CN118267900B - Crushing, mixing and feeding integrated device, feed granulating device and use method - Google Patents
Crushing, mixing and feeding integrated device, feed granulating device and use method Download PDFInfo
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- CN118267900B CN118267900B CN202410677494.0A CN202410677494A CN118267900B CN 118267900 B CN118267900 B CN 118267900B CN 202410677494 A CN202410677494 A CN 202410677494A CN 118267900 B CN118267900 B CN 118267900B
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- mixing cavity
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- 238000002156 mixing Methods 0.000 title claims abstract description 134
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 195
- 238000003801 milling Methods 0.000 claims abstract description 32
- 238000003756 stirring Methods 0.000 claims abstract description 27
- 210000000078 claw Anatomy 0.000 claims abstract description 23
- 239000002245 particle Substances 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000000227 grinding Methods 0.000 claims description 15
- 238000013329 compounding Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 238000007605 air drying Methods 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000008188 pellet Substances 0.000 claims description 2
- 238000005469 granulation Methods 0.000 description 21
- 230000003179 granulation Effects 0.000 description 21
- 238000005096 rolling process Methods 0.000 description 13
- 238000003860 storage Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 230000005484 gravity Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 235000009074 Phytolacca americana Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83611—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by cutting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83612—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83613—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by grinding or milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/007—Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
- B01J2204/002—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Animal Husbandry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a crushing, mixing and feeding integrated device, a feed granulating device and a using method, wherein the crushing, mixing and feeding integrated device comprises: a frame; the mixing drum is arranged on the frame in an extending manner along the front-back direction, the mixing drum is provided with a mixing cavity and a milling cavity, the milling cavity is communicated with the mixing cavity through a first sieve plate, a plurality of stirring claws are rotatably arranged in the mixing drum and extend into the mixing cavity, the stirring claws are symmetrically distributed on the inner wall of the mixing cavity in the left-right direction, a plurality of charging ports are arranged at the upper end of the mixing cavity and symmetrically distributed in the left-right direction, a spiral milling cutter is rotatably arranged in the milling cavity, the spiral milling cutter is arranged along the extending manner of the front-back direction, the spiral milling cutter is rotatably connected between the first sieve plate and the inner wall of the milling cavity, and the milling cavity is communicated with an outlet of the crusher; and the lifting feeder is arranged at the outlet of the mixing cavity and used for lifting materials at the outlet of the mixing cavity so as to feed the materials to the granulator.
Description
Technical Field
The invention relates to the technical field of biological feed mixing, in particular to a crushed material mixing and feeding integrated device, a feed granulating device and a using method.
Background
The traditional granulator is fed by manual feeding, the manual feeding is insufficient to control the feed production, materials are crushed on other equipment in advance by the manual feeding, and the materials can be put into the granulator for granulation after being mixed manually, so that the intermediate process is overlong, the efficiency is low, and particularly in the process of refining the feed production, the feed granulation requirement cannot be met effectively, so that a crushed material mixing and feeding integrated device is needed to replace the manual feeding.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides the crushed aggregates mixing feeding integrated device which can replace manual mixing and feeding, and can realize diversity of feeding to the granulating device and improve the granulating efficiency of the feed.
The invention also provides a feed granulating device with the crushed aggregates, mixed materials and fed materials integrated device.
The invention also provides a using method of the feed granulating device.
According to an embodiment of the first aspect of the present invention, a material crushing, mixing and feeding integrated device comprises: a frame; the first conveying belt is arranged on the rack and driven by a servo motor, and a switch for starting and stopping is arranged on the first conveying belt; the crushing machine is arranged on the rack, the crushing machine is arranged at the front end of the first conveying belt, the first conveying belt is used for conveying materials to a hopper of the crushing machine, a tipping bucket is hinged to the hopper of the crushing machine, a balancing weight is arranged at one end, close to the first conveying belt, of the tipping bucket, a deflector rod is arranged on the tipping bucket, and the deflector rod is used for poking a switch on the first conveying belt; the mixing drum is arranged on the frame in an extending mode along the front-back direction, the mixing drum is provided with a mixing cavity and a milling cavity, the milling cavity is communicated with the mixing cavity through a first sieve plate, a plurality of stirring claws are rotatably arranged in the mixing drum, the stirring claws extend into the mixing cavity, the stirring claws are symmetrically distributed on the inner wall of the mixing cavity in the left-right direction, the upper end of the mixing cavity is provided with a plurality of feeding ports, the feeding ports are symmetrically distributed in the left-right direction, a spiral milling cutter is rotatably arranged in the milling cavity, the spiral milling cutter is arranged along the extending mode of the front-back direction, the spiral milling cutter is rotatably connected between the first sieve plate and the inner wall of the milling cavity, and the milling cavity is communicated with an outlet of the crusher; the air nozzle is arranged at the inner bottom of the mixing cavity, air is supplied by the air pump, and the air nozzle is used for blowing up materials in the mixing cavity; the storage bins are arranged on the frame, the storage bins are provided with a plurality of storage bins which are arranged in one-to-one correspondence with the charging openings, the charging openings are provided with one-way valves, and the storage bins are communicated with the corresponding one-way valves through the material sucking devices; and the lifting feeder is arranged at the outlet of the mixing cavity and is used for lifting the material at the outlet of the mixing cavity so as to feed the material to the granulator.
