CN118268412B - Stainless steel strip flattening device with defect detection function - Google Patents
Stainless steel strip flattening device with defect detection function Download PDFInfo
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- CN118268412B CN118268412B CN202410704928.1A CN202410704928A CN118268412B CN 118268412 B CN118268412 B CN 118268412B CN 202410704928 A CN202410704928 A CN 202410704928A CN 118268412 B CN118268412 B CN 118268412B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
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Abstract
本发明公开了一种具有缺陷检测功能的不锈钢带平整装置,涉及平整设备技术领域,包括升降板、第一辅助辊架、第一通槽、第一视觉检测组件、第一平整辊架、第二平整辊架和第二辅助辊架。本发明中升降板带动第一视觉检测组件和第一平整辊架进行升降运动,第一平整辊架和第二平整辊架相互配合对不锈钢带进行辊压平整处理,第一视觉检测组件在不锈钢带上表面进行视觉检测处理,第二视觉检测组件在不锈钢带下表面进行视觉检测处理,实现对不锈钢带表面的双面缺陷检测工作;可对不锈钢带表面进行多次平整加工处理,第三平整辊在第一平整辊和第二平整辊之间对不锈钢带表面进行辊压平整处理,可有效提高对不锈钢带表面辊压平整处理效果。
The present invention discloses a stainless steel strip leveling device with defect detection function, which relates to the technical field of leveling equipment, including a lifting plate, a first auxiliary roller frame, a first through groove, a first visual detection component, a first leveling roller frame, a second leveling roller frame, and a second auxiliary roller frame. In the present invention, the lifting plate drives the first visual detection component and the first leveling roller frame to perform lifting and lowering movements, the first leveling roller frame and the second leveling roller frame cooperate with each other to perform rolling and leveling processing on the stainless steel strip, the first visual detection component performs visual detection processing on the upper surface of the stainless steel strip, and the second visual detection component performs visual detection processing on the lower surface of the stainless steel strip, thereby realizing double-sided defect detection on the surface of the stainless steel strip; the surface of the stainless steel strip can be leveled for multiple times, and the third leveling roller performs rolling and leveling processing on the surface of the stainless steel strip between the first leveling roller and the second leveling roller, thereby effectively improving the rolling and leveling processing effect on the surface of the stainless steel strip.
Description
技术领域Technical Field
本发明涉及平整设备技术领域,具体为一种具有缺陷检测功能的不锈钢带平整装置。The invention relates to the technical field of leveling equipment, in particular to a stainless steel strip leveling device with a defect detection function.
背景技术Background Art
不锈钢带简单的说就是超薄不锈钢板的延伸物;不锈钢带是一种重要的金属材料,具有高温、耐腐蚀等优良性能,广泛应用于食品、轻工等领域。冷轧不锈钢带/卷生产流程如下:酸洗→常温轧制→工艺润滑→退火→平整→精切→包装→配送,其中平整的目的主要是:改善不锈钢带的板形、改善不锈钢带表面光洁度、改善不锈钢带机械性能。Stainless steel strip is simply an extension of ultra-thin stainless steel plate; stainless steel strip is an important metal material with excellent properties such as high temperature and corrosion resistance, and is widely used in food, light industry and other fields. The production process of cold-rolled stainless steel strip/coil is as follows: pickling → room temperature rolling → process lubrication → annealing → flattening → precision cutting → packaging → distribution, among which the purpose of flattening is mainly to improve the shape of stainless steel strip, improve the surface finish of stainless steel strip, and improve the mechanical properties of stainless steel strip.
专利(CN216150710U)中公开了一种用于不锈钢冷轧的钢带平整装置,包括底板、滚轮、支撑腿和支撑架,所述底板底端设置有所述滚轮,所述底板上端四角处均设置有所述支撑腿,所述支撑腿上端设置有所述支撑架,所述支撑架内两侧壁上均设置有导向板,所述导向板上设置有导向轮,所述支撑架上方设置有龙门架,所述龙门架一侧壁上设置有气缸一。有益效果在于:该实用新型通过设置气缸二、连接架二和压平辊二,在压平时,气缸二通过连接架二推动压平辊二向下移动,进而使压平辊对钢带下表面施加压力,同时配合压平辊一可使钢带上下两表面同时受力,可对钢带上下两表面的凸起与凹痕同时处理,保证装置的平整效果,提高装置实用性。The patent (CN216150710U) discloses a steel strip leveling device for cold rolling of stainless steel, including a bottom plate, rollers, support legs and a support frame, wherein the rollers are arranged at the bottom end of the bottom plate, the support legs are arranged at the four corners of the upper end of the bottom plate, the support frame is arranged at the upper end of the support legs, guide plates are arranged on the inner and outer walls of the support frame, guide wheels are arranged on the guide plates, a gantry is arranged above the support frame, and a cylinder 1 is arranged on one side wall of the gantry. The beneficial effect is that the utility model is provided with cylinder 2, connecting frame 2 and flattening roller 2. During flattening, cylinder 2 pushes flattening roller 2 downward through connecting frame 2, thereby causing the flattening roller to apply pressure to the lower surface of the steel strip, and at the same time, the upper and lower surfaces of the steel strip can be subjected to force at the same time in cooperation with flattening roller 1, and the convexities and concave marks on the upper and lower surfaces of the steel strip can be processed at the same time, thereby ensuring the leveling effect of the device and improving the practicality of the device.
但上述专利文献中的钢带加压平整装置,仅通过一组压平辊对不锈钢带进行平整处理,对不锈钢带的压平作用力只在一组压平辊之间,平整效果不佳。However, the steel strip pressure flattening device in the above patent document flattens the stainless steel strip only through a set of flattening rollers, and the flattening force on the stainless steel strip is only between the set of flattening rollers, resulting in poor flattening effect.
发明内容Summary of the invention
本发明的目的在于提供一种具有缺陷检测功能的不锈钢带平整装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a stainless steel strip leveling device with a defect detection function to solve the problems raised in the above background technology.
为了解决上述技术问题,本发明提供如下技术方案:一种具有缺陷检测功能的不锈钢带平整装置,包括平整机架,所述平整机架内部水平设有活动连接的升降板,所述升降板底部一侧设有若干个第一辅助辊架,所述升降板顶部另一侧开设有第一通槽,所述第一通槽内侧设有活动连接的第一视觉检测组件,所述升降板底部于第一辅助辊架和第一通槽之间设有若干个第一平整辊架,所述平整机架内侧于第一平整辊架下方设有第二平整辊架,所述平整机架内侧于第二平整辊架一侧设有若干个第二辅助辊架。In order to solve the above technical problems, the present invention provides the following technical solutions: a stainless steel strip leveling device with a defect detection function, comprising a leveling frame, a lifting plate with an active connection is horizontally arranged inside the leveling frame, a plurality of first auxiliary roller frames are arranged on one side of the bottom of the lifting plate, a first through groove is opened on the other side of the top of the lifting plate, a first visual inspection component with an active connection is arranged on the inner side of the first through groove, a plurality of first leveling roller frames are arranged on the bottom of the lifting plate between the first auxiliary roller frame and the first through groove, a second leveling roller frame is arranged on the inner side of the leveling frame below the first leveling roller frame, and a plurality of second auxiliary roller frames are arranged on the inner side of the leveling frame on one side of the second leveling roller frame.
进一步的,所述升降板顶部竖直设有若干个伺服电缸,所述伺服电缸顶部与平整机架内壁顶部固定连接,所述平整机架内侧于第一通槽下方设有第二通槽,所述第二通槽内侧设有活动连接的第二视觉检测组件。Furthermore, a plurality of servo electric cylinders are vertically provided on the top of the lifting plate, the top of the servo electric cylinders is fixedly connected to the top of the inner wall of the leveling frame, a second through groove is provided on the inner side of the leveling frame below the first through groove, and a second visual inspection component with a movably connected portion is provided on the inner side of the second through groove.
