CN118255213B - Monofilament winding equipment for steel cord production - Google Patents
Monofilament winding equipment for steel cord production Download PDFInfo
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- CN118255213B CN118255213B CN202410695553.7A CN202410695553A CN118255213B CN 118255213 B CN118255213 B CN 118255213B CN 202410695553 A CN202410695553 A CN 202410695553A CN 118255213 B CN118255213 B CN 118255213B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 119
- 239000010959 steel Substances 0.000 title claims abstract description 119
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000004804 winding Methods 0.000 title claims description 11
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 25
- 238000005498 polishing Methods 0.000 claims description 18
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 14
- 238000003466 welding Methods 0.000 abstract description 11
- 238000000227 grinding Methods 0.000 description 8
- 238000007664 blowing Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
The invention relates to the technical field of steel cord feeding, in particular to monofilament feeding equipment for steel cord production. Including sliding seat, infrared sensor, electric putter I, wire cover I, uide bushing II etc. infrared sensor installs in the sliding seat side, and electric putter I is located the sliding seat right side, and the sliding seat is connected with electric putter I's telescopic link, and wire cover I is connected in the sliding seat top surface, and two uide bushing II are upper and lower symmetric distribution, and two uide bushing II all are located wire cover I right side. The invention can detect that the last steel cord is about to run out through the infrared sensor, then the end parts of the two steel cords can be clamped by the sliding clamping blocks to carry out butt welding, and then the tail end of the last steel cord can pull the head end of the next steel cord to automatically pass through a plurality of guide wheels in each process, so that manual operation is not required, the processing equipment of each process is not required to be stopped, and the processing efficiency of the steel cords is improved.
Description
Technical Field
The invention relates to the technical field of steel cord feeding, in particular to monofilament feeding equipment for steel cord production.
Background
The steel cord is a fine steel wire product with high strength and high toughness, is mainly used as a reinforcing material for rubber products such as tires, conveyor belts, rubber tubes and the like, and can obviously improve the bearing capacity, tear resistance and wear resistance of the products.
In the production process of the steel cord, the steel cord is required to be subjected to surface treatment procedures such as acid washing, galvanization and copper plating, and the like, and a plurality of guide wheels are arranged in each procedure to convey and guide the steel cord, so that each roll of the steel cord is required to be manually sleeved on a fixed rod when subjected to surface treatment, then the end part of the steel cord is pulled out and sequentially passes through or bypasses the plurality of guide wheels in each procedure, finally the end part of the steel cord is fixed on traction equipment, and then the steel cord is pulled by the traction equipment to sequentially pass through each procedure for processing.
Disclosure of Invention
In view of the above, the invention provides a monofilament feeding device for steel cord production, which can overcome the defects that when the steel cord is fed manually, the operation is troublesome, time and labor are wasted, and the production efficiency of the steel cord can be influenced due to the fact that the production device of the steel cord is stopped.
The technical proposal is as follows: the utility model provides a production of steel cord is with monofilament equipment of going up line, including the sliding seat, infrared sensor, electric putter I, wire cover I, uide bushing II, fixed cover, the slip clamp splice, drive assembly, follow the subassembly, rotating mechanism and switching mechanism, infrared sensor installs in the sliding seat side, electric putter I is located the sliding seat right side, and the sliding seat is connected with electric putter I's telescopic link, wire cover I is connected in the sliding seat top surface, two uide bushing II are upper and lower symmetric distribution, and two uide bushing II all are located wire cover I right side, fixed cover symmetrical connection respectively in wire cover I tip and uide bushing II tip, slip clamp splice sliding connection is on fixed cover, the slip clamp splice is used for external steel wire butt welding machine's electrode, drive assembly is used for driving slip clamp splice clamping steel cord, follow the subassembly and be used for driving slip clamp splice follow steel cord and carry out synchronous movement, rotating mechanism is used for driving two uide bushing II and rotates, switching mechanism is used for carrying out the position to two rolls of steel cord.
As the improvement of above-mentioned scheme, drive assembly is including electric putter II, sliding sleeve, dead lever and connecting rod, and electric putter II is connected respectively on wire cover I and on the uide bushing II, and sliding sleeve sliding connection is on wire cover I and on the uide bushing II respectively, and the sliding sleeve is connected with electric putter II's telescopic link, and the dead lever symmetrical connection is on the sliding sleeve, and the connecting rod both ends are connected with dead lever and slip clamp splice rotation respectively.
