CN118321800A - Assembling tool for welding oil cylinder liquid inlet pipe joint and using method - Google Patents
Assembling tool for welding oil cylinder liquid inlet pipe joint and using method Download PDFInfo
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- CN118321800A CN118321800A CN202410631816.8A CN202410631816A CN118321800A CN 118321800 A CN118321800 A CN 118321800A CN 202410631816 A CN202410631816 A CN 202410631816A CN 118321800 A CN118321800 A CN 118321800A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
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Abstract
Description
技术领域Technical Field
本发明涉及焊接组装工装技术领域,尤其涉及一种用于油缸进液管接头焊接的组装工装及使用方法。The invention relates to the technical field of welding assembly tooling, and in particular to an assembly tooling for welding a fluid inlet pipe joint of an oil cylinder and a use method thereof.
背景技术Background technique
液压支架中的立柱、千斤顶,主要起承载作用,通过行程控制支架整体动作,液压支架每个组成部分的可靠性、安全性和抗疲劳寿命都会直接影响产品的整体性能。而对于立柱千斤顶中油缸的焊接尤为关键,尤其是油缸进液管接头组件焊接,是主要的油缸过液结构。The columns and jacks in the hydraulic support mainly play a bearing role. The overall movement of the support is controlled by the stroke. The reliability, safety and fatigue life of each component of the hydraulic support will directly affect the overall performance of the product. The welding of the oil cylinder in the column jack is particularly critical, especially the welding of the oil cylinder liquid inlet pipe joint assembly, which is the main oil cylinder liquid passing structure.
而油缸接头进液管的焊接是确保液压系统正常运行的关键步骤,其重要性主要体现在以下几个方面:The welding of the cylinder joint inlet pipe is a key step to ensure the normal operation of the hydraulic system. Its importance is mainly reflected in the following aspects:
(1)保证密封性:焊接质量直接关系到液压系统的密封性能。如果焊接不牢固,可能会导致液压油泄漏,从而影响系统的工作效率和稳定性。(1) Ensure sealing: The quality of welding is directly related to the sealing performance of the hydraulic system. If the welding is not firm, it may cause hydraulic oil leakage, thus affecting the working efficiency and stability of the system.
(2)承受压力:液压系统工作时会产生高压,焊接部位的强度需要足够承受这些压力,否则可能会出现破裂或脱落,造成安全事故。(2) Withstand pressure: The hydraulic system will generate high pressure when working. The strength of the welding parts needs to be sufficient to withstand this pressure, otherwise it may break or fall off, causing a safety accident.
(3)防止污染:良好的焊接能够防止污染物进入液压系统,保持液压油的清洁,延长系统的使用寿命。(3) Prevent pollution: Good welding can prevent pollutants from entering the hydraulic system, keep the hydraulic oil clean, and extend the service life of the system.
然而,在传统的进液管接头组焊过程中,焊接作业通常需要焊工手动在油缸上划线组对,在油缸外圆上对进液管接头进行固定,多次转变角度进行焊接。这一过程耗时耗力,且由于焊接位置干涉,存在位置的局限性,可能导致焊接质量不稳定,而且,焊工在对进液管接头组件进行焊接时,手动划线组对焊接可能会导致进液管与接头之间发生一定的窜动,进而导致进液管接头组件的焊接不稳定,焊接质量降低,降低了工作效率及产品的合格率。However, in the traditional assembly welding process of the liquid inlet pipe joint, the welding operation usually requires the welder to manually mark the assembly on the oil cylinder, fix the liquid inlet pipe joint on the outer circle of the oil cylinder, and change the angle for welding many times. This process is time-consuming and labor-intensive, and due to the interference of the welding position, there are position limitations, which may lead to unstable welding quality. Moreover, when the welder welds the liquid inlet pipe joint assembly, the manual marking and assembly welding may cause a certain amount of movement between the liquid inlet pipe and the joint, which in turn leads to unstable welding of the liquid inlet pipe joint assembly, reduced welding quality, reduced work efficiency and product qualification rate.
发明内容Summary of the invention
(一)要解决的技术问题1. Technical issues to be resolved
鉴于现有技术的上述缺点、不足,本发明提供了一种用于油缸进液管接头焊接的组装工装及使用方法,解决了目前传统的进液管接头组焊需要焊工手动在油缸上划线组对,焊接时存在位置的局限性,导致焊接质量降低,而且,焊工在对进液管接头组件进行焊接时,手动划线组对可能会导致进液管与接头之间发生一定的窜动,进而导致进液管接头组件的焊接的不稳定,焊接质量降低,降低了工作效率及产品的合格率的技术问题。In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides an assembly tool and a method of use for welding the liquid inlet pipe joint of the oil cylinder, which solves the problem that the current traditional assembly welding of the liquid inlet pipe joint requires the welder to manually mark and align the liquid inlet pipe joint on the oil cylinder, which has position limitations during welding and leads to reduced welding quality. In addition, when the welder welds the liquid inlet pipe joint assembly, manual marking and aligning may cause a certain amount of movement between the liquid inlet pipe and the joint, thereby causing unstable welding of the liquid inlet pipe joint assembly, reduced welding quality, and reduced work efficiency and product qualification rate.
