CN118304817A - Forming and granulating equipment for processing material fuel particles - Google Patents
Forming and granulating equipment for processing material fuel particles Download PDFInfo
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- CN118304817A CN118304817A CN202410602507.8A CN202410602507A CN118304817A CN 118304817 A CN118304817 A CN 118304817A CN 202410602507 A CN202410602507 A CN 202410602507A CN 118304817 A CN118304817 A CN 118304817A
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- 239000000463 material Substances 0.000 title claims abstract description 76
- 239000002245 particle Substances 0.000 title claims abstract description 42
- 238000012545 processing Methods 0.000 title claims abstract description 26
- 239000000446 fuel Substances 0.000 title claims abstract description 25
- 230000000670 limiting effect Effects 0.000 claims abstract description 61
- 238000007906 compression Methods 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims abstract description 12
- 239000008188 pellet Substances 0.000 claims description 22
- 239000002699 waste material Substances 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims 7
- 239000000126 substance Substances 0.000 claims 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims 3
- 241001330002 Bambuseae Species 0.000 claims 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 3
- 239000011425 bamboo Substances 0.000 claims 3
- 238000001914 filtration Methods 0.000 claims 1
- 239000011148 porous material Substances 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 16
- 238000001125 extrusion Methods 0.000 abstract description 12
- 238000005452 bending Methods 0.000 abstract description 8
- 238000005469 granulation Methods 0.000 abstract description 6
- 230000003179 granulation Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000012535 impurity Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 239000002893 slag Substances 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000005453 pelletization Methods 0.000 description 5
- 239000002028 Biomass Substances 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000010902 straw Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/442—Wood or forestry waste
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Biodiversity & Conservation Biology (AREA)
- Ecology (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Agronomy & Crop Science (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及颗粒机技术领域,具体为一种物质燃料颗粒加工的成型造粒设备。The invention relates to the technical field of pellet machines, in particular to a forming and pelletizing device for processing material fuel particles.
背景技术Background technique
生物质颗粒机是一种生物质能源预处理设备,主要以农林加工的废弃物如木屑、秸秆、稻壳、树皮等生物质为原料,通过预处理和加工,将其固化成形为高密度的颗粒燃料,物质燃料颗粒加工常用的成型造粒设备有以下几种:平模造粒机、环模造粒机、对辊造粒机、挤压造粒机;其中,环模颗粒机又名环模颗粒饲料机、环模颗粒饲料成型机,属于饲料制粒设备,秸秆环模颗粒机是一种将秸秆等生物质原料压制成颗粒状的机器,其生产的颗粒不仅可用作燃料,还可用作饲料。Biomass pellet machine is a kind of biomass energy pretreatment equipment, which mainly uses agricultural and forestry waste such as wood chips, straw, rice husks, bark and other biomass as raw materials. Through pretreatment and processing, it is solidified into high-density pellet fuel. The commonly used forming and granulating equipment for material fuel pellet processing are as follows: flat die pelletizer, ring die pelletizer, double roller pelletizer, extrusion pelletizer; among them, the ring die pellet machine is also known as ring die pellet feed machine, ring die pellet feed forming machine, which belongs to feed pelletizing equipment. The straw ring die pellet machine is a machine that presses biomass raw materials such as straw into pellets. The pellets it produces can not only be used as fuel, but also as feed.
由于制粒机环模为多孔环形零件,工作条件恶劣,在使用过程中长期承受压辊的挤压力和物料的摩擦力,使之产生弯曲应力和接触压应力。由于环模在制粒过程中受到交变的作用,其交变应力是非对称循环的,则环模通常发生疲劳破坏,使得环模工作一段时间后,出料各小孔内壁磨损,孔径增大,所生产的颗粒饲料直径超过规定值而失效。Since the pellet mill ring die is a porous annular part, the working conditions are bad. During use, it is subjected to the extrusion force of the roller and the friction of the material for a long time, which causes bending stress and contact pressure stress. Since the ring die is subjected to alternating action during the pelletizing process, its alternating stress is asymmetrically cyclic, so the ring die usually suffers from fatigue damage, so that after the ring die has worked for a period of time, the inner wall of each small hole of the material discharge is worn, the hole diameter increases, and the diameter of the pellet feed produced exceeds the specified value and fails.
发明内容Summary of the invention
为实现以上目的,本发明通过以下技术方案予以实现:一种物质燃料颗粒加工的成型造粒设备,包括壳体,以及固定安装在壳体外侧底部的支撑柱,所述支撑柱的数量有四个,四个所述支撑柱以壳体为中心均匀分布,所述壳体的底部固定连接有电机,所述电机的输出端贯穿壳体并延伸至壳体的内部;To achieve the above objectives, the present invention is implemented through the following technical solutions: a forming and granulating device for material fuel particle processing, comprising a shell, and a support column fixedly installed at the bottom of the outer side of the shell, the number of the support columns is four, and the four support columns are evenly distributed with the shell as the center, the bottom of the shell is fixedly connected to a motor, and the output end of the motor passes through the shell and extends to the inside of the shell;
入料机构,所述入料机构固定安装在壳体的顶部;A feeding mechanism, wherein the feeding mechanism is fixedly mounted on the top of the shell;
分切机构,该分切机构用于对挤出颗粒条切断,所述分切机构与壳体固定连接;A slitting mechanism, which is used to cut the extruded particle strips, and the slitting mechanism is fixedly connected to the housing;
环模,所述环模位于壳体的内部,所述环模与壳体转动连接;A ring die, the ring die is located inside the shell, and the ring die is rotatably connected to the shell;
缓冲机构,所述缓冲机构位于壳体的内部,且所述缓冲机构与环模固定连接;A buffer mechanism, the buffer mechanism is located inside the shell, and the buffer mechanism is fixedly connected to the ring die;