As the improvement of above-mentioned scheme, follow the subassembly including linear electric motor and mounting platform, mounting platform connects in linear electric motor's active cell top surface, and sliding seat and mounting platform top surface sliding connection, electric putter I and mounting platform top surface fixed connection.
As the improvement of above-mentioned scheme, slewing mechanism is including servo motor I, the driving gear, the mount pad, the swivel becket, driven ring gear, connecting rod and spacing subassembly, servo motor I connects in the mounting platform side, the driving gear is connected on servo motor I's output shaft, the mount pad is connected in the mounting platform top surface, the swivel becket rotates and is connected on the mount pad, driven ring gear is connected in the swivel becket side, and driven ring gear and driving gear meshing, connecting rod symmetric connection is in the swivel becket inner wall, and uide bushing II and connecting rod fixed connection, spacing subassembly is used for spacing steel cord end.
As the improvement of above-mentioned scheme, spacing subassembly is including guide bar, slip frame, bolt and limiting plate, and the guide bar is connected in the mount pad side, and slip frame sliding connection is on the guide bar, and bolt threaded connection is in slip frame side, and the bolt tip contacts with the guide bar side, and the limiting plate is connected in slip frame bottom surface.
As the improvement of above-mentioned scheme, shifter is including supporting seat, controller, servo motor II, dwang, rotating turret and feeding subassembly, and the supporting seat is connected on linear electric motor, and the controller is installed in the supporting seat side, and servo motor II connects on the supporting seat, and the dwang rotates to be connected on the supporting seat, and the dwang right-hand member is connected in the dwang left end with servo motor II's output shaft, and feeding subassembly is used for carrying the material loading to the steel cord.
As the improvement of above-mentioned scheme, feeding assembly is including driving motor I, blowing roller, rubber sleeve and locking lever, and two driving motor I all are connected on the rotating turret, and blowing roller symmetry rotation is connected on the rotating turret, and blowing roller tip and driving motor I's output shaft, and the rubber sleeve is connected in blowing roller surface, and locking lever sliding connection is on the blowing roller.
As the improvement of above-mentioned scheme, still including conveying assembly, conveying assembly is including link, delivery wheel and driving motor II, and the link is connected in the mounting platform side, and two delivery wheels are all rotated and are connected on the link, and driving motor II is connected in the link side, and the rotation axis tip and the output shaft of driving motor II of one of them delivery wheel are connected.
As the improvement of above-mentioned scheme, still including polishing the subassembly, polishing the subassembly and including mount, driving motor III, swing frame, driving motor IV and polishing wheel, the mount is connected in the link side, driving motor III is connected on the mount, the swing frame rotates and is connected on the mount, and the rotation axis tip and the output shaft of driving motor III of swing frame, driving motor IV symmetrical connection is on the swing frame, polishing wheel symmetry rotates and is connected on the swing frame, and polishing wheel's rotation axis tip and driving motor IV's output shaft.
The beneficial effects are that: 1. the invention can detect that the last steel cord is about to run out through the infrared sensor, then the end parts of the two steel cords can be clamped by the sliding clamping blocks to carry out butt welding, and then the tail end of the last steel cord can pull the head end of the next steel cord to automatically pass through a plurality of guide wheels in each process, so that manual operation is not required, the processing equipment of each process is not required to be stopped, and the processing efficiency of the steel cords is improved.
2. According to the invention, the welding parts of the two ends of the steel cords can be automatically polished by the polishing wheel, so that the phenomenon that the wire feeding work of the steel cords is affected due to the fact that the salient points appear on the welding parts of the two ends of the steel cords is prevented.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram showing the specific structure of the guide sleeve I and the guide sleeve II;
FIG. 3 is a schematic view of the installation of the follower assembly of the present invention;
FIG. 4 is a schematic view of the installation of the rotating mechanism of the present invention;
FIG. 5 is a schematic view of a specific structure of the limiting assembly of the present invention;
FIG. 6 is a schematic diagram illustrating the installation of a switching mechanism according to the present invention;
FIG. 7 is a schematic view showing a specific structure of a discharging roller of the present invention;
FIG. 8 is a schematic view of the installation of the transport assembly of the present invention;
fig. 9 is a schematic view of the installation of the sanding assembly of the present invention.