(二)技术方案(II) Technical solution
为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted by the present invention include:
第一方面,本发明提供一种用于油缸进液管接头焊接的组装工装及使用方法,包括用于与进液管焊接的接头,还包括旋转装置和定位夹持装置;所述旋转装置包括转盘和用于驱动所述转盘转动的驱动件;所述定位夹持装置包括第一定位夹持组件、第二定位夹持组件和支撑组件,所述支撑组件固定安装于所述转盘的顶部且位于所述转盘的外缘处,所述第一定位夹持组件固定安装于所述支撑组件的外壁上,所述第二定位夹持组件固定安装于所述转盘的顶部,所述第二定位夹持组件能够夹持所述接头,所述第一定位夹持组件使所述进液管与所述接头配合,且所述第一定位夹持组件、所述第二定位夹持组件、所述进液管、所述接头的止口和所述转盘的轴线重合。In the first aspect, the present invention provides an assembly tool and a method of use for welding a cylinder liquid inlet pipe joint, comprising a joint for welding to a liquid inlet pipe, and also comprising a rotating device and a positioning clamping device; the rotating device comprises a turntable and a driving member for driving the turntable to rotate; the positioning clamping device comprises a first positioning clamping component, a second positioning clamping component and a supporting component, the supporting component is fixedly mounted on the top of the turntable and is located at the outer edge of the turntable, the first positioning clamping component is fixedly mounted on the outer wall of the supporting component, the second positioning clamping component is fixedly mounted on the top of the turntable, the second positioning clamping component can clamp the joint, the first positioning clamping component makes the liquid inlet pipe cooperate with the joint, and the first positioning clamping component, the second positioning clamping component, the liquid inlet pipe, the stop of the joint and the axis of the turntable coincide.
优选地,所述支撑组件包括液压缸和安装板,所述安装板固定安装于所述液压缸的伸出端的顶部;所述第一定位夹持组件包括定位部和伸缩部;所述伸缩部的一端与所述安装板的侧壁固定连接,另一端与所述定位部可拆卸地连接,所述定位部能够通过所述伸缩部横向沿着所述伸缩部移动;所述液压缸能够带动所述定位部和所述伸缩部升降,以适应不同长度的所述进液管。Preferably, the support assembly includes a hydraulic cylinder and a mounting plate, and the mounting plate is fixedly mounted on the top of the extended end of the hydraulic cylinder; the first positioning clamping assembly includes a positioning part and a telescopic part; one end of the telescopic part is fixedly connected to the side wall of the mounting plate, and the other end is detachably connected to the positioning part, and the positioning part can be moved laterally along the telescopic part through the telescopic part; the hydraulic cylinder can drive the positioning part and the telescopic part to rise and fall to adapt to the liquid inlet pipes of different lengths.
优选地,所述定位部包括定位环和第一T形块;所述定位环能够套设于所述进液管的外壁上且所述第一T形块固定安装于所述定位环的外壁上,所述伸缩部的远离所述安装板的一端设有与所述第一T形块相配合的第一T形槽,所述第一T形块和所述第一T形槽均竖直设置且所述第一T形槽的顶部贯穿所述伸缩部的顶部,所述定位环能够通过所述第一T形块和所述第一T形槽的配合插设于所述伸缩部的远离所述安装板的一端。Preferably, the positioning portion includes a positioning ring and a first T-shaped block; the positioning ring can be sleeved on the outer wall of the liquid inlet pipe and the first T-shaped block is fixedly installed on the outer wall of the positioning ring, and the end of the telescopic portion away from the mounting plate is provided with a first T-shaped groove matching with the first T-shaped block, the first T-shaped block and the first T-shaped groove are both vertically arranged and the top of the first T-shaped groove passes through the top of the telescopic portion, and the positioning ring can be inserted into the end of the telescopic portion away from the mounting plate through the cooperation of the first T-shaped block and the first T-shaped groove.
优选地,所述定位部包括定位卡箍;所述定位卡箍套设于所述进液管的外壁上且所述伸缩部远离所述安装板的一端通过螺栓与所述卡箍可拆卸地连接。Preferably, the positioning portion comprises a positioning clamp; the positioning clamp is sleeved on the outer wall of the liquid inlet pipe and one end of the telescopic portion away from the mounting plate is detachably connected to the clamp by a bolt.
优选地,所述伸缩部包括套筒和移动板;所述移动板插设于所述套筒内,所述套筒的内壁上设有第二T形槽,所述移动板的侧壁上设有与所述第二T形槽相对应的第二T形块,所述移动板能够通过所述第二T形块和所述第二T形槽的配合在所述套筒内沿着所述套筒的横向移动;所述第一T形槽开设于所述移动板的远离所述套筒的一端。Preferably, the telescopic portion includes a sleeve and a movable plate; the movable plate is inserted into the sleeve, a second T-shaped groove is provided on the inner wall of the sleeve, a second T-shaped block corresponding to the second T-shaped groove is provided on the side wall of the movable plate, and the movable plate can move laterally along the sleeve in the sleeve through the cooperation of the second T-shaped block and the second T-shaped groove; the first T-shaped groove is opened at the end of the movable plate away from the sleeve.