其中,所述环模包括圆筒,所述圆筒的顶部设有下沿环板,所述圆筒的底部开设有圆孔,所述圆筒通过下沿环板与壳体转动连接,所述圆筒的下沿环板的底部固定连接有复位弹簧,所述复位弹簧远离圆筒的一端固定连接有限位筒,所述圆孔贯穿圆筒,并延伸至贯穿限位筒,制粒机环模为多孔环形零件,工作条件恶劣,在使用过程中长期承受压辊的挤压力和物料的摩擦力,使之产生弯曲应力和接触压应力。由于环模在制粒过程中受到交变的作用,其交变应力是非对称循环的,则环模通常发生疲劳破坏,通过设置圆筒和限位筒双壳体,有效增大环模的宽度、厚度,可提高环模的抗弯能力和生产率,延长环模的使用寿命,所述限位筒靠近复位弹簧的一端固定连接有固定块,所述圆筒靠近固定块的一端开设有方槽,方槽内部对称设有凸起,工作过程中,固定块在方槽内两个凸起中间滑动,使得限位筒在圆筒表面移动,进而限位筒和圆筒上的圆孔重叠面积减少,从而达到对颗粒的粗细进行调节,通过设置凸起,使得调节好后限位筒不移动,起到一个自锁的作用,所述限位筒靠近圆筒的一端固定连接有定位块,所述定位块与圆筒滑动连接,且所述定位块与圆孔交替设置,工作过程中,电机外接电源工作,电机转动,从而电机带动转轴转动,使得转轴带动圆筒转动,通过设置定位块,使得圆筒带动限位筒一起转动,避免限位筒工作过程中发生偏转,导致颗粒质量不佳。Among them, the ring die includes a cylinder, a lower ring plate is provided on the top of the cylinder, a circular hole is opened at the bottom of the cylinder, the cylinder is rotatably connected to the shell through the lower ring plate, a reset spring is fixedly connected to the bottom of the lower ring plate of the cylinder, the end of the reset spring away from the cylinder is fixedly connected to the limiting cylinder, the circular hole penetrates the cylinder and extends to penetrate the limiting cylinder. The ring die of the granulator is a porous annular part with harsh working conditions. During use, it is subjected to the extrusion force of the pressure roller and the friction force of the material for a long time, which causes bending stress and contact pressure stress. Since the ring die is subjected to alternating action during the granulation process, its alternating stress is asymmetrically cyclic, so the ring die usually suffers from fatigue damage. By setting a double shell of a cylinder and a limiting cylinder, the width and thickness of the ring die can be effectively increased, the bending resistance and productivity of the ring die can be improved, and the service life of the ring die can be extended. The limiting cylinder is fixedly connected to a fixed block at one end close to the reset spring, and a square groove is provided at one end of the cylinder close to the fixed block. Protrusions are symmetrically arranged inside the square groove. During operation, the fixed block slides between the two protrusions in the square groove, so that the limiting cylinder moves on the surface of the cylinder, and then the limiting cylinder and the cylinder are fixed. The overlapping area of the circular holes is reduced, thereby achieving the adjustment of the coarseness of the particles. By setting the protrusion, the limit cylinder does not move after adjustment, which plays a self-locking role. A positioning block is fixedly connected to one end of the limit cylinder close to the cylinder. The positioning block is slidably connected to the cylinder, and the positioning blocks and the circular holes are alternately arranged. During operation, the motor is connected to an external power supply and the motor rotates, thereby driving the rotating shaft to rotate, and the rotating shaft drives the cylinder to rotate. By setting the positioning block, the cylinder drives the limit cylinder to rotate together, thereby avoiding deflection of the limit cylinder during operation, which leads to poor particle quality.
优选的,所述缓冲机构包括转轴,所述转轴与电机的输出端固定连接,所述转轴与圆筒固定连接,所述转轴贯穿圆筒,所述转轴远离电机的一端固定连接有锥体,锥体位于限位板的上方,所述锥体的顶部开设有圆槽,圆槽设为弧形,工作过程中,工作人员将物料加入下料斗内部,物料沿着下料斗落到锥体顶部的圆槽内部,随后沿着圆槽进入多个螺旋板之间,在离心力和螺旋板限位的作用下,物料均匀落入限位板和圆筒之间,通过设置螺旋板,避免分配物料不均匀,进入挤压时,圆筒与限位板的挤压应力和摩擦力沿轴向出现非均匀现象,最终导致圆筒与限位板磨损呈不均匀分布,同时通过设置弧形圆槽,使得物料落下先与圆槽的内壁接触,避免物料直接与螺旋板接触,长时间工作后,螺旋板的顶部受损严重,所述锥体的外壁固定连接有螺旋板,所述螺旋板位于圆槽的底部,所述螺旋板的数量有若干个,若干个所述螺旋板以锥体为中心均匀分布。Preferably, the buffer mechanism includes a rotating shaft, which is fixedly connected to the output end of the motor, the rotating shaft is fixedly connected to the cylinder, the rotating shaft passes through the cylinder, and the end of the rotating shaft away from the motor is fixedly connected to a cone, the cone is located above the limit plate, and a circular groove is opened on the top of the cone, and the circular groove is set to be arc-shaped. During the working process, the staff adds the material into the lower hopper, and the material falls into the circular groove on the top of the cone along the lower hopper, and then enters between the multiple spiral plates along the circular groove. Under the action of centrifugal force and the limit of the spiral plate, the material falls evenly between the limit plate and the cylinder. By setting the spiral plate, uneven material distribution can be avoided. When entering the extrusion, the extrusion stress and friction force of the cylinder and the limit plate appear uneven along the axial direction, which eventually leads to uneven wear of the cylinder and the limit plate. At the same time, by setting the arc-shaped circular groove, the material falls and contacts with the inner wall of the circular groove first, avoiding direct contact between the material and the spiral plate. After working for a long time, the top of the spiral plate is seriously damaged. The outer wall of the cone is fixedly connected with a spiral plate, and the spiral plate is located at the bottom of the circular groove. There are several spiral plates, and the several spiral plates are evenly distributed with the cone as the center.
优选的,所述入料机构包括下料斗,所述下料斗固定安装在壳体的顶部,所述下料斗的顶部设置有延伸板,所述下料斗的延伸板的底部固定连接有压缩弹簧,所述压缩弹簧远离下料斗的一端固定连接有滤板,所述滤板与下料斗的内壁滑动连接,所述下料斗的内壁转动连接有转板,工作过程中,工作人员将物料加入下料斗内,在物料自身重力的作用下,转板受力转动,转板转动对滤板施加力的作用,利用压缩弹簧的弹性性能,使得滤板上下往复移动,避免滤板发生堵塞,由于物料含杂质较多,特别是部分物料中可能会含砂及铁杂质,杂质会加快圆筒和限位板的磨损,通过设置滤板,对物料进行除杂,可以减少物料与环模之间的摩擦力,同时过筛后的物料能够更加便捷地通过圆孔,且成形后颗粒外观较光滑,所述转板位于滤板的上方,所述下料斗的底部固定连接有延长板,所述延长板环形分布在下料斗的外壁,所述延长板的底部固定连接有固定杆,所述固定杆远离延长板的一端固定连接有限位组件,所述限位组件位于限位筒的内部,所述转轴贯穿限位组件。Preferably, the feeding mechanism comprises a lower hopper, the lower hopper is fixedly mounted on the top of the shell body, an extension plate is arranged on the top of the lower hopper, the bottom of the extension plate of the lower hopper is fixedly connected with a compression spring, one end of the compression spring away from the lower hopper is fixedly connected with a filter plate, the filter plate is slidably connected to the inner wall of the lower hopper, and the inner wall of the lower hopper is rotatably connected with a rotating plate. During the working process, the staff adds the material into the lower hopper, and the rotating plate is rotated under the action of the material's own gravity, and the rotating plate rotates, and the rotation of the rotating plate applies force to the filter plate, and the elastic performance of the compression spring is utilized to make the filter plate reciprocate up and down, so as to avoid the filter plate from being blocked. There are many impurities, especially some materials may contain sand and iron impurities, which will accelerate the wear of the cylinder and the limit plate. By setting the filter plate to remove impurities from the material, the friction between the material and the ring die can be reduced. At the same time, the screened material can pass through the round hole more conveniently, and the appearance of the particles after forming is smoother. The rotating plate is located above the filter plate, and the bottom of the lower hopper is fixedly connected with an extension plate, and the extension plate is annularly distributed on the outer wall of the lower hopper. The bottom of the extension plate is fixedly connected with a fixing rod, and the end of the fixing rod away from the extension plate is fixedly connected to the limiting assembly, and the limiting assembly is located inside the limiting cylinder, and the rotating shaft passes through the limiting assembly.
