CN118305163A - Recycling process for poor product magnetic material - Google Patents
Recycling process for poor product magnetic material Download PDFInfo
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 106
- 238000004064 recycling Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 title claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 125
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 230000002950 deficient Effects 0.000 claims abstract description 33
- 238000000227 grinding Methods 0.000 claims description 92
- 238000009434 installation Methods 0.000 claims description 44
- 239000000843 powder Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 34
- 239000000047 product Substances 0.000 claims description 19
- 238000005245 sintering Methods 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 230000005291 magnetic effect Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000005469 granulation Methods 0.000 claims description 5
- 230000003179 granulation Effects 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000000748 compression moulding Methods 0.000 claims description 3
- 230000001143 conditioned effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 239000013072 incoming material Substances 0.000 claims description 3
- 239000006247 magnetic powder Substances 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 7
- 238000011084 recovery Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000002902 ferrimagnetic material Substances 0.000 description 2
- 239000003302 ferromagnetic material Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000002885 antiferromagnetic material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/38—Stirring or kneading
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明涉及磁性材料生产技术领域，公开了一种用于不良产品磁性材料的回收再利用工艺，所述回收处理装置包括安装台，所述安装台上固定连接有安装箱，所述安装箱内转动连接有处理箱，该一种用于不良产品磁性材料的回收再利用工艺，通过将不良磁性材料通入到处理箱中，随后通过第一驱动机构带动处理箱进行转动，同时第二驱动机构带动传动轴进行转动，使传动轴和处理箱之间进行相反方向的转动，随后通过传动轴上的粉碎刀对磁性材料进行粉碎，同时通过第一筛板和输料机构的配合，从而实现对不良的磁性材料进行粉碎，同时在粉碎的同时将粉碎不合格的磁性材料进行自动输送到粉碎刀上，进行再次粉碎，从而实现对不良磁性材料的充分粉碎。
The invention relates to the technical field of magnetic material production, and discloses a process for recycling and reusing magnetic materials of defective products. The recycling and processing device comprises a mounting table, a mounting box is fixedly connected to the mounting table, and a processing box is rotatably connected inside the mounting box. The process for recycling and reusing magnetic materials of defective products is as follows: the defective magnetic materials are introduced into the processing box, and then the processing box is driven to rotate by a first driving mechanism, and at the same time, a second driving mechanism drives a transmission shaft to rotate, so that the transmission shaft and the processing box rotate in opposite directions, and then the magnetic materials are crushed by a crushing knife on the transmission shaft, and at the same time, the defective magnetic materials are crushed by the cooperation of a first screen plate and a feeding mechanism, and at the same time, the magnetic materials that fail to be crushed are automatically conveyed to the crushing knife for crushing again, so as to achieve full crushing of the defective magnetic materials.
Description
技术领域Technical Field
本发明涉及磁性材料生产技术领域，具体涉及一种用于不良产品磁性材料的回收再利用工艺。The invention relates to the technical field of magnetic material production, and in particular to a process for recycling and reusing magnetic materials of defective products.
背景技术Background technique
能对磁场作出某种方式反应的材料称为磁性材料，按照物质在外磁场中表现出来磁性的强弱，可将其分为抗磁性物质、顺磁性物质、铁磁性物质、反铁磁性物质和亚铁磁性物质，大多数材料是抗磁性或顺磁性的，它们对外磁场反应较弱，铁磁性物质和亚铁磁性物质是强磁性物质，通常所说的磁性材料即指强磁性材料，这些磁性材料广泛地应用在各个领域之中，在生产磁性产品时，通常采用将磁性材料的各原料通入搅拌机中间搅拌混合，随后进行喷雾造粒处理，使其产生颗粒粉料，随后将颗粒粉料倒入到模具中进行压制成型，最后将压制成型的磁性材料放入到烧结炉中进行烧结得到磁性材料，随后对磁性产品进行充磁得到磁性产品。Materials that can respond to magnetic fields in some way are called magnetic materials. According to the strength of the magnetism exhibited by the material in the external magnetic field, it can be divided into diamagnetic materials, paramagnetic materials, ferromagnetic materials, antiferromagnetic materials and ferrimagnetic materials. Most materials are diamagnetic or paramagnetic, and they react weakly to the external magnetic field. Ferromagnetic materials and ferrimagnetic materials are strong magnetic materials. The magnetic materials usually referred to refer to strong magnetic materials. These magnetic materials are widely used in various fields. When producing magnetic products, the raw materials of the magnetic material are usually passed into the middle of a mixer for stirring and mixing, and then spray granulation treatment is performed to produce granular powder. The granular powder is then poured into a mold for pressing and molding. Finally, the pressed magnetic material is placed in a sintering furnace for sintering to obtain the magnetic material, and then the magnetic product is magnetized to obtain the magnetic product.
现有的磁性材料生产过程中，会有一些压制成型过程中造成一些表面缺陷或者在烧结过程中的磕碰导致表面缺陷，从而导致一些烧结后的磁性材料不合格，这些不合格磁性材料会被挑出来放入到废弃框中进行丢弃，在长期的磁性材料生产过程中会导致大量的不良磁性材料浪费，从而导致磁性材料的生产成本增高，因此提出一种用于不良产品磁性材料的回收再利用工艺对不良的磁性材料进行回收再利用。In the existing magnetic material production process, there will be some surface defects caused in the pressing process or surface defects caused by bumps in the sintering process, which will cause some unqualified magnetic materials after sintering. These unqualified magnetic materials will be picked out and put into a waste box for discarding. In the long-term magnetic material production process, a large amount of bad magnetic materials will be wasted, thereby increasing the production cost of the magnetic materials. Therefore, a recycling and reuse process for bad product magnetic materials is proposed to recycle and reuse the bad magnetic materials.
发明内容Summary of the invention
本发明的目的在于提供一种用于不良产品磁性材料的回收再利用工艺，以解决上述背景技术中的不足之处。The purpose of the present invention is to provide a process for recycling and reusing magnetic materials of defective products to solve the shortcomings of the above-mentioned background technology.
