CN118287704A - Numerical control vertical lathe - Google Patents
Numerical control vertical lathe Download PDFInfo
- Publication number
- CN118287704A CN118287704A CN202410718102.0A CN202410718102A CN118287704A CN 118287704 A CN118287704 A CN 118287704A CN 202410718102 A CN202410718102 A CN 202410718102A CN 118287704 A CN118287704 A CN 118287704A
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- numerical control
- spray head
- lathe
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- control lathe
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- 239000007921 spray Substances 0.000 claims abstract description 46
- 239000000428 dust Substances 0.000 claims abstract description 40
- 238000007514 turning Methods 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims description 28
- 238000011084 recovery Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 35
- 238000005507 spraying Methods 0.000 abstract description 6
- 238000012545 processing Methods 0.000 description 22
- 238000003754 machining Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 238000001514 detection method Methods 0.000 description 9
- 239000003595 mist Substances 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B25/00—Accessories or auxiliary equipment for turning-machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2404—Arrangements for improving direct observation of the working space, e.g. using mirrors or lamps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention discloses a numerical control vertical lathe, which belongs to the technical direction of numerical control lathes and comprises a numerical control lathe, wherein a turning tool bit is arranged in the numerical control lathe, a placing table is fixedly arranged on the other side of the turning tool bit, a dust concentration detector is fixedly arranged on one side of the inside of the numerical control lathe, a first spray head, a first electric valve, a second spray head and a second electric valve are also arranged in the numerical control lathe, the first spray head is fixedly arranged on the placing table, the first electric valve is fixedly arranged in the first spray head, the second spray head is fixedly arranged in the numerical control lathe and is positioned on one side of the placing table, the second electric valve is fixedly arranged in the second spray head, and through the matched use of two groups of spray heads, the dust concentration detector and equipment programs, the water spraying amount can be changed according to the dust concentration generated in the production process, the dust is prevented from drifting everywhere to influence the observation of workers, the consumption of water resources is reduced, and the production cost of factories is reduced.
Description
Technical Field
The invention belongs to the technical direction of numerical control lathes, and particularly relates to a numerical control vertical lathe.
Background
The numerical control vertical lathe is one of the widely used numerical control machine tools, which is mainly used for cutting machining of inner and outer cylindrical surfaces, inner and outer conical surfaces with any cone angle, complex rotation inner and outer curved surfaces, cylindrical threads, conical threads and the like of shaft parts or disc parts, and can carry out grooving, drilling, reaming, boring and the like, the numerical control machine tool automatically processes the processed parts according to a processing program which is programmed in advance, the processing process route, the process parameters, the movement track, the displacement, the cutting parameters and the auxiliary functions of the parts are programmed into a processing program list according to the instruction code and the program format specified by the numerical control machine tool, the content in the program list is recorded on a control medium and then is input into a numerical control device of the numerical control machine tool, thus commanding the machine tool to process the parts, the numerical control technology is also called CNC (CNC, computerized Numerical Control) is a technology for implementing digital program control by using computer, and said technology uses computer to implement the motion track of equipment and external operation time sequence logic control function according to the previously-stored control program, and adopts computer to replace the original numerical control device formed from hardware logic circuit, so that the various control functions of storage, processing, calculation and logic judgement of input operation instruction can be implemented by means of computer software, and the microcosmic instruction produced by processing can be transferred into servo driving device to drive motor or hydraulic executive component to drive equipment to operate, and the traditional mechanical processing is implemented by using manual operation of general machine tool, and when the mechanical processing is implemented, the mechanical cutter is manually rocked to cut metal, and the accuracy of product can be measured by means of tool of callipers for eyes, etc. so that the modern industry can implement operation by using machine tool whose computer is digitally-controlled, the numerical control machine tool can automatically and directly process any products and parts according to a program which is programmed by a technician in advance.
When the existing numerical control vertical lathe is used for cutting a nonmetallic workpiece, because scraps generated by cutting the nonmetallic workpiece are lighter, scraps and dust often fly away everywhere, the scraps and dust can be adhered to a door plate of the numerical control vertical lathe, the sight of workers is influenced, the observation of the processing state of the workpiece is not facilitated, more scraps and dust can remain in the numerical control vertical lathe after the processing is finished, the cleaning is inconvenient, scraps generated during cutting can be accumulated at the bottom of the workpiece, and the cutting of a subsequent workpiece is influenced.