优选的,所述限位组件包括限位板,限位板,所述限位板与固定杆固定连接,且所述限位板与转轴转动连接,所述限位板的外壁设置有凸块,限位板的凸起为弧形,工作过程中,物料均匀落入限位板和圆筒之间,电机带动圆筒转动,使得物料在离心力和限位板和圆筒之间的摩擦力的作用下,连续高强度挤压成形,形成柱状颗粒,便于对不同直径颗粒进行加工,所述凸块与限位板的端面垂直,所述限位板的端面开设有通孔,所述通孔的内壁滑动连接有夹板,所述夹板的外壁固定连接有限位弹簧,所述限位弹簧远离夹板的一端与限位板固定连接,所述夹板靠近限位弹簧的一端固定连接有刮板,工作过程中,物料黏附在圆筒的内壁,进而在圆筒转动时,刮板与圆筒的表面接触,对圆筒内壁进行清洁,避免物料残留在圆筒上,使得内表面凹凸不平严重,进而物料流动受阻,影响工作效率,同时物料堆积比较厚时,刮板受力带动夹板向着转轴的方向移动,使得夹板夹紧转轴,设备停止工作,进行检修,避免设备空转,当刮板所述刮板贯穿限位板并延伸与限位筒筒侧内壁接触。Preferably, the limit assembly includes a limit plate, a limit plate, the limit plate is fixedly connected to the fixing rod, and the limit plate is rotatably connected to the rotating shaft, the outer wall of the limit plate is provided with a protrusion, the protrusion of the limit plate is arc-shaped, during operation, the material falls evenly between the limit plate and the cylinder, the motor drives the cylinder to rotate, so that the material is continuously extruded with high strength under the action of centrifugal force and the friction between the limit plate and the cylinder to form columnar particles, which is convenient for processing particles of different diameters, the protrusion is perpendicular to the end face of the limit plate, the end face of the limit plate is provided with a through hole, the inner wall of the through hole is slidably connected with a splint, and the outer wall of the splint is fixedly connected to the limit The limit spring, one end of the limit spring away from the clamping plate is fixedly connected to the limit plate, and the end of the clamping plate close to the limit spring is fixedly connected with a scraper. During operation, the material adheres to the inner wall of the cylinder, and then when the cylinder rotates, the scraper contacts the surface of the cylinder to clean the inner wall of the cylinder to avoid material residue on the cylinder, making the inner surface seriously uneven, and thus hindering the flow of material, affecting work efficiency. At the same time, when the material accumulation is relatively thick, the scraper is driven by force to move the clamping plate toward the direction of the rotating shaft, so that the clamping plate clamps the rotating shaft, the equipment stops working and is overhauled to avoid idling of the equipment. When the scraper penetrates the limit plate and extends to contact the inner wall of the limit cylinder.
优选的,所述壳体包括外壳,所述外壳的外壁开设有出料口,所述出料口位于环模的下方,所述外壳的外壁环形固定连接有延长块,所述延长块的底部与支撑柱固定连接,所述延长块的顶部固定连接有连接筒,所述连接筒的内壁设置有限位块,所述限位块环形固定安装在连接筒内壁中部,且所述限位块与圆筒上的下沿环板转动连接,所述外壳靠近电机的内壁固定连接有圆板,所述圆板上开设有滤孔,工作过程中,限位筒外壁上的柱状颗粒切断后,进入外壳内部,然后落到圆板上,切断过程中,会产生部分废渣,通过设置圆板,对生产后的物料进行过滤,柱状颗粒留在圆板,废渣通过圆板落到外壳的底部,对废渣进行收集,资源回收利用,所述外壳上贯穿有废料口,所述废料口位于圆板的下方,所述外壳靠近圆筒的外壁贯穿有方孔,所述方孔的内壁固定连接有定位板,定位板的顶部设为倾斜,且定位板的顶部与支承块平行,且定位板对圆杆起到一个限位的作用,避免圆杆在方孔内部移动时发生偏移,所述延长块远离外壳的一侧固定连接有固定环。Preferably, the shell body comprises an outer shell, the outer wall of the outer shell is provided with a discharge port, the discharge port is located below the ring die, the outer wall of the outer shell is annularly fixedly connected with an extension block, the bottom of the extension block is fixedly connected to the support column, the top of the extension block is fixedly connected with a connecting cylinder, the inner wall of the connecting cylinder is provided with a limiting block, the limiting block is annularly fixedly installed in the middle of the inner wall of the connecting cylinder, and the limiting block is rotatably connected to the lower edge ring plate on the cylinder, the inner wall of the outer shell close to the motor is fixedly connected with a circular plate, the circular plate is provided with filter holes, and during operation, the columnar particles on the outer wall of the limiting cylinder are cut off, enter the inner wall of the outer shell, and then fall onto the circular plate In the process of cutting, some waste slag will be generated. By setting a circular plate, the material after production is filtered, and the columnar particles remain on the circular plate. The waste slag falls to the bottom of the shell through the circular plate. The waste slag is collected and recycled. The shell is penetrated with a waste opening, and the waste opening is located below the circular plate. The outer wall of the shell close to the cylinder is penetrated with a square hole, and the inner wall of the square hole is fixedly connected with a positioning plate, and the top of the positioning plate is set to be inclined, and the top of the positioning plate is parallel to the supporting block, and the positioning plate acts as a limit for the round rod to prevent the round rod from shifting when moving inside the square hole. The side of the extension block away from the shell is fixedly connected with a fixing ring.
