CN118307145A - Pentaerythritol production wastewater treatment system and application thereof - Google Patents

Pentaerythritol production wastewater treatment system and application thereof Download PDF

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CN118307145A
CN118307145A CN202311320980.9A CN202311320980A CN118307145A CN 118307145 A CN118307145 A CN 118307145A CN 202311320980 A CN202311320980 A CN 202311320980A CN 118307145 A CN118307145 A CN 118307145A
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wastewater
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张彩吉
周志俊
周稳成
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Jiangsu Langong Environmental Technology Co.,Ltd.
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Jiangsu Lanhao Environmental Protection Technology Co ltd
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    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
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Abstract

本发明属于废水处理领域,具体涉及一种季戊四醇生产废水处理系统及其应用。本发明根据季戊四醇废水的特性,具有COD浓度高、甲醛含量高、氮、磷等营养物质缺乏、毒性大抑制微生物降解等特点,属于高浓度有毒有害废水,通过微生物降解并将处理后的污水全部进行回用。本发明将季戊四醇废水彻底生化降解,实现企业生产废水零排放,且经过处理后的回用水质优于自来水,回到车间用于生产。过程中产生的生化污泥经新进行厌氧消化减量后再进行压滤,压滤后的泥饼可以送固废焚烧炉进行处理或委外处理,蒸发结晶过程中产生的浓缩液,先经真空圆盘刮板干燥减量后送固废焚烧炉进行处理或委外处理,最大限度减少企业污泥处理的费用。

The present invention belongs to the field of wastewater treatment, and specifically relates to a pentaerythritol production wastewater treatment system and its application. According to the characteristics of pentaerythritol wastewater, the present invention has the characteristics of high COD concentration, high formaldehyde content, lack of nutrients such as nitrogen and phosphorus, high toxicity and inhibition of microbial degradation, and belongs to high-concentration toxic and harmful wastewater. The wastewater is degraded by microorganisms and all the treated wastewater is reused. The present invention completely biochemically degrades pentaerythritol wastewater to achieve zero discharge of enterprise production wastewater, and the quality of the recycled water after treatment is better than tap water, and it is returned to the workshop for production. The biochemical sludge generated in the process is newly anaerobic digested and reduced before being filtered. The mud cake after the filtration can be sent to a solid waste incinerator for treatment or outsourced treatment. The concentrated liquid generated in the evaporation and crystallization process is first dried and reduced by a vacuum disc scraper and then sent to a solid waste incinerator for treatment or outsourced treatment, thereby minimizing the cost of enterprise sludge treatment.

Description

一种季戊四醇生产废水处理系统及其应用A pentaerythritol production wastewater treatment system and its application

技术领域Technical Field

本发明属于废水处理领域,具体涉及一种季戊四醇生产废水处理系统及其应用。The invention belongs to the field of wastewater treatment, and specifically relates to a pentaerythritol production wastewater treatment system and application thereof.

背景技术Background technique

季戊四醇是一种多元醇类有机物,在生产醇酸树脂,合成润滑剂、增塑剂、表面活性剂等领域中有着广泛的应用。在工业生产中产生的含季戊四醇废水造成的污染严重,含季戊四醇废水处理工艺逐渐被关注。Pentaerythritol is a polyol organic compound, which is widely used in the production of alkyd resins, synthetic lubricants, plasticizers, surfactants and other fields. The wastewater containing pentaerythritol produced in industrial production causes serious pollution, and the treatment process of pentaerythritol-containing wastewater has gradually attracted attention.

IC厌氧反应器,即IC内循环厌氧反应器;是在第二代厌氧反应器(UASB)基础上开发出来的,从结构上可看成是由两个上下重叠的UASB反应器串联组成,利用厌氧反应所产生的沼气作为动力,将废水、污泥提升至反应器顶部的分离包,再从中心回流水管回流至反应器底部,实现了混合液的内循环,缓冲了底部进水对污泥的冲击,同时提高了反应器的水力负荷,保证泥水的充分混合,使废水获得稳定的处理效果。目前开发的IC内循环厌氧反应器,克服了其它厌氧反应器负荷低、产气量少、污泥流失等问题。IC anaerobic reactor, namely IC internal circulation anaerobic reactor, is developed on the basis of the second generation anaerobic reactor (UASB). Structurally, it can be seen as two UASB reactors connected in series and overlapped with each other. The biogas produced by the anaerobic reaction is used as the power to lift the wastewater and sludge to the separation bag at the top of the reactor, and then return to the bottom of the reactor from the central return water pipe, thus realizing the internal circulation of the mixed liquid, buffering the impact of the bottom water on the sludge, and at the same time increasing the hydraulic load of the reactor, ensuring the full mixing of mud and water, so that the wastewater can obtain a stable treatment effect. The IC internal circulation anaerobic reactor currently developed overcomes the problems of low load, low gas production, and sludge loss of other anaerobic reactors.

IC厌氧反应器产气和进水的均匀分布以及内循环回流,使底部的污泥呈“流化”状态,进水(底物)和活性污泥(菌种)形成了很好的接触,增大了相互间的传质效果;多组三相分离器的保护,使污泥的流失量仅为UASB的1/3以下,从而保证了反应器运行时有足够多的厌氧污泥,为反应器的稳定、高负荷运行提供安全保障;IC与第一、二代厌氧技术相比占地可减少1/2-1/3,池体容积可减少1/3-1/4,工程总投资也大幅度降低;有专门的分离包,使沼气收集率高;出水稳定,耐负荷冲击强;内循环系统大大减少动力设备消耗及降低运行、维修费用;解决进水系统最易引发的结垢堵塞的问题。The uniform distribution of gas production and influent as well as the internal circulation reflux of the IC anaerobic reactor make the sludge at the bottom "fluidized", and the influent (substrate) and activated sludge (bacteria) form a good contact, which increases the mass transfer effect between them; the protection of multiple sets of three-phase separators makes the sludge loss only less than 1/3 of that of UASB, thus ensuring that there is enough anaerobic sludge during the operation of the reactor, providing safety guarantee for the stable and high-load operation of the reactor; compared with the first and second generation anaerobic technologies, IC can reduce the land occupation by 1/2-1/3, the tank volume by 1/3-1/4, and the total project investment is also greatly reduced; there is a special separation package to make the biogas collection rate high; the effluent is stable and has strong resistance to load shock; the internal circulation system greatly reduces the consumption of power equipment and reduces the operation and maintenance costs; and solves the scaling and blockage problem that is most likely to be caused by the water inlet system.

MVR蒸发器是一种主要应用于蒸发结晶行业的新型高效节能蒸发设备,该设备采用低温与低压汽蒸技术和清洁能源为能源产生蒸汽,将媒介中的水分离出来,是国际先进的蒸发技术,是替代传统蒸发器的升级换代产品将盐水预热后,进入蒸发器并在蒸发器内部分蒸发。所产生的二次蒸汽经压缩机压缩提高压力后引入到蒸发器的加热侧。蒸汽冷凝后作为产品水引出,如此实现热能的循环利用。MVR蒸发器不同于普通单效降膜或多效降膜蒸发器,MVR为单体蒸发器,集多效降膜蒸发器于一身,根据所需产品浓度不同采取分段式蒸发,即产品在第一次经过效体后不能达到所需浓度时,产品在离开效体后通过效体下部的真空泵将产品通过效体外部管路抽到效体上部再次通过效体,然后通过这种反复通过效体以达到所需浓度。MVR evaporator is a new type of high-efficiency and energy-saving evaporation equipment mainly used in the evaporation and crystallization industry. The equipment uses low-temperature and low-pressure steaming technology and clean energy as energy to generate steam and separate the water in the medium. It is an internationally advanced evaporation technology and an upgraded product to replace the traditional evaporator. After the brine is preheated, it enters the evaporator and partially evaporates in the evaporator. The secondary steam generated is compressed by the compressor to increase the pressure and then introduced into the heating side of the evaporator. After the steam is condensed, it is drawn out as product water, thus realizing the recycling of heat energy. MVR evaporator is different from ordinary single-effect falling film or multi-effect falling film evaporator. MVR is a monomer evaporator that integrates multi-effect falling film evaporator. It adopts segmented evaporation according to the required product concentration. That is, when the product cannot reach the required concentration after passing through the effect body for the first time, the product will be pumped to the upper part of the effect body through the vacuum pump at the bottom of the effect body through the external pipeline of the effect body after leaving the effect body, and then pass through the effect body again, and then reach the required concentration through this repeated passage through the effect body.

发明内容Summary of the invention

为了解决季戊四醇废水处理的技术问题,提升处理的效率,本申请提供如下技术方案:In order to solve the technical problems of pentaerythritol wastewater treatment and improve the efficiency of treatment, this application provides the following technical solutions:

本发明提供一种季戊四醇生产废水处理系统,包括依次连接的废水处理系统、污泥处理系统和中水回用系统;The present invention provides a pentaerythritol production wastewater treatment system, comprising a wastewater treatment system, a sludge treatment system and a reclaimed water reuse system connected in sequence;

所述废水处理系统包括依次连接的综合废水调节池,预处理生化池,配水池,IC厌氧反应器(内循环厌氧反应器)和氧化沟型活性污泥处理池;The wastewater treatment system comprises a comprehensive wastewater regulating tank, a pretreatment biochemical tank, a water distribution tank, an IC anaerobic reactor (internal circulation anaerobic reactor) and an oxidation ditch type activated sludge treatment tank which are connected in sequence;

所述污泥处理系统包括依次连接的二沉池和三级混凝反应沉淀池;The sludge treatment system comprises a secondary sedimentation tank and a tertiary coagulation reaction sedimentation tank connected in sequence;

所述中水回用系统包括依次连接中间水池Ⅰ,多介质过滤器,阳离子交换器,UF超滤系统,中间水池Ⅱ,一级RO反渗透装置,二级RO反渗透装置,MVR蒸发器和真空圆盘刮板干燥机;The reclaimed water reuse system includes an intermediate water tank I, a multi-media filter, a cation exchanger, a UF ultrafiltration system, an intermediate water tank II, a primary RO reverse osmosis device, a secondary RO reverse osmosis device, an MVR evaporator and a vacuum disc scraper dryer connected in sequence;

所述一级RO反渗透装置,二级RO反渗透装置和MVR蒸发器(Mechanical VaporRecompression,蒸汽机械再压缩技术)的出水口均连接回用水箱的进水口。The water outlets of the primary RO reverse osmosis device, the secondary RO reverse osmosis device and the MVR evaporator (Mechanical Vapor Recompression, steam mechanical recompression technology) are all connected to the water inlet of the recycling water tank.

优选的,所述二沉池和三级混凝反应沉淀池均连接污泥浓缩池);所述污泥浓缩池的出料口连接压滤机。Preferably, the secondary sedimentation tank and the tertiary coagulation reaction sedimentation tank are both connected to a sludge thickening tank); the discharge port of the sludge thickening tank is connected to a filter press.

