CN118287195A - A fodder reducing mechanism for feed production - Google Patents

A fodder reducing mechanism for feed production Download PDF

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Publication number
CN118287195A
CN118287195A CN202410541020.3A CN202410541020A CN118287195A CN 118287195 A CN118287195 A CN 118287195A CN 202410541020 A CN202410541020 A CN 202410541020A CN 118287195 A CN118287195 A CN 118287195A
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crushing
feed
air
crushing box
box
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CN202410541020.3A
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Inventor
王美香
来桂贞
宋秀红
宋执磊
胡振芳
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Weifang Tianhe Feedstuff Co ltd
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Weifang Tianhe Feedstuff Co ltd
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Priority to CN202410541020.3A priority Critical patent/CN118287195A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/42Driving mechanisms; Roller speed control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention belongs to the technical field of feed production, and discloses a feed crushing device for feed production, which comprises a crushing box, wherein supporting feet are arranged at positions, close to four corners, of the crushing box, a feed inlet is formed in the top end of the crushing box, a discharge outlet is formed in the bottom end of the crushing box, crushing rollers are movably arranged on the front side and the rear side of an inner cavity of the crushing box, the two crushing rollers rotate respectively, and a gap is formed between the two crushing rollers. According to the invention, the power in the feed crushing process is utilized, the active suction of air is realized through the rotating action, the air is led out upwards from the bottom end of the crushing roller, the flowing air is utilized to act on the descending feed to blow the feed, the descending speed of the feed is delayed, the contact time between the feed and the crushing roller is prolonged, the problem that the contact time between the feed and the crushing roller is shorter in the traditional device is avoided, the crushing time is prolonged, the full crushing of the feed is further promoted, and the crushing efficiency is improved.

Description

一种用于饲料生产的饲料粉碎装置A feed crushing device for feed production

技术领域Technical Field

本发明属于饲料生产技术领域,具体为一种用于饲料生产的饲料粉碎装置。The invention belongs to the technical field of feed production, and in particular relates to a feed crushing device used for feed production.

背景技术Background technique

饲料粉碎是饲料加工过程中常用的原料预处理手段之一,指将饲料原料经过破碎、细化等加工工艺,使其达到适合动物消化吸收的粒度。它是饲料加工中不可或缺的一环,对于动物的饲料利用效率和生产性能有着重要的影响。粉碎后的饲料具有诸多优点。首先,其颗粒更加细小,表面积更大,使得动物在咬碎饲料时更加省力,也更容易消化吸收,从而提高饲料的利用率和消化率。其次,经过粉碎处理的饲料原料更容易被动物摄取,这有助于动物获得更多的营养成分。在进行饲料生产过程中,常会使用饲料粉碎装置来对饲料进行粉碎作业。Feed crushing is one of the commonly used raw material pretreatment methods in the feed processing process. It refers to the process of crushing and refining the feed raw materials to make them reach a particle size suitable for animal digestion and absorption. It is an indispensable part of feed processing and has an important impact on the feed utilization efficiency and production performance of animals. The crushed feed has many advantages. First, its particles are smaller and have a larger surface area, which makes it easier for animals to bite the feed and easier to digest and absorb, thereby improving the utilization and digestibility of the feed. Secondly, the crushed feed raw materials are easier for animals to ingest, which helps animals obtain more nutrients. In the process of feed production, feed crushing devices are often used to crush the feed.

常规的饲料粉碎装置主要包含粉碎辊和粉碎箱组成,其中粉碎辊安装在粉碎箱内腔的两侧,并通过两个粉碎辊的相对旋转来实现饲料的粉碎过程,在使用时,会将饲料从装置的顶端投入,使其进入两个相对旋转的粉碎辊内部,通过两个粉碎辊的相对旋转来实现饲料的粉碎过程,但传统装置中粉碎辊和饲料的接触时间极其有限,导致部分饲料难以被充分粉碎,影响粉碎效率。A conventional feed crushing device mainly consists of a crushing roller and a crushing box, wherein the crushing rollers are installed on both sides of the inner cavity of the crushing box, and the feed crushing process is achieved through the relative rotation of the two crushing rollers. When in use, the feed is thrown into the device from the top and enters the two relatively rotating crushing rollers. The feed crushing process is achieved through the relative rotation of the two crushing rollers. However, the contact time between the crushing roller and the feed in the traditional device is extremely limited, which makes it difficult for some feed to be fully crushed, affecting the crushing efficiency.

在饲料的粉碎过程中,现有技术中为了充分对饲料进行筛分粉碎,常会在两个粉碎辊的底端安装有筛网,用于饲料的粉碎,但需要加工不同粗细的饲料时,则需要更换不同的滤网方可实现不同规格饲料的加工过程,同时当部分饲料卡在筛网的滤孔内部时,也会导致粉碎筛分时出现堵塞,影响正常的出料过程,亟需进行改进。In the process of feed crushing, in order to fully screen and crush the feed in the prior art, a screen is often installed at the bottom of the two crushing rollers for feed crushing. However, when feed of different coarseness and fineness needs to be processed, different filter screens need to be replaced to realize the processing process of feed of different specifications. At the same time, when part of the feed is stuck in the filter holes of the screen, it will also cause blockage during crushing and screening, affecting the normal discharging process, and it is urgently needed to be improved.

发明内容Summary of the invention

本发明的目的在于提供一种用于饲料生产的饲料粉碎装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a feed crushing device for feed production to solve the problems raised in the above background technology.

为了实现上述目的,本发明提供如下技术方案:一种用于饲料生产的饲料粉碎装置,包括粉碎箱,所述粉碎箱靠近四角的位置上均安装有支撑脚,所述粉碎箱的顶端开设有进料口,所述粉碎箱的底端开设有出料口,所述粉碎箱内腔的前后两侧均活动安装有粉碎辊,两个所述粉碎辊均相对粉碎箱转动,两个所述粉碎辊之间设有缝隙,两个所述粉碎辊的左右两侧均通过连接轴安装有位于粉碎箱外侧面的动力齿轮,位于同侧的两个动力齿轮之间啮合连接,所述粉碎箱内腔的左右两侧均活动安装有机架,所述机架的底端设有主弧形滤网,所述主弧形滤网顶端的左右两侧与两个机架的底端相连接,所述粉碎箱的一侧镶嵌有电机且与机架的中部相连接,所述主弧形滤网位于两个粉碎辊的正下方,所述主弧形滤网的底端设有副弧形滤网,所述主弧形滤网的底端与副弧形滤网的顶端相接触,所述动力齿轮远离粉碎箱的一侧均安装有集气组件,两个所述集气组件之间设有四通阀,所述四通阀的底端固定连通有三通阀,所述主弧形滤网和副弧形滤网上所开设的滤孔数量以及大小均相同。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a feed crushing device for feed production, comprising a crushing box, wherein support feet are installed at positions near the four corners of the crushing box, a feed inlet is provided at the top of the crushing box, a discharge port is provided at the bottom of the crushing box, crushing rollers are movably installed on the front and rear sides of the inner cavity of the crushing box, the two crushing rollers rotate relative to the crushing box, a gap is provided between the two crushing rollers, power gears located on the outer side of the crushing box are installed on the left and right sides of the two crushing rollers through connecting shafts, the two power gears on the same side are meshed and connected, and the left and right sides of the inner cavity of the crushing box are movably installed A frame is installed, and a main arc filter is provided at the bottom end of the frame, and the left and right sides of the top of the main arc filter are connected to the bottom ends of the two frames, one side of the crushing box is inlaid with a motor and connected to the middle part of the frame, the main arc filter is located directly below the two crushing rollers, and a secondary arc filter is provided at the bottom end of the main arc filter, and the bottom end of the main arc filter is in contact with the top of the secondary arc filter, and an air collecting component is installed on the side of the power gear away from the crushing box, a four-way valve is provided between the two air collecting components, and the bottom end of the four-way valve is fixedly connected to a three-way valve, and the number and size of filter holes on the main arc filter and the secondary arc filter are the same.