优选的,所述分切机构包括电推杆,所述电推杆与连接筒固定连接,所述电推杆的输出端固定连接有固定板,所述固定环贯穿固定板的中部,且所述固定板与固定环转动连接,所述固定板的端部开设有环槽,所述环槽的内壁滑动连接有支承杆,工作工程中,电推杆工作伸长,从而电推杆带动固定板与电推杆固定的一端,向着远离延长块的方向移动,使得固定板带动支承杆向着限位筒的方向移动,进而切刀对限位筒外壁的柱状颗粒切断,通过控制电推杆的工作间隔时间,来调节柱状颗粒的长度,同时通过支承块的底部设为倾斜,在弹板的弹力作用下,使得切刀切断过程中是上下移动的,便于减少废渣的产生,所述支承杆设为U型板,所述支承杆的底部位于环槽内部,所述支承杆的开口端固定连接有圆杆,所述支承杆靠近环槽的一端固定连接有弹板,所述弹板远离支承杆的一端与固定板固定连接,所述圆杆靠近圆筒的端面固定连接有切刀,所述圆杆的外壁固定连接有支承块,所述圆杆通过方孔贯穿外壳,所述支承块位于靠近定位板的一侧。Preferably, the slitting mechanism includes an electric push rod, which is fixedly connected to the connecting cylinder, and the output end of the electric push rod is fixedly connected to a fixing plate, the fixing ring passes through the middle of the fixing plate, and the fixing plate is rotatably connected to the fixing ring, and an annular groove is provided at the end of the fixing plate, and a supporting rod is slidably connected to the inner wall of the annular groove. During the working process, the electric push rod is extended, so that the electric push rod drives the fixing plate and the end of the electric push rod to move in a direction away from the extension block, so that the fixing plate drives the supporting rod to move in the direction of the limiting cylinder, and then the cutter cuts off the columnar particles on the outer wall of the limiting cylinder, and the working interval time of the electric push rod is controlled to achieve The length of the columnar particles is adjusted, and the bottom of the support block is set to be inclined. Under the elastic force of the spring plate, the cutter moves up and down during the cutting process, which is convenient for reducing the generation of waste slag. The support rod is set to a U-shaped plate, and the bottom of the support rod is located inside the annular groove. The open end of the support rod is fixedly connected to a round rod, and the end of the support rod close to the annular groove is fixedly connected to the spring plate. The end of the spring plate away from the support rod is fixedly connected to the fixed plate, and the end surface of the round rod close to the cylinder is fixedly connected to the cutter, and the outer wall of the round rod is fixedly connected to the support block. The round rod passes through the outer shell through a square hole, and the support block is located on the side close to the positioning plate.
本发明提供了一种物质燃料颗粒加工的成型造粒设备。具备以下有益效果:The present invention provides a forming and granulating device for material fuel particle processing. It has the following beneficial effects:
一、该物质燃料颗粒加工的成型造粒设备,通过制粒机环模为多孔环形零件,工作条件恶劣,在使用过程中长期承受压辊的挤压力和物料的摩擦力,使之产生弯曲应力和接触压应力。由于环模在制粒过程中受到交变的作用,其交变应力是非对称循环的,则环模通常发生疲劳破坏,通过设置圆筒和限位筒双壳体,有效增大环模的宽度、厚度,可提高环模的抗弯能力和生产率,延长环模的使用寿命。1. The forming and granulating equipment for the fuel pellet processing of the material has a porous annular part through the pelletizing machine ring die, which has harsh working conditions. During use, it is subjected to the extrusion force of the roller and the friction of the material for a long time, which causes bending stress and contact pressure stress. Since the ring die is subjected to alternating action during the pelletizing process, its alternating stress is asymmetrically cyclic, and the ring die usually suffers from fatigue damage. By setting up a double shell of a cylinder and a limit cylinder, the width and thickness of the ring die can be effectively increased, the bending resistance and productivity of the ring die can be improved, and the service life of the ring die can be extended.
二、该物质燃料颗粒加工的成型造粒设备,通过物料均匀落入限位板和圆筒之间,通过设置螺旋板,避免分配物料不均匀,进入挤压时,圆筒与限位板的挤压应力和摩擦力沿轴向出现非均匀现象,最终导致圆筒与限位板磨损呈不均匀分布,同时通过设置弧形圆槽,使得物料落下先与圆槽的内壁接触,避免物料直接与螺旋板接触,长时间工作后,螺旋板的顶部受损严重。2. The forming and granulating equipment for processing fuel particles of this material makes the material fall evenly between the limit plate and the cylinder, and sets a spiral plate to avoid uneven distribution of the material. When entering the extrusion, the extrusion stress and friction force of the cylinder and the limit plate appear uneven along the axial direction, which eventually leads to uneven wear of the cylinder and the limit plate. At the same time, by setting an arc-shaped circular groove, the material falls and contacts with the inner wall of the circular groove first, avoiding direct contact between the material and the spiral plate. After working for a long time, the top of the spiral plate is seriously damaged.
三、该物质燃料颗粒加工的成型造粒设备,通过滤板上下往复移动,避免滤板发生堵塞,由于物料含杂质较多,特别是部分物料中可能会含砂及铁杂质,杂质会加快圆筒和限位板的磨损,通过设置滤板,对物料进行除杂,可以减少物料与环模之间的摩擦力,同时过筛后的物料能够更加便捷地通过圆孔,且成形后颗粒外观较光滑。3. The forming granulation equipment for processing fuel particles of this material avoids clogging of the filter plate by reciprocating up and down the filter plate. Since the material contains more impurities, especially some materials may contain sand and iron impurities, the impurities will accelerate the wear of the cylinder and the limit plate. By setting the filter plate, the material can be removed from the impurities, which can reduce the friction between the material and the ring die. At the same time, the screened material can pass through the circular hole more conveniently, and the appearance of the formed particles is smoother.