进一步的,所述第一平整辊架和第二平整辊架呈上下对称设置,所述第一平整辊架和第二平整辊架结构相同,所述第一平整辊架内侧底部设有水平设有转动连接的第一平整辊,所述第一平整辊架外壁两侧对称设有活动连接的第一支撑架,所述第一支撑架一端通过第一转轴与第一平整辊架转动连接,所述第一转轴和第一支撑架之间设有第一扭簧,所述第一支撑架远离第一转轴一端设有转动连接的第二平整辊,所述第一支撑架外壁于两个第二平整辊之间设有活动连接的第二支撑架,所述第二支撑架一端通过第二转轴与第一支撑架转动连接,所述第二转轴和第一支撑架之间设有第二扭簧,所述第二支撑架远离第二转轴一端设有转动连接的第三平整辊。Furthermore, the first leveling roller frame and the second leveling roller frame are symmetrically arranged in the upper and lower parts, and the first leveling roller frame and the second leveling roller frame have the same structure. A first leveling roller with a rotatable connection is horizontally provided at the bottom inner side of the first leveling roller frame, and first support frames with a movably connected connection are symmetrically provided on both sides of the outer wall of the first leveling roller frame. One end of the first support frame is rotatably connected to the first leveling roller frame through a first rotating shaft, a first torsion spring is provided between the first rotating shaft and the first support frame, and a second leveling roller with a rotatable connection is provided at one end of the first support frame away from the first rotating shaft, and a second support frame with a movably connected connection is provided between the two second leveling rollers on the outer wall of the first support frame, and one end of the second support frame is rotatably connected to the first support frame through a second rotating shaft, a second torsion spring is provided between the second rotating shaft and the first support frame, and a third leveling roller with a rotatable connection is provided at one end of the second support frame away from the second rotating shaft.
进一步的,所述第一辅助辊架和第二辅助辊架结构相同,所述第一辅助辊架和第二辅助辊架交错设置,所述第一辅助辊架底部水平设有转动连接的第一辅助辊,所述第二辅助辊架顶部水平设有转动连接的第二辅助辊,相邻两个所述第一辅助辊的间距与相邻两个所述第二辅助辊的间距相等,所述第二辅助辊的顶部与第二平整辊架的第一平整辊顶部位于同一水平线上,所述第一辅助辊的底部水平位置位于第一平整辊架的第一平整辊底部位置的下方。Furthermore, the first auxiliary roller frame and the second auxiliary roller frame have the same structure, and the first auxiliary roller frame and the second auxiliary roller frame are staggered. A first auxiliary roller that is rotatably connected is horizontally provided at the bottom of the first auxiliary roller frame, and a second auxiliary roller that is rotatably connected is horizontally provided at the top of the second auxiliary roller frame. The spacing between two adjacent first auxiliary rollers is equal to the spacing between two adjacent second auxiliary rollers. The top of the second auxiliary roller and the top of the first smoothing roller of the second smoothing roller frame are located on the same horizontal line, and the bottom horizontal position of the first auxiliary roller is located below the bottom position of the first smoothing roller of the first smoothing roller frame.
进一步的,所述第一视觉检测组件与第二视觉检测组件结构相同,所述第一视觉检测组件与第二视觉检测组件对称设置,所述第一视觉检测组件包括伺服电机和滑动板,所述伺服电机输出轴外壁套设有第一连接杆,所述第一连接杆远离伺服电机一端设有第二连接杆,所述第二连接杆远离第一连接杆一端与滑动板顶部转动连接,所述滑动板顶部设有活动连接的相机。Furthermore, the first visual detection component has the same structure as the second visual detection component, and the first visual detection component and the second visual detection component are symmetrically arranged. The first visual detection component includes a servo motor and a sliding plate. A first connecting rod is sleeved on the outer wall of the servo motor output shaft. A second connecting rod is provided at one end of the first connecting rod away from the servo motor. An end of the second connecting rod away from the first connecting rod is rotatably connected to the top of the sliding plate, and a movably connected camera is provided on the top of the sliding plate.
进一步的,所述相机外壁两侧对称设有第一支撑轴,所述第一支撑轴与滑动板内壁转动连接,所述滑动板内部两侧对称设有支撑条,所述支撑条一端底部设有第一齿条,所述第一支撑轴外壁设有与第一齿条相啮合的第一扇形齿轮,所述支撑条另一端侧壁设有第二齿条,所述滑动板内部于第二齿条一侧设有转动连接的第二支撑轴,所述第二支撑轴外壁设有与第二齿条相啮合的第二扇形齿轮,所述第二支撑轴外壁于第二扇形齿轮下方设有齿轮,所述第一通槽内壁设有与齿轮相匹配的第三齿条,所述滑动板内部于支撑条一侧设有弹簧,所述弹簧一端与支撑条外壁固定连接。Furthermore, a first support shaft is symmetrically provided on both sides of the outer wall of the camera, the first support shaft is rotatably connected to the inner wall of the sliding plate, support bars are symmetrically provided on both sides inside the sliding plate, a first rack is provided at the bottom of one end of the support bar, a first sector gear meshed with the first rack is provided on the outer wall of the first support shaft, a second rack is provided on the side wall of the other end of the support bar, a second support shaft rotatably connected to one side of the second rack is provided inside the sliding plate, a second sector gear meshed with the second rack is provided on the outer wall of the second support shaft, a gear is provided on the outer wall of the second support shaft under the second sector gear, a third rack matching the gear is provided on the inner wall of the first through groove, a spring is provided on one side of the support bar inside the sliding plate, and one end of the spring is fixedly connected to the outer wall of the support bar.
进一步的,所述支撑条与第三齿条相互垂直,所述第一支撑轴与第二支撑轴相互垂直,所述弹簧与支撑条相互平行。Furthermore, the support bar and the third rack are perpendicular to each other, the first support shaft and the second support shaft are perpendicular to each other, and the spring and the support bar are parallel to each other.
进一步的,所述滑动板顶部开设有与相机相匹配的开口,所述滑动板外壁两侧对称设有若干个滑块,所述第一通槽内壁设有与滑块相匹配的滑槽。Furthermore, an opening matching the camera is provided on the top of the sliding plate, a plurality of sliding blocks are symmetrically provided on both sides of the outer wall of the sliding plate, and a sliding groove matching the sliding block is provided on the inner wall of the first through groove.
进一步的,所述滑动板内部设有与支撑条相匹配的第一活动腔,所述升降板外壁一侧开设有与支撑条相匹配的第三通槽,所述第三通槽与第一通槽贯通。Furthermore, a first movable cavity matching the support bar is provided inside the sliding plate, and a third through groove matching the support bar is opened on one side of the outer wall of the lifting plate, and the third through groove is connected with the first through groove.
进一步的,所述滑动板内部设有与弹簧相匹配的第二活动腔,所述第二活动腔与第一活动腔贯通,所述滑动板内部设有与第一齿条相匹配的第三活动腔,所述滑动板内部设有与第一扇形齿轮相匹配的第四活动腔,所述第三活动腔与第一活动腔贯通,所述第四活动腔与第三活动腔贯通,所述滑动板外壁一侧开设有与第二扇形齿轮相匹配的第一安装槽,所述滑动板内部设有与第二齿条相匹配的第五活动腔,所述第一安装槽与第五活动腔贯通,所述第五活动腔与第一活动腔贯通,所述滑动板外壁一侧开设有与齿轮相匹配的第二安装槽。Furthermore, a second active cavity matching the spring is provided inside the sliding plate, and the second active cavity is communicated with the first active cavity. A third active cavity matching the first rack is provided inside the sliding plate. A fourth active cavity matching the first sector gear is provided inside the sliding plate, and the third active cavity is communicated with the first active cavity, and the fourth active cavity is communicated with the third active cavity. A first mounting groove matching the second sector gear is provided on one side of the outer wall of the sliding plate. A fifth active cavity matching the second rack is provided inside the sliding plate, and the first mounting groove is communicated with the fifth active cavity, and the fifth active cavity is communicated with the first active cavity. A second mounting groove matching the gear is provided on one side of the outer wall of the sliding plate.