本发明的目的可以通过以下技术方案实现：The purpose of the present invention can be achieved through the following technical solutions:
一种用于不良产品磁性材料的回收再利用工艺，包括以下步骤：A process for recycling magnetic materials of defective products, comprising the following steps:
步骤一、将不良的磁性材料进行表面除杂，使其表面的杂质被去除；Step 1: Remove impurities from the surface of the defective magnetic material;
步骤二、将步骤一中除杂后的不良磁性材料放入到回收处理装置中进行处理，回收处理装置对不良的磁性材料进行粉碎，同时对粉碎后的不良磁性材料进行研磨成细粉状；Step 2: Put the defective magnetic material after impurities are removed in step 1 into a recycling device for processing, the recycling device crushes the defective magnetic material, and grinds the crushed defective magnetic material into fine powder;
步骤三、对步骤二中研磨混合后的细粉材料进行成分检测，根据检测后成分的对比，对磁性材料中缺少的材料进行补充，并对进入的材料与细粉进行充分的混合；Step 3: Detect the composition of the fine powder material after grinding and mixing in step 2, supplement the missing material in the magnetic material according to the comparison of the components after detection, and fully mix the incoming material with the fine powder;
步骤四、向步骤三中混合后的熔料中加入水，使水与磁性粉料进行混合；Step 4: adding water to the melt mixed in step 3 to mix the water with the magnetic powder;
步骤五、对步骤四中的混合物料进行调湿处理，随后将调湿后的混合物通入喷雾造粒机中进行喷雾造粒处理，得到颗粒粉料；Step 5, subjecting the mixed material in step 4 to humidity control, and then passing the conditioned mixture into a spray granulator for spray granulation to obtain granular powder;
步骤六、将步骤五中的颗粒粉料放入到模具中进行压制成型，随后将各压制成型的磁性材料放入到烧结炉中进行烧结处理，得到磁性材料产品。Step 6: Place the granular powder in step 5 into a mold for compression molding, and then place each compressed magnetic material into a sintering furnace for sintering treatment to obtain a magnetic material product.
作为本发明进一步的方案：所述回收处理装置包括安装台，所述安装台上固定连接有安装箱，所述安装箱内转动连接有处理箱，所述安装箱内转动连接有传动轴，所述传动轴的外表面设置有与处理箱相连接的粉碎研磨机构，所述粉碎研磨机构用于对不良磁性材料进行粉碎和研磨；As a further solution of the present invention: the recycling and processing device includes a mounting table, a mounting box is fixedly connected to the mounting table, a processing box is rotatably connected to the mounting box, a transmission shaft is rotatably connected to the mounting box, and a crushing and grinding mechanism connected to the processing box is provided on the outer surface of the transmission shaft, and the crushing and grinding mechanism is used to crush and grind the bad magnetic materials;
所述处理箱的外表面传动连接有与安装箱相连接的第一驱动机构，所述第一驱动机构用于带动处理箱进行转动，所述传动轴的外表面传动连接有与安装箱相连接的第二驱动机构，所述第二驱动机构用于带动传动轴进行转动，所述处理箱内开设有两个进料槽和出料槽，所述进料槽与出料槽之间开设有多个输料槽，所述输料槽内设置有与处理箱相连接的输料机构，所述输料机构将粉碎和研磨不合格的磁吸材料进行向上输送，使其进行再次粉碎和研磨，所述安装箱的顶部固定连接有进料漏斗，所述进料漏斗上设置有电磁阀门。The outer surface of the processing box is transmission-connected with a first driving mechanism connected to the installation box, and the first driving mechanism is used to drive the processing box to rotate. The outer surface of the transmission shaft is transmission-connected with a second driving mechanism connected to the installation box, and the second driving mechanism is used to drive the transmission shaft to rotate. Two feed troughs and a discharge trough are provided in the processing box, and a plurality of feed troughs are provided between the feed trough and the discharge trough. A feed mechanism connected to the processing box is provided in the feed trough, and the feed mechanism transports the unqualified magnetic absorption materials that are crushed and ground upwards so that they are crushed and ground again. A feed funnel is fixedly connected to the top of the installation box, and an electromagnetic valve is provided on the feed funnel.
作为本发明进一步的方案：所述粉碎研磨机构包括与传动轴固定连接的安装圈，多个所述安装圈的外表面均固定连接有多个粉碎刀，所述安装圈的下方设置有与处理箱固定连接的第一筛板，所述第一筛板与传动轴转动连接，所述安装圈的上方设置有与处理箱固定连接的第一进料圈板。As a further solution of the present invention: the crushing and grinding mechanism includes a mounting ring fixedly connected to the transmission shaft, multiple crushing knives are fixedly connected to the outer surfaces of the multiple mounting rings, a first sieve plate fixedly connected to the processing box is arranged below the mounting ring, the first sieve plate is rotatably connected to the transmission shaft, and a first feed ring plate fixedly connected to the processing box is arranged above the mounting ring.
作为本发明进一步的方案：位于所述第一筛板下方传动轴的外表面固定连接有两个第一研磨块，所述第一研磨块的顶部开设有进料漏斗槽，所述进料漏斗槽的顶部开设有多个排料槽，所述第一研磨块的底部滑动连接有与处理箱滑动连接的第二研磨块，所述处理箱的内表面固定连接有多个传动块，所述第二研磨块的外表面开设有与传动块滑动连接的滑槽，所述第二研磨块的顶部开设有多个漏料槽，所述第二研磨块的底部固定连接有过滤网板，所述第二研磨块的底部固定连接有传动圈块，所述传动轴的外表面固定连接有两个支撑板，所述支撑板的顶部固定连接有两个支撑块，所述支撑块的顶部转动连接有与传动圈块滑动连接的滚珠，位于下方所述第二研磨块的下方设置有与处理箱固定连接的第二筛板，所述第二筛板与传动轴转动连接，所述第一研磨块的上方设置有与处理箱固定连接的出料圈板。As a further solution of the present invention: two first grinding blocks are fixedly connected to the outer surface of the transmission shaft below the first sieve plate, a feeding funnel groove is provided on the top of the first grinding block, and a plurality of discharge grooves are provided on the top of the feeding funnel groove, the bottom of the first grinding block is slidably connected to a second grinding block slidably connected to a processing box, the inner surface of the processing box is fixedly connected to a plurality of transmission blocks, the outer surface of the second grinding block is provided with a slide groove slidably connected to the transmission block, the top of the second grinding block is provided with a plurality of leakage grooves, the bottom of the second grinding block is fixedly connected to a filter screen plate, the bottom of the second grinding block is fixedly connected to a transmission ring block, the outer surface of the transmission shaft is fixedly connected to two support plates, the top of the support plate is fixedly connected to two support blocks, the top of the support block is rotatably connected to a ball bearing slidably connected to the transmission ring block, a second sieve plate fixedly connected to the processing box is arranged below the second grinding block, the second sieve plate is rotatably connected to the transmission shaft, and a discharge ring plate fixedly connected to the processing box is arranged above the first grinding block.