进一步地,所述压滤机的出水口与废水处理系统的进水口连接。Furthermore, the water outlet of the filter press is connected to the water inlet of the wastewater treatment system.

优选的,所述综合废水调节池和配水池中均设有曝气搅拌装置,用于均化水质。Preferably, the comprehensive wastewater regulating tank and the water distribution tank are both provided with an aeration and stirring device for homogenizing the water quality.

进一步地,所述曝气搅拌系统,曝气强度为2-4m3/(m2·h)。Furthermore, the aeration intensity of the aeration and stirring system is 2-4 m 3 /(m 2 ·h).

优选的,所述氧化沟型活性污泥处理池中设有潜水搅拌装置,厌氧段,好氧段和沉淀池;所述厌氧段和好氧段为交替设置,所述沉淀池的出泥口连接厌氧段的进泥口,所述好氧段设有微孔曝气装置。Preferably, the oxidation ditch type activated sludge treatment tank is provided with a submersible stirring device, an anaerobic section, an aerobic section and a sedimentation tank; the anaerobic section and the aerobic section are alternately arranged, the mud outlet of the sedimentation tank is connected to the mud inlet of the anaerobic section, and the aerobic section is provided with a microporous aeration device.

优选的,所述三级混凝反应沉淀池内设有蜂窝填料。Preferably, a honeycomb filler is provided in the three-stage coagulation reaction sedimentation tank.

优选的,所述一级RO反渗透装置的出水口还连接一级RO浓水箱的进水口,所述一级RO浓水箱的出水口同时连接UF超滤系统和二级RO反渗透装置的进水口。Preferably, the water outlet of the primary RO reverse osmosis device is also connected to the water inlet of the primary RO concentrated water tank, and the water outlet of the primary RO concentrated water tank is simultaneously connected to the water inlet of the UF ultrafiltration system and the secondary RO reverse osmosis device.

优选的,所述二级RO反渗透装置和MVR蒸发器之间设有二级RO浓水箱。Preferably, a secondary RO concentrated water tank is provided between the secondary RO reverse osmosis device and the MVR evaporator.

所述预处理生化池中,在预处理池内设置耐甲醛固定填料,并进行生物挂膜,在进水稀释、微生物降解、填料的物理吸附等多重作用下,将废水中甲醛浓度降低至合适值。In the pretreatment biochemical pool, formaldehyde-resistant fixed fillers are arranged in the pretreatment pool, and biofilm is formed. Under the multiple effects of influent dilution, microbial degradation, physical adsorption of fillers, etc., the formaldehyde concentration in the wastewater is reduced to an appropriate value.

调配季戊四醇废水营养(氮、磷等),并降低进入IC厌氧反应器的甲醛含量。依靠机械力的作用(潜水推流器),强化预处理的传质效果,池内设置耐甲醛固定填料,在进水稀释、微生物降解、填料的物理吸附等多重作用下,将废水中甲醛浓度降低至合适值。Adjust the nutrients (nitrogen, phosphorus, etc.) of pentaerythritol wastewater and reduce the formaldehyde content entering the IC anaerobic reactor. Rely on the action of mechanical force (submersible flow propeller) to enhance the mass transfer effect of pretreatment, set formaldehyde-resistant fixed fillers in the pool, and reduce the formaldehyde concentration in the wastewater to an appropriate value under the multiple effects of influent dilution, microbial degradation, and physical adsorption of fillers.

耐甲醛固定填料,比表面积≥0.5m2/g,高度3.0m。预处理池出水甲醛浓度控制在100mg/L以下。Formaldehyde-resistant fixed filler, specific surface area ≥ 0.5m 2 /g, height 3.0m. The formaldehyde concentration of the pretreatment pool effluent is controlled below 100mg/L.

优选的,所述预处理生化池中内设有潜水推流器,依靠机械力的作用,强化预处理的传质效果。强化预处理的传质效果,功率配置为6-12(W/m3池体)。Preferably, a submersible flow propeller is provided in the pretreatment biochemical pool to enhance the mass transfer effect of the pretreatment by mechanical force. The power configuration is 6-12 (W/ m3 pool body) to enhance the mass transfer effect of the pretreatment.

所述IC厌氧反应器用于大幅度去除水中COD。在该池内废水中剩余部分COD基本得到去除,同时氧化沟内设置厌氧-好氧段交替,能够去除水中氨氮、总氮。The IC anaerobic reactor is used to significantly remove COD in the water. The remaining COD in the wastewater is basically removed in the pool, and at the same time, the anaerobic-aerobic sections are alternately set in the oxidation ditch to remove ammonia nitrogen and total nitrogen in the water.

所述氧化沟型活性污泥处理池中,在水力流态上,氧化沟内流速可达0.3m/s以上,并有着沟内的大比例自回流,使氧化沟的进水与沟内的混合液充分混合,可以快速吸附、稀释进水端的有机物质,使沟内各段的有机物浓度不会有大的变化,抗冲击负荷能力得到增强。In the oxidation ditch type activated sludge treatment pool, in terms of hydraulic flow, the flow rate in the oxidation ditch can reach more than 0.3m/s, and there is a large proportion of self-recirculation in the ditch, so that the influent of the oxidation ditch is fully mixed with the mixed liquid in the ditch, which can quickly adsorb and dilute the organic matter at the inlet end, so that the organic matter concentration in each section of the ditch will not change significantly, and the ability to resist shock loads is enhanced.

该氧化沟包括厌氧段、好氧段、沉淀池,沉淀池沉淀下来的污泥大部分都回流到厌氧段,保证厌氧段的污泥浓度较高。在废水进入氧化沟厌氧段后,沟内的兼性微生物可将废水中的难降解的长链大分子有机物进行分解、断裂,将其分为易分解的小分子物质,可提高废水的可生化性,以利于后续好氧段的生化反应。The oxidation ditch includes an anaerobic section, an aerobic section, and a sedimentation tank. Most of the sludge precipitated in the sedimentation tank flows back to the anaerobic section to ensure a high sludge concentration in the anaerobic section. After the wastewater enters the anaerobic section of the oxidation ditch, the facultative microorganisms in the ditch can decompose and break the long-chain macromolecular organic matter that is difficult to degrade in the wastewater, and divide it into easily degradable small molecular substances, which can improve the biodegradability of the wastewater and facilitate the subsequent biochemical reactions in the aerobic section.

氧化沟好氧段的溶解氧控制为3-5mg/L,设置微孔曝气器,好氧处理的曝气量为5-6m3/(m2·h);氧化沟厌氧段控制溶解氧≤0.2mg/L,碳氮比为4-5:1,设置潜水搅拌装置,功率配置为6-12(W/m3池体)。The dissolved oxygen in the aerobic section of the oxidation ditch is controlled at 3-5 mg/L, a microporous aerator is installed, and the aeration volume of aerobic treatment is 5-6 m3 /( m2 ·h); the dissolved oxygen in the anaerobic section of the oxidation ditch is controlled to be ≤0.2 mg/L, the carbon-nitrogen ratio is 4-5:1, a submersible stirring device is installed, and the power configuration is 6-12 (W/ m3 tank body).

所述二沉池中,好氧污泥在沉淀池中泥水分离,澄清出水,达到去除固体悬浮物(SS)的目的,沉淀污泥大部分回流至氧化沟厌氧段。二沉池的表面负荷在0.6-0.8m3/(m2·h);其中,所选中心传动刮泥机的线速度为2~3m/min,转速为1~3r/h。In the secondary sedimentation tank, aerobic sludge is separated from water in the sedimentation tank, and the effluent is clarified to achieve the purpose of removing suspended solids (SS), and most of the precipitated sludge is returned to the anaerobic section of the oxidation ditch. The surface load of the secondary sedimentation tank is 0.6-0.8m 3 /(m 2 ·h); wherein, the linear speed of the selected central drive scraper is 2-3m/min, and the rotation speed is 1-3r/h.

该二沉池的沉淀污泥按一定的回流比回流至氧化沟厌氧段和好氧段,以补充流失的菌种;回流比优选为为150%-300%,回流至厌氧处理和好氧处理过程中。The precipitated sludge in the secondary sedimentation tank is returned to the anaerobic section and the aerobic section of the oxidation ditch at a certain return ratio to replenish the lost bacteria; the return ratio is preferably 150%-300%, and is returned to the anaerobic treatment and aerobic treatment processes.

所述三级混凝反应沉淀池中进行混凝反应,该混凝反应分为三级,主要目的为高效去钙、镁离子,第一级反应中控制pH在9-10范围内,加入液碱及Na2CO3,使药剂与废水中的钙、镁离子形成沉淀,继续在后续两格反应池内加入PAC和PAM,混凝剂PAC、高分子助凝剂PAM的作用是通过电中和、吸附架桥、网捕及共沉淀等净化机理,使废水中胶体、颗粒物、钙沉淀物等发生混凝反应,使污染物质作为污泥沉降,在随后的沉淀池内泥水分离,使得钙、镁离子,通过双碱法去除。The coagulation reaction is carried out in the three-stage coagulation reaction sedimentation tank. The coagulation reaction is divided into three stages, and the main purpose is to efficiently remove calcium and magnesium ions. In the first stage reaction, the pH is controlled within the range of 9-10, and liquid alkali and Na2CO3 are added to form precipitation with the reagent and the calcium and magnesium ions in the wastewater. PAC and PAM are continuously added in the subsequent two reaction tanks. The role of the coagulant PAC and the polymer coagulant aid PAM is to cause coagulation reaction of colloids, particulate matter, calcium precipitates, etc. in the wastewater through purification mechanisms such as electrical neutralization, adsorption bridging, net capture and co-precipitation, so that the pollutants are settled as sludge, and the mud and water are separated in the subsequent sedimentation tank, so that the calcium and magnesium ions are removed by the double alkali method.

所述三级混凝反应沉淀池中添加液碱(氢氧化钠)、Na2CO3、PAC及PAM药剂。所述PAC的添加量为0.35-0.45kg/m3废水,所述PAM的添加量为0.005-0.01kg/m3废水。Liquid alkali (sodium hydroxide), Na 2 CO 3 , PAC and PAM are added to the three-stage coagulation reaction sedimentation tank. The amount of PAC added is 0.35-0.45 kg/m 3 of wastewater, and the amount of PAM added is 0.005-0.01 kg/m 3 of wastewater.

优选的,所述步骤S7中,混凝剂及絮凝剂优先采用聚合氯化铝(PAC)混凝剂和阴离子聚丙烯酰胺(PAM)絮凝剂,所述PAC混凝剂中Al2O3含量优选为24%,所述PAM混凝剂的分子量优选为1200万。Preferably, in step S7, the coagulant and flocculant are preferably polyaluminium chloride (PAC) coagulant and anionic polyacrylamide (PAM) flocculant, the Al 2 O 3 content in the PAC coagulant is preferably 24%, and the molecular weight of the PAM coagulant is preferably 12 million.