四、该物质燃料颗粒加工的成型造粒设备,通过固定板带动支承杆向着限位筒的方向移动,进而切刀对限位筒外壁的柱状颗粒切断,通过控制电推杆的工作间隔时间,来调节柱状颗粒的长度,同时通过支承块的底部设为倾斜,在弹板的弹力作用下,使得切刀切断过程中是上下移动的,便于减少废渣的产生。4. The forming and granulating equipment for processing fuel particles of the material drives the support rod to move toward the limit cylinder through the fixed plate, and then the cutter cuts off the columnar particles on the outer wall of the limit cylinder. The length of the columnar particles is adjusted by controlling the working interval time of the electric push rod. At the same time, the bottom of the support block is set to be inclined. Under the elastic force of the spring plate, the cutter moves up and down during the cutting process, which is convenient for reducing the generation of waste slag.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种物质燃料颗粒加工的成型造粒设备的外部结构示意图;FIG1 is a schematic diagram of the external structure of a forming and granulating device for processing material fuel particles according to the present invention;
图2为本发明局部剖视图结构示意图;FIG2 is a schematic diagram of a partial cross-sectional view of the structure of the present invention;
图3为本发明剖视图结构示意图;FIG3 is a schematic diagram of a cross-sectional view of the present invention;
图4为本发明环模剖视图结构示意图;FIG4 is a schematic diagram of a cross-sectional view of a ring mold according to the present invention;
图5为本发明缓冲机构结构示意图;FIG5 is a schematic diagram of the structure of the buffer mechanism of the present invention;
图6为本发明入料机构剖视图结构示意图;FIG6 is a cross-sectional structural diagram of a feeding mechanism of the present invention;
图7为本发明限位组件结构示意图;FIG7 is a schematic diagram of the structure of the limit assembly of the present invention;
图8为本发明壳体剖视图结构示意图;FIG8 is a schematic diagram of a cross-sectional view of the shell structure of the present invention;
图9为本发明壳体剖视图另一侧视图结构示意图;FIG9 is a schematic structural diagram of another side view of the cross-sectional view of the housing of the present invention;
图10为本发明分切机构结构示意图。FIG. 10 is a schematic diagram of the structure of the slitting mechanism of the present invention.
图中:1、支撑柱;2、壳体;21、外壳;22、圆板;23、出料口;24、废料口;25、延长块;26、限位块;27、连接筒;28、定位板;29、固定环;210、方孔;3、分切机构;31、电推杆;32、固定板;33、环槽;34、支承杆;35、弹板;36、圆杆;37、切刀;38、支承块;4、入料机构;41、下料斗;42、压缩弹簧;43、滤板;44、转板;45、延长板;46、固定杆;47、限位组件;471、限位板;472、通孔;473、限位弹簧;474、夹板;475、刮板;5、电机;6、环模;61、圆筒;62、复位弹簧;63、限位筒;64、方槽;65、固定块;66、定位块;7、缓冲机构;71、转轴;72、锥体;73、螺旋板;74、圆槽。In the figure: 1, support column; 2, shell; 21, shell; 22, round plate; 23, discharge port; 24, waste port; 25, extension block; 26, limit block; 27, connecting tube; 28, positioning plate; 29, fixing ring; 210, square hole; 3, cutting mechanism; 31, electric push rod; 32, fixing plate; 33, ring groove; 34, supporting rod; 35, spring plate; 36, round rod; 37, cutting knife; 38, supporting block; 4, feeding mechanism; 41, lower hopper; 42, pressure Compression spring; 43, filter plate; 44, rotating plate; 45, extension plate; 46, fixing rod; 47, limiting assembly; 471, limiting plate; 472, through hole; 473, limiting spring; 474, clamping plate; 475, scraper; 5, motor; 6, ring die; 61, cylinder; 62, return spring; 63, limiting cylinder; 64, square groove; 65, fixing block; 66, positioning block; 7, buffer mechanism; 71, rotating shaft; 72, cone; 73, spiral plate; 74, circular groove.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
第一实施例,如图1至图5所示,本发明提供一种技术方案:一种物质燃料颗粒加工的成型造粒设备,包括壳体2,以及固定安装在壳体2外侧底部的支撑柱1,支撑柱1的数量有四个,四个支撑柱1以壳体2为中心均匀分布,壳体2的底部固定连接有电机5,电机5的输出端贯穿壳体2并延伸至壳体2的内部;In the first embodiment, as shown in FIGS. 1 to 5 , the present invention provides a technical solution: a forming and granulating device for material fuel particle processing, comprising a shell 2, and a support column 1 fixedly mounted on the outer bottom of the shell 2, the number of the support columns 1 is four, and the four support columns 1 are evenly distributed with the shell 2 as the center, and a motor 5 is fixedly connected to the bottom of the shell 2, and the output end of the motor 5 passes through the shell 2 and extends to the inside of the shell 2;
入料机构4,入料机构4固定安装在壳体2的顶部;A feeding mechanism 4, which is fixedly mounted on the top of the housing 2;
分切机构3,该分切机构3用于对挤出颗粒条切断,分切机构3与壳体2固定连接;A slitting mechanism 3, which is used to cut the extruded particle strips, and the slitting mechanism 3 is fixedly connected to the housing 2;
环模6,环模6位于壳体2的内部,环模6与壳体2转动连接;The ring die 6 is located inside the housing 2 and is rotatably connected to the housing 2;
缓冲机构7,缓冲机构7位于壳体2的内部,且缓冲机构7与环模6固定连接;The buffer mechanism 7 is located inside the housing 2 and is fixedly connected to the ring die 6;
其中,环模6包括圆筒61,圆筒61的顶部设有下沿环板,圆筒61的底部开设有圆孔,圆筒61通过下沿环板与壳体2转动连接,圆筒61的下沿环板的底部固定连接有复位弹簧62,复位弹簧62远离圆筒61的一端固定连接有限位筒63,圆孔贯穿圆筒61,并延伸至贯穿限位筒63,制粒机环模6为多孔环形零件,工作条件恶劣,在使用过程中长期承受压辊的挤压力和物料的摩擦力,使之产生弯曲应力和接触压应力。由于环模6在制粒过程中受到交变的作用,其交变应力是非对称循环的,则环模6通常发生疲劳破坏,通过设置圆筒61和限位筒63双壳体,有效增大环模6的宽度、厚度,可提高环模的抗弯能力和生产率,延长环模6的使用寿命,限位筒63靠近复位弹簧62的一端固定连接有固定块65,圆筒61靠近固定块65的一端开设有方槽64,方槽64内部对称设有凸起,工作过程中,固定块65在方槽64内两个凸起中间滑动,使得限位筒63在圆筒61表面移动,进而限位筒63和圆筒61上的圆孔重叠面积减少,从而达到对颗粒的粗细进行调节,通过设置凸起,使得调节好后限位筒63不移动,起到一个自锁的作用,限位筒63靠近圆筒61的一端固定连接有定位块66,定位块66与圆筒61滑动连接,且定位块66与圆孔交替设置,工作过程中,电机5外接电源工作,电机5转动,从而电机5带动转轴71转动,使得转轴71带动圆筒61转动,通过设置定位块66,使得圆筒61带动限位筒63一起转动,避免限位筒63工作过程中发生偏转,导致颗粒质量不佳。Among them, the ring die 6 includes a cylinder 61, a lower ring plate is provided on the top of the cylinder 61, a circular hole is opened at the bottom of the cylinder 61, the cylinder 61 is rotatably connected to the shell 2 through the lower ring plate, a reset spring 62 is fixedly connected to the bottom of the lower ring plate of the cylinder 61, and the end of the reset spring 62 away from the cylinder 61 is fixedly connected to the limiting cylinder 63, the circular hole penetrates the cylinder 61 and extends to penetrate the limiting cylinder 63. The granulator ring die 6 is a porous annular part with harsh working conditions. During use, it is subjected to the extrusion pressure of the pressure roller and the friction of the material for a long time, which causes bending stress and contact pressure stress. Since the ring die 6 is subjected to alternating action during the granulation process, its alternating stress is asymmetrically cyclic, and the ring die 6 usually suffers from fatigue damage. By setting a double shell of the cylinder 61 and the limiting cylinder 63, the width and thickness of the ring die 6 are effectively increased, the bending resistance and productivity of the ring die can be improved, and the service life of the ring die 6 is extended. The limiting cylinder 63 is fixedly connected to a fixing block 65 at one end close to the reset spring 62, and a square groove 64 is provided at one end of the cylinder 61 close to the fixing block 65. The square groove 64 is symmetrically provided with protrusions. During operation, the fixing block 65 slides between the two protrusions in the square groove 64, so that the limiting cylinder 63 moves on the surface of the cylinder 61, and then the limiting cylinder 63 and the cylinder The overlapping area of the circular holes on 61 is reduced, so as to adjust the coarseness of the particles. By setting the protrusion, the limit cylinder 63 does not move after adjustment, which plays a self-locking role. The end of the limit cylinder 63 close to the cylinder 61 is fixedly connected with a positioning block 66. The positioning block 66 is slidably connected to the cylinder 61, and the positioning blocks 66 and the circular holes are alternately arranged. During operation, the motor 5 is connected to an external power supply and rotates, so that the motor 5 drives the rotating shaft 71 to rotate, so that the rotating shaft 71 drives the cylinder 61 to rotate. By setting the positioning block 66, the cylinder 61 drives the limit cylinder 63 to rotate together, thereby avoiding deflection of the limit cylinder 63 during operation, resulting in poor particle quality.