Disclosure of Invention
The invention aims to solve the problems in the background technology by aiming at the prior device, namely a numerical control vertical lathe.
In order to solve the technical problems, the invention provides the following technical scheme: the numerical control vertical lathe comprises a numerical control lathe body, wherein the inside of the numerical control lathe body is hollow, a turning tool bit is arranged in the numerical control lathe body, a lamp tube is fixedly arranged on one side of the turning tool bit, a placing table is fixedly arranged on the other side of the turning tool bit, a pipeline is arranged in the placing table and connected with an air supply and water supply pipeline in a production workshop, and a dust concentration detector is fixedly arranged on one side of the inside of the numerical control lathe body;
The inside of the numerical control lathe is also provided with a scrap collecting assembly, a placing assembly and a cleaning assembly;
The cleaning assembly comprises a first spray head, a first electric valve, a second spray head and a second electric valve, wherein the first spray head is fixedly installed on a placing table, the first electric valve is fixedly installed inside the first spray head, the second spray head is fixedly installed inside a numerical control lathe and is located on one side of the placing table, and the second electric valve is fixedly installed inside the second spray head.
The invention further discloses that the placing component comprises a placing seat, a movable slide block and a cleaning groove, wherein the placing seat is connected to two groups of movable rails in a sliding manner, the two groups of movable slide blocks are fixedly arranged at the bottom of the placing seat, the two groups of movable slide blocks are matched with the two groups of movable rails, and the cleaning grooves are formed in the surface of the placing seat.
The invention further provides a piece collecting assembly, which comprises a piece collecting base, a first collecting port, a second collecting port, a piece protecting cover, a moving track and a positioning block, wherein the piece collecting base is fixedly arranged at the inner bottom of a numerical control lathe, the first collecting port is arranged at one side of the piece collecting base, the second collecting port is arranged at the other side of the piece collecting base, the two groups of collecting ports are externally connected to a recovery device in a workshop through hoses, and two ends of the interior of the piece collecting base are obliquely arranged.
The invention further provides that the debris shield is slidably coupled to one side of the debris collection bed, and the debris shield is configured to be retractable.
The invention further describes that the two sets of said moving tracks are fixedly mounted in the middle of the debris collection bed.
The invention further describes that the positioning block is fixedly arranged on the inner bottom surface of the debris collecting base and is positioned between the two groups of moving rails.
The invention further discloses that a first door plate is arranged on one side of the outer part of the numerical control lathe in a sliding mode, and a second door plate is arranged on one side of the first door plate in a sliding mode.
The invention further describes that the numerically controlled lathe is placed on the floor of a production workshop.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, through the matched use of the placement seat and the two groups of moving rails, a proper machining position can be selected according to the size of a machined workpiece, so that a large amount of scraps generated by the large-size workpiece in the machining process can be prevented from shielding the two groups of door plates to influence the observation of workers, and meanwhile, the small-size workpiece can be prevented from being far away from the two groups of door plates to influence the judgment of the workers in the machining process;
Through the cooperation of two groups of spray heads, dust concentration detectors, placing seats and equipment programs, the water spraying quantity can be changed according to the chip concentration generated in the production process, two groups of door plates are far away from during large-size workpiece processing, the maximum water quantity sprayed by the two groups of spray heads is improved, chips are prevented from drifting everywhere to influence the observation of workers, water mist is directly sprayed on the surface of the workpiece by improving the water spraying quantity of the first spray heads during small-size workpiece processing so as to reduce the generation of chip dust, meanwhile, the placing seats can be prevented from being far away from the two groups of door plates to influence the observation of the workers to process states, the consumption of water resources can be reduced, the production cost of factories is reduced, and the effects of energy conservation and emission reduction are achieved;
Through the cooperation of two sets of shower nozzles and placing the seat and use, can carry out the cleaning operation after processing is finished, prevent that remaining piece from influencing the product processing of follow-up batch, can wash placing the remaining piece in seat surface through changing the travel distance of placing the seat, also can wash clean the piece in the clean groove simultaneously, prevent that the piece from piling up in dead angle department, improve cleaning efficiency.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the internal components of the numerically controlled lathe of the present invention;
FIG. 3 is a schematic view of the debris collection assembly of the present invention;
FIG. 4 is a schematic view of a placement base of the present invention;
FIG. 5 is a schematic view of another view angle placement seat of the present invention;
FIG. 6 is a schematic view of the internal structure of two sets of spray heads according to the present invention;
FIG. 7 is an enlarged schematic view of area A of FIG. 3 in accordance with the present invention;
FIG. 8 is an enlarged schematic view of region B of FIG. 3 in accordance with the present invention;
fig. 9 is a schematic view of the inside of region C in fig. 2 according to the present invention.