According to the embodiment of the invention, the crushing, mixing and feeding integrated device has at least the following beneficial effects: the tipping bucket that sets up upset under the action of gravity for the material can be quantitatively fed the crushed aggregates machine, simulate the mode of artifical intermittent type joining material, avoid the crushed aggregates machine to overload the operation, can guarantee again the continuous operation of crushed aggregates machine, the setting the driving lever is in stir the switch when the tipping bucket turns up, make first conveyer belt stop operation when the tipping bucket turns back, the driving lever stirs the switch, makes first conveyer belt continue to operate, the compounding section of thick bamboo sets up two cavities realize rolling to the material in the material grinding chamber, utilize the spiral material grinding sword both can realize rolling and can realize carrying, the setting first sieve plays the effect to the material screening, the setting the compounding chamber is in the driving dog reaches under the combined action of air nozzle, make the material in can obtain abundant mixing in the compounding chamber, before mixing, through the charge door to add the auxiliary material in the compounding chamber, because the charge door is provided with a plurality of feed bins independently communicates, just the charge door has the correspondence, can realize rolling and can realize the realization to roll to the material in the material grinding chamber, the effect of setting up the material mixing device is different and the mixture has been carried out according to the material mixing has the improvement, can be mixed in the material has good and has carried out the material mixing device according to the mixture ratio and has the mix the material has been mixed and has good material has been mixed and has been mixed to the material has good.
According to some embodiments of the invention, the lifting feeder comprises a second conveyer belt, the second conveyer belt is obliquely arranged from back to front, a supporting plate perpendicular to the belt surface is arranged on the second conveyer belt and used for supporting materials, the lifting feeder is simple in structure, intermittent conveying of the materials is realized by using a plurality of supporting plates, and the feed granulating device is guaranteed not to overload.
According to some embodiments of the invention, a cover plate is hinged at the outlet of the mixing cavity, a poking plate is arranged on the cover plate, the cover plate is used for sealing the outlet of the mixing cavity, and the supporting plate is used for poking the poking plate to open the cover plate, so that the intermittent material loading process can be realized, namely, when the poking plate is poked by the upper-stage supporting plate, the material can leak into the lower-stage supporting plate, thus realizing intermittent material loading and realizing intermittent material conveying function.
According to some embodiments of the present invention, a plurality of groups of heating pipes are semi-embedded on the inner wall of the mixing barrel, the plurality of groups of heating pipes are distributed along the front-back direction, the plurality of groups of heating pipes are used for gradient heat dissipation, the heating pipes are used for heating materials in the mixing cavity, so that the mixed materials have a suitable temperature for subsequent granulation, and the temperature is set in a gradient manner so that the materials are heated in a gradient manner.
According to some embodiments of the invention, the air nozzle is obliquely arranged from front to back and the air sprayed by the air nozzle is opposite to the direction in which the material poking claw pokes the material, so that the material is fluffier, is convenient to mix with the auxiliary materials, and is more uniform in mixing.
According to some embodiments of the invention, a spraying curtain is arranged on the inner wall of the upper end of the mixing cavity and used for spraying along the cross section of the mixing cavity, the spraying curtain is arranged in front of the heating pipe, and a fog body used for bonding materials is sprayed, so that subsequent granulation is facilitated, the spraying and the materials are mixed more uniformly, and the combination property between the material particles is better.
According to a second aspect of embodiments of the present invention, a feed pelleting device comprises: the crushed aggregates are mixed feeding integrated device; and the granulating module is communicated with the outlet of the lifting feeder and is used for granulating.