与现有技术相比,本发明所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the present invention are:
本发明通过设置升降板、第一辅助辊架、第一通槽、第一视觉检测组件、第一平整辊架、第二平整辊架和第二辅助辊架,将待加工处理的不锈钢带放置到平整机架内侧,不锈钢带依次穿过第一辅助辊架和第二辅助辊架之间、第一平整辊架和第二平整辊架之间、第一视觉检测组件和第二视觉检测组件之间;调节升降板进行升降,升降板带动第一辅助辊架、第一视觉检测组件和第一平整辊架进行升降运动,第一辅助辊架和第二辅助辊架进行配合对不锈钢带进行辅助辊压处理,第一平整辊架和第二平整辊架相互配合对不锈钢带进行辊压平整处理,第一视觉检测组件在不锈钢带上表面进行视觉检测处理,实现对不锈钢带表面的缺陷检测工作,第二视觉检测组件在不锈钢带下表面进行视觉检测处理,实现对不锈钢带表面的双面缺陷检测工作;升降板的升降调节,可有效对第一辅助辊架和第二辅助辊架在竖直方向上的间距进行调节,可有效对第一平整辊架和第二平整辊架在竖直方向上的间距进行调节,进而实现对不同厚度的不锈钢带进行平整加工处理,同时可调整施加在不锈钢带表面平整加工的作用力,使得对不锈钢带的平整加工效果更佳;多组第一平整辊架和第二平整辊架进行配合工作,可有效对不锈钢带表面进行多次平整加工处理,对不锈钢带表面的平整加工面更大,在多组第一平整辊架和第二平整辊架之间都可以施加对不锈钢带表面的压平作用力,可有效提高对不锈钢带的平整处理效果;第二平整辊能够在第一平整辊两侧对不锈钢带表面进行辊压平整处理,可有效提高对不锈钢带表面的辊压平整处理面积,可有效提高对不锈钢带表面的平整处理效果;第三平整辊在第一平整辊和第二平整辊之间对不锈钢带表面进行辊压平整处理,可有效提高对不锈钢带表面辊压平整处理效果。The present invention arranges a lifting plate, a first auxiliary roller frame, a first through groove, a first visual inspection component, a first leveling roller frame, a second leveling roller frame and a second auxiliary roller frame, and places the stainless steel strip to be processed on the inner side of the leveling machine frame, and the stainless steel strip passes through the first auxiliary roller frame and the second auxiliary roller frame, the first leveling roller frame and the second leveling roller frame, and the first visual inspection component and the second visual inspection component in sequence; the lifting plate is adjusted to lift and lower, and the lifting plate drives the first auxiliary roller frame, the first visual inspection component and the first leveling roller frame to perform lifting and lowering movements, the first auxiliary roller frame and the second auxiliary roller frame cooperate to perform auxiliary rolling processing on the stainless steel strip, the first leveling roller frame and the second leveling roller frame cooperate with each other to perform rolling and leveling processing on the stainless steel strip, the first visual inspection component performs visual inspection processing on the upper surface of the stainless steel strip to realize defect detection on the surface of the stainless steel strip, and the second visual inspection component performs visual inspection processing on the lower surface of the stainless steel strip to realize double-sided defect detection on the surface of the stainless steel strip; the lifting and lowering adjustment of the lifting plate can effectively control the first auxiliary roller frame and the second auxiliary roller frame The spacing between the frames in the vertical direction can be adjusted, which can effectively adjust the spacing between the first leveling roller frame and the second leveling roller frame in the vertical direction, thereby realizing the leveling processing of stainless steel strips of different thicknesses, and at the same time, the force applied to the leveling processing of the surface of the stainless steel strip can be adjusted, so that the leveling processing effect of the stainless steel strip is better; multiple groups of first leveling roller frames and second leveling roller frames work together, which can effectively perform multiple leveling processing on the surface of the stainless steel strip, and the leveling processing surface of the stainless steel strip is larger. A flattening force can be applied to the surface of the stainless steel strip between multiple groups of first leveling roller frames and second leveling roller frames, which can effectively improve the leveling processing effect of the stainless steel strip; the second leveling roller can roll and level the surface of the stainless steel strip on both sides of the first leveling roller, which can effectively increase the rolling and leveling processing area of the stainless steel strip surface, and can effectively improve the leveling processing effect of the stainless steel strip surface; the third leveling roller rolls and level the surface of the stainless steel strip between the first leveling roller and the second leveling roller, which can effectively improve the rolling and leveling processing effect of the stainless steel strip surface.
本发明通过设置伺服电机、第一连接杆、第二连接杆、滑动板、相机、支撑条、第一扇形齿轮、第二扇形齿轮和齿轮,第一视觉检测组件和第二视觉检测组件工作时,以第一视觉检测组件为例:伺服电机工作带动第一连接杆进行旋转运动,第一连接杆一端随着伺服电机输出轴进行旋转运动,第一连接杆另一端沿着伺服电机输出轴进行圆周运动,第二连接杆一端随着第一连接杆进行摆动,第二连接杆另一端带动滑动板沿着第一通槽进行往复滑动,相机随着滑动板沿着第一通槽滑动,使得相机能够沿着不锈钢带的宽度方向进行往复运动,相机能够对不锈钢带表面不同宽度位置进行视觉采集处理,可有效提高对不锈钢带表面的缺陷检测处理效果;相机在沿着第一通槽滑动的同时进行摆动,且摆动方向与第一通槽的长度方向相互垂直,可有效扩大相机对不锈钢带表面的视觉图像采集面积,同时能够以不同角度对不锈钢带表面进行视觉图像采集处理,进而有效提高对不锈钢带表面的缺陷检测处理效果。The present invention is provided with a servo motor, a first connecting rod, a second connecting rod, a sliding plate, a camera, a support bar, a first sector gear, a second sector gear and a gear. When the first visual detection component and the second visual detection component are working, taking the first visual detection component as an example: the servo motor drives the first connecting rod to rotate, one end of the first connecting rod rotates along the output shaft of the servo motor, the other end of the first connecting rod performs a circular motion along the output shaft of the servo motor, one end of the second connecting rod swings along the first connecting rod, and the other end of the second connecting rod drives the sliding plate to slide back and forth along the first through slot, and the camera slides along the first through slot with the sliding plate, so that the camera can reciprocate along the width direction of the stainless steel belt, and the camera can perform visual acquisition processing on different width positions of the surface of the stainless steel belt, which can effectively improve the defect detection processing effect on the surface of the stainless steel belt; the camera swings while sliding along the first through slot, and the swinging direction is perpendicular to the length direction of the first through slot, which can effectively expand the visual image acquisition area of the camera on the surface of the stainless steel belt, and can perform visual image acquisition processing on the surface of the stainless steel belt at different angles, thereby effectively improving the defect detection processing effect on the surface of the stainless steel belt.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1是本发明整体的主视图;Fig. 1 is a front view of the present invention as a whole;
图2是本发明图1中A处的放大示意图;FIG2 is an enlarged schematic diagram of point A in FIG1 of the present invention;
图3是本发明图1中B处的放大示意图;FIG3 is an enlarged schematic diagram of point B in FIG1 of the present invention;
图4是本发明整体的主视剖面图;FIG4 is a front cross-sectional view of the present invention as a whole;
图5是本发明图4中C处的放大示意图;FIG5 is an enlarged schematic diagram of point C in FIG4 of the present invention;
图6是本发明滑动板的主视剖面图;6 is a front cross-sectional view of the sliding plate of the present invention;
图7是本发明第一视觉检测组件的俯视图;7 is a top view of the first visual detection assembly of the present invention;
图8是本发明第一视觉检测组件的俯视剖面图;FIG8 is a top cross-sectional view of a first visual detection assembly of the present invention;
图9是本发明图8中D处的放大示意图;FIG9 is an enlarged schematic diagram of point D in FIG8 of the present invention;