作为本发明进一步的方案：所述输料机构包括与进料槽转动连接的输料螺旋杆，所述输料螺旋杆的顶端固定套接有传动齿轮，所述安装箱的内表面固定连接有与传动齿轮啮合连接的第一传动齿圈，所述出料槽内开设有斜角。As a further solution of the present invention: the feeding mechanism includes a feeding screw rod rotatably connected to the feed trough, the top end of the feeding screw rod is fixedly sleeved with a transmission gear, the inner surface of the mounting box is fixedly connected with a first transmission gear ring meshing with the transmission gear, and an angle is opened in the discharge trough.
作为本发明进一步的方案：述传动轴的外表面固定连接有多个清理毛刷杆，所述清理毛刷杆分别与第一筛板和第二筛板的顶部和底部均滑动连接。As a further solution of the present invention: a plurality of cleaning brush rods are fixedly connected to the outer surface of the transmission shaft, and the cleaning brush rods are slidably connected to the top and bottom of the first sieve plate and the second sieve plate respectively.
作为本发明进一步的方案：所述传动轴的底端通过传动轮和传动带传动连接有与安装箱转动连接的转动轴，所述转动轴的外表面固定套接有第一齿轮，所述第一齿轮的外表面啮合连接有与安装箱转动连接的第二传动齿圈，所述第二传动齿圈的内表面啮合连接有多个第二齿轮，所述第二齿轮的中间固定套接有与安装箱转动连接的传动螺旋杆，所述传动轴的外表面固定连接有多个搅拌杆，所述安装箱的底部固定连接有排料管，所述排料管上设置有电磁阀门，所述安装箱的顶部固定连接有给料管，所述给料管上设置有电磁阀门。As a further solution of the present invention: the bottom end of the transmission shaft is connected to a rotating shaft rotatably connected to the installation box through a transmission wheel and a transmission belt, the outer surface of the rotating shaft is fixedly sleeved with a first gear, the outer surface of the first gear is meshingly connected with a second transmission gear ring rotatably connected to the installation box, the inner surface of the second transmission gear ring is meshingly connected with a plurality of second gears, the middle of the second gear is fixedly sleeved with a transmission screw rod rotatably connected to the installation box, the outer surface of the transmission shaft is fixedly connected with a plurality of stirring rods, the bottom of the installation box is fixedly connected with a discharge pipe, the discharge pipe is provided with an electromagnetic valve, the top of the installation box is fixedly connected with a feeding pipe, the feeding pipe is provided with an electromagnetic valve.
作为本发明进一步的方案：所述安装箱的一侧通过管道固定连接有与安装台固定连接的吸尘器。As a further solution of the present invention: one side of the installation box is fixedly connected to a vacuum cleaner fixedly connected to the installation platform through a pipeline.
作为本发明进一步的方案：所述第一驱动机构包括与安装箱固定连接的第一驱动电机，所述第一驱动电机的输出端通过联轴器固定连接有第一驱动轴，所述第一驱动轴的外表面固定套接有第一驱动齿轮，所述第一驱动齿轮的外表面啮合连接有与处理箱固定套接的第三传动齿圈。As a further solution of the present invention: the first driving mechanism includes a first driving motor fixedly connected to the installation box, the output end of the first driving motor is fixedly connected to the first driving shaft through a coupling, the outer surface of the first driving shaft is fixedly sleeved with a first driving gear, and the outer surface of the first driving gear is meshingly connected with a third transmission gear ring fixedly sleeved with the processing box.
作为本发明进一步的方案：所述第二驱动机构包括与安装箱固定连接的第二驱动电机，所述第二驱动电机的输出端通过联轴器固定连接有第二驱动轴，所述第二驱动轴的外表面固定套接有第二驱动齿轮，所述第二驱动齿轮的外表面啮合连接有与传动轴固定套接的第三驱动齿轮。As a further solution of the present invention: the second drive mechanism includes a second drive motor fixedly connected to the mounting box, the output end of the second drive motor is fixedly connected to the second drive shaft through a coupling, the outer surface of the second drive shaft is fixedly sleeved with a second drive gear, and the outer surface of the second drive gear is meshingly connected with a third drive gear fixedly sleeved with the transmission shaft.
本发明的有益效果：Beneficial effects of the present invention:
(1)通过将不良磁性材料表面进行除杂后，随后将不良磁性材料加入到回收处理装置中，随后通过回收处理装置对不良磁性材料进行充分的粉碎研磨成复合制成磁性材料的粉料，同时将不良磁性材料粉碎后的粉量进行原料组分检测，并对缺少的原料进入加入，随后使其与回收的材料进行充分的混合，得到合格的磁性材料的原料，随后通过喷雾造粒、压制成型和烧结，得到合格的磁性材料，从而实现对布料磁性材料的回收再利用，大大降低了磁性材料的浪费，降低了生产成本。(1) After removing impurities from the surface of the bad magnetic material, the bad magnetic material is added to a recycling and processing device, and then the bad magnetic material is fully crushed and ground into a composite magnetic material powder by the recycling and processing device. At the same time, the raw material component of the powder after the bad magnetic material is crushed is detected, and the missing raw material is added, and then it is fully mixed with the recycled material to obtain a qualified magnetic material raw material, and then through spray granulation, pressing molding and sintering, a qualified magnetic material is obtained, thereby realizing the recycling and reuse of the cloth magnetic material, greatly reducing the waste of magnetic materials and reducing production costs.