The feed granulating device provided by the embodiment of the invention has at least the following beneficial effects: the crushed aggregates compounding feed integrated device function is various, compares in manual feeding in the past and mixes, and efficiency has obtained the promotion to the material in the feeding granulator can realize the variety crushed aggregates compounding feed integrated device hold down, fodder prilling granulator efficiency is better in the pelleting, and can realize the diversification of pelleting, and the granulation effect is better.
According to some embodiments of the invention, the granulation module comprises: the charging barrel is connected to the frame, and is arranged in a vertical extending mode, and an inlet of the charging barrel is communicated with an outlet of the lifting feeder; a screw extrusion shaft rotatably provided in the cylinder, the screw extrusion shaft extending in a front-rear direction; the second sieve plate is detachably connected to the outlet end of the feed cylinder and is used for being matched with the screw extrusion shaft to form a feed column; the cutter is connected to the frame and used for cutting off the feed column to form feed particles; connect the silo, through sack intercommunication the export of feed cylinder, the bottom of receiving the silo is provided with the inlet scoop, the inlet scoop intercommunication the end of breathing in of air pump, granulation module simple structure utilizes the inlet scoop intercommunication the end of breathing in of air pump with the air nozzle connects into a circulation wind path, recycles the powder after the powder granulation, and still can promote the material follow the milling chamber enters into the compounding chamber.
According to some embodiments of the invention, the feed device further comprises a third conveying belt and an air drying device, one end of the third conveying belt is used for receiving feed particles, the other end of the third conveying belt is communicated with the air drying device, and the third conveying belt and the air drying device are arranged to air-dry the feed particles in a matched mode, so that feed deterioration is avoided, and nutrition of the feed is reserved.
According to a third aspect of the invention, a method for using a feed pelleting device is provided, which is applied to the feed pelleting device and comprises the following steps:
The method comprises the steps of crushing materials, adding the materials into a first conveying belt, conveying the materials onto a tipping bucket by the first conveying belt, and pouring the materials into a crushing machine for first crushing when the materials at one end of the tipping bucket far away from the first conveying belt reach a preset weight by tipping;
The material is crushed by the crusher and then conveyed into a milling cavity of the mixing barrel, the crushed material is further milled by the spiral milling cutter to realize secondary crushing of the material, then the material enters the mixing cavity of the mixing barrel from the first sieve plate under the drive of the spiral milling cutter, the material is controlled to be added into a corresponding charging port by the material absorber, the material and the auxiliary materials are fully mixed in the mixing cavity under the cooperation of the stirring claw and the air nozzle, the mixed material in the mixing cavity is blown up by the air nozzle, the stirring claw stirs and forwards dials the mixed material, and the material is lifted by the lifting feeder to a preset height and then is added into the mixing barrel;
Granulating, extruding the material from the holes of the second sieve plate into a feed cylinder under the action of the screw extrusion shaft, cutting the feed cylinder into particles by a cutter, and matching an air suction inlet and an air nozzle in the material receiving groove with the air pump to form an air suction and suction circulation, so that the material can be sucked into the mixing cavity, and the granulated powder material can be sucked back into the mixing cavity.
The application method of the feed granulating device provided by the embodiment of the invention has at least the following beneficial effects: the arranged tipping bucket overturns under the action of gravity, so that materials can be quantitatively fed into the crushing machine, a mode of manually and intermittently feeding the materials is simulated, overload operation of the crushing machine is avoided, continuous operation of the crushing machine can be ensured, the arranged deflector rod toggles a switch when the tipping bucket overturns, the first conveying belt stops operating, when the tipping bucket overturns, the deflector rod toggles the switch, the first conveying belt continues to operate, the mixing cylinder is provided with two chambers, rolling of the materials is realized in the material rolling chamber, rolling can be realized by utilizing the spiral material rolling cutter, the arranged first sieve plate plays a role of screening the materials, the arranged material mixing chamber is under the combined action of the material poking claw and the air nozzle, the materials can be fully mixed in the material mixing chamber, before mixing, auxiliary materials are added into the mixing cavity through the feeding opening, because the feeding opening is provided with a plurality of feeding openings, and the feeding openings are independently communicated with the corresponding feed bins, the mixing can be carried out according to the needs when different feeds are manufactured, the proper auxiliary materials are selected to be added for mixing, the arranged lifting feeder can lift and feed the mixed materials to the feed granulating device according to the needs, the crushed aggregates and mixed materials feeding integrated device has various functions, compared with the prior manual feeding and mixing, the efficiency is improved, the materials in the feed granulating device can realize various functions, under the holding of the crushed aggregates and mixed materials integrated device, the feed granulating device is better in efficiency in granulating, can realize diversification of granulating and is better in granulating effect.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic view of a feed pelleting device according to an embodiment of the present invention;
FIG. 2 is a schematic view of a material crushing, mixing and feeding integrated device of the feed granulating device shown in FIG. 1;
FIG. 3 is a schematic view of a front view of a mixing chamber of the integrated particle, mix and feed apparatus of FIG. 2;
FIG. 4 is an enlarged view of FIG. 1 at A;
Fig. 5 is a schematic structural view of a pelleting module of the feed pelleting device shown in fig. 1.