Reference numerals in the figures: the device comprises a 1-sliding seat, a 2-infrared sensor, a 3-electric push rod I, a 4-wire sleeve I, a 5-guide sleeve II, a 6-fixed sleeve, a 7-sliding clamping block, an 8-electric push rod II, a 9-sliding sleeve, a 10-fixed rod, an 11-connecting rod, a 12-linear motor, a 13-mounting platform, a 14-servo motor I, a 15-driving gear, a 16-mounting seat, a 17-rotating ring, a 18-driven gear ring, a 19-connecting rod, a 20-guide rod, a 21-sliding frame, a 22-bolt, a 23-limiting plate, a 24-supporting seat, a 2401-controller, a 25-servo motor II, a 26-rotating rod, a 27-rotating frame, a 28-driving motor I, a 29-discharging roller, a 30-rubber sleeve, a 31-locking rod, a 32-connecting frame, a 33-conveying wheel, a 34-driving motor II, a 35-fixing frame, a 36-driving motor III, a 37-swinging frame, a 38-driving motor IV and a 39-polishing wheel.
Detailed Description
The above-described aspects are further described below in conjunction with specific embodiments. It should be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. The implementation conditions used in the examples may be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are generally those in routine experiments.
Examples: the utility model provides a steel cord production is with monofilament equipment of going up the line, as shown in fig. 1-7, including sliding seat 1, infrared sensor 2, electric putter I3, wire cover I4, uide bushing II 5, fixed cover 6, slide clamp piece 7, a drive assembly, follow the subassembly, rotating mechanism and switching mechanism, infrared sensor 2 installs in sliding seat 1 right side middle part, electric putter I3 is located sliding seat 1 right side, and sliding seat 1's right side lower part is connected with electric putter I3's telescopic link, wire cover I4 is connected in sliding seat 1 top surface, the quantity of wire cover I4 is one, and the quantity of uide bushing II 5 is two, two uide bushings II 5 are upper and lower symmetric distribution, and two uide bushing II 5 all are located wire cover I4 right side, wire cover I4 right-hand member and two uide bushing II 5 left end all upper and lower symmetric connection fixed cover 6, equal sliding connection has slide clamp piece 7 on the fixed cover 6, slide clamp piece 7 on the wire cover I4 is connected with the moving electrode of wire butt welder (in the drawing II does not show, the quantity of uide bushing 7 is used for two wire clamp pieces 7 and is connected with the drive assembly of steel cord drive mechanism to slide clamp piece II, two wire curtain II rotate, two uide bushing 5 carry out the synchronous slide curtain, two guide assembly is used for switching over the wire cord 7 and is used for driving and is rotated to slide curtain II.
As shown in fig. 2, the driving assembly comprises an electric push rod ii 8, a sliding sleeve 9, a fixing rod 10 and a connecting rod 11, the electric push rod ii 8 is connected to the wire sleeve i4 and the two guide sleeves ii 5, the number of the electric push rod ii 8 is three, the sliding sleeve 9 is connected to the wire sleeve i4 and the two guide sleeves ii 5 in a sliding manner, the sliding sleeves 9 are three, the sliding sleeves 9 are in one-to-one correspondence with the electric push rod ii 8, the sliding sleeves 9 are connected with the telescopic rods of the corresponding electric push rod ii 8, the fixing rods 10 are connected to the front side and the rear side of the sliding sleeve 9, and the two ends of the connecting rod 11 are respectively connected with the fixing rods 10 and the sliding clamping blocks 7 in a rotating manner.
As shown in fig. 3, the following assembly comprises a linear motor 12 and a mounting platform 13, wherein the mounting platform 13 is connected to the top surface of a rotor of the linear motor 12, the sliding seat 1 is slidably connected with the top surface of the mounting platform 13, and the electric push rod i 3 is fixedly connected with the top surface of the mounting platform 13.