缓冲机构7包括转轴71,转轴71与电机5的输出端固定连接,转轴71与圆筒61固定连接,转轴71贯穿圆筒61,转轴71远离电机5的一端固定连接有锥体72,锥体72位于限位板471的上方,锥体72的顶部开设有圆槽74,圆槽74设为弧形,工作过程中,工作人员将物料加入下料斗41内部,物料沿着下料斗41落到锥体72顶部的圆槽74内部,随后沿着圆槽74进入多个螺旋板73之间,在离心力和螺旋板73限位的作用下,物料均匀落入限位板471和圆筒61之间,通过设置螺旋板73,避免分配物料不均匀,进入挤压时,圆筒61与限位板471的挤压应力和摩擦力沿轴向出现非均匀现象,最终导致圆筒61与限位板471磨损呈不均匀分布,同时通过设置弧形圆槽74,使得物料落下先与圆槽74的内壁接触,避免物料直接与螺旋板73接触,长时间工作后,螺旋板73的顶部受损严重,锥体72的外壁固定连接有螺旋板73,螺旋板73位于圆槽74的底部,螺旋板73的数量有若干个,若干个螺旋板73以锥体72为中心均匀分布。The buffer mechanism 7 includes a rotating shaft 71, which is fixedly connected to the output end of the motor 5, and the rotating shaft 71 is fixedly connected to the cylinder 61. The rotating shaft 71 passes through the cylinder 61, and the end of the rotating shaft 71 away from the motor 5 is fixedly connected to a cone 72, which is located above the limit plate 471. A circular groove 74 is opened on the top of the cone 72, and the circular groove 74 is set in an arc shape. During the working process, the staff adds the material into the lower hopper 41, and the material falls into the circular groove 74 at the top of the cone 72 along the lower hopper 41, and then enters between the multiple spiral plates 73 along the circular groove 74. Under the action of centrifugal force and the limit of the spiral plate 73, the material falls evenly into the limit plate 471 and the cylinder 6 1, by setting the spiral plate 73, uneven distribution of materials is avoided. When entering the extrusion, the extrusion stress and friction force of the cylinder 61 and the limit plate 471 are uneven along the axial direction, which eventually leads to uneven wear of the cylinder 61 and the limit plate 471. At the same time, by setting the arc-shaped circular groove 74, the material falls and contacts with the inner wall of the circular groove 74 first, avoiding direct contact between the material and the spiral plate 73. After working for a long time, the top of the spiral plate 73 is seriously damaged. The outer wall of the cone 72 is fixedly connected with the spiral plate 73, and the spiral plate 73 is located at the bottom of the circular groove 74. There are several spiral plates 73, and several spiral plates 73 are evenly distributed around the cone 72.
第二实施例,在实施例一的基础上,请参阅图6至图9所示,入料机构4包括下料斗41,下料斗41固定安装在壳体2的顶部,下料斗41的顶部设置有延伸板,下料斗41的延伸板的底部固定连接有压缩弹簧42,压缩弹簧42远离下料斗41的一端固定连接有滤板43,滤板43与下料斗41的内壁滑动连接,下料斗41的内壁转动连接有转板44,工作过程中,工作人员将物料加入下料斗41内,在物料自身重力的作用下,转板44受力转动,转板44转动对滤板43施加力的作用,利用压缩弹簧42的弹性性能,使得滤板43上下往复移动,避免滤板43发生堵塞,由于物料含杂质较多,特别是部分物料中可能会含砂及铁杂质,杂质会加快圆筒61和限位板471的磨损,通过设置滤板43,对物料进行除杂,可以减少物料与环模之间的摩擦力,同时过筛后的物料能够更加便捷地通过圆孔,且成形后颗粒外观较光滑,转板44位于滤板43的上方,下料斗41的底部固定连接有延长板45,延长板45环形分布在下料斗41的外壁,延长板45的底部固定连接有固定杆46,固定杆46远离延长板45的一端固定连接有限位组件47,限位组件47位于限位筒63的内部,转轴71贯穿限位组件47。The second embodiment, on the basis of the first embodiment, please refer to Figures 6 to 9, the feeding mechanism 4 includes a lower hopper 41, the lower hopper 41 is fixedly installed on the top of the shell 2, the top of the lower hopper 41 is provided with an extension plate, the bottom of the extension plate of the lower hopper 41 is fixedly connected with a compression spring 42, the end of the compression spring 42 away from the lower hopper 41 is fixedly connected with a filter plate 43, the filter plate 43 is slidably connected to the inner wall of the lower hopper 41, and the inner wall of the lower hopper 41 is rotatably connected with a rotating plate 44. During the working process, the staff adds the material into the lower hopper 41, and under the action of the material's own gravity, the rotating plate 44 is forced to rotate, and the rotating plate 44 rotates to apply force to the filter plate 43, and the elastic performance of the compression spring 42 is used to make the filter plate 43 reciprocate up and down to avoid the filter. The plate 43 is blocked. Since the material contains more impurities, especially some materials may contain sand and iron impurities. The impurities will accelerate the wear of the cylinder 61 and the limit plate 471. By setting the filter plate 43, the material can be removed, which can reduce the friction between the material and the ring die. At the same time, the screened material can pass through the circular hole more conveniently, and the appearance of the particles after forming is smoother. The rotating plate 44 is located above the filter plate 43, and the bottom of the lower hopper 41 is fixedly connected with an extension plate 45. The extension plate 45 is annularly distributed on the outer wall of the lower hopper 41, and the bottom of the extension plate 45 is fixedly connected with a fixing rod 46. The end of the fixing rod 46 away from the extension plate 45 is fixedly connected to the limit assembly 47. The limit assembly 47 is located inside the limit cylinder 63, and the rotating shaft 71 passes through the limit assembly 47.