在使用时,需将待粉碎的饲料从进料口的顶端投入,同时在完成投入后,为防止出现扬尘,可在进料口的顶端盖上防尘罩,用于饲料投入后防尘以及防止饲料的溢出,同时需在出料口的底端放置有接料槽用于饲料粉碎后的出料承接;When in use, the feed to be crushed needs to be put in from the top of the feed inlet. After the feed is put in, in order to prevent dust, a dust cover can be placed on the top of the feed inlet to prevent dust and feed overflow. At the same time, a receiving trough needs to be placed at the bottom of the discharge port to receive the feed after it is crushed.

开始粉碎时,可通过启动外部电机即可驱动任一集气组件转动,此时可同步驱动任一粉碎辊发生旋转,此时通过动力齿轮的传动作用,即可驱动两个粉碎辊发生旋转,此时需驱动两个粉碎辊同时向内侧发生旋转,此时掉落在两个粉碎辊之间的饲料即可通过两个粉碎辊的相对旋转被碾碎,并掉落至主弧形滤网处,以进行过滤,此时粉碎后的饲料即可通过主弧形滤网以及副弧形滤网的筛选后从出料口处导出,完成饲料的粉碎过程;When the crushing starts, any air collecting component can be driven to rotate by starting the external motor. At this time, any crushing roller can be driven to rotate synchronously. At this time, the two crushing rollers can be driven to rotate through the transmission effect of the power gear. At this time, the two crushing rollers need to be driven to rotate inward at the same time. At this time, the feed falling between the two crushing rollers can be crushed by the relative rotation of the two crushing rollers and fall to the main arc filter for filtration. At this time, the crushed feed can be screened by the main arc filter and the auxiliary arc filter and then discharged from the discharge port, completing the feed crushing process;

若是饲料未能完全粉碎,需要进行二次粉碎时,可通过开启粉碎箱内部镶嵌的电机即可驱动机架转动,此时主弧形滤网即可依靠镶嵌的电机的输出轴为中心轴发生旋转,直至带动主弧形滤网内侧面的饲料向斜上方发生位移,直至从主弧形滤网旋转至一定的高度后,即可从主弧形滤网的一侧倾倒出,并重新进入两个粉碎辊之间进行二次粉碎过程。If the feed is not completely crushed and needs to be crushed for the second time, the motor embedded in the crushing box can be turned on to drive the frame to rotate. At this time, the main arc filter can rotate with the output shaft of the embedded motor as the central axis until the feed on the inner side of the main arc filter is driven to move diagonally upward. After the main arc filter rotates to a certain height, it can be poured out from one side of the main arc filter and re-enter between the two crushing rollers for the secondary crushing process.

作为本发明进一步的技术方案,所述三通阀靠近粉碎箱的一端贯穿粉碎箱的一侧且固定连通有下输气管,所述下输气管的输出端位于两个粉碎辊之间的下方位置上。As a further technical solution of the present invention, one end of the three-way valve close to the crushing box passes through one side of the crushing box and is fixedly connected to a lower air pipe, and the output end of the lower air pipe is located below the two crushing rollers.

在饲料的粉碎过程中,四通阀底端的阀门处于开启状态,同时四通阀顶端的阀门处于关闭状态,与此同时,三通阀底端的阀门也处于关闭状态,而三通阀后端的阀门则保持开启状态。During the feed crushing process, the valve at the bottom of the four-way valve is in an open state, while the valve at the top of the four-way valve is in a closed state. At the same time, the valve at the bottom of the three-way valve is also in a closed state, while the valve at the rear end of the three-way valve remains open.

作为本发明进一步的技术方案,所述集气组件包括集气罐,所述集气罐位于动力齿轮的一侧,所述集气罐的上下两端均安装有安装架,所述安装架的另一端与粉碎箱的一侧相连接。As a further technical solution of the present invention, the gas collecting assembly includes a gas collecting tank, which is located on one side of the power gear. Mounting frames are installed on both upper and lower ends of the gas collecting tank, and the other end of the mounting frame is connected to one side of the crushing box.

作为本发明进一步的技术方案,所述集气罐的中部活动连接有主轴,所述主轴的外侧面固定套接有转盘,所述转盘的一侧等角度固定安装有叶片。As a further technical solution of the present invention, a main shaft is movably connected to the middle of the gas collecting tank, a turntable is fixedly sleeved on the outer side of the main shaft, and blades are fixedly installed at equal angles on one side of the turntable.

作为本发明进一步的技术方案,两个所述集气罐相对远离的一端均固定连通有进气阀,两个所述集气罐相对靠近的一端均固定连通有排气管,两个所述排气管的另一端与四通阀左右两侧相连通。As a further technical solution of the present invention, the relatively distant ends of the two gas collecting tanks are fixedly connected to an intake valve, the relatively close ends of the two gas collecting tanks are fixedly connected to an exhaust pipe, and the other ends of the two exhaust pipes are connected to the left and right sides of the four-way valve.

在进行饲料的粉碎过程中,由于外部电机的旋转可带动两个粉碎辊的相对旋转,当粉碎辊转动时可同步带动主轴旋转,且当主轴高速旋转时可同步带动叶片发生周向旋转,此时即可在集气罐的内部产生负压,将外部的空气通过进气阀吸入至集气罐的内部,同时可通过排气管导出,并进入四通阀的内部,此时即可通过四通阀的底端导入至三通阀的内部,并通过三通阀的后端导出进入下输气管的内部,并作用于两个粉碎辊的底端,此时即可从对饲料的底端施加作用力,提高饲料在粉碎箱内部的停留时间。During the feed crushing process, the rotation of the external motor can drive the relative rotation of the two crushing rollers. When the crushing rollers rotate, they can synchronously drive the main shaft to rotate, and when the main shaft rotates at high speed, it can synchronously drive the blades to rotate circumferentially. At this time, negative pressure can be generated inside the air collecting tank, and the external air can be sucked into the air collecting tank through the air intake valve. At the same time, it can be discharged through the exhaust pipe and enter the inside of the four-way valve. At this time, it can be introduced into the inside of the three-way valve through the bottom end of the four-way valve, and discharged through the rear end of the three-way valve into the lower air pipe, and act on the bottom ends of the two crushing rollers. At this time, force can be applied to the bottom end of the feed to increase the residence time of the feed inside the crushing box.

通过对饲料粉碎过程中的动力进行利用,通过旋转的动作实现空气的主动吸入,并将空气从粉碎辊的底端向上导出,利用流动的空气作用于下降的饲料,对饲料进行吹动,延缓饲料的下降速度,提高饲料与粉碎辊之间的接触时间,避免传统装置饲料与粉碎辊接触时间较短的问题,提高粉碎时间,进而促进饲料的充分粉碎,提高粉碎效率。By utilizing the power in the feed crushing process, the active air intake is achieved through the rotating action, and the air is guided upward from the bottom end of the crushing roller. The flowing air is used to act on the descending feed to blow the feed, slowing down the descent speed of the feed, and increasing the contact time between the feed and the crushing roller. This avoids the problem of short contact time between the feed and the crushing roller in traditional devices, increases the crushing time, and thus promotes the full crushing of the feed and improves the crushing efficiency.

作为本发明进一步的技术方案,所述四通阀的顶端固定连通有第一弯管,所述第一弯管远离四通阀的一端贯穿粉碎箱的一侧且固定连通有位于两个粉碎辊之间上方位置上的上输气管。As a further technical solution of the present invention, the top end of the four-way valve is fixedly connected to a first bend pipe, the end of the first bend pipe away from the four-way valve passes through one side of the crushing box and is fixedly connected to an upper air pipe located above the two crushing rollers.