In the figure: 1. a numerical control lathe; 11. a first door panel; 12. a second door panel; 13. turning a cutter head; 14. a lamp tube; 15. a dust concentration detector; 16. a placement table;
2. a debris collection assembly; 21. a debris collection base; 211. a first collection port; 212. a second collection port; 22. a debris shield; 23. a moving track; 24. a positioning block;
3. Placing the assembly; 31. a placement seat; 311. moving the slide block; 32. cleaning the groove;
4. Cleaning the assembly; 41. a first nozzle; 411. a first electrically operated valve; 42. a second nozzle; 421. and the second electric valve.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, the present invention provides the following technical solutions: the numerical control vertical lathe comprises a numerical control lathe 1, wherein the numerical control lathe 1 is placed on the ground of a production workshop, the inside of the numerical control lathe 1 is hollow, a first door plate 11 is slidably arranged on one side of the outside of the numerical control lathe 1, a second door plate 12 is slidably arranged on one side of the first door plate 11, two groups of door plates are used for protecting during the machining process, the false touch of workers is prevented, the safety is improved, meanwhile, fragments generated during the machining can be prevented from drifting into the production workshop, a turning tool bit 13 is arranged in the numerical control lathe 1 and used for machining parts, a dust concentration detector 15 is fixedly arranged on one side of the inside of the numerical control lathe 1 and used for detecting the dust concentration in the numerical control lathe 1 in cooperation with a device program, the excessive influence on normal production caused by fragments generated during the machining is prevented, a lamp tube 14 is fixedly arranged on one side of the turning tool bit 13 and used for playing a lighting role during the machining process, a placing table 16 is fixedly arranged on the other side of the turning tool bit 13, and a pipeline is arranged in the placing table 16 and is connected with a gas supply pipeline (not shown in the production workshop);
The inside of the numerical control lathe 1 is also provided with a scrap collecting assembly 2, a placing assembly 3 and a cleaning assembly 4;
the debris collection assembly 2 comprises a debris collection base 21, a first collection port 211, a second collection port 212, a debris shield 22, a moving track 23 and a positioning block 24;
The chip collecting base 21 is fixedly arranged at the bottom of the inside of the numerically controlled lathe 1 and used for collecting chips generated by machining, the first collecting opening 211 is arranged on one side of the chip collecting base 21, the second collecting opening 212 is arranged on the other side of the chip collecting base 21, two groups of collecting openings are externally connected to a recovery device (not shown in the figure) in a workshop through hoses, two ends of the inside of the chip collecting base 21 are obliquely arranged and are convenient for the chips to slide into the two groups of collecting openings, the chip protecting cover 22 is slidably connected to one side of the chip collecting base 21, the chip protecting cover 22 is telescopically arranged and used for playing a dust-proof role, the two groups of moving rails 23 are fixedly arranged in the middle of the chip collecting base 21 and used for being matched and moved, and the positioning block 24 is fixedly arranged on the inner bottom surface of the chip collecting base 21 and positioned between the two groups of moving rails 23 and plays a role of being matched and fixed;
The placing component 3 comprises a placing seat 31, a movable slide block 311 and a cleaning groove 32, the placing seat 31 is slidably connected to the two groups of movable rails 23, the two groups of movable slide blocks 311 are fixedly arranged at the bottom of the placing seat 31, the two groups of movable slide blocks 311 are matched with the two groups of movable rails 23 and are used for controlling the placing seat 31 to move in cooperation with equipment programs, and the cleaning grooves 32 are arranged on the surface of the placing seat 31 and are used for cleaning scraps in cooperation to prevent scraps produced by machining from accumulating on the placing seat 31 and affecting machining precision;
The cleaning assembly 4 comprises a first spray head 41, a first electric valve 411, a second spray head 42 and a second electric valve 421, wherein the first spray head 41 is fixedly arranged on the placing table 16 and used for controlling the spraying of clear water in cooperation with equipment programs, the first electric valve 411 is fixedly arranged in the first spray head 41 and used for controlling the spraying of water in cooperation with the equipment programs, the second spray head 42 is fixedly arranged in the numerical control lathe 1 and positioned on one side of the placing table 16, and the second electric valve 421 is fixedly arranged in the second spray head 42 and used for controlling the spraying of water in cooperation with the equipment programs;