限位组件47包括限位板471,限位板471,限位板471与固定杆46固定连接,且限位板471与转轴71转动连接,限位板471的外壁设置有凸块,限位板471的凸起为弧形,工作过程中,物料均匀落入限位板471和圆筒61之间,电机5带动圆筒61转动,使得物料在离心力和限位板471和圆筒61之间的摩擦力的作用下,连续高强度挤压成形,形成柱状颗粒,便于对不同直径颗粒进行加工,凸块与限位板471的端面垂直,限位板471的端面开设有通孔472,通孔472的内壁滑动连接有夹板474,夹板474的外壁固定连接有限位弹簧473,限位弹簧473远离夹板474的一端与限位板471固定连接,夹板474靠近限位弹簧473的一端固定连接有刮板475,工作过程中,物料黏附在圆筒61的内壁,进而在圆筒61转动时,刮板475与圆筒61的表面接触,对圆筒61内壁进行清洁,避免物料残留在圆筒61上,使得内表面凹凸不平严重,进而物料流动受阻,影响工作效率,同时物料堆积比较厚时,刮板475受力带动夹板474向着转轴71的方向移动,使得夹板474夹紧转轴71,设备停止工作,进行检修,避免设备空转,当刮板475贯穿限位板471并延伸与限位筒63筒侧内壁接触。The limiting assembly 47 includes a limiting plate 471, a limiting plate 471, the limiting plate 471 is fixedly connected to the fixing rod 46, and the limiting plate 471 is rotatably connected to the rotating shaft 71, the outer wall of the limiting plate 471 is provided with a protrusion, the protrusion of the limiting plate 471 is arc-shaped, during operation, the material falls evenly between the limiting plate 471 and the cylinder 61, the motor 5 drives the cylinder 61 to rotate, so that the material is continuously extruded and formed with high strength under the action of centrifugal force and the friction between the limiting plate 471 and the cylinder 61 to form columnar particles, which is convenient for processing particles of different diameters, the protrusion is perpendicular to the end face of the limiting plate 471, the end face of the limiting plate 471 is provided with a through hole 472, the inner wall of the through hole 472 is slidably connected with a clamping plate 474, and the outer wall of the clamping plate 474 is fixedly connected with a limiting spring 473 The end of the limit spring 473 away from the clamping plate 474 is fixedly connected to the limit plate 471, and the end of the clamping plate 474 close to the limit spring 473 is fixedly connected with a scraper 475. During the working process, the material adheres to the inner wall of the cylinder 61, and then when the cylinder 61 rotates, the scraper 475 contacts the surface of the cylinder 61 to clean the inner wall of the cylinder 61 to avoid material residue on the cylinder 61, making the inner surface seriously uneven, and thus hindering the flow of material, affecting the work efficiency. At the same time, when the material accumulation is relatively thick, the scraper 475 is forced to drive the clamping plate 474 to move toward the direction of the rotating shaft 71, so that the clamping plate 474 clamps the rotating shaft 71, and the equipment stops working and is repaired to avoid the equipment idling. When the scraper 475 penetrates the limit plate 471 and extends to contact the inner wall of the cylinder side of the limit cylinder 63.
壳体2包括外壳21,外壳21的外壁开设有出料口23,出料口23位于环模6的下方,外壳21的外壁环形固定连接有延长块25,延长块25的底部与支撑柱1固定连接,延长块25的顶部固定连接有连接筒27,连接筒27的内壁设置有限位块26,限位块26环形固定安装在连接筒27内壁中部,且限位块26与圆筒61上的下沿环板转动连接,外壳21靠近电机5的内壁固定连接有圆板22,圆板22上开设有滤孔,工作过程中,限位筒63外壁上的柱状颗粒切断后,进入外壳21内部,然后落到圆板22上,切断过程中,会产生部分废渣,通过设置圆板22,对生产后的物料进行过滤,柱状颗粒留在圆板22,废渣通过圆板22落到外壳21的底部,对废渣进行收集,资源回收利用,外壳21上贯穿有废料口24,废料口24位于圆板22的下方,外壳21靠近圆筒61的外壁贯穿有方孔210,方孔210的内壁固定连接有定位板28,定位板28的顶部设为倾斜,且定位板28的顶部与支承块38平行,且定位板28对圆杆36起到一个限位的作用,避免圆杆36在方孔210内部移动时发生偏移,延长块25远离外壳21的一侧固定连接有固定环29。The shell 2 includes an outer shell 21, and an outer wall of the outer shell 21 is provided with a discharge port 23, and the discharge port 23 is located below the ring die 6. An extension block 25 is fixedly connected to the outer wall of the outer shell 21 in an annular manner, and the bottom of the extension block 25 is fixedly connected to the support column 1, and the top of the extension block 25 is fixedly connected to a connecting cylinder 27. A limiting block 26 is provided on the inner wall of the connecting cylinder 27, and the limiting block 26 is fixedly installed in an annular manner in the middle of the inner wall of the connecting cylinder 27, and the limiting block 26 is rotatably connected to the lower edge ring plate on the cylinder 61. A circular plate 22 is fixedly connected to the inner wall of the outer shell 21 near the motor 5, and a filter hole is provided on the circular plate 22. During the working process, the columnar particles on the outer wall of the limiting cylinder 63 are cut off and enter the inside of the outer shell 21, and then fall onto the circular plate 22. During the cutting process, Some waste residue is generated. By setting a circular plate 22, the material after production is filtered, and the columnar particles remain on the circular plate 22. The waste residue falls to the bottom of the shell 21 through the circular plate 22, and the waste residue is collected for resource recycling. A waste port 24 is penetrated on the shell 21, and the waste port 24 is located below the circular plate 22. A square hole 210 is penetrated on the outer wall of the shell 21 close to the cylinder 61. The inner wall of the square hole 210 is fixedly connected with a positioning plate 28. The top of the positioning plate 28 is set to be inclined, and the top of the positioning plate 28 is parallel to the supporting block 38. The positioning plate 28 has a limiting effect on the round rod 36 to prevent the round rod 36 from shifting when moving inside the square hole 210. A fixing ring 29 is fixedly connected to the side of the extension block 25 away from the shell 21.
