CN118323986A - Elevator guide rail inspection instrument - Google Patents
Elevator guide rail inspection instrument Download PDFInfo
- Publication number
- CN118323986A CN118323986A CN202410764184.2A CN202410764184A CN118323986A CN 118323986 A CN118323986 A CN 118323986A CN 202410764184 A CN202410764184 A CN 202410764184A CN 118323986 A CN118323986 A CN 118323986A
- Authority
- CN
- China
- Prior art keywords
- guide rail
- sphere
- wheel
- car body
- elevator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007689 inspection Methods 0.000 title claims abstract description 22
- 230000009194 climbing Effects 0.000 claims abstract description 44
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims description 23
- 238000005192 partition Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 10
- 239000010705 motor oil Substances 0.000 claims description 9
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims 4
- 239000010959 steel Substances 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 230000003139 buffering effect Effects 0.000 description 5
- 230000000087 stabilizing effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/0006—Monitoring devices or performance analysers
- B66B5/0018—Devices monitoring the operating condition of the elevator system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/02—Sensing devices
- B25J19/021—Optical sensing devices
- B25J19/022—Optical sensing devices using lasers
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及电梯检测技术领域,具体涉及是一种电梯导轨巡检仪。The invention relates to the technical field of elevator detection, and in particular to an elevator guide rail inspection instrument.
背景技术Background technique
如今高楼林立,电梯能否平稳安全地运行显得尤为重要,电梯具有两根相对竖立设置的电梯导轨和运行安装于两电梯导轨之间的电梯轿厢;电梯导轨垂直度、平行度等形位参数,不仅会影响电梯的舒适性与寿命,甚至带来一定的安全隐患,如电梯导轨垂直度偏差过大会引起电梯摆动颠簸,而顶面间距偏差过大易造成电梯水平晃动,此外这些偏差也会加重电梯导轨与轿厢导靴的磨损,电梯导轨的形位偏差不仅会在制造、运输、安装等过程中产生,而且电梯井道混凝土的收缩变形、地基沉降等因素也易引起导轨的形位偏差。Nowadays, with high-rise buildings everywhere, it is particularly important for elevators to run smoothly and safely. The elevator has two elevator guide rails that are relatively upright and an elevator car that runs and is installed between the two elevator guide rails; the shape and position parameters of the elevator guide rails, such as verticality and parallelism, will not only affect the comfort and life of the elevator, but also bring certain safety hazards. For example, too large deviation in the verticality of the elevator guide rail will cause the elevator to swing and bump, and too large deviation in the top surface spacing will easily cause the elevator to shake horizontally. In addition, these deviations will also increase the wear of the elevator guide rails and the car guide shoes. The shape and position deviation of the elevator guide rails will not only occur during the manufacturing, transportation, and installation processes, but also the shrinkage deformation of the elevator shaft concrete, foundation settlement and other factors will easily cause shape and position deviation of the guide rails.
《电梯安装验收规范》对电梯导轨的形位偏差作出了明确的要求:关于导轨工作面垂直度偏差的规定,即测量每列导轨工作面(包括侧面与顶面)相对安装基准线每5m 长度内的偏差,应不大于下列数值:a)轿厢导轨和设置有安全钳的对重导轨为0.6 mm;b)不设安全钳的T型对重导轨为1.0 mm;关于导轨顶面间距偏差的规定,即测量两列导轨不同区域顶面间的距离值,其距离值的允许偏差为:a)轿厢导轨为mm;b)对重导轨为mm。The Elevator Installation Acceptance Code has made clear requirements for the shape and position deviation of elevator guide rails: Regarding the verticality deviation of the guide rail working surface, that is, measuring the deviation of each row of guide rail working surface (including side and top surface) relative to the installation reference line within a length of 5m, it should not be greater than the following values: a) 0.6 mm for car guide rails and counterweight guide rails with safety clamps; b) 1.0 mm for T-type counterweight guide rails without safety clamps; Regarding the deviation of the distance between the top surfaces of two rows of guide rails in different areas, the allowable deviation of the distance value is: a) mm for car guide rails; b) Counterweight guide rail is mm.
而目前针对电梯导轨形位偏差的检测仍普遍采用吊重锤线、校轨尺等传统的人工测量法,测量烦琐,精度低,且难以适应现代高层建筑的电梯,因此实现对电梯导轨形位偏差的自动化巡检将具有重要的意义与应用价值。为此中国发明专利CN107416627A提出的一种电梯T型导轨多参数检测系统及方法,其结构包括电梯导轨攀爬机器人,所述电梯导轨攀爬机器人包括:控制系统、接近传感器、导轨接头检测传感器、激光测距传感器和二维位置敏感探测器,其中,所述导轨接头检测传感器设置于所述电梯导轨攀爬机器人的顶部,且与所述控制系统相连,用于检测电梯导轨长度;所述接近传感器设置于所述电梯导轨攀爬机器人的顶部,并位于电梯轨道压板的上方,且与所述控制系统相连,用于测量电梯导轨支架及压板位置;所述激光测距传感器设置于所述电梯导轨攀爬机器人的中部,且与所述控制系统相连,用于测量电梯导轨轨距;所述二维位置敏感探测器设置于所述电梯导轨攀爬机器人的尾部,且与所述控制系统相连,用于测量电梯导轨垂直度;应用时,对电梯导轨轨距检测时,电梯导轨攀爬机器人安装到导轨后,手动测量激光测距传感器发射面到电梯导轨攀爬机器人所在导轨顶面的距离,将测量得数据输入到便携式工控机,然后激光测距传感器测得其发射面与对面导轨顶面之间的距离,并将其发送给MCU进行计算,得到电梯导轨的轨距;对电梯导轨垂直度检测时,当二维位置敏感探测器检测到激光铅垂仪发射的激光铅垂线时,MCU根据二维位置敏感探测器发送的位置信号进行计算得到二维坐标,通过与基准点对比,计算出当前二维坐标偏差,得到电梯导轨的垂直度偏差。由于此电梯导轨攀爬机器人在对电梯导轨垂直度检测时,是通过二维位置敏感探测器检测激光铅垂仪发射的激光铅垂线,而激光铅垂仪放置于电梯井道底坑地面上,二维位置敏感探测器跟随电梯导轨攀爬机器人沿电梯导轨升降,众所周知激光在传播的过程中会随距离增加而逐渐发散,这将导致二维位置敏感探测器与激光铅垂仪的距离越远,电梯导轨垂直度检测的精度越低,再有,电梯井道底坑的地面往往不平坦,因此还需要对激光铅垂仪进行校正以确保能垂直向上发射激光,操作烦琐且容易产生误差。At present, the detection of the shape and position deviation of elevator guide rails still generally adopts traditional manual measurement methods such as hanging weights and rail calibration rulers. The measurement is cumbersome, the accuracy is low, and it is difficult to adapt to the elevators of modern high-rise buildings. Therefore, it is of great significance and application value to realize the automatic inspection of the shape and position deviation of elevator guide rails. For this reason, Chinese invention patent CN107416627A proposes a multi-parameter detection system and method for elevator T-type guide rails, whose structure includes an elevator guide rail climbing robot, and the elevator guide rail climbing robot includes: a control system, a proximity sensor, a guide rail joint detection sensor, a laser ranging sensor and a two-dimensional position sensitive detector, wherein the guide rail joint detection sensor is arranged on the top of the elevator guide rail climbing robot and is connected to the control system for detecting the length of the elevator guide rail; the proximity sensor is arranged on the top of the elevator guide rail climbing robot and is located above the elevator rail pressure plate, and is connected to the control system for measuring the position of the elevator guide rail bracket and the pressure plate; the laser ranging sensor is arranged in the middle of the elevator guide rail climbing robot and is connected to the control system for measuring the gauge of the elevator guide rail; the two-dimensional position A sensitive detector is arranged at the tail of the elevator guide rail climbing robot and is connected to the control system for measuring the verticality of the elevator guide rail. When in use, when detecting the gauge of the elevator guide rail, after the elevator guide rail climbing robot is installed on the guide rail, the distance from the emitting surface of the laser ranging sensor to the top surface of the guide rail where the elevator guide rail climbing robot is located is manually measured, and the measured data is input into a portable industrial computer. Then, the laser ranging sensor measures the distance between its emitting surface and the top surface of the opposite guide rail, and sends it to the MCU for calculation to obtain the gauge of the elevator guide rail. When detecting the verticality of the elevator guide rail, when the two-dimensional position sensitive detector detects the laser plumb line emitted by the laser plumb meter, the MCU calculates the two-dimensional coordinates according to the position signal sent by the two-dimensional position sensitive detector, and calculates the current two-dimensional coordinate deviation by comparing with the reference point to obtain the verticality deviation of the elevator guide rail. When this elevator guide rail climbing robot detects the verticality of the elevator guide rail, it detects the laser plumb line emitted by the laser plumb meter through a two-dimensional position sensitive detector, and the laser plumb meter is placed on the floor of the elevator shaft pit. The two-dimensional position sensitive detector follows the elevator guide rail climbing robot as it rises and falls along the elevator guide rail. It is well known that the laser will gradually diverge with increasing distance during the propagation process. This will result in the greater the distance between the two-dimensional position sensitive detector and the laser plumb meter, the lower the accuracy of the elevator guide rail verticality detection. Furthermore, the floor of the elevator shaft pit is often uneven, so the laser plumb meter needs to be calibrated to ensure that it can emit the laser vertically upward. The operation is cumbersome and prone to errors.
有鉴于此,本申请对上述问题进行深入研究,遂由本案产生。In view of this, the applicant conducted an in-depth study on the above issues, which resulted in this case.