The numerical control lathe 1 is externally connected with a workshop power supply to provide power for starting internal components, and the numerical control lathe 1 is externally connected with a workshop water supply pipeline to provide cleaning water;
the numerical control lathe 1 is also provided with a device program in a matched mode, and the device program can control the running of the turning tool bit 13, the movement of the placing seat 31 and the opening and closing of two groups of electric valves;
The turning tool bit 13, the placing seat 31, the two groups of electric valves and the dust concentration detector 15 are all connected with equipment program signals;
work piece placement operation:
When a worker needs to process a workpiece, the worker firstly turns on an external power supply, the numerical control lathe 1 is started, the equipment program is started, the lamp tube 14 is lightened, then the worker manually pushes the first door plate 11 and the second door plate 12 open, the worker controls the placing seat 31 to move according to a set value through the equipment program after placing the workpiece to be processed on the placing seat 31, the equipment program sets the moving distance of the placing seat 31 to be M1, M2 and M3, M1 to be the minimum value and M3 to be the maximum value, the equipment program can modify according to specific production requirements, when the workpiece to be processed is a large-size workpiece, the equipment program controls the moving distance of the placing seat 31 to be M3, the placing seat 31 moves inwards to be the maximum value along the two groups of moving rails 23, the placing seat 31 is far away from the two groups of door plates, when the workpiece to be machined is a medium-sized workpiece, the equipment program controls the movement distance of the placing seat 31 to be M2, the placing seat 31 moves inwards along the two groups of moving rails 23, so that the placing seat 31 is positioned in the middle of the numerical control lathe 1, the working condition of the workpiece is convenient for the worker to observe, when the workpiece to be machined is a small-sized workpiece, the equipment program controls the movement distance of the placing seat 31 to be M1, the placing seat 31 moves inwards to a minimum value along the two groups of moving rails 23, the worker can observe the working condition of the small-sized workpiece conveniently, the distance is prevented from being far unfavorable for observation, and the equipment program controls the next operation after the movement is finished;
Through the cooperation of placing seat 31 and two sets of removal track 23, can select suitable processing position according to the size of processing work piece, prevent that large-size work piece from producing a large amount of piece and shelter from two sets of door plant influence staff's observations in the course of working, also can prevent simultaneously that small-size work piece from far away from two sets of door plant influence staff's judgement at the course of working.
Debris concentration detection operation:
After the placing operation is finished, the equipment program controls the turning tool bit 13 to process the workpiece, during the processing, the equipment program detects the dust concentration of the chips in the numerical control lathe 1 through the dust concentration detector 15 and compares the dust concentration with a set value, the equipment program sets concentration values to be X1, X2 and X3, X1 is the minimum value, X3 is the maximum value, the opening degrees of the two groups of electric valves are Y1, Y2 and Y1 are the minimum value, Y2 is the maximum value, the equipment program can be modified according to specific working requirements, when the turning tool bit 13 processes a large-size workpiece, the equipment program controls the opening degree of the second electric valve 421 to be Y1, the first electric valve 411 is in a closed state, clean water is sprayed to the surface of the workpiece in a water mist shape from the second spray head 42, then the dust concentration in the numerical control lathe 1 is detected through the dust concentration detector 15 whether the dust concentration is less than or equal to X3, if the detection value is less than or equal to X3, the equipment program does not operate, if the detection value is more than X3, the equipment program judges that more dust can affect the processing precision and is not beneficial to observation of staff, at the moment, the equipment program controls the opening degree of the second electric valve 421 to be increased to Y2, the first electric valve 411 to be opened, the opening degree to be Y1, the water yield of the second spray head 42 