As shown in fig. 4 and 5, the rotating mechanism comprises a servo motor i 14, a driving gear 15, a mounting seat 16, a rotating ring 17, a driven gear ring 18, a connecting rod 19 and a limiting component, wherein the servo motor i 14 is connected to the upper part of the right side of the mounting platform 13, the driving gear 15 is connected to the output shaft of the servo motor i 14, the mounting seat 16 is connected to the right side of the top surface of the mounting platform 13, the rotating ring 17 is rotationally connected to the mounting seat 16, the driven gear ring 18 is connected to the right side of the rotating ring 17, the driven gear ring 18 is meshed with the driving gear 15, two connecting rods 19 are connected to the upper side and the lower side of the inner wall of the rotating ring 17, the two connecting rods 19 on the upper side are connected with a guide sleeve ii 5 on the upper side, the two connecting rods 19 on the lower side are connected with a guide sleeve ii 5 on the lower side, and the limiting component is used for limiting the end of a steel cord; the limiting assembly comprises a guide rod 20, a sliding frame 21, bolts 22 and a limiting plate 23, wherein the guide rod 20 is connected to the upper portion of the left side of the mounting seat 16, the sliding frame 21 is slidably connected to the guide rod 20, the front end of the sliding frame 21 is in threaded connection with two bolts 22, the rear ends of the bolts 22 are in contact fit with the front side of the guide rod 20, and the limiting plate 23 is connected to the bottom surface of the sliding frame 21.
As shown in fig. 6 and 7, the switching mechanism comprises a supporting seat 24, a controller 2401, a servo motor ii 25, a rotating rod 26, a rotating frame 27 and a feeding component, wherein the supporting seat 24 is connected to the right side of the top surface of the linear motor 12, the controller 2401 is arranged on the front side of the supporting seat 24, the servo motor ii 25 is connected to the upper part of the right side of the supporting seat 24, the rotating rod 26 is rotatably connected to the upper part of the supporting seat 24, the right end of the rotating rod 26 is connected with the output shaft of the servo motor ii 25, the rotating frame 27 is connected to the left end of the rotating rod 26, and the feeding component is used for conveying and feeding steel cords; the feeding assembly comprises a driving motor I28, a discharging roller 29, rubber sleeves 30 and a lock rod 31, wherein the two driving motors I28 are connected to a rotating frame 27, the discharging roller 29 is connected to the upper side and the lower side of the rotating frame 27 in a rotating mode, the discharging rollers 29 are in one-to-one correspondence with the driving motors I28, the end portions of the discharging rollers 29 are connected with output shafts of the corresponding driving motors I28, the rubber sleeves 30 are connected to the outer surfaces of the discharging rollers 29, and the lock rod 31 is connected to the end portions, far away from the driving motors I28, of the discharging rollers 29 in a sliding mode.
Initially, a steel cord is sleeved on each of the two discharging rollers 29, the lock rod 31 can limit the steel cord on the discharging rollers 29, the steel cord head end on the upper side passes through between the two sliding clamping blocks 7 on the upper side, the steel cord head end on the upper side is contacted with the right side of the limiting plate 23 to position the steel cord head end on the upper side, the steel cord head end on the lower side passes through the inside of the guide sleeve II 5 and the guide sleeve I4 on the lower side, and the steel cord head end on the lower side also passes through a plurality of guide wheels in each process and is connected to traction equipment (not shown in the figure); as the traction equipment pulls the lower steel cord to the left, the lower steel cord can be sequentially processed through various working procedures, and the controller 2401 can control the lower driving motor I28 to start working, the lower driving motor I28 can drive the lower discharging roller 29 to rotate, and the lower discharging roller 29 can drive the lower steel cord to rotate through the rubber sleeve 30 so as to discharge and feed the lower steel cord; when the infrared sensor 2 detects that the tail end of the steel cord at the lower side passes, the steel cord at the lower side is about to run out, the infrared sensor 2 sends a signal, and the controller 2401 receives the signal and then controls the driving motor I28 at the lower side to stop working; the controller 2401 also controls the telescopic rod of the electric push rod II 8 to shorten so as to drive the sliding sleeve 9 to move in a direction away from the sliding clamping blocks 7, the sliding sleeve 9 can drive the sliding clamping blocks 7 on the upper side and the lower side to move towards one side close to each other through the fixing rod 10 and the connecting rod 11, so that the two sliding clamping blocks 7 on the wire sleeve I4 can clamp the tail end of a steel cord on the lower side, and the two sliding clamping blocks 7 on the upper side guide sleeve II 5 can clamp