发明内容Summary of the invention
本发明的目的在于提供一种能准确检测电梯导轨垂直度与顶面间距偏差,且检测精度不受激光发散的影响,同时电梯导轨垂直度检测装置能自动快速地垂直校正的电梯导轨巡检仪。The purpose of the present invention is to provide an elevator guide rail inspection instrument which can accurately detect the verticality and top surface spacing deviation of the elevator guide rail, and the detection accuracy is not affected by laser divergence. At the same time, the elevator guide rail verticality detection device can automatically and quickly perform vertical correction.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solution:
一种电梯导轨巡检仪,包括导轨攀爬机器人和检测装置,导轨攀爬机器人运行安装在电梯导轨上,检测装置具有垂直度检测装置和导轨顶面间距检测装置,垂直度检测装置具有上下相对设置的激光发射器和二维PSD位置检测仪,导轨顶面间距检测装置具有横向相对设置的激光测距仪和激光反射面;两电梯导轨上均安装有上述导轨攀爬机器人,两上述导轨攀爬机器人横向正相对设置,上述导轨攀爬机器人具有沿导轨上下运行配合的上外车体、下外车体、上内车体和下内车体,以两电梯导轨相对的方向为左右方向,上外车体和下外车体均具有前后相对设置的车体,两车体分为第一车体和第二车体,两车体对应与电梯导轨的前、后两侧面运行配合,上内车体和下内车体均安装在两电梯导轨相对的导轨顶面上,第一车体为与电梯导轨硬接触的硬性导向车,第二车体为与电梯导轨软接触的弹性压紧车,上内车体和下内车体上均为与电梯导轨硬接触的硬性顶紧车,上述硬性顶紧车以能前后调节位置的方式与上述第一车体连接在一起,上述弹性压紧车以能前后调节的方式与上述硬性顶紧车连接在一起,处于下方的下内车体上安装有与上内车体连接并能相对于上内车体作上下移动的吊绳升降装置,左右相对的两上内车体之间连接有能左右伸缩调节间距并能周向扭转调节的伸缩扭转支架,伸缩扭转支架上具有与电梯轿厢固定连接并能上下调节的连接装置;An elevator guide rail inspection instrument comprises a guide rail climbing robot and a detection device, wherein the guide rail climbing robot is installed on the elevator guide rail, the detection device comprises a verticality detection device and a guide rail top surface spacing detection device, the verticality detection device comprises a laser transmitter and a two-dimensional PSD position detector which are arranged relatively up and down, and the guide rail top surface spacing detection device comprises a laser rangefinder and a laser reflecting surface which are arranged relatively laterally; the guide rail climbing robots are installed on both elevator guide rails, the two guide rail climbing robots are arranged relatively laterally, the guide rail climbing robot comprises an upper outer car body, a lower outer car body, an upper inner car body and a lower inner car body which cooperate to run up and down along the guide rails, the relative direction of the two elevator guide rails is the left and right direction, the upper outer car body and the lower outer car body both have car bodies which are arranged relatively front and back, the two car bodies are divided into a first car body and a second car body, and the two car bodies correspond to the front of the elevator guide rails The upper inner car body and the lower inner car body are both installed on the top surfaces of the guide rails opposite to the two elevator guide rails. The first car body is a rigid guide car that is in hard contact with the elevator guide rails, and the second car body is an elastic pressing car that is in soft contact with the elevator guide rails. The upper inner car body and the lower inner car body are both rigid pressing cars that are in hard contact with the elevator guide rails. The rigid pressing car is connected to the first car body in a manner that can adjust its position forward and backward. The elastic pressing car is connected to the rigid pressing car in a manner that can adjust its position forward and backward. A suspension rope lifting device connected to the upper inner car body and capable of moving up and down relative to the upper inner car body is installed on the lower inner car body at the bottom. A telescopic torsion bracket that can telescope and adjust the spacing left and right and can be torsionally adjusted circumferentially is connected between the two upper inner car bodies that are opposite to each other on the left and right. The telescopic torsion bracket has a connecting device that is fixedly connected to the elevator car and can be adjusted up and down;
上述激光测距仪安装于其一上内车体上、上述激光反射面安装在另一上内车体上,两下内车体上均安装有上述二维PSD位置检测仪,两上内车体均安装有与二维PSD位置检测仪上下正对位设置的垂准仪安装架,上述垂准仪安装架上安装有垂准仪,上述垂准仪具有内球体、外球体和慢流动性填充液,上述内球体安装在垂准仪安装架上,上述外球体套设于内球体外,并通过吊绳与垂准仪安装架安装,上述激光发射器安装在外球体的底面上,上述内球体呈中空结构并与外球体相连通配合,外球体和内球体内均填充有上述慢流动性填充液,上述内球体内具有限制慢流动性填充液流动的外限流结构,上述外球体内设有处于内球体内并位于外限流结构范围内的内限流结构。The laser rangefinder is installed on one of the upper inner car bodies, and the laser reflecting surface is installed on the other upper inner car body. The two lower inner car bodies are both installed with the two-dimensional PSD position detectors. The two upper inner car bodies are both installed with plumb bob mounting frames that are arranged in a vertically aligned position with the two-dimensional PSD position detectors. The plumb bob mounting frames are installed with plumb bob. The plumb bob has an inner sphere, an outer sphere and a slow-flowing filling liquid. The inner sphere is installed on the plumb bob mounting frame. The outer sphere is sleeved outside the inner sphere and is installed with the plumb bob mounting frame through a suspension rope. The laser transmitter is installed on the bottom surface of the outer sphere. The inner sphere is hollow and communicated with the outer sphere. The outer sphere and the inner sphere are both filled with the slow-flowing filling liquid. The inner sphere is provided with an external flow limiting structure that limits the flow of the slow-flowing filling liquid. The outer sphere is provided with an internal flow limiting structure that is inside the inner sphere and within the range of the external flow limiting structure.
上述硬性顶紧车具有顶面轮架和顶面轮,顶面轮架为沿上下方向延伸的条形框架,上述条形框架上凸设有沿左右方向延伸并处于第一车体外的第一延伸杆和处于第二车体外的第二延伸杆,上述第一延伸杆以能相对第一车体前后调节的方式与第一车体连接,上述第二延伸杆以能相对第二车体前后弹性调节的方式与第二车体连接。The above-mentioned rigid tightening vehicle has a top wheel frame and a top wheel. The top wheel frame is a strip frame extending in the up-down direction. The above-mentioned strip frame is protruding with a first extension rod extending in the left-right direction and located outside the first vehicle body and a second extension rod located outside the second vehicle body. The above-mentioned first extension rod is connected to the first vehicle body in a manner that can be adjusted forward and backward relative to the first vehicle body, and the above-mentioned second extension rod is connected to the second vehicle body in a manner that can be elastically adjusted forward and backward relative to the second vehicle body.
上述硬性导向车具有导向轮和导向轮架,上述导向轮架沿上下方向延伸的条形框架,上述导向轮架的上下两端端面均凹设有前后贯穿的导向轮槽,上述导向轮为沿左右方向横卧的圆柱轮体,此圆柱轮体为表面光整的金属轮,导向轮通过轮轴转动安装于导向轮槽内,且导向轮沿前后方向凸出导向轮槽外,并与电梯导轨相贴配合,上述第一延伸杆上一体成型有与导向轮架前后相对的第一安装套,上述导向轮架上凸设有穿过第一安装套的第一安装杆,上述第一安装杆的端部螺装有第一锁紧螺母,上述第一安装套处于第一锁紧螺母与上述导向轮架之间,且上述第一安装杆外套设有夹紧于第一安装套与导向轮架之间的调整垫片。The above-mentioned rigid guide vehicle comprises a guide wheel and a guide wheel frame, the above-mentioned guide wheel frame is a strip frame extending in the up-down direction, the upper and lower end surfaces of the above-mentioned guide wheel frame are both concavely provided with guide wheel grooves penetrating front and back, the above-mentioned guide wheel is a cylindrical wheel body lying horizontally in the left-right direction, and this cylindrical wheel body is a metal wheel with a smooth surface, the guide wheel is rotatably installed in the guide wheel groove through a wheel axle, and the guide wheel protrudes out of the guide wheel groove in the front-back direction and fits with the elevator guide rail, the above-mentioned first extension rod is integrally formed with a first mounting sleeve opposite to the front and back of the guide wheel frame, the above-mentioned guide wheel frame is convexly provided with a first mounting rod passing through the first mounting sleeve, the end of the above-mentioned first mounting rod is screwed with a first locking nut, the above-mentioned first mounting sleeve is located between the first locking nut and the above-mentioned guide wheel frame, and the first mounting rod outer cover is provided with an adjustment gasket clamped between the first mounting sleeve and the guide wheel frame.
上述弹性压紧车具有压紧轮和压紧轮架,上述压紧轮架为沿上下方向延伸的条形板体,上述压紧轮架的上下两端均凹设有前后贯穿的压紧轮槽,上述压紧轮通过轮轴转动安装于压紧轮槽内,且压紧轮沿前后方向凸出压紧轮槽外,并与电梯导轨相贴配合,上述压紧轮为沿左右方向横卧设置的圆柱轮体,上述压紧轮外套设有橡胶套,上述第二延伸杆上一体成型有与压紧轮架前后相对的第二安装套,上述压紧轮架上凸设有穿过第二安装套的第二安装杆,上述第二安装杆的端部螺装有第二锁紧螺母,上述第二安装套处于第二锁紧螺母与上述压紧轮架之间,且上述第二安装杆外套设有夹紧于第二安装套与压紧轮架之间的弹性复位件。The elastic clamping vehicle comprises a clamping wheel and a clamping wheel frame, the clamping wheel frame is a strip plate body extending in the up-down direction, and the upper and lower ends of the clamping wheel frame are both recessed with a clamping wheel groove penetrating front and back, the clamping wheel is rotatably installed in the clamping wheel groove by a wheel axle, and the clamping wheel protrudes out of the clamping wheel groove in the front-back direction and fits closely with the elevator guide rail. The clamping wheel is a cylindrical wheel body horizontally arranged in the left-right direction, the clamping wheel outer sleeve is provided with a rubber sleeve, the second extension rod is integrally formed with a second mounting sleeve opposite to the front and back of the clamping wheel frame, the clamping wheel frame is protruded with a second mounting rod passing through the second mounting sleeve, the end of the second mounting rod is screwed with a second locking nut, the second mounting sleeve is located between the second locking nut and the clamping wheel frame, and the second mounting rod outer sleeve is provided with an elastic reset member clamped between the second mounting sleeve and the clamping wheel frame.
上述顶面轮为金属轮,上述顶面轮的轮面为向外凸的凸弧面,上述顶面轮架的上下两端凹设有供顶面轮容置于内的安装槽,上述顶面轮架朝向电梯导轨的一面安装有处于两安装槽之间并能与电梯导梯相吸配合的吸紧件,上述吸紧件具有磁铁和磁铁支架,上述磁铁支架为沿上下方向延伸的中空条形块体,上述磁铁固定安装于上述磁铁支架内,上述顶面轮架朝向电梯导轨的一面凹设有沿上下方向延伸的条形凹槽,上述磁铁支架以能沿顶面轮架左右方向平移的方式容置于上述条形凹槽内,上述磁铁支架上一体成型有沿左右方向横卧设置并背向电梯导轨方向延伸穿出顶面轮架外的安装销轴,上述安装销轴外螺装有处于顶面轮架外的锁紧螺母。The top wheel is a metal wheel, and the wheel surface of the top wheel is a convex arc surface convex outward. The upper and lower ends of the top wheel frame are recessed with mounting grooves for accommodating the top wheel. A suction member located between the two mounting grooves and capable of being attracted and cooperated with the elevator guide is installed on the side of the top wheel frame facing the elevator guide rail. The suction member has a magnet and a magnet bracket. The magnet bracket is a hollow strip block extending in the up and down directions. The magnet is fixedly installed in the magnet bracket. The side of the top wheel frame facing the elevator guide rail is recessed with a strip groove extending in the up and down directions. The magnet bracket is accommodated in the strip groove in a manner that it can be translated in the left and right directions of the top wheel frame. The magnet bracket is integrally formed with a mounting pin shaft which is horizontally arranged in the left and right directions and extends out of the top wheel frame in the direction away from the elevator guide rail. A locking nut located outside the top wheel frame is screwed onto the outside of the mounting pin shaft.
