊361跟随其转动的同时将其压平,直到固定线槽A挤压完成后,压平液压缸31继续向下挤压,顶压块38开始向上通过其上的斜面结构将压力传递至活动挤压板37上,活动挤压板37开始挤压下压辊361,将下压辊361未能整平的部分进行整平,实现了对接线端子固定线槽A的两侧的全面整平,以保证产品质量。Specifically, when starting processing, the worker first needs to adjust the distance between the flattening hydraulic cylinders 31 on both sides to a suitable position through the pin holes at the connection, and then place the terminal to be processed on the supporting plate 11, so that both ends of the terminal are in contact with the top pressing blocks 38 on both sides, and then the downward pressing hydraulic cylinder 16 begins to extend, driving the pressing module 172 to move downward, and at the same time, the flattening hydraulic cylinder 31 extends to squeeze the U-shaped frame 34 and its upper components downward until the top pressing block 38 contacts the terminal; when the pressing module 172 is in contact with the terminal to be processed, the pressure is increased, and the pressure is increased. When the connecting terminals are in contact, the two side edges of the connecting terminal fixed wire groove A begin to shrink inward, and the lower pressure roller 361 follows its rotation and flattens it until the fixed wire groove A is squeezed. Then the flattening hydraulic cylinder 31 continues to squeeze downward, and the top pressure block 38 begins to transfer the pressure to the movable squeezing plate 37 upward through the inclined structure thereon. The movable squeezing plate 37 begins to squeeze the lower pressure roller 361, and flattens the part that the lower pressure roller 361 has not flattened, thereby achieving comprehensive flattening of both sides of the connecting terminal fixed wire groove A to ensure product quality.
参阅图5-图6,所述刮平组件2包括与回拉液压缸131活塞杆末端滑动连接的主体呈h形的主安装架21,主安装架21后侧设置有弹性伸缩板;主安装架21前侧开设有导向槽211,导向槽211内滑动连接有一号安装架22,一号安装架22通过一号弹簧221与主安装架21连接,一号安装架22上转动连接有压平辊222,主安装架21上且位于一号安装架22后侧滑动连接有刮平块23。Referring to Figures 5 and 6, the scraping assembly 2 includes a main mounting frame 21 with an H-shaped body that is slidably connected to the end of the piston rod of the pullback hydraulic cylinder 131, and an elastic telescopic plate is arranged on the rear side of the main mounting frame 21; a guide groove 211 is opened on the front side of the main mounting frame 21, and a No. 1 mounting frame 22 is slidably connected in the guide groove 211, and the No. 1 mounting frame 22 is connected to the main mounting frame 21 through a No. 1 spring 221, and a flattening roller 222 is rotatably connected to the No. 1 mounting frame 22, and a scraping block 23 is slidably connected on the main mounting frame 21 and located on the rear side of the No. 1 mounting frame 22.
参阅图3-图4,所述L形伸缩杆174远离固定轨171的一端为扁平结构,用以更好的将压力均匀施加到刮平组件2上,扁平结构前侧开设有斜面,与导向杆231上端的斜面相互配合,当回拉液压缸131将刮平组件2向后拉时,扁平结构前侧与导向杆231上端接触,将导向杆231向下压,用以加大平整刮刀233对接线端子的压力,使得平整刮刀233对接线端子的整平效果更好。Referring to Figures 3 and 4, the end of the L-shaped telescopic rod 174 away from the fixed rail 171 is a flat structure, which is used to better and evenly apply pressure to the scraping component 2. The flat structure has an inclined surface on the front side, which cooperates with the inclined surface on the upper end of the guide rod 231. When the hydraulic cylinder 131 pulls the scraping component 2 backward, the front side of the flat structure contacts the upper end of the guide rod 231, pressing the guide rod 231 downward to increase the pressure of the leveling scraper 233 on the wiring terminal, so that the leveling scraper 233 has a better leveling effect on the wiring terminal.
参阅图5-图6,所述刮平块23包括竖直穿过主安装架21的导向杆231,导向杆231为伸缩结构,导向杆231上端开设有斜面,导向杆231下侧固定连接有安装板232,安装板232下侧固定连接有平整刮刀233,安装板232通过二号弹簧234与导向杆231上侧连接。Referring to Figures 5 and 6, the scraping block 23 includes a guide rod 231 that vertically passes through the main mounting frame 21. The guide rod 231 is a telescopic structure. An inclined surface is provided on the upper end of the guide rod 231. A mounting plate 232 is fixedly connected to the lower side of the guide rod 231. A leveling scraper 233 is fixedly connected to the lower side of the mounting plate 232. The mounting plate 232 is connected to the upper side of the guide rod 231 through a No. 2 spring 234.
本发明设置的刮平组件2和压平组件3相互配合,二者利用不同方式使得接线端子的固定线槽A的两侧及接线板B始终处于同一平面上,解决了固定线槽A两侧及接线板B不在同一平面影响后续安装的问题,保证了产品质量。The scraping assembly 2 and the flattening assembly 3 provided in the present invention cooperate with each other, and the two use different methods to ensure that the two sides of the fixed wire trough A of the terminal block and the terminal block B are always on the same plane, thereby solving the problem that the two sides of the fixed wire trough A and the terminal block B are not on the same plane and affect the subsequent installation, thereby ensuring product quality.
具体的,当下压液压缸16开始向下伸出时,其上的L形伸缩杆174开始带动刮平组件2下压,压模块172将固定线槽A压制完成时,压平辊222与平整刮刀233分别在一号弹簧221与二号弹簧234的作用下紧紧压着接线端子,而后回拉液压缸131开始缩回,同时压平辊222首先对接线板B进行第一次压平,平整刮刀233紧随其后对接线板B进行第二次压平,由于主安装架21整体呈h形,故L形伸缩杆174与主安装架21接触的一端前侧可直接钩住主安装架21,并跟随其移动,且在移动的同时可保持压力始终不变。Specifically, when the downward pressing hydraulic cylinder 16 begins to extend downward, the L-shaped telescopic rod 174 thereon begins to drive the leveling assembly 2 to be pressed downward. When the pressing module 172 completes the pressing of the fixed wire groove A, the leveling roller 222 and the leveling scraper 233 tightly press the terminal block under the action of the No. 1 spring 221 and the No. 2 spring 234 respectively, and then the pull-back hydraulic cylinder 131 begins to retract. At the same time, the leveling roller 222 firstly flattens the terminal block B for the first time, and the leveling scraper 233 follows closely to flatten the terminal block B for the second time. Since the main mounting frame 21 is generally H-shaped, the front side of the end of the L-shaped telescopic rod 174 that contacts the main mounting frame 21 can directly hook the main mounting frame 21 and move with it, and the pressure can be kept constant while moving.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型,仍涵盖在本发明的保护范围。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention and they are still within the scope of protection of the present invention.
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