当完成饲料的粉碎,且部分未完全粉碎的饲料被完全粉碎后,此时即可关闭四通阀底端的阀门,并保持两个粉碎辊的旋转状态,同时开启四通阀顶端的阀门,此时空气即可通过第一弯管导出并通过上输气管喷射至两个旋转的粉碎辊处,此时配合两个粉碎辊的相对旋转,以及流动的空气即可将卡在粉碎辊上的饲料导出,使其从出料口处掉落,完成饲料的自动清洁。When the feed is crushed and some of the incompletely crushed feed is completely crushed, the valve at the bottom of the four-way valve can be closed, and the two crushing rollers can be kept rotating. At the same time, the valve at the top of the four-way valve can be opened. At this time, the air can be discharged through the first elbow and sprayed to the two rotating crushing rollers through the upper air pipe. At this time, the relative rotation of the two crushing rollers and the flowing air can be used to discharge the feed stuck on the crushing rollers and make it fall from the discharge port, completing the automatic cleaning of the feed.

通过对饲料粉碎时的动作进行再次利用,通过改变气体的输出方向,将延缓饲料下降速度转变为提高饲料下降速度,使得残留的饲料可快速下降,同时配合粉碎辊的旋转,可自动对残留的饲料进行自动清洁,无需人工辅助清洁,同时可对残留的饲料进行二次利用,不仅简化了维护过程,同时提高了资源的再次利用率。By reusing the action of feed crushing and changing the output direction of gas, the feed descent speed is increased instead of slowed down, so that the residual feed can fall quickly. At the same time, with the rotation of the crushing roller, the residual feed can be automatically cleaned without manual cleaning. At the same time, the residual feed can be reused, which not only simplifies the maintenance process, but also improves the reuse rate of resources.

作为本发明进一步的技术方案,所述副弧形滤网的左右两侧均安装有调节组件,所述三通阀的底端固定连通有第二弯管,所述第二弯管与调节组件之间相连通。As a further technical solution of the present invention, adjustment components are installed on both sides of the secondary arc filter, and the bottom end of the three-way valve is fixedly connected to a second elbow, and the second elbow is connected to the adjustment component.

作为本发明进一步的技术方案,所述调节组件包括空气暂存管,所述空气暂存管与粉碎箱的一侧相连接,所述空气暂存管远离粉碎箱一侧的顶端固定连通有进气口,所述空气暂存管远离粉碎箱一侧的底端固定连通有排气阀,所述进气口的顶端与第二弯管的底端相连通。As a further technical solution of the present invention, the adjustment component includes an air temporary storage tube, which is connected to one side of the crushing box, and the top end of the air temporary storage tube away from the crushing box is fixedly connected to an air inlet, and the bottom end of the air temporary storage tube away from the crushing box is fixedly connected to an exhaust valve, and the top end of the air inlet is connected to the bottom end of the second bent pipe.

作为本发明进一步的技术方案,所述空气暂存管的内部活动套接有活塞板,所述活塞板相对空气暂存管左右位移,所述活塞板靠近粉碎箱的一侧均安装有活塞杆,所述活塞杆远离活塞板的一端贯穿粉碎箱的一侧且与副弧形滤网的一侧相连接。As a further technical solution of the present invention, a piston plate is movably sleeved inside the air temporary storage tube, and the piston plate is displaced left and right relative to the air temporary storage tube. A piston rod is installed on the side of the piston plate close to the crushing box, and the end of the piston rod away from the piston plate passes through one side of the crushing box and is connected to one side of the secondary arc filter.

作为本发明进一步的技术方案,所述活塞杆的外侧面活动套接有位于空气暂存管内部的复位弹簧,所述复位弹簧的左右两端分别与活塞板的一端以及空气暂存管的一端相连接。As a further technical solution of the present invention, the outer side surface of the piston rod is movably sleeved with a return spring located inside the air temporary storage tube, and the left and right ends of the return spring are respectively connected to one end of the piston plate and one end of the air temporary storage tube.

当需要对粉碎饲料的规格进行调整,或需要动态调整饲料的规格时,可通过开启任一侧三通阀底端的阀门,此时空气随之通过第二弯管进入对应侧的进气口内部,且进入空气暂存管的内部,此时需保持排气阀处于关闭状态,此时压缩空气即可对活塞板施加推力,并带动活塞板和活塞杆向靠近粉碎箱的方向进行位移,此时副弧形滤网即可相对主弧形滤网发生位移,此时两个对应的滤孔即可发生错位,对应的滤孔直径即可发生变化,完成筛选孔径的改变。When it is necessary to adjust the specifications of the crushed feed, or to dynamically adjust the specifications of the feed, the valve at the bottom of the three-way valve on either side can be opened. At this time, the air enters the air inlet on the corresponding side through the second elbow and enters the interior of the air temporary storage tube. At this time, the exhaust valve must be kept in a closed state. At this time, the compressed air can apply thrust to the piston plate, and drive the piston plate and the piston rod to move toward the crushing box. At this time, the secondary arc filter can be displaced relative to the main arc filter. At this time, the two corresponding filter holes can be misaligned, and the corresponding filter hole diameters can change, completing the change of the screening aperture.

通过对饲料粉碎的旋转动作进行进一步利用,粉碎时所产生的空气可作用于调节组件的内部,并驱动副弧形滤网相对主弧形滤网位移,改变交错的滤孔直径,整个过程可动态完成,无需对装置进行停机操作,可实现动态调整,同时配合主弧形滤网的转动,可有效避免饲料卡在滤孔的内部,不仅适应不同规格饲料的粉碎过程,同时可减少堵塞的发生,提高实用性。By further utilizing the rotating action of feed crushing, the air generated during crushing can act on the inside of the adjustment component and drive the secondary arc filter to move relative to the main arc filter, changing the diameter of the staggered filter holes. The whole process can be completed dynamically without stopping the device, and dynamic adjustment can be achieved. At the same time, in conjunction with the rotation of the main arc filter, it can effectively prevent the feed from getting stuck inside the filter holes. It not only adapts to the crushing process of feed of different specifications, but also reduces the occurrence of blockage and improves practicality.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1、本发明通过对饲料粉碎过程中的动力进行利用,通过旋转的动作实现空气的主动吸入,并将空气从粉碎辊的底端向上导出,利用流动的空气作用于下降的饲料,对饲料进行吹动,延缓饲料的下降速度,提高饲料与粉碎辊之间的接触时间,避免传统装置饲料与粉碎辊接触时间较短的问题,提高粉碎时间,进而促进饲料的充分粉碎,提高粉碎效率。1. The present invention utilizes the power in the feed crushing process, realizes active air suction through the rotation action, and guides the air upward from the bottom end of the crushing roller, and uses the flowing air to act on the descending feed to blow the feed, slow down the descending speed of the feed, and increase the contact time between the feed and the crushing roller, avoiding the problem of short contact time between the feed and the crushing roller in traditional devices, increasing the crushing time, thereby promoting sufficient crushing of the feed and improving the crushing efficiency.

2、本发明通过对饲料粉碎的旋转动作进行进一步利用,粉碎时所产生的空气可作用于调节组件的内部,并驱动副弧形滤网相对主弧形滤网位移,改变交错的滤孔直径,整个过程可动态完成,无需对装置进行停机操作,可实现动态调整,同时配合主弧形滤网的转动,可有效避免饲料卡在滤孔的内部,不仅适应不同规格饲料的粉碎过程,同时可减少堵塞的发生,提高实用性。2. The present invention further utilizes the rotating action of feed crushing. The air generated during crushing can act on the inside of the adjustment component and drive the secondary arc filter to move relative to the main arc filter, changing the diameter of the staggered filter holes. The whole process can be completed dynamically without stopping the device, and dynamic adjustment can be achieved. At the same time, with the rotation of the main arc filter, the feed can be effectively prevented from being stuck in the filter hole. It not only adapts to the crushing process of feeds of different specifications, but also reduces the occurrence of blockage and improves practicality.