所述三级混凝反应沉淀池的产水进入中间水池Ⅰ加盐酸回调pH至中性。三级混凝反应沉淀池通过设置蜂窝填料(即斜管沉淀),运用浅层沉淀原理,缩短颗粒物沉降距离,从而缩短了沉淀时间,并增加了沉淀池的沉淀面积,大幅度提高沉淀池的沉淀效率。The produced water of the three-stage coagulation reaction sedimentation tank enters the intermediate water tank I and adds hydrochloric acid to adjust the pH to neutral. The three-stage coagulation reaction sedimentation tank is provided with honeycomb filler (i.e. inclined tube sedimentation) and uses the shallow sedimentation principle to shorten the particle sedimentation distance, thereby shortening the sedimentation time and increasing the sedimentation area of the sedimentation tank, thereby greatly improving the sedimentation efficiency of the sedimentation tank.

所述多介质过滤器去除水中固体悬浮物(SS):对原水中悬浮物、颗粒物及胶体等物质进行去除,同时对原水中的浊度、色度起到降低作用,它完全可能滤掉原水带来的颗粒、藻类等可见物。保证SDI值不大于3,是后级膜系统的强有力保护屏。The multi-media filter removes suspended solids (SS) in water: removes suspended solids, particulate matter, colloids and other substances in raw water, and reduces the turbidity and color of raw water. It is entirely possible to filter out visible matter such as particles and algae brought by raw water. It ensures that the SDI value is no more than 3, and is a powerful protective screen for the subsequent membrane system.

优选的,过滤反洗水进入氧化沟型活性污泥处理池进行再处理。Preferably, the filtered backwash water enters an oxidation ditch type activated sludge treatment tank for re-treatment.

所述阳离子交换器中,废水中金属阳离子与阳离子交换树脂上的氢离子进行离子交换,使得溶液中的金属阳离子转移到树脂上,而树脂上氢离子则转移到溶液中(阴离子交换同理),以此来去除水中盐分,防止后续膜系统结垢堵塞。In the cation exchanger, the metal cations in the wastewater are exchanged with the hydrogen ions on the cation exchange resin, so that the metal cations in the solution are transferred to the resin, and the hydrogen ions on the resin are transferred to the solution (the same as the anion exchange), thereby removing the salt in the water and preventing scaling and clogging of the subsequent membrane system.

所述UF超滤系统中,从周围含有微粒的介质中分离出10-100A的溶质微粒。其基本原理是在常温下以一定压力和流量,利用不对称微孔结构和半透膜介质,依靠膜两侧的压力差作为推动力,以错流方式进行过滤,使溶剂及小分子物质通过,大分子物质和微粒子如蛋白质、水溶性高聚物、细菌等被滤膜阻留,从而达到分离、分级、纯化、浓缩目的。In the UF ultrafiltration system, solute particles of 10-100A are separated from the surrounding medium containing particles. The basic principle is to filter in a cross-flow manner at a certain pressure and flow rate at room temperature, using an asymmetric microporous structure and a semipermeable membrane medium, relying on the pressure difference on both sides of the membrane as a driving force, so that solvents and small molecules pass through, and macromolecules and microparticles such as proteins, water-soluble polymers, bacteria, etc. are retained by the filter membrane, thereby achieving the purpose of separation, classification, purification, and concentration.

优选的,所述UF超滤系统采用中空纤维膜。Preferably, the UF ultrafiltration system uses a hollow fiber membrane.

所述一级RO反渗透装置中,利用反渗透原理,采用具有高度选择透过性的反渗透膜,能使水中的无机盐去除率达到99%,同时,也能脱除水中的各种有机物、微粒,大大提高产品清洗合格率,且无污染,在纯水制备方面得以广泛采用。The first-stage RO reverse osmosis device utilizes the reverse osmosis principle and adopts a reverse osmosis membrane with high selective permeability, which can achieve an inorganic salt removal rate of 99% in water. At the same time, it can also remove various organic matter and particles in the water, greatly improving the product cleaning qualification rate, and is pollution-free, so it is widely used in pure water preparation.

该反渗透系统采用进口的陶氏膜能低压抗污染膜元件。同时系统的进水、产水和浓水管道上都装有一系列的控制阀门、流量、电导率、压力表等监控仪表及程控操作系统,它们将通过PLC控制系统实现设备长期的保质、保量系统化运行。The reverse osmosis system uses imported Dow Membrane Energy low-pressure anti-pollution membrane elements. At the same time, the system's water inlet, water production and concentrated water pipelines are equipped with a series of control valves, flow, conductivity, pressure gauges and other monitoring instruments and program-controlled operating systems, which will achieve long-term quality and quantity guaranteed systematic operation of the equipment through the PLC control system.

经过预处理后合格的原水进入置于压力容器内的膜组件,水分子和极少量的小分子有机物通过膜层,经收集管道集中后,通往产水管再注入回用水箱。此过程需对进入一级RO反渗透装置的原水进行预处理,具体包括向原水中加入阻垢剂、还原剂、非氧化杀菌剂等,其中还原剂可中和原水中氧化物,防止反渗透膜被氧化,非氧化杀菌剂可消灭水中微生物,防止微生物在膜上附着生长,加入阻垢剂则防止膜结垢堵塞。After pretreatment, qualified raw water enters the membrane assembly placed in the pressure vessel. Water molecules and a very small amount of small molecular organic matter pass through the membrane layer, and after being concentrated in the collection pipe, they are led to the water production pipe and then injected into the reuse water tank. This process requires pretreatment of the raw water entering the primary RO reverse osmosis device, specifically including adding scale inhibitors, reducing agents, non-oxidizing bactericides, etc. to the raw water. The reducing agent can neutralize the oxides in the raw water to prevent the reverse osmosis membrane from being oxidized, the non-oxidizing bactericide can eliminate microorganisms in the water and prevent microorganisms from attaching and growing on the membrane, and the addition of scale inhibitors can prevent the membrane from scaling and clogging.

经过预处理后合格的原水进入置于压力容器内的膜组件,水分子和极少量的小分子有机物通过膜层,经收集管道集中后,通往产水管再注入回用水箱。After pretreatment, qualified raw water enters the membrane assembly placed in the pressure vessel. Water molecules and a very small amount of small molecular organic matter pass through the membrane layer, are concentrated through the collection pipe, and then lead to the water production pipe and injected into the reuse water tank.

所述一级RO反渗透装置出水时,其中产率80%的淡水进入回用水箱待用,剩余20%一级RO浓水进入一级RO浓水箱暂存,部分一级RO浓水进入二级RO反渗透装置处理,剩余部分一级RO浓水则作为超滤反洗水使用,反洗水和超滤出水一并进入一级RO反渗透装置。When the primary RO reverse osmosis device produces water, fresh water with a yield of 80% enters the recycled water tank for standby use, the remaining 20% of the primary RO concentrated water enters the primary RO concentrated water tank for temporary storage, part of the primary RO concentrated water enters the secondary RO reverse osmosis device for treatment, and the remaining primary RO concentrated water is used as ultrafiltration backwash water. The backwash water and ultrafiltration effluent enter the primary RO reverse osmosis device together.

所述二级RO反渗透装置出水时,其中产率75%的淡水进入回用水箱待用,剩余25%二级RO浓水进入二级RO浓水箱暂存。When the secondary RO reverse osmosis device produces water, fresh water with a yield of 75% enters the recycled water tank for standby use, and the remaining 25% of the secondary RO concentrated water enters the secondary RO concentrated water tank for temporary storage.

MVR蒸发器出水时,其中98%蒸发凝水进入回用水池待用,剩余2%浓缩液进入真空圆盘刮板干燥机进行干燥,结晶委外处理,最大限度降低企业污泥处理费用。When the MVR evaporator discharges water, 98% of the evaporated condensate enters the reuse water pool for standby use, and the remaining 2% of the concentrated liquid enters the vacuum disc scraper dryer for drying and crystallization outsourcing, thereby minimizing the company's sludge treatment costs.

真空刮板干燥机是一种卧式以热传导为主的新型浓缩设备,主要用作蒸发浓缩液干燥结晶,该设备热传导部分有主机内壁与圆盘。该设备由于采用热传导方式,排放的气体非常少,所以所需要的热量非常低,非常适用于需要溶剂回收或尾气处理的物料。经过内部特殊设计的夹套式螺旋可以精准的控制物料流动状态与在设备内部的停留时间,从而可以连续生产,也可以批次生产。该设备采用的是夹套和空心圆盘传导方式,故可以对物料进行加热或冷却。此设备具备良好的密封性能,可以根据不同的工艺要求选用真空或常压操作。该产品打破了以往设备只有单一功能的局限性,所以该产品是一种多功能的节能环保型设备。The vacuum scraper dryer is a new type of horizontal concentration equipment based on heat conduction. It is mainly used for evaporation, concentration, drying and crystallization. The heat conduction part of the equipment includes the inner wall of the main machine and the disc. Since the equipment adopts the heat conduction method, the gas emitted is very small, so the heat required is very low, which is very suitable for materials that require solvent recovery or tail gas treatment. The jacketed spiral with special internal design can accurately control the flow state of the material and the residence time inside the equipment, so that continuous production or batch production can be achieved. The equipment adopts the jacket and hollow disc conduction method, so the material can be heated or cooled. This equipment has good sealing performance and can be operated in vacuum or normal pressure according to different process requirements. This product breaks the limitation of the previous equipment with only a single function, so this product is a multifunctional energy-saving and environmentally friendly equipment.

所述回用水箱水泵回企业车间生产使用。The recycled water tank pump is returned to the enterprise workshop for production use.

各生化池剩余污泥和三级混凝反应沉淀物化污泥一并排入污泥浓缩池浓缩暂存,污泥浓缩池污泥泵入压滤机房压滤脱水,泥饼委外处置,压滤液回至系统前端再处理。The residual sludge from each biochemical pool and the precipitated sludge from the tertiary coagulation reaction are discharged into the sludge thickening tank for temporary concentration and storage. The sludge from the sludge thickening tank is pumped into the filter press room for filtration and dehydration. The mud cake is outsourced for disposal and the filtrate is returned to the front end of the system for further treatment.