(2)通过将不良磁性材料通入到处理箱中，随后通过第一驱动机构带动处理箱进行转动，同时第二驱动机构带动传动轴进行转动，使传动轴和处理箱之间进行相反方向的转动，随后通过传动轴上的粉碎刀对磁性材料进行粉碎，同时通过第一筛板和输料机构的配合，从而实现对不良的磁性材料进行粉碎，同时在粉碎的同时将粉碎不合格的磁性材料进行自动输送到粉碎刀上，进行再次粉碎，从而实现对不良磁性材料的充分粉碎，大大提高了对不良磁性材料的粉碎效果和粉碎效率。(2) The bad magnetic materials are introduced into the processing box, and then the processing box is driven to rotate by the first driving mechanism, and the second driving mechanism drives the transmission shaft to rotate, so that the transmission shaft and the processing box rotate in opposite directions, and then the magnetic materials are crushed by the crushing knife on the transmission shaft. At the same time, the first screen plate and the feeding mechanism cooperate to crush the bad magnetic materials. At the same time, the unqualified magnetic materials are automatically transported to the crushing knife for crushing again, so as to fully crush the bad magnetic materials and greatly improve the crushing effect and efficiency of the bad magnetic materials.
(3)通过传动轴带动第一研磨块进行转动，同时处理箱带动第二研磨块相对第一研磨块反向转动，使第一研磨块和第二研磨块之间进行相对转动式的研磨，同时通过支撑板、支撑块、滚珠和传圈板的配合，带动传动圈块和第二研磨块上下往复移动，实现第一研磨块与第二研磨块在对粉碎的磁性材料进行研磨时，同时对粉碎磁性材料进行挤压，实现对粉碎料的充分研磨，同时通过两级研磨，再通过输料机构将研磨不合格的粉料再次输送到第一研磨块上进行研磨，从而实现对磁性材料进行充分的研磨，使其研磨成符合磁性材料回收的粉料，从而大大提高了对磁性材料回收后原料的质量，进一步提高了对磁性材料回收再利用的效果。(3) The first grinding block is driven to rotate by the transmission shaft, and the processing box drives the second grinding block to rotate in the opposite direction relative to the first grinding block, so that the first grinding block and the second grinding block can perform relative rotational grinding. At the same time, the support plate, support block, ball bearing and transmission plate cooperate to drive the transmission ring block and the second grinding block to move up and down, so that the first grinding block and the second grinding block can squeeze the crushed magnetic material while grinding the crushed magnetic material, so as to fully grind the crushed material. At the same time, through two-stage grinding, the unqualified powder is transported to the first grinding block again through the feeding mechanism for grinding, so as to fully grind the magnetic material and grind it into powder that meets the requirements of magnetic material recovery, thereby greatly improving the quality of the raw materials after the recovery of the magnetic material, and further improving the effect of the recovery and reuse of the magnetic material.
(4)通过将缺少的原料加入安装箱内，随后通过传动轴带动多个传动螺旋杆进行转动，传动螺旋杆带动安装箱内的粉料向上移动，当粉料输送到上方后在重力作用下向下流动，同时传动轴带动搅拌杆转动，搅拌杆对安装箱内的粉料搅拌混合，从而实现对加入的原料与回收的材料进行充分均匀地混合，进一步提高了磁性材料的质量。(4) The missing raw materials are added into the installation box, and then the transmission shaft drives multiple transmission screws to rotate. The transmission screws drive the powder in the installation box to move upward. When the powder is transported to the top, it flows downward under the action of gravity. At the same time, the transmission shaft drives the stirring rod to rotate, and the stirring rod stirs and mixes the powder in the installation box, thereby achieving full and uniform mixing of the added raw materials and the recycled materials, further improving the quality of the magnetic material.
(5)同时实现对不良磁性材料进行粉碎研磨一体化加工，无需对磁性材料进行多步骤粉碎和研磨加工，大大提高了对不良磁性材料回收加工的效果和加工效果。(5) The integrated crushing and grinding of bad magnetic materials is realized at the same time, and there is no need to carry out multi-step crushing and grinding of magnetic materials, which greatly improves the effect and processing effect of the recovery and processing of bad magnetic materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的外部结构第一立体图；FIG1 is a first stereoscopic view of the external structure of the present invention;
图2是本发明的外部结构第二立体图；FIG2 is a second perspective view of the external structure of the present invention;
图3是本发明的内部结构第一立体图；FIG3 is a first stereoscopic view of the internal structure of the present invention;
图4是本发明的内部结构第二立体图；FIG4 is a second perspective view of the internal structure of the present invention;
图5是本发明粉碎研磨机构的外部结构立体图；FIG5 is a perspective view of the external structure of the crushing and grinding mechanism of the present invention;
图6是本发明第二研磨块、传动圈板、支撑板、支撑块和滚珠的外部结构立体图；6 is a perspective view of the external structure of the second grinding block, the transmission ring plate, the support plate, the support block and the ball bearings of the present invention;
图7是本发明第二研磨块和传动圈管的外部结构立体图；7 is a perspective view of the external structure of the second grinding block and the transmission ring tube of the present invention;
图8是本发明图2中A的放大图；FIG8 is an enlarged view of A in FIG2 of the present invention;
图9是本发明图3中B的放大图。FIG. 9 is an enlarged view of B in FIG. 3 of the present invention.