优选地,所述第一定位夹持组件还包括第一夹持部和安装杆;所述第一夹持部通过所述安装杆固定安装于所述液压缸的固定缸的顶部且所述第一夹持部位于所述定位部的下方,所述进液管穿过所述第一夹持部且所述第一夹持部能够夹持所述进液管。Preferably, the first positioning clamping assembly also includes a first clamping portion and a mounting rod; the first clamping portion is fixedly mounted on the top of the fixed cylinder of the hydraulic cylinder through the mounting rod and the first clamping portion is located below the positioning portion, the liquid inlet pipe passes through the first clamping portion and the first clamping portion can clamp the liquid inlet pipe.
优选地,所述第一夹持部包括第一卡盘和多个第一卡爪;所述多个第一卡爪周向阵列于所述第一卡盘的顶部且所述多个第一卡爪能够同时朝向所述第一卡盘的轴线方向移动,以对所述进液管对中夹持;所述多个第一卡爪的朝向所述进液管的一端均设为弧形且所述多个第一卡爪的所述弧形处均设有第一缓冲垫。Preferably, the first clamping portion includes a first chuck and a plurality of first claws; the plurality of first claws are circumferentially arrayed on the top of the first chuck and the plurality of first claws can simultaneously move toward the axial direction of the first chuck to centrally clamp the liquid inlet tube; the ends of the plurality of first claws facing the liquid inlet tube are all arranged in an arc shape and the arcs of the plurality of first claws are all provided with a first buffer pad.
优选地,所述第二定位夹持组件包括第二夹持部;所述第二夹持部位于所述第一夹持部的下方,所述第二夹持部的底部与所述转盘的顶部固定连接,所述接头位于所述第二夹持部的内部,所述第二夹持部能够夹持对中所述接头。Preferably, the second positioning clamping assembly includes a second clamping portion; the second clamping portion is located below the first clamping portion, the bottom of the second clamping portion is fixedly connected to the top of the turntable, the joint is located inside the second clamping portion, and the second clamping portion can clamp and center the joint.
优选地,所述第二夹持部包括第二卡盘和多个第二卡爪;所述多个第二卡爪周向阵列于所述第二卡盘的顶部且所述多个第二夹爪能够同时朝向所述第二卡盘的轴线方向移动,所述第二卡爪的朝向所述接头的一端均设有第二缓冲垫。Preferably, the second clamping portion includes a second chuck and a plurality of second claws; the plurality of second claws are circumferentially arrayed on the top of the second chuck and the plurality of second claws can simultaneously move toward the axial direction of the second chuck, and a second buffer pad is provided at one end of the second claw facing the joint.
另一方面,本发明提供一种用于油缸进液管接头焊接的组装工装的使用方法,包括如下步骤:On the other hand, the present invention provides a method for using an assembly tool for welding a fluid inlet pipe joint of an oil cylinder, comprising the following steps:
S1:首先将所述旋转装置、所述第一定位夹持组件、所述第二定位夹持组件和所述支撑组件进行安装;S1: Firstly, the rotating device, the first positioning and clamping assembly, the second positioning and clamping assembly and the supporting assembly are installed;
S2:安装完毕后,将所述接头放置在所述第二定位夹持组件内,所述接头的止口朝上,所述第二定位夹持组件对所述接头进行定位对中夹持;S2: After the installation is completed, the joint is placed in the second positioning and clamping assembly, with the stopper of the joint facing upward, and the second positioning and clamping assembly positions, centers and clamps the joint;
S3:将所述进液管从所述第一定位夹持组件的上方竖直穿过所述第一定位夹持组件,并与所述接头的止口对应,所述第一定位夹持组件同时对所述进液管进行定位对中夹持;S3: vertically passing the liquid inlet pipe through the first positioning and clamping assembly from above the first positioning and clamping assembly and corresponding to the stopper of the joint, and the first positioning and clamping assembly simultaneously positions and centers the liquid inlet pipe;
S4:待所述进液管和所述接头对中夹持完毕后,焊枪对所述进液管与所述接头的止口进行环形焊接;S4: After the liquid inlet pipe and the joint are aligned and clamped, a welding gun performs annular welding on the stopper of the liquid inlet pipe and the joint;
S5:焊接完毕后,将焊接完的所述接头和所述进液管取出;S5: After welding is completed, the welded joint and the liquid inlet pipe are taken out;
S6:循环S1~S5的步骤,完成多个所述进液管与多个所述接头的焊接。S6: looping steps S1 to S5 to complete welding of the plurality of liquid inlet pipes and the plurality of joints.