the head end of the steel cord on the upper side; Meanwhile, the controller 2401 also controls the linear motor 12 to drive the mounting platform 13 to move leftwards, the moving speed of the mounting platform 13 is consistent with the feeding speed of the steel cord, so that the sliding clamping block 7 on the wire sleeve I4 can synchronously move leftwards along with the tail end of the steel cord at the lower side, and the processing of the steel cord at the lower side is not influenced; Meanwhile, the controller 2401 controls the servo motor I14 and the servo motor II 25 to work for 3 seconds, the servo motor II 25 can drive the rotating rod 26 and the rotating frame 27 to rotate for one hundred eighty degrees, the rotating frame 27 can drive the driving motor I28 and the discharging roller 29 on the upper side and the lower side to rotate for one hundred eighty degrees to perform position adjustment, the servo motor I14 can drive the rotating ring 17, the connecting rod 19 and the guide sleeve II 5 to rotate for one hundred eighty degrees through the driving gear 15 and the driven gear ring 18, the guide sleeve II 5 on the upper side and the lower side to perform position adjustment, thereby driving the steel cord on the upper side to rotate for one hundred eighty degrees, enabling the head end of the next steel cord (the steel cord initially positioned on the upper side) to be horizontally aligned with the tail end of the last steel cord (the steel cord initially positioned on the lower side), After 3 seconds, the controller 2401 controls the servo motor I14 and the servo motor II 25 to stop working, the controller 2401 can control the telescopic rod of the electric push rod I3 to shorten three millimeters and then stop for 10 seconds to recover, the telescopic rod of the electric push rod I3 can drive the sliding seat 1 to slide leftwards by three millimeters on the top surface of the mounting platform 13, so that two sliding clamping blocks 7 on the wire sleeve I4 can drive the tail end of the last coil steel cord to move leftwards by three millimeters, at the moment, the head end of the next coil steel cord can be in butt joint with the tail end of the last coil steel cord, the electrodes of the wire butt welding machine respectively act on the end parts of the two coil steel cords, the end parts of the two coil steel cords can be welded together through current transmission, After 10 seconds, the controller 2401 controls the extension and reset of the telescopic rod of the electric push rod II 8 to drive the sliding sleeve 9 to move towards the direction close to the sliding clamping blocks 7, and the sliding sleeve 9 can drive the sliding clamping blocks 7 on the upper side and the lower side to move towards the side far away from each other through the fixing rod 10 and the connecting rod 11, so that the sliding clamping blocks 7 can respectively loosen the end parts of the two steel cords; meanwhile, the telescopic rod of the electric push rod I3 can stretch for three millimeters to restore, the sliding seat 1 is driven to slide to the right for three millimeters to restore on the top surface of the mounting platform 13, so that the wire sleeve I4 and the two sliding clamping blocks 7 on the wire sleeve I can be driven to move to the right to restore, and the end part of the steel cord is loosened by the sliding clamping blocks 7, so that the feeding work of the steel cord is not influenced; meanwhile, the controller 2401 also controls the linear motor 12 to drive the mounting platform 13 to move to the right for resetting, and the steel cord can directly pass through the inside of the wire sleeve I4 and the guide sleeve II 5, so that the feeding work of the steel cord is not influenced; Meanwhile, the controller 2401 also controls the driving motor I28 at the lower side (the initial position is at the upper side) to start working, the driving motor I28 at the lower side can drive the discharging roller 29 at the lower side to rotate, the discharging roller 29 at the lower side can drive the next coil of steel cord to rotate through the rubber sleeve 30 so as to discharge the next coil of steel cord, at the moment, the tail end of the last coil of steel cord can pull the head end of the next coil of steel cord to automatically pass through a plurality of guide wheels in each process, manual operation is not needed, time and labor are saved, the processing equipment of each process is not needed to be stopped, when the head end of the next coil of steel cord moves to the traction equipment, the welding part of the end parts of the two coils of steel cords is cut off manually (the steel cord of the welding part is not needed to be put into use), then connecting the head end of the next rolling steel cord to traction equipment, and then carrying out traction on the next rolling steel cord by the traction equipment; At this time, the upper discharging roller 29 (the initial position is the lower side) can retain the winding drum of the last steel cord, the upper locking rod 31 can be manually pulled upwards to be far away from the upper discharging roller 29, then the winding drum retained on the upper discharging roller is taken out, a new steel cord is placed on the upper