图中：1、安装台；2、安装箱；3、处理箱；4、传动轴；5、进料槽；6、出料槽；7、输料槽；8、进料漏斗；11、安装圈；12、粉碎刀；13、第一筛板；14、第一进料圈板；21、第一研磨块；22、进料漏斗槽；23、排料槽；24、第二研磨块；25、传动块；26、滑槽；27、漏料槽；28、过滤网板；29、传动圈块；290、支撑板；291、支撑块；292、滚珠；293、第二筛板；31、输料螺旋杆；32、传动齿轮；33、第一传动齿圈；34、斜角；41、清理毛刷杆；51、转动轴；52、第一齿轮；53、第二传动齿圈；54、第二齿轮；55、传动螺旋杆；56、搅拌杆；57、排料管；58、给料管；61、吸尘器；71、第一驱动电机；72、第一驱动轴；73、第一驱动齿轮；74、第三传动齿圈；81、第二驱动电机；82、第二驱动轴；83、第二驱动齿轮；84、第三驱动齿轮。In the figure: 1, mounting table; 2, mounting box; 3, processing box; 4, transmission shaft; 5, feed trough; 6, discharge trough; 7, feeding trough; 8, feed funnel; 11, mounting ring; 12, crushing knife; 13, first screen plate; 14, first feed ring plate; 21, first grinding block; 22, feed funnel trough; 23, discharge trough; 24, second grinding block; 25, transmission block; 26, chute; 27, discharge trough; 28, filter screen plate; 29, transmission ring block; 290, support plate; 291, support block; 292, ball bearing; 293, second screen plate; 31 , feeding screw rod; 32, transmission gear; 33, first transmission gear ring; 34, bevel; 41, cleaning brush rod; 51, rotating shaft; 52, first gear; 53, second transmission gear ring; 54, second gear; 55, transmission screw rod; 56, stirring rod; 57, discharge pipe; 58, feeding pipe; 61, vacuum cleaner; 71, first drive motor; 72, first drive shaft; 73, first drive gear; 74, third transmission gear ring; 81, second drive motor; 82, second drive shaft; 83, second drive gear; 84, third drive gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一Embodiment 1
本发明为一种用于不良产品磁性材料的回收再利用工艺，包括以下步骤：The present invention is a process for recycling magnetic materials of defective products, comprising the following steps:
步骤一、将不良的磁性材料进行表面除杂，使其表面的杂质被去除；Step 1: Remove impurities from the surface of the defective magnetic material;
步骤二、将步骤一中除杂后的不良磁性材料放入到回收处理装置中进行处理，回收处理装置对不良的磁性材料进行粉碎，同时对粉碎后的不良磁性材料进行研磨成细粉状；Step 2: Put the defective magnetic material after impurities are removed in step 1 into a recycling device for processing, the recycling device crushes the defective magnetic material, and grinds the crushed defective magnetic material into fine powder;
步骤三、对步骤二中研磨混合后的细粉材料进行成分检测，根据检测后成分的对比，对磁性材料中缺少的材料进行补充，并对进入的材料与细粉进行充分的混合；Step 3: Detect the composition of the fine powder material after grinding and mixing in step 2, supplement the missing material in the magnetic material according to the comparison of the components after detection, and fully mix the incoming material with the fine powder;
步骤四、向步骤三中混合后的熔料中加入水，使水与磁性粉料进行混合；Step 4: adding water to the melt mixed in step 3 to mix the water with the magnetic powder;
步骤五、对步骤四中的混合物料进行调湿处理，随后将调湿后的混合物通入喷雾造粒机中进行喷雾造粒处理，得到颗粒粉料；Step 5, subjecting the mixed material in step 4 to humidity control, and then passing the conditioned mixture into a spray granulator for spray granulation to obtain granular powder;
步骤六、将步骤五中的颗粒粉料放入到模具中进行压制成型，随后将各压制成型的磁性材料放入到烧结炉中进行烧结处理，得到磁性材料产品。Step 6: Place the granular powder in step 5 into a mold for compression molding, and then place each compressed magnetic material into a sintering furnace for sintering treatment to obtain a magnetic material product.
实施例二Embodiment 2
请参阅图1-图9所示，回收处理装置包括安装台1，安装台1上固定连接有安装箱2，安装箱2内转动连接有处理箱3，安装箱2内转动连接有传动轴4，传动轴4的外表面设置有与处理箱3相连接的粉碎研磨机构，粉碎研磨机构用于对不良磁性材料进行粉碎和研磨；Please refer to Figures 1 to 9, the recycling and processing device includes a mounting table 1, a mounting box 2 is fixedly connected to the mounting table 1, a processing box 3 is rotatably connected in the mounting box 2, a transmission shaft 4 is rotatably connected in the mounting box 2, and a crushing and grinding mechanism connected to the processing box 3 is provided on the outer surface of the transmission shaft 4, and the crushing and grinding mechanism is used to crush and grind the bad magnetic materials;
处理箱3的外表面传动连接有与安装箱2相连接的第一驱动机构，第一驱动机构用于带动处理箱3进行转动，传动轴4的外表面传动连接有与安装箱2相连接的第二驱动机构，第二驱动机构用于带动传动轴4进行转动，处理箱3内开设有两个进料槽5和出料槽6，进料槽5与出料槽6之间开设有多个输料槽7，输料槽7内设置有与处理箱3相连接的输料机构，输料机构将粉碎和研磨不合格的磁吸材料进行向上输送，使其进行再次粉碎和研磨，安装箱2的顶部固定连接有进料漏斗8，进料漏斗8上设置有电磁阀门。The outer surface of the processing box 3 is transmission-connected with a first driving mechanism connected to the installation box 2, and the first driving mechanism is used to drive the processing box 3 to rotate. The outer surface of the transmission shaft 4 is transmission-connected with a second driving mechanism connected to the installation box 2, and the second driving mechanism is used to drive the transmission shaft 4 to rotate. Two feed troughs 5 and a discharge trough 6 are provided in the processing box 3, and a plurality of feed troughs 7 are provided between the feed troughs 5 and the discharge troughs 6. A feed mechanism connected to the processing box 3 is provided in the feed trough 7, and the feed mechanism transports the unqualified magnetic absorption materials that are crushed and ground upwards so that they are crushed and ground again. A feed funnel 8 is fixedly connected to the top of the installation box 2, and an electromagnetic valve is provided on the feed funnel 8.
通过将不良磁性材料通过进料漏斗8倒入到处理箱3中，随后通过第二驱动机构带动传动轴4转动，传动轴4带动粉碎研磨机构进行转动，同时第二驱动机构带动处理箱3相对传动轴4进行反向转动，随后粉碎研磨机构对进入的磁性产品材料进行粉碎，并对粉碎后的磁性材料进行充分的研磨，使其研磨成细粉状，从而实现对不良磁性材料回收的充分粉碎研磨加工。The bad magnetic materials are poured into the processing box 3 through the feed funnel 8, and then the transmission shaft 4 is driven to rotate by the second driving mechanism, and the transmission shaft 4 drives the crushing and grinding mechanism to rotate. At the same time, the second driving mechanism drives the processing box 3 to rotate in the opposite direction relative to the transmission shaft 4. Then, the crushing and grinding mechanism crushes the incoming magnetic product materials and fully grinds the crushed magnetic materials into fine powder, thereby realizing sufficient crushing and grinding processing for the recovery of bad magnetic materials.