3、本发明通过对饲料粉碎时的动作进行再次利用,通过改变气体的输出方向,将延缓饲料下降速度转变为提高饲料下降速度,使得残留的饲料可快速下降,同时配合粉碎辊的旋转,可自动对残留的饲料进行自动清洁,无需人工辅助清洁,同时可对残留的饲料进行二次利用,不仅简化了维护过程,同时提高了资源的再次利用率。3. The present invention reuses the action of feed crushing and changes the output direction of gas to change the slowing down of feed descent speed into increasing the feed descent speed, so that the residual feed can fall quickly. At the same time, with the rotation of the crushing roller, the residual feed can be automatically cleaned without manual auxiliary cleaning. At the same time, the residual feed can be reused, which not only simplifies the maintenance process, but also improves the reuse rate of resources.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明整体结构的示意图;FIG1 is a schematic diagram of the overall structure of the present invention;

图2为本发明底端结构的示意图;FIG2 is a schematic diagram of the bottom structure of the present invention;

图3为本发明粉碎箱内部结构的剖视示意图;FIG3 is a schematic cross-sectional view of the internal structure of a crushing box according to the present invention;

图4为本发明两个粉碎辊结构的配合示意图;FIG4 is a schematic diagram of the coordination of two crushing roller structures of the present invention;

图5为本发明主弧形滤网结构的单独示意图;FIG5 is a separate schematic diagram of the main curved filter structure of the present invention;

图6为本发明粉碎箱内部结构的正面剖视示意图;FIG6 is a front cross-sectional schematic diagram of the internal structure of the crushing box of the present invention;

图7为本发明四通阀和三通阀以及集气组件结构的配合示意图;FIG7 is a schematic diagram of the coordination of the four-way valve, the three-way valve and the gas collecting assembly structure of the present invention;

图8为本发明集气组件内部结构的剖视示意图;FIG8 is a cross-sectional schematic diagram of the internal structure of the gas collecting assembly of the present invention;

图9为本发明副弧形滤网和调节组件结构的配合示意图;FIG9 is a schematic diagram of the coordination of the auxiliary arc filter and the adjustment assembly structure of the present invention;

图10为本发明调节组件内部结构的剖视示意图。FIG. 10 is a schematic cross-sectional view of the internal structure of the adjustment assembly of the present invention.

图中:1、粉碎箱;2、支撑脚;3、进料口;4、出料口;5、粉碎辊;6、动力齿轮;7、机架;8、主弧形滤网;9、副弧形滤网;10、四通阀;11、第一弯管;12、三通阀;13、第二弯管;14、集气组件;141、集气罐;142、安装架;143、主轴;144、转盘;145、叶片;146、进气阀;147、排气管;15、调节组件;151、空气暂存管;152、进气口;153、排气阀;154、活塞板;155、活塞杆;156、复位弹簧;16、上输气管;17、下输气管。In the figure: 1. crushing box; 2. supporting feet; 3. feed port; 4. discharge port; 5. crushing roller; 6. power gear; 7. frame; 8. main arc filter; 9. secondary arc filter; 10. four-way valve; 11. first elbow; 12. three-way valve; 13. second elbow; 14. gas collecting assembly; 141. gas collecting tank; 142. mounting frame; 143. main shaft; 144. turntable; 145. blade; 146. intake valve; 147. exhaust pipe; 15. adjustment assembly; 151. air temporary storage pipe; 152. intake port; 153. exhaust valve; 154. piston plate; 155. piston rod; 156. return spring; 16. upper air supply pipe; 17. lower air supply pipe.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

如图1至图10所示,本发明实施例中,一种用于饲料生产的饲料粉碎装置,包括粉碎箱1,粉碎箱1靠近四角的位置上均安装有支撑脚2,粉碎箱1的顶端开设有进料口3,粉碎箱1的底端开设有出料口4,粉碎箱1内腔的前后两侧均活动安装有粉碎辊5,两个粉碎辊5均相对粉碎箱1转动,两个粉碎辊5之间设有缝隙,两个粉碎辊5的左右两侧均通过连接轴安装有位于粉碎箱1外侧面的动力齿轮6,位于同侧的两个动力齿轮6之间啮合连接,粉碎箱1内腔的左右两侧均活动安装有机架7,机架7的底端设有主弧形滤网8,主弧形滤网8顶端的左右两侧与两个机架7的底端相连接,粉碎箱1的一侧镶嵌有电机且与机架7的中部相连接,主弧形滤网8位于两个粉碎辊5的正下方,主弧形滤网8的底端设有副弧形滤网9,主弧形滤网8的底端与副弧形滤网9的顶端相接触,动力齿轮6远离粉碎箱1的一侧均安装有集气组件14,两个集气组件14之间设有四通阀10,四通阀10的底端固定连通有三通阀12,主弧形滤网8和副弧形滤网9上所开设的滤孔数量以及大小均相同,在进行使用前,需通过外部电机与任一集气组件14之间进行连接,以提供粉碎的动力。As shown in Figures 1 to 10, in an embodiment of the present invention, a feed crushing device for feed production includes a crushing box 1, support feet 2 are installed near the four corners of the crushing box 1, a feed inlet 3 is opened at the top of the crushing box 1, and a discharge port 4 is opened at the bottom of the crushing box 1. Crushing rollers 5 are movably installed on the front and back sides of the inner cavity of the crushing box 1, and the two crushing rollers 5 rotate relative to the crushing box 1. A gap is provided between the two crushing rollers 5, and power gears 6 located on the outer side of the crushing box 1 are installed on the left and right sides of the two crushing rollers 5 through connecting shafts. The two power gears 6 on the same side are meshed and connected, and a frame 7 is movably installed on the left and right sides of the inner cavity of the crushing box 1, and a main arc filter 8 is provided at the bottom end of the frame 7. The left and right sides of the top of the filter screen 8 are connected to the bottom ends of the two frames 7. One side of the crushing box 1 is inlaid with a motor and connected to the middle of the frame 7. The main arc filter screen 8 is located directly below the two crushing rollers 5. The bottom end of the main arc filter screen 8 is provided with a secondary arc filter screen 9. The bottom end of the main arc filter screen 8 is in contact with the top of the secondary arc filter screen 9. An air collecting component 14 is installed on the side of the power gear 6 away from the crushing box 1. A four-way valve 10 is provided between the two air collecting components 14. The bottom end of the four-way valve 10 is fixedly connected to a three-way valve 12. The number and size of filter holes on the main arc filter screen 8 and the secondary arc filter screen 9 are the same. Before use, it is necessary to connect between an external motor and any air collecting component 14 to provide power for crushing.

在使用时,需将待粉碎的饲料从进料口3的顶端投入,同时在完成投入后,为防止出现扬尘,可在进料口3的顶端盖上防尘罩,用于饲料投入后防尘以及防止饲料的溢出,同时需在出料口4的底端放置有接料槽用于饲料粉碎后的出料承接;When in use, the feed to be crushed needs to be put in from the top of the feed inlet 3. After the feed is put in, in order to prevent dust, a dust cover can be placed on the top of the feed inlet 3 to prevent dust and feed overflow. At the same time, a receiving trough needs to be placed at the bottom of the discharge port 4 to receive the feed after it is crushed.