图中:1、平整机架;2、升降板;3、第一辅助辊架;4、第一通槽;5、第一视觉检测组件;6、第一平整辊架;7、第二平整辊架;8、第二辅助辊架;9、第一支撑架;10、第一转轴;11、第二平整辊;12、第二支撑架;13、第二转轴;14、第三平整辊;15、第一辅助辊;16、第二辅助辊;17、伺服电机;18、第一连接杆;19、第二连接杆;20、滑动板;21、相机;22、第一支撑轴;23、支撑条;24、第一齿条;25、第一扇形齿轮;26、第二齿条;27、第二支撑轴;28、第二扇形齿轮;29、齿轮;30、第三齿条;31、弹簧;32、开口;33、滑块;34、滑槽;35、第一活动腔;36、第三通槽;37、第二活动腔;38、第三活动腔;39、第四活动腔;40、第一安装槽;41、第二视觉检测组件;42、第一平整辊;43、第五活动腔;44、第二通槽;45、伺服电缸。In the figure: 1, leveling frame; 2, lifting plate; 3, first auxiliary roller frame; 4, first through slot; 5, first visual inspection assembly; 6, first leveling roller frame; 7, second leveling roller frame; 8, second auxiliary roller frame; 9, first support frame; 10, first rotating shaft; 11, second leveling roller; 12, second support frame; 13, second rotating shaft; 14, third leveling roller; 15, first auxiliary roller; 16, second auxiliary roller; 17, servo motor; 18, first connecting rod; 19, second connecting rod; 20, sliding plate; 21, camera; 22, first support shaft; 2 3. Support bar; 24. First rack; 25. First sector gear; 26. Second rack; 27. Second support shaft; 28. Second sector gear; 29. Gear; 30. Third rack; 31. Spring; 32. Opening; 33. Slider; 34. Slide; 35. First movable cavity; 36. Third through groove; 37. Second movable cavity; 38. Third movable cavity; 39. Fourth movable cavity; 40. First mounting groove; 41. Second visual inspection component; 42. First leveling roller; 43. Fifth movable cavity; 44. Second through groove; 45. Servo cylinder.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1-图4所示的一种具有缺陷检测功能的不锈钢带平整装置,包括平整机架1,所述平整机架1内部水平设有活动连接的升降板2,所述升降板2底部一侧设有若干个第一辅助辊架3,所述升降板2顶部另一侧开设有第一通槽4,所述第一通槽4内侧设有活动连接的第一视觉检测组件5,所述升降板2底部于第一辅助辊架3和第一通槽4之间设有若干个第一平整辊架6,所述平整机架1内侧于第一平整辊架6下方设有第二平整辊架7,所述平整机架1内侧于第二平整辊架7一侧设有若干个第二辅助辊架8;所述第一平整辊架6和第二平整辊架7呈上下对称设置,所述第一平整辊架6和第二平整辊架7结构相同,所述第一平整辊架6内侧底部设有水平设有转动连接的第一平整辊42,所述第一平整辊架6外壁两侧对称设有活动连接的第一支撑架9,所述第一支撑架9一端通过第一转轴10与第一平整辊架6转动连接,所述第一转轴10和第一支撑架9之间设有第一扭簧,所述第一支撑架9远离第一转轴10一端设有转动连接的第二平整辊11,所述第一支撑架9外壁于两个第二平整辊11之间设有活动连接的第二支撑架12,所述第二支撑架12一端通过第二转轴13与第一支撑架9转动连接,所述第二转轴13和第一支撑架9之间设有第二扭簧,所述第二支撑架12远离第二转轴13一端设有转动连接的第三平整辊14。A stainless steel strip leveling device with defect detection function as shown in Figures 1 to 4 comprises a leveling frame 1, wherein a movable lifting plate 2 is horizontally arranged inside the leveling frame 1, a plurality of first auxiliary roller frames 3 are arranged on one side of the bottom of the lifting plate 2, a first through slot 4 is opened on the other side of the top of the lifting plate 2, a movable first visual detection component 5 is arranged inside the first through slot 4, a plurality of first leveling roller frames 6 are arranged between the first auxiliary roller frame 3 and the first through slot 4 at the bottom of the lifting plate 2, a second leveling roller frame 7 is arranged below the first leveling roller frame 6 on the inner side of the leveling frame 1, and a plurality of second auxiliary roller frames 8 are arranged on one side of the second leveling roller frame 7 on the inner side of the leveling frame 1; the first leveling roller frame 6 and the second leveling roller frame 7 are symmetrically arranged up and down, and the first leveling roller frame 6 and the second leveling roller frame 7 have the same structure, A first smoothing roller 42 is horizontally provided at the bottom inner side of the first smoothing roller frame 6 and is rotatably connected. First support frames 9 that are movably connected are symmetrically provided on both sides of the outer wall of the first smoothing roller frame 6. One end of the first support frame 9 is rotatably connected to the first smoothing roller frame 6 through a first rotating shaft 10. A first torsion spring is provided between the first rotating shaft 10 and the first support frame 9. An end of the first support frame 9 away from the first rotating shaft 10 is provided with a second smoothing roller 11 that is rotatably connected. An outer wall of the first support frame 9 is provided with a second support frame 12 that is movably connected between the two second smoothing rollers 11. One end of the second support frame 12 is rotatably connected to the first support frame 9 through a second rotating shaft 13. A second torsion spring is provided between the second rotating shaft 13 and the first support frame 9. An end of the second support frame 12 away from the second rotating shaft 13 is provided with a third smoothing roller 14 that is rotatably connected.
所述升降板2顶部竖直设有若干个伺服电缸45,所述伺服电缸45顶部与平整机架1内壁顶部固定连接,伺服电缸45伸缩运动带动升降板2进行升降运动,进而带动第一辅助辊架3、第一视觉检测组件5和第一平整辊架6进行升降运动;所述平整机架1内侧于第一通槽4下方设有第二通槽44,所述第二通槽44内侧设有活动连接的第二视觉检测组件41,第二视觉检测组件41在第一视觉检测组件5下方对不锈钢带进行视觉检测处理,第二通槽44为第二视觉检测组件41提供运动导引轨道。A plurality of servo electric cylinders 45 are vertically provided on the top of the lifting plate 2, and the top of the servo electric cylinder 45 is fixedly connected to the top of the inner wall of the leveling frame 1. The telescopic movement of the servo electric cylinder 45 drives the lifting plate 2 to perform lifting movement, thereby driving the first auxiliary roller frame 3, the first visual inspection component 5 and the first leveling roller frame 6 to perform lifting movement; a second through groove 44 is provided on the inner side of the leveling frame 1 below the first through groove 4, and a second visual inspection component 41 that is movably connected is provided on the inner side of the second through groove 44. The second visual inspection component 41 performs visual inspection on the stainless steel belt below the first visual inspection component 5, and the second through groove 44 provides a motion guide track for the second visual inspection component 41.
所述第一辅助辊架3和第二辅助辊架8结构相同,所述第一辅助辊架3和第二辅助辊架8交错设置,第一辅助辊架3和第二辅助辊架8相互配合在不锈钢带顶部和底部进行辅助滚动支撑,对不锈钢带平整处理前进行预处理,消减不锈钢带的表面应力,便于后续对不锈钢带表面进行平整处理;所述第一辅助辊架3底部水平设有转动连接的第一辅助辊15,所述第二辅助辊架8顶部水平设有转动连接的第二辅助辊16,相邻两个所述第一辅助辊15的间距与相邻两个所述第二辅助辊16的间距相等,第一辅助辊15和第二辅助辊16相互配合与不锈钢带的上下两面进行滚动接触支撑,保证不锈钢带运动的稳定性;所述第二辅助辊16的顶部与第二平整辊架7的第一平整辊42顶部位于同一水平线上,所述第一辅助辊15的底部水平位置位于第一平整辊架6的第一平整辊42底部位置的下方,对第一辅助辊15、第二辅助辊16和第一平整辊42的位置进行设定,保证第一辅助辊15和第二辅助辊16配合形成交叉通道,不锈钢带穿过该交叉通道进行消减应力的处理工作。The first auxiliary roller frame 3 and the second auxiliary roller frame 8 have the same structure. The first auxiliary roller frame 3 and the second auxiliary roller frame 8 are arranged alternately. The first auxiliary roller frame 3 and the second auxiliary roller frame 8 cooperate with each other to perform auxiliary rolling support at the top and bottom of the stainless steel strip, perform pretreatment on the stainless steel strip before flattening, reduce the surface stress of the stainless steel strip, and facilitate the subsequent flattening of the surface of the stainless steel strip; the first auxiliary roller frame 3 is horizontally provided with a rotatably connected first auxiliary roller 15 at the bottom, and the second auxiliary roller frame 8 is horizontally provided with a rotatably connected second auxiliary roller 16 at the top, and the spacing between two adjacent first auxiliary rollers 15 and the spacing between two adjacent second auxiliary rollers 16 are The first auxiliary roller 15 and the second auxiliary roller 16 cooperate with each other to provide rolling contact support with the upper and lower surfaces of the stainless steel strip to ensure the stability of the movement of the stainless steel strip; the top of the second auxiliary roller 16 and the top of the first smoothing roller 42 of the second smoothing roller frame 7 are located on the same horizontal line, and the bottom horizontal position of the first auxiliary roller 15 is located below the bottom position of the first smoothing roller 42 of the first smoothing roller frame 6. The positions of the first auxiliary roller 15, the second auxiliary roller 16 and the first smoothing roller 42 are set to ensure that the first auxiliary roller 15 and the second auxiliary roller 16 cooperate to form a cross channel, and the stainless steel strip passes through the cross channel to perform stress relief treatment.