实施例三Embodiment 3
在实施例二的基础上，请参阅图2-图9所示，粉碎研磨机构包括与传动轴4固定连接的安装圈11，多个安装圈11的外表面均固定连接有多个粉碎刀12，安装圈11的下方设置有与处理箱3固定连接的第一筛板13，第一筛板13与传动轴4转动连接，安装圈11的上方设置有与处理箱3固定连接的第一进料圈板14。On the basis of the second embodiment, please refer to Figures 2-9, the crushing and grinding mechanism includes a mounting ring 11 fixedly connected to the transmission shaft 4, and multiple crushing knives 12 are fixedly connected to the outer surfaces of the multiple mounting rings 11. A first sieve plate 13 fixedly connected to the processing box 3 is arranged below the mounting ring 11, and the first sieve plate 13 is rotatably connected to the transmission shaft 4. A first feed ring plate 14 fixedly connected to the processing box 3 is arranged above the mounting ring 11.
位于第一筛板13下方传动轴4的外表面固定连接有两个第一研磨块21，第一研磨块21的顶部开设有进料漏斗槽22，进料漏斗槽22的顶部开设有多个排料槽23，第一研磨块21的底部滑动连接有与处理箱3滑动连接的第二研磨块24，处理箱3的内表面固定连接有多个传动块25，第二研磨块24的外表面开设有与传动块25滑动连接的滑槽26，第二研磨块24的顶部开设有多个漏料槽27，第二研磨块24的底部固定连接有过滤网板28，第二研磨块24的底部固定连接有传动圈块29，传动轴4的外表面固定连接有两个支撑板290，支撑板290的顶部固定连接有两个支撑块291，支撑块291的顶部转动连接有与传动圈块29滑动连接的滚珠292，位于下方第二研磨块24的下方设置有与处理箱3固定连接的第二筛板293，第二筛板293与传动轴4转动连接，，所述第一研磨块21的上方设置有与处理箱3固定连接的出料圈板。The outer surface of the transmission shaft 4 located below the first sieve plate 13 is fixedly connected with two first grinding blocks 21, a feed funnel groove 22 is provided on the top of the first grinding block 21, a plurality of discharge grooves 23 are provided on the top of the feed funnel groove 22, a second grinding block 24 slidably connected to the processing box 3 is slidably connected to the bottom of the first grinding block 21, a plurality of transmission blocks 25 are fixedly connected to the inner surface of the processing box 3, a slide groove 26 slidably connected to the transmission block 25 is provided on the outer surface of the second grinding block 24, a plurality of discharge grooves 27 are provided on the top of the second grinding block 24, and the bottom of the second grinding block 24 is fixedly connected to the processing box 3. A filter screen plate 28 is connected, a transmission ring block 29 is fixedly connected to the bottom of the second grinding block 24, two support plates 290 are fixedly connected to the outer surface of the transmission shaft 4, two support blocks 291 are fixedly connected to the top of the support plate 290, and a ball 292 slidably connected to the transmission ring block 29 is rotatably connected to the top of the support block 291. A second sieve plate 293 fixedly connected to the processing box 3 is arranged below the second grinding block 24, and the second sieve plate 293 is rotatably connected to the transmission shaft 4. A discharge ring plate fixedly connected to the processing box 3 is arranged above the first grinding block 21.
输料机构包括与进料槽5转动连接的输料螺旋杆31，输料螺旋杆31的顶端固定套接有传动齿轮32，安装箱2的内表面固定连接有与传动齿轮32啮合连接的第一传动齿圈33，出料槽6内开设有斜角34。The feeding mechanism includes a feeding screw rod 31 rotatably connected to the feeding trough 5, a transmission gear 32 is fixedly sleeved on the top of the feeding screw rod 31, a first transmission gear ring 33 meshingly connected to the transmission gear 32 is fixedly connected to the inner surface of the installation box 2, and an angle 34 is opened in the discharge trough 6.
述传动轴4的外表面固定连接有多个清理毛刷杆41，清理毛刷杆41分别与第一筛板13和第二筛板293的顶部和底部均滑动连接。A plurality of cleaning brush rods 41 are fixedly connected to the outer surface of the transmission shaft 4 , and the cleaning brush rods 41 are slidably connected to the top and the bottom of the first sieve plate 13 and the second sieve plate 293 , respectively.
首先不良品磁性材料通过第一进料圈板14进入到粉碎刀上，同时第一进料圈板14进入到通过第二驱动机构带动传动轴4进行转动，传动轴4带动安装圈11和粉碎刀12进行转动，粉碎刀12的设置为由上向下逐渐边长，整体呈宝塔形，粉碎刀12对磁性材料进行充分的粉碎，粉碎后的磁性材料进入到第一筛板13上，由于第一驱动机构带动处理箱3进行相对传动轴4进行反向转动，此时处理箱3带动第一筛板13进行转动，落入到第一筛板13上的粉碎料在离心力作用下在第一筛板13上进行移动，第一筛板13将粉碎合格的粉碎料筛选到下方的第一研磨块21上进行研磨，未粉碎合格的粉碎料在离心力的作用下进入到处理箱3内边缘的进料槽5内，同时处理箱3带动输料螺旋杆31转动，输料螺旋杆31上的传动齿轮32与第一传动齿圈33啮合，从而带动传动齿轮32和输料螺旋杆31转动，输料螺旋杆31带动进入到进料槽5内不合格的粉碎料向上移动，使其通过输料槽7进入到出料槽6上，随后通过出料槽6上的斜角34向下滑落，随后顺着第一进料圈板14再次进入到粉碎刀12顶部，随后粉碎刀12对不合格的粉碎料进行再次的粉碎，随后进入到第一筛板13上进行筛分，不合格的粉碎料重复上述的动作进行再次粉碎，从而实现对粉碎不合格的粉碎料进行自动回料进行再次粉碎，直到粉碎料合格，无需人工对不合格的粉碎料进行处理，降低工作人员的劳动力，随后粉碎合格的粉碎料进入到出料圈板上，随后通过出料圈板进入到第一研磨块21顶部的进料漏斗槽22，随后通过进料漏斗槽22上的排料槽23将粉碎料通入到第二研磨块24的顶部，同时处理箱3通过传动块25带动第二研磨块24相对第一研磨块21进行相反方向转动，从而使第一研磨块21和第二研磨块24之间进行相对转动式的研磨，同时在研磨的同时传动轴4带动支撑板290进行转动，支撑板290带动支撑块291进行转动，支撑块291带动滚珠292进行转动，滚珠292在传动圈块29上滑动带动传动圈块29和第二研磨块24上下往复移动，从而实现第一研磨块21与第二研磨块24在对粉碎的磁性材料进行研磨时，同时对粉碎磁性材料进行挤压，从而实现对粉碎料的充分研磨，当经过初步研磨后的粉料通过第二研磨块24底部的过滤网板28进行到出料圈板上，随后通过出料圈板进入到下一个第一研磨块21上进行再次研磨，研磨后的粉料通过过滤网板28进入到第二筛板293上，同时处理箱3带动第二筛板293进行转动，随后粉碎合格的粉料通过第二筛板293进入到安装箱2的底部，粉碎不合格的粉料在离心力作用下进入到进料槽5内，随后通过输料螺旋杆31带动粉料进入到出料槽6内，随后通过出料槽6进入到出料圈板上再次进入到第一研磨块21上进行再次研磨，直到研磨成合格的粉料，从而实现对磁性材料进行充分的研磨，使其研磨成符合磁性材料回收的粉料，从而大大提高了对磁性材料回收后原料的质量，进一步提高了对磁性材料回收再利用的效果。