处于下方的两顶面轮架相对的对立面上均布置有电机座,上述电机座的后侧面上安装有沿前后方向横卧的驱动电机,上述驱动电机的输出轴向前穿过上述电机座,上述驱动电机的输出轴外套装有主动齿轮,上述主动齿轮的上方设有从动齿轮,从动齿轮与主动齿轮相啮合上述从动齿轮上设有沿前后方向横卧设置的卷绳筒,卷绳筒转动安装在顶面轮架上并处于驱动电机上方,上述卷绳筒上缠绕有钢丝绳,上述钢丝绳的第一端端部与上述卷绳筒固定,处于上方的顶面轮架的底面向下凸设有前后相对设置的耳板,两耳板之间转动安装有绕绳轮,上述钢丝绳的第二端向上延伸绕过绕绳轮并向下延伸至处于下方的顶面轮架上与此顶面轮架固定连接,上述驱动电机、主动齿轮、从动齿轮、卷绳筒、绕绳轮及钢丝绳构成所述的吊绳升降装置。The gear train is connected with the gear axle by the help of the gear train, and the gear train is connected with the gear train via the gear train control mechanism, and the gear train is connected with the gear train via the gear train control mechanism.
上述伸缩扭转支架具有套装杆和调节杆,套装杆设置有二根,二套装杆左右相对设置,调节杆处于二套装杆之间,调节杆的两端部对应活动套入两套装杆内,套装杆与处于上方的顶面轮架通过铰接片以能上下相对转动的方式活动铰接在一起,上述调节杆上方竖立设置有两根左右间隔排列的刚性杆,上述调节杆与两根刚性杆的下端均以吊环的形式连接,两根刚性杆的上端与电梯轿厢底部相连,刚性杆上设有调节刚性杆长短的螺纹伸缩调节装置,上述刚性杆与上述螺纹伸缩调节装置构成所述的连接装置。The telescopic torsion bracket comprises a set rod and an adjusting rod, wherein two set rods are provided, and the two set rods are arranged opposite to each other on the left and right sides, and the adjusting rod is located between the two set rods, and the two ends of the adjusting rod are correspondingly movably inserted into the two set rods, and the set rod is movably hinged with the top wheel frame located above through a hinge piece in a manner that it can rotate up and down relative to each other, and two rigid rods arranged at intervals on the left and right sides are vertically arranged above the adjusting rod, and the adjusting rod and the lower ends of the two rigid rods are connected in the form of a hanging ring, and the upper ends of the two rigid rods are connected to the bottom of the elevator car, and a threaded telescopic adjusting device for adjusting the length of the rigid rod is provided on the rigid rod, and the rigid rod and the threaded telescopic adjusting device constitute the connecting device.
处于上方的两顶面轮架中,其一顶面轮架朝向另一顶面轮架的一面上凸设有沿上下方向延伸的凸台,另一顶面轮架上安装有与凸台相对设置的上述激光测距仪,凸台朝向激光测距仪的一面为平整光洁的光面,此光面为所述的激光反射面;处于下方的两顶面轮架相对的对立面上均凸设有凸杆,两凸杆相对的对立端均一体成型有平放横卧的安装台,上述二维PSD位置检测仪安装在安装台上,处于上方的两顶面轮架相对的对立面下部均凸设有沿左右方向横卧设置的横杆体,此横杆体与凸杆上下正对位,横杆体为所述的垂准仪安装架。Among the two top surface wheel frames at the top, a boss extending in the up-down direction is convexly provided on one surface of one top surface wheel frame facing the other top surface wheel frame, and the above-mentioned laser rangefinder arranged opposite to the boss is installed on the other top surface wheel frame, and the side of the boss facing the laser rangefinder is a flat and smooth surface, which is the laser reflecting surface; convex rods are convexly provided on the opposite surfaces of the two top surface wheel frames at the bottom, and a flat and horizontal mounting table is integrally formed on the opposite ends of the two convex rods, and the above-mentioned two-dimensional PSD position detector is installed on the mounting table, and a cross bar body arranged horizontally in the left-right direction is convexly provided on the lower part of the opposite surfaces of the two top surface wheel frames at the top, and the cross bar body is directly aligned with the convex rod up and down, and the cross bar body is the above-mentioned plumb meter mounting frame.
上述内球体的顶面向上凸设有具有外螺纹的螺纹管,上述螺纹管伸入垂准仪安装架内与垂准仪安装架螺合安装,上述内球体的底面开设有供内限流结构伸入于内的伸入孔,上述内球体的中空腔室上部内一体成型有将内球体的中空腔室分隔成上腔室和下腔室的分隔板,分隔板的中心区域处开设有供上腔室与下腔室相连通的连通孔,连通孔、伸入孔与螺纹管均相互同轴设置,且分隔板的上顶面为向连通孔方向倾斜的倒锥面,上述内球体内位于下腔室的内腔壁上一体成型有若干片沿周向间隔均匀环绕分布的限流片,限流片的上端与分隔板的底面相贴一体成型连接,各限流片之间围成有一沿上下方向延伸的中间空间,中间空间的中心位于伸入孔的轴线上,各限流片与分隔板构成所述的外限流结构。A threaded tube with external threads is convexly provided on the top surface of the inner sphere upward, and the threaded tube extends into the plumb line mounting frame and is screwed and installed with the plumb line mounting frame. An insertion hole for the internal flow limiting structure to extend into is provided on the bottom surface of the inner sphere. A partition plate is integrally formed in the upper part of the hollow chamber of the inner sphere to divide the hollow chamber of the inner sphere into an upper chamber and a lower chamber. A connecting hole for connecting the upper chamber with the lower chamber is provided at the central area of the partition plate. The connecting hole, the insertion hole and the threaded tube are coaxially arranged with each other, and the upper top surface of the partition plate is an inverted cone inclined toward the connecting hole. A plurality of flow limiting plates uniformly distributed around the circumferential direction are integrally formed on the inner cavity wall of the lower chamber in the inner sphere, and the upper end of the flow limiting plate is integrally connected with the bottom surface of the partition plate. An intermediate space extending in the up-down direction is formed between the flow limiting plates, and the center of the intermediate space is located on the axis of the insertion hole. The flow limiting plates and the partition plate constitute the external flow limiting structure.
上述外球体具有上球体和下球体,上述上球体与下球体螺合连接,上述上球体为上下两端敞开的中空壳体,且上球体的上端端口口径小于内球体的最大外径,下球体的下底面中心区域处向下凸设有重锤安装座,上述重锤安装座的底面上螺装有平衡重锤,平衡重锤呈由上至下渐缩的圆锥结构,上述平衡重锤的底面上安装有上述激光发射器,上述下球体的内底面上向上凸设有穿过伸入孔至中间空间内的安装柱,安装柱的外侧壁上一体成型有若干片竖立设置并间隔均匀环绕分布的限流板,各限流板呈长方形板体,各限流板呈发射状排列并伸入上述中间空间内,各限流板的一侧相靠紧并一体成型在一起,各限流板的另一侧对应伸入相邻的两限流片之间,各限流板构成所述的内限流结构,安装柱顶面中心与吊绳的一端相连,吊绳的另一端固定于上述垂准仪安装架,外球体球心与上述内球体球心重合,上述慢流动性填充液为机油,且上述慢流动性填充液的液面低于分隔板。The outer sphere comprises an upper sphere and a lower sphere, the upper sphere is screwed to the lower sphere, the upper sphere is a hollow shell with upper and lower ends open, and the upper end port diameter of the upper sphere is smaller than the maximum outer diameter of the inner sphere, a weight mounting seat is protruding downward at the center area of the lower bottom surface of the lower sphere, a balancing weight is screwed on the bottom surface of the weight mounting seat, and the balancing weight is a conical structure that gradually shrinks from top to bottom, the laser emitter is installed on the bottom surface of the balancing weight, and a mounting column is protruding upward on the inner bottom surface of the lower sphere, which passes through the hole and extends into the middle space, and the outer wall of the mounting column is integrally formed There are a number of flow limiting plates which are arranged upright and evenly spaced around each other. Each flow limiting plate is a rectangular plate. Each flow limiting plate is arranged in a radial shape and extends into the above-mentioned intermediate space. One side of each flow limiting plate is close to each other and formed together as one piece. The other side of each flow limiting plate extends into between two adjacent flow limiting plates. Each flow limiting plate constitutes the internal flow limiting structure. The center of the top surface of the mounting column is connected to one end of the hanging rope, and the other end of the hanging rope is fixed to the above-mentioned plumb bob installation frame. The center of the outer sphere coincides with the center of the inner sphere. The above-mentioned slow-flow filling liquid is engine oil, and the liquid level of the above-mentioned slow-flow filling liquid is lower than the partition plate.