具体的,所述季戊四醇生产废水处理系统包括串联的废水处理系统和串联的中水回用系统:其中综合废水调节池出水提升泵出口与预处理池进水口相连;预处理池出水口与配水池进水口相连;配水池出水提升泵出口与IC厌氧反应器进水口相连;IC厌氧反应器出水口与氧化沟进水口相连;氧化沟出水口与二沉池进水口相连;二沉池出水口与三级混凝反应沉淀池进水口相连;三级混凝反应沉淀池出水口与中间水池Ⅰ进水口相连;中间水池Ⅰ出水提升泵出口与多介质过滤器进水口相连;多介质过滤器出水口与阳离子交换器进水口相连;阳离子交换器出水口与UF超滤系统进水口相连;UF超滤系统出水口与中间水池Ⅱ进水口相连;中间水池Ⅱ出水口与一级RO反渗透装置的进水口相连;一级RO反渗透装置的出水口与回用水箱、一级RO浓水箱的进水口相连;一级RO浓水箱出水提升泵出口与超滤反洗水进水口、二级RO反渗透系统进水口相连;UF超滤反洗水出水口与中间水池Ⅱ进水口相连;二级RO反渗透出水口与回用水箱进水口、MVR蒸发器进水口相连;MVR蒸发器蒸发凝水出水口与回用水箱进水口相连;MVR蒸发器浓缩液出口与真空圆盘刮板干燥机进料口相连。Specifically, the pentaerythritol production wastewater treatment system comprises a series-connected wastewater treatment system and a series-connected reclaimed water reuse system: wherein the outlet of the integrated wastewater regulating tank effluent lift pump is connected to the water inlet of the pretreatment tank; the water outlet of the pretreatment tank is connected to the water inlet of the water distribution tank; the outlet of the water distribution tank effluent lift pump is connected to the water inlet of the IC anaerobic reactor; the water outlet of the IC anaerobic reactor is connected to the water inlet of the oxidation ditch; the water outlet of the oxidation ditch is connected to the water inlet of the secondary sedimentation tank; the water outlet of the secondary sedimentation tank is connected to the water inlet of the tertiary coagulation reaction sedimentation tank; the water outlet of the tertiary coagulation reaction sedimentation tank is connected to the water inlet of the intermediate water tank I; the outlet of the intermediate water tank I effluent lift pump is connected to the water inlet of the multi-media filter; the water outlet of the multi-media filter is connected to the water inlet of the cation exchanger; The water outlet of the exchanger is connected to the water inlet of the UF ultrafiltration system; the water outlet of the UF ultrafiltration system is connected to the water inlet of the intermediate water tank II; the water outlet of the intermediate water tank II is connected to the water inlet of the primary RO reverse osmosis device; the water outlet of the primary RO reverse osmosis device is connected to the water inlet of the reuse water tank and the primary RO concentrated water tank; the outlet of the primary RO concentrated water tank water outlet lift pump is connected to the water inlet of the ultrafiltration backwash water and the water inlet of the secondary RO reverse osmosis system; the water outlet of the UF ultrafiltration backwash water is connected to the water inlet of the intermediate water tank II; the water outlet of the secondary RO reverse osmosis is connected to the water inlet of the reuse water tank and the water inlet of the MVR evaporator; the evaporation condensate outlet of the MVR evaporator is connected to the water inlet of the reuse water tank; the concentrated liquid outlet of the MVR evaporator is connected to the feed inlet of the vacuum disc scraper dryer.

污泥处理系统包括:二沉池、混凝沉淀池排泥泵出口与污泥浓缩池进泥口相连。The sludge treatment system includes: the outlet of the sludge pump of the secondary sedimentation tank and the coagulation sedimentation tank is connected to the inlet of the sludge thickening tank.

该季戊四醇生产废水处理系统的系统设计双线运行模式、互为备用、便于检修。The system design of the pentaerythritol production wastewater treatment system adopts a dual-line operation mode, which serves as a backup for each other and is easy to maintain.

本发明还提供一种季戊四醇生产废水处理方法,采用上述季戊四醇生产废水处理系统,包括如下步骤:The present invention also provides a method for treating wastewater from pentaerythritol production, which uses the above-mentioned wastewater treatment system from pentaerythritol production, and comprises the following steps:

S101:将季戊四醇废水通入综合废水调节池中,曝气搅拌后进入预处理生化池中进行预处理;所述预处理的方法为进水稀释、微生物降解和填料的物理吸附;S101: passing the pentaerythritol wastewater into a comprehensive wastewater regulating tank, and after aeration and stirring, entering the pretreatment biochemical tank for pretreatment; the pretreatment method includes water dilution, microbial degradation and physical adsorption of fillers;

S102:将所述步骤S101中预处理的废水通入配水池中曝气搅拌后通入IC厌氧反应器中调节COD(化学需氧量);S102: passing the wastewater pretreated in step S101 into a water distribution tank for aeration and stirring, and then passing it into an IC anaerobic reactor to adjust COD (chemical oxygen demand);

S103:将所述步骤S102调节COD后的废水通入氧化沟型活性污泥处理池中调节COD、氨氮和总氮后通入二沉池进行泥水分离;S103: passing the wastewater after COD adjustment in step S102 into an oxidation ditch type activated sludge treatment tank to adjust COD, ammonia nitrogen and total nitrogen, and then passing it into a secondary sedimentation tank for mud-water separation;

S104:将所述步骤S103泥水分离后得到的上清液通入三级混凝反应沉淀池中进行混凝反应;所述混凝反应分为三级,第一级反应的方法为加入碱液使pH为9-10,第二级反应方法为加入混凝剂PAC(聚合氯化铝),第三级反应的方法为加入高分子助凝剂PAM(聚丙烯酰胺);S104: passing the supernatant obtained after the mud-water separation in step S103 into a three-stage coagulation reaction sedimentation tank for coagulation reaction; the coagulation reaction is divided into three stages, the first stage reaction method is to add alkali solution to make the pH value 9-10, the second stage reaction method is to add coagulant PAC (polyaluminum chloride), and the third stage reaction method is to add polymer coagulant PAM (polyacrylamide);

S105:将所述步骤S104混凝反应后的废水通入中间水池Ⅰ中调节pH至中性后通入多介质过滤器中去除固体悬浮物(SS);S105: passing the wastewater after the coagulation reaction in step S104 into the intermediate water tank I to adjust the pH to neutral and then passing it into a multi-media filter to remove suspended solids (SS);

S106:将所述步骤S105去除固体悬浮物的废水通入阳离子交换器中去除盐分后通入UF超滤系统进行超滤;S106: passing the wastewater from step S105 where suspended solids are removed into a cation exchanger to remove salts and then into a UF ultrafiltration system for ultrafiltration;

S107:将所述步骤S105超滤后的废水通入中间水池Ⅱ进行预处理后通入一级RO反渗透装置中进行反渗透,得到一级反渗透浓水和一级反渗透淡水;所述预处理的方法为:加入阻垢剂、还原剂和非氧化杀菌剂;S107: passing the wastewater after ultrafiltration in step S105 into the intermediate water tank II for pretreatment and then into the primary RO reverse osmosis device for reverse osmosis to obtain primary reverse osmosis concentrated water and primary reverse osmosis fresh water; the pretreatment method is: adding a scale inhibitor, a reducing agent and a non-oxidizing bactericide;

S108:将所述一级反渗透浓水通入二级RO反渗透装置,得到二级反渗透浓水和二级反渗透淡水;S108: passing the primary reverse osmosis concentrated water into a secondary RO reverse osmosis device to obtain secondary reverse osmosis concentrated water and secondary reverse osmosis fresh water;

S109:将所述二级反渗透浓水通入MVR蒸发器中进行蒸发浓缩,得到蒸发凝水和浓缩液;S109: passing the secondary reverse osmosis concentrated water into an MVR evaporator for evaporation and concentration to obtain evaporation condensate and concentrated liquid;

S110:将所述浓缩液通入真空圆盘刮板干燥机中进行干燥结晶,得到的结晶委外处理,完成所述季戊四醇生产废水处理方法。S110: the concentrated liquid is passed into a vacuum disk scraper dryer for drying and crystallization, and the obtained crystals are outsourced for treatment, thereby completing the method for treating pentaerythritol production wastewater.

优选的,所述步骤S108中,一级反渗透浓水部分通入二级RO反渗透装置,剩余部分回流至UF超滤系统。Preferably, in step S108, part of the primary reverse osmosis concentrated water is passed into the secondary RO reverse osmosis device, and the remaining part is refluxed to the UF ultrafiltration system.

优选的,所述一级反渗透淡水、二级反渗透淡水和蒸发凝水均通入回用水箱中进行回收。Preferably, the primary reverse osmosis fresh water, secondary reverse osmosis fresh water and evaporation condensate are all introduced into a recycling water tank for recovery.

优选的,所述步骤S103中,二沉池为周边出水辐流式沉淀池,所述二沉池中设有刮泥机,刮泥机采用中心传动刮泥机。Preferably, in step S103, the secondary sedimentation tank is a radial flow sedimentation tank with peripheral water outlet, and a scraper is provided in the secondary sedimentation tank, and the scraper is a central transmission scraper.

优选的,所述步骤S103泥水分离后的污泥和步骤S104混凝反应得到的沉淀物通入污泥浓缩池中进行浓缩后使用压滤机进行压滤脱水,得到泥饼和压滤液;所述泥饼委外处置,所述压滤液回流至废水处理系统。Preferably, the sludge after the mud-water separation in step S103 and the precipitate obtained by the coagulation reaction in step S104 are passed into a sludge concentration tank for concentration and then filtered and dehydrated using a filter press to obtain a mud cake and a filtrate; the mud cake is outsourced for disposal, and the filtrate is returned to the wastewater treatment system.

本发明的技术方案相比现有技术具有以下优点:The technical solution of the present invention has the following advantages over the prior art:

本发明的目的在于提供一种季戊四醇废水处理及中水回用系统,本发明根据该类废水的特点,采用本发明提供的装置能够解决季戊四醇废水中有机物含量高、甲醛含量高、生化性差的难题,废水处理系统具有工艺现金、运行稳定可靠,占地面积小,去除效率高、操作维护简单等优点。The object of the present invention is to provide a pentaerythritol wastewater treatment and reclaimed water reuse system. According to the characteristics of this type of wastewater, the present invention adopts the device provided by the present invention to solve the problems of high organic matter content, high formaldehyde content and poor biodegradability in the pentaerythritol wastewater. The wastewater treatment system has the advantages of rapid process, stable and reliable operation, small footprint, high removal efficiency, simple operation and maintenance, etc.

本发明提供的一种季戊四醇生产废水处理及中水回用系统,根据季戊四醇废水的特性,具有COD浓度高、甲醛含量高、氮、磷等营养物质缺乏、毒性大抑制微生物降解等特点,属于高浓度有毒有害废水,新建1套2400m3/d污水处理及中水回用设施,废水COD约7000mg/L、甲醛在1200-1500mg/L左右,通过微生物降解等并将处理后的污水全部进行回用。The invention provides a pentaerythritol production wastewater treatment and reclaimed water reuse system. According to the characteristics of pentaerythritol wastewater, the wastewater has the characteristics of high COD concentration, high formaldehyde content, lack of nutrients such as nitrogen and phosphorus, high toxicity and inhibition of microbial degradation, and is high-concentration toxic and harmful wastewater. A new set of 2400m3 /d sewage treatment and reclaimed water reuse facilities is built. The COD of the wastewater is about 7000mg/L and the formaldehyde is about 1200-1500mg/L. The treated wastewater is degraded by microorganisms and all is reused.