First, the defective magnetic material enters the crushing knife through the first feeding ring plate 14, and at the same time, the first feeding ring plate 14 enters and is driven by the second driving mechanism to rotate the transmission shaft 4, and the transmission shaft 4 drives the mounting ring 11 and the crushing knife 12 to rotate. The crushing knife 12 is set to gradually increase in length from top to bottom, and the whole is in a pagoda shape. The crushing knife 12 fully crushes the magnetic material, and the crushed magnetic material enters the first screen plate 13. Since the first driving mechanism drives the processing box 3 to rotate in the opposite direction relative to the transmission shaft 4, the processing box 3 drives the first screen plate 13 to rotate. The crushed material falling on the first screen plate 13 moves on the first screen plate 13 under the action of centrifugal force. The first screen plate 13 screens the qualified crushed material to the first grinding block 21 below for grinding. The unqualified crushed material enters the feeding trough 5 at the inner edge of the processing box 3 under the action of centrifugal force. The movable feeding screw rod 31 rotates, and the transmission gear 32 on the feeding screw rod 31 meshes with the first transmission gear ring 33, thereby driving the transmission gear 32 and the feeding screw rod 31 to rotate, and the feeding screw rod 31 drives the unqualified crushed materials entering the feeding trough 5 to move upward, so that it passes through the feeding trough 7 and enters the discharging trough 6, and then slides downward through the bevel 34 on the discharging trough 6, and then enters the top of the crushing knife 12 again along the first feeding ring plate 14, and then the crushing knife 12 crushes the unqualified crushed materials again, and then enters the first screen plate 13 for screening, and the unqualified crushed materials repeat the above actions to be crushed again, so as to realize automatic return of the unqualified crushed materials for re-crushing until the crushed materials are qualified, without the need to manually handle the unqualified crushed materials, reducing the labor of the staff, and then the qualified crushed materials enter the discharging ring plate, and then pass through the discharging ring plate into The crushed material is fed into the feed hopper slot 22 at the top of the first grinding block 21, and then the discharge slot 23 on the feed hopper slot 22 is used to feed the crushed material into the top of the second grinding block 24. At the same time, the processing box 3 drives the second grinding block 24 to rotate in the opposite direction relative to the first grinding block 21 through the transmission block 25, so that the first grinding block 21 and the second grinding block 24 perform relative rotational grinding. At the same time, during the grinding, the transmission shaft 4 drives the support plate 290 to rotate, the support plate 290 drives the support block 291 to rotate, and the support block 291 drives the ball 292 to rotate. The ball 292 slides on the transmission ring block 29 and drives the transmission ring block 29 and the second grinding block 24 to move up and down reciprocatingly, so that the first grinding block 21 and the second grinding block 24 can squeeze the crushed magnetic material while grinding the crushed magnetic material, thereby achieving sufficient grinding of the crushed material. When the powder after preliminary grinding The powder passes through the filter screen plate 28 at the bottom of the second grinding block 24 onto the discharge ring plate, and then enters the next first grinding block 21 through the discharge ring plate for re-grinding. The ground powder passes through the filter screen plate 28 and enters the second sieve plate 293. At the same time, the processing box 3 drives the second sieve plate 293 to rotate. Then, the qualified powder passes through the second sieve plate 293 and enters the bottom of the installation box 2. The unqualified powder enters the feed trough 5 under the action of centrifugal force, and then is driven by the feeding screw rod 31 to enter the discharge trough 6, and then enters the discharge ring plate through the discharge trough 6 and enters the first grinding block 21 for re-grinding until it is ground into qualified powder, thereby achieving sufficient grinding of the magnetic material and grinding it into powder that meets the requirements for magnetic material recovery, thereby greatly improving the quality of the raw materials after the magnetic material is recovered, and further improving the effect of magnetic material recycling and reuse.
同时实现对不良磁性材料进行粉碎研磨一体化加工，无需对磁性材料进行多步骤粉碎和研磨加工，大大提高了对不良磁性材料回收加工的效果和加工效果。At the same time, the integrated crushing and grinding of bad magnetic materials is realized, and there is no need to carry out multi-step crushing and grinding of magnetic materials, which greatly improves the effect and processing effect of the recovery and processing of bad magnetic materials.