本发明一种电梯导轨巡检仪,应用时,两电梯导轨上均安装有导轨攀爬机器人,因导轨攀爬机器人通过连接装置与电梯轿厢的底部固定,使得导轨攀爬机器人会跟随电梯轿厢进行同步的升降,即电梯轿厢进行升降运动时,各上外车体、各下外车体、各上内车体和各下内车体均会沿电梯导轨进行升降。在电梯轿厢升降的过程中,若电梯导轨之间的间距发生变化,则伸缩扭转支架则能够左右伸缩调节间距,使得导轨攀爬机器人能够正常运行,并且导轨顶面间距检测装置的激光测距仪将激光发射至激光反射面上,可实时跟踪并检测出导轨顶面间距的偏差。而对于电梯导轨垂直度偏差,导轨攀爬机器人则是采用分段式的检测,即当电梯轿厢上升一定高度后停止,此时升降装置带动下内车体沿电梯导轨进行升降运动,因激光发射器始终对二维PSD位置检测仪发射铅锤激光,在下内车体运行的过程中由二维PSD位置检测仪反馈其上的激光光斑点的偏移量即可立即检测出电梯导轨的垂直度偏差,在电梯导轨不同高度处检测垂直度,最后再将检测的多段数据进行整合分析,这样的检测方式使得激光发射器与二维PSD位置检测仪的距离不会出现过远的情况,以避免激光在传播的过程中逐渐发散,而导致检测数据不准确的情况,并且激光发射器安装于外球体的平衡重锤上,当上外车体与上内车体停止移动后,外球体摆动的幅度会先受到内球体与外球体配合间隙的限制,而外球体绕吊绳扭动的幅度又将受到外限流结构与内限流结构的限制,紧接着外球体的摆动与扭动的动能将由内限流结构传导给慢流动性填充液,并由慢流动性填充液的缓冲作用而消散掉,而外限流结构对慢流动性填充液起到安定作用,又可以提高慢流动性填充液缓冲作用的效果,从而确保激光发射器因导轨攀爬机器人的运行而产生晃动后,能迅速地安定下来,自动实现垂直校正,并垂直向下发射激光束,保证了电梯导轨巡检仪对电梯导轨垂直度检测的准确性与时效性。The present invention provides an elevator guide rail inspection instrument. When in use, guide rail climbing robots are installed on both elevator guide rails. Since the guide rail climbing robots are fixed to the bottom of the elevator car through a connecting device, the guide rail climbing robots will rise and fall synchronously with the elevator car, that is, when the elevator car is rising and falling, each upper outer car body, each lower outer car body, each upper inner car body and each lower inner car body will rise and fall along the elevator guide rails. During the process of lifting and lowering the elevator car, if the spacing between the elevator guide rails changes, the telescopic torsion bracket can be telescoped left and right to adjust the spacing, so that the guide rail climbing robot can operate normally, and the laser rangefinder of the guide rail top surface spacing detection device emits laser to the laser reflection surface, which can track and detect the deviation of the guide rail top surface spacing in real time. As for the verticality deviation of the elevator guide rail, the guide rail climbing robot adopts segmented detection, that is, when the elevator car rises to a certain height and stops, the lifting device drives the lower inner car body to move up and down along the elevator guide rail. Because the laser transmitter always emits a plumb laser to the two-dimensional PSD position detector, the two-dimensional PSD position detector feeds back the offset of the laser spot on it during the operation of the lower inner car body, which can immediately detect the verticality deviation of the elevator guide rail, detect the verticality at different heights of the elevator guide rail, and finally integrate and analyze the multiple segments of the detected data. This detection method ensures that the distance between the laser transmitter and the two-dimensional PSD position detector will not be too far, so as to avoid the gradual divergence of the laser during the propagation process, which may lead to inaccurate detection data. In addition, the laser transmitter is installed On the balancing weight of the outer sphere, when the upper outer body and the upper inner body stop moving, the swing amplitude of the outer sphere will first be limited by the matching gap between the inner sphere and the outer sphere, and the twisting amplitude of the outer sphere around the suspension rope will be limited by the outer current limiting structure and the inner current limiting structure. Then the kinetic energy of the swing and twisting of the outer sphere will be transmitted to the slow-flowing filling liquid by the inner current limiting structure and dissipated by the buffering effect of the slow-flowing filling liquid. The outer current limiting structure has a stabilizing effect on the slow-flowing filling liquid and can improve the effect of the buffering effect of the slow-flowing filling liquid, thereby ensuring that the laser transmitter can quickly settle down after shaking due to the operation of the guide rail climbing robot, automatically realize vertical correction, and emit a laser beam vertically downward, ensuring the accuracy and timeliness of the elevator guide rail verticality detection of the elevator guide rail inspection instrument.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明安装于电梯导轨上的立体图;FIG1 is a perspective view of the present invention installed on an elevator guide rail;
图2为导轨攀爬机器人安装于电梯导轨上的立体图;FIG2 is a perspective view of a rail-climbing robot installed on an elevator rail;
图3为上内车体的立体图;Fig. 3 is a perspective view of the upper inner vehicle body;
图4为本发明的局部示意图FIG. 4 is a partial schematic diagram of the present invention.
图5为垂准仪的立体图;FIG5 is a perspective view of the plumb line;
图6为垂准仪的剖视图;FIG6 is a cross-sectional view of the plumb line;
图7为垂准仪的另一剖视图。FIG. 7 is another cross-sectional view of the plumb line.
具体实施方式Detailed ways
本发明的一种电梯导轨巡检仪,如图1-7所示,包括导轨攀爬机器人和检测装置,导轨攀爬机器人运行安装在电梯导轨100上,两电梯导轨100上均安装有此导轨攀爬机器人,两导轨攀爬机器人横向正相对设置,检测装置具有垂直度检测装置和导轨顶面间距检测装置,垂直度检测装置具有上下相对设置的激光发射器21和二维PSD位置检测仪22,导轨顶面间距检测装置具有横向相对设置的激光测距仪31和激光反射面32。本发明中,导轨垂直度检测装置和导轨顶面间距检测装置均是公知的产品,在此不再复述。An elevator guide rail inspection instrument of the present invention, as shown in Fig. 1-7, comprises a guide rail climbing robot and a detection device, wherein the guide rail climbing robot is operatively mounted on the elevator guide rail 100, and the guide rail climbing robot is mounted on both elevator guide rails 100, and the two guide rail climbing robots are arranged horizontally opposite to each other, and the detection device comprises a verticality detection device and a guide rail top surface spacing detection device, wherein the verticality detection device comprises a laser transmitter 21 and a two-dimensional PSD position detector 22 arranged opposite to each other vertically, and the guide rail top surface spacing detection device comprises a laser rangefinder 31 and a laser reflection surface 32 arranged opposite to each other horizontally. In the present invention, the guide rail verticality detection device and the guide rail top surface spacing detection device are both well-known products and will not be repeated here.
以两电梯导轮100横向相对的方向为左右方向,两电梯导轨左右相对的对立面为导轨顶面,两电梯导轨的前侧面和后侧面为导轨侧工作面,以电梯导轨的前侧面为前侧工作面,电梯导轨的后侧面为后侧工作面,导轨攀爬机器人具有沿导轨上下运行配合的上外车体、下外车体、上内车体和下内车体,上内车体和下内车体均安装在两电梯导轨100相对的导轨顶面上,上外车体和下外车体运行安装在两电梯导轨100的侧工作面上并上下间隔设置,共处于同一侧的上外车体与上内车体共同连接在一起,共处于同一侧的下外车体与下内车体共同连接在一起,优佳的是,所述上内车体和下内车体上均为与电梯导轨100硬接触的硬性顶紧车,所述硬性顶紧车具有顶面轮架11和顶面轮12,顶面轮架11为沿上下方向延伸的条形框架,条形框架的前侧面上凸设有沿左右方向延伸并处于电梯导轨100的前侧工作面外的第一延伸杆111,条形框架的后侧面上凸设有沿左右方向延伸并处于电梯导轨100的后侧工作面外的第二延伸杆112,顶面轮架11的上下两端凹设有供顶面轮12容置于内的安装槽(图中未示出),所述顶面轮12通过轮轴转动安装于安装槽内,并凸出安装槽外朝向电梯导轨100,所述顶面轮12为金属轮,顶面轮12的轮面为向外凸的凸弧面,顶面轮架11朝向电梯导轨100的一面安装有处于两安装槽之间并能与电梯导梯100相吸配合的吸紧件,此吸紧件具有磁铁131和磁铁支架132,磁铁支架132为沿上下方向延伸的中空条形块体,磁铁131固定安装于磁铁支架132内,并与电梯导轨100的导轨顶面之间具有间距,顶面轮架11朝向电梯导轨100的一面凹设有沿上下方向延伸的条形凹槽,磁铁支架132以能沿顶面轮架11左右平移的方式容置于条形凹槽内,磁铁支架132上一体成型有沿左右方向横卧设置并背向电梯导轨100方向延伸穿出顶面轮架11外的安装销轴14,安装销轴14外螺装有处于顶面轮架11外的锁紧螺母141;应用时,利用锁紧螺母141与安装销轴14的螺紧配合,可使磁铁支架在条形凹槽内做左右移动,磁铁支架的左右移动可调节磁铁131与电梯导轨100之间的间隙,从而调整硬性顶紧车对电梯导轨的顶紧力,既能保证硬性顶紧车对电梯导轨的导轨顶面压紧,又能方便导轨攀爬机器人装拆于电梯导轨上,并且顶面轮与电梯导轨接触的轮面为凸弧面,使单个顶面轮以点接触的形式与电梯导轨接触。The lateral opposite direction of the two elevator guide wheels 100 is the left-right direction, the opposite surfaces of the two elevator guide rails are the guide rail top surfaces, the front side surfaces and rear side surfaces of the two elevator guide rails are the guide rail side working surfaces, the front side surfaces of the elevator guide rails are the front working surfaces, and the rear side surfaces of the elevator guide rails are the rear working surfaces. The guide rail climbing robot has an upper outer car body, a lower outer car body, an upper inner car body and a lower inner car body that cooperate to run up and down along the guide rails. The upper inner car body and the lower inner car body are both installed on the relative guide rail top surfaces of the two elevator guide rails 100. The upper outer car body and the lower outer car body are operatively installed on the side working surfaces of the two elevator guide rails 100 and are spaced apart up and down. The upper outer car body and the upper inner car body on the same side are connected together, and the lower outer car body and the lower inner car body on the same side are connected together. Together, it is preferred that both the upper inner car body and the lower inner car body are rigid jacking cars that are in hard contact with the elevator guide rail 100, and the rigid jacking car has a top wheel frame 11 and a top wheel 12, the top wheel frame 11 is a strip frame extending in the up and down direction, the front side surface of the strip frame is convexly provided with a first extension rod 111 extending in the left and right direction and located outside the front working surface of the elevator guide rail 100, the rear side surface of the strip frame is convexly provided with a second extension rod 112 extending in the left and right direction and located outside the rear working surface of the elevator guide rail 100, the upper and lower ends of the top wheel frame 11 are concavely provided with mounting grooves (not shown in the figure) for accommodating the top wheel 12, the top wheel 12 is rotatably installed in the mounting groove by the wheel axle, and protrudes out of the mounting groove toward the elevator guide rail 100, the top wheel 12 is a metal wheel, the wheel surface of the top wheel 12 is a convex arc surface convex outward, the top wheel frame 11 is installed with a suction piece between two installation grooves and capable of being attracted and matched with the elevator guide ladder 100 on one side facing the elevator guide rail 100, the suction piece has a magnet 131 and a magnet bracket 132, the magnet bracket 132 is a hollow strip block extending in the up-down direction, the magnet 131 is fixedly installed in the magnet bracket 132, and there is a gap between the magnet 131 and the top surface of the elevator guide rail 100, the top wheel frame 11 is concavely provided with a strip groove extending in the up-down direction on one side facing the elevator guide rail 100, the magnet bracket 132 is accommodated in the strip groove in a manner that it can be translated left and right along the top wheel frame 11, and the magnet bracket 132 is integrally formed with a strip groove extending along the up-down direction. The mounting pin 14 is arranged horizontally in the left and right directions and extends out of the top wheel frame 11 in the direction away from the elevator guide rail 100. The mounting pin 14 is screwed with a locking nut 141 outside the top wheel frame 11. When in use, the locking nut 141 is screwed tightly with the mounting pin 14 to make the magnet bracket move left and right in the strip groove. The left and right movement of the magnet bracket can adjust the gap between the magnet 131 and the elevator guide rail 100, thereby adjusting the tightening force of the rigid tightening vehicle on the elevator guide rail, which can not only ensure that the rigid tightening vehicle presses the top surface of the elevator guide rail, but also facilitate the installation and disassembly of the guide rail climbing robot on the elevator guide rail. The wheel surface of the top wheel in contact with the elevator guide rail is a convex arc surface, so that a single top wheel contacts the elevator guide rail in the form of point contact.