A frame 100;
A first conveyor 200, a switch 210;
Crushing machine 300, tipping bucket 310, balancing weight 311 and deflector rod 312;
mixing barrel 400, mixing chamber 410, cover 411, paddle 412, and spray curtain 413;
a milling chamber 420, a spiral milling cutter 421;
a first screen 430 and a pusher dog 440;
a charging port 450, a check valve 451 and a heating pipe 460;
An air nozzle 500, an air pump 510 and a stock bin 600;
a lift feeder 700, a second conveyor 710, and a pallet 720;
The granulating module 800, the charging barrel 810, the screw extrusion shaft 820, the second sieve plate 830 and the cutter 840;
a receiving groove 850, an air suction inlet 851 and a cloth bag 860;
a third conveyor belt 900a, and an air-drying device 900b.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, a plurality means one or more, and a plurality means two or more, and it is understood that greater than, less than, exceeding, etc. does not include the present number, and it is understood that greater than, less than, within, etc. include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Referring to fig. 1 to 5, a crushed aggregates mixing feeding integrated device includes: a frame 100; the first conveyer belt 200 is arranged on the frame 100, the first conveyer belt 200 is driven by a servo motor, and a switch 210 for starting and stopping is arranged on the first conveyer belt 200; the crushing machine 300 is arranged on the frame 100, the crushing machine 300 is arranged at the front end of the first conveying belt 200, the first conveying belt 200 is used for conveying materials to a hopper of the crushing machine 300, a tipping bucket 310 is hinged to the hopper of the crushing machine 300, a balancing weight 311 is arranged at one end, close to the first conveying belt 200, of the tipping bucket 310, a deflector rod 312 is arranged on the tipping bucket 310, and the deflector rod 312 is used for poking a switch 210 on the first conveying belt 200; the mixing drum 400 is arranged on the frame 100 in an extending manner along the front-rear direction, the mixing drum 400 is provided with a mixing cavity 410 and a milling cavity 420, the milling cavity 420 is communicated with the mixing cavity 410 through a first sieve plate 430, a plurality of stirring claws 440 are rotatably arranged in the mixing drum 400, the stirring claws 440 extend into the mixing cavity 410, the stirring claws 440 are symmetrically distributed on the inner wall of the mixing cavity 410 in the left-right direction, the upper end of the mixing cavity 410 is provided with a plurality of feeding ports 450, the feeding ports 450 are symmetrically distributed in the left-right direction, a spiral milling cutter 421 is rotatably arranged in the milling cavity 420, the spiral milling cutter 421 is rotatably connected between the first sieve plate 430 and the inner wall of the milling cavity 420 in an extending manner along the front-rear direction, and the milling cavity 420 is communicated with the outlet of the crusher 300; the air nozzle 500 is arranged at the inner bottom of the mixing cavity 410, the air nozzle 500 is provided with air by the air pump 510, and the air nozzle 500 is used for blowing up materials in the mixing cavity 410; the storage bins 600 are arranged on the frame 100, the storage bins 600 are provided with a plurality of storage bins 600 which are arranged in one-to-one correspondence with the charging ports 450, the charging ports 450 are provided with one-way valves 451, and the storage bins 600 are communicated with the corresponding one-way valves 451 through the material absorbers 610; the lifting feeder 700 is arranged at the outlet of the mixing cavity 410, and the lifting feeder 700 is used for lifting the material at the outlet of the mixing cavity 410 to feed the material to the granulator.