实施方式具体为:通过设置升降板2、第一辅助辊架3、第一通槽4、第一视觉检测组件5、第一平整辊架6、第二平整辊架7和第二辅助辊架8,将待加工处理的不锈钢带放置到平整机架1内侧,不锈钢带依次穿过第一辅助辊架3和第二辅助辊架8之间、第一平整辊架6和第二平整辊架7之间、第一视觉检测组件5和第二视觉检测组件41之间;调节升降板2进行升降,升降板2带动第一辅助辊架3、第一视觉检测组件5和第一平整辊架6进行升降运动,第一辅助辊架3和第二辅助辊架8进行配合对不锈钢带进行辅助辊压处理,第一平整辊架6和第二平整辊架7相互配合对不锈钢带进行辊压平整处理,第一视觉检测组件5在不锈钢带上表面进行视觉检测处理,实现对不锈钢带表面的缺陷检测工作,第二视觉检测组件41在不锈钢带下表面进行视觉检测处理,实现对不锈钢带表面的双面缺陷检测工作;升降板2的升降调节,可有效对第一辅助辊架3和第二辅助辊架8在竖直方向上的间距进行调节,可有效对第一平整辊架6和第二平整辊架7在竖直方向上的间距进行调节,进而实现对不同厚度的不锈钢带进行平整加工处理,同时可调整施加在不锈钢带表面平整加工的作用力,使得对不锈钢带的平整加工效果更佳;The specific implementation method is as follows: by setting a lifting plate 2, a first auxiliary roller frame 3, a first through groove 4, a first visual inspection component 5, a first leveling roller frame 6, a second leveling roller frame 7 and a second auxiliary roller frame 8, the stainless steel strip to be processed is placed on the inner side of the leveling machine frame 1, and the stainless steel strip passes through the first auxiliary roller frame 3 and the second auxiliary roller frame 8, the first leveling roller frame 6 and the second leveling roller frame 7, and the first visual inspection component 5 and the second visual inspection component 41 in sequence; the lifting plate 2 is adjusted to lift and lower, and the lifting plate 2 drives the first auxiliary roller frame 3, the first visual inspection component 5 and the first leveling roller frame 6 to lift and lower, and the first auxiliary roller frame 3 and the second auxiliary roller frame 8 cooperate to perform auxiliary rolling processing on the stainless steel strip, and the first leveling roller frame 6 and the second leveling roller frame The roller frames 7 cooperate with each other to perform rolling and leveling processing on the stainless steel strip, the first visual inspection component 5 performs visual inspection processing on the upper surface of the stainless steel strip to realize the defect detection work on the surface of the stainless steel strip, and the second visual inspection component 41 performs visual inspection processing on the lower surface of the stainless steel strip to realize the double-sided defect detection work on the surface of the stainless steel strip; the lifting and lowering adjustment of the lifting plate 2 can effectively adjust the vertical spacing of the first auxiliary roller frame 3 and the second auxiliary roller frame 8, and can effectively adjust the vertical spacing of the first leveling roller frame 6 and the second leveling roller frame 7, thereby realizing the leveling processing of stainless steel strips of different thicknesses, and at the same time, the force applied to the surface leveling processing of the stainless steel strip can be adjusted, so that the leveling processing effect of the stainless steel strip is better;
随着升降板2进行下降调节时,第一辅助辊架3、第一视觉检测组件5和第一平整辊架6进行下降调节,第一平整辊架6向第二平整辊架7进行运动,随着第一平整辊架6的逐渐下移,第一平整辊架6和第二平整辊架7中的两个第一平整辊42将不锈钢带顶紧进行辊压平整处理,多组第一平整辊架6和第二平整辊架7进行配合工作,可有效对不锈钢带表面进行多次平整加工处理,对不锈钢带表面的平整加工面更大,在多组第一平整辊架6和第二平整辊架7之间都可以施加对不锈钢带表面的压平作用力,可有效提高对不锈钢带的平整处理效果;As the lifting plate 2 is adjusted downward, the first auxiliary roller frame 3, the first visual inspection component 5 and the first leveling roller frame 6 are adjusted downward, and the first leveling roller frame 6 moves toward the second leveling roller frame 7. As the first leveling roller frame 6 gradually moves downward, the two first leveling rollers 42 in the first leveling roller frame 6 and the second leveling roller frame 7 press the stainless steel strip tightly for roller pressing and leveling. Multiple groups of first leveling roller frames 6 and second leveling roller frames 7 cooperate to effectively level the surface of the stainless steel strip for multiple times, and the leveling processing surface of the stainless steel strip is larger. A flattening force can be applied to the surface of the stainless steel strip between the multiple groups of first leveling roller frames 6 and second leveling roller frames 7, which can effectively improve the leveling effect of the stainless steel strip.
第一支撑架9端部的第二平整辊11首先和不锈钢带表面接触相抵,第一平整辊架6继续下移,第一支撑架9沿着第一转轴10进行摆动,第二平整辊11沿着不锈钢带表面进行滚动,直到第一平整辊架6的第一平整辊42与不锈钢带表面接触相抵,在此过程中,第一扭簧在第一转轴10和第一支撑架9之间进行弹性扭转支撑,使得第二平整辊11始终与不锈钢带表面进行弹性顶紧,且随着第一平整辊42的逐渐下移,第一支撑架9的摆动角度越大,第一扭簧的弹性扭转力越大,第二平整辊11与不锈钢带之间进行弹性顶紧力越大,第一支撑架9端部的第二平整辊11能够在第一平整辊42两侧对不锈钢带表面进行辊压平整处理,可有效提高对不锈钢带表面的辊压平整处理面积,可有效提高对不锈钢带表面的平整处理效果;The second smoothing roller 11 at the end of the first support frame 9 first contacts and abuts against the surface of the stainless steel strip, and the first smoothing roller frame 6 continues to move downward, and the first support frame 9 swings along the first rotating shaft 10, and the second smoothing roller 11 rolls along the surface of the stainless steel strip until the first smoothing roller 42 of the first smoothing roller frame 6 contacts and abuts against the surface of the stainless steel strip. During this process, the first torsion spring performs elastic torsional support between the first rotating shaft 10 and the first support frame 9, so that the second smoothing roller 11 is always elastically tightened against the surface of the stainless steel strip, and as the first smoothing roller 42 gradually moves downward, the greater the swing angle of the first support frame 9, the greater the elastic torsional force of the first torsion spring, and the greater the elastic tightening force between the second smoothing roller 11 and the stainless steel strip. The second smoothing roller 11 at the end of the first support frame 9 can perform rolling and smoothing treatment on the surface of the stainless steel strip on both sides of the first smoothing roller 42, which can effectively increase the rolling and smoothing treatment area of the stainless steel strip surface, and can effectively improve the smoothing treatment effect on the surface of the stainless steel strip;
在第一支撑架9端部的第二平整辊11对不锈钢带表面进行辊压接触时,第二支撑架12端部的第三平整辊14也与不锈钢带表面接触相抵,随着第一平整辊42逐渐下移,第一支撑架9的摆动角度逐渐增大,第一支撑架9和不锈钢带表面的夹角逐渐缩小,第三平整辊14和不锈钢带表面顶紧,第二支撑架12沿着第二转轴13进行摆动,第三平整辊14沿着不锈钢带表面进行滚动,第二扭簧在第二转轴13和第二支撑架12之间进行弹性扭转支撑,第三平整辊14在第一平整辊42和第二平整辊11之间对不锈钢带表面进行辊压平整处理,可有效提高对不锈钢带表面辊压平整处理效果;When the second smoothing roller 11 at the end of the first support frame 9 rolls and contacts the surface of the stainless steel strip, the third smoothing roller 14 at the end of the second support frame 12 also contacts and resists the surface of the stainless steel strip. As the first smoothing roller 42 gradually moves downward, the swing angle of the first support frame 9 gradually increases, and the angle between the first support frame 9 and the surface of the stainless steel strip gradually decreases. The third smoothing roller 14 and the surface of the stainless steel strip are pressed tightly, and the second support frame 12 swings along the second rotating shaft 13, and the third smoothing roller 14 rolls along the surface of the stainless steel strip. The second torsion spring performs elastic torsion support between the second rotating shaft 13 and the second support frame 12, and the third smoothing roller 14 performs rolling and smoothing treatment on the surface of the stainless steel strip between the first smoothing roller 42 and the second smoothing roller 11, which can effectively improve the rolling and smoothing treatment effect on the surface of the stainless steel strip.