(三)有益效果(III) Beneficial effects
本发明的有益效果是:The beneficial effects of the present invention are:
本发明通过设置第一定位夹持组件,能够实现对进液管的定位及夹持,设置第二定位夹持组件,能够实现对接头的定位及夹持。在进液管和接头进行组装时,通过将接头放置于第二定位夹持组件中,第二定位夹持组件对接头进行定位及夹持,将进液管穿过第一定位夹持组件,对进液管进行定位,使进液管的轴线与接头的止口的轴线一致,方便与接头的止口进行配合。通过第一定位夹持组件对进液管进行定位,以使在进液管和接头进行焊接时不需要人工对进液管和接头的焊接处进行手动划线,使焊接更加方便,提高了焊接的工作效率;同时,通过第一定位夹持组件对进液管进行夹持,能够避免进液管发生窜动,从而避免进液管和接头的焊接不稳定导致焊接质量低,焊接效果差,提高了产品的合格率;而且,通过驱动件带动转盘转动,进而带动第一定位夹持组件和第二定位夹持组件转动,其能够带动进液管和接头转动,从而实现进液管和接头的环形焊接,以不受焊接位置的局限性,提高焊接效率及焊接质量。The present invention can realize the positioning and clamping of the liquid inlet pipe by setting the first positioning and clamping assembly, and can realize the positioning and clamping of the joint by setting the second positioning and clamping assembly. When the liquid inlet pipe and the joint are assembled, the joint is placed in the second positioning and clamping assembly, and the second positioning and clamping assembly positions and clamps the joint. The liquid inlet pipe is passed through the first positioning and clamping assembly to position the liquid inlet pipe, so that the axis of the liquid inlet pipe is consistent with the axis of the stop of the joint, which is convenient for matching with the stop of the joint. The liquid inlet pipe is positioned by the first positioning clamping assembly, so that when the liquid inlet pipe and the joint are welded, there is no need to manually mark the welding point between the liquid inlet pipe and the joint, making welding more convenient and improving welding work efficiency; at the same time, the liquid inlet pipe is clamped by the first positioning clamping assembly, which can prevent the liquid inlet pipe from moving, thereby preventing the unstable welding between the liquid inlet pipe and the joint from resulting in low welding quality and poor welding effect, thereby improving the qualified rate of the product; and, the driving member drives the turntable to rotate, thereby driving the first positioning clamping assembly and the second positioning clamping assembly to rotate, which can drive the liquid inlet pipe and the joint to rotate, thereby realizing annular welding of the liquid inlet pipe and the joint, so as not to be limited by the welding position, thereby improving welding efficiency and welding quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的一种用于油缸进液管接头焊接的组装工装及使用方法的整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of an assembly tool for welding a fluid inlet pipe joint of an oil cylinder and a method of using the assembly tool;
图2为本发明的一种用于油缸进液管接头焊接的组装工装及使用方法的旋转装置的整体立体结构示意图;FIG2 is a schematic diagram of the overall three-dimensional structure of a rotating device of an assembly tool for welding a fluid inlet pipe joint of a cylinder and a method of using the present invention;
图3为本发明的一种用于油缸进液管接头焊接的组装工装及使用方法的定位部和伸缩部的整体立体拆解结构示意图;FIG3 is a schematic diagram of the overall three-dimensional disassembly structure of the positioning part and the telescopic part of an assembly tool for welding a cylinder liquid inlet pipe joint and a method of using the present invention;
图4为本发明的一种用于油缸进液管接头焊接的组装工装及使用方法的另一实施例的定位部和伸缩部的整体立体拆解结构示意图。4 is a schematic diagram of the overall three-dimensional disassembled structure of the positioning part and the telescopic part of another embodiment of an assembly tool for welding a cylinder liquid inlet pipe joint and a method of using the present invention.
【附图标记说明】[Description of Reference Numerals]
1:进液管;2:接头;3:旋转装置;31:转盘;32:驱动件;4:定位夹持装置;41:第一定位夹持组件;411:定位部;4111:定位环;4112:第一T形块;4113:定位卡箍;412:伸缩部;4121:第一T形槽;4122:套筒;4123:移动板;4124:第二T形槽;4125:第二T形块;413:第一夹持部;4131:第一卡盘;4132:第一卡爪;414:安装杆;42:第二定位夹持组件;421:第二夹持部;4211:第二卡盘;4212:第二卡爪;43:支撑组件;431:液压缸;432:安装板。1: liquid inlet pipe; 2: joint; 3: rotating device; 31: turntable; 32: driving member; 4: positioning and clamping device; 41: first positioning and clamping assembly; 411: positioning part; 4111: positioning ring; 4112: first T-block; 4113: positioning clamp; 412: telescopic part; 4121: first T-slot; 4122: sleeve; 4123: moving plate; 4124: second T-slot; 4125: second T-block; 413: first clamping part; 4131: first chuck; 4132: first claw; 414: mounting rod; 42: second positioning and clamping assembly; 421: second clamping part; 4211: second chuck; 4212: second claw; 43: supporting assembly; 431: hydraulic cylinder; 432: mounting plate.
具体实施方式Detailed ways
为了更好的理解上述技术方案,下面将参照附图更详细地描述本发明的示例性实施例。虽然附图中显示了本发明的示例性实施例,然而应当理解,可以以各种形式实现本发明而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更清楚、透彻地理解本发明,并且能够将本发明的范围完整的传达给本领域的技术人员。In order to better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
实施例一Embodiment 1
如图1-图3所示,本实施例的一种用于油缸进液管接头焊接的组装工装,包括用于与进液管1焊接的接头2,还包括旋转装置3和定位夹持装置4。As shown in FIGS. 1-3 , an assembly tool for welding a cylinder liquid inlet pipe joint in this embodiment includes a joint 2 for welding to a liquid inlet pipe 1 , and also includes a rotating device 3 and a positioning clamping device 4 .