开始粉碎时,可通过启动外部电机即可驱动任一集气组件14转动,此时可同步驱动任一粉碎辊5发生旋转,此时通过动力齿轮6的传动作用,即可驱动两个粉碎辊5发生旋转,此时需驱动两个粉碎辊5同时向内侧发生旋转,此时掉落在两个粉碎辊5之间的饲料即可通过两个粉碎辊5的相对旋转被碾碎,并掉落至主弧形滤网8处,以进行过滤,此时粉碎后的饲料即可通过主弧形滤网8以及副弧形滤网9的筛选后从出料口4处导出,完成饲料的粉碎过程;When the crushing starts, any air collecting assembly 14 can be driven to rotate by starting an external motor, and any crushing roller 5 can be driven to rotate synchronously at this time. At this time, the two crushing rollers 5 can be driven to rotate through the transmission effect of the power gear 6. At this time, the two crushing rollers 5 need to be driven to rotate inward at the same time. At this time, the feed dropped between the two crushing rollers 5 can be crushed by the relative rotation of the two crushing rollers 5, and dropped to the main arc filter 8 for filtering. At this time, the crushed feed can be screened by the main arc filter 8 and the auxiliary arc filter 9 and then discharged from the discharge port 4, completing the crushing process of the feed;

若是饲料未能完全粉碎,需要进行二次粉碎时,可通过开启粉碎箱1内部镶嵌的电机即可驱动机架7转动,此时主弧形滤网8即可依靠镶嵌的电机的输出轴为中心轴发生旋转,直至带动主弧形滤网8内侧面的饲料向斜上方发生位移,直至从主弧形滤网8旋转至一定的高度后,即可从主弧形滤网8的一侧倾倒出,并重新进入两个粉碎辊5之间进行二次粉碎过程。If the feed is not completely crushed and needs to be crushed again, the motor embedded in the crushing box 1 can be turned on to drive the frame 7 to rotate. At this time, the main arc filter 8 can rotate with the output shaft of the embedded motor as the central axis until the feed on the inner side of the main arc filter 8 is driven to move obliquely upward. After the main arc filter 8 rotates to a certain height, it can be poured out from one side of the main arc filter 8 and re-enter between the two crushing rollers 5 for the secondary crushing process.

如图3和图6所示,三通阀12靠近粉碎箱1的一端贯穿粉碎箱1的一侧且固定连通有下输气管17,下输气管17的输出端位于两个粉碎辊5之间的下方位置上。As shown in FIG. 3 and FIG. 6 , one end of the three-way valve 12 close to the crushing box 1 passes through one side of the crushing box 1 and is fixedly connected to a lower air pipe 17 . The output end of the lower air pipe 17 is located below between the two crushing rollers 5 .

在饲料的粉碎过程中,四通阀10底端的阀门处于开启状态,同时四通阀10顶端的阀门处于关闭状态,与此同时,三通阀12底端的阀门也处于关闭状态,而三通阀12后端的阀门则保持开启状态。During the feed crushing process, the valve at the bottom of the four-way valve 10 is in an open state, while the valve at the top of the four-way valve 10 is in a closed state. At the same time, the valve at the bottom of the three-way valve 12 is also in a closed state, while the valve at the rear end of the three-way valve 12 remains in an open state.

如图1和图2以及图7和图8所示,集气组件14包括集气罐141,集气罐141位于动力齿轮6的一侧,集气罐141的上下两端均安装有安装架142,安装架142的另一端与粉碎箱1的一侧相连接,集气罐141的中部活动连接有主轴143,主轴143的外侧面固定套接有转盘144,转盘144的一侧等角度固定安装有叶片145,两个集气罐141相对远离的一端均固定连通有进气阀146,两个集气罐141相对靠近的一端均固定连通有排气管147,两个排气管147的另一端与四通阀10左右两侧相连通。As shown in Figures 1 and 2 and Figures 7 and 8, the gas collecting assembly 14 includes an air collecting tank 141, which is located on one side of the power gear 6. Mounting frames 142 are installed at both upper and lower ends of the air collecting tank 141, and the other end of the mounting frame 142 is connected to one side of the crushing box 1. A main shaft 143 is movably connected to the middle of the air collecting tank 141, and a turntable 144 is fixedly sleeved on the outer side of the main shaft 143. A blade 145 is fixedly installed at an equal angle on one side of the turntable 144. The relatively far ends of the two air collecting tanks 141 are fixedly connected to an air intake valve 146, and the relatively close ends of the two air collecting tanks 141 are fixedly connected to an exhaust pipe 147, and the other ends of the two exhaust pipes 147 are connected to the left and right sides of the four-way valve 10.

实施例一:在进行饲料的粉碎过程中,由于外部电机的旋转可带动两个粉碎辊5的相对旋转,当粉碎辊5转动时可同步带动主轴143旋转,且当主轴143高速旋转时可同步带动叶片145发生周向旋转,此时即可在集气罐141的内部产生负压,将外部的空气通过进气阀146吸入至集气罐141的内部,同时可通过排气管147导出,并进入四通阀10的内部,此时即可通过四通阀10的底端导入至三通阀12的内部,并通过三通阀12的后端导出进入下输气管17的内部,并作用于两个粉碎辊5的底端,此时即可从对饲料的底端施加作用力,提高饲料在粉碎箱1内部的停留时间。Embodiment 1: During the process of crushing the feed, the rotation of the external motor can drive the relative rotation of the two crushing rollers 5. When the crushing rollers 5 rotate, they can synchronously drive the main shaft 143 to rotate, and when the main shaft 143 rotates at high speed, it can synchronously drive the blades 145 to rotate circumferentially. At this time, negative pressure can be generated inside the air collecting tank 141, and the external air can be sucked into the interior of the air collecting tank 141 through the air intake valve 146. At the same time, it can be discharged through the exhaust pipe 147 and enter the interior of the four-way valve 10. At this time, it can be introduced into the interior of the three-way valve 12 through the bottom end of the four-way valve 10, and discharged into the interior of the lower air supply pipe 17 through the rear end of the three-way valve 12, and act on the bottom ends of the two crushing rollers 5. At this time, a force can be applied to the bottom end of the feed to increase the residence time of the feed in the crushing box 1.

通过对饲料粉碎过程中的动力进行利用,通过旋转的动作实现空气的主动吸入,并将空气从粉碎辊5的底端向上导出,利用流动的空气作用于下降的饲料,对饲料进行吹动,延缓饲料的下降速度,提高饲料与粉碎辊5之间的接触时间,避免传统装置饲料与粉碎辊5接触时间较短的问题,提高粉碎时间,进而促进饲料的充分粉碎,提高粉碎效率。By utilizing the power in the feed crushing process, active air intake is achieved through the rotating action, and the air is guided upward from the bottom end of the crushing roller 5. The flowing air is used to act on the descending feed to blow the feed, thereby slowing down the descending speed of the feed and increasing the contact time between the feed and the crushing roller 5. This avoids the problem of short contact time between the feed and the crushing roller 5 in traditional devices, increases the crushing time, and further promotes sufficient crushing of the feed, thereby improving the crushing efficiency.

如图3和图6以及图7和图8所示,四通阀10的顶端固定连通有第一弯管11,第一弯管11远离四通阀10的一端贯穿粉碎箱1的一侧且固定连通有位于两个粉碎辊5之间上方位置上的上输气管16。As shown in Figures 3 and 6 and Figures 7 and 8, the top end of the four-way valve 10 is fixedly connected to a first bend pipe 11, and the end of the first bend pipe 11 away from the four-way valve 10 passes through one side of the crushing box 1 and is fixedly connected to an upper air pipe 16 located above the two crushing rollers 5.