本发明以“综合调节池+预处理池+IC厌氧反应器+好氧池+二沉池+三级混凝反应沉淀+离子交换+UF超滤+二级RO反渗透+MVR蒸发+真空圆盘刮板干燥”为主的工艺路线,并将季戊四醇废水彻底生化降解,实现企业生产废水零排放,且经过处理后的回用水质优于自来水,回到车间用于生产。过程中产生的生化污泥经新进行厌氧消化减量后再进行压滤,压滤后的泥饼可以送固废焚烧炉进行处理或委外处理,蒸发结晶过程中产生的浓缩液,先经真空圆盘刮板干燥减量后送固废焚烧炉进行处理或委外处理,最大限度减少企业污泥处理的费用。The present invention mainly adopts the process route of "comprehensive regulating tank + pretreatment tank + IC anaerobic reactor + aerobic tank + secondary sedimentation tank + tertiary coagulation reaction precipitation + ion exchange + UF ultrafiltration + secondary RO reverse osmosis + MVR evaporation + vacuum disc scraper drying", and completely biodegrades pentaerythritol wastewater, realizes zero discharge of enterprise production wastewater, and the quality of the treated recycled water is better than tap water, and it is returned to the workshop for production. The biochemical sludge generated in the process is newly anaerobic digested and reduced before being filtered. The mud cake after filtering can be sent to a solid waste incinerator for treatment or outsourced treatment. The concentrated liquid generated in the evaporation and crystallization process is first dried and reduced by a vacuum disc scraper and then sent to a solid waste incinerator for treatment or outsourced treatment, which minimizes the cost of sludge treatment in the enterprise.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为季戊四醇废水处理系统示意图。Figure 1 is a schematic diagram of a pentaerythritol wastewater treatment system.

图2为本发明实施例中季戊四醇废水处理系统工艺流程示意图。FIG. 2 is a schematic diagram of a process flow of a pentaerythritol wastewater treatment system according to an embodiment of the present invention.

图3为本发明实施例中季戊四醇中水回用系统的流程示意图。FIG3 is a schematic flow diagram of a pentaerythritol water recycling system according to an embodiment of the present invention.

附图标记说明:1-综合废水调节池,2-预处理生化池,3-配水池,4-IC厌氧反应器,5-氧化沟型活性污泥处理池,6-二沉池,7-三级混凝反应沉淀池,8-中间水池Ⅰ,9-多介质过滤器,10-阳离子交换器,11-UF超滤系统,12-中间水池Ⅱ,13-一级RO反渗透装置,14-二级RO反渗透装置,15-MVR蒸发器,16-真空圆盘刮板干燥机,17-污泥浓缩池,18-回用水箱,19-一级RO浓水箱,20-二级RO浓水箱,21-压滤机。Explanation of the accompanying drawings: 1-integrated wastewater regulating tank, 2-pretreatment biochemical tank, 3-water distribution tank, 4-IC anaerobic reactor, 5-oxidation ditch type activated sludge treatment tank, 6-secondary sedimentation tank, 7-tertiary coagulation reaction sedimentation tank, 8-intermediate water tank I, 9-multi-media filter, 10-cation exchanger, 11-UF ultrafiltration system, 12-intermediate water tank II, 13-primary RO reverse osmosis device, 14-secondary RO reverse osmosis device, 15-MVR evaporator, 16-vacuum disc scraper dryer, 17-sludge thickening tank, 18-recycled water tank, 19-primary RO concentrated water tank, 20-secondary RO concentrated water tank, 21-filter press.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

实施例1Example 1

一种季戊四醇生产废水处理系统,包括依次连接的废水处理系统、污泥处理系统和中水回用系统;A pentaerythritol production wastewater treatment system, comprising a wastewater treatment system, a sludge treatment system and a reclaimed water reuse system connected in sequence;

废水处理系统包括依次连接的综合废水调节池1,预处理生化池2,配水池3,IC厌氧反应器4和氧化沟型活性污泥处理池5;综合废水调节池1和配水池3中均设有曝气搅拌装置。The wastewater treatment system comprises a comprehensive wastewater regulating tank 1, a pretreatment biochemical tank 2, a water distribution tank 3, an IC anaerobic reactor 4 and an oxidation ditch type activated sludge treatment tank 5 which are connected in sequence; both the comprehensive wastewater regulating tank 1 and the water distribution tank 3 are provided with an aeration stirring device.

污泥处理系统包括依次连接的二沉池6和三级混凝反应沉淀池7;二沉池6和三级混凝反应沉淀池7均连接污泥浓缩池17;污泥浓缩池17的出料口连接压滤机21。该压滤机21的出水口与废水处理系统的进水口连接。The sludge treatment system includes a secondary sedimentation tank 6 and a tertiary coagulation reaction sedimentation tank 7 connected in sequence; the secondary sedimentation tank 6 and the tertiary coagulation reaction sedimentation tank 7 are both connected to a sludge concentration tank 17; the discharge port of the sludge concentration tank 17 is connected to a filter press 21. The water outlet of the filter press 21 is connected to the water inlet of the wastewater treatment system.

中水回用系统包括依次连接中间水池Ⅰ8,多介质过滤器9,阳离子交换器10,UF超滤系统11,中间水池Ⅱ12,一级RO反渗透装置13,二级RO反渗透装置14,MVR蒸发器15和真空圆盘刮板干燥机16;The reclaimed water reuse system includes an intermediate water tank Ⅰ 8, a multi-media filter 9, a cation exchanger 10, a UF ultrafiltration system 11, an intermediate water tank Ⅱ 12, a primary RO reverse osmosis device 13, a secondary RO reverse osmosis device 14, an MVR evaporator 15 and a vacuum disc scraper dryer 16 connected in sequence;

一级RO反渗透装置13,二级RO反渗透装置14和MVR蒸发器15的出水口均连接回用水箱18的进水口。The water outlets of the primary RO reverse osmosis device 13 , the secondary RO reverse osmosis device 14 and the MVR evaporator 15 are all connected to the water inlet of the recycled water tank 18 .

氧化沟型活性污泥处理池5中设有潜水搅拌装置,厌氧段,好氧段和沉淀池;厌氧段和好氧段为交替设置,沉淀池的出泥口连接厌氧段的进泥口,好氧段设有微孔曝气装置。三级混凝反应沉淀池7内设有蜂窝填料。一级RO反渗透装置13的出水口还连接一级RO浓水箱19的进水口,一级RO浓水箱19的出水口同时连接UF超滤系统11和二级RO反渗透装置14的进水口。二级RO反渗透装置14和MVR蒸发器15之间设有二级RO浓水箱20。The oxidation ditch type activated sludge treatment tank 5 is provided with a submersible stirring device, an anaerobic section, an aerobic section and a sedimentation tank; the anaerobic section and the aerobic section are alternately arranged, the mud outlet of the sedimentation tank is connected to the mud inlet of the anaerobic section, and the aerobic section is provided with a microporous aeration device. The three-stage coagulation reaction sedimentation tank 7 is provided with a honeycomb filler. The water outlet of the primary RO reverse osmosis device 13 is also connected to the water inlet of the primary RO concentrated water tank 19, and the water outlet of the primary RO concentrated water tank 19 is simultaneously connected to the water inlet of the UF ultrafiltration system 11 and the secondary RO reverse osmosis device 14. A secondary RO concentrated water tank 20 is provided between the secondary RO reverse osmosis device 14 and the MVR evaporator 15.

实施例2Example 2

参见图2和图3,为本发明的实施例的结构示意图,提供一种季戊四醇生产废水处理及中水回用系统。本发明首先分析季戊四醇废水中污染物的种类、浓度及其特性。该季戊四醇废水COD约7000mg/L、甲醛在1200~1500mg/L左右,具有COD浓度高、甲醛含量高、氮、磷等营养物质缺乏、毒性大抑制微生物降解等特点,属于高浓度有毒有害废水。新建1套2400m3/d污水处理及中水回用设施,通过微生物降解等并将处理后的污水全部进行回用。Referring to Fig. 2 and Fig. 3, which are schematic diagrams of the structure of an embodiment of the present invention, a system for treating wastewater from pentaerythritol production and reclaimed water reuse is provided. The present invention first analyzes the types, concentrations and characteristics of pollutants in pentaerythritol wastewater. The pentaerythritol wastewater has a COD of about 7000 mg/L and formaldehyde of about 1200-1500 mg/L. It has the characteristics of high COD concentration, high formaldehyde content, lack of nutrients such as nitrogen and phosphorus, high toxicity and inhibition of microbial degradation, and is a high-concentration toxic and harmful wastewater. A new set of 2400m3 /d sewage treatment and reclaimed water reuse facilities is built, and all the treated sewage is reused through microbial degradation.

季戊四醇生产废水处理及中水回用系统包括以下步骤:The pentaerythritol production wastewater treatment and water reuse system includes the following steps:

废水处理系统:Wastewater treatment system:

S1:综合废水调节池内收集季戊四醇废水,并均质均量,池内设置曝气搅拌系统;曝气搅拌系统,曝气强度为2-4m3/(m2·h)。S1: Pentaerythritol wastewater is collected in a comprehensive wastewater regulating pool and homogenized and equalized. An aeration and stirring system is set in the pool; the aeration and stirring system has an aeration intensity of 2-4m 3 /(m 2 ·h).

S2:综合废水调节池废水泵入预处理生化池,在该池内调配季戊四醇废水营养(氮、磷等),并降低进入IC厌氧反应器的甲醛含量。依靠机械力的作用(潜水推流器),强化预处理的传质效果,池内设置耐甲醛固定填料,在进水稀释、微生物降解、填料的物理吸附等多重作用下,将废水中甲醛浓度降低至合适值;S2: The wastewater from the comprehensive wastewater regulating pool is pumped into the pretreatment biochemical pool, where the nutrients (nitrogen, phosphorus, etc.) of the pentaerythritol wastewater are adjusted and the formaldehyde content entering the IC anaerobic reactor is reduced. The mass transfer effect of the pretreatment is enhanced by the action of mechanical force (submersible flow propeller), and formaldehyde-resistant fixed fillers are set in the pool. Under the multiple effects of influent dilution, microbial degradation, and physical adsorption of fillers, the formaldehyde concentration in the wastewater is reduced to an appropriate value;

预处理池内设置潜水搅拌机,强化预处理的传质效果,功率配置为4.3(W/m3池体)。步骤S2中,预处理池内设置耐甲醛固定填料,比表面积≥0.5m2/g,高度3.0m。步骤S2中,预处理池出水甲醛浓度控制在100mg/L以下。A submersible mixer is installed in the pretreatment tank to enhance the mass transfer effect of the pretreatment, and the power configuration is 4.3 (W/ m3 tank body). In step S2, a formaldehyde-resistant fixed filler is installed in the pretreatment tank, with a specific surface area of ≥0.5m2 /g and a height of 3.0m. In step S2, the formaldehyde concentration of the effluent from the pretreatment tank is controlled below 100mg/L.

S3:预处理池出水进入配水池,在配水池内暂存后泵入下一级处理单元。配水池内设置曝气搅拌系统,均化水质;配水池内设置曝气搅拌系统,曝气强度为2-4m3/(m2·h)。S3: The effluent from the pretreatment tank enters the water distribution tank, where it is temporarily stored before being pumped into the next level of treatment unit. An aeration and stirring system is set up in the water distribution tank to homogenize the water quality; an aeration and stirring system is set up in the water distribution tank, and the aeration intensity is 2-4m 3 /(m 2 ·h).