同时第二平整辊架7外侧的第一支撑架9、第二平整辊11、第二支撑架12和第三平整辊14的工作原理与第一平整辊架6中的工作原理相同,上下分布的两个第一平整辊42对齐达到力平衡后将不锈钢带上下表面进行辊压平整处理;上下分布的两个第二平整辊11对齐达到力平衡后将不锈钢带上下表面进行弹性辊压平整处理,每组第一平整辊42两侧分别设置一组第二平整辊11,可有效扩展第一平整辊架6和第二平整辊架7对不锈钢带的平整处理范围,进而提高对不锈钢带的平整处理效果;上下分布的两个第三平整辊14对齐达到力平衡后将不锈钢带上下表面进行弹性辊压平整处理,每组第一平整辊42和第二平整辊11之间都设置一组第三平整辊14,可在不锈钢带表面的平整处理范围内侧进行辅助辊压平整处理,可进一步提高对不锈钢带的辊压平整处理效果;At the same time, the working principles of the first support frame 9, the second smoothing roller 11, the second support frame 12 and the third smoothing roller 14 on the outer side of the second smoothing roller frame 7 are the same as the working principle of the first smoothing roller frame 6. After the two first smoothing rollers 42 distributed above and below are aligned to achieve force balance, the upper and lower surfaces of the stainless steel strip are subjected to roller pressing and smoothing treatment; after the two second smoothing rollers 11 distributed above and below are aligned to achieve force balance, the upper and lower surfaces of the stainless steel strip are subjected to elastic roller pressing and smoothing treatment, and a group of second smoothing rollers 11 are respectively arranged on both sides of each group of first smoothing rollers 42, which can effectively expand the smoothing treatment range of the stainless steel strip by the first smoothing roller frame 6 and the second smoothing roller frame 7, thereby improving the smoothing treatment effect of the stainless steel strip; after the two third smoothing rollers 14 distributed above and below are aligned to achieve force balance, the upper and lower surfaces of the stainless steel strip are subjected to elastic roller pressing and smoothing treatment, and a group of third smoothing rollers 14 are arranged between each group of first smoothing rollers 42 and second smoothing rollers 11, which can perform auxiliary rolling and smoothing treatment on the inner side of the smoothing treatment range of the stainless steel strip surface, thereby further improving the rolling and smoothing treatment effect of the stainless steel strip;
在不锈钢带进行牵引输送前,由于第二支撑架12位于第一支撑架9和第一平整辊42之间,第二扭簧对第二支撑架12进行弹性扭转支撑,在第一支撑架9和第二支撑架12向不锈钢带表面下压时,第一支撑架9和第二支撑架12倾斜运动方向相反,使得第二平整辊11和第三平整辊14沿着不锈钢带表面向相反的方向运动,上下分布的两个第二平整辊11和第三平整辊14沿着不锈钢带上下表面运动,使得第二平整辊11和第三平整辊14将不锈钢带表面进行挤压滚平处理,保证不锈钢带在第二平整辊11和第三平整辊14之间更加平整稳定;由于第一支撑架9是对称设置在第一平整辊42两侧,位于第一平整辊42两侧的第一支撑架9倾斜运动反向相反,位于第一平整辊42两侧的第二支撑架12倾斜运动反向相反,使得位于第一平整辊42两侧的两个第二平整辊11沿着不锈钢带表面向相反的方向运动,位于第一平整辊42两侧的两个第三平整辊14沿着不锈钢带表面向相反的方向运动,在第一平整辊42两侧上下分布的两组第二平整辊11和第三平整辊14沿着不锈钢带上下表面运动,使得第二平整辊11和第三平整辊14在第一平整辊42两侧将不锈钢带表面进行挤压滚平处理,进一步保证不锈钢带在第二平整辊11和第三平整辊14之间更加平整稳定;Before the stainless steel strip is pulled and conveyed, since the second support frame 12 is located between the first support frame 9 and the first smoothing roller 42, the second torsion spring provides elastic torsion support to the second support frame 12. When the first support frame 9 and the second support frame 12 press down on the surface of the stainless steel strip, the first support frame 9 and the second support frame 12 tilt and move in opposite directions, so that the second smoothing roller 11 and the third smoothing roller 14 move in opposite directions along the surface of the stainless steel strip, and the two second smoothing rollers 11 and the third smoothing rollers 14 distributed up and down move along the upper and lower surfaces of the stainless steel strip, so that the second smoothing roller 11 and the third smoothing roller 14 extrude and flatten the surface of the stainless steel strip, ensuring that the stainless steel strip is smoother and more stable between the second smoothing roller 11 and the third smoothing roller 14. Since the first support frame 9 is symmetrically arranged on the first flat On both sides of the leveling roller 42, the first support frames 9 located on both sides of the first leveling roller 42 tilt and move in opposite directions, and the second support frames 12 located on both sides of the first leveling roller 42 tilt and move in opposite directions, so that the two second leveling rollers 11 located on both sides of the first leveling roller 42 move in opposite directions along the surface of the stainless steel strip, and the two third leveling rollers 14 located on both sides of the first leveling roller 42 move in opposite directions along the surface of the stainless steel strip, and the two groups of second leveling rollers 11 and third leveling rollers 14 distributed up and down on both sides of the first leveling roller 42 move along the upper and lower surfaces of the stainless steel strip, so that the second leveling rollers 11 and the third leveling rollers 14 extrude and flatten the surface of the stainless steel strip on both sides of the first leveling roller 42, further ensuring that the stainless steel strip is more flat and stable between the second leveling rollers 11 and the third leveling rollers 14;
对不锈钢带进行辊压平整处理时,对不锈钢带进行牵引输送,不锈钢带依次穿过第一辅助辊架3、第二辅助辊架8、第一平整辊架6和第二平整辊架7之间,在不锈钢带穿过两个第一平整辊42之前,不锈钢带首先穿过位于第一平整辊42一侧第一支撑架9的两个第二平整辊11,该处的两个第二平整辊11在第一扭簧的弹力支撑下对不锈钢带进行滚动夹紧,第一支撑架9在不锈钢带的带动下向第一平整辊42靠近,且上位上下分布的两组第二平整辊11弹性作用力相同,使得不锈钢带处于两个第一平整辊42之间的平齐位置,可有效提高对不锈钢带的平整处理效果,同时保证不锈钢带的稳定性,该处第一支撑架9上的第二支撑架12随着第一支撑架9整体向第一平整辊42靠近,另外,第二支撑架12在第二扭簧的弹性支撑下进行摆动,使得第三平整辊14始终与不锈钢带表面紧贴滚动导引,使得不锈钢带在辊压平整处理过程中保持平衡,进而提高对不锈钢带的平整处理效果;在不锈钢带从两个第一平整辊42之间穿过之后向其另一侧第一支撑架9运动,不锈钢带首先与第二支撑架12上的第三平整辊14滚动接触,将第三平整辊14向远离第一平整辊42一侧拉动,第一平整辊14的第二支撑架12将第一支撑架9向远离第一平整辊42一侧推,同时第一扭簧对第一支撑架9进行扭转支撑,使得第二平整辊11始终与不锈钢带表面紧贴,进一步保证不锈钢带在辊压平整处理过程中保持平衡,也进一步提高对不锈钢带的平整处理效果。When the stainless steel strip is roller-leveled, the stainless steel strip is pulled and conveyed, and the stainless steel strip passes through the first auxiliary roller frame 3, the second auxiliary roller frame 8, the first leveling roller frame 6 and the second leveling roller frame 7 in sequence. Before the stainless steel strip passes through the two first leveling rollers 42, the stainless steel strip first passes through the two second leveling rollers 11 of the first support frame 9 on one side of the first leveling roller 42. The two second leveling rollers 11 therein roll and clamp the stainless steel strip under the elastic force of the first torsion spring. The first support frame 9 is driven by the stainless steel strip to approach the first leveling roller 42, and the elastic forces of the two groups of second leveling rollers 11 distributed up and down are the same, so that the stainless steel strip is in a flush position between the two first leveling rollers 42, which can effectively improve the leveling effect of the stainless steel strip and ensure the stability of the stainless steel strip. The second support frame 12 on the first support frame 9 here moves along with the first support frame 9 as a whole to the first leveling roller 42 is close, and in addition, the second support frame 12 swings under the elastic support of the second torsion spring, so that the third smoothing roller 14 is always in close contact with the surface of the stainless steel strip for rolling and guiding, so that the stainless steel strip maintains balance during the rolling and smoothing process, thereby improving the smoothing effect of the stainless steel strip; after the stainless steel strip passes between the two first smoothing rollers 42, it moves to the first support frame 9 on the other side, and the stainless steel strip first rolls with the third smoothing roller 14 on the second support frame 12. The third smoothing roller 14 is pulled away from the first smoothing roller 42, and the second support frame 12 of the first smoothing roller 14 pushes the first support frame 9 away from the first smoothing roller 42. At the same time, the first torsion spring torsional support the first support frame 9, so that the second smoothing roller 11 is always in close contact with the surface of the stainless steel strip, further ensuring that the stainless steel strip maintains balance during the rolling and smoothing process, and further improving the smoothing effect of the stainless steel strip.