具体地,旋转装置3包括转盘31和用于驱动转盘31转动的驱动件32;定位夹持装置4包括第一定位夹持组件41、第二定位夹持组件42和支撑组件43,支撑组件43固定安装于转盘31的顶部且位于转盘31的外缘处,第一定位夹持组件41固定安装于支撑组件43的外壁上,第二定位夹持组件42固定安装于转盘31的顶部,第二定位夹持组件42能够夹持接头2,第一定位夹持组件41使进液管1与接头2配合,且第一定位夹持组件41、第二定位夹持组件42、进液管1、接头2的止口和转盘31的轴线重合。通过设置第一定位夹持组件41,能够实现对进液管1的定位及夹持,设置第二定位夹持组件42,能够实现对接头2的定位及夹持。在进液管1和接头2进行组装时,通过将接头2放置于第二定位夹持组件42中,第二定位夹持组件42对接头2进行定位及夹持,将进液管1穿过第一定位夹持组件41,对进液管1进行定位,使进液管1的轴线与接头2的止口的轴线一致,方便与接头2的止口进行配合。通过第一定位夹持组件41对进液管1进行定位,以使在进液管1和接头2进行焊接时不需要人工对进液管1和接头2的焊接处进行手动划线,使焊接更加方便,提高了焊接的工作效率;同时,通过第一定位夹持组件41对进液管1进行夹持,能够避免进液管1发生窜动,从而避免进液管1和接头2的焊接不稳定导致焊接质量低,焊接效果差,提高了产品的合格率;而且,通过驱动件32带动转盘31转动,进而带动第一定位夹持组件41和第二定位夹持组件42转动,其能够带动进液管1和接头2转动,从而实现进液管1和接头2的环形焊接,以不受焊接位置的局限性,提高焊接效率及焊接质量。Specifically, the rotating device 3 includes a turntable 31 and a driving member 32 for driving the turntable 31 to rotate; the positioning and clamping device 4 includes a first positioning and clamping assembly 41, a second positioning and clamping assembly 42 and a supporting assembly 43, the supporting assembly 43 is fixedly mounted on the top of the turntable 31 and is located at the outer edge of the turntable 31, the first positioning and clamping assembly 41 is fixedly mounted on the outer wall of the supporting assembly 43, the second positioning and clamping assembly 42 is fixedly mounted on the top of the turntable 31, the second positioning and clamping assembly 42 can clamp the joint 2, the first positioning and clamping assembly 41 makes the liquid inlet pipe 1 cooperate with the joint 2, and the first positioning and clamping assembly 41, the second positioning and clamping assembly 42, the liquid inlet pipe 1, the stopper of the joint 2 and the axis of the turntable 31 coincide. By setting the first positioning and clamping assembly 41, the liquid inlet pipe 1 can be positioned and clamped, and by setting the second positioning and clamping assembly 42, the joint 2 can be positioned and clamped. When the liquid inlet pipe 1 and the connector 2 are assembled, the connector 2 is placed in the second positioning clamping assembly 42, the second positioning clamping assembly 42 positions and clamps the connector 2, and the liquid inlet pipe 1 is passed through the first positioning clamping assembly 41 to position the liquid inlet pipe 1 so that the axis of the liquid inlet pipe 1 is consistent with the axis of the stop of the connector 2, which is convenient for matching with the stop of the connector 2. The liquid inlet pipe 1 is positioned by the first positioning clamping assembly 41, so that when the liquid inlet pipe 1 and the joint 2 are welded, there is no need to manually mark the welding point between the liquid inlet pipe 1 and the joint 2, which makes welding more convenient and improves the welding work efficiency; at the same time, the liquid inlet pipe 1 is clamped by the first positioning clamping assembly 41, which can prevent the liquid inlet pipe 1 from moving, thereby preventing the unstable welding between the liquid inlet pipe 1 and the joint 2 resulting in low welding quality and poor welding effect, thereby improving the qualified rate of the product; and, the turntable 31 is driven to rotate by the driving member 32, thereby driving the first positioning clamping assembly 41 and the second positioning clamping assembly 42 to rotate, which can drive the liquid inlet pipe 1 and the joint 2 to rotate, thereby realizing the annular welding of the liquid inlet pipe 1 and the joint 2, so as not to be limited by the welding position, thereby improving the welding efficiency and welding quality.
进一步地,支撑组件43包括液压缸431和安装板432,安装板432固定安装于液压缸431的伸出端的顶部;第一定位夹持组件41包括定位部411和伸缩部412;伸缩部412的一端与安装板432的侧壁固定连接,另一端与定位部411可拆卸地连接,定位部411能够通过伸缩部412横向沿着伸缩部412移动。通过设置定位部411和伸缩部412,其能够实现对进液管1的定位,而且,通过伸缩部412与定位部411可拆卸地连接,其能够实现对不同规格的进液管1进行更换定位部411,由于不同规格的进液管1的外径不同,因此,在更换不同的定位部411时,为了使进液管1的轴线始终与转盘31的轴线重合,因此,设置伸缩部412能够针对不同规格的进液管1而伸出或缩进不同的长度,从而适应不同规格的进液管1的定位。液压缸431能够带动定位部411和伸缩部412升降,以适应不同长度的进液管1。由于进液管1的长度长短不一,因此,设置液压缸431能够实现带动定位部411和伸缩部412竖向升降,从而实现针对不同长度的进液管1与接头2进行焊接。Furthermore, the support assembly 43 includes a hydraulic cylinder 431 and a mounting plate 432, and the mounting plate 432 is fixedly mounted on the top of the protruding end of the hydraulic cylinder 431; the first positioning clamping assembly 41 includes a positioning portion 411 and a telescopic portion 412; one end of the telescopic portion 412 is fixedly connected to the side wall of the mounting plate 432, and the other end is detachably connected to the positioning portion 411, and the positioning portion 411 can be moved laterally along the telescopic portion 412 through the telescopic portion 412. By setting the positioning part 411 and the telescopic part 412, it is possible to realize the positioning of the liquid inlet pipe 1, and by the telescopic part 412 being detachably connected to the positioning part 411, it is possible to realize the replacement of the positioning part 411 for liquid inlet pipes 1 of different specifications. Since the outer diameters of liquid inlet pipes 1 of different specifications are different, when replacing different positioning parts 411, in order to make the axis of the liquid inlet pipe 1 always coincide with the axis of the turntable 31, the telescopic part 412 is set to be able to extend or retract different lengths for liquid inlet pipes 1 of different specifications, so as to adapt to the positioning of liquid inlet pipes 1 of different specifications. The hydraulic cylinder 431 can drive the positioning part 411 and the telescopic part 412 to rise and fall to adapt to liquid inlet pipes 1 of different lengths. Since the lengths of the liquid inlet pipes 1 are different, the hydraulic cylinder 431 is set to realize the vertical lifting of the positioning part 411 and the telescopic part 412, so as to realize the welding of liquid inlet pipes 1 of different lengths and the joint 2.