It is to be noted that the balancing weight 311 may be a magnet block or a common iron block, the magnet block is adsorbed at one end of the tipping bucket 310 close to the first conveyor belt 200, the weight of the balancing weight 311 is set according to needs, the tipping bucket 310 is eccentrically hinged on the hopper of the crusher 300, the tipping bucket is inclined backward when no material is loaded, the material pulling claw 440 is driven by a motor, the material pulling claws 440 are connected through a chain transmission, and one motor drives the material pulling claws 440 to synchronously rotate.
The tipping bucket 310 that sets up overturns under the action of gravity for the material can quantitatively send into the crushed aggregates machine, the mode of simulating artifical intermittent type and adding the material avoids the continuous operation of crushed aggregates machine, can guarantee the continuous operation of crushed aggregates machine again, the driving lever 312 that sets up stirs switch 210 when tipping bucket 310 turns over, make first conveyer belt 200 stop operation, when tipping bucket 310 turns back, driving lever 312 stirs switch 210, make first conveyer belt 200 continue to operate, compounding section of thick bamboo 400 sets up two cavities, realize rolling to the material in the material grinding chamber 420, utilize spiral material grinding sword 421 both to realize rolling and can realize carrying, the first sieve 430 of setting plays the effect to the material screening, the compounding chamber 410 of setting is under the combined action of pusher dog 440 and air nozzle 500, make the material can obtain abundant mixing in material mixing chamber 410, before mixing, add the auxiliary material to material chamber 410 through charge inlet 450, because charge inlet 450 is provided with a plurality of, and charge inlet 450 independent intercommunication has corresponding feed bin 600, so can add according to the needs of need to carry out the mixture ratio and carry out granulation in order to realize the material mixing device according to the various feed ratio, and the mixed material has been mixed into the complete machine, the mixed material has been mixed into the mixed material has good efficiency, and the mixed material has been fed into the mixed material has been mixed into the mixed material has been achieved.
In some embodiments, the lifting feeder 700 includes a second conveying belt 710, the second conveying belt 710 is obliquely arranged from back to front, a supporting plate 720 perpendicular to the belt surface is arranged on the second conveying belt 710, the supporting plate 720 is used for supporting materials, the lifting feeder 700 has a simple structure, intermittent conveying of the materials is realized by using a plurality of supporting plates 720, overload operation of the feed granulating device is avoided, and it is understood that the supporting plates 720 can be replaced by groove bodies.
In some embodiments, the outlet of the mixing cavity 410 is hinged to a cover plate 411, a stirring plate 412 is arranged on the cover plate 411, the cover plate 411 is used for blocking the outlet of the mixing cavity 410, and the supporting plate 720 is used for stirring the stirring plate 412 to open the cover plate 411, so that the process of intermittently loading materials can be realized, that is, when the stirring plate 412 is stirred by the upper supporting plate 720, the materials can leak into the lower supporting plate, thus realizing intermittent discharging and realizing intermittent conveying of the materials.
In some embodiments, the inner wall of the mixing barrel 400 is semi-embedded with a plurality of groups of heating tubes 460, the plurality of groups of heating tubes 460 are distributed along the front-back direction, the plurality of groups of heating tubes 460 are used for gradient heat dissipation, the heating tubes 460 are used for heating materials in the mixing cavity 410, the mixed materials have proper temperature for subsequent granulation, the temperature is set in a gradient manner, the materials are heated in a gradient manner, it is understood that half of the so-called semi-embedded heating tubes 460 are embedded in the inner wall of the mixing barrel 400, and the heating tubes 460 are independently powered.
In some embodiments, the air nozzle 500 is obliquely arranged from front to back and upward, and the direction of the air sprayed by the air nozzle 500 and the direction of stirring the material by the stirring claw 440 are opposite, so that the material is fluffier, and is convenient to mix with the auxiliary materials, and the mixing is more uniform.
In some embodiments, the inner wall of the upper end of the mixing chamber 410 is provided with a spray curtain 413, the spray curtain 413 is used for spraying along the cross section of the mixing chamber 410, the spray curtain 413 is arranged in front of the heating tube 460, and a fog body used for bonding materials is sprayed, so that subsequent granulation is facilitated, and the spray and the materials are mixed more uniformly, so that the combination property between the particles of the materials is better, and as can be understood, if the spray and the materials are not combined, the materials are easy to form powder in water, similar to the case that milk powder is not washed away, and thus the dry and wet materials are different, and the granularity of granulation molding becomes lower.