S4:配水池出水泵入IC厌氧反应器,在该系统内大幅度去除水中COD;配水池出水泵入IC厌氧反应器,在该系统内大幅度去除水中COD。S4: The effluent from the water distribution tank is pumped into the IC anaerobic reactor, and the COD in the water is largely removed in the system; The effluent from the water distribution tank is pumped into the IC anaerobic reactor, and the COD in the water is largely removed in the system.

S5:IC厌氧反应器出水进入氧化沟型活性污泥处理池,在该池内废水中剩余部分COD基本得到去除,同时氧化沟内设置厌氧-好氧段交替,能够去除水中氨氮、总氮;S5: The effluent from the IC anaerobic reactor enters the oxidation ditch type activated sludge treatment pool, where the remaining COD in the wastewater is basically removed. At the same time, the oxidation ditch is equipped with an alternating anaerobic-aerobic section to remove ammonia nitrogen and total nitrogen in the water.

IC厌氧反应器出水进入氧化沟型活性污泥处理池,在该池内废水中剩余部分COD基本得到去除,同时氧化沟内设置厌氧-好氧段交替,去除水中氨氮、总氮。The effluent from the IC anaerobic reactor enters the oxidation ditch type activated sludge treatment pool, where the remaining COD in the wastewater is basically removed. At the same time, an anaerobic-aerobic section is alternately set in the oxidation ditch to remove ammonia nitrogen and total nitrogen in the water.

氧化沟好氧段的溶解氧控制为3-5mg/L,设置微孔曝气器,好氧处理的曝气量为5-6m3/(m2·h);氧化沟厌氧段控制溶解氧≤0.2mg/L,碳氮比为(4-5):1,设置潜水搅拌装置,功率配置为3.2(W/m3池体)。The dissolved oxygen in the aerobic section of the oxidation ditch is controlled at 3-5 mg/L, a microporous aerator is installed, and the aeration volume of aerobic treatment is 5-6 m3 /( m2 ·h); the dissolved oxygen in the anaerobic section of the oxidation ditch is controlled to be ≤0.2 mg/L, the carbon-nitrogen ratio is (4-5):1, a submersible stirring device is installed, and the power configuration is 3.2 (W/ m3 tank body).

S6:氧化沟好氧段出水进入二沉池,好氧污泥在沉淀池中泥水分离,澄清出水,达到去除SS的目的,沉淀污泥大部分回流至氧化沟厌氧段。S6: The effluent from the aerobic section of the oxidation ditch enters the secondary sedimentation tank, where the aerobic sludge is separated from the water and the effluent is clarified to achieve the purpose of removing SS. Most of the precipitated sludge is returned to the anaerobic section of the oxidation ditch.

氧化沟出水进入二沉池,好氧污泥在沉淀池中泥水分离,澄清出水,达到去除SS的目的。二沉池的表面负荷在0.5m3/(m2·h);所选中心传动刮泥机的线速度为2-3m/min,转速为1-3r/h。二沉池的沉淀污泥按一定的回流比回流至氧化沟厌氧段和好氧段,以补充流失的菌种;回流比优选为为150%-300%,回流至厌氧处理和好氧处理过程中。其中,The effluent from the oxidation ditch enters the secondary sedimentation tank, where the aerobic sludge is separated from the mud and water, and the effluent is clarified to achieve the purpose of removing SS. The surface load of the secondary sedimentation tank is 0.5m3 /( m2 ·h); the linear speed of the selected central drive scraper is 2-3m/min, and the rotation speed is 1-3r/h. The precipitated sludge in the secondary sedimentation tank is returned to the anaerobic section and aerobic section of the oxidation ditch at a certain return ratio to replenish the lost bacteria; the return ratio is preferably 150%-300%, and is returned to the anaerobic treatment and aerobic treatment processes. Among them,

中水回用系统:Recycled water reuse system:

S7:二沉池上清液进入三级混凝反应沉淀池:混凝反应分为三级,主要目的为高效去钙、镁离子,第一级反应中控制pH在9~10范围内,加入液碱及Na2CO3,使药剂与废水中的钙、镁离子形成沉淀,继续在后续两格反应池内加入PAC和PAM,混凝剂PAC、高分子助凝剂PAM的作用是通过电中和、吸附架桥、网捕及共沉淀等净化机理,使废水中胶体、颗粒物、钙沉淀物等发生混凝反应,使污染物质作为污泥沉降,在随后的沉淀池内泥水分离,使得钙、镁离子,通过双碱法去除,产水进入中间水池1加盐酸回调pH至中性。三级混凝反应沉淀池通过设置蜂窝填料(即斜管沉淀),运用浅层沉淀原理,缩短颗粒物沉降距离,从而缩短了沉淀时间,并增加了沉淀池的沉淀面积,大幅度提高沉淀池的沉淀效率;S7: The supernatant of the secondary sedimentation tank enters the tertiary coagulation reaction sedimentation tank: The coagulation reaction is divided into three stages, the main purpose of which is to efficiently remove calcium and magnesium ions. In the first stage reaction, the pH is controlled within the range of 9 to 10, and liquid alkali and Na 2 CO 3 are added to form precipitation with the reagent and the calcium and magnesium ions in the wastewater. PAC and PAM are added in the subsequent two reaction tanks. The role of the coagulant PAC and the polymer coagulant PAM is to cause colloids, particulate matter, calcium precipitates, etc. in the wastewater to undergo coagulation reactions through purification mechanisms such as electrical neutralization, adsorption bridging, net capture and co-precipitation, so that the pollutants settle as sludge, and the mud and water are separated in the subsequent sedimentation tank, so that calcium and magnesium ions are removed by the double alkali method, and the produced water enters the intermediate water tank 1 and hydrochloric acid is added to adjust the pH to neutral. The tertiary coagulation reaction sedimentation tank uses honeycomb fillers (i.e. inclined tube sedimentation) and the shallow sedimentation principle to shorten the sedimentation distance of the particles, thereby shortening the sedimentation time and increasing the sedimentation area of the sedimentation tank, greatly improving the sedimentation efficiency of the sedimentation tank;

二沉池上清液进入三级混凝反应沉淀池:混凝反应分为三级,主要目的为高效去钙、镁离子,第一级反应中控制pH在9~10范围内,加入液碱及Na2CO3,使药剂与废水中的钙、镁离子形成沉淀,继续在后续两格反应池内加入PAC和PAM,混凝剂PAC、高分子助凝剂PAM的作用是通过电中和、吸附架桥、网捕及共沉淀等净化机理,使废水中胶体、颗粒物、钙沉淀物等发生混凝反应,使污染物质作为污泥沉降,在随后的沉淀池内泥水分离,使得钙、镁离子,通过双碱法去除,产水进入中间水池1加盐酸回调pH至中性。三级混凝反应沉淀池通过设置蜂窝填料(即斜管沉淀),运用浅层沉淀原理,缩短颗粒物沉降距离,从而缩短了沉淀时间,并增加了沉淀池的沉淀面积,大幅度提高沉淀池的沉淀效率。反应池中添加PAC及PAM药剂。The supernatant of the secondary sedimentation tank enters the tertiary coagulation reaction sedimentation tank: the coagulation reaction is divided into three stages, the main purpose is to efficiently remove calcium and magnesium ions. In the first stage reaction, the pH is controlled within the range of 9 to 10, and liquid alkali and Na 2 CO 3 are added to form precipitation with the reagent and the calcium and magnesium ions in the wastewater. PAC and PAM are added in the subsequent two reaction tanks. The role of the coagulant PAC and the polymer coagulant PAM is to cause colloids, particles, calcium precipitates, etc. in the wastewater to undergo coagulation reactions through purification mechanisms such as electrical neutralization, adsorption bridging, net capture and co-precipitation, so that the pollutants are settled as sludge, and the mud and water are separated in the subsequent sedimentation tank, so that calcium and magnesium ions are removed by the double alkali method, and the produced water enters the intermediate water tank 1 and hydrochloric acid is added to adjust the pH to neutral. The tertiary coagulation reaction sedimentation tank uses honeycomb fillers (i.e. inclined tube sedimentation) and shallow sedimentation principles to shorten the sedimentation distance of particles, thereby shortening the sedimentation time, increasing the sedimentation area of the sedimentation tank, and greatly improving the sedimentation efficiency of the sedimentation tank. Add PAC and PAM reagents into the reaction tank.

反应池中添加液碱(氢氧化钠)、Na2CO3、PAC及PAM药剂。废水中PAC的添加量为0.35~0.45kg/m3废水,PAM的添加量为0.005~0.01kg/m3废水。Liquid alkali (sodium hydroxide), Na 2 CO 3 , PAC and PAM are added to the reaction tank. The amount of PAC added to the wastewater is 0.35-0.45 kg/m 3 of wastewater, and the amount of PAM added is 0.005-0.01 kg/m 3 of wastewater.

混凝剂及絮凝剂优先采用聚合氯化铝(PAC)混凝剂和阴离子聚丙烯酰胺(PAM)絮凝剂,PAC混凝剂中Al2O3含量优选为24%,PAM混凝剂的分子量优选为1200万。The coagulant and flocculant preferably use polyaluminium chloride (PAC) coagulant and anionic polyacrylamide (PAM) flocculant. The Al 2 O 3 content in the PAC coagulant is preferably 24%, and the molecular weight of the PAM coagulant is preferably 12 million.

步骤S1-S7中,系统设计双线运行模式、互为备用、便于检修。In steps S1-S7, the system is designed with a dual-line operation mode, which serves as a backup for each other and is easy to maintain.

S8:中间水池1出水泵入多介质过滤器去除水中SS:对原水中悬浮物、颗粒物及胶体等物质进行去除,同时对原水中的浊度、色度起到降低作用,它完全可能滤掉原水带来的颗粒、藻类等可见物。保证SDI值不大于3,是后级膜系统的强有力保护屏。过滤反洗水进入好氧池再处理;S8: The outlet water of the intermediate water tank 1 is pumped into the multi-media filter to remove SS in the water: it removes suspended matter, particulate matter, colloids and other substances in the raw water, and at the same time reduces the turbidity and color of the raw water. It is entirely possible to filter out visible matter such as particles and algae brought by the raw water. It ensures that the SDI value is no more than 3, which is a powerful protective screen for the subsequent membrane system. The filtered backwash water enters the aerobic tank for further treatment;

中间水池1出水泵入多介质过滤器去除水中SS:对原水中悬浮物、颗粒物及胶体等物质进行去除,同时对原水中的浊度、色度起到降低作用,它完全可能滤掉原水带来的颗粒、藻类等可见物。保证SDI值不大于3,是后级膜系统的强有力保护屏。过滤反洗水进入好氧池再处理。The outlet water of the intermediate water tank 1 is pumped into the multi-media filter to remove SS in the water: it removes suspended solids, particulate matter, colloids and other substances in the raw water, and at the same time reduces the turbidity and color of the raw water. It is entirely possible to filter out visible particles, algae and other substances brought by the raw water. It ensures that the SDI value is no more than 3, which is a powerful protective screen for the subsequent membrane system. The filtered backwash water enters the aerobic tank for further treatment.