所述上外车体与上内车体连接,下外车体与下内车体连接,所述上外车体和下外车体均具有前后相对设置的车体,两车体分为第一车体和第二车体,第一车体为与电梯导轨100硬接触的硬性导向车;具体的是,所述硬性导向车具有导向轮架41和导向轮42,导向轮架41为沿上下方向延伸的条形框架,导向轮架41处于电梯导轨100的前侧工作面,导向轮架41的上下两端端面均凹设有前后贯穿的导向轮槽(图中未示出),导向轮42通过轮轴转动安装于导向轮槽内,并与电梯导轨100的前侧工作面相贴配合,且导向轮42沿前后方向凸出导向轮槽外,导向轮42为沿左右方向横卧的圆柱轮体,此圆柱轮体为表面光整的金属轮,硬性导向车以能前后调节位置的方式与硬性顶紧车连接在一起,具体的是,所述第一延伸杆111以能相对硬性导向车前后调节的方式与硬性导向车连接,第一延伸杆111上一体成型有与导向轮架41前后相对的第一安装套1111,导向轮架41上凸设有穿过第一安装套1111的第一安装杆411,第一安装杆411的前端端部螺装有第一锁紧螺母43,第一安装套1111处于第一锁紧螺母43与导向轮架41之间,且第一安装杆411外套设有夹紧于第一安装套1111与导向轮架41之间的调整垫片44。应用时,当导向轮42与电梯导轨的前侧工作面接触时,利用导向轮42的刚性,使硬性导向车能在前后方向上根据电梯导轨的形位偏差做出相应的偏移,且通过更换不同规格厚度的调整垫片44,并由第一锁紧螺母43将调整垫片44锁紧于第一安装套1111与导向轮架41之间,可以使导轨攀爬机器人适应不同规格尺寸的电梯导轨;同时圆柱形的导向轮42与电梯导轨的接触形式为线接触,则顶面轮12与导向轮42的组合搭配,可以避免因导轨的形位偏差而导致顶面轮与导向轮无法同时完全接触电梯导轨工作面的情况。本发明中,所述第一延伸杆111可设置两根,两第一延伸杆111上下间隔设置可以增加硬性导向车导向的稳定性。The upper outer car body is connected to the upper inner car body, and the lower outer car body is connected to the lower inner car body. The upper outer car body and the lower outer car body both have car bodies arranged opposite to each other in front and back, and the two car bodies are divided into a first car body and a second car body. The first car body is a rigid guide car that is in hard contact with the elevator guide rail 100; specifically, the rigid guide car has a guide wheel frame 41 and a guide wheel 42, and the guide wheel frame 41 is a strip frame extending in the up-down direction. The guide wheel frame 41 is located on the front working surface of the elevator guide rail 100, and the upper and lower end surfaces of the guide wheel frame 41 are both recessed with guide wheel grooves that penetrate front and back (not shown in the figure), and the guide wheel 42 is rotatably installed in the guide wheel groove by the wheel shaft, and is in close cooperation with the front working surface of the elevator guide rail 100, and the guide wheel 42 protrudes out of the guide wheel groove in the front-to-back direction, and the guide wheel 42 is along A cylindrical wheel body lying horizontally in the left and right directions, which is a metal wheel with a smooth surface, is connected to the rigid guide vehicle in a manner that the position can be adjusted forward and backward. Specifically, the first extension rod 111 is connected to the rigid guide vehicle in a manner that the position can be adjusted forward and backward relative to the rigid guide vehicle, and a first mounting sleeve 1111 is integrally formed on the first extension rod 111 and is opposite to the guide wheel frame 41 front and back. A first mounting rod 411 is protrudingly provided on the guide wheel frame 41 and passes through the first mounting sleeve 1111. A first locking nut 43 is screwed on the front end portion of the first mounting rod 411, and the first mounting sleeve 1111 is located between the first locking nut 43 and the guide wheel frame 41, and an adjustment gasket 44 is clamped between the first mounting sleeve 1111 and the guide wheel frame 41. When in use, when the guide wheel 42 contacts the front working surface of the elevator guide rail, the rigidity of the guide wheel 42 is utilized to enable the rigid guide vehicle to make corresponding offsets in the front-to-back direction according to the shape and position deviation of the elevator guide rail, and by replacing the adjustment gasket 44 of different specifications and thicknesses, and locking the adjustment gasket 44 between the first mounting sleeve 1111 and the guide wheel frame 41 by the first locking nut 43, the guide rail climbing robot can adapt to elevator guide rails of different specifications and sizes; at the same time, the contact form between the cylindrical guide wheel 42 and the elevator guide rail is line contact, so the combination of the top wheel 12 and the guide wheel 42 can avoid the situation that the top wheel and the guide wheel cannot fully contact the working surface of the elevator guide rail at the same time due to the shape and position deviation of the guide rail. In the present invention, two first extension rods 111 can be provided, and the two first extension rods 111 are arranged at intervals up and down to increase the stability of the rigid guide vehicle guidance.
所述第二车体为与电梯导轨100软接触的弹性压紧车,弹性压紧车以能前后调节的方式与上述硬性顶紧车连接在一起,具体的是,第二延伸杆112以能相对弹性压紧车前后弹性调节的方式与弹性压紧车连接,即弹性压紧车具有压紧轮51和压紧轮架52,压紧轮架52为沿上下方向延伸的条形板体,压紧轮架52的上下两端均凹设有轮槽,压紧轮51通过轮轴转动安装于轮槽内并与电梯导轨100的后侧工作面相贴配合,压紧轮51为沿左右方向横卧设置的圆柱轮体,且压紧轮沿前后方向凸出轮槽外,压紧轮51外套设有橡胶套511,第二延伸杆112上一体成型有与压紧轮架前后相对的第二安装套1121,压紧轮架52上向后凸设有穿过第二安装套1121的第二安装杆521,第二安装杆521的端部螺装有第二锁紧螺母53,第二安装套1121处于第二锁紧螺母53与压紧轮架52之间,且第二安装杆521外套设有夹紧于第二安装套1121与压紧轮架52之间的弹性复位件54,此弹性复位件54为弹簧。应用时,此弹簧的弹力将提供压紧轮51压紧电梯导轨的压紧力,则能使导向轮与压紧轮一起配合并夹紧电梯导轨,并且可以通过第二锁紧螺母53来调整弹簧的弹力,进而调整导轨攀爬机器人对导轨侧工作面的夹紧力,而压紧轮上橡胶套的柔性变形能在压紧轮与导向轮共同夹紧导轨时,导轨攀爬机器人沿导轨运行的导向功能仅由硬性导向车提供,而与弹性压紧车无关,这可以避免当弹性压紧车也提供导向时,因电梯导轨存在形位偏差而出现导向轮无法完全与电梯导轨接触,而影响到导轨攀爬机器人对电梯导轨形位偏差检测的准确性。The second car body is an elastic clamping car that is in soft contact with the elevator guide rail 100. The elastic clamping car is connected to the above-mentioned hard top clamping car in a manner that can be adjusted forward and backward. Specifically, the second extension rod 112 is connected to the elastic clamping car in a manner that can be elastically adjusted forward and backward relative to the elastic clamping car, that is, the elastic clamping car has a clamping wheel 51 and a clamping wheel frame 52. The clamping wheel frame 52 is a strip plate body extending in the up-down direction. The upper and lower ends of the clamping wheel frame 52 are concavely provided with wheel grooves. The clamping wheel 51 is rotatably installed in the wheel groove through the wheel shaft and is closely matched with the rear working surface of the elevator guide rail 100. The clamping wheel 51 is a cylindrical cylinder arranged horizontally in the left-right direction. The wheel body, and the clamping wheel protrudes out of the wheel groove in the front-to-back direction, the outer sleeve of the clamping wheel 51 is provided with a rubber sleeve 511, and the second extension rod 112 is integrally formed with a second mounting sleeve 1121 opposite to the front and rear of the clamping wheel frame, and the clamping wheel frame 52 is provided with a second mounting rod 521 protruding backward and passing through the second mounting sleeve 1121, and the end of the second mounting rod 521 is screwed with a second locking nut 53, the second mounting sleeve 1121 is located between the second locking nut 53 and the clamping wheel frame 52, and the outer sleeve of the second mounting rod 521 is provided with an elastic reset member 54 clamped between the second mounting sleeve 1121 and the clamping wheel frame 52, and this elastic reset member 54 is a spring. When used, the elastic force of this spring will provide the clamping force for the clamping wheel 51 to clamp the elevator guide rail, so that the guide wheel and the clamping wheel can cooperate and clamp the elevator guide rail, and the elastic force of the spring can be adjusted by the second locking nut 53, thereby adjusting the clamping force of the guide rail climbing robot on the working surface of the guide rail side. The flexible deformation of the rubber sleeve on the clamping wheel can enable the guide wheel and the guide wheel to clamp the guide rail together. The guiding function of the guide rail climbing robot running along the guide rail is only provided by the rigid guide vehicle, and has nothing to do with the elastic clamping vehicle. This can avoid the situation where the guide wheel cannot fully contact the elevator guide rail due to the shape and position deviation of the elevator guide rail when the elastic clamping vehicle also provides guidance, thereby affecting the accuracy of the guide rail climbing robot in detecting the shape and position deviation of the elevator guide rail.