A feed pelleting device comprising: a crushing, mixing and feeding integrated device; the granulation module 800 is communicated with the outlet of the lifting feeder 700, and the granulation module 800 is used for granulation.
The crushed aggregates compounding feed integrated device function is various, compares in manual feeding in the past and mixes, and efficiency has promoted to the material in the feeding granulator can realize the variety, holds under the interpolation of crushed aggregates compounding feed integrated device, and fodder prilling granulator efficiency is better when the granulation, and can realize the diversification of granulation, and the granulation effect is better.
In some embodiments, the granulation module 800 includes: the charging barrel 810 is connected to the frame 100, the charging barrel 810 extends vertically, and an inlet of the charging barrel 810 is communicated with an outlet of the lifting feeder 700; a screw shaft 820 rotatably provided in the cartridge 810, the screw shaft 820 extending in the front-rear direction; a second screen plate 830 detachably connected to the outlet end of the cartridge 810, the second screen plate 830 being adapted to cooperate with the screw extrusion shaft 820 to form a feed column; a cutter 840 connected to the frame 100, the cutter 840 for cutting the feed column to form feed pellets; the receiving groove 850 is communicated with the outlet of the charging barrel 810 through the cloth bag 860, the air suction inlet 851 is arranged at the bottom of the receiving groove 850 and is communicated with the air suction end of the air pump 510, the granulating module 800 is simple in structure, the air suction end of the air pump 510 is communicated with the air nozzle 500 through the air suction inlet 851 to form a circulating air path, the powder after granulating is recycled, and the material can be further promoted to enter the mixing cavity 410 from the grinding cavity 420.
In some embodiments, the feed device further comprises a third conveying belt 900a and an air drying device 900b, one end of the third conveying belt 900a is used for receiving feed particles, the other end of the third conveying belt 900a is communicated to the air drying device 900b, and the third conveying belt 900a and the air drying device 900b are matched to air-dry the feed particles, so that feed deterioration is avoided, and nutrition of the feed is reserved.
The application method of the feed granulating device is applied to the feed granulating device and comprises the following steps of:
Crushed aggregates are added to the first conveyor belt 200, the first conveyor belt 200 conveys the materials to the skip bucket 310, and when the materials at one end of the skip bucket 310 far away from the first conveyor belt 200 reach a preset weight, the skip bucket 310 is turned over to pour the materials into the crusher 300 for first crushing;
The material is mixed and fed, the crushed materials are conveyed into the material grinding cavity 420 of the mixing barrel 400 by the crusher 300, the crushed materials are further crushed by the spiral material grinding cutter 421 to realize the second crushing of the materials, then the materials enter the mixing cavity 410 of the mixing barrel 400 from the first sieve plate 430 under the drive of the spiral material grinding cutter 421, the material suction device 610 is controlled to add preset auxiliary materials into the corresponding material inlet 450, the materials and the auxiliary materials are fully mixed in the mixing cavity 410 under the cooperation of the material pulling claw 440 and the air nozzle 500, the mixed materials in the mixing cavity 410 are blown up by the air nozzle 500, the mixed materials are stirred and conveyed forwards by the material pulling claw 440, the materials are lifted by the lifting feeder 700 to be lifted to the preset height, and then the materials are added into the material barrel 810;
Granulating, under the action of the screw extruding shaft 820, the material is extruded from the holes of the second sieve plate 830 into a feed cylinder, the cutter 840 cuts the feed cylinder into particles, the air suction inlet 851 and the air nozzle 500 in the receiving groove 850 cooperate with the air pump 510 to form an air suction and suction cycle, so that the material can be sucked into the mixing cavity 410, and the granulated powder material can be sucked back into the mixing cavity 410.