S9:多介质过滤器出水进入阳离子交换器:废水中金属阳离子与阳离子交换树脂上的氢离子进行离子交换,使得溶液中的金属阳离子转移到树脂上,而树脂上氢离子则转移到溶液中(阴离子交换同理),以此来去除水中盐分,防止后续膜系统结垢堵塞;S9: The effluent from the multi-media filter enters the cation exchanger: the metal cations in the wastewater exchange with the hydrogen ions on the cation exchange resin, so that the metal cations in the solution are transferred to the resin, and the hydrogen ions on the resin are transferred to the solution (the same as the anion exchange), so as to remove the salt in the water and prevent scaling and clogging of the subsequent membrane system;

多介质过滤器出水进入阳离子树脂交换器:废水中金属阳离子与阳离子交换树脂上的氢离子进行离子交换,使得溶液中的金属阳离子转移到树脂上,而树脂上氢离子则转移到溶液中,以此来去除水中盐分,防止后续膜系统结垢堵塞。The effluent from the multi-media filter enters the cation resin exchanger: the metal cations in the wastewater exchange ions with the hydrogen ions on the cation exchange resin, so that the metal cations in the solution are transferred to the resin, and the hydrogen ions on the resin are transferred to the solution, thereby removing the salt in the water and preventing scaling and clogging of the subsequent membrane system.

S10:阳离子交换器出水进入UF超滤系统:从周围含有微粒的介质中分离出10~100A的溶质微粒。其基本原理是在常温下以一定压力和流量,利用不对称微孔结构和半透膜介质,依靠膜两侧的压力差作为推动力,以错流方式进行过滤,使溶剂及小分子物质通过,大分子物质和微粒子如蛋白质、水溶性高聚物、细菌等被滤膜阻留,从而达到分离、分级、纯化、浓缩目的。超滤出水进入中间水池2暂存;S10: The effluent from the cation exchanger enters the UF ultrafiltration system: solute particles of 10 to 100A are separated from the surrounding medium containing particles. The basic principle is to filter in a cross-flow manner at a certain pressure and flow rate at room temperature, using an asymmetric microporous structure and a semipermeable membrane medium, relying on the pressure difference on both sides of the membrane as a driving force, so that solvents and small molecules pass through, and large molecules and microparticles such as proteins, water-soluble polymers, bacteria, etc. are retained by the filter membrane, thereby achieving the purpose of separation, classification, purification, and concentration. The ultrafiltration effluent enters the intermediate water tank 2 for temporary storage;

阳离子交换器出水进入UF超滤系统:溶剂及小分子物质通过,大分子物质和微粒子如蛋白质、水溶性高聚物、细菌等被滤膜阻留,从而达到分离、分级、纯化、浓缩目的。超滤出水进入中间水池2暂存。UF超滤膜采用中空纤维膜。The effluent from the cation exchanger enters the UF ultrafiltration system: solvents and small molecules pass through, while large molecules and microparticles such as proteins, water-soluble polymers, bacteria, etc. are retained by the filter membrane, thereby achieving the purpose of separation, classification, purification, and concentration. The ultrafiltration effluent enters the intermediate water tank 2 for temporary storage. The UF ultrafiltration membrane uses a hollow fiber membrane.

S11:中间水池2水泵入1级RO反渗透系统:利用反渗透原理,采用具有高度选择透过性的反渗透膜,能使水中的无机盐去除率达到99%,同时,也能脱除水中的各种有机物、微粒,大大提高产品清洗合格率,且无污染,在纯水制备方面得以广泛采用。经过预处理后合格的原水进入置于压力容器内的膜组件,水分子和极少量的小分子有机物通过膜层,经收集管道集中后,通往产水管再注入回用水箱。此过程需对进入一级RO反渗透系统的原水进行预处理,具体包括向原水中加入阻垢剂、还原剂、非氧化杀菌剂等,其中还原剂可中和原水中氧化物,防止反渗透膜被氧化,非氧化杀菌剂可消灭水中微生物,防止微生物在膜上附着生长,加入阻垢剂则防止膜结垢堵塞;S11: The water from the intermediate water tank 2 is pumped into the 1st-stage RO reverse osmosis system: using the reverse osmosis principle and a highly selective reverse osmosis membrane, the inorganic salt removal rate in the water can reach 99%. At the same time, it can also remove various organic matter and particles in the water, greatly improving the qualified rate of product cleaning, and it is pollution-free and widely used in the preparation of pure water. After pretreatment, qualified raw water enters the membrane assembly placed in the pressure vessel. Water molecules and a very small amount of small molecular organic matter pass through the membrane layer, and after being concentrated through the collection pipe, they are led to the water production pipe and then injected into the reuse water tank. This process requires pretreatment of the raw water entering the first-stage RO reverse osmosis system, specifically including adding scale inhibitors, reducing agents, non-oxidizing bactericides, etc. to the raw water. The reducing agent can neutralize the oxides in the raw water to prevent the reverse osmosis membrane from being oxidized. The non-oxidizing bactericide can eliminate microorganisms in the water and prevent microorganisms from attaching and growing on the membrane. Adding scale inhibitors prevents membrane scaling and clogging;

中间水池2水泵入1级RO反渗透系统:利用反渗透原理,采用具有高度选择透过性的反渗透膜,能使水中的无机盐去除率达到99%,同时,也能脱除水中的各种有机物、微粒,大大提高产品清洗合格率。The water from the intermediate pool 2 is pumped into the 1st-level RO reverse osmosis system: using the reverse osmosis principle and a highly selective reverse osmosis membrane, the inorganic salt removal rate in the water can reach 99%. At the same time, it can also remove various organic matter and particles in the water, greatly improving the product cleaning qualification rate.

反渗透系统采用进口的陶氏膜能低压抗污染膜元件。同时系统的进水、产水和浓水管道上都装有一系列的控制阀门、流量、电导率、压力表等监控仪表及程控操作系统,它们将通过PLC控制系统实现设备长期的保质、保量系统化运行。The reverse osmosis system uses imported Dow membrane energy low-pressure anti-pollution membrane elements. At the same time, the system's water inlet, water production and concentrated water pipelines are equipped with a series of control valves, flow, conductivity, pressure gauges and other monitoring instruments and program-controlled operating systems, which will achieve long-term quality and quantity guaranteed systematic operation of the equipment through the PLC control system.

对进入一级RO反渗透系统的原水进行预处理,具体包括向原水中加入阻垢剂、还原剂、非氧化杀菌剂等,其中还原剂可中和原水中氧化物,防止反渗透膜被氧化,非氧化杀菌剂可消灭水中微生物,防止微生物在膜上附着生长,加入阻垢剂则防止膜结垢堵塞。The raw water entering the primary RO reverse osmosis system is pretreated, specifically including adding antiscaling agents, reducing agents, non-oxidizing bactericides, etc. to the raw water. The reducing agent can neutralize the oxides in the raw water to prevent the reverse osmosis membrane from being oxidized. The non-oxidizing bactericide can eliminate microorganisms in the water and prevent them from attaching and growing on the membrane. Adding antiscaling agents can prevent the membrane from scaling and clogging.

S12:一级RO反渗透出水:其中产率80%的淡水进入回用水箱待用,剩余20%一级RO浓水进入一级RO浓水箱暂存,部分一级RO浓水进入二级RO反渗透系统处理,剩余部分一级RO浓水则作为超滤反洗水使用,反洗水和超滤出水一并进入一级RO系统;S12: First-stage RO reverse osmosis effluent: 80% of the fresh water enters the reuse water tank for standby use, the remaining 20% of the first-stage RO concentrated water enters the first-stage RO concentrated water tank for temporary storage, part of the first-stage RO concentrated water enters the second-stage RO reverse osmosis system for treatment, and the remaining first-stage RO concentrated water is used as ultrafiltration backwash water. The backwash water and ultrafiltration effluent enter the first-stage RO system together;

一级RO反渗透出水中80%的淡水进入回用水箱待用,剩余20%一级RO浓水进入一级RO浓水箱暂存,部分一级RO浓水进入二级RO反渗透系统处理,剩余部分一级RO浓水则作为超滤反洗水使用,反洗水和超滤出水一并进入一级RO系统。80% of the fresh water in the first-stage RO reverse osmosis effluent enters the reuse water tank for standby use, the remaining 20% of the first-stage RO concentrated water enters the first-stage RO concentrated water tank for temporary storage, part of the first-stage RO concentrated water enters the second-stage RO reverse osmosis system for treatment, and the remaining first-stage RO concentrated water is used as ultrafiltration backwash water. The backwash water and ultrafiltration effluent enter the first-stage RO system together.

S13:二级RO反渗透出水:其中产率75%的淡水进入回用水箱待用,剩余25%二级RO浓水进入二级RO浓水箱暂存;S13: Secondary RO reverse osmosis effluent: 75% of the fresh water enters the reuse water tank for standby use, and the remaining 25% of the secondary RO concentrated water enters the secondary RO concentrated water tank for temporary storage;

二级RO反渗透出水中75%的淡水进入回用水箱待用,剩余25%二级RO浓水进入二级RO浓水箱暂存。75% of the fresh water in the secondary RO reverse osmosis effluent enters the reuse water tank for standby use, and the remaining 25% of the secondary RO concentrated water enters the secondary RO concentrated water tank for temporary storage.

S14:二级RO浓水箱出水进入MVR蒸发器::MVR蒸发器是一种主要应用于蒸发结晶行业的新型高效节能蒸发设备,该设备采用低温与低压汽蒸技术和清洁能源为能源产生蒸汽,将媒介中的水分离出来,是国际先进的蒸发技术,是替代传统蒸发器的升级换代产品将盐水预热后,进入蒸发器并在蒸发器内部分蒸发。所产生的二次蒸汽经压缩机压缩提高压力后引入到蒸发器的加热侧。蒸汽冷凝后作为产品水引出,如此实现热能的循环利用。MVR蒸发器不同于普通单效降膜或多效降膜蒸发器,MVR为单体蒸发器,集多效降膜蒸发器于一身,根据所需产品浓度不同采取分段式蒸发,即产品在第一次经过效体后不能达到所需浓度时,产品在离开效体后通过效体下部的真空泵将产品通过效体外部管路抽到效体上部再次通过效体,然后通过这种反复通过效体以达到所需浓度;S14: The water from the secondary RO concentrated water tank enters the MVR evaporator: The MVR evaporator is a new type of high-efficiency and energy-saving evaporation equipment mainly used in the evaporation and crystallization industry. The equipment uses low-temperature and low-pressure steaming technology and clean energy as energy to generate steam and separate the water in the medium. It is an internationally advanced evaporation technology and an upgraded product to replace the traditional evaporator. After the brine is preheated, it enters the evaporator and partially evaporates in the evaporator. The secondary steam generated is compressed by the compressor to increase the pressure and then introduced into the heating side of the evaporator. After the steam is condensed, it is drawn out as product water, thus realizing the recycling of heat energy. The MVR evaporator is different from ordinary single-effect falling film or multi-effect falling film evaporators. MVR is a single evaporator that integrates a multi-effect falling film evaporator. It adopts segmented evaporation according to the required product concentration. That is, when the product cannot reach the required concentration after passing through the effect body for the first time, the product will be pumped to the upper part of the effect body through the external pipeline of the effect body by the vacuum pump at the bottom of the effect body after leaving the effect body, and then pass through the effect body again through this repeated passage through the effect body to reach the required concentration;

二级RO浓水箱出水进入MVR蒸发器蒸发浓缩。The water from the secondary RO concentrated water tank enters the MVR evaporator for evaporation and concentration.