is increased, the surface of a workpiece is completely wetted to reduce the generation of dust, meanwhile, the first spray head 41 sprays clear water in a water mist shape to form an air barrier, the dust generated by processing is prevented from adhering to the surfaces of two groups of door plates to affect the state of the workpiece by the staff, at the moment, the equipment program detects whether the dust concentration is less than or equal to X3 again, if the detection value is less than or equal to X3, the equipment program does not operate, if the detection value is more than or equal to X3, the equipment program controls the opening degree of the first electric valve 411 to be Y2, and the two groups of spray a large amount of water mist, at the moment, the condition that the dust concentration is more than or equal to X3 can not occur;
When the turning tool bit 13 is used for machining a workpiece with a medium size, the equipment program controls the opening degree of the second electric valve 421 to be Y1, the first electric valve 411 is in a closed state, clean water is sprayed out to the surface of the workpiece in a water mist form from the second spray head 42, then the dust concentration detector 15 is used for detecting whether the dust concentration in the numerical control lathe 1 is less than or equal to X2, if the detection value is less than or equal to X2, the equipment program does not operate, if the detection value is more than X2, the equipment program judges that the dust can influence the machining precision and is not beneficial to the observation of workers, at the moment, the equipment program controls the opening degree of the second electric valve 421 to be Y2, the first electric valve 411 is opened, the opening degree is Y1, the moving distance of the placing seat 31 is increased to be M3, the water yield of the second spray head 42 is increased, the surface of the workpiece is completely wetted to reduce the generation of dust, the first spray head 41 is sprayed out in a water mist form, and meanwhile the placing seat 31 is moved inwards along the two groups of moving rails 23, the situation that the dust generated by the machining is prevented from drifting around and adhering to the surfaces of the two groups to influence the workers on the state, and the workpiece is observed, and the condition that the workpiece is not influenced by the workers, and the dust concentration is not more than X2 is equal to the medium size;
when the turning tool bit 13 is used for machining a small-size workpiece, the equipment program controls the opening degree of the first electric valve 411 to be Y1, the second electric valve 421 is in a closed state, clean water is sprayed to the surface of the workpiece in a water mist state from the first spray head 41, then the dust concentration detector 15 is used for detecting whether the dust concentration in the numerical control lathe 1 is less than or equal to X1, if the detection value is less than or equal to X1, the equipment program is not operated, if the detection value is more than X1, the equipment program judges that more dust can influence the machining precision and is unfavorable for the observation of workers, at the moment, the equipment program controls the opening degree of the first electric valve 411 to be increased to Y2, the moving distance of the placing seat 31 is increased to M2, the water yield of the first spray head 41 is increased, clean water is directly sprayed on the surface of the workpiece to be completely wet so as to reduce the generation of dust, and the condition that the dust concentration is more than X1 can not occur at the moment because the size of the workpiece is smaller;
The scraps produced in the processing process can fall into the cleaning groove 32 on the placing seat 31, and cannot be accumulated on the surface of the placing seat 31, so that the accumulated scraps are prevented from being blown up by the turning tool bit 13, and the drifting of scraps and dust is reduced;
Through two sets of shower nozzles, dust concentration detector 15, place seat 31 and the cooperation of equipment procedure and use, can change the water spray according to the piece concentration that produces in the production process, keep away from two sets of door plant and improve two sets of shower nozzles blowout maximum water yield when jumbo size work piece processing, prevent that the piece from drifting everywhere and influencing the staff and observe, through improving the water spray of first shower nozzle 41 when small-size work piece processing, directly spray water smoke at the work piece surface with the production that reduces the piece dust, can prevent simultaneously to place seat 31 and influence the staff too far away from two sets of door plant and observe the processing state, also can reduce the consumption of water resource, reduce the manufacturing cost of mill, reach energy saving and emission reduction's effect.