具体地,如图3所示,定位部411包括定位卡箍4113;定位卡箍4113套设于进液管1的外壁上且伸缩部412远离安装板432的一端通过螺栓与卡箍可拆卸地连接。在更换定位卡箍4113时,只需要将定位卡箍4113拆下,将与进液管1同种规格的定位卡箍4113安装在伸缩部412的端部,完成定位卡箍4113的更换,更换更方便,操作更加简便。Specifically, as shown in FIG3 , the positioning portion 411 includes a positioning clamp 4113; the positioning clamp 4113 is sleeved on the outer wall of the liquid inlet pipe 1 and one end of the telescopic portion 412 away from the mounting plate 432 is detachably connected to the clamp by a bolt. When replacing the positioning clamp 4113, it is only necessary to remove the positioning clamp 4113 and install a positioning clamp 4113 of the same specification as the liquid inlet pipe 1 at the end of the telescopic portion 412 to complete the replacement of the positioning clamp 4113, which is more convenient and easier to operate.
更具体地,伸缩部412包括套筒4122和移动板4123;移动板4123插设于套筒4122内,套筒4122的内壁上设有第二T形槽4124,移动板4123的侧壁上设有与第二T形槽4124相对应的第二T形块4125,移动板4123能够通过第二T形块4125和第二T形槽4124的配合在套筒4122内沿着套筒4122的横向移动;第一T形槽4121开设于移动板4123的远离套筒4122的一端,其能够实现对移动板4123在套筒4122内移动的方向进行限位,另外,在此说明一下,在套筒4122和移动板4123上设有相对适应的凹槽凸起,以便对移动板4123的移动距离进行限位,避免移动板4123脱离出套筒4122。通过设置套筒4122和移动板4123,能够实现移动板4123在套筒4122内移动,从而在更换不同规格的定位环4111时,能够适应不同规格的定位环4111的外径,从而改变伸缩部412的长度。More specifically, the telescopic portion 412 includes a sleeve 4122 and a movable plate 4123; the movable plate 4123 is inserted into the sleeve 4122, a second T-shaped groove 4124 is provided on the inner wall of the sleeve 4122, and a second T-shaped block 4125 corresponding to the second T-shaped groove 4124 is provided on the side wall of the movable plate 4123. The movable plate 4123 can be moved along the sleeve in the sleeve 4122 through the cooperation of the second T-shaped block 4125 and the second T-shaped groove 4124. The first T-shaped groove 4121 is provided at one end of the movable plate 4123 away from the sleeve 4122, which can limit the moving direction of the movable plate 4123 in the sleeve 4122. In addition, it is explained here that relatively adaptive grooves and protrusions are provided on the sleeve 4122 and the movable plate 4123, so as to limit the moving distance of the movable plate 4123 and prevent the movable plate 4123 from escaping from the sleeve 4122. By providing the sleeve 4122 and the movable plate 4123, the movable plate 4123 can be moved in the sleeve 4122, so that when the positioning rings 4111 of different specifications are replaced, the outer diameters of the positioning rings 4111 of different specifications can be adapted, thereby changing the length of the telescopic portion 412.
进一步地,第一定位夹持组件41还包括第一夹持部413和安装杆414;第一夹持部413通过安装杆414固定安装于液压缸431的固定缸的顶部且第一夹持部413位于定位部411的下方,进液管1穿过第一夹持部413且第一夹持部413能够夹持进液管1,从而实现对进液管1进行夹持,避免进液管1在与接头2进行焊接时,进液管1发生窜动,从而避免导致进液管1与接头2的焊接的质量低下。Furthermore, the first positioning and clamping assembly 41 also includes a first clamping portion 413 and a mounting rod 414; the first clamping portion 413 is fixedly mounted on the top of the fixed cylinder of the hydraulic cylinder 431 through the mounting rod 414 and the first clamping portion 413 is located below the positioning portion 411, the liquid inlet pipe 1 passes through the first clamping portion 413 and the first clamping portion 413 can clamp the liquid inlet pipe 1, thereby clamping the liquid inlet pipe 1 to prevent the liquid inlet pipe 1 from moving when being welded to the joint 2, thereby preventing the quality of the welding between the liquid inlet pipe 1 and the joint 2 from being poor.