当完成饲料的粉碎,且部分未完全粉碎的饲料被完全粉碎后,此时即可关闭四通阀10底端的阀门,并保持两个粉碎辊5的旋转状态,同时开启四通阀10顶端的阀门,此时空气即可通过第一弯管11导出并通过上输气管16喷射至两个旋转的粉碎辊5处,此时配合两个粉碎辊5的相对旋转,以及流动的空气即可将卡在粉碎辊5上的饲料导出,使其从出料口4处掉落,完成饲料的自动清洁。When the feed is crushed and part of the feed that has not been completely crushed is completely crushed, the valve at the bottom of the four-way valve 10 can be closed, and the two crushing rollers 5 are kept rotating. At the same time, the valve at the top of the four-way valve 10 is opened. At this time, the air can be discharged through the first bend 11 and sprayed to the two rotating crushing rollers 5 through the upper air pipe 16. At this time, the relative rotation of the two crushing rollers 5 and the flowing air can be used to discharge the feed stuck on the crushing rollers 5 and make it fall from the discharge port 4, thereby completing the automatic cleaning of the feed.

通过对饲料粉碎时的动作进行再次利用,通过改变气体的输出方向,将延缓饲料下降速度转变为提高饲料下降速度,使得残留的饲料可快速下降,同时配合粉碎辊5的旋转,可自动对残留的饲料进行自动清洁,无需人工辅助清洁,同时可对残留的饲料进行二次利用,不仅简化了维护过程,同时提高了资源的再次利用率。By reusing the action of feed crushing and changing the output direction of gas, the feed descending speed is increased instead of slowed down, so that the residual feed can be quickly dropped. At the same time, with the rotation of the crushing roller 5, the residual feed can be automatically cleaned without manual cleaning. At the same time, the residual feed can be reused, which not only simplifies the maintenance process, but also improves the reuse rate of resources.

如图3和图6以及图9和图10所示,副弧形滤网9的左右两侧均安装有调节组件15,三通阀12的底端固定连通有第二弯管13,第二弯管13与调节组件15之间相连通,调节组件15包括空气暂存管151,空气暂存管151与粉碎箱1的一侧相连接,空气暂存管151远离粉碎箱1一侧的顶端固定连通有进气口152,空气暂存管151远离粉碎箱1一侧的底端固定连通有排气阀153,进气口152的顶端与第二弯管13的底端相连通,空气暂存管151的内部活动套接有活塞板154,活塞板154相对空气暂存管151左右位移,活塞板154靠近粉碎箱1的一侧均安装有活塞杆155,活塞杆155远离活塞板154的一端贯穿粉碎箱1的一侧且与副弧形滤网9的一侧相连接,活塞杆155的外侧面活动套接有位于空气暂存管151内部的复位弹簧156,复位弹簧156的左右两端分别与活塞板154的一端以及空气暂存管151的一端相连接。As shown in Figures 3 and 6 as well as Figures 9 and 10, adjustment components 15 are installed on both sides of the secondary arc filter 9, the bottom end of the three-way valve 12 is fixedly connected with a second elbow 13, the second elbow 13 is connected to the adjustment component 15, the adjustment component 15 includes an air temporary storage pipe 151, the air temporary storage pipe 151 is connected to one side of the crushing box 1, the top of the air temporary storage pipe 151 away from the crushing box 1 is fixedly connected with an air inlet 152, the bottom end of the air temporary storage pipe 151 away from the crushing box 1 is fixedly connected with an exhaust valve 153, the top of the air inlet 152 is connected to the second elbow 13 The bottom ends are connected, and a piston plate 154 is movably sleeved inside the air temporary storage tube 151. The piston plate 154 is displaced left and right relative to the air temporary storage tube 151. A piston rod 155 is installed on the side of the piston plate 154 close to the crushing box 1. The end of the piston rod 155 away from the piston plate 154 passes through one side of the crushing box 1 and is connected to one side of the secondary arc filter 9. The outer side of the piston rod 155 is movably sleeved with a return spring 156 located inside the air temporary storage tube 151. The left and right ends of the return spring 156 are respectively connected to one end of the piston plate 154 and one end of the air temporary storage tube 151.

实施例二:当需要对粉碎饲料的规格进行调整,或需要动态调整饲料的规格时,可通过开启任一侧三通阀12底端的阀门,此时空气随之通过第二弯管13进入对应侧的进气口152内部,且进入空气暂存管151的内部,此时需保持排气阀153处于关闭状态,此时压缩空气即可对活塞板154施加推力,并带动活塞板154和活塞杆155向靠近粉碎箱1的方向进行位移,此时副弧形滤网9即可相对主弧形滤网8发生位移,此时两个对应的滤孔即可发生错位,对应的滤孔直径即可发生变化,完成筛选孔径的改变。Embodiment 2: When it is necessary to adjust the specifications of the crushed feed, or to dynamically adjust the specifications of the feed, the valve at the bottom end of the three-way valve 12 on either side can be opened. At this time, the air enters the air inlet 152 on the corresponding side through the second bend pipe 13, and enters the air temporary storage tube 151. At this time, the exhaust valve 153 needs to be kept in a closed state. At this time, the compressed air can apply thrust to the piston plate 154, and drive the piston plate 154 and the piston rod 155 to move in the direction close to the crushing box 1. At this time, the secondary arc filter 9 can be displaced relative to the main arc filter 8. At this time, the two corresponding filter holes can be misaligned, and the corresponding filter hole diameters can change, completing the change of the screening aperture.

通过对饲料粉碎的旋转动作进行进一步利用,粉碎时所产生的空气可作用于调节组件15的内部,并驱动副弧形滤网9相对主弧形滤网8位移,改变交错的滤孔直径,整个过程可动态完成,无需对装置进行停机操作,可实现动态调整,同时配合主弧形滤网8的转动,可有效避免饲料卡在滤孔的内部,不仅适应不同规格饲料的粉碎过程,同时可减少堵塞的发生,提高实用性。By further utilizing the rotating action of feed crushing, the air generated during crushing can act on the inside of the adjustment component 15, and drive the secondary arc filter 9 to move relative to the main arc filter 8, thereby changing the diameter of the staggered filter holes. The entire process can be completed dynamically without shutting down the device, and dynamic adjustment can be achieved. At the same time, in conjunction with the rotation of the main arc filter 8, the feed can be effectively prevented from being stuck inside the filter holes. This not only adapts to the crushing process of feeds of different specifications, but also reduces the occurrence of blockages and improves practicality.

工作原理及使用流程:Working principle and usage process:

在使用时,需将待粉碎的饲料从进料口3的顶端投入,同时在完成投入后,为防止出现扬尘,可在进料口3的顶端盖上防尘罩,用于饲料投入后防尘以及防止饲料的溢出,同时需在出料口4的底端放置有接料槽用于饲料粉碎后的出料承接;When in use, the feed to be crushed needs to be put in from the top of the feed inlet 3. After the feed is put in, in order to prevent dust, a dust cover can be placed on the top of the feed inlet 3 to prevent dust and feed overflow. At the same time, a receiving trough needs to be placed at the bottom of the discharge port 4 to receive the feed after it is crushed.