处于下方的所述下内车体上安装有与上内车体连接并能相对于上内车体做上下移动的吊绳升降装置,具体的是,处于下方的两顶面轮架相对的对立面上均凸设有沿左右方向延伸的电机座6,电机座6的后侧面上安装有沿前后方向横卧的驱动电机71,驱动电机71的输出轴向前穿过电机座6,驱动电机71的输出轴外套装有主动齿轮711;处于下方的两顶面轮架相对的对立面上部凸设有两块前后相对的耳板110a,两耳板110a构成轮轴座,轮轴座处于驱动电机71的上方,两耳板之间设置有卷绳筒721,卷绳筒721由轮轴转动安装于两耳板上,卷绳筒721上的轮轴的前端向前穿过处于前侧的耳板外,且该轮轴的前端端部外套装有从动齿轮72,主动齿轮711与从动齿轮72相啮合,卷绳筒721上缠绕有钢丝绳73,钢丝绳73的第一端端部与卷绳筒721固定,处于上方的顶面轮架的底面向下凸设有前后相对设置的两耳板110b,两耳板110b之间设有绕绳轮74,绕绳轮74由轮轴转动安装于两耳板110b之间,钢丝绳73的第二端向上绕过绕绳轮74再向下延伸并与正下方的顶面轮架固定连接,驱动电机71、主动齿轮711、从动齿轮72、卷绳筒721、绕绳轮74及钢丝绳73构成所述的吊绳升降装置。应用时,驱动电机驱动着卷绳筒721卷绕钢丝绳73,使处于下方的顶面轮架能沿电梯导轨并相对于正上方的顶面轮架做上下升降运动,该吊绳升降装置采用了动滑轮组的工作原理,可以降低驱动电机的负载转矩,同时处于下方的顶面轮架在沿电梯导轨运行时的振动,也能被柔性的钢丝绳隔离掉,避免引起正上方的顶面轮架发生晃动。The lower inner car body at the bottom is equipped with a rope lifting device which is connected to the upper inner car body and can move up and down relative to the upper inner car body. Specifically, motor seats 6 extending in the left and right directions are convexly provided on the opposite surfaces of the two top wheel frames at the bottom, and a driving motor 71 lying horizontally in the front and rear directions is installed on the rear side surface of the motor seat 6. The output shaft of the driving motor 71 passes through the motor seat 6 forward, and a driving gear 711 is sheathed on the output shaft of the driving motor 71; two front and rear opposite ear plates 110a are convexly provided on the upper parts of the opposite surfaces of the two top wheel frames at the bottom, and the two ear plates 110a constitute the wheel axle seat, and the wheel axle seat is above the driving motor 71, and a rope drum 721 is provided between the two ear plates, and the rope drum 721 is rotatably mounted on the two ear plates by the wheel axle. The front end of the wheel axle passes forward through the ear plate on the front side, and a driven gear 72 is sheathed on the front end of the wheel axle. The driving gear 711 meshes with the driven gear 72. A wire rope 73 is wound around the rope drum 721. The first end of the wire rope 73 is fixed to the rope drum 721. The bottom surface of the top wheel frame at the top is convexly provided with two ear plates 110b arranged opposite to each other front and back. A rope winding wheel 74 is provided between the two ear plates 110b. The rope winding wheel 74 is rotatably installed between the two ear plates 110b by the wheel axle. The second end of the wire rope 73 passes around the rope winding wheel 74 upward and then extends downward and is fixedly connected to the top wheel frame just below. The driving motor 71, the driving gear 711, the driven gear 72, the rope drum 721, the rope winding wheel 74 and the wire rope 73 constitute the described rope lifting device. When in use, the driving motor drives the rope drum 721 to wind the wire rope 73, so that the top wheel frame at the bottom can move up and down along the elevator guide rail and relative to the top wheel frame directly above. The rope lifting device adopts the working principle of the movable pulley group, which can reduce the load torque of the driving motor. At the same time, the vibration of the top wheel frame at the bottom when running along the elevator guide rail can also be isolated by the flexible wire rope to avoid causing the top wheel frame directly above to shake.
左右相对的两所述上内车体之间连接有能左右伸缩调节间距并能周向扭转调节的伸缩扭转支架,伸缩扭转支架上具有与电梯轿厢200固定连接并能上下调节的连接装置;具体的是,伸缩扭转支架具有套装杆81和调节杆82,且套装杆81与调节杆82均为圆管结构,套装杆81设置有二根,两套装杆81左右相对设置,且两套装杆81相对的一端敞开设置,调节杆82处于两套装杆81之间,调节杆82的两端部对应活动套入两套装杆81内,套装杆81与处于上方的顶面轮架以能上下相对转动的方式铰接在一起,即两套装杆81相背的一端端面上凸设有三角耳板,处于上方的顶面轮架上凸设有与三角耳板前后相贴配合的铰座,三角耳板与铰座通过销轴活动铰接在一起,利用套装杆81与上方顶面轮架的铰接安装以及套装杆与调节杆的套接配合,使两套装杆81与调节杆82之间能在保持一定同轴度的情况下相互进行左右伸缩与扭转运动,以适应电梯导轨不同情况的形位偏差,例如:套装杆81与调节杆82的伸缩运动可以适应两电梯导轨100的导轨顶面间距变化;套装杆81与调节杆82的扭转运动以及套装杆81与顶面轮架11的上下转动铰接配合可以适应两电梯导轨的垂直度偏差;调节杆82的顶面左右两侧向上凸设有吊环821,调节杆82上方布置有刚性杆83,刚性杆83上设置有调节刚性杆83长短的螺纹伸缩调节装置,具体的是,刚性杆83分成上下两节,下节刚性杆的下端设置有吊环,与调节杆82的吊环821相连接,下节刚性杆的上端螺装有调节螺套831,上节刚性件的下端伸入调节螺套831内螺合连接,上节刚性杆的上端布置有强力磁铁832,刚性杆利用强力磁铁832与电梯轿厢的底部吸合连接,调节螺套831为所述的螺纹伸缩调节装置,刚性杆83、调节螺套831与强力磁铁832构成所述的连接装置,采用此种连接装置可调节伸缩扭转支架的水平姿态,使左右相对的两顶面轮架11能在同一水平上。此外调节杆82上设置有保险绳84,保险绳84与电梯轿厢200相连,以防止电梯导轨巡检仪运行中发生意外掉落。A telescopic torsion bracket capable of adjusting the spacing between left and right and adjusting the torsion in the circumferential direction is connected between the two upper inner car bodies opposite to each other on the left and right sides, and the telescopic torsion bracket has a connecting device fixedly connected to the elevator car 200 and capable of adjusting up and down; specifically, the telescopic torsion bracket has a set rod 81 and an adjusting rod 82, and both the set rod 81 and the adjusting rod 82 are round tube structures, and two set rods 81 are provided, and the two sets of rods 81 are arranged opposite to each other on the left and right sides, and the opposite ends of the two sets of rods 81 are open, and the adjusting rod 82 is located between the two sets of rods 81, and the two ends of the adjusting rod 82 are correspondingly movably inserted into the two sets of rods 8 1, the set rod 81 and the top wheel frame at the top are hinged together in a manner that they can rotate up and down relatively, that is, a triangular ear plate is convexly provided on the end surface of the two sets of rods 81 opposite to each other, and a hinge seat is convexly provided on the top wheel frame at the top to match the triangular ear plate front and back. The triangular ear plate and the hinge seat are hinged together through a pin shaft. By means of the hinged installation of the set rod 81 and the top wheel frame at the top and the sleeve connection of the set rod and the adjusting rod, the two sets of rods 81 and the adjusting rod 82 can mutually perform left and right telescopic and torsional movements while maintaining a certain coaxiality, so as to adapt to the shape and position deviation of the elevator guide rail in different situations. For example, the telescopic movement of the set rod 81 and the adjusting rod 82 can adapt to the change of the distance between the top surfaces of the two elevator guide rails 100; the torsional movement of the set rod 81 and the adjusting rod 82 and the up and down rotation articulation of the set rod 81 and the top wheel frame 11 can adapt to the verticality deviation of the two elevator guide rails; the left and right sides of the top surface of the adjusting rod 82 are upwardly protruded with lifting rings 821, and a rigid rod 83 is arranged above the adjusting rod 82, and a threaded telescopic adjustment device for adjusting the length of the rigid rod 83 is arranged on the rigid rod 83. Specifically, the rigid rod 83 is divided into two sections, and the lower end of the lower rigid rod is provided with a lifting ring. The upper end of the lower rigid rod is screwed with an adjusting screw sleeve 831, and the lower end of the upper rigid member is inserted into the adjusting screw sleeve 831 and screwed in. The upper end of the upper rigid rod is arranged with a strong magnet 832, and the rigid rod is connected to the bottom of the elevator car by the strong magnet 832. The adjusting screw sleeve 831 is the threaded telescopic adjustment device, and the rigid rod 83, the adjusting screw sleeve 831 and the strong magnet 832 constitute the connecting device. The horizontal posture of the telescopic torsion bracket can be adjusted by using this connecting device, so that the two top surface wheel frames 11 opposite to each other can be at the same level. In addition, a safety rope 84 is arranged on the adjusting rod 82, and the safety rope 84 is connected to the elevator car 200 to prevent the elevator guide rail inspection instrument from accidentally falling during operation.
所述激光测距仪31安装于其一上内车体上、激光反射面32安装在另一上内车体上,两下内车体上均安装有二维PSD位置检测仪22,两上内车体均安装有与二维PSD位置检测仪上下正对位设置的垂准仪安装架115;具体的是,处于上方的两顶面轮架上,其一顶面轮架朝向另一顶面轮架的一面上凸设有沿上下方向延伸的凸台,另一顶面轮架上安装有与凸台相对设置的激光测距仪31,凸台朝向激光测距仪的一面为平整光洁的光面,此光面为所述的激光反射面32;即处于左侧上方的顶面轮架的右侧面下部向右凸设有凸块,此凸块为所述的凸台,凸台的右侧面为所述激光反射面32;处于下方的两顶面轮架相对的对立面上均凸设有凸杆113,两凸杆113相对的对立端均一体成型有平放横卧的安装台114,此安装台114为圆形台,二维PSD位置检测仪22安装在安装台114上,二维PSD位置检测仪22的检测端朝上设置,处于上方的两顶面轮架相对的对立面下部均凸设有沿左右方向横卧设置的横杆体,此横杆体与凸杆114上下正对位,横杆体为所述的垂准仪安装架115。应用时,将测距激光投射于平整光洁的激光反射面32,而不是直接投射于电梯导轨的导轨顶面上,能避免测距精度受到电梯导轨油污、铁锈等杂质的影响。The laser rangefinder 31 is installed on one of the upper inner car bodies, and the laser reflecting surface 32 is installed on the other upper inner car body. Two-dimensional PSD position detectors 22 are installed on both lower inner car bodies, and plumb-pointer mounting frames 115 are installed on both upper inner car bodies, which are arranged vertically and horizontally in a vertically aligned manner with the two-dimensional PSD position detectors. Specifically, on the two upper top wheel frames, a boss extending in the vertical direction is convexly provided on one side of one top wheel frame facing the other top wheel frame, and a laser rangefinder 31 arranged opposite to the boss is installed on the other top wheel frame, and a side of the boss facing the laser rangefinder is a smooth and bright surface, which is the laser reflecting surface 32. That is, the top wheel frame on the upper left side. The lower part of the right side surface of the convex block is protruding to the right, and this convex block is the boss, and the right side surface of the boss is the laser reflection surface 32; the opposite surfaces of the two top wheel frames at the bottom are both protruding with convex rods 113, and the opposite ends of the two convex rods 113 are both integrally formed with a horizontally lying mounting platform 114, and this mounting platform 114 is a circular platform. The two-dimensional PSD position detector 22 is installed on the mounting platform 114, and the detection end of the two-dimensional PSD position detector 22 is set upward. The lower parts of the opposite surfaces of the two top wheel frames at the top are both protruding with a horizontally lying crossbar body arranged along the left and right directions, and this crossbar body is aligned with the convex rod 114 up and down, and the crossbar body is the vertical instrument mounting frame 115. When used, the ranging laser is projected onto the smooth and smooth laser reflection surface 32, rather than directly onto the top surface of the elevator guide rail, which can prevent the ranging accuracy from being affected by impurities such as oil stains and rust on the elevator guide rail.