如图1-图2和图4-图9所示的一种具有缺陷检测功能的不锈钢带平整装置,所述第一视觉检测组件5与第二视觉检测组件41结构相同,所述第一视觉检测组件5与第二视觉检测组件41对称设置,所述第一视觉检测组件5包括伺服电机17和滑动板20,所述伺服电机17输出轴外壁套设有第一连接杆18,所述第一连接杆18远离伺服电机17一端设有第二连接杆19,所述第二连接杆19远离第一连接杆18一端与滑动板20顶部转动连接,所述滑动板20顶部设有活动连接的相机21;所述相机21外壁两侧对称设有第一支撑轴22,所述第一支撑轴22与滑动板20内壁转动连接,所述滑动板20内部两侧对称设有支撑条23,所述支撑条23一端底部设有第一齿条24,所述第一支撑轴22外壁设有与第一齿条24相啮合的第一扇形齿轮25,所述支撑条23另一端侧壁设有第二齿条26,所述滑动板20内部于第二齿条26一侧设有转动连接的第二支撑轴27,所述第二支撑轴27外壁设有与第二齿条26相啮合的第二扇形齿轮28,所述第二支撑轴27外壁于第二扇形齿轮28下方设有齿轮29,所述第一通槽4内壁设有与齿轮29相匹配的第三齿条30,所述滑动板20内部于支撑条23一侧设有弹簧31,所述弹簧31一端与支撑条23外壁固定连接。A stainless steel strip leveling device with defect detection function as shown in Figures 1-2 and 4-9, the first visual detection component 5 has the same structure as the second visual detection component 41, the first visual detection component 5 and the second visual detection component 41 are symmetrically arranged, the first visual detection component 5 includes a servo motor 17 and a sliding plate 20, the outer wall of the output shaft of the servo motor 17 is sleeved with a first connecting rod 18, the end of the first connecting rod 18 away from the servo motor 17 is provided with a second connecting rod 19, the end of the second connecting rod 19 away from the first connecting rod 18 is rotatably connected to the top of the sliding plate 20, and the top of the sliding plate 20 is provided with a movably connected camera 21; first support shafts 22 are symmetrically arranged on both sides of the outer wall of the camera 21, and the first support shaft 22 is rotatably connected to the inner wall of the sliding plate 20 Next, support bars 23 are symmetrically provided on both sides of the sliding plate 20, a first rack 24 is provided at the bottom of one end of the support bar 23, a first sector gear 25 meshing with the first rack 24 is provided on the outer wall of the first support shaft 22, a second rack 26 is provided on the side wall of the other end of the support bar 23, a second support shaft 27 rotatably connected to one side of the second rack 26 is provided inside the sliding plate 20, a second sector gear 28 meshing with the second rack 26 is provided on the outer wall of the second support shaft 27, a gear 29 is provided on the outer wall of the second support shaft 27 below the second sector gear 28, a third rack 30 matching the gear 29 is provided on the inner wall of the first through groove 4, a spring 31 is provided on one side of the support bar 23 inside the sliding plate 20, and one end of the spring 31 is fixedly connected to the outer wall of the support bar 23.
所述支撑条23与第三齿条30相互垂直,所述第一支撑轴22与第二支撑轴27相互垂直,保证滑动板20的滑动运动方向与第三齿条30的运动方向相互垂直,进而保证相机21的摆动运动方向与滑动板20的滑动运动方向相互垂直,使得相机21的视觉检测范围更大更全面;所述弹簧31与支撑条23相互平行,保证弹簧31的弹性伸缩方向与支撑条23的运动方向相互平行;所述滑动板20顶部开设有与相机21相匹配的开口32,开口32为相机21提供运动空间,保证相机21的正常摆动,避免相机21与滑动板20之间发生碰撞;所述滑动板20外壁两侧对称设有若干个滑块33,所述第一通槽4内壁设有与滑块33相匹配的滑槽34,在滑动板20在第一通槽4内侧滑动时,滑块33沿着滑槽34运动,可有效保证滑动板20运动的稳定性;所述滑动板20内部设有与支撑条23相匹配的第一活动腔35,第一活动腔35为支撑条23提供运动空间;所述升降板2外壁一侧开设有与支撑条23相匹配的第三通槽36,所述第三通槽36与第一通槽4贯通,第三通槽36为支撑条23提供运动空间,使得支撑条23能够从滑动板20中伸出并沿着第三通槽36进行滑动;所述滑动板20内部设有与弹簧31相匹配的第二活动腔37,所述第二活动腔37与第一活动腔35贯通,第二活动腔37为弹簧31提供安装与伸缩空间,保证弹簧31的伸缩运动带动支撑条23进行运动和复位;所述滑动板20内部设有与第一齿条24相匹配的第三活动腔38,所述滑动板20内部设有与第一扇形齿轮25相匹配的第四活动腔39,所述第三活动腔38与第一活动腔35贯通,所述第四活动腔39与第三活动腔38贯通,第三活动腔38为第一齿条24提供运动空间,第四活动腔39为第一扇形齿轮25提供运动空间,保证第一扇形齿轮25能够正常和第一齿条24啮合进行摆动运动;所述滑动板20外壁一侧开设有与第二扇形齿轮28相匹配的第一安装槽40,所述滑动板20内部设有与第二齿条26相匹配的第五活动腔43,所述第一安装槽40与第五活动腔43贯通,所述第五活动腔43与第一活动腔35贯通,所述滑动板20外壁一侧开设有与齿轮29相匹配的第二安装槽,第一安装槽40为第二扇形齿轮28提供运动空间,第五活动腔43为第二齿条26提供运动空间,保证第二扇形齿轮28和第二齿条26正常啮合。The support bar 23 is perpendicular to the third rack 30, and the first support shaft 22 is perpendicular to the second support shaft 27, ensuring that the sliding movement direction of the sliding plate 20 is perpendicular to the movement direction of the third rack 30, thereby ensuring that the swinging movement direction of the camera 21 is perpendicular to the sliding movement direction of the sliding plate 20, so that the visual detection range of the camera 21 is larger and more comprehensive; the spring 31 is parallel to the support bar 23, ensuring that the elastic expansion and contraction direction of the spring 31 is parallel to the movement direction of the support bar 23; an opening 32 matching the camera 21 is provided at the top of the sliding plate 20, and the opening 32 provides a movement space for the camera 21, ensuring the normal swing of the camera 21, and avoiding the occurrence of a collision between the camera 21 and the sliding plate 20 The sliding plate 20 is provided with a plurality of sliding blocks 33 symmetrically on both sides of the outer wall thereof, and a sliding groove 34 matching the sliding block 33 is provided on the inner wall of the first through groove 4. When the sliding plate 20 slides inside the first through groove 4, the sliding block 33 moves along the sliding groove 34, which can effectively ensure the stability of the movement of the sliding plate 20; a first movable cavity 35 matching the support bar 23 is provided inside the sliding plate 20, and the first movable cavity 35 provides a movement space for the support bar 23; a third through groove 36 matching the support bar 23 is provided on one side of the outer wall of the lifting plate 2, and the third through groove 36 is connected with the first through groove 4, and the third through groove 36 provides a movement space for the support bar 23, so that the support bar 23 can extend from the sliding plate 20 and move along the third through groove 36 slides; a second active cavity 37 matching the spring 31 is provided inside the sliding plate 20, the second active cavity 37 is connected with the first active cavity 35, the second active cavity 37 provides installation and expansion space for the spring 31, and ensures that the expansion and contraction movement of the spring 31 drives the support bar 23 to move and reset; a third active cavity 38 matching the first rack 24 is provided inside the sliding plate 20, and a fourth active cavity 39 matching the first sector gear 25 is provided inside the sliding plate 20, the third active cavity 38 is connected with the first active cavity 35, the fourth active cavity 39 is connected with the third active cavity 38, the third active cavity 38 provides movement space for the first rack 24, and the fourth active cavity 39 is the first sector gear The wheel 25 provides movement space to ensure that the first sector gear 25 can normally mesh with the first rack 24 to perform swinging movement; a first mounting groove 40 matching the second sector gear 28 is provided on one side of the outer wall of the sliding plate 20, and a fifth active cavity 43 matching the second rack 26 is provided inside the sliding plate 20, the first mounting groove 40 is connected to the fifth active cavity 43, and the fifth active cavity 43 is connected to the first active cavity 35; a second mounting groove matching the gear 29 is provided on one side of the outer wall of the sliding plate 20, the first mounting groove 40 provides movement space for the second sector gear 28, and the fifth active cavity 43 provides movement space for the second rack 26, ensuring that the second sector gear 28 and the second rack 26 are normally meshed.