discharging roller 29, the upper locking rod 31 is inserted back into the original position, the new steel cord on the upper discharging roller 29 can be limited, then the head end of the new steel cord is pulled out, the head end of the new steel cord passes between the two sliding clamping blocks 7 on the upper side and contacts the right side of the limiting plate 23, the preparation work is ready, when the next steel cord is about to run out, the operation of the steps is repeated, so that the ends of the two steel cords can be automatically butt-welded again, and the automatic wire feeding of the steel cords is completed; The initial position of the limiting plate 23 can be adjusted according to the requirement, when the initial position is adjusted, the bolts 22 can be unscrewed, then the sliding frame 21 is moved left and right, the limiting plate 23 can be driven to move left and right to adjust the position, after the initial position is adjusted, the bolts 22 are screwed, and the positions of the sliding frame 21 and the limiting plate 23 can be fixed; it should be noted that the upper line speed of the steel cord in the production process is relatively slow, the speed is about 10 cm/s, and the whole operation step of the equipment is completed in about 20 seconds, so that the length of the linear motor 12 is not more than 4 meters, and the occupied area of the equipment is not particularly large.
As shown in fig. 8, the device further comprises a conveying assembly, the conveying assembly comprises a connecting frame 32, conveying wheels 33 and a driving motor II 34, the connecting frame 32 is connected to the upper part of the left side of the mounting platform 13, the two conveying wheels 33 are rotationally connected to the upper part of the connecting frame 32 in an up-down symmetrical manner, the driving motor II 34 is connected to the upper part of the rear side of the connecting frame 32, and the rear end of a rotating shaft of the conveying wheel 33 at the lower side is connected with an output shaft of the driving motor II 34; after the steel cord end of the lower side passes through the guide sleeve II 5 and the guide sleeve I4 of the lower side, the steel cord end of the lower side can pass between the two conveying wheels 33, and then the steel cord end of the lower side passes through a plurality of guide wheels in each process, so that in the wire feeding process of the steel cord, the conveying wheels 33 of the lower side are driven to rotate by the driving motor II 34, the steel cord is assisted to move leftwards to feed by the conveying wheels 33 of the lower side, and the power of the steel cord is improved.
As shown in fig. 9, the polishing assembly further comprises a polishing assembly, the polishing assembly comprises a fixing frame 35, a driving motor iii 36, a swinging frame 37, driving motors iv 38 and polishing wheels 39, the fixing frame 35 is connected to the rear side of the connecting frame 32, the driving motor iii 36 is connected to the rear side of the upper part of the fixing frame 35, the swinging frame 37 is rotationally connected to the front side of the upper part of the fixing frame 35, the rear end of a rotating shaft of the swinging frame 37 is connected with the output shaft of the driving motor iii 36, two driving motors iv 38 are vertically symmetrically connected in the swinging frame 37, two polishing wheels 39 are vertically symmetrically rotationally connected to the front side of the swinging frame 37, the polishing wheels 39 are in one-to-one correspondence with the driving motors iv 38, and the rear end of the rotating shaft of the polishing wheels 39 is connected with the output shaft of the driving motor iv 38; after the end portions of the two steel cords are well butt-welded, the controller 2401 controls the driving motor III 36 to rotate for 1 second and then stop for 3 seconds and then reverse for 1 second, at this time, the driving motor III 36 drives the swinging frame 37 to rotate forward for 1 second, the swinging frame 37 can drive the driving motor IV 38 and the grinding wheels 39 to rotate, the two grinding wheels 39 are respectively contacted with the upper half circle and the lower half circle of the outer surface of the steel cords, after 1 second, the swinging frame 37 stops working, at this time, the controller 2401 controls the driving motor IV 38 to drive the grinding wheels 39 to rotate for 3 seconds, and the welding portions of the end portions of the two steel cords can sequentially pass through the two grinding wheels 39, the two grinding wheels 39 can polish the welding portions of the end portions of the two steel cords smoothly, after 3 seconds, the controller 2401 controls the driving motor IV 38 to stop working, and the driving motor III 36 can drive the swinging frame 37 to reset in a reverse way, the driving motor IV 38 and the grinding wheels 39 to rotate reversely for 1 second, so that the two grinding wheels 39 are separated from the steel cords, after 1 second, the driving motor III stops working, and the welding portions of the two grinding wheels 39 can automatically polish the end portions of the two steel cords, and the end portions of the steel cords can be prevented from being welded.