所述垂准仪安装架115上安装有垂准仪,垂准仪具有内球体91、外球体92和慢流动性填充液(图中未示出),内球体91安装在垂准仪安装架115上,外球体92套设于内球体91外,并通过吊绳93与垂准仪安装架115安装配合,激光发射器21安装在外球体92的底面上,内球体91呈中空结构并与外球体92相连通配合,外球体和内球体内均填充有慢流动性填充液,内球体内具有限制慢流动性填充液流动的外限流结构,上述外球体内设有处于内球体内并位于外限流结构范围内的内限流结构;具体的是:内球体91的顶面向上凸设有具有外螺纹的螺纹管911,螺纹管911伸入垂准仪安装架115内与垂准仪安装架115螺合安装,内球体91的底面开设有供内限流结构伸入于内的伸入孔91a,内球体91的中空腔室上部内一体成型有将内球体91的中空腔室分隔成上腔室和下腔室的分隔板912,分隔板912上开设有供上腔室与下腔室相连通的连通孔9121,连通孔9121、伸入孔91a与螺纹管911均相互同轴设置,且分隔板912的上顶面为向连通孔方向倾斜的倒锥面,内球体91内于下腔室的内腔壁上一体成型有若干片沿周向间隔环绕分布的限流片913,限流片913的上端与分隔板912的底面相贴一体成型连接,各限流片913围成有一沿上下方向延伸的中间空间,中间空间的中心位于伸入孔的轴线上,各限流片913与分隔板912构成所述的外限流结构;外球体92具有上球体921和下球体922,上球体921与下球体922通过内外螺纹的螺合连接在一起,上球体921为上下两端敞开的中空壳体,且上球体921的上端端口口径小于内球体91的最大外径,下球体922的下底面中心区域处向下凸设有重锤安装座923,重锤安装座923的底面上螺装有平衡重锤94,平衡重锤94呈由上至下渐缩的圆锥结构,平衡重锤94的底面上安装有激光发射器21,下球体922内球面的底面中心处向上凸设有穿过伸入孔91a至中间空间内的安装柱924,吊绳93的下端固定连接在安装柱924的顶面上,吊绳93的上端与垂准仪安装架115固定,且外球体92球心与内球体91球心重合,安装柱924上固定竖立设置有若干片均匀间隔环绕分布的限流板925,各限流板925为长方形板体,各限流板925呈发射状排列并对应伸入相邻的两限流片913之间的中间空间,且各限流板925的一侧相靠紧并一体成型在一起,各限流板925构成所述的内限流结构,慢流动性填充液为机油,且慢流动性填充液的液面低于分隔板。The plumb line instrument mounting frame 115 is mounted with a plumb line instrument, which comprises an inner sphere 91, an outer sphere 92 and a slow-flowing filling liquid (not shown in the figure). The inner sphere 91 is mounted on the plumb line instrument mounting frame 115, and the outer sphere 92 is sleeved outside the inner sphere 91 and mounted and matched with the plumb line instrument mounting frame 115 through a suspension rope 93. The laser transmitter 21 is mounted on the bottom surface of the outer sphere 92. The inner sphere 91 is a hollow structure and is connected and matched with the outer sphere 92. The outer sphere and the inner sphere are both filled with a slow-flowing filling liquid. The inner sphere is provided with an external flow-limiting structure for limiting the flow of the slow-flowing filling liquid. The outer sphere is provided with an internal flow-limiting structure which is located in the inner sphere and within the range of the external flow-limiting structure. Specifically, a threaded tube 911 with an external thread is convexly provided on the top surface of the inner sphere 91. The threaded tube 911 extends into the plumb-line mounting frame 115 and is screwed and installed with the plumb-line mounting frame 115. The bottom surface of the inner sphere 91 is provided with an insertion hole 91a for the internal flow-limiting structure to extend therein. A partition plate 912 is integrally formed in the upper part of the hollow chamber of the inner sphere 91 to divide the hollow chamber of the inner sphere 91 into an upper chamber and a lower chamber. A connecting hole 9121 for connecting the upper chamber with the lower chamber is provided on the partition plate 912. The connecting hole 9121, the insertion hole 91a and the threaded tube 911 are coaxially arranged with each other, and the upper top surface of the partition plate 912 is an inverted cone surface inclined in the direction of the connecting hole. A plurality of flow-limiting plates 913 distributed around the circumferential space are integrally formed on the inner cavity wall of the lower chamber in the inner sphere 91, and the upper end of the flow-limiting plate 913 is integrally attached to the bottom surface of the partition plate 912. The outer sphere 92 has an upper sphere 921 and a lower sphere 922, and the upper sphere 921 and the lower sphere 922 are screwed together by internal and external threads. The upper sphere 921 is a hollow shell with open ends, and the upper end port diameter of the upper sphere 921 is smaller than the maximum outer diameter of the inner sphere 91. A weight mounting seat 923 is protruding downward at the center area of the lower bottom surface of the lower sphere 922. A balancing weight 94 is screwed on the bottom surface of the weight mounting seat 923. The balancing weight 94 is a conical structure that tapers from top to bottom, and a laser emitter 21 is installed on the bottom surface of the balancing weight 94. , a mounting column 924 is protruded upward at the center of the bottom surface of the inner sphere of the lower sphere 922 and extends through the hole 91a to the middle space, the lower end of the suspension rope 93 is fixedly connected to the top surface of the mounting column 924, the upper end of the suspension rope 93 is fixed to the plumb bob mounting frame 115, and the center of the outer sphere 92 coincides with the center of the inner sphere 91, and a plurality of flow limiting plates 925 are fixedly erected on the mounting column 924 and evenly spaced and distributed around, each flow limiting plate 925 is a rectangular plate body, each flow limiting plate 925 is arranged in a radial shape and extends into the middle space between two adjacent flow limiting plates 913, and one side of each flow limiting plate 925 is close to each other and integrally formed together, each flow limiting plate 925 constitutes the internal flow limiting structure, the slow-flow filling liquid is engine oil, and the liquid level of the slow-flow filling liquid is lower than the partition plate.
本发明一种电梯导轨巡检仪,应用时,先分别调整锁紧螺母141与第二锁紧螺母53,使电梯导轨巡检仪对电梯导轨施加合适的顶紧力与夹紧力,并通过调节螺套831使左右相对的两顶面轮架能保持在同水平上。当电梯轿厢200进行升降运动时,各上外车体、各下外车体、各上内车体和各下内车体均会沿电梯导轨100进行升降,在电梯轿厢200升降的过程中,若两电梯导轨100之间的顶面间距产生横向变化时,两套装杆81则能够沿着调节杆82进行左右伸缩运动,从而能够调节间距,使得导轨攀爬机器人能够正常的运行;而若两电梯导轨100存在前后方向的垂直度偏差时,套装杆81与调节杆82能相互扭转,当两电梯导轨100存在左右方向的垂直度偏差时,套装杆81与顶面轮架11能上下相互转动,使得导轨攀爬机器人能够正常的运行。导轨顶面间距检测装置的激光测距仪31将激光发射至激光反射面32上,从而实现对两列导轨100顶面间距的实时检测,导轨攀爬机器人对电梯导轨垂直度的检测则是采用分段式的检测,当电梯轿厢200上升到一定高度后停止,由驱动电机71通过主动齿轮711带动从动齿轮72进行同步转动,从而使卷绳筒721能够对钢丝绳73进行卷绕,此时钢丝绳73的第二端在绕绳轮74的配合下对下内车体进行提升或下降,因激光发射器21始终会对二维PSD位置检测仪22发射激光,在下内车体上升的过程中,若导轨存在垂直度偏差,将由激光光斑在二维PSD位置检测仪上的偏移量跟踪并检测出,对不同区段的电梯导轨开展垂直度偏差的检测,最后再将检测的多段数据进行整合分析,这种检测方式使得激光发射器21与二维PSD位置检测仪22之间不会出现距离过远的情况,从而能够避免激光在传播的过程中因逐渐发散而导致检测数据精度下降的情况,再有,激光发射器21是安装于垂准仪的外球体92上,当上外车体与上内车体停止运行后,外球体92摆动的幅度会先受到外球体92内球面与内球体91外球面之间配合间隙的限制,而外球体92绕吊绳93扭动的幅度又将受到限流片913与限流板925之间间隙的限制,紧接着外球体做小幅度的摆动与扭动的动能将通过内限流结构传导给机油,并在机油的缓冲作用下,使外球体摆动与扭动的动能被快速地消散掉,同时外限流结构对机油的安定作用,又可以提高机油缓冲作用的效果,并且如因晃动而经连通孔9121流至分隔板912上方的机油,又能由分隔板912顶面的倒锥面尽快地由连通孔9121向下流回内球体91内,因此通过内限流结构与外限流结构、内球体与外球体等之间的配合间隙可以限制外球体晃动的幅度,而外限流结构的安定作用与机油的缓冲作用,又能迫使外球体92快速停止晃动而稳定,并在重锤重力与吊绳93的配合作用下能自动校正,并通过激光发射器21垂直向下发射激光束,进而保证激光发射器21不会因导轨攀爬机器人的移动而出现长时间的晃动,而影响到本发明的电梯导轨巡检仪对电梯导轨垂直度偏差进行检测的精度与效率。当电梯设置为检修运行模式,并牵引导轨攀爬机器人运行至电梯导轨的选定位置后停止,再由驱动电机驱动下内车体对电梯导轨的垂直度偏差进行检测,则二维PSD位置检测仪上激光斑点的位置坐标变化可反馈出电梯导轨的垂直度偏差,而激光测距仪可检测出电梯导轨的顶面间距,通过无线模块可将检测数据实时发送给上位机,以及时获悉导轨形位偏差的数据。The elevator guide rail inspection instrument of the present invention is used. When in use, the locking nut 141 and the second locking nut 53 are adjusted respectively, so that the elevator guide rail inspection instrument applies appropriate top tightening force and clamping force to the elevator guide rail, and the left and right opposite top surface wheel frames can be kept at the same level by adjusting the screw sleeve 831. When the elevator car 200 is lifted or lowered, each upper outer car body, each lower outer car body, each upper inner car body and each lower inner car body will be lifted or lowered along the elevator guide rail 100. During the lifting or lowering process of the elevator car 200, if the top surface spacing between the two elevator guide rails 100 changes laterally, the two sets of rods 81 can be extended and retracted left and right along the adjusting rod 82, so as to adjust the spacing, so that the guide rail climbing robot can operate normally; and if there is a verticality deviation between the two elevator guide rails 100 in the front-to-back direction, the set rod 81 and the adjusting rod 82 can be twisted with each other. When there is a verticality deviation between the two elevator guide rails 100 in the left-to-right direction, the set rod 81 and the top surface wheel frame 11 can rotate up and down with each other, so that the guide rail climbing robot can operate normally. The laser rangefinder 31 of the guide rail top surface spacing detection device emits laser to the laser reflecting surface 32, thereby realizing real-time detection of the top surface spacing of the two rows of guide rails 100. The guide rail climbing robot uses segmented detection to detect the verticality of the elevator guide rail. When the elevator car 200 rises to a certain height and stops, the driving motor 71 drives the driven gear 72 to rotate synchronously through the driving gear 711, so that the rope drum 721 can wind the wire rope 73. At this time, the second end of the wire rope 73 is used to lift or lower the lower inner car body with the cooperation of the rope winding wheel 74. Because the laser transmitter 21 always emits the two-dimensional PSD position detector 22 Laser, during the process of the lower inner car body rising, if there is a vertical deviation in the guide rail, it will be tracked and detected by the offset of the laser spot on the two-dimensional PSD position detector, and the vertical deviation of the elevator guide rails in different sections will be detected. Finally, the multiple segments of the detected data will be integrated and analyzed. This detection method prevents the