Debris cleaning operation:
After all the workpieces are processed, the equipment program is controlled to carry out cleaning operation, the equipment program sets the cleaning time to be T1 and T2, T1 is the minimum value, T2 is the maximum value, the equipment program can be adjusted according to specific production requirements, the placing seat 31 is controlled to move inwards along the two groups of moving rails 23, the moving distance is M3, then the equipment program controls the opening degree of the two groups of electric valves to be Y2, the two groups of spray heads spray clean water in a water flow shape, the residual workpiece scraps on the surfaces of the placing seat 31 are subjected to flushing operation, the cleaning time is T1, waste water generated by cleaning can flow downwards to a workshop waste liquid collecting device through the two groups of collecting ports, when the T1 time is up, the moving distance of the placing seat 31 is reduced to be M2, the placing seat 31 moves outwards along the two groups of moving rails 23, at the moment, the placing seat 31 is positioned below the first spray heads 41, then the equipment program controls the first spray heads 41 to directly carry out flushing operation on the surfaces of the placing seat 31 and the cleaning groove 32, when the T2 time is up, the equipment program controls the two groups of electric valves to be closed, the moving distance of the placing seat 31 is reduced to be M1, and the residual water is only required to be manually cleaned by a worker to be placed by the staff after the personnel;
Through the cooperation of two sets of shower nozzles and placing seat 31, can carry out cleaning operation after processing is finished automatically, prevent that remaining piece from influencing the product processing of follow-up batch, can wash placing seat 31 surface remaining piece through changing the travel distance of placing seat 31, also can wash clean the piece in the clean groove 32 simultaneously, prevent that the piece from piling up in dead angle department, improve cleaning efficiency.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a numerical control vertical lathe, includes numerical control lathe (1), its characterized in that, the inside of numerical control lathe (1) is the cavity setting, the inside of numerical control lathe (1) is provided with turning tool bit (13), one side fixed mounting of turning tool bit (13) has fluorescent tube (14), the opposite side fixed mounting of turning tool bit (13) has place platform (16), place platform (16) built-in pipeline and the interior air feed line of workshop are connected, inside one side fixed mounting of numerical control lathe (1) has dust concentration detector (15);
the inside of the numerical control lathe (1) is also provided with a scrap collecting assembly (2), a placing assembly (3) and a cleaning assembly (4);
The cleaning assembly (4) comprises a first spray head (41), a first electric valve (411), a second spray head (42) and a second electric valve (421), wherein the first spray head (41) is fixedly installed on a placing table (16), the first electric valve (411) is fixedly installed inside the first spray head (41), the second spray head (42) is fixedly installed inside a numerical control lathe (1) and located on one side of the placing table (16), and the second electric valve (421) is fixedly installed inside the second spray head (42).
2. The numerical control vertical lathe according to claim 1, wherein the placing component (3) comprises a placing seat (31), a moving slide block (311) and a cleaning groove (32), the placing seat (31) is slidably connected to two groups of moving rails (23), the two groups of moving slide blocks (311) are fixedly installed at the bottom of the placing seat (31), the two groups of moving slide blocks (311) are matched with the two groups of moving rails (23), and a plurality of groups of cleaning grooves (32) are formed in the surface of the placing seat (31).
3. A numerically controlled vertical lathe according to claim 2, characterized in that the chip collection assembly (2) comprises a chip collection base (21), a first collection port (211), a second collection port (212), a chip protection cover (22), a moving track (23) and a positioning block (24);
the utility model discloses a numerical control lathe, including base (21) and piece, base (21) are collected to piece, inside bottom at numerical control lathe (1) is collected to piece, first collection mouth (211) sets up one side at base (21) is collected to piece, second collection mouth (212) set up the opposite side at base (21) is collected to piece, two sets of collection mouthful pass through the hose external on the recovery unit in the workshop, the inside both ends of base (21) are the slope form setting are collected to piece.
4. A numerically controlled vertical lathe according to claim 3, characterized in that said chip protection cover (22) is slidingly connected to one side of the chip collection base (21), said chip protection cover (22) being provided in a telescopic manner.
5. A numerically controlled vertical lathe according to claim 4, characterized in that two sets of said moving tracks (23) are fixedly mounted in the middle of the chip collection bed (21).
6. A numerically controlled vertical lathe according to claim 5, characterized in that said positioning block (24) is fixedly mounted on the inner bottom surface of the chip collection base (21), between two sets of moving rails (23).
7. The numerical control vertical lathe according to claim 6, characterized in that a first door plate (11) is slidably mounted on one side of the outside of the numerical control lathe (1), and a second door plate (12) is slidably mounted on one side of the first door plate (11).
8. A numerically controlled vertical lathe according to claim 7, characterized in that the numerically controlled lathe (1) is placed on the floor of a production plant.
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| CN202410718102.0A CN118287704B (en) | 2024-06-05 | 2024-06-05 | Numerical control vertical lathe |
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| CN202410718102.0A CN118287704B (en) | 2024-06-05 | 2024-06-05 | Numerical control vertical lathe |
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| CN103769403A (en) * | 2014-01-13 | 2014-05-07 | 大连理工大学 | Drilling and milling carbon fiber composite material follow-up dust collection device |
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