实施方式具体为:通过设置伺服电机17、第一连接杆18、第二连接杆19、滑动板20、相机21、支撑条23、第一扇形齿轮25、第二扇形齿轮28和齿轮29,第一视觉检测组件5和第二视觉检测组件41工作时,以第一视觉检测组件5为例:伺服电机17工作带动第一连接杆18进行旋转运动,第一连接杆18一端随着伺服电机17输出轴进行旋转运动,第一连接杆18另一端沿着伺服电机17输出轴进行圆周运动,第二连接杆19一端随着第一连接杆18进行摆动,第二连接杆19另一端带动滑动板20沿着第一通槽4进行往复滑动,相机21随着滑动板20沿着第一通槽4滑动,使得相机21能够沿着不锈钢带的宽度方向进行往复运动,相机21能够对不锈钢带表面不同宽度位置进行视觉采集处理,可有效提高对不锈钢带表面的缺陷检测处理效果;The specific implementation method is as follows: by setting a servo motor 17, a first connecting rod 18, a second connecting rod 19, a sliding plate 20, a camera 21, a support bar 23, a first sector gear 25, a second sector gear 28 and a gear 29, when the first visual detection component 5 and the second visual detection component 41 are working, taking the first visual detection component 5 as an example: the servo motor 17 drives the first connecting rod 18 to rotate, one end of the first connecting rod 18 rotates along the output shaft of the servo motor 17, and the other end of the first connecting rod 18 performs a circular motion along the output shaft of the servo motor 17, one end of the second connecting rod 19 swings along the first connecting rod 18, and the other end of the second connecting rod 19 drives the sliding plate 20 to slide back and forth along the first through groove 4, and the camera 21 slides along the first through groove 4 with the sliding plate 20, so that the camera 21 can reciprocate along the width direction of the stainless steel belt, and the camera 21 can perform visual acquisition processing on different width positions of the stainless steel belt surface, which can effectively improve the defect detection and processing effect on the stainless steel belt surface;
在滑动板20沿着第一通槽4进行滑动的过程中,滑动板20侧壁的齿轮29与第三齿条30相互啮合,使得滑动板20沿着第一通槽4进行往复滑动时,齿轮29进行正反方向的旋转运动,齿轮29带动第二支撑轴27进行正反方向的旋转运动,第二支撑轴27带动第二扇形齿轮28进行正反方向的旋转运动;在滑动板20沿着第一通槽4从一端滑动到另一端之后再进行往复运动,在滑动板20沿着第一通槽4的一个方向进行滑动时,未转向前,齿轮29也是沿着一个旋转方向进行旋转,转向后,滑动板20沿着第一通槽4的另一个方向进行滑动时,齿轮29才沿着反方向进行旋转;When the sliding plate 20 slides along the first through slot 4, the gear 29 on the side wall of the sliding plate 20 meshes with the third rack 30, so that when the sliding plate 20 slides back and forth along the first through slot 4, the gear 29 performs rotational movement in positive and negative directions, the gear 29 drives the second support shaft 27 to perform rotational movement in positive and negative directions, and the second support shaft 27 drives the second sector gear 28 to perform rotational movement in positive and negative directions; after the sliding plate 20 slides from one end to the other end along the first through slot 4 and then reciprocates, when the sliding plate 20 slides in one direction along the first through slot 4, before turning, the gear 29 also rotates in one rotation direction, and after turning, when the sliding plate 20 slides in the other direction of the first through slot 4, the gear 29 rotates in the opposite direction;
在滑动板20滑动转向前,齿轮29沿着同一个方向进行旋转,第二扇形齿轮28旋转到与第二齿条26啮合时,第二扇形齿轮28继续旋转,第二扇形齿轮28带动第二齿条26进行滑动,第二齿条26带动支撑条23进行滑动,第一齿条24随着支撑条23进行滑动,弹簧31压缩,第一齿条24与第一扇形齿轮25相互啮合,带动第一扇形齿轮25进行摆动,第一扇形齿轮25通过第一支撑轴22带动相机21进行摆动,使得相机21在沿着第一通槽4滑动的同时进行摆动,且摆动方向与第一通槽4的长度方向相互垂直,可有效扩大相机21对不锈钢带表面的视觉图像采集面积,同时能够以不同角度对不锈钢带表面进行视觉图像采集处理,进而有效提高对不锈钢带表面的缺陷检测处理效果;在第二扇形齿轮28旋转到与第二齿条26分离时,第二扇形齿轮28不再具有对第二齿条26的支撑力,弹簧31回弹将支撑条23向回推,支撑条23底部的第一齿条24带动第一扇形齿轮25进行摆动复位,进而实现对相机21的摆动复位;Before the sliding plate 20 slides and turns, the gear 29 rotates in the same direction. When the second sector gear 28 rotates to mesh with the second rack 26, the second sector gear 28 continues to rotate, and the second sector gear 28 drives the second rack 26 to slide. The second rack 26 drives the support bar 23 to slide, and the first rack 24 slides with the support bar 23. The spring 31 is compressed, and the first rack 24 and the first sector gear 25 are meshed with each other, driving the first sector gear 25 to swing. The first sector gear 25 drives the camera 21 to swing through the first support shaft 22, so that the camera 21 slides along the first through groove 4 while moving. The first through slot 4 is swung in a row, and the swinging direction is perpendicular to the length direction of the first through slot 4, which can effectively expand the visual image acquisition area of the stainless steel strip surface by the camera 21, and can also perform visual image acquisition processing on the stainless steel strip surface at different angles, thereby effectively improving the defect detection processing effect on the stainless steel strip surface; when the second sector gear 28 rotates to separate from the second rack 26, the second sector gear 28 no longer has the supporting force for the second rack 26, the spring 31 rebounds to push the support bar 23 back, and the first rack 24 at the bottom of the support bar 23 drives the first sector gear 25 to swing and reset, thereby realizing the swing reset of the camera 21;
在滑动板20滑动转向后,齿轮29沿着反方向进行旋转,原理同上,只是相机21的摆动方向与之前相反,可进一步提高相机21对不锈钢带表面的视觉图像采集面积,同时能够以不同角度对不锈钢带表面进行视觉图像采集处理,进一步提高对不锈钢带表面的缺陷检测处理效果;After the sliding plate 20 slides and turns, the gear 29 rotates in the opposite direction. The principle is the same as above, but the swing direction of the camera 21 is opposite to that before, which can further increase the visual image acquisition area of the stainless steel strip surface by the camera 21. At the same time, the visual image acquisition and processing of the stainless steel strip surface can be performed at different angles, further improving the defect detection and processing effect on the stainless steel strip surface.
第二视觉检测组件41工作原理与第一视觉检测组件5工作原理相同,第二视觉检测组件41对不锈钢带下表面进行不同宽度位置,不同角度的视觉图像采集处理,可有效保证第二视觉检测组件41对不锈钢带下表面的缺陷检测处理效果。The working principle of the second visual inspection component 41 is the same as that of the first visual inspection component 5. The second visual inspection component 41 performs visual image acquisition and processing at different width positions and angles on the lower surface of the stainless steel strip, which can effectively ensure the defect detection and processing effect of the second visual inspection component 41 on the lower surface of the stainless steel strip.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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