The arranged tipping bucket 310 turns over under the action of gravity, so that materials can be quantitatively fed into the crusher, the mode of manually intermittent feeding the materials is simulated, overload operation of the crusher is avoided, continuous operation of the crusher can be ensured, the arranged deflector rod 312 dials the switch 210 when the tipping bucket 310 turns over, the first conveyor belt 200 stops operating, when the tipping bucket 310 turns back, the deflector rod 312 dials the switch 210, the first conveyor belt 200 continues to operate, the mixing cylinder 400 is provided with two chambers, rolling of the materials is realized in the material rolling chamber 420, rolling can be realized by using the spiral material rolling cutter 421, conveying can be realized, the arranged first sieve plate 430 plays a role of screening the materials, the arranged mixing chamber 410 can be fully mixed in the mixing chamber 410 under the combined action of the deflector rod 440 and the air nozzle 500, auxiliary materials are added into the mixing chamber 410 through the feeding port 450 before mixing, because the feed inlets 450 are provided with a plurality of feed inlets 450 which are independently communicated with the corresponding feed bins 600, when different feeds are produced, the feed inlets 450 can be proportioned according to the needs, proper auxiliary materials can be selected to be added for mixing, the arranged lifting feeder 700 can lift and feed the mixed materials to the feed granulating device according to the needs, the functions of the crushed aggregates and feed integrated device are various, compared with the traditional manual feeding and mixing, the efficiency is improved, the materials in the feed granulating device can realize various functions, compared with the traditional manual feeding and mixing, the efficiency is improved, the materials in the feed granulating device can realize various, under the holding of the crushed aggregates and feed integrated device, the efficiency of the feed granulating device is better when granulating, and can realize the diversification of granulation, the granulation effect is better.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a crushed aggregates compounding feed integrated device which characterized in that includes:
A frame (100);
the first conveying belt (200) is arranged on the frame (100), the first conveying belt (200) is driven by a servo motor, and a switch (210) for starting and stopping is arranged on the first conveying belt (200);
The crushing machine (300) is arranged on the frame (100), the crushing machine (300) is arranged at the front end of the first conveying belt (200), the first conveying belt (200) is used for conveying materials to a hopper of the crushing machine (300), a tipping bucket (310) is hinged to the hopper of the crushing machine (300), a balancing weight (311) is arranged at one end, close to the first conveying belt (200), of the tipping bucket (310), a deflector rod (312) is arranged on the tipping bucket (310), and the deflector rod (312) is used for poking a switch (210) on the first conveying belt (200);
The mixing drum (400) is arranged on the frame (100) in an extending mode along the front-back direction, the mixing drum (400) is provided with a mixing cavity (410) and a grinding cavity (420), the grinding cavity (420) is communicated with the mixing cavity (410) through a first sieve plate (430), a plurality of stirring claws (440) are rotatably arranged in the mixing drum (400), the stirring claws (440) extend into the mixing cavity (410), the stirring claws (440) are symmetrically distributed on the inner wall of the mixing cavity (410) in the left-right direction, the upper end of the mixing cavity (410) is provided with a plurality of feeding ports (450), the feeding ports (450) are symmetrically distributed in the left-right direction, a spiral grinding blade (421) is rotatably arranged in the grinding cavity (420), the spiral grinding blade (421) is rotatably connected with the inner wall of the mixing cavity (410), and the grinding blades (420) are communicated with the sieve plate (300);
An air nozzle (500) arranged at the inner bottom of the mixing cavity (410), wherein the air nozzle (500) is provided with air by an air pump (510), and the air nozzle (500) is used for blowing up materials in the mixing cavity (410);
the feed bin (600) is arranged on the frame (100), the feed bins (600) are provided with a plurality of feed bins (600) which are arranged in one-to-one correspondence with the feed inlets (450), the feed inlets (450) are provided with one-way valves (451), and the feed bins (600) are communicated with the corresponding one-way valves (451) through the material suction devices (610);
and the lifting feeder (700) is arranged at the outlet of the mixing cavity (410), and the lifting feeder (700) is used for lifting the material at the outlet of the mixing cavity (410) to be fed to the granulator.
2. A particle, mix and feed integrated device as claimed in claim 1, wherein: the lifting feeder (700) comprises a second conveying belt (710), the second conveying belt (710) is obliquely arranged from back to front, a supporting plate (720) perpendicular to the belt surface is arranged on the second conveying belt (710), and the supporting plate (720) is used for supporting materials.
3. A particle, mix and feed integrated device as claimed in claim 2, wherein: the outlet of the mixing cavity (410) is hinged with a cover plate (411), the cover plate (411) is provided with a poking plate (412), the cover plate (411) is used for blocking the outlet of the mixing cavity (410), and the supporting plate (720) is used for poking the poking plate (412) to open the cover plate (411).
4. A particle, mix and feed integrated device as defined in claim 3, wherein: the inner wall of the mixing barrel (400) is semi-embedded with a plurality of groups of heating pipes (460), the heating pipes (460) are distributed along the front-back direction, and the heating pipes (460) are used for radiating heat in a gradient mode.
5. A particle, mix and feed integrated device as claimed in claim 1, wherein: the air nozzle (500) is obliquely arranged from front to back and upwards.