实施例四Embodiment 4
在实施例三的基础上，请参阅图2和图3所示，传动轴4的底端通过传动轮和传动带传动连接有与安装箱2转动连接的转动轴51，转动轴51的外表面固定套接有第一齿轮52，第一齿轮52的外表面啮合连接有与安装箱2转动连接的第二传动齿圈53，第二传动齿圈53的内表面啮合连接有多个第二齿轮54，第二齿轮54的中间固定套接有与安装箱2转动连接的传动螺旋杆55，传动轴4的外表面固定连接有多个搅拌杆56，安装箱2的底部固定连接有排料管57，排料管57上设置有电磁阀门，安装箱2的顶部固定连接有给料管58，给料管58上设置有电磁阀门。On the basis of Example 3, please refer to Figures 2 and 3, the bottom end of the transmission shaft 4 is connected to a rotating shaft 51 rotatably connected to the installation box 2 through a transmission wheel and a transmission belt, the outer surface of the rotating shaft 51 is fixedly sleeved with a first gear 52, the outer surface of the first gear 52 is meshingly connected with a second transmission gear ring 53 rotatably connected to the installation box 2, the inner surface of the second transmission gear ring 53 is meshingly connected with a plurality of second gears 54, the middle of the second gear 54 is fixedly sleeved with a transmission screw rod 55 rotatably connected to the installation box 2, the outer surface of the transmission shaft 4 is fixedly connected with a plurality of stirring rods 56, the bottom of the installation box 2 is fixedly connected with a discharge pipe 57, the discharge pipe 57 is provided with an electromagnetic valve, the top of the installation box 2 is fixedly connected with a feeding pipe 58, the feeding pipe 58 is provided with an electromagnetic valve.
进入到安装箱2底部的粉料，随后根据粉料内各原料组分的占比，将缺少的原料通过给料管58加入到安装箱2内，随后传动轴4通过传动轮和传动带动转动轴51转动，转动轴51通过第一齿轮52带动第二传动齿圈53转动，第二传动齿圈53带动多个第二齿轮54转动，第二齿轮54带动传动螺旋杆55进行转动，传动螺旋杆55带动安装箱2内的粉料向上移动，当粉料输送到上方后在重力作用下向下流动，同时传动轴4带动搅拌杆56转动，搅拌杆56对安装箱2内的粉料搅拌混合，从而实现对加入的原料与回收的材料进行充分均匀的混合，进一步提高了磁性材料的质量，随后加入水使其进行充分混合，得到合格的磁性材料原料。The powder enters the bottom of the installation box 2, and then according to the proportion of each raw material component in the powder, the missing raw material is added into the installation box 2 through the feeding pipe 58, and then the transmission shaft 4 drives the rotating shaft 51 to rotate through the transmission wheel and the transmission, and the rotating shaft 51 drives the second transmission gear ring 53 to rotate through the first gear 52, and the second transmission gear ring 53 drives multiple second gears 54 to rotate, and the second gear 54 drives the transmission screw 55 to rotate, and the transmission screw 55 drives the powder in the installation box 2 to move upward. When the powder is transported to the top, it flows downward under the action of gravity. At the same time, the transmission shaft 4 drives the stirring rod 56 to rotate, and the stirring rod 56 stirs and mixes the powder in the installation box 2, so as to achieve full and uniform mixing of the added raw materials and the recycled materials, further improving the quality of the magnetic material, and then water is added to fully mix them to obtain qualified magnetic material raw materials.
安装箱2的一侧通过管道固定连接有与安装台1固定连接的吸尘器61。One side of the installation box 2 is fixedly connected to a dust collector 61 which is fixedly connected to the installation platform 1 via a pipeline.
通过吸尘器61和管道对安装箱2内粉碎和研磨时产生的灰尘进行吸尘处理，降低在回收过程中粉尘的污染。The dust generated during crushing and grinding in the installation box 2 is vacuumed by the vacuum cleaner 61 and the pipeline to reduce dust pollution during the recycling process.
第一驱动机构包括与安装箱2固定连接的第一驱动电机71，第一驱动电机71通过PLC编程程序控制，可控制第一驱动电机71进行正反转动和转动角度，第一驱动电机71的输出端通过联轴器固定连接有第一驱动轴72，第一驱动轴72的外表面固定套接有第一驱动齿轮73，第一驱动齿轮73的外表面啮合连接有与处理箱3固定套接的第三传动齿圈74。The first driving mechanism includes a first driving motor 71 fixedly connected to the installation box 2. The first driving motor 71 is controlled by a PLC programming program, and can be controlled to rotate forward and reverse and rotate at an angle. The output end of the first driving motor 71 is fixedly connected to a first driving shaft 72 through a coupling, and the outer surface of the first driving shaft 72 is fixedly sleeved with a first driving gear 73, and the outer surface of the first driving gear 73 is meshingly connected to a third transmission gear ring 74 fixedly sleeved with the processing box 3.
通过第一驱动电机71带动第一驱动轴72进行转动，第一驱动轴72通过第一驱动齿轮73带动第三传动齿圈74转动，第三传动齿圈74带动处理箱3进行转动。The first drive shaft 72 is driven to rotate by the first drive motor 71 , the first drive shaft 72 drives the third transmission gear ring 74 to rotate through the first drive gear 73 , and the third transmission gear ring 74 drives the processing box 3 to rotate.
第二驱动机构包括与安装箱2固定连接的第二驱动电机81，第二驱动电机81通过PLC编程程序控制，可控制第二驱动电机81进行正反转动和转动角度，第二驱动电机81的输出端通过联轴器固定连接有第二驱动轴82，和第二驱动轴82的外表面固定套接有第二驱动齿轮83，第二驱动齿轮83的外表面啮合连接有与传动轴4固定套接的第三驱动齿轮84。The second driving mechanism includes a second driving motor 81 fixedly connected to the installation box 2. The second driving motor 81 is controlled by a PLC programming program, and can be controlled to rotate forward and reverse and rotate at an angle. The output end of the second driving motor 81 is fixedly connected to a second driving shaft 82 through a coupling, and the outer surface of the second driving shaft 82 is fixedly sleeved with a second driving gear 83, and the outer surface of the second driving gear 83 is meshingly connected with a third driving gear 84 fixedly sleeved with the transmission shaft 4.
通过第二驱动电机81带动第二驱动轴82进行转动，第二驱动轴82通过第二驱动齿轮83带动第三驱动齿轮84进行转动，第三驱动齿轮84带动传动轴4进行转动。The second drive shaft 82 is driven to rotate by the second drive motor 81 , the second drive shaft 82 drives the third drive gear 84 to rotate via the second drive gear 83 , and the third drive gear 84 drives the transmission shaft 4 to rotate.
以上对本发明的一个实施例进行了详细说明，但所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等，均应仍归属于本发明的专利涵盖范围之内。The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
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