The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of the present invention, so that all equivalent modifications made by the appended claims shall be included in the scope of the present invention.
Claims (9)
1. The utility model provides a steel cord production is with monofilament line equipment, a serial communication port, including sliding seat (1), infrared sensor (2), electric putter I (3), wire cover I (4), uide bushing II (5), fixed cover (6), slip clamp splice (7), drive assembly, follow the subassembly, rotating mechanism and switching mechanism, infrared sensor (2) are installed in sliding seat (1) side, electric putter I (3) are located sliding seat (1) right side, and sliding seat (1) are connected with the telescopic link of electric putter I (3), wire cover I (4) are connected in sliding seat (1) top surface, two uide bushings II (5) are upper and lower symmetric distribution, and two uide bushing II (5) all are located wire cover I (4) right side, fixed cover (6) symmetry respectively are connected in wire cover I (4) tip and uide bushing II (5) tip, slip clamp splice (7) sliding connection is on fixed cover (6), slip clamp splice (7) are used for external wire butt welder's electrode, drive assembly is used for driving sliding clamp splice (7) to press from both sides tight subassembly, it is used for two to carry out the synchronous driving curtain II to switch over steel cord (5) and rotates, two guide cord switching mechanism are used for driving two to slide cord (7).
2. The monofilament winding device for producing steel cords according to claim 1, wherein the driving assembly comprises an electric push rod II (8), a sliding sleeve (9), a fixing rod (10) and a connecting rod (11), wherein the electric push rod II (8) is respectively connected to the wire sleeve I (4) and the guide sleeve II (5), the sliding sleeve (9) is respectively connected to the wire sleeve I (4) and the guide sleeve II (5) in a sliding manner, the sliding sleeve (9) is connected with a telescopic rod of the electric push rod II (8), the fixing rod (10) is symmetrically connected to the sliding sleeve (9), and two ends of the connecting rod (11) are respectively connected with the fixing rod (10) and the sliding clamping block (7) in a rotating manner.
3. The monofilament winding device for producing steel cords as claimed in claim 2, wherein the following assembly comprises a linear motor (12) and a mounting platform (13), the mounting platform (13) is connected to the top surface of a rotor of the linear motor (12), the sliding seat (1) is slidably connected to the top surface of the mounting platform (13), and the electric push rod I (3) is fixedly connected to the top surface of the mounting platform (13).
4. A monofilament winding device for producing a steel cord according to claim 3, wherein the rotating mechanism comprises a servo motor i (14), a driving gear (15), a mounting seat (16), a rotating ring (17), a driven gear ring (18), a connecting rod (19) and a limiting assembly, wherein the servo motor i (14) is connected to the side surface of the mounting platform (13), the driving gear (15) is connected to the output shaft of the servo motor i (14), the mounting seat (16) is connected to the top surface of the mounting platform (13), the rotating ring (17) is rotationally connected to the mounting seat (16), the driven gear ring (18) is connected to the side surface of the rotating ring (17), the driven gear ring (18) is meshed with the driving gear (15), the connecting rod (19) is symmetrically connected to the inner wall of the rotating ring (17), the guide sleeve ii (5) is fixedly connected with the connecting rod (19), and the limiting assembly is used for limiting the end of the steel cord.
5. The monofilament winding device for producing steel cords according to claim 4, wherein the limiting assembly comprises a guide rod (20), a sliding frame (21), a bolt (22) and a limiting plate (23), wherein the guide rod (20) is connected to the side surface of the mounting seat (16), the sliding frame (21) is slidably connected to the guide rod (20), the bolt (22) is in threaded connection to the side surface of the sliding frame (21), the end part of the bolt (22) is in contact with the side surface of the guide rod (20), and the limiting plate (23) is connected to the bottom surface of the sliding frame (21).