第三实施例,在实施例一、二的基础上,请参阅图10所示,分切机构3包括电推杆31,电推杆31与连接筒27固定连接,电推杆31的输出端固定连接有固定板32,固定环29贯穿固定板32的中部,且固定板32与固定环29转动连接,固定板32的端部开设有环槽33,环槽33的内壁滑动连接有支承杆34,工作工程中,电推杆31工作伸长,从而电推杆31带动固定板32与电推杆31固定的一端,向着远离延长块25的方向移动,使得固定板32带动支承杆34向着限位筒63的方向移动,进而切刀37对限位筒63外壁的柱状颗粒切断,通过控制电推杆31的工作间隔时间,来调节柱状颗粒的长度,同时通过支承块38的底部设为倾斜,在弹板35的弹力作用下,使得切刀37切断过程中是上下移动的,便于减少废渣的产生,支承杆34设为U型板,支承杆34的底部位于环槽33内部,支承杆34的开口端固定连接有圆杆36,支承杆34靠近环槽33的一端固定连接有弹板35,弹板35远离支承杆34的一端与固定板32固定连接,圆杆36靠近圆筒61的端面固定连接有切刀37,圆杆36的外壁固定连接有支承块38,圆杆36通过方孔210贯穿外壳21,支承块38位于靠近定位板28的一侧。The third embodiment, on the basis of the first and second embodiments, please refer to FIG10 , the slitting mechanism 3 includes an electric push rod 31, the electric push rod 31 is fixedly connected to the connecting tube 27, the output end of the electric push rod 31 is fixedly connected to a fixing plate 32, a fixing ring 29 passes through the middle of the fixing plate 32, and the fixing plate 32 is rotatably connected to the fixing ring 29, an annular groove 33 is provided at the end of the fixing plate 32, and a supporting rod 34 is slidably connected to the inner wall of the annular groove 33. During the working process, the electric push rod 31 is extended during operation, so that the electric push rod 31 drives the fixing plate 32 and the end of the electric push rod 31 to move in a direction away from the extension block 25, so that the fixing plate 32 drives the supporting rod 34 to move in the direction of the limiting tube 63, and then the cutter 37 cuts off the columnar particles on the outer wall of the limiting tube 63, and controls The working interval time of the electric push rod 31 is used to adjust the length of the columnar particles. At the same time, the bottom of the support block 38 is set to be inclined. Under the elastic force of the spring plate 35, the cutter 37 moves up and down during the cutting process, which is convenient for reducing the generation of waste slag. The support rod 34 is set to a U-shaped plate, and the bottom of the support rod 34 is located inside the annular groove 33. The open end of the support rod 34 is fixedly connected to a round rod 36, and the end of the support rod 34 close to the annular groove 33 is fixedly connected to the spring plate 35. The end of the spring plate 35 away from the support rod 34 is fixedly connected to the fixed plate 32. The end surface of the round rod 36 close to the cylinder 61 is fixedly connected to the cutter 37, and the outer wall of the round rod 36 is fixedly connected to the support block 38. The round rod 36 passes through the shell 21 through the square hole 210, and the support block 38 is located on the side close to the positioning plate 28.
使用时,工作人员将物料加入下料斗41内,在物料自身重力的作用下,转板44受力转动,转板44转动对滤板43施加力的作用,利用压缩弹簧42的弹性性能,使得滤板43上下往复移动,对物料进行除杂,通过滤板43后,物料沿着下料斗41落到锥体72顶部的圆槽74内部,随后沿着圆槽74进入多个螺旋板73之间,在离心力和螺旋板73限位的作用下,物料均匀落入限位板471和圆筒61之间,电机5带动圆筒61转动,使得物料在离心力和限位板471和圆筒61之间的摩擦力的作用下,连续高强度挤压成形,形成柱状颗粒。During use, the staff adds the material into the lower hopper 41. Under the action of the material's own gravity, the rotating plate 44 is forced to rotate, and the rotating plate 44 rotates to apply force to the filter plate 43. The elastic performance of the compression spring 42 is used to make the filter plate 43 move up and down to remove impurities from the material. After passing through the filter plate 43, the material falls along the lower hopper 41 into the circular groove 74 at the top of the cone 72, and then enters between multiple spiral plates 73 along the circular groove 74. Under the action of centrifugal force and the limiting of the spiral plate 73, the material falls evenly between the limiting plate 471 and the cylinder 61, and the motor 5 drives the cylinder 61 to rotate, so that the material is continuously extruded with high strength under the action of centrifugal force and the friction between the limiting plate 471 and the cylinder 61 to form columnar particles.
电推杆31工作伸长,从而电推杆31带动固定板32与电推杆31固定的一端,向着远离延长块25的方向移动,使得固定板32带动支承杆34向着限位筒63的方向移动,进而切刀37对限位筒63外壁的柱状颗粒切断,通过控制电推杆31的工作间隔时间,来调节柱状颗粒的长度,同时通过支承块38的底部设为倾斜,在弹板35的弹力作用下,使得切刀37切断过程中是上下移动的,便于减少废渣的产生。The electric push rod 31 extends during operation, so that the electric push rod 31 drives the fixed plate 32 and the end fixed to the electric push rod 31 to move in the direction away from the extension block 25, so that the fixed plate 32 drives the support rod 34 to move in the direction of the limiting cylinder 63, and then the cutter 37 cuts off the columnar particles on the outer wall of the limiting cylinder 63. The length of the columnar particles is adjusted by controlling the working interval time of the electric push rod 31. At the same time, the bottom of the support block 38 is set to be inclined. Under the elastic force of the spring plate 35, the cutter 37 moves up and down during the cutting process, which is convenient for reducing the generation of waste slag.
限位筒63外壁上的柱状颗粒切断后,进入外壳21内部,然后落到圆板22上,切断过程中,会产生部分废渣,通过设置圆板22,对生产后的物料进行过滤,柱状颗粒留在圆板22,废渣通过圆板22落到外壳21的底部,对废渣进行收集,资源回收利用。After the columnar particles on the outer wall of the limiting cylinder 63 are cut off, they enter the interior of the outer shell 21 and then fall onto the circular plate 22. During the cutting process, some waste slag will be generated. By setting the circular plate 22, the produced materials are filtered, and the columnar particles remain on the circular plate 22. The waste slag falls to the bottom of the outer shell 21 through the circular plate 22. The waste slag is collected and recycled.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
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