具体地,第一夹持部413包括第一卡盘4131和多个第一卡爪4132;多个第一卡爪4132周向阵列于第一卡盘4131的顶部且多个第一卡爪4132能够同时朝向第一卡盘4131的轴线方向移动,以对进液管1对中夹持。通过设置卡盘和多个卡爪能够实现对进液管1的夹持,而且,设置多个第一卡爪4132能够使其在夹持进液管1时更加稳定且更加紧固,而且还能够辅助对中。优选地,多个第一卡爪4132的朝向进液管1的一端均设为弧形且多个第一卡爪4132的弧形处均设有第一缓冲垫。通过将第一卡爪4132的朝向进液管1的一端设为弧形,其能够实现适应进液管1的外壁形状,使其在夹持进液管1时更加稳定,通过在第一卡爪4132的弧形处设置的意义缓冲垫,其能够使第一卡爪4132在对进液管1进行夹持时提供给进液管1缓冲力,同时还保护了进液管1,避免进液管1与第一卡爪4132之间的刚性较强,避免导致进液管1的外壁损坏。Specifically, the first clamping portion 413 includes a first chuck 4131 and a plurality of first claws 4132; the plurality of first claws 4132 are circumferentially arrayed on the top of the first chuck 4131 and the plurality of first claws 4132 can simultaneously move toward the axial direction of the first chuck 4131 to center and clamp the liquid inlet pipe 1. The liquid inlet pipe 1 can be clamped by providing a chuck and a plurality of claws, and the plurality of first claws 4132 can make it more stable and more secure when clamping the liquid inlet pipe 1, and can also assist in centering. Preferably, the ends of the plurality of first claws 4132 facing the liquid inlet pipe 1 are all set to be arc-shaped and the arcs of the plurality of first claws 4132 are all provided with first buffer pads. By setting the end of the first claw 4132 facing the liquid inlet tube 1 into an arc shape, it can adapt to the outer wall shape of the liquid inlet tube 1, making it more stable when clamping the liquid inlet tube 1. By setting a buffer pad at the arc of the first claw 4132, the first claw 4132 can provide a buffering force to the liquid inlet tube 1 when clamping the liquid inlet tube 1, and at the same time protect the liquid inlet tube 1, avoid the strong rigidity between the liquid inlet tube 1 and the first claw 4132, and avoid damage to the outer wall of the liquid inlet tube 1.
更进一步地,第二定位夹持组件42包括第二夹持部421;第二夹持部421位于第一夹持部413的下方,第二夹持部421的底部与转盘31的顶部固定连接,接头2位于第二夹持部421的内部,第二夹持部421能够夹持对中接头2,从而实现对接头2的位置进行对中,并且在对进液管1和接头2进行焊接时,第二夹持部421能够夹持地更加稳定,使接头2保持不动。Furthermore, the second positioning clamping assembly 42 includes a second clamping portion 421; the second clamping portion 421 is located below the first clamping portion 413, the bottom of the second clamping portion 421 is fixedly connected to the top of the turntable 31, the connector 2 is located inside the second clamping portion 421, and the second clamping portion 421 can clamp the connector 2 to achieve centering of the position of the connector 2, and when the liquid inlet pipe 1 and the connector 2 are welded, the second clamping portion 421 can clamp more stably to keep the connector 2 stationary.
具体地,第二夹持部421包括第二卡盘4211和多个第二卡爪4212;多个第二卡爪4212周向阵列于第二卡盘4211的顶部且多个第二夹爪能够同时朝向第二卡盘4211的轴线方向移动,第二卡爪4212的朝向接头2的一端均设有第二缓冲垫。通过设置第二卡盘4211和第二卡爪4212,能够实现对接头2的稳定夹持和对中,第二卡爪4212能够同时运动,以将接头2对中夹紧,使接头2的止口的轴线与转盘31的轴线重合,而且,通过设置第二缓冲垫,也能够对第二卡爪4212在对中夹持接头2时能够提供给接头2缓冲力,并且保护接头2的外壁不受损伤。Specifically, the second clamping portion 421 includes a second chuck 4211 and a plurality of second claws 4212; the plurality of second claws 4212 are circumferentially arrayed on the top of the second chuck 4211 and the plurality of second claws can simultaneously move toward the axial direction of the second chuck 4211, and a second buffer pad is provided at one end of the second claw 4212 facing the joint 2. By providing the second chuck 4211 and the second claw 4212, stable clamping and centering of the joint 2 can be achieved, the second claw 4212 can move simultaneously to center and clamp the joint 2, so that the axis of the stop of the joint 2 coincides with the axis of the turntable 31, and by providing the second buffer pad, the second claw 4212 can also provide a buffer force to the joint 2 when centering and clamping the joint 2, and protect the outer wall of the joint 2 from damage.