6. The monofilament winding device for producing steel cords according to claim 5, wherein the switching mechanism comprises a supporting seat (24), a controller (2401), a servo motor II (25), a rotating rod (26), a rotating frame (27) and a feeding component, wherein the supporting seat (24) is connected to the linear motor (12), the controller (2401) is arranged on the side surface of the supporting seat (24), the servo motor II (25) is connected to the supporting seat (24), the rotating rod (26) is rotationally connected to the supporting seat (24), the right end of the rotating rod (26) is connected with an output shaft of the servo motor II (25), the rotating frame (27) is connected to the left end of the rotating rod (26), and the feeding component is used for conveying and feeding steel cords.
7. The monofilament winding device for steel cord production according to claim 6, wherein the feeding assembly comprises a driving motor I (28), a discharging roller (29), a rubber sleeve (30) and a locking rod (31), wherein the two driving motors I (28) are connected to the rotating frame (27), the discharging roller (29) is symmetrically and rotatably connected to the rotating frame (27), the end part of the discharging roller (29) is connected with an output shaft of the driving motor I (28), the rubber sleeve (30) is connected to the outer surface of the discharging roller (29), and the locking rod (31) is slidably connected to the discharging roller (29).
8. The monofilament winding device for producing steel cords as claimed in claim 7, further comprising a conveying assembly, wherein the conveying assembly comprises a connecting frame (32), conveying wheels (33) and a driving motor II (34), the connecting frame (32) is connected to the side surface of the mounting platform (13), the two conveying wheels (33) are both rotatably connected to the connecting frame (32), the driving motor II (34) is connected to the side surface of the connecting frame (32), and the rotating shaft end part of one conveying wheel (33) is connected with the output shaft of the driving motor II (34).
9. The monofilament threading device for producing steel cords as claimed in claim 8, further comprising a polishing assembly comprising a fixing frame (35), a driving motor iii (36), a swinging frame (37), a driving motor iv (38) and a polishing wheel (39), wherein the fixing frame (35) is connected to the side face of the connecting frame (32), the driving motor iii (36) is connected to the fixing frame (35), the swinging frame (37) is rotatably connected to the fixing frame (35), the rotating shaft end of the swinging frame (37) is connected with the output shaft of the driving motor iii (36), the driving motor iv (38) is symmetrically connected to the swinging frame (37), the polishing wheel (39) is symmetrically rotatably connected to the swinging frame (37), and the rotating shaft end of the polishing wheel (39) is connected with the output shaft of the driving motor iv (38).
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| CN202410695553.7A CN118255213B (en) | 2024-05-31 | 2024-05-31 | Monofilament winding equipment for steel cord production |
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| CN202410695553.7A CN118255213B (en) | 2024-05-31 | 2024-05-31 | Monofilament winding equipment for steel cord production |
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| CN118255213B true CN118255213B (en) | 2024-07-23 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102190210A (en) * | 2011-05-25 | 2011-09-21 | 山东大业股份有限公司 | Non-stop disc changing mechanism |
| CN213842621U (en) * | 2021-01-12 | 2021-07-30 | 江苏恒熠金属制品有限公司 | Steel cord loose head detection device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101526275B1 (en) * | 2009-01-20 | 2015-06-08 | 대우조선해양 주식회사 | The Regenerative Apparatus of Welding Wire |
| CN216512140U (en) * | 2021-12-07 | 2022-05-13 | 无锡盛力达科技股份有限公司 | Automatic accumulated wire-withdrawing and wire-releasing conversion device |
| CN219632255U (en) * | 2023-04-05 | 2023-09-05 | 东台磊达钢帘线有限公司 | Wire passing plate for steel cord welding point |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102190210A (en) * | 2011-05-25 | 2011-09-21 | 山东大业股份有限公司 | Non-stop disc changing mechanism |
| CN213842621U (en) * | 2021-01-12 | 2021-07-30 | 江苏恒熠金属制品有限公司 | Steel cord loose head detection device |
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