开始粉碎时,可通过启动外部电机即可驱动任一集气组件14转动,此时可同步驱动任一粉碎辊5发生旋转,此时通过动力齿轮6的传动作用,即可驱动两个粉碎辊5发生旋转,此时需驱动两个粉碎辊5同时向内侧发生旋转,此时掉落在两个粉碎辊5之间的饲料即可通过两个粉碎辊5的相对旋转被碾碎,并掉落至主弧形滤网8处,以进行过滤,此时粉碎后的饲料即可通过主弧形滤网8以及副弧形滤网9的筛选后从出料口4处导出,完成饲料的粉碎过程;When the crushing starts, any air collecting assembly 14 can be driven to rotate by starting an external motor, and any crushing roller 5 can be driven to rotate synchronously at this time. At this time, the two crushing rollers 5 can be driven to rotate through the transmission effect of the power gear 6. At this time, the two crushing rollers 5 need to be driven to rotate inward at the same time. At this time, the feed dropped between the two crushing rollers 5 can be crushed by the relative rotation of the two crushing rollers 5, and dropped to the main arc filter 8 for filtering. At this time, the crushed feed can be screened by the main arc filter 8 and the auxiliary arc filter 9 and then discharged from the discharge port 4, completing the crushing process of the feed;

在进行饲料的粉碎过程中,由于外部电机的旋转可带动两个粉碎辊5的相对旋转,当粉碎辊5转动时可同步带动主轴143旋转,且当主轴143高速旋转时可同步带动叶片145发生周向旋转,此时即可在集气罐141的内部产生负压,将外部的空气通过进气阀146吸入至集气罐141的内部,同时可通过排气管147导出,并进入四通阀10的内部,此时即可通过四通阀10的底端导入至三通阀12的内部,并通过三通阀12的后端导出进入下输气管17的内部,并作用于两个粉碎辊5的底端,此时即可从对饲料的底端施加作用力,提高饲料在粉碎箱1内部的停留时间;During the feed crushing process, the rotation of the external motor can drive the relative rotation of the two crushing rollers 5. When the crushing rollers 5 rotate, the main shaft 143 can be synchronously driven to rotate, and when the main shaft 143 rotates at a high speed, the blades 145 can be synchronously driven to rotate circumferentially. At this time, negative pressure can be generated inside the air collecting tank 141, and the external air is sucked into the interior of the air collecting tank 141 through the air inlet valve 146. At the same time, it can be discharged through the exhaust pipe 147 and enter the interior of the four-way valve 10. At this time, it can be introduced into the interior of the three-way valve 12 through the bottom end of the four-way valve 10, and discharged into the interior of the lower air supply pipe 17 through the rear end of the three-way valve 12, and act on the bottom ends of the two crushing rollers 5. At this time, a force can be applied to the bottom end of the feed to increase the residence time of the feed in the crushing box 1;

若是饲料未能完全粉碎,需要进行二次粉碎时,可通过开启粉碎箱1内部镶嵌的电机即可驱动机架7转动,此时主弧形滤网8即可依靠镶嵌的电机的输出轴为中心轴发生旋转,直至带动主弧形滤网8内侧面的饲料向斜上方发生位移,直至从主弧形滤网8旋转至一定的高度后,即可从主弧形滤网8的一侧倾倒出,并重新进入两个粉碎辊5之间进行二次粉碎过程;If the feed is not completely crushed and needs to be crushed again, the motor embedded in the crushing box 1 can be turned on to drive the frame 7 to rotate. At this time, the main arc filter 8 can rotate with the output shaft of the embedded motor as the central axis until the feed on the inner side of the main arc filter 8 is driven to move obliquely upward. After the main arc filter 8 rotates to a certain height, it can be poured out from one side of the main arc filter 8 and re-enter between the two crushing rollers 5 for a secondary crushing process.

当需要对粉碎饲料的规格进行调整,或需要动态调整饲料的规格时,可通过开启任一侧三通阀12底端的阀门,此时空气随之通过第二弯管13进入对应侧的进气口152内部,且进入空气暂存管151的内部,此时需保持排气阀153处于关闭状态,此时压缩空气即可对活塞板154施加推力,并带动活塞板154和活塞杆155向靠近粉碎箱1的方向进行位移,此时副弧形滤网9即可相对主弧形滤网8发生位移,此时两个对应的滤孔即可发生错位,对应的滤孔直径即可发生变化,完成筛选孔径的改变;When it is necessary to adjust the specifications of the crushed feed, or to dynamically adjust the specifications of the feed, the valve at the bottom end of the three-way valve 12 on either side can be opened, and the air then passes through the second curved pipe 13 into the air inlet 152 on the corresponding side, and enters the air temporary storage tube 151. At this time, the exhaust valve 153 needs to be kept in a closed state. At this time, the compressed air can apply thrust to the piston plate 154, and drive the piston plate 154 and the piston rod 155 to move in the direction close to the crushing box 1. At this time, the secondary arc filter 9 can be displaced relative to the main arc filter 8. At this time, the two corresponding filter holes can be misaligned, and the corresponding filter hole diameters can be changed, completing the change of the screening aperture;