本实施例的一种用于油缸进液管接头焊接的组装工装的使用方法,包括如下步骤::A method for using an assembly tool for welding a fluid inlet pipe joint of a cylinder according to this embodiment includes the following steps:
S1:首先将本装置组装,然后将与需要焊接的进液管1相同规格的定位环4111安装在移动板4123上;S1: First, assemble the device, and then install the positioning ring 4111 of the same specification as the liquid inlet pipe 1 to be welded on the moving plate 4123;
S2:待一切安装完毕后,将接头2放置在第二卡盘4211内,接头2的止口朝上,驱动多个第二卡爪4212对接头2进行定位对中夹持;S2: After all installations are completed, the connector 2 is placed in the second chuck 4211, with the stopper of the connector 2 facing upward, and the second clamping claws 4212 are driven to position, center and clamp the connector 2;
S3:然后将进液管1竖直依次穿过定位环4111和第一卡盘4131,直至与接头2的止口接触,驱动多个第一卡爪4132,使多个第一卡爪4132对进液管1进行对中夹持,使进液管1和接头2的止口的轴线重合;S3: Then the liquid inlet pipe 1 is vertically passed through the positioning ring 4111 and the first chuck 4131 in sequence until it contacts the stopper of the connector 2, and the plurality of first clamping claws 4132 are driven to center and clamp the liquid inlet pipe 1, so that the axes of the liquid inlet pipe 1 and the stopper of the connector 2 coincide with each other;
S4:待进液管1和接头2的位置稳固后,可手持焊枪或驱动自动焊枪对进液管1和接头2进行环形焊接,完成进液管1与接头2的组装;S4: After the positions of the liquid inlet pipe 1 and the joint 2 are stabilized, a hand-held welding gun or an automatic welding gun can be used to perform circular welding on the liquid inlet pipe 1 and the joint 2 to complete the assembly of the liquid inlet pipe 1 and the joint 2;
S5:焊接完毕后,驱动多个第一卡爪4132、多个第二卡爪4212朝向远离进液管1和接头2的方向移动,使进液管1和接头2均能够从中脱离,以将焊接完的接头2和进液管1取出;S5: After welding is completed, the plurality of first clamping claws 4132 and the plurality of second clamping claws 4212 are driven to move in a direction away from the liquid inlet pipe 1 and the joint 2, so that the liquid inlet pipe 1 and the joint 2 can be separated therefrom, so as to take out the welded joint 2 and the liquid inlet pipe 1;
S6:当对不同规格的进液管1和接头2进行焊接时,只需要更换定位环4111,然后循环S1~S5的步骤;S6: When welding the liquid inlet pipe 1 and the joint 2 of different specifications, it is only necessary to replace the positioning ring 4111, and then cycle through the steps S1 to S5;
S7:循环S1~S6的步骤,完成多个进液管1与多个接头2的焊接。S7: looping steps S1 to S6 to complete welding of the plurality of liquid inlet pipes 1 and the plurality of joints 2.
实施例二Embodiment 2
如图4所示,与实施例一不同的是,本实施例中的定位部411包括定位环4111和第一T形块4112;定位环4111能够套设于进液管1的外壁上且第一T形块4112固定安装于定位环4111的外壁上,伸缩部412的远离安装板432的一端设有与第一T形块4112相配合的第一T形槽4121,第一T形块4112和第一T形槽4121均竖直设置且第一T形槽4121的顶部贯穿伸缩部412的顶部,定位环4111能够通过第一T形块4112和第一T形槽4121的配合插设于伸缩部412的远离安装板432的一端。通过定位环4111和第一T形块4112的设置,能够实现与伸缩部412的可拆卸地安装,结构简单,安装操作方便,在更换不同规格的定位环4111时也会更加快捷,提高了工作效率。在此说明一下,并非限定于定位环4111上设置第一T形块4112,伸缩部412开设与第一T形块4112相配合的第一T形槽4121,也可在定位环4111上设置第一T形槽4121,在伸缩部412上设置与第一T形槽4121相配合的第一T形块4112或者其他卡接结构。As shown in Figure 4, different from the first embodiment, the positioning portion 411 in this embodiment includes a positioning ring 4111 and a first T-shaped block 4112; the positioning ring 4111 can be sleeved on the outer wall of the liquid inlet pipe 1 and the first T-shaped block 4112 is fixedly installed on the outer wall of the positioning ring 4111, and the end of the telescopic portion 412 away from the mounting plate 432 is provided with a first T-shaped groove 4121 that cooperates with the first T-shaped block 4112, the first T-shaped block 4112 and the first T-shaped groove 4121 are both vertically arranged and the top of the first T-shaped groove 4121 passes through the top of the telescopic portion 412, and the positioning ring 4111 can be inserted into the end of the telescopic portion 412 away from the mounting plate 432 through the cooperation of the first T-shaped block 4112 and the first T-shaped groove 4121. By setting the positioning ring 4111 and the first T-shaped block 4112, the telescopic part 412 can be detachably installed, the structure is simple, the installation operation is convenient, and the positioning ring 4111 of different specifications can be replaced more quickly, thereby improving the work efficiency. It should be noted that it is not limited to setting the first T-shaped block 4112 on the positioning ring 4111, and the telescopic part 412 is provided with a first T-shaped groove 4121 matched with the first T-shaped block 4112. The first T-shaped groove 4121 can also be set on the positioning ring 4111, and the first T-shaped block 4112 matched with the first T-shaped groove 4121 can be set on the telescopic part 412, or other clamping structures can be provided.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连;可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”,可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”,可以是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”,可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度低于第二特征。In the present invention, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“实施例”、“示例”、“具体示例”或“一些示例”等的描述,是指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行改动、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may alter, modify, replace and modify the above embodiments within the scope of the present invention.
Claims (10)
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