6. A particle, mix and feed integrated device as claimed in claim 1, wherein: the inner wall of the upper end of the mixing cavity (410) is provided with a spray curtain (413), and the spray curtain (413) is used for spraying along the cross section of the mixing cavity (410).
7. A feed pelleting device, comprising:
a particle, mix and feed integrated device as defined in any one of claims 1 to 6;
and the granulating module (800) is communicated with the outlet of the lifting feeder (700), and the granulating module (800) is used for granulating.
8. A feed pelleting device according to claim 7, characterized in that the pelleting module (800) comprises:
The charging barrel (810) is connected to the frame (100), the charging barrel (810) is arranged in a vertical extending mode, and an inlet of the charging barrel (810) is communicated with an outlet of the lifting feeder (700);
A screw press shaft (820) rotatably provided in the cartridge (810), the screw press shaft (820) extending in the front-rear direction;
A second screen plate (830) detachably connected to the outlet end of the cartridge (810), the second screen plate (830) being adapted to cooperate with the screw extrusion shaft (820) to form a feed column;
a cutter (840) connected to the frame (100), the cutter (840) for cutting through a feed column to form feed pellets;
the material receiving groove (850) is communicated with the outlet of the material cylinder (810) through a cloth bag (860), an air suction opening (851) is arranged at the bottom of the material receiving groove (850), and the air suction opening (851) is communicated with the air suction end of the air pump (510).
9. A feed pelleting device according to claim 8, characterized in that: the feed particle dryer further comprises a third conveying belt (900 a) and an air drying device (900 b), wherein one end of the third conveying belt (900 a) is used for receiving the feed particle, and the other end of the third conveying belt (900 a) is communicated to the air drying device (900 b).
10. A method of using a feed pelleting device as claimed in claim 9, comprising the steps of:
Crushed aggregates are added into the first conveying belt (200), the first conveying belt (200) conveys the materials onto the tipping bucket (310), and when the materials at one end of the tipping bucket (310) far away from the first conveying belt (200) reach a preset weight, the tipping bucket (310) overturns to pour the materials into the crusher (300) for first crushing;
Mixing and feeding, wherein the crusher (300) crushes materials and then conveys the crushed materials into a milling cavity (420) of the mixing drum (400), the spiral milling cutter (421) further crushes the crushed materials to realize second crushing of the materials, then the materials enter the mixing cavity (410) of the mixing drum (400) from the first sieve plate (430) under the driving of the spiral milling cutter (421), then the aspirator (610) is controlled to add preset auxiliary materials into the corresponding charging opening (450), the materials and the auxiliary materials are fully mixed in the mixing cavity (410) under the cooperation of the stirring claw (440) and the air nozzle (500), the air nozzle (500) blows the mixed materials in the mixing cavity (410), the stirring claw (440) stirs and forwards conveys the mixed materials, and the lifter (700) lifts the materials to a preset height, so that the mixed materials are lifted and then added into the mixing drum (810);
Granulating, extruding the material from the holes of the second sieve plate (830) into a feed cylinder under the action of the screw extrusion shaft (820), cutting the feed cylinder into particles by the cutter (840), and matching the air suction inlet (851) and the air nozzle (500) in the material receiving groove (850) with the air pump (510) to form an air suction and air suction circulation, so that the material can be sucked into the mixing cavity (410), and the granulated powder material can be sucked back into the mixing cavity (410).
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| CN202410677494.0A CN118267900B (en) | 2024-05-29 | 2024-05-29 | Crushing, mixing and feeding integrated device, feed granulating device and use method |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207940332U (en) * | 2017-08-03 | 2018-10-09 | 元江万象庄园生物科技有限公司 | The special combined equipment of cattle feed is prepared using treat banana stalk stem |
| CN114982986A (en) * | 2022-05-23 | 2022-09-02 | 福建省农废宝生物科技有限公司 | Feed particle production equipment and preparation method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4733822B2 (en) * | 2000-09-25 | 2011-07-27 | 新日本製鐵株式会社 | Molding method and molding apparatus for waste plastic granulated material |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207940332U (en) * | 2017-08-03 | 2018-10-09 | 元江万象庄园生物科技有限公司 | The special combined equipment of cattle feed is prepared using treat banana stalk stem |
| CN114982986A (en) * | 2022-05-23 | 2022-09-02 | 福建省农废宝生物科技有限公司 | Feed particle production equipment and preparation method |
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