当完成饲料的粉碎,且部分未完全粉碎的饲料被完全粉碎后,此时即可关闭四通阀10底端的阀门,并保持两个粉碎辊5的旋转状态,同时开启四通阀10顶端的阀门,此时空气即可通过第一弯管11导出并通过上输气管16喷射至两个旋转的粉碎辊5处,此时配合两个粉碎辊5的相对旋转,以及流动的空气即可将卡在粉碎辊5上的饲料导出,使其从出料口4处掉落,完成饲料的自动清洁。When the feed is crushed and part of the feed that has not been completely crushed is completely crushed, the valve at the bottom of the four-way valve 10 can be closed, and the two crushing rollers 5 are kept rotating. At the same time, the valve at the top of the four-way valve 10 is opened. At this time, the air can be discharged through the first bend 11 and sprayed to the two rotating crushing rollers 5 through the upper air pipe 16. At this time, the relative rotation of the two crushing rollers 5 and the flowing air can be used to discharge the feed stuck on the crushing rollers 5 and make it fall from the discharge port 4, thereby completing the automatic cleaning of the feed.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种用于饲料生产的饲料粉碎装置,包括粉碎箱(1),其特征在于:所述粉碎箱(1)靠近四角的位置上均安装有支撑脚(2),所述粉碎箱(1)的顶端开设有进料口(3),所述粉碎箱(1)的底端开设有出料口(4),所述粉碎箱(1)内腔的前后两侧均活动安装有粉碎辊(5),两个所述粉碎辊(5)均相对粉碎箱(1)转动,两个所述粉碎辊(5)之间设有缝隙,两个所述粉碎辊(5)的左右两侧均通过连接轴安装有位于粉碎箱(1)外侧面的动力齿轮(6),位于同侧的两个动力齿轮(6)之间啮合连接,所述粉碎箱(1)内腔的左右两侧均活动安装有机架(7),所述机架(7)的底端设有主弧形滤网(8),所述主弧形滤网(8)顶端的左右两侧与两个机架(7)的底端相连接,所述粉碎箱(1)的一侧镶嵌有电机且与机架(7)的中部相连接,所述主弧形滤网(8)位于两个粉碎辊(5)的正下方,所述主弧形滤网(8)的底端设有副弧形滤网(9),所述主弧形滤网(8)的底端与副弧形滤网(9)的顶端相接触,所述动力齿轮(6)远离粉碎箱(1)的一侧均安装有集气组件(14),两个所述集气组件(14)之间设有四通阀(10),所述四通阀(10)的底端固定连通有三通阀(12),所述主弧形滤网(8)和副弧形滤网(9)上所开设的滤孔数量以及大小均相同。1. A feed crushing device for feed production, comprising a crushing box (1), characterized in that: support feet (2) are installed near the four corners of the crushing box (1), a feed inlet (3) is provided at the top of the crushing box (1), and a discharge outlet (4) is provided at the bottom of the crushing box (1), crushing rollers (5) are movably installed on the front and rear sides of the inner cavity of the crushing box (1), the two crushing rollers (5) rotate relative to the crushing box (1), a gap is provided between the two crushing rollers (5), power gears (6) located on the outer side of the crushing box (1) are installed on the left and right sides of the two crushing rollers (5) through connecting shafts, and the two power gears (6) located on the same side are meshed and connected, and a frame (7) is movably installed on the left and right sides of the inner cavity of the crushing box (1), and the bottom of the frame (7) is provided with a plurality of gears (6) disposed on the outer side of the crushing box (1). A main arc filter (8) is provided at the end, and the left and right sides of the top of the main arc filter (8) are connected to the bottom ends of the two frames (7). A motor is embedded on one side of the crushing box (1) and is connected to the middle of the frame (7). The main arc filter (8) is located directly below the two crushing rollers (5). A secondary arc filter (9) is provided at the bottom end of the main arc filter (8), and the bottom end of the main arc filter (8) is in contact with the top end of the secondary arc filter (9). A gas collecting component (14) is installed on the side of the power gear (6) away from the crushing box (1). A four-way valve (10) is provided between the two gas collecting components (14), and the bottom end of the four-way valve (10) is fixedly connected to a three-way valve (12). The number and size of the filter holes on the main arc filter (8) and the secondary arc filter (9) are the same. 2.根据权利要求1所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述三通阀(12)靠近粉碎箱(1)的一端贯穿粉碎箱(1)的一侧且固定连通有下输气管(17),所述下输气管(17)的输出端位于两个粉碎辊(5)之间的下方位置上。2. A feed crushing device for feed production according to claim 1, characterized in that: the end of the three-way valve (12) close to the crushing box (1) passes through one side of the crushing box (1) and is fixedly connected to a lower air pipe (17), and the output end of the lower air pipe (17) is located at a lower position between the two crushing rollers (5). 3.根据权利要求1所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述集气组件(14)包括集气罐(141),所述集气罐(141)位于动力齿轮(6)的一侧,所述集气罐(141)的上下两端均安装有安装架(142),所述安装架(142)的另一端与粉碎箱(1)的一侧相连接。3. A feed crushing device for feed production according to claim 1, characterized in that: the air collecting component (14) includes an air collecting tank (141), the air collecting tank (141) is located on one side of the power gear (6), and mounting frames (142) are installed at both upper and lower ends of the air collecting tank (141), and the other end of the mounting frame (142) is connected to one side of the crushing box (1). 4.根据权利要求3所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述集气罐(141)的中部活动连接有主轴(143),所述主轴(143)的外侧面固定套接有转盘(144),所述转盘(144)的一侧等角度固定安装有叶片(145)。4. A feed crushing device for feed production according to claim 3, characterized in that: a main shaft (143) is movably connected to the middle of the gas collecting tank (141), a rotating disk (144) is fixedly sleeved on the outer side of the main shaft (143), and blades (145) are fixedly installed at equal angles on one side of the rotating disk (144). 5.根据权利要求4所述的一种用于饲料生产的饲料粉碎装置,其特征在于:两个所述集气罐(141)相对远离的一端均固定连通有进气阀(146),两个所述集气罐(141)相对靠近的一端均固定连通有排气管(147),两个所述排气管(147)的另一端与四通阀(10)左右两侧相连通。5. A feed crushing device for feed production according to claim 4, characterized in that: the relatively far ends of the two gas collecting tanks (141) are fixedly connected to an air intake valve (146), the relatively close ends of the two gas collecting tanks (141) are fixedly connected to an exhaust pipe (147), and the other ends of the two exhaust pipes (147) are connected to the left and right sides of the four-way valve (10). 6.根据权利要求1所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述四通阀(10)的顶端固定连通有第一弯管(11),所述第一弯管(11)远离四通阀(10)的一端贯穿粉碎箱(1)的一侧且固定连通有位于两个粉碎辊(5)之间上方位置上的上输气管(16)。6. A feed crushing device for feed production according to claim 1, characterized in that: the top end of the four-way valve (10) is fixedly connected to a first elbow (11), and the end of the first elbow (11) away from the four-way valve (10) passes through one side of the crushing box (1) and is fixedly connected to an upper air supply pipe (16) located above the two crushing rollers (5). 7.根据权利要求1所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述副弧形滤网(9)的左右两侧均安装有调节组件(15),所述三通阀(12)的底端固定连通有第二弯管(13),所述第二弯管(13)与调节组件(15)之间相连通。7. A feed crushing device for feed production according to claim 1, characterized in that: adjustment components (15) are installed on both sides of the left and right sides of the secondary arc filter (9), and the bottom end of the three-way valve (12) is fixedly connected to a second curved pipe (13), and the second curved pipe (13) is connected to the adjustment component (15). 8.根据权利要求7所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述调节组件(15)包括空气暂存管(151),所述空气暂存管(151)与粉碎箱(1)的一侧相连接,所述空气暂存管(151)远离粉碎箱(1)一侧的顶端固定连通有进气口(152),所述空气暂存管(151)远离粉碎箱(1)一侧的底端固定连通有排气阀(153),所述进气口(152)的顶端与第二弯管(13)的底端相连通。8. A feed pulverizing device for feed production according to claim 7, characterized in that: the regulating component (15) comprises an air temporary storage pipe (151), the air temporary storage pipe (151) is connected to one side of the pulverizing box (1), the top end of the air temporary storage pipe (151) away from the pulverizing box (1) is fixedly connected to an air inlet (152), the bottom end of the air temporary storage pipe (151) away from the pulverizing box (1) is fixedly connected to an exhaust valve (153), and the top end of the air inlet (152) is connected to the bottom end of the second curved pipe (13). 9.根据权利要求8所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述空气暂存管(151)的内部活动套接有活塞板(154),所述活塞板(154)相对空气暂存管(151)左右位移,所述活塞板(154)靠近粉碎箱(1)的一侧均安装有活塞杆(155),所述活塞杆(155)远离活塞板(154)的一端贯穿粉碎箱(1)的一侧且与副弧形滤网(9)的一侧相连接。9. A feed crushing device for feed production according to claim 8, characterized in that: a piston plate (154) is movably sleeved inside the temporary air storage tube (151), the piston plate (154) is displaced left and right relative to the temporary air storage tube (151), a piston rod (155) is installed on the side of the piston plate (154) close to the crushing box (1), and the end of the piston rod (155) away from the piston plate (154) passes through one side of the crushing box (1) and is connected to one side of the secondary arc filter (9). 10.根据权利要求9所述的一种用于饲料生产的饲料粉碎装置,其特征在于:所述活塞杆(155)的外侧面活动套接有位于空气暂存管(151)内部的复位弹簧(156),所述复位弹簧(156)的左右两端分别与活塞板(154)的一端以及空气暂存管(151)的一端相连接。10. A feed crushing device for feed production according to claim 9, characterized in that: the outer side surface of the piston rod (155) is movably sleeved with a return spring (156) located inside the air temporary storage tube (151), and the left and right ends of the return spring (156) are respectively connected to one end of the piston plate (154) and one end of the air temporary storage tube (151).
CN202410541020.3A 2024-04-30 2024-04-30 A fodder reducing mechanism for feed production Pending CN118287195A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113333076A (en) * 2021-05-20 2021-09-03 漳州新立基沥青有限公司 Old asphalt concrete recovery unit
CN216025140U (en) * 2021-08-11 2022-03-15 柴梓洵 System is smashed in chinese-medicinal material processing
CN114260059A (en) * 2021-12-21 2022-04-01 杜鹏成 Construction waste treatment device
CN219559757U (en) * 2023-01-10 2023-08-22 河北赛砺亚矿业有限公司 Mechanical pulverizer with recovery structure
CN117101844A (en) * 2023-08-29 2023-11-24 厦门隆励工贸有限公司 Fodder breaker

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113333076A (en) * 2021-05-20 2021-09-03 漳州新立基沥青有限公司 Old asphalt concrete recovery unit
CN216025140U (en) * 2021-08-11 2022-03-15 柴梓洵 System is smashed in chinese-medicinal material processing
CN114260059A (en) * 2021-12-21 2022-04-01 杜鹏成 Construction waste treatment device
CN219559757U (en) * 2023-01-10 2023-08-22 河北赛砺亚矿业有限公司 Mechanical pulverizer with recovery structure
CN117101844A (en) * 2023-08-29 2023-11-24 厦门隆励工贸有限公司 Fodder breaker

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Application publication date: 20240705