S15:MVR蒸发器出水:其中98%蒸发凝水进入回用水池待用,剩余2%浓缩液进入真空圆盘刮板干燥机进行干燥,结晶委外处理,最大限度降低企业污泥处理费用;S15: MVR evaporator outlet water: 98% of the evaporated condensate enters the reuse water pool for standby use, and the remaining 2% of the concentrate enters the vacuum disc scraper dryer for drying and crystallization outsourcing, which minimizes the company's sludge treatment costs;

真空圆盘刮板干燥机:真空刮板干燥机是一种卧式以热传导为主的新型浓缩设备,主要用作蒸发浓缩液干燥结晶,该设备热传导部分有主机内壁与圆盘。该设备由于采用热传导方式,排放的气体非常少,所以所需要的热量非常低,非常适用于需要溶剂回收或尾气处理的物料。经过内部特殊设计的夹套式螺旋可以精准的控制物料流动状态与在设备内部的停留时间,从而可以连续生产,也可以批次生产。该设备采用的是夹套和空心圆盘传导方式,故可以对物料进行加热或冷却。此设备具备良好的密封性能,可以根据不同的工艺要求选用真空或常压操作。该产品打破了以往设备只有单一功能的局限性,所以该产品是一种多功能的节能环保型设备。Vacuum scraper disc dryer: Vacuum scraper dryer is a new type of horizontal concentration equipment based on heat conduction. It is mainly used for evaporation, concentration, drying and crystallization. The heat conduction part of the equipment includes the inner wall of the main machine and the disc. Since the equipment adopts heat conduction, the gas emitted is very small, so the heat required is very low, which is very suitable for materials that require solvent recovery or tail gas treatment. The jacketed spiral with special internal design can accurately control the flow state of the material and the residence time inside the equipment, so that continuous production or batch production can be achieved. The equipment adopts the jacket and hollow disc conduction method, so the material can be heated or cooled. This equipment has good sealing performance and can be operated in vacuum or normal pressure according to different process requirements. This product breaks the limitation of the previous equipment with only a single function, so this product is a multifunctional energy-saving and environmentally friendly equipment.

MVR蒸发器出水中98%的蒸发凝水进入回用水箱待用,剩余2%浓缩液进入真空圆盘刮板干燥机进行干燥,结晶委外处理。98% of the evaporated condensate from the MVR evaporator outlet water enters the recycling water tank for standby use, and the remaining 2% of the concentrated liquid enters the vacuum disc scraper dryer for drying and crystallization outsourced.

S16:上述回用水箱水泵回企业车间生产使用。S16: The above-mentioned recycled water tank pump is returned to the enterprise workshop for production use.

S17:各生化池剩余污泥与三级混凝反应沉淀物化污泥一并排入污泥浓缩池浓缩暂存,污泥浓缩池污泥泵入压滤机房压滤脱水,泥饼委外处置,压滤液回至系统前端再处理。S17: The residual sludge from each biochemical pool is discharged into the sludge thickening tank together with the tertiary coagulation reaction sedimentation sludge for temporary storage. The sludge from the sludge thickening tank is pumped into the filter press room for filtration and dehydration. The mud cake is outsourced for disposal and the filtrate is returned to the front end of the system for further treatment.

各生化池剩余污泥与三级混凝反应沉淀物化污泥一并排入污泥浓缩池暂存,污泥浓缩池污泥泵入压滤机房压滤脱水,泥饼委外处置,压滤液回至系统前端再处理。The residual sludge from each biochemical pool is discharged into the sludge thickening tank together with the tertiary coagulation reaction sedimentation sludge for temporary storage. The sludge from the sludge thickening tank is pumped into the filter press room for filtration and dehydration. The mud cake is outsourced for disposal and the filtrate is returned to the front end of the system for further treatment.

显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.

Claims (10)

1. A pentaerythritol production wastewater treatment system is characterized by comprising a wastewater treatment system, a sludge treatment system and a reclaimed water recycling system which are sequentially connected;
The wastewater treatment system comprises a comprehensive wastewater regulating tank (1), a pretreatment biochemical tank (2), a distribution tank (3), an IC anaerobic reactor (4) and an oxidation ditch type activated sludge treatment tank (5) which are connected in sequence;
the sludge treatment system comprises a secondary sedimentation tank (6) and a tertiary coagulation reaction sedimentation tank (7) which are connected in sequence;
The reclaimed water recycling system comprises a middle water tank I (8), a multi-medium filter (9), a cation exchanger (10), a UF ultrafiltration system (11), a middle water tank II (12), a primary RO reverse osmosis device (13), a secondary RO reverse osmosis device (14), an MVR evaporator (15) and a vacuum disc scraper dryer (16) which are sequentially connected;
The water outlets of the primary RO reverse osmosis device (13), the secondary RO reverse osmosis device (14) and the MVR evaporator (15) are connected with the water inlet of the recycling water tank (18).
2. The pentaerythritol production wastewater treatment system according to claim 1, wherein the secondary sedimentation tank (6) and the tertiary coagulation sedimentation tank (7) are connected with a sludge concentration tank (17); and a discharge hole of the sludge concentration tank (17) is connected with a filter press (21).
3. The pentaerythritol production wastewater treatment system according to claim 2, characterized in that the water outlet of the filter press (21) is connected with the water inlet of the wastewater treatment system.
4. The pentaerythritol production wastewater treatment system according to claim 1, wherein aeration stirring devices are arranged in the comprehensive wastewater regulating tank (1) and the distribution tank (3).
5. The pentaerythritol production wastewater treatment system according to claim 1, wherein a submersible stirring device, an anaerobic section, an aerobic section and a sedimentation tank are arranged in the oxidation ditch type activated sludge treatment tank (5); the anaerobic section and the aerobic section are alternately arranged, a mud outlet of the sedimentation tank is connected with a mud inlet of the anaerobic section, and the aerobic section is provided with a microporous aeration device.
6. The pentaerythritol production wastewater treatment system according to claim 1, wherein a honeycomb filler is arranged in the three-stage coagulation reaction sedimentation tank (7).
7. The pentaerythritol production wastewater treatment system according to claim 1, wherein the water outlet of the primary RO reverse osmosis device (13) is also connected with the water inlet of the primary RO concentrated water tank (19), and the water outlet of the primary RO concentrated water tank (19) is simultaneously connected with the water inlets of the UF ultrafiltration system (11) and the secondary RO reverse osmosis device (14).
8. The pentaerythritol production wastewater treatment system according to claim 1, characterized in that a secondary RO concentrate tank (20) is arranged between the secondary RO reverse osmosis device (14) and the MVR evaporator (15).
9. A method for treating waste water from pentaerythritol production, characterized in that the waste water treatment system for pentaerythritol production according to any one of claims 1 to 8 is used, comprising the steps of:
s101: introducing pentaerythritol wastewater into a comprehensive wastewater regulating tank (1), and introducing the wastewater into a pretreatment biochemical tank (2) for pretreatment after aeration and stirring; the pretreatment method comprises the steps of water dilution, microbial degradation and physical adsorption of filler;
S102: introducing the wastewater pretreated in the step S101 into a distribution tank (3), aerating and stirring, and introducing the wastewater into an IC anaerobic reactor (4) to regulate COD;
S103: introducing the wastewater subjected to COD adjustment in the step S102 into an oxidation ditch type activated sludge treatment tank (5) to adjust COD, ammonia nitrogen and total nitrogen, and then introducing into a secondary sedimentation tank (6) to perform mud-water separation;
S104: introducing the supernatant obtained after the mud-water separation in the step S103 into a three-stage coagulation reaction sedimentation tank (7) for coagulation reaction; the coagulation reaction is divided into three stages, wherein the first stage reaction method is to add alkali liquor to enable the pH value to be 9-10, the second stage reaction method is to add coagulant PAC, and the third stage reaction method is to add high molecular coagulant aid PAM;
s105: introducing the wastewater subjected to the coagulation reaction in the step S104 into an intermediate water tank I (8), regulating the pH value to be neutral, and introducing into a multi-medium filter (9) to remove solid suspended matters;
S106: introducing the wastewater from which the solid suspended matters are removed in the step S105 into a cation exchanger (10) to remove salt, and introducing the wastewater into a UF ultrafiltration system (11) to carry out ultrafiltration;
S107: introducing the wastewater subjected to ultrafiltration in the step S105 into an intermediate water tank II (12) for pretreatment, and then introducing into a first-stage RO reverse osmosis device (13) for reverse osmosis to obtain first-stage reverse osmosis concentrated water and first-stage reverse osmosis fresh water; the pretreatment method comprises the following steps: adding a scale inhibitor, a reducing agent and a non-oxidizing bactericide;
s108: introducing the first-stage reverse osmosis concentrated water into a second-stage RO reverse osmosis device (14) to obtain second-stage reverse osmosis concentrated water and second-stage reverse osmosis fresh water;
s109: introducing the second-stage reverse osmosis concentrated water into an MVR evaporator (15) for evaporation concentration to obtain evaporation condensate and concentrated solution;
S110: and (3) introducing the concentrated solution into a vacuum disc scraper dryer (16) for drying and crystallizing, and performing external treatment on the obtained crystals to finish the treatment method of the pentaerythritol production wastewater.
10. The method for treating pentaerythritol production wastewater according to claim 9, wherein the sludge obtained after the sludge-water separation in the step S103 and the precipitate obtained by the coagulation reaction in the step S104 are introduced into a sludge concentration tank (17) for concentration, and then are subjected to filter pressing dehydration by using a filter press (21) to obtain a mud cake and a filter pressing liquid; and the mud cake is treated outside the water treatment system, and the filter pressing liquid flows back to the water treatment system.
CN202311320980.9A 2023-10-12 2023-10-12 Pentaerythritol production wastewater treatment system and application thereof Pending CN118307145A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119371068A (en) * 2024-12-26 2025-01-28 江苏润燊机电工程有限公司 A sludge filter press device and a pentaerythritol wastewater treatment system using the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119371068A (en) * 2024-12-26 2025-01-28 江苏润燊机电工程有限公司 A sludge filter press device and a pentaerythritol wastewater treatment system using the same

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