laser transmitter 21 from being too far away from the two-dimensional PSD position detector 22, thereby avoiding the situation where the accuracy of the detection data decreases due to the gradual divergence of the laser during the propagation process. In addition, the laser transmitter 21 is installed on the outer sphere 92 of the plumb line. When the upper outer car body and the upper inner car body stop running, the outer sphere 92 The amplitude of the swing will first be limited by the clearance between the inner spherical surface of the outer sphere 92 and the outer spherical surface of the inner sphere 91, and the amplitude of the twisting of the outer sphere 92 around the suspension rope 93 will be limited by the clearance between the current limiting piece 913 and the current limiting plate 925. Then, the kinetic energy of the small swing and twisting of the outer sphere will be transmitted to the engine oil through the internal current limiting structure, and under the buffering effect of the engine oil, the kinetic energy of the swing and twisting of the outer sphere will be quickly dissipated. At the same time, the stabilizing effect of the external current limiting structure on the engine oil can also improve the effect of the engine oil buffering effect. In addition, the engine oil that flows to the top of the partition plate 912 through the connecting hole 9121 due to shaking can be fully dissipated by the inverted cone surface on the top surface of the partition plate 912. The liquid quickly flows downward through the connecting hole 9121 back into the inner sphere 91. Therefore, the swing amplitude of the outer sphere can be limited by the matching clearance between the inner flow limiting structure and the outer flow limiting structure, the inner sphere and the outer sphere, etc., and the stabilizing effect of the outer flow limiting structure and the buffering effect of the engine oil can force the outer sphere 92 to quickly stop swinging and stabilize, and can be automatically corrected under the coordinated action of the gravity of the weight and the suspension rope 93, and the laser beam is emitted vertically downward through the laser emitter 21, thereby ensuring that the laser emitter 21 will not shake for a long time due to the movement of the guide rail climbing robot, which will affect the accuracy and efficiency of the elevator guide rail inspection instrument of the present invention in detecting the verticality deviation of the elevator guide rail. When the elevator is set to the maintenance operation mode, and the guide rail climbing robot is driven to run to the selected position of the elevator guide rail and then stops, the drive motor drives the lower inner car body to detect the verticality deviation of the elevator guide rail. The position coordinate change of the laser spot on the two-dimensional PSD position detector can feedback the verticality deviation of the elevator guide rail, and the laser rangefinder can detect the top surface spacing of the elevator guide rail. The detection data can be sent to the host computer in real time through the wireless module, so as to obtain the data of the guide rail shape and position deviation in time.
上述实施例和附图并非限定本发明的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made thereto by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410764184.2A CN118323986B (en) | 2024-06-14 | 2024-06-14 | Elevator guide rail inspection instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410764184.2A CN118323986B (en) | 2024-06-14 | 2024-06-14 | Elevator guide rail inspection instrument |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118323986A true CN118323986A (en) | 2024-07-12 |
| CN118323986B CN118323986B (en) | 2024-08-06 |
Family
ID=91769701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410764184.2A Active CN118323986B (en) | 2024-06-14 | 2024-06-14 | Elevator guide rail inspection instrument |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118323986B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170355558A1 (en) * | 2016-06-10 | 2017-12-14 | Otis Elevator Company | Detection and Control System for Elevator Operations |
| CN109809268A (en) * | 2017-11-22 | 2019-05-28 | 韩国建设技术研究院 | Safety detection system and method for occupant evacuation elevator |
| CN209367591U (en) * | 2018-11-09 | 2019-09-10 | 重庆文理学院 | Elevator track quality inspection robot |
| CN112897273A (en) * | 2021-03-31 | 2021-06-04 | 大连达发科技有限公司 | Elevator guide rail detection robot |
| CN214569893U (en) * | 2020-12-29 | 2021-11-02 | 通化闳升机电设备安装有限公司 | System for detecting distance between moving part and scrapable fixed part of elevator |
| CN114104894A (en) * | 2021-11-09 | 2022-03-01 | 青岛市特种设备检验研究院 | Multi-parameter detection method for quality of elevator guide rail |
| CN114705134A (en) * | 2022-02-15 | 2022-07-05 | 华侨大学 | Elevator guide rail hangs down straightness and depth of parallelism automatic checkout device |
| CN218088447U (en) * | 2022-10-13 | 2022-12-20 | 广西壮族自治区特种设备检验研究院 | Elevator verticality detection device based on laser three-coordinate system |
| CN115808156A (en) * | 2022-11-24 | 2023-03-17 | 黄河交通学院 | Geological survey is with inclination measuring device |
| CN219215753U (en) * | 2022-12-26 | 2023-06-20 | 森德鑫(天津)科技发展有限公司 | Liquid chromatograph household utensils steamer tray |
-
2024
- 2024-06-14 CN CN202410764184.2A patent/CN118323986B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170355558A1 (en) * | 2016-06-10 | 2017-12-14 | Otis Elevator Company | Detection and Control System for Elevator Operations |
| CN109809268A (en) * | 2017-11-22 | 2019-05-28 | 韩国建设技术研究院 | Safety detection system and method for occupant evacuation elevator |
| CN209367591U (en) * | 2018-11-09 | 2019-09-10 | 重庆文理学院 | Elevator track quality inspection robot |
| CN214569893U (en) * | 2020-12-29 | 2021-11-02 | 通化闳升机电设备安装有限公司 | System for detecting distance between moving part and scrapable fixed part of elevator |
| CN112897273A (en) * | 2021-03-31 | 2021-06-04 | 大连达发科技有限公司 | Elevator guide rail detection robot |
| CN114104894A (en) * | 2021-11-09 | 2022-03-01 | 青岛市特种设备检验研究院 | Multi-parameter detection method for quality of elevator guide rail |
| CN114705134A (en) * | 2022-02-15 | 2022-07-05 | 华侨大学 | Elevator guide rail hangs down straightness and depth of parallelism automatic checkout device |
| CN218088447U (en) * | 2022-10-13 | 2022-12-20 | 广西壮族自治区特种设备检验研究院 | Elevator verticality detection device based on laser three-coordinate system |
| CN115808156A (en) * | 2022-11-24 | 2023-03-17 | 黄河交通学院 | Geological survey is with inclination measuring device |
| CN219215753U (en) * | 2022-12-26 | 2023-06-20 | 森德鑫(天津)科技发展有限公司 | Liquid chromatograph household utensils steamer tray |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118323986B (en) | 2024-08-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5998204B2 (en) | Auto concrete pump | |
| ES2751903T3 (en) | Vehicle Support Machine Lift Unit Load Test Control System and Method | |
| CN209446782U (en) | More surveys line it can carry out the detection trolleys of tunnel-liner non-destructive testings simultaneously | |
| CN111170121B (en) | A kind of elevator guide rail quality detection device and method | |
| CN108489428B (en) | Device and method for detecting coaxiality of piston cylinder | |
| CN202547955U (en) | Automobile frame assembled type calibrating device of four-wheel position finder | |
| CN104374460B (en) | A kind of Vehicular fuel tank weighing device | |
| CN108584703A (en) | Double girder overhead crane lift heavy and Main Girder Deflection on-line measurement system and its measurement method | |
| CN118323986B (en) | Elevator guide rail inspection instrument | |
| CN110411772A (en) | Elevator no-load static traction test detection method and device | |
| CN102928156B (en) | Air floatation dead load type mini-type calibrating device for force measurement sensor | |
| KR102629714B1 (en) | Proportional control type lift apparatus with automatic equilibrium maintenance function | |
| CN111236332B (en) | Pile pull-out resistance and pile body quality testing device | |
| KR20150009676A (en) | Measuring Device for Deflection of Crane Boom | |
| CN111406518A (en) | Flexible ground profiling detection sensor, harvester and method | |
| CN101620032B (en) | Hanger bracket loading test platform | |
| CN215859143U (en) | Balance arm counterweight structure and concrete spreader thereof | |
| CN215564596U (en) | Be used for big outer wall straightness controller that hangs down of interlude construction | |
| CN113374226B (en) | Leveling device and leveling robot | |
| CN211366633U (en) | Speed measuring device for elevator detection | |
| CN210625640U (en) | Indoor levelness measuring instrument | |
| CN207991468U (en) | A kind of high positioning device of aluminium cell anode survey | |
| CN222989467U (en) | Depth positioning device suitable for double-layer cage of vertical shaft | |
| CN219640872U (en) | Laser range finder fixing device | |
| CN218886155U (en) | But removable laser rangefinder sensor of auto leveling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |