CN118289627A - Hoisting device and hoisting method - Google Patents
Hoisting device and hoisting method Download PDFInfo
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- CN118289627A CN118289627A CN202410217392.0A CN202410217392A CN118289627A CN 118289627 A CN118289627 A CN 118289627A CN 202410217392 A CN202410217392 A CN 202410217392A CN 118289627 A CN118289627 A CN 118289627A
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- lifting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/22—Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/12—Driving gear incorporating electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/40—Control devices
- B66D1/48—Control devices automatic
- B66D1/50—Control devices automatic for maintaining predetermined rope, cable, or chain tension, e.g. in ropes or cables for towing craft, in chains for anchors; Warping or mooring winch-cable tension control
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- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
本申请公开一种吊装装置,包括:吊架包括至少两个纵梁,纵梁之间设置横梁;多个吊具单元,活动设置于所述吊架下方,吊具单元下方活动连接钢丝绳,钢丝绳下方固定连接挂钩;第一调节单元设置于吊架上,与吊具单元连接,工作时可调节多个吊具之间的间距;第二调节单元设置于吊架下方,与吊具单元传动连接,工作时可驱动吊具单元收卷钢丝绳。本申请的有益效果是,本方案通过第一调节单元和第二调节单元对吊具单元的调节,一是可方便快捷地调节吊具单元之间的间距,使得吊装装置满足不同吊装需求;二是可根据不同吊装需求自动调节钢丝绳长度,有效地避免了操作人员手动操作;三是多个挂钩可组合使用,吊装更加灵活方便。
The present application discloses a hoisting device, comprising: a hanger including at least two longitudinal beams, with a transverse beam arranged between the longitudinal beams; a plurality of sling units, movably arranged below the hanger, with a steel wire rope movably connected below the sling unit, and a hook fixedly connected below the steel wire rope; a first adjustment unit arranged on the hanger, connected to the sling unit, and capable of adjusting the spacing between the plurality of slings during operation; a second adjustment unit arranged below the hanger, connected to the sling unit in a transmission manner, and capable of driving the sling unit to reel in the steel wire rope during operation. The beneficial effects of the present application are as follows: the present scheme adjusts the sling unit through the first adjustment unit and the second adjustment unit, firstly, the spacing between the sling units can be adjusted conveniently and quickly, so that the hoisting device meets different hoisting requirements; secondly, the length of the steel wire rope can be automatically adjusted according to different hoisting requirements, effectively avoiding manual operation by the operator; thirdly, a plurality of hooks can be used in combination, and hoisting is more flexible and convenient.
Description
技术领域Technical Field
本申请涉及吊装设备技术领域,具体为一种吊装装置及吊装方法。The present application relates to the technical field of hoisting equipment, and specifically to a hoisting device and a hoisting method.
背景技术Background technique
吊装装置被广泛应用于各种需要吊装的工程或者搬运中。例如,在建筑工程中往往是将混凝土先预制成预制混凝土构件,然后运输到施工地点进行组合安装。其中,预制构件吊装装置是一种用于将预制混凝土构件从生产场地运输到施工现场并安装的设备,它可以提高施工效率,降低人力成本,保证施工质量和安全。目前,传统预制构件吊装装置的主要组成部分包括预埋式吊钉、专用吊具、起重机械等;预埋式吊钉是一种在预制构件浇筑前预埋在混凝土内的金属件,它可以与专用吊具快速挂钩,实现预制构件的起吊、翻转、运输和安装;专用吊具是一种与预埋式吊钉配套使用的吊装工具,它可以根据预制构件的形状、重量、起吊角度等因素选择不同的类型,如夹紧式、真空吸附式、吊索式、圆头式、平板式等。然而,不同的预制构件(如墙体、楼板、楼梯等)在吊装时往往需要专用的吊具实现吊装,导致吊具的通用性较差。Lifting devices are widely used in various projects or transportation that require lifting. For example, in construction projects, concrete is often prefabricated into prefabricated concrete components, and then transported to the construction site for assembly and installation. Among them, the prefabricated component lifting device is a device used to transport and install prefabricated concrete components from the production site to the construction site. It can improve construction efficiency, reduce labor costs, and ensure construction quality and safety. At present, the main components of traditional prefabricated component lifting devices include embedded hanging nails, special lifting tools, lifting machinery, etc.; embedded hanging nails are metal parts embedded in concrete before the prefabricated components are cast. They can be quickly hooked with special lifting tools to realize the lifting, flipping, transportation and installation of prefabricated components; special lifting tools are lifting tools used in conjunction with embedded hanging nails. They can choose different types according to the shape, weight, lifting angle and other factors of the prefabricated components, such as clamping type, vacuum adsorption type, sling type, round head type, flat plate type, etc. However, different prefabricated components (such as walls, floor slabs, stairs, etc.) often require special hoists when they are hoisted, resulting in poor versatility of the hoists.
为了解决吊具适配性较差的问题,现有技术公开号为CN112919304B的专利提供一种预制构件的吊装吊具及其吊装方法,该装置通过吊装时,根据预制构件的重量、形状、安装高度、吊装现场条件来确定吊装吊具的数量和组合方式;若仅需一个吊装吊具,将吊环与塔吊的挂钩卡接固定,然后将自锁吊钩与预制构件上的预埋吊耳卡接固定即可。若需要三个吊装吊具组合形成组合吊具,先将塔吊的挂钩卡接固定在一号吊装吊具的吊环内,然后将二号吊装吊具和三号吊装吊具的吊环分别卡接固定在一号吊装吊具的自锁吊钩内,并使得二号吊装吊具和三号吊装吊具的承载钢梁与一号吊装吊具的承载钢梁垂直放置,从而以使得三个吊装吊具之间形成组合吊具,然后将二号吊装吊具和三号吊装吊具的自锁吊钩分别与预制构件的预埋吊耳卡接固定即可,通过多个吊具的不同组合满足了不同预制件的吊装作业。上述中的现有技术方案虽然通过多个吊具的不同组合可以实现对不同预制件进行吊装的效果,但不同的预制构件往往有不同的宽度尺寸,上述现有技术的组合仅仅只能满足一定的特定尺寸,并且每个吊具在调节两组吊装钢丝绳时需要手动调节长度,特别在组合使用的情况下,多个吊装钢丝绳的长度难以满足吊装要求,一是操作麻烦,二是操作不安全,整个操作过程较为费事,不能满足施工需求。In order to solve the problem of poor adaptability of the lifting equipment, the patent with the prior art publication number CN112919304B provides a lifting equipment for prefabricated components and a lifting method thereof. When lifting, the device determines the number and combination of lifting equipment according to the weight, shape, installation height and lifting site conditions of the prefabricated components; if only one lifting equipment is required, the lifting ring is clamped and fixed to the hook of the tower crane, and then the self-locking hook is clamped and fixed to the embedded lifting ear on the prefabricated component. If three lifting slings are needed to form a combined sling, first, the hook of the tower crane is clamped and fixed in the lifting ring of the No. 1 lifting sling, and then the lifting rings of the No. 2 lifting sling and the No. 3 lifting sling are respectively clamped and fixed in the self-locking hook of the No. 1 lifting sling, and the load-bearing steel beams of the No. 2 lifting sling and the No. 3 lifting sling are placed vertically with the load-bearing steel beam of the No. 1 lifting sling, so that a combined sling is formed between the three lifting slings, and then the self-locking hooks of the No. 2 lifting sling and the No. 3 lifting sling are respectively clamped and fixed to the embedded lifting ears of the prefabricated components. Different combinations of multiple slings can meet the lifting operations of different prefabricated parts. Although the above-mentioned prior art solutions can achieve the effect of lifting different prefabricated parts through different combinations of multiple hoisting devices, different prefabricated components often have different width dimensions. The combination of the above-mentioned prior art can only meet certain specific dimensions, and each hoist needs to manually adjust the length when adjusting the two sets of lifting wire ropes. Especially when used in combination, the length of multiple lifting wire ropes is difficult to meet the lifting requirements. First, the operation is troublesome, and second, the operation is unsafe. The entire operation process is relatively troublesome and cannot meet construction needs.
申请内容Application Contents
为了解决上述技术缺陷之一,本申请实施例中提供了一种吊装装置及吊装方法。In order to solve one of the above-mentioned technical defects, a lifting device and a lifting method are provided in an embodiment of the present application.
根据本申请实施例的第一个方面,提供一种吊装装置,包括:According to a first aspect of an embodiment of the present application, there is provided a lifting device, comprising:
吊架,所述吊架包括至少两个纵梁,所述纵梁之间设置横梁;A hanger, the hanger comprising at least two longitudinal beams, with a transverse beam disposed between the longitudinal beams;
多个吊具单元,活动设置于所述吊架下方,所述吊具单元下方活动连接钢丝绳,所述钢丝绳下方固定连接挂钩;A plurality of sling units are movably arranged below the hanger, a steel wire rope is movably connected below the sling unit, and a hook is fixedly connected below the steel wire rope;
第一调节单元,设置于所述吊架上,与所述吊具单元连接,工作时可调节多个所述吊具单元之间的间距;A first adjustment unit is arranged on the hanger, connected to the hanger unit, and can adjust the distance between the plurality of hanger units when in operation;
第二调节单元,设置于所述吊架下方,与所述吊具单元传动连接,工作时可驱动所述吊具单元收卷钢丝绳。The second adjusting unit is arranged below the hanger and is transmission-connected with the hanger unit, and can drive the hanger unit to reel in the wire rope when in operation.
优选的,所述第一调节单元包括:Preferably, the first adjusting unit comprises:
至少两个移动组件,各设置于所述纵梁端部,所述移动组件下方设置所述吊具单元;工作时所述移动组件可带动所述吊具单元沿纵梁延伸方向移动。At least two moving components are each arranged at the end of the longitudinal beam, and the sling unit is arranged below the moving components; when working, the moving components can drive the sling unit to move along the extending direction of the longitudinal beam.
第一驱动组件,设置于所述纵梁一侧,与所述移动组件传动连接;工作时可驱动所述移动组件沿纵梁延伸方向移动。The first driving assembly is arranged at one side of the longitudinal beam and is transmission-connected with the moving assembly; when in operation, the moving assembly can be driven to move along the extending direction of the longitudinal beam.
优选的,所述移动组件包括移动板、齿板、行走齿轮、主动齿轮、从动齿轮和连接轴;Preferably, the moving assembly includes a moving plate, a toothed plate, a traveling gear, a driving gear, a driven gear and a connecting shaft;
所述移动板,两端与所述纵梁端部活动套接,所述移动板横向延伸并与所述纵梁垂直;The movable plate has two ends movably connected to the ends of the longitudinal beam, and the movable plate extends transversely and is perpendicular to the longitudinal beam;
所述齿板,设置在所述纵梁上,与所述纵梁延伸方向一致;The tooth plate is arranged on the longitudinal beam and is consistent with the extending direction of the longitudinal beam;
所述主动齿轮,设置在所述移动板两端轴承座内,与所述行走齿轮同轴固定连接,与所述从动齿轮齿合连接,转动方向均与所述纵梁延伸方向相同;The driving gear is arranged in the bearing seats at both ends of the moving plate, is coaxially fixedly connected with the traveling gear, is meshedly connected with the driven gear, and has the same rotation direction as the extension direction of the longitudinal beam;
所述从动齿轮与所述移动板另一端所述从动齿轮通过连接轴固定连接。The driven gear is fixedly connected to the driven gear at the other end of the moving plate via a connecting shaft.
优选的,所述第一驱动组件包括:Preferably, the first driving assembly comprises:
第一电机,设置在所述纵梁一侧,所述第一电机输出端与所述第一带轮同轴固定连接;A first motor is arranged on one side of the longitudinal beam, and an output end of the first motor is coaxially fixedly connected with the first pulley;
第二带轮,设置在所述轴承座外侧,并与所述主动齿轮同轴固定连接;A second pulley is arranged outside the bearing seat and is coaxially fixedly connected to the driving gear;
第三带轮,设置在所述第一带轮、第二带轮之间,通过第一连杆和第二连杆活动轴连接;A third pulley is arranged between the first pulley and the second pulley and is connected to the first connecting rod and the second connecting rod by a movable shaft;
所述第一带轮、第二带轮和第三带轮通过传动带传动连接。The first pulley, the second pulley and the third pulley are connected by a transmission belt.
优选的,所述吊具单元包括安装板、收卷组件;Preferably, the hanger unit comprises a mounting plate and a winding assembly;
所述安装板,固定设置于所述移动板下方,所述安装板端部设置板框;The mounting plate is fixedly arranged below the movable plate, and a plate frame is arranged at the end of the mounting plate;
所述收卷组件,可转动设置于所述板框内,工作时可收卷钢丝绳。The winding assembly can be rotatably arranged in the plate frame and can wind up the wire rope during operation.
优选的,所述收卷组件包括:收卷筒、多个滑轮、多个设置在板框上的第一通孔;Preferably, the winding assembly comprises: a winding drum, a plurality of pulleys, and a plurality of first through holes arranged on the plate frame;
所述收卷筒,转动设置在所述板框内,所述收卷筒转动轴与所述吊架平面垂直;The winding drum is rotatably arranged in the plate frame, and the rotating axis of the winding drum is perpendicular to the plane of the hanger;
多个所述滑轮,转动设置于所述板框外侧,与所述第一通孔和所述收卷筒位置相对应。The plurality of pulleys are rotatably arranged on the outside of the plate frame, corresponding to the positions of the first through hole and the winding drum.
优选的,所述第二调节单元包括:Preferably, the second adjusting unit comprises:
传动组件,设置于所述吊架下方,与所述吊具单元传动连接;A transmission assembly is disposed below the hanger and is transmission-connected to the hanger unit;
第二驱动组件,设置于所述吊架下方,与所述传动组件连接;A second driving assembly is disposed below the hanger and connected to the transmission assembly;
工作时所述第二驱动组件通过所述传动组件带动所述吊具单元收卷钢丝绳。During operation, the second driving assembly drives the sling unit to reel in the wire rope through the transmission assembly.
优选的,所述传动组件包括花轴、断开件、蜗杆、蜗轮、第一齿轮和第二齿轮;Preferably, the transmission assembly includes a flower shaft, a disconnecting piece, a worm, a worm wheel, a first gear and a second gear;
所述花轴,穿过设置于所述板框下方的第二通孔,一端与所述第二驱动组件连接,另一端与所述断开件连接;The flower axis passes through a second through hole provided below the plate frame, one end of which is connected to the second driving assembly, and the other end of which is connected to the disconnecting member;
所述断开件与所述蜗杆连接;所述蜗杆与所述蜗轮齿合连接;The disconnecting member is connected to the worm; the worm is meshingly connected to the worm wheel;
所述第一齿轮与所述蜗轮同轴固定连接,所述第二齿轮与所述收卷筒同轴固定连接,所述第一齿轮与所述第二齿轮齿合连接。The first gear is coaxially fixedly connected to the worm gear, the second gear is coaxially fixedly connected to the winding drum, and the first gear is meshingly connected to the second gear.
优选的,所述断开件包括滑环、弹簧和固定环;Preferably, the disconnecting member comprises a slip ring, a spring and a fixing ring;
所述滑环,固定设置于所述花轴远离所述第二驱动组件一端,所述滑环远离所述花轴一侧环形阵列设置有球块;The slip ring is fixedly arranged at one end of the flower shaft away from the second driving assembly, and a ring array of ball blocks is arranged at one side of the slip ring away from the flower shaft;
所述弹簧,套设于所述花轴上,并位于所述通孔和滑环之间;The spring is sleeved on the flower shaft and located between the through hole and the slip ring;
所述固定环,固定设置于所述蜗杆一端,所述固定环上靠近所述滑环一侧对应开设有球槽,所述球槽与所述球块位置对应。The fixing ring is fixedly arranged at one end of the worm, and a ball groove is correspondingly provided on a side of the fixing ring close to the slip ring, and the ball groove corresponds to the position of the ball block.
根据本申请实施例的第二个方面,提供一种吊装方法,利用上述任一项所述的吊装装置,包括如下步骤:According to a second aspect of an embodiment of the present application, a hoisting method is provided, using any of the hoisting devices described above, comprising the following steps:
将待吊装物置于吊装装置下方;Place the object to be hoisted under the hoisting device;
启动所述第一调节单元,将所述吊具单元调整到合适间距;Starting the first adjustment unit to adjust the spreader unit to a suitable spacing;
启动所述第二调节单元,收紧所述钢丝绳;Starting the second adjusting unit to tighten the steel wire rope;
更换吊装物时,根据不同吊装物预留吊耳,对吊装装置上多个所述挂钩进行组合。When replacing the hoisting object, the plurality of hooks on the hoisting device are combined according to the reserved lifting ears of different hoisting objects.
与现有技术相比,具备以下有益效果:本方案通过第一调节单元和第二调节单元对吊具单元的调节,一是可以方便快捷地调节吊具单元之间的间距,使得多个吊具单元间距满足不同的吊装需求;二是可根据不同吊装需求自动调节钢丝绳长度,有效地避免了操作人员手动操作;三是多个挂钩可组合使用,吊装更加灵活方便。Compared with the prior art, the present invention has the following beneficial effects: the present invention adjusts the sling unit through the first adjusting unit and the second adjusting unit. First, the spacing between the sling units can be adjusted conveniently and quickly, so that the spacing between multiple sling units can meet different lifting requirements; second, the length of the wire rope can be automatically adjusted according to different lifting requirements, effectively avoiding manual operation by the operator; third, multiple hooks can be used in combination, and lifting is more flexible and convenient.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例吊装装置整体结构示意图;FIG1 is a schematic diagram of the overall structure of a lifting device according to an embodiment of the present application;
图2为本申请实施例吊装装置后视结构示意图;FIG2 is a rear view schematic diagram of the lifting device according to an embodiment of the present application;
图3为本申请实施例吊装装置侧视结构示意图;FIG3 is a schematic diagram of the side structure of the lifting device according to an embodiment of the present application;
图4为本申请实施例吊装装置装配结构示意图;FIG4 is a schematic diagram of the assembly structure of the lifting device according to an embodiment of the present application;
图5为本申请实施例吊装装置中移动组件结构示意图;FIG5 is a schematic diagram of the structure of a moving component in a hoisting device according to an embodiment of the present application;
图6为本申请实施例吊装装置中吊具单元底部结构示意图;FIG6 is a schematic diagram of the bottom structure of the sling unit in the slinging device according to an embodiment of the present application;
图7为本申请实施例吊装装置中传动组件结构示意图。FIG. 7 is a schematic diagram of the structure of the transmission assembly in the lifting device according to an embodiment of the present application.
图中:In the figure:
1、吊架;110、纵梁;120、横梁;130、吊绳;140、吊板;150、吊钩;1. Hanger; 110. Longitudinal beam; 120. Horizontal beam; 130. Lifting rope; 140. Lifting plate; 150. Lifting hook;
2、吊具单元;210、钢丝绳;220、挂钩;230、安装板;240、收卷组件;241、收卷筒;242、滑轮;243第一通孔;250、板框;260、底板;270、竖板;2. Spreader unit; 210. Steel wire rope; 220. Hook; 230. Mounting plate; 240. Winding assembly; 241. Winding drum; 242. Pulley; 243. First through hole; 250. Plate frame; 260. Bottom plate; 270. Vertical plate;
3、第一调节单元;310、第一驱动组件;311、第一电机;312、第一带轮;313、第二带轮;314、第三带轮;315、第一连杆;316、第二连杆;317、传动带;320、移动组件;321、移动板;322、齿板;323、行走齿轮;324、主动齿轮;325、从动齿轮;326、连接轴;327、轴承座;3. First adjusting unit; 310. First driving assembly; 311. First motor; 312. First pulley; 313. Second pulley; 314. Third pulley; 315. First connecting rod; 316. Second connecting rod; 317. Transmission belt; 320. Moving assembly; 321. Moving plate; 322. Tooth plate; 323. Traveling gear; 324. Driving gear; 325. Driven gear; 326. Connecting shaft; 327. Bearing seat;
4、第二调节单元;410、传动组件;411、花轴;412、断开件;4121、滑环;4122、弹簧;4123、固定环;4124、球块;4125、球槽;4126、限位环;413、蜗杆;414、蜗轮;415、第一齿轮;416、第二齿轮;417、第二通孔;420、第二驱动组件;421、电机座;422、第三齿轮;423、第四齿轮;424、传动花轴;425、主动锥齿轮;426、从动锥齿轮;427、传动轴;428、第二电机。4. Second adjusting unit; 410. Transmission assembly; 411. Flower axis; 412. Disconnection piece; 4121. Slip ring; 4122. Spring; 4123. Fixing ring; 4124. Ball block; 4125. Ball groove; 4126. Limiting ring; 413. Worm; 414. Worm wheel; 415. First gear; 416. Second gear; 417. Second through hole; 420. Second driving assembly; 421. Motor seat; 422. Third gear; 423. Fourth gear; 424. Transmission flower axis; 425. Active bevel gear; 426. Driven bevel gear; 427. Transmission shaft; 428. Second motor.
具体实施方式Detailed ways
以下为了使本申请实施例中的技术方案及优点更加清楚明白,以下结合附图对本申请的示例性实施例进行进一步详细的说明,显然,所描述的实施例仅是本申请的一部分实施例,而不是所有实施例的穷举。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。In order to make the technical solutions and advantages in the embodiments of the present application more clear, the exemplary embodiments of the present application are further described in detail in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than an exhaustive list of all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
图1为本申请实施例吊装装置整体结构示意图;FIG1 is a schematic diagram of the overall structure of a lifting device according to an embodiment of the present application;
图2为本申请实施例吊装装置后视结构示意图;FIG2 is a rear view schematic diagram of the lifting device according to an embodiment of the present application;
图3为本申请实施例吊装装置侧视结构示意图;FIG3 is a schematic side view of the structure of the lifting device according to an embodiment of the present application;
图4为本申请实施例吊装装置装配结构示意图;FIG4 is a schematic diagram of the assembly structure of the lifting device according to an embodiment of the present application;
图5为本申请实施例吊装装置中移动组件结构示意图;FIG5 is a schematic diagram of the structure of a moving component in a hoisting device according to an embodiment of the present application;
图6为本申请实施例吊装装置中吊具单元底部结构示意图;FIG6 is a schematic diagram of the bottom structure of the sling unit in the slinging device according to an embodiment of the present application;
图7为本申请实施例吊装装置中传动组件结构示意图。FIG. 7 is a schematic diagram of the structure of the transmission assembly in the lifting device according to an embodiment of the present application.
如图1-图7所示,本申请的实施例提供一种吊装装置,包括:As shown in FIGS. 1 to 7 , an embodiment of the present application provides a lifting device, comprising:
吊架1包括至少两个纵梁110,纵梁110之间设置横梁120;The hanger 1 includes at least two longitudinal beams 110 , and a transverse beam 120 is arranged between the longitudinal beams 110 ;
多个吊具单元2,活动设置于吊架1下方,吊具单元2下方活动连接钢丝绳210,钢丝绳210下方固定连接挂钩220;A plurality of sling units 2 are movably arranged below the hanger 1, a steel wire rope 210 is movably connected below the sling unit 2, and a hook 220 is fixedly connected below the steel wire rope 210;
第一调节单元3,设置于所述吊架1上,与吊具单元2连接,工作时可调节多个吊具单元2之间的间距;A first adjustment unit 3 is provided on the hanger 1 and connected to the hanger unit 2, and can adjust the distance between the multiple hanger units 2 during operation;
第二调节单元4,设置于吊架1下方,与吊具单元2传动连接,工作时可驱动吊具单元2收卷钢丝绳210。The second adjustment unit 4 is disposed below the hanger 1 and is in transmission connection with the hanger unit 2 . When working, it can drive the hanger unit 2 to reel in the steel wire rope 210 .
实施中,一般设置两条平行的纵梁110,之间固定设置横梁120,在纵梁110延伸方向的两端设置吊具单元2,吊具单元2包括左右两组钢丝绳210和挂钩220。工作时,根据需要吊装预制件的尺寸和预留吊耳的间距,利用第一调节单元3来调节位于纵梁110两端的吊具单元2之间的间距,使得吊具之间的间距适合吊装;待挂钩220与吊耳连接,启动第二调节单元4,可同步收紧多组钢丝绳210。当更换不同规格预制件时再按照以上步骤进行调整即可,不需要多个吊具组合使用,并且通过第二调节单元4控制钢丝绳210的收放,使调节更加方便,可适应不同预制构件的吊装使用,整个过程方便快捷,并且安全性高。In practice, two parallel longitudinal beams 110 are generally provided, and a cross beam 120 is fixedly provided between them. A sling unit 2 is provided at both ends of the longitudinal beam 110 in the extending direction, and the sling unit 2 includes two groups of left and right steel wire ropes 210 and a hook 220. During operation, the first adjustment unit 3 is used to adjust the spacing between the sling units 2 at both ends of the longitudinal beam 110 according to the size of the prefabricated parts to be hoisted and the spacing of the reserved lifting ears, so that the spacing between the slings is suitable for hoisting; after the hook 220 is connected to the lifting ear, the second adjustment unit 4 is started, and multiple groups of steel wire ropes 210 can be tightened synchronously. When replacing prefabricated parts of different specifications, the above steps can be followed for adjustment, and there is no need to use multiple slings in combination. The retraction and extension of the steel wire rope 210 are controlled by the second adjustment unit 4, making the adjustment more convenient and adaptable to the hoisting and use of different prefabricated components. The whole process is convenient and fast, and has high safety.
本申请的实施例提供一种吊装装置,第一调节单元3包括:The embodiment of the present application provides a lifting device, wherein the first adjusting unit 3 comprises:
至少两个移动组件320,各设置于纵梁110端部,所述移动组件320下方设置所述吊具单元2;工作时移动组件320可带动吊具单元2沿纵梁110延伸方向移动。At least two moving components 320 are each arranged at the end of the longitudinal beam 110 , and the sling unit 2 is arranged below the moving components 320 ; when working, the moving components 320 can drive the sling unit 2 to move along the extending direction of the longitudinal beam 110 .
第一驱动组件310,设置于纵梁110一侧,与移动组件320传动连接;工作时可驱动移动组件320沿纵梁110延伸方向移动。The first driving assembly 310 is disposed on one side of the longitudinal beam 110 and is in transmission connection with the moving assembly 320 ; when in operation, the moving assembly 320 can be driven to move along the extending direction of the longitudinal beam 110 .
实施中,为了方便纵梁110两段的吊具单元2组合使用,并且方便调节吊具单元2之间的间距,以满足不同的吊装要求。工作时,第一驱动组件310驱动移动组件320,移动组件320带动设置在其下方的吊具单元2相互靠近或者远离。In practice, in order to facilitate the combined use of the sling units 2 of the two sections of the longitudinal beam 110 and to facilitate the adjustment of the spacing between the sling units 2 to meet different lifting requirements, during operation, the first driving assembly 310 drives the moving assembly 320, and the moving assembly 320 drives the sling units 2 disposed thereunder to move closer to or farther from each other.
值得说明的是,移动组件320可以采用齿板322形式,也可以采用液压滑轨形式。It is worth noting that the moving component 320 can be in the form of a toothed plate 322 or in the form of a hydraulic slide rail.
本申请的实施例提供一种吊装装置,移动组件320包括移动板321、齿板322、行走齿轮323、主动齿轮324、从动齿轮325和连接轴326;The embodiment of the present application provides a lifting device, wherein the moving assembly 320 includes a moving plate 321, a tooth plate 322, a traveling gear 323, a driving gear 324, a driven gear 325 and a connecting shaft 326;
移动板321,两端与纵梁110端部活动套接,移动板321横向延伸并与纵梁110垂直;The movable plate 321 has two ends movably connected to the ends of the longitudinal beam 110, and the movable plate 321 extends horizontally and is perpendicular to the longitudinal beam 110;
齿板322,设置在纵梁110上,与纵梁110延伸方向一致;The tooth plate 322 is arranged on the longitudinal beam 110 and is consistent with the extending direction of the longitudinal beam 110;
主动齿轮324,设置在移动板321两端轴承座327内,与行走齿轮323同轴固定连接,与从动齿轮325齿合连接,转动方向均与纵梁110延伸方向相同;The driving gear 324 is arranged in the bearing seats 327 at both ends of the moving plate 321, is coaxially fixedly connected with the traveling gear 323, and is meshedly connected with the driven gear 325, and the rotation direction is the same as the extension direction of the longitudinal beam 110;
从动齿轮325与移动板321另一端从动齿轮325通过连接轴326固定连接。The driven gear 325 is fixedly connected to the other end of the moving plate 321 via a connecting shaft 326 .
实施中,移动板321滑动套设于纵梁110两端,移动板321底部固定设置有吊具单元2,移动板321横向两端设置有轴承座327,轴承座327内侧均转动设置有主动齿轮324,主动齿轮324与第一驱动组件310传动连接,两端的轴承座327外侧均转动设置有行走齿轮323,行走齿轮323与主动齿轮324同轴固定连接,行走齿轮323底部均啮合设置有齿板322,齿板322固定设置于纵梁110外侧;两端的轴承座327内侧均转动设置有从动齿轮325,且啮合设置于主动齿轮324顶部,位于两端轴承座327内部的从动齿轮325通过连接轴326固定连接。当第一驱动组件310驱动主动齿轮324带动行走齿轮323转动时,行走齿轮323通过齿板322在纵梁110外侧带动移动板321移动,同时主动齿轮324带动同侧从动齿轮325转动,使从动齿轮325通过连接轴326带动移动板321另一端的从动齿轮325转动,此时另一端的从动齿轮325通过另一端主动齿轮324带动另一端行走齿轮323转动,使移动板321两端的行走齿轮323同步转动,保证了移动稳定。During implementation, the movable plate 321 is slidably sleeved on both ends of the longitudinal beam 110, and a hoisting device unit 2 is fixedly installed at the bottom of the movable plate 321. Bearing seats 327 are arranged at both lateral ends of the movable plate 321. A driving gear 324 is rotatably arranged inside the bearing seats 327. The driving gear 324 is transmission-connected to the first driving assembly 310. A traveling gear 323 is rotatably arranged outside the bearing seats 327 at both ends. The traveling gear 323 is coaxially and fixedly connected with the driving gear 324. A tooth plate 322 is meshedly arranged at the bottom of the traveling gear 323. The tooth plate 322 is fixedly arranged on the outside of the longitudinal beam 110. A driven gear 325 is rotatably arranged inside the bearing seats 327 at both ends, and is meshedly arranged on the top of the driving gear 324. The driven gear 325 located inside the bearing seats 327 at both ends is fixedly connected via a connecting shaft 326. When the first driving assembly 310 drives the driving gear 324 to drive the traveling gear 323 to rotate, the traveling gear 323 drives the movable plate 321 to move on the outside of the longitudinal beam 110 through the tooth plate 322, and at the same time, the driving gear 324 drives the driven gear 325 on the same side to rotate, so that the driven gear 325 drives the driven gear 325 at the other end of the movable plate 321 to rotate through the connecting shaft 326. At this time, the driven gear 325 at the other end drives the traveling gear 323 at the other end to rotate through the driving gear 324 at the other end, so that the traveling gears 323 at both ends of the movable plate 321 rotate synchronously, ensuring stable movement.
本申请的实施例提供一种吊装装置,第一驱动组件310包括:The embodiment of the present application provides a lifting device, wherein the first driving assembly 310 includes:
第一电机311,设置在纵梁110一侧,第一电机311输出端与第一带轮312同轴固定连接;The first motor 311 is arranged at one side of the longitudinal beam 110, and the output end of the first motor 311 is coaxially fixedly connected with the first pulley 312;
第二带轮313,设置在轴承座327外侧,并与主动齿轮324同轴固定连接;The second pulley 313 is arranged outside the bearing seat 327 and is coaxially fixedly connected to the driving gear 324;
第三带轮314,设置在第一带轮312、第二带轮313之间,通过第一连杆315和第二连杆316活动轴连接;The third pulley 314 is disposed between the first pulley 312 and the second pulley 313 and is movably connected via the first connecting rod 315 and the second connecting rod 316;
第一带轮312、第二带轮313和第三带轮314通过传动带317传动连接。The first pulley 312 , the second pulley 313 and the third pulley 314 are connected in transmission via a transmission belt 317 .
实施中,为了保证纵梁110两端的两个移动板321移动距离相等,以保证纵梁110受力均匀,第一驱动组件310包括作为动力源的第一电机311,第一电机311固定设置于纵梁110一侧,第一电机311的驱动端固定设置有第一带轮312,第一带轮312外侧左右均可转动设置有第一连杆315,第二带轮313设置在轴承座327外侧,并与主动齿轮324同轴固定连接,第二带轮313外侧可转动设置有第二连杆316,第一连杆315和第二连杆316的另一端由第三带轮314可转动连接,第一带轮312和第三带轮314之间、第二带轮313和第三带轮314之间由传动带317传动连接。当需要驱动移动板321移动时,第一电机311驱动第一带轮312转动,第一带轮312通过传动带317带动第一连杆315另一端的第三带轮314转动,第三带轮314通过传动带317带动第二连杆316另一端的第二带轮313转动,第二带轮313带动移动组件320中的主动齿轮324转动,使主动齿轮324给移动板321两端的行走齿轮323提供转动力,带动行走齿轮323转动移动。第一带轮312另一侧为前述相同设置,故与此同时,纵梁110另一端的移动板321上的行走齿轮323同时转动,并沿齿板322移动,使两个移动组件320实现相对移动,并且移动组件320会推动第一连杆315和第二连杆316在第一电机311的两侧进行折叠,以保证第一电机311始终与两个移动组件320中的主动齿轮324保持联动,实现同步驱动两个移动组件320移动效果。During implementation, in order to ensure that the two movable plates 321 at both ends of the longitudinal beam 110 move the same distance and to ensure that the longitudinal beam 110 is evenly stressed, the first driving assembly 310 includes a first motor 311 as a power source. The first motor 311 is fixedly arranged on one side of the longitudinal beam 110. A first pulley 312 is fixedly arranged on the driving end of the first motor 311. A first connecting rod 315 is rotatably arranged on the outer side of the first pulley 312. A second pulley 313 is arranged on the outer side of the bearing seat 327 and is coaxially fixedly connected to the driving gear 324. A second connecting rod 316 is rotatably arranged on the outer side of the second pulley 313. The other ends of the first connecting rod 315 and the second connecting rod 316 are rotatably connected by a third pulley 314. The first pulley 312 and the third pulley 314, as well as the second pulley 313 and the third pulley 314 are connected by a transmission belt 317. When it is necessary to drive the movable plate 321 to move, the first motor 311 drives the first pulley 312 to rotate, the first pulley 312 drives the third pulley 314 at the other end of the first connecting rod 315 to rotate through the transmission belt 317, the third pulley 314 drives the second pulley 313 at the other end of the second connecting rod 316 to rotate through the transmission belt 317, and the second pulley 313 drives the driving gear 324 in the movable assembly 320 to rotate, so that the driving gear 324 provides rotational force to the traveling gears 323 at both ends of the movable plate 321, driving the traveling gear 323 to rotate and move. The other side of the first pulley 312 is the same as the above-mentioned setting, so at the same time, the walking gear 323 on the moving plate 321 at the other end of the longitudinal beam 110 rotates at the same time and moves along the toothed plate 322, so that the two moving components 320 can achieve relative movement, and the moving component 320 will push the first connecting rod 315 and the second connecting rod 316 to fold on both sides of the first motor 311 to ensure that the first motor 311 is always linked with the driving gear 324 in the two moving components 320 to achieve the effect of synchronously driving the movement of the two moving components 320.
本申请的实施例提供一种吊装装置,吊具单元2包括安装板230、收卷组件240;The embodiment of the present application provides a hoisting device, wherein the hoisting device unit 2 includes a mounting plate 230 and a winding assembly 240;
安装板230,固定设置于移动板321下方,安装板230端部设置板框250;The mounting plate 230 is fixedly disposed below the movable plate 321, and a plate frame 250 is disposed at the end of the mounting plate 230;
收卷组件240,可转动设置于板框250内,工作时可收卷钢丝绳210。The winding assembly 240 is rotatably disposed in the plate frame 250 and can wind up the steel wire rope 210 during operation.
实施中,安装板230固定设置在移动板321下方,收卷组件240设置在安装板230端部的板框250内。In practice, the mounting plate 230 is fixedly disposed below the movable plate 321 , and the winding assembly 240 is disposed in a plate frame 250 at the end of the mounting plate 230 .
值得说明的是,收卷组件240可采用收卷筒241形式,还可以采用铰链形式。It is worth noting that the winding assembly 240 can be in the form of a winding drum 241 or in the form of a hinge.
本申请的实施例提供一种吊装装置,收卷组件240包括:收卷筒241、多个滑轮242、多个设置在板框250上的第一通孔243;The embodiment of the present application provides a hoisting device, wherein the winding assembly 240 comprises: a winding drum 241, a plurality of pulleys 242, and a plurality of first through holes 243 disposed on a plate frame 250;
收卷筒241,转动设置在板框250内,收卷筒241转动轴与吊架1平面垂直;The winding drum 241 is rotatably arranged in the plate frame 250, and the rotation axis of the winding drum 241 is perpendicular to the plane of the hanger 1;
多个所述滑轮242,转动设置于板框250外侧,与第一通孔243和收卷筒241位置相对应。The plurality of pulleys 242 are rotatably disposed outside the plate frame 250 , corresponding to the positions of the first through hole 243 and the winding drum 241 .
实施中,板框250外侧开设有用于穿设钢丝绳210的第一通孔243,滑轮242转动设置于板框250两侧,用于支撑钢丝绳210呈三角形结构,且滑轮242的轴线与移动组件320的移动方向平行。在滑轮242的支撑下使每组中的两个钢丝绳210均为三角形结构,以保证吊装的稳定性,并且每组钢丝绳210所在的平面与纵梁110相互垂直,使得纵梁110两端的两个移动组件320所对应的钢丝绳210相互平行且对称,便于后续的组合使用。In practice, a first through hole 243 for passing the steel wire rope 210 is provided on the outer side of the plate frame 250, and pulleys 242 are rotatably arranged on both sides of the plate frame 250 to support the steel wire rope 210 in a triangular structure, and the axis of the pulley 242 is parallel to the moving direction of the moving assembly 320. Under the support of the pulley 242, the two steel wire ropes 210 in each group are both in a triangular structure to ensure the stability of the hoisting, and the plane where each group of steel wire ropes 210 is located is perpendicular to the longitudinal beam 110, so that the steel wire ropes 210 corresponding to the two moving assemblies 320 at both ends of the longitudinal beam 110 are parallel and symmetrical to each other, which is convenient for subsequent combined use.
本申请的实施例提供一种吊装装置,所述第二调节单元4包括:The embodiment of the present application provides a lifting device, wherein the second adjusting unit 4 comprises:
传动组件410,设置于吊架1下方,与吊具单元2传动连接;The transmission assembly 410 is disposed below the hanger 1 and is in transmission connection with the hanger unit 2;
第二驱动组件420,设置于吊架1下方,与传动组件410连接;The second driving assembly 420 is disposed below the hanger 1 and connected to the transmission assembly 410;
工作时第二驱动组件420通过传动组件410带动吊具单元2收卷钢丝绳210。During operation, the second driving assembly 420 drives the sling unit 2 to reel in the steel wire rope 210 through the transmission assembly 410 .
实施中,第二驱动组件420通过传动组件410驱动吊具单元2的收卷筒241,由此来卷紧或放出钢丝绳210。值得说明的是,传动组件410和第二驱动组件420可以采用传动轴427配合齿轮方式,也可采用链条配合齿轮,还可采用皮带配合齿轮方式。In practice, the second drive assembly 420 drives the winding drum 241 of the sling unit 2 through the transmission assembly 410, thereby winding up or releasing the wire rope 210. It is worth noting that the transmission assembly 410 and the second drive assembly 420 can adopt a transmission shaft 427 in combination with a gear, a chain in combination with a gear, or a belt in combination with a gear.
本申请的实施例提供一种吊装装置,传动组件410包括花轴411、断开件412、蜗杆413、蜗轮414、第一齿轮415和第二齿轮416;The embodiment of the present application provides a lifting device, wherein a transmission assembly 410 includes a flower shaft 411, a disconnecting member 412, a worm 413, a worm wheel 414, a first gear 415 and a second gear 416;
花轴411,穿过设置于板框250下方的第二通孔417,一端与第二驱动组件420连接,另一端与断开件412连接;The flower shaft 411 passes through the second through hole 417 provided below the plate frame 250, one end of which is connected to the second driving assembly 420, and the other end of which is connected to the disconnecting member 412;
断开件412与蜗杆413连接;蜗杆413与蜗轮414齿合连接;The disconnecting member 412 is connected to the worm 413; the worm 413 is meshingly connected to the worm wheel 414;
第一齿轮415与蜗轮414同轴固定连接,第二齿轮416与收卷筒241同轴固定连接,第一齿轮415与第二齿轮416齿合连接。The first gear 415 is coaxially fixedly connected to the worm gear 414 , the second gear 416 is coaxially fixedly connected to the winding drum 241 , and the first gear 415 is meshingly connected to the second gear 416 .
实施中,当第二驱动组件420通过花轴411、断开件412驱动蜗杆413转动时,蜗杆413通过蜗轮414带动第一齿轮415转动,使第一齿轮415通过第二齿轮416带动收卷筒241在板框250内部转动,实现了对钢丝绳210收放,当钢丝绳210被拉紧后,蜗杆413驱动蜗轮414转动的阻力增加,使得断开件412将第二驱动组件420和蜗杆413之间的联动断开,此时其余吊具单元2的蜗杆413继续对钢丝绳210收紧,而断开的联动后的蜗杆413与蜗轮414具有自锁作用,防止钢丝绳210受到向下的拉力带动收卷筒241转动而松弛。During implementation, when the second drive assembly 420 drives the worm 413 to rotate through the flower shaft 411 and the disconnecting piece 412, the worm 413 drives the first gear 415 to rotate through the worm wheel 414, so that the first gear 415 drives the winding drum 241 to rotate inside the plate frame 250 through the second gear 416, thereby realizing the winding and releasing of the wire rope 210. When the wire rope 210 is tightened, the resistance of the worm 413 to drive the worm wheel 414 to rotate increases, so that the disconnecting piece 412 disconnects the linkage between the second drive assembly 420 and the worm 413. At this time, the worm 413 of the remaining sling units 2 continues to tighten the wire rope 210, and the disconnected worm 413 and worm wheel 414 have a self-locking effect, preventing the wire rope 210 from being loosened due to the downward pulling force that drives the winding drum 241 to rotate.
本申请的实施例提供一种吊装装置,断开件412包括滑环4121、弹簧4122和固定环4132;The embodiment of the present application provides a lifting device, wherein the disconnecting member 412 includes a slip ring 4121, a spring 4122 and a fixing ring 4132;
滑环4121,固定设置于花轴411远离第二驱动组件420一端,滑环4121远离花轴411一侧环形阵列设置有球块4124;The slip ring 4121 is fixedly arranged at one end of the flower shaft 411 away from the second driving assembly 420, and a ball block 4124 is arranged in an annular array on one side of the slip ring 4121 away from the flower shaft 411;
弹簧4122,套设于花轴411上,并位于通孔和滑环4121之间;The spring 4122 is sleeved on the flower shaft 411 and located between the through hole and the slip ring 4121;
固定环4132,固定设置于蜗杆413一端,固定环4132上靠近滑环4121一侧对应开设有球槽4125,球槽4125与球块4124位置对应。The fixing ring 4132 is fixedly disposed at one end of the worm 413 . A ball groove 4125 is correspondingly provided on the fixing ring 4132 at one side close to the slip ring 4121 . The ball groove 4125 corresponds to the position of the ball block 4124 .
实施中,第二驱动组件420包括设置在横梁120上的电机座421,设置在电机座421上的第二电机428,设置在第二电机428输出端的第三齿轮422,设置在纵梁110下方与纵梁110平行的传动花轴424,设置于传动花轴424上同轴固定的第四齿轮423,第四齿轮423与第三齿轮422齿合连接,设置在传动花轴424两端的主动锥齿轮425,设置在安装板230下方的传动轴427,传动轴427一端设置从动锥齿轮426,从动齿轮325与主动齿轮324齿合连接,另一端穿过第二通孔417与花轴411固定连接。为了实现传动组件410在钢丝绳210拉紧时断开第二驱动组件420和蜗杆413的联动,在花轴411远离蜗杆413的一端固定设置有限位环4126,花轴411与传动轴427联动;花轴411的另一端固定设置有滑环4121,滑环4121靠近蜗杆413的一侧环形阵列设置有球块4124;花轴411外侧设置有弹簧4122,且位于限位环4126和滑环4121之间;蜗杆413的一端固定设置有固定环4132,固定环4132靠近滑环4121的一侧对应球块4124位置开设有球槽4125。在挂钩220未连接预制构件之前,第二电机428可驱动花轴411转动,使花轴411带动外侧的滑环4121转动,此时弹簧4122挤压滑环4121紧靠在固定环4132一侧,当球块4124与球槽4125配合时,滑环4121可带动固定环4132转动,使固定环4132驱动蜗杆413完成收放作业,当钢丝绳210受到预制构件的拉力时,固定环4132转动的阻力增加,此时滑环4121会带动球块4124从球槽4125内侧挤压而出,使滑环4121对弹簧4122进行压缩,进而断开滑环4121与固定环4132的联动,实现了在第二电机428连续运行过程中可分别对多组钢丝绳210进行拉紧,使钢丝绳210适应不同构件的起吊要求。During implementation, the second drive assembly 420 includes a motor base 421 arranged on the cross beam 120, a second motor 428 arranged on the motor base 421, a third gear 422 arranged at the output end of the second motor 428, a transmission flower shaft 424 arranged below the longitudinal beam 110 and parallel to the longitudinal beam 110, a fourth gear 423 coaxially fixed on the transmission flower shaft 424, the fourth gear 423 is meshed with the third gear 422, a driving bevel gear 425 is arranged at both ends of the transmission flower shaft 424, a transmission shaft 427 is arranged below the mounting plate 230, a driven bevel gear 426 is arranged at one end of the transmission shaft 427, the driven gear 325 is meshed with the driving gear 324, and the other end passes through the second through hole 417 and is fixedly connected to the flower shaft 411. In order to achieve the linkage between the transmission component 410 and the second drive component 420 and the worm 413 being disconnected when the wire rope 210 is tightened, a limit ring 4126 is fixedly provided at the end of the flower shaft 411 away from the worm 413, and the flower shaft 411 is linked with the transmission shaft 427; a slip ring 4121 is fixedly provided at the other end of the flower shaft 411, and a ball block 4124 is provided in a ring array on the side of the slip ring 4121 close to the worm 413; a spring 4122 is provided on the outside of the flower shaft 411 and is located between the limit ring 4126 and the slip ring 4121; a fixing ring 4132 is fixedly provided at one end of the worm 413, and a ball groove 4125 is provided on the side of the fixing ring 4132 close to the slip ring 4121 corresponding to the position of the ball block 4124. Before the hook 220 is connected to the prefabricated component, the second motor 428 can drive the flower shaft 411 to rotate, so that the flower shaft 411 drives the outer slip ring 4121 to rotate. At this time, the spring 4122 squeezes the slip ring 4121 close to one side of the fixed ring 4132. When the ball block 4124 cooperates with the ball groove 4125, the slip ring 4121 can drive the fixed ring 4132 to rotate, so that the fixed ring 4132 drives the worm 413 to complete the retraction and release operation. When the wire rope 210 is subjected to the pulling force of the prefabricated component, the resistance to the rotation of the fixed ring 4132 increases. At this time, the slip ring 4121 will drive the ball block 4124 to be squeezed out from the inside of the ball groove 4125, so that the slip ring 4121 compresses the spring 4122, and then disconnects the linkage between the slip ring 4121 and the fixed ring 4132, so that the second motor 428 can be continuously operated. During the process, multiple groups of wire ropes 210 can be tightened separately, so that the wire rope 210 can adapt to the lifting requirements of different components.
实施中,主动锥齿轮425转动设置于竖板270一侧,竖板270固定设置于安装板230底部;花轴411远离滑环4121的一端同轴固定设置有传动轴427,传动轴427另一端均与主动锥齿轮425联动;传动轴427通过竖板270转动设置于板框250底部,传动轴427远离花轴411的一端固定设置有从动锥齿轮426,从动锥齿轮426齿合设置于主动锥齿轮425外侧,两个竖板270之间的距离大于第二电机428的宽度。当第二电机428运行时驱动第三齿轮422转动,第三齿轮422通过第四齿轮423带动传动花轴424转动,使传动花轴424带动外侧的主动锥齿轮425转动,主动锥齿轮425同步驱动外侧的两个从动锥齿轮426转动,使从动锥齿轮426通过传动轴427驱动花轴411转动。当移动组件320带动吊具单元2移动调节时,竖板270带动主动锥齿轮425在传动花轴424外侧滑动,使第二电机428始终与主动锥齿轮425保持联动;并且当吊具单元2相互靠近在第二电机428两侧时,第二电机428可收纳到一侧的竖板270之间,减少对两个吊具单元2之间的空间占用,使两个吊具之间配合紧密。During implementation, the active bevel gear 425 is rotatably set on one side of the vertical plate 270, and the vertical plate 270 is fixedly set at the bottom of the mounting plate 230; a transmission shaft 427 is coaxially fixedly set at one end of the flower axis 411 away from the slip ring 4121, and the other end of the transmission shaft 427 is linked with the active bevel gear 425; the transmission shaft 427 is rotatably set at the bottom of the plate frame 250 through the vertical plate 270, and a driven bevel gear 426 is fixedly set at one end of the transmission shaft 427 away from the flower axis 411, and the driven bevel gear 426 is meshed and set on the outside of the active bevel gear 425, and the distance between the two vertical plates 270 is greater than the width of the second motor 428. When the second motor 428 is running, it drives the third gear 422 to rotate, and the third gear 422 drives the transmission flower shaft 424 to rotate through the fourth gear 423, so that the transmission flower shaft 424 drives the outer active bevel gear 425 to rotate, and the active bevel gear 425 synchronously drives the two outer driven bevel gears 426 to rotate, so that the driven bevel gear 426 drives the flower shaft 411 to rotate through the transmission shaft 427. When the moving assembly 320 drives the hanger unit 2 to move and adjust, the vertical plate 270 drives the active bevel gear 425 to slide on the outside of the transmission flower shaft 424, so that the second motor 428 always keeps linkage with the active bevel gear 425; and when the hanger units 2 are close to each other on both sides of the second motor 428, the second motor 428 can be stored between the vertical plates 270 on one side, reducing the space occupied between the two hanger units 2, so that the two hangers fit closely.
实施过程中,吊架1还包括吊板140,吊板140四角处均固定设置有相等长度的吊绳130,吊绳130另一端均与纵梁110的端部固定连接,吊板140顶部固定设置有吊钩150。当吊钩150与起重设备连接后,通过四个等长的吊绳130将吊板140和纵梁110连接,以保证吊架1整体的稳定。吊具单元2对称设置在纵梁110底部,每个吊具单元2中含两组钢丝绳210,一共携带四个挂钩220,可满足四个吊点的吊装作业,如楼板、楼梯等,当预制件预埋两个挂件时,可将同一侧方向相同的两个挂钩220组合使用,为了方便每组钢丝绳210均处于拉紧状态,使用前,通过第二电机428驱动收卷筒241对所有钢丝绳210收卷,然后再同步下放所有挂钩220,将挂钩220与预制件连接后,再通过第二电机428驱动收卷筒241将钢丝绳210收紧,此时处于拉紧状态的钢丝绳210增加了收卷筒241的转动阻力,使第二电机428无法继续带动已经收紧的钢丝绳210进行收卷,依次类推,所有钢丝绳210收紧后即可适应对应的预制件吊装,当更换预制件时再按照以上步骤进行调整即可,不需要多个吊具组合使用,并且通过点儿电机控制钢丝绳210的收放,使调节更加方便,可适应不同预制构件的吊装使用。During the implementation, the hanger 1 also includes a hanger plate 140, and hanger ropes 130 of equal length are fixedly arranged at the four corners of the hanger plate 140. The other ends of the hanger ropes 130 are fixedly connected to the ends of the longitudinal beam 110, and a hook 150 is fixedly arranged on the top of the hanger plate 140. When the hook 150 is connected to the lifting equipment, the hanger plate 140 and the longitudinal beam 110 are connected by four hanger ropes 130 of equal length to ensure the overall stability of the hanger 1. The sling units 2 are symmetrically arranged at the bottom of the longitudinal beam 110. Each sling unit 2 contains two groups of steel wire ropes 210 and carries a total of four hooks 220, which can meet the hoisting operations of four hanging points, such as floor slabs, stairs, etc. When two hangers are embedded in the prefabricated part, two hooks 220 with the same direction on the same side can be used in combination. In order to facilitate each group of steel wire ropes 210 to be in a taut state, before use, the winding drum 241 is driven by the second motor 428 to wind up all the steel wire ropes 210, and then all the hooks 220 are synchronously lowered. After the hooks 220 are connected to the prefabricated part, they are connected by the first The second motor 428 drives the winding drum 241 to tighten the wire rope 210. At this time, the wire rope 210 in a tensioned state increases the rotational resistance of the winding drum 241, making it impossible for the second motor 428 to continue to drive the tightened wire rope 210 to be wound up, and so on. After all the wire ropes 210 are tightened, they can adapt to the corresponding prefabricated component lifting. When the prefabricated component is replaced, it can be adjusted according to the above steps. There is no need to use multiple hoisting devices in combination, and the wire rope 210 is retracted and released by a point motor, which makes the adjustment more convenient and can adapt to the lifting of different prefabricated components.
本申请的实施例提供一种吊装方法,利用上述任一项所述的吊装装置,包括如下步骤:An embodiment of the present application provides a hoisting method, using any of the hoisting devices described above, comprising the following steps:
将待吊装物置于吊装装置下方;Place the object to be hoisted under the hoisting device;
启动第一调节单元3,将吊具单元2调整到合适间距;Start the first adjustment unit 3 to adjust the spreader unit 2 to a suitable spacing;
启动第二调节单元4,收紧钢丝绳210;Start the second adjustment unit 4 to tighten the steel wire rope 210;
更换吊装物时,根据不同吊装物预留吊耳,对吊装装置上多个所述挂钩220进行组合。When replacing the hoisting object, the plurality of hooks 220 on the hoisting device are combined according to the reserved hoisting ears of different hoisting objects.
在本申请的描述中,需要理解的是,术语“中心”、“纵”、“横”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“侧”、“端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "horizontal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side", "end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
此外,术语“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”、“第四”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first", "second", "third", and "fourth" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first", "second", "third", and "fourth" may explicitly or implicitly include one or more of the feature. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”、“齿合”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或可以互相通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix", "engage", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
尽管已描述了本申请的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本申请范围的所有变更和修改。Although the preferred embodiments of the present application have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
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